Ay ATUL SPRAY saa ee cO Manufacturer of Industrial Spray Nozzles, Spray Systems & AccessoriesATUL SPRAY GOMPANY, PROFILE Atul Spray Systems was founded in year 2004, by Mr. Baliram Niwale, With an experience of more than 20 years. Under his guidance & Support company grew fastly & new different process implemented . A name that stands for Experience, Expertise, Quality and Reliability in the Design, Development as well as manufacturing of industrial Spray Nozzles and Spray Systems. Today, Atul Spray Systems , is a well established company and a leader in the design & manufacturing of Industrial Spray Nozzles and Systems. We design to each customer's unique requirements, while at all times emphasizing outstanding customer service. Ours is a dynamic organization with enthusiastic and competent techno-professionals, having a global business outlook. Atul Spray Systems , has earned an excellent reputation in industry with on-going satisfied clients spread all overindia. The strategic vision of our company is to deliver quality products & excellent customer service at an effective price. WHAT WE DO We at Atul Spray Systems, constantly endeavor to offer you different types of Industrial Spray Nozzles and Systems. that deploy cutting edge technologies, delivered just in time, at optimum pricing. We are pleased to present you, complete range of high performance spray nozzles and systems, that deploy state of art technology, assuring consistent and trouble free performance. All our nozzles are widely accepte: plants, OEM as well as end users. pharma, chemical, cement, steel INDUSTRIAL APPLICATIONS oe als cK Food & Bevrage Chemicals & porlizers) S&S Metallurgical Br | Paper i Pollution Control Pharmaceut les Oil & Gas www.atulspraynozzle:COR MSTON MISSION AZ TUES, Vision " We assist you to improve the quality of finished products” Mission "We provide our customer highest quality products that combine performance and advanced technology with value pricing achieving 100% customer satisfactions.” Our Core Values - Quality - Innovation - Passion - Action Oriented - Performance ‘Cnc Machines eeFull Cone Nozzles Full Cone Nozzles has high precision & uniform liquid distribution circular area. This gives uniform liquid distribution throughout the entire circular Impact area. The basic design of this nozzle is based on fundamental Principle of axial of axial swirling motion. Coreen # Chemical Process Engineering. © Gas Cooling Towers. # Cooling of Fluid Spray. * Spraying on Surface. © Dust Suppression. * Quenching & Cooling of Primary Metal & Other materials. Spray Angle Flow Rate (Ipm) @ 2 Bar Connection Materi 15,30 ,45, AaneCte 118" to 4” BSPT/BSP | SS - 3161,316,304, 60 ,90 ,120 I NPT Or Flanged Type | Brass Nylon Spiral Full Cone Nozzles The spiral full cone nozzle is made with helix combine small Nozzle sizes with wide flow openings. The absence of any Internal parts Make these nozzles non-clogging. Roan '* Chemical Process Engineering. * Gas Cooling Towers. * Cooling of Fluid Spray. * Spraying on Surface. © Dust Suppression. * Quenching & Cooling of Primary Metal & Other materials. Penta)’ [Flow Rate (pm) @ 2 Bar Connection Materials 1/8” to 4” BSPT 45.60 -90. 10 to 4000 1. BSP / NPT Or Re ce earn , Flanged Type ass Mylo. www.atulspraynozzles.colet Caster / Con uous casting spray nozzle FULL CONE D86 SERIES NOZZLE Spray Characteristics : # Produces a full cone pattern # Sprayed volume is evently distributed across spray pattern * Available with a range of spray angle Materials and Construction : Standard materials are Brassand Stailnless Steel Male and female thread availble # 3/8” BSPthreaded connections available * Specially designed internal core ensures agood resitance to clogging # Standard spray angle 45%,65",80",90°,120" and other spray angleonrequest Coen * Continuous Casting MachineforSecondary Cooling Spray Ang| Flow Rate (Ipm) @ 2 Bar Connection Materials 65,80,90 1 to 8000 3/8" BSP SS,Brass Hollow Cone Nozzles Axial Hollow Cone ib Hollow Cone Nozzles has high precision & uniform liquid distribution circular Area. This gives uniform liquid distribution throughout the entire circular Impact area. The basic design of this nozzle is based on fundamental Principle of axial of axial swirling motion. Coreen * Chemical Process Engineering. * Gas Cooling Towers. * Cooling of Fluid Spray. * Spraying on Surface. ‘* Dust Suppression. * Quenching & Cooling of Primary Metal & Other materials. *Foam Control Spray Angle (in degree) Flow Rate (Ipm) @ 2 Bar Connection Materi 45,60 ,90, 120,180 10 to 4000 1 BSP / NPT Or Ne tom BSPT | ss - 3161,316,304, brass Nylon Flanged Type www.atulspraynozzles.comarte treaty Flat Nozzles ensure uniform, parabolic distribution of Liquid. This flow geometry of nozzle produces compact and accurate jets with stable spray angle. These nozzles are suited for all universal application. These nozzles are not prone to clogging. Atul Flat jet Nozzles has simple and cost saving fixing attachments such as Easy Dovetail Guides. Flat jet Nozzles Are Available with many flow rate sizes, flat various applications Pose « Surface treatment. # Roll cooling. # High impact washing. # Degreasing & rinsing. *# Spray coating & Lubricating, ‘* Washing & phosphating process. Spray Angle Flow Rate (Ipm) @ 2 Bar Connection Materials 15,30,45, 1 to 280 1/8” to 2” BSPT/ SS - 316L,316,304, 60, 90,120 BSP / NPT brass Nylon Steel Mill Spray Nozzle Rolling Mill Nozzle Descaling Nozzle This flat jet preferred spray pattern for roll cooling. Therefore Only a self aligning nozzle design provides the operation Safely required in a modern rolling mill. The Descaler nozzle is uniform flat spray with Knife like cutting edge, accurate jet alignment. The correct alignment of the roll cooling nozzles on the spray heard is essential for optimal roll cooling. Maximum impinging force with minimum loss of Energy with dovetail design. & other type of nozzle that is inserted with carbide tip it is use to be in high pressure for decaling process. www.atulspraynozzles.comSolid Jet nozzles Solid Jet Nozzles Produces Solid Stream Jet of defined length which has transparent & compact view. Nozzle achieves excellent jet performance without any inside insert. It produces powerful concentrated jet which gives better productivity at the plant. High pressure Solid jet Nozzles is stable & powerful jets which are not breaking its edges at a very high pressure. Coa ¢ High pressure cleaning systems Jet cutting * Separating * Cleaning inside of Barrels & Tanks ‘* For heating up purposes. Spray Angle Flow Rate (Ipm) @ 2 Bar Connection Materials é 1/8"to 1" BSPT/BSP | Ss - 3161,316,304, NPT Brass Nylon Multiple Full Cone Nozzles Atul Multiple full cone spray nozzles consist of seven individual hollow cone orifices which generate small droplets from a large capacity flow. The overlapping hollow cone orifices produce a full cone spray pattern of 130* angle of very fine droplets ree © Gas colling, desuperheaters * Fire protection * Chlorine precipitation, absorption # Chemical process Spray Angle Flow Rate (Ipm) @ 2 Bar Connection Materials 75 to 130 upto 400 1/2" %4" & 1" BSPT/ BSP Caen Fass www.atulspraynozzles.comBena elim bys (-ry Tank Cleaning Nozzles are process efficient & much more reliable. this is safe cleaning practice & it’s require less labour & also cleaning media. All rotating Nozzle heads makes the device suitable for all industrial cleaning application including tanks, reactors, vessels and other containers ranging from 500 mm to 5m. Reason For Cleaning - * Guarantee the product integrity of what is processed. «To reduce Time & Manpower. To prevent Cross Contamination. * To control Microbiological Activity. To prevent Explosive Atmosphere. * Cleaning inside surface of barrels and tanks. ‘Spray Angle (in degree) Flow Rate (Ipm) @ 2 Bar Connection Materials 120,180, 240, 300, 360 10 to 1100 1/8" to 3" BSPT/BSP/ | SS ~ 316L,316,304, NPT OrTC connection | PP EV r: Mur lati) Atul tank cleaning machine has firmly established itself, above all in the pharmaceutical, food and beverage industries because of its hygienic design and high quality. The especially strong solid jets produce an extremely high degree of effectiveness, while the gear-controlled rotation i ensures high levels of efficiency. This series is suitable for phigh pressures and temperatures. Atul tank cleaning machine is used for large tank cleaning applications. 1 s noted for its robust and proven construction, effective solid jets and gear-controlled rotation. This unit operates on low pressures while still providing excellent cleaning. LO ebay s4 mel)yal) g Nozzle “ATUL Air Atomizing Nozzle” is a unique two-substance nozzle used where very large and high viscous quantities of liquid and pastes have to be turned to mists or fine atomized. Highly atomized sprays can be obtained at comparatively low flow rates. Liquid is fed under suction or by pressure. Cree ‘* Chemical Process Engineering. « Humidifying & Cooling. ‘¢ Web Dampening & Gas cooling. * Desluphurizig & Blowing off of liquids. © Billet & Bloom Casters for higher steel grades Spray Angle (in degree) 20 ,60, 120 Flow Rate (Ipm) @ 2 Bar Connection Materials 0.04 to 6 1/8" to 3/4" BSPT/BSP | SS-316L, 304 Top Spray (FBP) Gun Nozzle — We are offering Top Spray Gun Nozzle to our client. «* For pilot/production scale applications Fine spray ‘* Materials: 316L stainless steel, FDA-approved, Viton 8#39;0' ring and Teflon® gaskets ‘* Modular design for quick disassembly * Spray pattern: wide cone (top-down spray) * Available with anti-drip feature # Available in multiple no. of heads Orifee Operating = Modelo, | Sire pesrats No.of Heads | End Connection A568 00.8 3to 4 Bar 3/5,7 78,9, 11|| eeheenee 56.20 to 02.0 mm requirement or flange mounted Cece Cu)RMG Binder Spray Gun RMG Spray Nozzles are designed for Large Scale, Medium Scale and Lab Scale Rapid Mixer Granulator and High - Shear Granulator for Wet Granulation. Available in 1, 3, 4 spray heads © Available in various spray angles © Auto-shut off feature = Compact design of spray nozzle # Fine droplet size, best for wet granulation © Anti-clogging lance design + Available with anti-drip feature Operating ModelNo. | Qu Seer No. of Heads End Connection ‘56.10 Vertical ‘Air-1/4 BSP(M) A56.11 Oi ito. 3to4 Bar Horizontal Lig-PU tube A56.12 2.5mm Multi head Flange mounting Bottom Spray Gun We are offering Bottom Spray Gun Nozzle to our client. ca ‘For pilot & production scale applications * Fine & even spray » Available in different orifice sizes. * Spray Pattern: narrow full cone (bottom: up spray) * Models available with anti-drip feature ‘* Custom nozzle lengths available ModelNo. | orifee Operating Pressure ind Connection ‘Auto shut off air-18” BSP(F) 56.17 . 1002.0 mm 2403 Bar Liquid. 14°(F) : Mist Air - 3/8"(F) www.atulspraynozzles.com| Spray Height | Sprayangle information : ‘This table lists the theoretical coverage of spray patterns as calculated {ror the included spray and the distance from the nozzle orice. These values are based on the assumption that the spray angle remails the ‘same througthout entre spray distanc. In actual practice the tabulated spray angle does not hold for long spray distance. [Seay naan Theoretical Spray Width (in mm) at various height from nozzle tip, aoe so | 100 | iso | 200 | 300 | 400 | soo | 600 | 700 | soo | 900 | 1000 ee] es) se) me] 2 |e) es | ae] 2] a | | oe ww] s |__| 26 _[~s5_| aa] ss [70] a8 | 40s | 128 | 140] 175 ie | 13 | 26 | 40 | 63 | 66 | 70 | 105 | 102 | 158 | 1a | ora | 203 | te [35 [| 83 | 71 | 68 | 106 | 141 | 176 | 212 | 247 | 202 | 353 2 [a o_[ e | 11 | 133 [177 | 222 | 266 | 310 | a65 | 403 ae | 2 ‘a0_| 107 | 134 | 461 | 214 | 268 | 22 | avs | azo | 536 ae_| 82, 95 _| 126 | 168 | 100 | 252 | 315 | a78 | 441 | 505 | 631 ao" [36 [73 | 400 | 146 | 162 | 216 | 201 | sea | as7 | 510 | 602 | 726 ae [_a1_| ea | 124 | 166 | 207 | 249 | at | ata | 497 | 680 | cos | oze eo _|_ar_|_o3_[140_| 107 | 233] 280 [a7a_| 266 | 60 | 663 | 726 | 938 oe | se] 104 | 156 | 200 | 260 | si2 | a17 | 521 | ozs | 720 | 033 | 1040 or | 88 | a6 | 173 | 251 | 269 | a6 | ae2_|_577_| 093 | 08 | 924 | 1450 oe Tartar ase area | ar os [ae anos a Ferree [sao [aor [0a a0 one [267 [-s2t apie | toan | tas eo seas [es | ate or [assess | sP ateatoo| een sn] eso ae ae aa ae [ae | ee erage tee ee Ce soo [ eae [aera ane re[ aes ripe Laem [ene [ sno [00 of as ase aera reer [rao tase Larne [ss [ a0 [ ao [ [mee [sat ass mee anno 880-[ tno amo Tse 130° 25 429 643. 858 | 1070 | 1290 | 1720 | 2150 | 2570 Pressure Conversion Chart Volume Flow Rate Conversion Chart Unit Bar Kg/om Psi |ibisq tt Unit us min | rithr | Us-gal we bar 7 1.02 44.5 | 2089 ~ Tea | a eet] |] ee Kglont | 0.9807 | 98070 4 1422 | 2049 tmihr 0.28 |16.67 | 4 44 | 3.66 ta {nosees| sans {oars} 11st | | os-gain| nooar [avas [azar] 1 [nasa aa [oan aro loaamig| Sams 7] [Femegaimin| oare_ fase fara aor] www.atulspraynozzles.comGeneral Engineering Spray Nozzles & Accessories Clipon type sproy nozzles are enhanced with dif f erent \ Sized clips (mode of spring Steel) which provides strong e clamping onriser / header. clips are available in I", ¢ 1-1/4", |-1/2", 2" ID etc sizes. Ball-type tips allow quick and accurate adjustment of spray direction without disturbing pipe conection Clips used for clamping with Stand to pressure of 4 BAR. G (6o psi) «Pan Cleaning , Phospoting «© Degreading rising Surface Treatment Ecsy Adjustment # Cleaning Point sharp Paint Booth #7 Stage Paint Processing Unit We can also provide following type of accessories 1. Welding nipples 2. Dovetail nipples 2 © 3. Threaded nipples 4. Metallic nipples © 5. Metallic gaskets 6. Stabilizers iting :- Sockets, Nuts, nipples, Adopters Ball Joint : Threaded Connections , Wieldable Connections Unit I: D-21, M.LD.C., Additional Industrial Area, ATUL SPRAY Anandnagar, Ambernath (E). 421506 SYSTEMS Contact : 8424000307 “MFG. OF INDUSTRIAL SPRAY NOZZLE Mob No.: +91 88793 98165 & SPRAY SYSTEMS” Email : atulspraynozzles@gmail.com Unit II: eel M-37, Village Pale, Additional Industrial Area, = Phase - III, Ambernath (E). 421506 Contact : 8424000307 Mob No.: +91 93246 93867 | a Email : sales@atulspraynozzles.com tulspraynozzles.com