VENDOR DOCUMENT COVER SHEET Chilean LNG Project GNLQuintero MITSUBISHI HEAVY INDUSTRIES ENVIRONMENT ENGINEERING CO... LTD. ELECTROCHLORINATION PACKAGE Equipment / Tag Number: 400-X-103 Vendor's Document No.: UEC-MGB90680100044 Vendors is rd E fndars fssus 04 issued for review to TAZ Rey | “Date ry By] heed _| Approved Project Document Number . Purchase Order Number POSER _ Sano | Rviton | Revn Date 13157229-PO-46201. - P03 - 001 | 01 ae PRE COMMISSIONING/ COMMISSIONING PROCEDURE ‘VENDOR DOCUMENT REVIEW Purchaser's review of Vendor's documents does not relieve Vendor ofthe responsiblity for correctness under the Purchase Osder. Permission to proceed does not consliule acceptance of design, detail and calculations, test ‘methods or materials developed or selected by the Vendor and does not relieve the Vendor from full compliance with the Purchase Order or any other obligations, nor detract from any of the Purchaser's rights. F A R t SIGNATURE Se DATE US -® CODEF - Final (Accepted). Work may proceed. COOEA | Guauleo ee "Ravan Ser ma wot may proc ste! he nrprston of Parchees saree CODER - _—Rujned" Lay Reaper cument nd esti docurets rogue, rk ny nat Pred cover. Rept tr nematon On portant ‘Should the Vendor consider that any comments made by the Purchaser change the Scope of Supply, the Vendor shail advise the price and delivery implications of such changes within five working days of receipt. The Vendor must not incorporate such changes without prior approval of the Purchaser of the revised price andlor delivery period. RETROSPECTIVE CLAIMS WILL NOT BE CONSIDERED. ‘The docurnent consists ofthis front sheet plus42pages.RH EXE E eee ee bie at oP a8 3 ace BX AE PH ee ah 5 IAS eile RP TRTAT RTE TERE] PFT-o8a Hei ¢ (aves KER G| BRC RY oes SEG TEAL G| RZ. ENC IEC CB&I UK Limited ELECTROCHLORINATION PACKAGE PRE COMMISSIONING/ COMMISSTONING PROCEDURE Chilean LNG Project MITSUBISHI HEAVY INDUSTRIES ENVIRONMENT ENGINEERING CO. , LTD. URBAN ENVIRONMENTAL SYSTEMS HEADQUARTERS INCLUDING sHBBTS WITH COVER R= BEG T= BI ENVIRONMENT CREATION DEPARTMENT AGREED CHIE OF Sect (MHI ‘APPROVED Mz, RE CHECKED HO HISTORY OF DRAWING DRAW fa DATE OF 1SSUE 26 Jun. 2008 TYPE CLASS No, Dw, REV. | UBC-MGB90680100084 FF10. u. -CONTENTS. Application Outline — Check and confirmation after installation ~ Flow balance test ~ Test of individual equipment Dynamic function test ~ Synthetic trial operation —— Performance test —~ ‘Commissioning spares (NO3-001) Spares for 2 years operation (NO4-001) Capital/insurance spares (NOS-001) Special tools list (NO8-001) ~ - 36 Utilities schedule (MD1-001) ~ 381. Application This procedure shall be applied to the trial operation for the electrochlorination package to be used in the Chilean LNG Project. For normal operation after the trial operation, refer to the technical operation & maintenance manual (DWGNo.UEC-MGB90680100033) because this procedure shows only for trial operation, 2. Outline Following tests and operation shall be executed as the trial operation. (1) Check and Confirmation after installation (2) Flow balance test (3) Check of individual equipment (4) Dynamic function test (5) Synthetic trial operation (6) Performance test (chlorine production)3. Check and confirmation after installation Following items shall be confirmed to be completed satisfactorily before start of trial operation. (1) All the equipment shall be checked to be installed correctly according to the erection and installation procedure (DWGNo.UEC-MGB90680100048). (2) All the pipelines shall be checked to be constructed correctly according to the erection and installation procedure (DWGNo.UEC-MGB90680100048). Hydrostatic test for all the pipelines shall be carried out with specified test pressure. (3) All the local instruments shall be checked to be installed correctly according to the erection and installation procedure (DWGNo.UEC-MGB90680100048), and they shall be set at specified set points according to the set point list (DWG.No.UEC-MGB90680 100006). (4) All the wiring for electrical equipment and instruments shall be checked to be constructed correctly as per the related drawings and lists. (5). Busbars and busducts for DC power supply shall be checked to be installed correctly according to. ~—the_-—erection —and_—installation —_—procedure (DWGNo.UEC-MGB90680100048), and tightening torque for connecting bolts and nuts shall be checked again before loading. (6) All the mechanical and electrical equipment shall be checked that any parts are not, damaged or broken, and any bolts / nuts are not loosening or missing. (7) The pumps shall be checked that they are correctly lubricated as per the lub oil and operating fluids schedule (DWG.No.UEC-MGB90680100038). (8) Motor proper test shall be completed before loading. Record sheet is attached for reference (Fig.1).(9) Insulation resistance inspection ‘Transformer / Rectifier The insulation resistance of Transformer / Rectifier shall be measured with a megger-tester (SO0V), and measured value shall be confirmed that it is more than the specified value and it shall be recorded on the check sheet (Fig.2) attached for reference. This inspection shall be carried out carefully as per the following procedure because the rectifier contains delicate parts such as print circuit boards which cannot withstand for the high voltage.- Procedure — Firstly make short — circuit condition on each phases (anode — cathode — gate) of every thyristor stack with the bare copper wires. Measuring point Aczeptance er a. Between primary winding and ‘more than 3 mega-ohm or other secondary winding stand b. Between primary winding and ‘more than 3 mega-ohm ground (earth) c. Between secondary winding and more than 3 mega-olun ground If inside of the electrolytic cell has a wet condition due to the hydraulic test or water flushing, the insulation resistance cannot be measured because there is a possibility to make short circuit condition with the moisture through the electrolytic cell, piping and other equipment. Therefore, the busbars between electrolytic cell and rectifier must be taken out at least one link before measurement of item c. ‘AUTION Before energizing of transformer / rectifier, confirm that control / auxiliary breaker is off position.(10) Check of rotating equipment ‘The pumps, fans shall be checked individually before the test run in the following order. a. Hand turning check The pumps and fans shall be confirmed individually that they are smoothly rotated without any mechanical abnormal condition by hand turning. Check of rotating direction Rotating direction of the pumps and fans shall be confirmed to be correct by operating motors for a few seconds.OPERATION RECORD OF: MOTOR PROPER TEST. ‘NAME OF EQUIPMENT PARTICULARS OF THE EQUIPMENT PUMP MOTOR TYPE TYPE MODEL NO. OUTPUT ITEM NO. CURRENT CAPACITY SPEED DIS. PRESSURE, INSULATION CLASS POINT ‘TEMPERATURE (C) PRESSURE | moron (Amp) | REMARKS. TIME ni | 12 | 73 | 14 | ts Sue. | Dis. “ VOLTAGE \ v ] SPEED \ \ pm AMBIL.TEMP. c ] \ Pty \ I [ VIBRATION (1 m) ACCEPTANCE CRITERIA BEARING TEMP : 40°C RISE oO @ ® @_| AMPERAGE : LESS THAN RATING VERTICAL VIBRATION : LESS THAN 50m VOLTAGE : RECORD FOR REFERENCE, SPEED : RECORD FOR REFERENCE HORIZONTAL, NOISE: 70dB(A) IM FROM ORIGIN DATE : oO Qe o TESTED Si Halt NOTE | P T, 1) Ty Fe Fs Fig. |TEST RECORD OF THE INSULATION RESISTANCE TEST ‘NAME OF THE EQUIPMENT : TRANSFORMER/RECTIFIER PREPARATION BEFORE TEST NO. DESCRIPTION WITNESSED DATE a. | DC output terminal N is shorteircuited with terminal P using thin cable. b, | The busbar between cell and rectifier are disconnected if the cell is wet condition. c. | All the thyristor terminal + are shortcireuited with — terminal and gate terminal. ST (MEASUREMENT) NO. DESCRIPTION VALUE WITNESSED DATE (megacohm) a - Secondary b. | Primary - Ground (earth) c. | Secondary - Ground (earth) Nowe Fig.24. Flow balance test ‘The purpose of this test are to check if the flow balance can be maintained without any abnormal condition and trouble, and to flush the piping and equipment with seawater. (1)_ No load operation of pump (Shut off operation) 2) The continuous dosing pump, shock dosing pump and acid cleaning pump shall be operated with seawater at shut off condition for 1 minute to check if the excessive vibration and abnormal noise are not made during the operation. ‘Synthetic flow balance a. The breaker of rectifier is turned to OFF position. (Because transformer / rectifier is not operated.) Al the equipment except electrolytic cell (transformer / rectifier) shall be operated for checking the synthetic flow balance. b. Whole electrochlorination package except transformer / rectifier shall be started in accordance with the section 7.2 in the technical operation & maintenance manual (DWGNo.UEC-MGB90680100033). ¢. Confirm that the continuous dosing pump and shock dosing pump are operated without any abnormal condition and trouble. 4. Confirm that the seawater is fed constantly into the hypochlorite storage tank. e. Confirm that water level in the hypochlorite storage tank is kept at constant in the continuous dosing mode. (LIC=500mm) f. Confirm that water level in the hypochlorite storage tank is controlled (increase and. decrease) stably in shock dosing mode. g. Confirm that the dilution fan is operated without any abnormal condition. h. Confirm that the shock dosing flows for individual points are maintained without any problem, Flow balance check During above operation, the operation rate such as flow rate, pressure, etc. shall be ‘measured and recorded in the record sheet attached for reference (Fig.3).@) @ () During flow balance check Confirm that any other problem is not observed in the electrochlorination package. Kk, Measurement of operation data During the flow balance check, the measurements described in section shall be executed as test of the individual equipment. Duration of flow balance check ‘The operation shall be continued at least for 2 hours or until the bearing temperature reaches saturated level. ‘The shock dosing control shall be checked for minimum 8 hours to confirm one cycle of the duration and interval of shock dosing. Stop of synthetic flow balance check It shall be completed after confirming no operational problem. Acid cleaning line check After completing synthetic flow balance check, the acid cleaning line shall be checked according to the following procedure. a. Make line-up for acid cleaning by operating manual valves (refer to Fig.4). b. Fill the acid cleaning tank with seawater or potable water. ©. Start the acid cleaning pump d. Adjust the discharge pressure at 1.5BARG by operating pump discharge valve. ©. Confirm that the acid cleaning pump is operated withcut any abnormal condition and trouble, f. During above operation, the measurement described in section 5 shall be executed as test of the individual equipment.DAILY CHECK SHEET 1/2 Trex tas wo. | ar | pestew 22 | 23 | 24 | 25 | 26 | 27 | 28 | 29 | 30 | DATE LOGGED - - - TIME LOGGED - ~ - AMBIENT TEMP. © SEAMATER TEMP. = ce | tos~is 32, 000~ | ~ [~ ~| | ccanatin or . , 1 | SEANATER C1 eit | | | ; “400-X=103 360~ T a 0 pe Me NTR ‘ 1,800 a i 7 +400-X-103 ] | be voLT. oe v max. 75 | | | ] _ | i | seawater sveuy eeess. | ri-otsoo | Bare | 40~ia | | | ‘STRAINER INLET FLOW — ] 1 Pus rrowor | gare | 28 | | ‘STRAINER D/PRESS pors-o1g03 | Bar | 0~0.6 | ‘CELL UNIT INLET FLOW FT-04804, m/h 28 SHOFER FLOW stant Glass | a7 HPO,” STORAGE TARR - 300 LEVEL (1) 104805 = 3, 400 itPo, STORAGE TARE 500 LEVEL (2) LT-04606 = 3, 400 DILUTION FAN-A DISCHAGE |r ss | hare | 10~16 PRESS. _ DILUTION FAN-B DISCHAGE T PRESS, Pi-o4806 | mbarg | 10~16 DILUTION AIR FLOP Frt-04809 | wn'/ain | 19~30 CONT. DOSING PUMPMA DISCHAGE PRESS pi-ogsi1 | Barg | min. 2.6 CONT. DOSING PUMPMA oiass |’ SAL WATER FLOW SigHT cLass | n/n 0.2 ‘CONT. DOSING PUMP-B 2 DISCHAGE PRESS pi-ossi2 | Barg | nin. 2.6 ‘CONT. DOSING PUMA * 2 Sean wre Loe stoHT Gass | n'/h 0.2 CONT. DOSING FLOW Fr-ogs13 | ath | 25.6~28 REMARKS. Fig. 3 10DAILY CHECK SHE 2/2 1TeM TAG ¥0. omit | vesiox J | 2 fa} a js |e] 7 |e] | soja | az j as |u| as | | ar] ae] a9 | 20 | 20 | 2 | 29 | 26 | 26 | 20 | ar | ae | 20 | 20 INSTRUMENT AIR SUPPLY a 5~ | | bess proisis | Berg | 4.5~11 to | | | [ LL - 7 500~ | T T CHLORINE ANALYZER ai-ossie | met | SN | SERVICE WATER SUPPLY ae proisi7 | Berg | 3.5 ; _ [ SHOCK DOSING PUMP=A 3 = - TI DISCHAGE PRESS. pi-oig21 | Bare | min. 3.0 aa al SHOCK DOSING PUIPMA cit cuss | 2 Sta taoe for sigat Lass | n*/h 0.2 SHOCK DOSING PUNP-B | aaec soe rece Pr-o1g22 | Barg | min. 3.0 | ‘SHOCK DOSING PUMP-B * Sen eee bow stout class | a'/h 0.2 _ _ SHOCK DOSING FLOW Pr-04823, | ai/h 26 | ‘OID CLEANING PUMP - buscunce Paess Pi-otsis | Bare 15 it ‘ACID CLEANING PIMP SEAL WATER FLOW sicit GLass | o°/h ot REMARKS, 5% When acid cleaning is nade, enter here about the data such as HCL consumption and data, ete. Fig. 3 WlELECTROLYTIC CELL B PROCESS LINE © SERVICE u WATER p >> 2 © <= © OY, LH ACID . CLEANING Aci TANK CLEANING PUMP D awvsoneed ev 1800 er sere | Poipbas aied ands me bese! yun me, peinndhe eensing ‘suede eoveieu pedis veya] ‘sud uopsedo ek om porendae mera puinbas ewan moi pepuenwooasiepoenl «| - | a f-|~-|a]-|«|-| Recommendations, 450N cade eovened pepuerucces 0p Fan as one mak cm popuenzeses 000A '20N eed Bujopeqanvog 9 dn-uns| ‘Aaquenb pony-se 130 «|-]«]-]-]-]-]-T-T- soveoree preoaupmevoaey Tata ants och oar se ie nn ly pr, 9 he pai oer erp shipment pce atbereoxirted,—” S17 naeea | sae slalalala dajalaaledajaay- PLEET ET ET, a [ele Sls HE [|i na at |g |* feu i age le rs: Net fone yer nt above sat exci. i ge Poa Egil. i i PELL= GHEE : = = Hee = TAT = EEE — 1) i i i i i i | ii i aunts \pomeng pean | MOE IOWORRLAEEG Emm fon EEE ~[ i a SON PUE YON ‘EON SHOA ISM AyIqeaBUEyDiONU] sued osedSCB&I UK Limited Chilean LNG Project ELECTROCHLORINATION PACKAGE CAPITAL/INSURANCE SPARES MITSUBISHI HEAVY INDUSTRIES ENVIRONMENT ENGINEERING CO. , LTD. URBAN ENVIRONMENTAL SYSTEMS HEADQUARTERS TOTS A MRSTFS cwnNER ORERING Gh UD. ‘ear aa See ween INCLUDING S SHEETS WLIH CUVER ENVIRONMENT CREATION DEPARTMENT | AGREED aeRO eats serve bene SF TL Takensat | We OS WE [aoa a DATE OF ISSUE 23, Jan. 2008, No. NO. UBC- 6890680100037 1 3lChilean LNG Project ‘Spare Parts Interchangeability List Document Number 13157299-PO-46201-NO5-001 Revi INPUTS: Document Number Title Status REVISION NOTES & HOLDS: Revision Description of Changes and Holds 01 Issued for preliminary (indicated capital spare parts item only) 02 Revised according to purcharser’s comment Note: The latest version of this document is in EDM. 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OF CHECKED HO DRAWING 1_| DRAWN H, Takanami TYPE CLASS ‘WG. ~ REV. 3_| DATE OF ISSUE 25. Mar. 2008 NO. NO. UUBC-WGB20680100039 1TYPE Tools DRAW.NO|] UEC-MGDo0es0100039| PACE " JoBNo. | 1200004 ELECTROCHLORINATION PACKAGE SPECIAL TOt ITEM NO. NO, NAME SKETCH MATERIAL] SUPPLY NO.| WEIGHT | REMARKS (kg) FI HANGER ss400 . 850kg_"| 1ST TAPER CUTTER 2 2 | (PRP PIPE oc a cae - 1PC WORKING) ~ SAFETY Poy Ti GOGGLE (CARBONATE - 2PC [-4 | RUBBER APRON RUBBER = 2PC ts GLOVES RUBBER - 2sT PORTABLE ( RESIDUAL ( 6 | CHLORINE - 1ST |. ANALYZER (DPD METHOD) AAR MFR'S NAME _| MITSUBISHT HEAVY INDUSTRIES ENVIRONMENT ENGINEERING CO.,LTD. 3CB&I UK Limited me Chilean LNG Project BEE IL RES a ELECTROCHLORINATION PACKAGE at Se ome at UTILITIES SCHEDULE Sp Bb Se ALB i Hei] EEEz| GEES Pp BX Au SEF REA (R74) RTE Lasts) - ee G (ae #E) EER C| ame MITSUBISHI HEAVY INDUSTRIES ENVIRONMENT ENGINEERING CO. , LTD. ee URBAN ENVIRONMENTAL SYSTEMS HEADQUARTERS SUG ‘VITSHBISHI HEAVY IMOUSTRIES EAVIRORVENT ENGINEERING O2., UTD. 7 ae Ea an Soa | a Sopris ris, PIC wees | 1 INCLUDING 2 SHEETS WITH COVER T= 21 ENVIRONMENT CREATION DEPARTMBXT | AGREED IMATT CBR OF SECT wisrony oF wou cmt wmuarue aes [foie 0 avn (5 el tg wea’ se HAP 28 TO [1 [oma aS ia = #& i [3 [bare o issue | 27. 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