Petroleum Development Oman L.L.C. Specification for Cracking Resistant Materials in H,S Containing Environment (sP-2041) Materia Selection & corrosion Engineering en. Materials, Coroslon &Ispetion Functional Destine Head ‘06 Mereh 2021 eywors: Ths documents the sroery of otrleunDevlopment Oman, LIC. Nether the whole nor Srv par ot tis document may be Suced to othrs or reproduced stared na rein syster oF {Tonented in any for by any reas (electrone, mechan feprographe rearing or eterwse), ‘tout or wren consent he owee Petroleum Development Oman LLC eset ‘This page was intentional left blank@ |_Petro1eum Development Oman LLC encanto 1 Document Authorisation: Authorised For Issue Docment aerwalo Deamon havonty | Beemer undtin | Soca oa ‘ero ee 8 Thanh vf Gt, e ihad ve Nasser Al Behtani, UEOC | Barry Johnson, UEOCT Khamis Wahaibi, UEPI7C. pete: ff 20") |oae: 04 /¢3/20" fest Apnea AS Nae 3-2ol) “aN o3 il ii. Revision History ‘The fatoning isa brie summary ofthe 3 mast cont revisions fo hs document Deals ofa revisions pet these are hal on Fie by the suing department Verstan Ne Date —[ author ‘Seopa Remark ERDOGZ Feta] ETHEZ ‘Oral ERD Desa SER Vaan TO | O-PS | VECHZ Scie aad SPDR Ven 20] WarBaTT | UEOGTT | Tee corer paris Fear SA Senate Gag Rg ok RS ES | PROT |— @ |__Patroieun Development Oman Lie aaah iii Related Business Processes Code Business Process (EPEMTO] CENT) Poet enonerng Code of Pr iv Related Corporate Management Frame Work (CMF) Documents The rested CF Documents can be retseved trom the Corporate Business Control Decureniation Region Ci Feaet_ | SPST Sono Ooeg eg avon BS Com | PanSeODUATPetroleum Development Oman LLC extent TABLE OF CONTENTS Document Auihosaton. . | Revision History. i Related Business Processes. Iv Reiaed Corporate Managemen Frame Work (CMF) Documents 4 trrodueton : 1 PUB on 1.2 Changes tote Specifeaton 1.3. Specifcaton Own’ Responsibly 14 Eflecve pros, 45 Review and improvement. 2 Back ground . 21 Quality Management. : 3 Scope : 4 Project management 5 Mates 154 Rew Material Supple. 52 Chemis! competion 53. CS-ERWIHFIne spe 54 Pressure vessels 55. Storage tanks 6 Cladweld very, 7 Wicteste. TA Retestng, 72 Acceptance erlera 10 724 Pressure vessels 10 722 Prpaline stool 10 723 Ppngand Rings 10 8 S9C ostng of carbon and ow aly stats 1" 184 Accoptance ceria 1 182. SOHIC and SZC testing nnn 4 19 G86180C tectng of CRA materiale 2 SSRT oe RSAT testing 8 8:1 Aecostance crtera. so 10 Appondix 1: Responses of Personne! i" 41 Append 2: References 8 Tags] SPaR Swat Gang a Ras HFS Cog | Pras OAT@ |___Petoioun Development Oman LLC omeet 4 Introduction 14 Purpose ‘The purpose of this speciicaton 10 deine additonal requirements internatonal Standards fr materia in SOUR service enviormants, Tis specication also addresses the ois ar responsbiies of project, furcton doigners, vendor and ‘contactors to ensure mates ae designed, manufactroa, procured ara corstucto o meet Company species toca requrements win apres dolvery peros “The Spoctcation is bended for use by Peteleum Development Orhan LLC (PDO), is Contactors Subeonvactors ona Desen Consultant and vendors Yor ail POO expert ‘and fits (ressure vessels, compressors, pumps, heal exchanges. storage lank, ‘mp0 ping, ppelinesfiow ines, wal complebon equpent el) 1.2. Changes to the Specification “This speciation shot rot be changed wihout anprval fom the custodian, te Maleate, Caresion & inspection Functional Disdpine Head (GFOH), UEOC (VER), who ‘nm ths specication. Any user ofthis specication, wo encourors an Inaecuracy ot ambit, requested fo natty UEC, usng the User Commeat Form proved atthe fend of his speceation and send a copy wi comments and personal tals © DCS, 1.3. Specification Owner's Responsibility “The owner of tis epecfiation UECC, 5 OFOH Materials, Corosion & Inspection i reeperaibe for authoring al propcaed devisions or amendments fo the speefesion 8nd forthe instigation of period reviews and upaeies in sezardence with Canes #2 and 15 14 Effective period ‘The requrements of this pecan chal main in fore indeintay unless supersedes by an authonzed reson 1.5. Review and Improvement ‘This specication wl be reviewed and updated once every vee years. The reviow _2uhory wil be UEOC (UER, CFDH Haters, Covonon & Inpocton) Any revision ang Updates betore tee years period, a he decreion cf he revewing auton, UEOC Gen Rapid | See Seen Cain ei oh HS Cnn | Pind DUCOIT[e Petroleum Development Oman LLC ante 2 Back ground Company generally uses DEP 99.01.10.17-Gen and 3901.10.12;an as 2 gudaine or ‘selecting materal based on ir Ke o/c perormance. Spectc. equoment fSpecfestons, such as DEPS and MESC SPES olso address mators! solocion and requirements ‘Ths specfeston shat be apples in aditon lo other Company, Shel snd intematinal technical specications such as OEP 30.01 10-11-Gen,” 990110.12Gen, DEP $31.2210:22Gon, 31,22 11 32.Gen, DEP 31.2220 S1-Gen, DEP 314020.37-Ge, DEP 30. 1002.15Gen, DEP 261002 '0-Gen, NACE TMO284, NACE TMOI7? and ISO 696-128. In cae of ary confit te most singer equrement shal apply 24 Quality Management A components shal be manufactured and constucid © meet the requirements of ISO 20001 ITP requremonts shal be slated inthe purchase specicaton. The requrerient foraniTP ahallbe based on ercaty ring Abbreviations ° Specifeaton EP Design and Engineering Practice MESC SPE Motors! ane Eauipmont Standards and Codes Speciation 's0 Irernaonal Organzaten fr Standarlzaton ere European Federation f Corrosion Publications NACE National Association of Carsion Engineers ‘RA ‘Coresion Resistant Alloy Hs Hyogon Sudo ssc Sutide Svoss Cracking wc Hydrogen duced Cracking swe Stepuise Cracking sec Soft Zone Cracking SOHIG Stress Orentd HyérogonInducod Cracking HSC Galvaiali-nduced hyerogen sess cracking sec ‘Sees Corosion Cracking cur Crack Length Ratio om Crack Tiekness Ratio csr ‘rack Senstty Rao mac Irieavoral Laboratory Accretion Cooperation LUKAS ——_Unled Kingdom Acrediton Services me Inspection and Test Plan ’ “Teenncal AdhentyPetroleum Development Oman LLC ecie tart 3. Scope ‘This specication shall be apailed in edtion to other Company. Shel and ineration Ischrscal specications fr a malelals used in sou seize envronmert as defined in Dep 20.10.02 15-Gan and ISO 15186. Tis specicaon isnot intended to cover eter treats caused by eS environments sueh a ping er ganea cores on 4 Project management Its the responsibilty ofthe project eam to ensure the folowing: 1. Revow of proeet meter epecteston by Company Mterss and Carion| Enginger TA? , Allthe fest day production tt eport fore pipe sha be smite within he “4 dae trom tho sat date of production ae shal be approved by 2 Materale and Gorosin Engnoer TA2- ©. Apurchase order shal not be dipatched ures material testing documentation shal be approved by Company GA'QC Engineer TAZ Testing Laboratories Hic, SSC, SCC, SOHICISZC and GHSC testing ea onl be arred out a company approved rd party laboratories, Manufacturers own test lbs cha be LAC secreted (LKAS or equivalent approved Taboratores shall be approved for the appleable scope) snd shell be audied and ‘spproved by Company Materals & Carosion Enger TAZ For each purchase cde only one test laboratory el be use for testing and any re teat eae shall be comod outa the se abortery 5 Materials 5a ‘Cabo ste! mates (clung eles) fr cical equipment suchas pressure vessels {A mantelds shal comply wih requirements of eon 3 in section 724.2 of IS015156. Une pipe mars which are not Inte in IS015150-2 Table A2 snd operating in ogon 3 shat be qualies by ful rng test. Ful ring test shall bo cared out in [ecordance wih HSE OT1-05-635, One qualicaton tet I required for esch project ‘sing actual serve condos. ‘Quaiication and approval fhe manufsctrng procedure fr ine poe resus fest ay prosvcton HIC ‘estng. Three conserve heats shal pass MIC tostrequramenss Retesting sal be cari aut as por secton 9.1. Retosing shall not be alowed onthe fled host and shal be eat Raw Material Suppliers aw material (ato or col) manufacters (stool maker) shall have Gemenstised a ‘nium experense of 8 years In supphing moral fr sour servce appl for Use nol and gos int Thre shal be a mninum of wo year saiehelormation fer chamiaty and mechani! and cracieng resstance properties, Ary mse pt stod In DEP 304002 18-Gen and ISO 15186 shall nol Be Used Urless approved Dy Materials and Coresion TA ee aee Petroleum Development Oman LLC ote] 5.2 Chemical composition ‘Carbon stel materials used in sour service shal not have suf conant moro than 000% mass fecton Yor tat roles progict,OOT% mass fracton for seamiese roduc, 0.025% mac ration for foring and Here snot en castings. Specfe equioment shal comply with relevant DEPS or MESC SPES or internatonsl Sandares fhe are mere sungont 5.3 CS-ERWIHFl line pipe Fer region 9 as deine i sacon 721.2 of IS015156-2. ERYWIHF ne pipe shal be Tod to Gr. L360 (APL SL Gr. 52) ERVZIME! pipe shal not be used or hoaders & mantle ERWIME! pipe snot permit for use as pong. 5.4. Pressure vessels ‘The manufocturer of the_platfnozale material shall comply wi sou service ‘equcemants of relevant DEPs and guarantee HIC resistance by testing each heat of ‘material Fabreators shal retest ogi HIC test was not conducted by the mis ‘Compary approved esti. 5.5. Storage tanks ‘Storage anks containing water wih >S0ppm dissolved H:S are clasifes 2s sour. The hardness requirement for materials shall comaty with ISO T8186 requrementsNowever no HIG testing secured. 6 Cladiweld overlay Cases overlay shal not be considered as an SSC bari. The base carbon slee! fnateral sal meet sou serace requremeste a sated In this specication wih the ‘exception of HIS testing 7 HIC testing For carbon ste! equoment operating contrucusly above 65°C HIC tetng Is not required Hic testing shal be cared aut as per DEP 30 10.02-6-Gen wit fotowng adatonal requrenents . ALHIC tests shal include a contr! sample. The corral sample after vesting Shall exBe minum Average Crack Length Rato (CLR) of 20%. If he ‘ale. b, Testing shal be winessed by Company authorize inspector ‘Mtr testing. e2ch specimen section shall be polished metalographicaly 2s per ASTM Sand toned roqutos ac por ASTM E407 for evaluation [Extreme care shall be taken roto contamina the specimens. They shal be handled “ig ony degreased tongs er clean goves. Specimens shall not be Coad m any way Selo exposure fo envecnent Paseo | SPOT Spector CrcingRernan Mtrnisn FS Gntaing | Pei OOUSEETT[1 [___Patetoum Development Oman Le aren 7A. Retesting ‘All he HICretesting hal bo cartes oun the eae laboratory a nil estng Fetosting of thefaed het shal nol be permited. The fale heat halle reece ‘Whore 8 eat ha fled an HIC test as part of qualty conto orgram lestng of to ‘dita! heats, oe befowe and one afer the fed heat thal be eared aut: Both ot these heals shell pase tbe HIC test ove or both of hose fet fal he provous ton has shal be tested ar only pases tess shal bo accented 7.2. Acceptance criteria ‘Aftor HIC testing, ny section ofthe sample reveais vical cracks (pexpencicular to {healing drecton) grestor han 0.5 mm the tee ral be deemed to have fal, 724 Pressure vessels [Acceptance teria or regions 1 and 2 of section 7.2.1.2 of $0 15156-2 shall be ‘8 follows: Sraeenur) aR oR ose ‘Reeraga pe spacinen 6 5 z ‘The maximum inuldua rack eng on any section Sal not exceed § mm If any specimen fais to meet the shove acceptance eile, the heat of steel ‘apreueniad ty the tet shal be rejected Acceptance criteria for region 3 service shall be as follows: RSI aR oR SR ‘Reese pat Specimen | ___—S 15 15 Shale 7 am a7 “Tro maxmnum ndvaual roe length on any sacton sal no exceed 5 mim. If any specimen fais to moot tho sbove sccoptance citera, the hast of ste! roprodenica by to ost shal be reered 7.22 Piplinestost, ‘Accopiance ert shall bin ccoréanes wth DEP 31 4020:37-Gen 1723 Piping and ftings Accopiance cia shal be in accordance wth the relevant MESC SPEs and ‘equremenis of DEP 30-1002 16 Gen Fags | SPO Snr Cig Rea aa NS ARG | PRSTTROTIOT[© | __ Pevotoum bovlopment Oman Lie aan 8 SSC testing of carbon and low alloy steels Metrale not ists in 1S015156-2 shall be subjected to following tots, carson sical testing sha be cared out using flowing test methods in accordance vith RAGE TMOTTT, EFC 16 ard 'SO 18156, | Apple sto 7S paca) ne ‘stress Environment pressure. nos | onstationd | ea ‘NACE Tw0177-05 | FOORFS TS P=) e Envtonment A ‘81 $86 regons cack in NACE Sigae tet] ere | samwavs | tame fecton| Torr iso'sraez00 | ees Sico0%) or | ‘Welded eactons shal be este by FPB except lengua wel in pipes with <6" ND where CR tests ae appicabe “est Temperature: Tho tomperture shot be maintained at ambient (24 deg C = 9 deg Chas t's the “worst case" expected in sve for re occurence of SSC in carbon ‘rd ow alloy soos, LUT Unit Tenle teat accordance win NACE TMO177-05, Method & FB: Four Point Bond tots n acordance wth EFC Publcaton 18, Appendix 2 CCR : C-rng tet in accordance wlth NACE TMO1T7-08, Method © AVS :Reual Yield Svess NO: Nominal Diameter 8.1 Accoptance criteria No cracks are secepitle 82 SOHIC and $2¢ testing Wherever required by the Company SOHIC and SZC testing shal be cared out aoc 0 secon Bi of 150 151002 Foust] Sa Sprain Canin enn oan Co[e Petroleum Development Oman LLG 9 SSCISCC testing of CRA materials ‘CRA materials designed to operate cutie the envelg spected in DEP 29.01.10.12- (Gen or DEP 30.1002-15;Gen chal be subectd to SSOISCC testing in accordance ‘wah Arner B of OEP 301.02 5:90, and NACE TMDI7T, EFC 17 and ISOTSTS5°9, Scope of work for SSCISCC Ietng shall be reviewed and approved by function Company Matoais & Carenen Engnoer TA2 oro placement he ort Recommended Test Temperatores ‘The recommended test temperatures are based on the arated falure mechanism (eress corosion cracking at higher tenperatur, hydrogen enbritement (SSC) at loner temperatre and both SSC and SCE at ntammosist tropratres) aecorng f ‘me alouing ade ‘Test Temperatures ALLOW TYPE FIRST TEST TEMP | SECOND TEST TEMP Martenstcisuper marion Stanees Stee 24 dogs 3¢e90 | _ Max Design Duplex Statens Sion 30°C ax. des ‘Austenic Stariess S168) ‘Maximum design base Alo Maximum design “A secon test a th temperature specifi nok opional Ths test isan essential pat ofthe maloal roperty evaluation, because ofthe risk of oer forms of fare whieh may be are, but could be estate ape 12 | S00 Spin Gig en i NS aig | Pre DHONI— roleum Development Oman LLC ea “Test Methods 7 ‘pled tensile atria breh stress wroneer Material, oes Environment (Constant oad) or | SORAYS “Type eperonment os por Tubing 8 casing 7 8852 or180 15156-309, ORAS a ‘Type 1 enveonment a6 per S352 e1180 18186300 Wr RAS Type T snvrenrient as per BSsz01180 15186-800 BORAYS Type | enironmeat se por Pioe-longtueinal welds | NO-6" OR a [NO=erFPa | ATS “Type envrenmiontas po" Pes Gi nace his 8552 ofis0 Torse300 a STAYS “Type | envkarment as pa" te groern veal me 8352 oF150 “5156-309 = SOOTATS “Type 1 enerorment aa por Plate wel Fe Bg52 e180 19750-300, (OT Ura Tarai ean coiance wi NACE THOTT, FP: Four Point Bend etn ccordance with EFC Publication 16, Appendix 2 ‘GR : Caing oat in aocrdance wih NACE TMD177.05, Method © AVS : Actua il sess NO: Nomina Diameter SSRT or RSRT testing: od “These tests maybe required fr certain environments and shal be decided a Company ‘uncios Materials & Corson Engnae’ TAZ. Any SSRT or RAT tesing shal 8e ‘ated ait ae per 6 9.11 of DEP 3010.02 18.6en, CRA cladsing (CRA clading applied as metalurially honde plato thot rolled or explosive bonded) Sr weld oveity shal be ated ge sold CRA m lerms of SSCISCC test equtemeonts {ote must be ten into propration of test samples fo exude iron don eect {Fest xgons sho be laken trom txt ploss Emulatng fished product in forms of ‘eray mad, metas of fois and heat Poste GGHSC testing Where veseele are partly eternally lad GHSC testing shal be cared ou. Atonl Faqurements for OAC testing are gven n sexton B8 of ISOISTSE-2 and shall be ‘otowed 9.1 Acceptance criteria: For all tt methods (UT, FPS and Cxng) no racks ar accopatle Page | SRO Sesion fe Gack esaetfowinn HHS Cotinng | Pied THOSAOTTe Petroleum Development Oman LLC eatin 10 Appendix 1: Responsibilities of Personnel Material Corrosion Engincor (TA 2 Level) 1+ Hlosssc!SOHIC/SZC test resus eal be reviewed and aocentos by Company Futon Mater! and Coresion TA2 ContractorManutactrer + Propare project specie spoceaton incusing HICISSCISOMICISZC testog requrement, scceplance crtera and as part of purchase equations and blainapproval fom the Company Function Materia and Corrosion Engineer 1+ Ennure al HIGISSCISOHICISZC testing i card out by Company aparoved labortores oly. Conary Materials and Corosion Funcion CFDH approval 'sequled before testing or any ib a tos ‘Quality Assurance and Quality Conto! Engineor + Ensure tat the inspector deployed is competent to perform the required ‘tvs ane conversant with Inspec test procedure ‘Third Party Inspector + Shat ot deviate from the Company approved Inspection & Test Plan (TP) tat toma! tn spre om Campany Funsion Quay Assnce [FE | Shee Seren ng Ra RR AS EG | PARTEPetroleum Development Oman LLC exe tact 11 Appendix 2: References In this speciation, reference is made othe allowing publications: PDO Standards “Techical Authories System ‘SP 081 Specticaton for Qualty Assurance of Design, Construction and SP-1171 Engineering Wors Shell Group Standards Hydrogen induced crackin senskivty test (Amendment Isupplement to DEP 90,10.02.16-Gen Nace Two288) Selecton of mataral for He cyte performance (EP) ~ Materials selection OEP 9901 10.11-Gen Selecton of materais for Ife cysle perfomance (EP) ~ Upstream DEP 3901.10.12.Gen Preseure voesols (amendmens/supplements to PD 5500-2008) DEP 31.22 103260" Pressure Vessel (based on ASME section VI} DEP 91.222031-6en Linepine fore serves (amendmentssuprlements 9/50 $188) DEP .40.20,37-Gen Materials fr use in H2S envkanments(amendneniscuppioments to 'SO DEP 30,1002.18-Gen, 181802008), Verte Tanks Erection and Testing (Based on EN 14018) DEP 6451.0131-G0n Internationa Standards Standard Test Method: Evaluation of Pipeline and Pressure Vessel Secs NACE TM 0284 forResstanee to Hysroger Induces Cracking Laboratory Test Procedues fr Evaluation of SOHIC Resistance of Plate NACE TNO103 Stools Used Wet HS Seve Laboratory Testing of Metals for Resistance to Sulide Stress Cracking NACE TMOIT? ‘and vere Coston Cracking im H,S Environments Materials Resistant to Sutide Stiess Cracking in Corosie Petroleum NACE TMO103 Ring E-vronments ‘Sulphide Stees Cracking Resistant Metalic Materials for Olflld 18016166 Exuipment Peroioum ard natural gs industries Stee! pipe fe pipelines toate Sto! and Sie Products ~ Inspection Decurents 's0 10474 ides on Mates Requrements fo Carbon and Low Alby Stoic for ‘EFC HiS- Containing Enuronments Ol and Ges Production Corosion Resistant Allys for Oil and Gas Production: Guidsnce on —_-EFCI7 Genera Requrements and Test Weihods for :S Serves, Pevoieum, petocnenical ond natural gas ncustios — Sectorspecitc 180 29001 ‘ualty management systems — Requrements for product and series supply organizations ace © | SPA00 Spesetan a Cracking Reson Mis 0S Canin | PeieSOODUBOTTPetroleum Development Oman LLC jer Comment Form IF you find something thats ncorec, ambiguous ar cous be beter in his document.write your comments ‘and euggestons on ths form, Send the form to he Document Cartol Soci (OCS). 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