CNP ¢ ‘uae High-tech Enterprise CDL, CDLF Light Vertical Multistage Centrifugal Pump Operation Manual Hangehou Nanfang Special Pump Industry Co., Ltd, ‘Add:Renhe Town, Yuhang District, Hangzhou, Zhejiang Tel:+86-571-86397810; +86-571-86397838 Fax+86-571-86397809 Seam @CNI Hups//www.nanfang-pump.com Hangzhou Nanfang Special Pump Industry Co., Ltd.3 DECLARATION OF CONFORMIFY "=, AS SEEEeY steiancoaraemng nec Low Voltage Directive: 2006/98 ‘Ye FE ecteomagnetie Compatibility Dicective: 2004/108/EC ed Name of manufacturer or supplier Hangzhou Nanfang Special Pump Industy Co.,Ltd Full postal addrass including county of origin 'No.26 Hanglasto,Ranne Town, Vunang Dist, Hangzhou, Zhsjang. China Description of product [CDLICOLF is @ kind 0. vertical non sa priming muststage centrifugal pump. t cn be sed to convey various mnedlum rom tap water to indus quid at erent temperature and wih diferent flow rte and presen. ‘Name, type oF model, batch or serial number Name, Light Vera! Mulistage Centfugal Pump Nod: COL Sorios COLF Series Standards used, including number tte, Issue date and other relative documents EN ISO 12100-12003. EN ISO 12100-22003. EN apd:1998+AC: 2002. EEN ISO 14121-1:2007, EN 60204-1:2006. EN 61000-6-2-2005. EN 610006.4.2007 Place of issue Hangzhou Gly. China Name of authorised represontative Shen Jnhao Position of authorised representative General manager Declaration | declare that asthe authorised represenatve he above information in elation tthe supply manutactse of hs produc is in confor withthe provisions of the stove Directives. For the most specie risks ofthis machine, safety and compliance with the ‘essen eqtirements ofthe Directive has been base an slements of the above sian arc Contents 1. Applications and conditi mom II, Definition of model ~~ 2 IML Structure 3 IV. Installation and connection ~~ 10 \V. Start-up, operation and maintenance a VI. Assemble and disassemble ~ VIL. Fault finding and solution chart - 36 VIII. Important noticeRead this manual carefully before install, start the pump 1. Applications and conditions Pumps of CDL and CDLF model are non-selE-priming vertical multist- age centrifugal pumps. The features are high efficient, low noise, a little corrosive liquid resistance, compact structure, good appearance, small vo~ lume, light weight, easy to service, good seal performance, etc. | Applications + Pumped liquids: Low viscosity, neutral, non-explosive liquids, not containing solid particles or fibres. The liquid must not attack the pump materials chemically. + Boiler water supply and condensing system; + Water treatment, filtration system: + Food and beverage industries: + Pressure boosting in highctise buildings; + Farmland irigation, nursery irrigation and golf cour irrigation; Industry cleaning systems + Liquid conveying, circulation and boosting; + Hot and cool waters 2.Operation conditions + Medium temperature: Normal temperature type -1S'C~ 70: Hot water typo -15°C~¥ 120°C: Flow: 0.4~:180m"h + Meditum pH range: pil 5-9: + Maximum ambient temperature: 140°C; Maximum altitude: 1000 m; Minimum inlet pressure: Refer to CDL catalogue: Caution: When pumping liquids with a density and/or viscosity higher than that of water use motors with correspondingly higer outputs, i required, IL. Definition of model LEDL, CDLF 1,23,48,16,20 LEswse CLF 8-24 = $0 - $,85,120.150 25S ‘Te: Nomnal iemperaureiype Bellet water ype ‘Yi 0it reatuante mechanical seal Other mestanial sl 1 Light comosive rexisince $2305, L161, P: Common yp We 50H L602 F: Flange con K: Cling fee fin onaeeton, E:Pipe tread coancetia, ‘¥: Oral flange comet. Number of inpelee Stage Rated flow (7) (Common type omit low pass Somponens eof since sta 304 Siar Light vores otisage centriole sc 2 w Tez rormal emperarurerype efor wate ype YO resistant wechnial seal 9 Other mechanieal seat F tight comosive resivance $308, L161, Fe Conon yp, Ws Se Ls 6082 Se Thre pase (SSK W is 220880, 20 3K 5 SBOV) Ds spas Bi Dare shat pup witout motor F Flange coanctin —unber of small impeer Stage x10 Rated ow (27h) (Connon ype ote Flow passe enponens treo ste ee 308 Siet Light vertical musing centrifuga anIl. Structure + The pump is mainly composed of motor, pump head, diffuser, impel- ler, eylinder, inlet & outlet chamber, pump shaft, mechanical seal and so on. Refer to Fig. 1. + Key part of the pump, diffuser, impeller, eylinder, shaft, are all made of stainless steel. For CDL series, material of pump head and inlet & outlet chamber is made of cast iron. While for CDLF series, they are made of ta- inless steel + Mechanical seal is a single face seal. Seal part is cemented carbides! carbon. Support part of support diffuser is made of tungsten carbide. + Normally, pipes are connected by round flanges. Different typesof connections are also available on demand of customer. See fig.2. e spbcocr hp B ntte woot econ Gee seo ih Reece ogy Hesse io ee. ae ome peat op Ras. is » ‘s % reo 0 8 jo 20 30 6a 20g ‘31 29 CDLF1, 2, 3, 4-080701 Figure ||= NS, Sia mw He Mm anndds CDL1, 2, 3, 4-080701 Figure 1B CUB CDLF8, 12, 16, 20-080701 Figure 1C{If oh ot Sat hh 21 20 260 08 diay 20 ie CDL8, 12, 16, 20-080701 Figure 1D CDL(F)32. 42, 65, 85-080701 Figure 1 ECDL(F)120, 150-081101 Figure 1 F IV. Installation and connection L Handing, ‘When lifting the entire pump with motor, follow these instr etions: + Pump with motor sizes 0.37-7.5kW: Lift the pump in the motor flange by means of straps or the like. + Pump with motor sizes 11-75kW: Lift the pump by means of the motor eyebolts 0.37-7.5kW 11.-75kW2.Pump installation Pump size and imension is as follows. Figure 2 Installation sketch Round flange connection Cuting ferrule Jol Pipe thread connection, ‘Oval flange connection, Table | Pump dimensions SoHtz connection. Mow [ges courna [ase [ao fess | 20 ‘courns_| aie | 20 | ees |e 2 couria | 2m | a | sme | 20 cours [3a | 20 | se [i 2 cous | so | 0 | sos [it 20 ‘cour we | 20 | se | ws | 20 Gourns|_s6 [200 ste | as = courte |e | 0 | oe | ae coupe |e | 0 | ae |e court no | aos coum as [or cour asf | 0] 2s coups Bs [0 = cou: me_[ 26 [mf me = ‘couniae | sm | as [we | vo |e cournat [oe | ms | 55 | 10 | ne cours [ae [as | erm fe course |_| 0 | om | | courier |r| a [ioe | es coueaso | 7 90 | | so | 8 @ ‘cournias | se | ow [pee] ss course [se | 0 | se | so] 55 # couen2 | 258 | 30 ws = congas [36 | 200 as [ue 2 courns [20 [10 us 20 coLeRS 30 my 2 coun 2s [ss [ ef 2 coure7 2s [|| v0 ae 2s eoLrRe 2s [we | ve ae 0 enue 2s | os |__| ae 0 COLER 2 |e | so | ss = courts [sa | a0 | a0 | ss Ea Couea | se | 200 | ase fon] 8s = ax] 2m | ee [ee [ss a ra] | as [197 | tos 30 +12.Continued 50Hz Medel ae es or bi Moet aoe ee couEEs [ase [30 |e = courmen | 37 | zs | om 2 2 Soutty Ea 2 course [7 fas | | oo | im 2 cous [axe] 200 | soe | EI es 3 2 cours [aa | 0) |e 2 oums [on | 2s | = | ~m | im 2 course [30 | 2] sos = Gourmet es = ‘couns7 me [20] seu 2 tourer | gape er coums | «7 | | = |» [os @ ‘cours | oe | us| 6 | 0 2 cures | a7 | 20 | 7 | mw | os 2 Gre = ! = = my = 7 COLES ea [ous S62 in _| 6s a aeons ae cure | «7 |» | on | oe | mm 7 emus [aoe | us ve corm | | us | van [am |e 7 coups | sor [aes | wo | a coupe te . = = cour.” [sae | 290 | ae [190 | 158 “ eee eee |e ete = courn=iy_| ~see_| a0] sm 190 | ss a courme | 7 | wo | en | ow | om = fear en eno oe tt 7 courms | 7 | aw | a | aw | ms = COUR 50 | oa» | 150 © ey a > coun | 7 | ao | an | mo | om 2 COURT 290 [ toe [90 © coumes | | oe | ov | vo | os 36 f cous | om | om | om | wo | is 9 cour Ca e Cou us [er [ior | 6s = comm | an [as | om | |e 6 cori uss | 2 comes | | | mm] | es o CS ET » Sap te po 7 cour 7 | |= | 20 |e 7 cou | san | us| ses me |e 2 coun es 5 cous [set a6 [aa vee Fy aes qe teen tees [aaa = eourne [we [ oes [| a [vo | 35 eum ae a counes | «7 | wo | oy | 0 | om a Cou | ase aoe % reengrezotclesr econ Hf -crlueer | caee lew a cour | si8 wa [190 | 55 mw sauna tw —j— = cou | 566 a56_[ too | iss 5 ona eee | see » Cones | 030 bis [as 35 coun | ms | om | os | wo | os 59 reouareis [ane oe |e | * coum | os | oo | os | oo | os 19 coLERRIO | 768 Too [30 | s oe a ec = coum | oe | om | a | om | os a +13. 14.Continued SOHz Continued S0Ez ES | ee ee Ba CoUPRszCOURRs [we | we | wf so] as |r au = aa aa COLEFB2-100-2CDLFS2-100 | aan | 350, 1790 2 DLE} HO ws 0 1365) 0 238 = COU FR? BO2CDUFE2I90| asa] oo | 2110 30, 37, eres sor | siscas | waive | ira | tose | x92 COLE IOI 1058 490° sas 0 258 162 CDUE 210 ‘indad oI bcreilped 64) i m | 26 » ae couriews | as | aso | tes | ao | ass 1 ‘coarroan Oe ce al c Gurear we | am | tar | a0 | 2s | er CDUF IOS 452, 2S 7r 230, 188 2 cotruselt ose | sso | iste | a30 | 23s 208 = = ee oe = - “ ees. 1t46 | 660 | 1806 | 400 310 ais DLE RO or 430 1037 260 oR 2 Ou + eee tal ure | 6a | ree | 400 | x0 318 Esatp dpe oo | 310 330 cours ao | ims [aso | ass 0 curK-90 aps | oso | se | » 87 19 Ss a i Loses 1386 | 66 x 4 30 MT CDLEF 20612 is 43 s a 28 160 eee 1466 u 4s MS 413, a = td = COL M2110 - Pe eee iad +15. +16.Continued SOHz Continued SOE weit game ee] Model “ges [oe] eoueeIer | sor] as |e | af Ps cou “o [| [0 [| eouris [sor [sae] oor | a0 [aon] cougmane | wes_[_am [9 | aw [ as [8 eaceaseT eae] eae | rf coug9204 | w82[ sie | aso [0 [as [a9 ete ee ee os cour [er [ sie [m0 [nas ee ee SSS courant [ie [wa | eo | a_[ ae [30 eouss08 | ee] a9 | ame | ess Ps coupe [nee [oe [mo [a [so [30 Les S36_|_ so ies = COL (FH20-402 [1320 0. 0) no 300, eee pee ind oa 3 epLery20a01 [1320 0. 0 310 400 coursed [sie | 59 woes [a coupe | pan [ee we me |e coupeaer [sie | 0 sea_[ aes [0 woe ee Joa ee sty] 590) a rani a eDLErN2OSOT | eaKG 7 360, 340 270) COL HS-SO2 | oor | 6a ao [310 Bs couRI | se | 7 atic a course | wt | son_[-se_[ us cues |u| 7 io [ m0 [8 eu [noo sore cou ea |e79_| 7 30 [a0 _| 5 Gougscor [ero “ore emus || as 0 [ae | 05 eouireaat | to] eo so] coe || aus aoa [8 eoirasca [1 |e soos [0 eos [Hao | a 30a [9 eougnsred [6 [eo ae eT emu] | as so [ [8 coueestor | ie | a “oo [oe Sour [w|i oe coir [66 [Tm eT ebu8 ——we[ ue [ ase coumsaod | ine | 700 “a0 [wo E 109 [380 no [ 355 230 ee ae = _* our soan [wo | ec couse [sn] 0 3a0[-sr [0 Spurs | reo | 8 pee cee ie 20 | 20 i mura se1 | iee_| oot “s00_[ 310 360) coueasz07 [oa] 0 aa fas [6 comin we | ae a [ie [a scours 5a ae su_[ 35 im eouerisoaoe | 1320 | 70 ce ee coursed [ws sso [as | ef ae [ae eee we fe fe er ess | 00 fee baad il ion COL HISD 1350 70 40, 370, 560 eoLensaat [vst [ew] 10] wo | ae] | ccna YS ouminsao [onr_[ ao | or | oo [vo [ve courant [sto | “is 0 [aie | wo eouesco3 | ae _[ ee] we |e [ eis courant | is10 | 340 | ae_[ a eouess0 | ew | ooo] rn | 00 [ate [as CSOT ‘a0 —|~a1e_| 200 couensed | at [0 | | ae [ae course [10 | as 0_[a0_ [x9 eournsea [a |] | a [se [a cous | “0 | as 310 _[ aie 00 “17. 18.Table 1 Pump dimensions 6OHz Comtinued 60H vet ae ee Mott Ege Or a cour? | a8 | 200 ws) 20 course [ae | aw [ae | ue ” cours | ae [20 | ae | me [on 2 courea | 26 | a | ae | we 2 courte | ae | no | soe | owe | Fy cour | ae | aw [mf oe |r » cums [ae [ow | |= | ow = cours | am | as [ser vo | va 2 counce | a | 20 | so | ve | in course | 0 | os | se | wo | F coum? | as fas | | mm | coures | ae | asf om | vo | ve 2 counts | ame fos | or | mm | am cores | ae a a 2 coun | | as | a | im | a course | 0s wo [wo | uss 20 coun | ae | 26s | «| mm | Fy course | am | a | 72 | wo | iss 30 concn | a | as | os | me | 2 cours | ae | 20 | mo | wo | ss % couriee | awe [os | «| mm | im course | asm | af ow | wo | ss a cures | ae [es | ow | m | me a cours | oe | am | we | wo | ss councs | se | oo | wa | m0 | ms 3 cours | sap ao [mm | wo | iss s counce | se [oo | as | mm | os ® cone | ee me [mo | ss 3 coun | sv | wo | su | mo | ms 3 core |e om |? | o courna | a | wo | oo | wo | uss a courier | 90 os | fos “ counts | as | wo | we | i | iss @ course | oe | asf or | | es % counras | mm | as | io] mr | s course | me | as | sey |e | ae % courea | ask | 200 va | 2 courns | ae [as | |e |e % coures [ae | os | | mm | we Fi cours [a | as |e | ee Ey courea [| es |e | me |e = cou ae | 0 [ me | os 2% = [oe | [im [a 3 coun we |r| oo | 0 we fs | sm |e 2 courns |e | am | os | oo | ss 3 courar [ae | oo | os | wo | iss 2 courms | anf ss | ae | | ts 0 coun [or | se | om | mo | ws a couric | ase 7 [16 we couren | aw | 20 | 5 couric | see zo | a 6 courts ne a 2 coum | ate om | me [we | as cous us [os Ls 2 cour | «of an | tomo | acm | 70 Coun Lp 0 |e = coum | me | wo | uf we | oe % +19. 20.Continued 60H Continued 6OHz Samy Woke Ta Sasa Wee ar Eee eH ee a cournmen | sor | aw | om | im | iss 2 course | as wo [om fas 2 courns2 | vor | ass | ome | aw | oe 2 courms | a7 | a0 | ov | om | ass ” cours | 2 | se [om | zea | 206 n coum | at fos | ome | ow | us 2 cournes | sir | ne | om | 2 | ans ® courms [as [aus | om | om | us 7 a eri Pepaece [eee ee eae e cournss | «0 | wo | uw | 20 we corns [sor | ao | om | 2m | aoe 7 cournos | os | aw fuss | suo | ass ar courmio | or | ao | ter | ao | oe ” cous? | x0 | 0 | zm | am | ass le or % co | 20 a ‘ St eee eee tee cournes | ras | oo | ims | am | ass to cour | ms | wo [ins | x0 | a he cour | sis | so | tes | sao | ass we counma | an | sx | wm | ow | we ” cour sor | ao | ot | wwe | ass e coun [ar | ow [os | ow | uss a cous [ar | ons [ae us 88 ara aie (Heat eee eee ee 2 course | as | a | m7 | 20 | om 2 couraaa | an | no | om | 2m | ane n comms | ae | ao | or | am | oe 2 ouput (ear [ieee dae Hiaa 2 Sees IE Pert |e eee teeter a cours | oo | oe | mm | oo | ass me courns | se | ao [om | aw | am 8 os | wo | ass | oxo | ass 7 cours | as | wo | uss | a0 | ass us reo | aw | ros | sso | ass te count [2s [oo | iis | ao | 23s “ corms | ons [aw [zs | a | ass v0 coum | ws | 0 wo | ass we " courts [ais | oo [os | ao | os ve cour sis | so | wos | sao | 2s we -21. +22.Continued 60H Continued 60H COLI 210-1 | sus | 3s 20 7 165, ‘8S FE FE A COLPB2-30 70) a0 10 330 235 15 CDLEFIS2-50 so | 550 10 330, 255, couse] a0] eso | 190 | amo coureea02 | we | wo | ame |e _|_ass 1s Sree erre re eErre eee eee eee | eter bid wax | 550 1378 300_| 255 201 COLI IRS-20 ™ 0 33 40 | 30 37 coieaead [oon eon | asen | amr | Mo Te cournssoz | wes | oo | iszs | soo | io 368 eouenaw0F | ek | ro | as | wt | ve | ass reiigaeat |e |e cae epuce70 [as [mo | ves | ea as +23. 224.Continued 60Hz ‘Table? Installation size Tata Weigh ois COL. Cour eet @ BED ig Size i[2[3] 47 8 fehefol 32 42__[6s[ 8s [120/150 oe ; : - By | as [ae}ao 50 [6s | 90 | 100 | 5 courmoier | a | so | ae | ao | as | 2s a z ea pS courizoi | wo | so | uo | a0 | ass 20 g Le Ps fio no Tas fas feof so | 220 2 2 | aac Piea as ico tas [a0 Pano [270 concer | soo | oo | wo | soo | ovo | a0 £ [ea [eeu] +e san 2 [Ve [250 [aso | 300-| 520 [36s courses | wo | wo | wo | oo | ao | a0 i 75 | #0 | 90 | 105 [140 ic was as 35 cournzoze | wo | «a | two | oo | a | 0 a me Pies] ie PRE F = @ eorgpi20se2 | tea | 200 1 ao | 300 as He e To cournzosor | neo [soa [two | aso | 3 ais Hoes oy ae fits 20 | 25 | 35 courses | uo | ro | wo | so | am | ss ee P| za 262 t He eee t corms | ao | ws | aes | so | ao | os ee (ce [ae |e t 7 = : = Eby zo [as | 35 1 cornea | io | ws | ae | xo | wo | os | Lear Teatenr - coupes | sso | aus ‘so | aw as i ¢ 1 t 7 course | io | us [| ass | so | wo | oo pop = | P 75109 courusiior | san | aso to | wo | ass 235 3 (rar 20x40 [aM t 7 epat 2 T i counwie | mo | om | une | x0 | os | 200 eT TT ae cotgrniseze2 | 1000 | co. 10 oo | 30 360 a 180 ua aa5_ | 2es_pss]_ 340) - i 180, 215 240 266 [280] 380 _ COLEFHISH-20-1 | 1000 | 660 1560 0 M0 380, I Mt ae 37 298 330 __fpas}_ 472 2 3 i Tt courne20 | mo | mo | mm | wo | 20 | as couernsese2 | uo [70 | wo | so | am | ss courses] wo | us | ans | wo | wo | os coucrnsese | uw | us | ams | wo | ao | os cournese2| imo [ws | aes | so | wo | oo 25. +26.‘The pump should be sitedin a well ventilated and frost-free position. ‘The distance between pump-motorand other objectsshould be atleast 150mm , in order to cool the motor by fan with enough ai + To reduce the head lossof inlet as least as possible, the inlet pipe sh= all be as short as possible. + Ensure the check valve is installed in pipe fine system before the pu- ‘mp installation. If pump is used for boiler water supply, acheck valve must ‘be installed in the piping between pump and boiler + Pump shall be installed in cement base or other similar base with suitable height. It canalso be installed in fixed grounds or fixed brackets ‘on wall, Pay attention not fo let the weight of pipe system on pump to pre- vent pump from damage. Caution: When installation, motor is not allowed to be bung upside down, Arrow on the inlet and outlet chamber shows the direction of flow ‘of liquid through the pump. Check whether the liquid ean flow easily be- fore starting pump. Before pump installation, the inlet pipe line shall be cleaned. If there js impurities in the pipe itis necessary to installa strainer at 0.5-1m in front ‘ofthe pump inlet (particularly recommended for pump with flow less than sm*h), ‘The air locks shall be avoided when installing the inlet pipe line. see Fig.3 Air = a it Ifthe outlet globe valve might be closed{orthe flow is decreased 10 ‘be zero), a bypass shall be installed in outlet pipeline to ensure adequate lu- bricating and cooling water to pass the pump. 2.Electsieal connection The electrical conneetions should be carried out by an authorized el ectrci ‘To make sure the motor is suitable for the power supply, eables of the motor must be connected to power supply according tothe Fig, on the term= inal box and the motor nameplate, Motor shall be connected witha fast and effective motor starter, to ¢- sure that the motor will not be damaged by lack of phase, unstable voltage oF overload. The motor shall be earthed reliably ‘Caution: Before take apart the terminal box cover or dismantle pump, ‘make sure that the power supply is switched off -28.Warning - Electrical connection and safety devices + The pump units should be connected to the power supply by theap- propriately rated power eables according tothe motor ratings. ‘The pump units shouldalways be equipped withsafety devices as required in the standards (EN 809 and/or EN 60204-1)as well asby the national rules of the country where the pump is used. Despite the rules of any country, the power supply to the pump unit, ‘must be equipped with at least following electrical safety devices with appropriate ratings: Emergency switch - Circuit breaker (as asupply disconnecting (isolating) device as well as an overcurrent protcctive deviee) = Motor overload protection Recommendation for Flectrical Connection and Safety Devices Tavonreon 2 59 33 a u x Be as D 15 TR Tikw rs FA 2: 252 isk rs a 2 Ma Teskw [| s Ba kw a of Sh 2 ska Tot Tsk 1 20k 16 The acoustic noise emission is around 85 dB(A). 29. A. Before open the terminal box, please shut off the power supply to prevent from power shock. B, Before open the coupling guards, please stop pump firstly to prevent from hurts eee ie Cy When installing the pump, please fix the foundation bolis vertically 10 prevent from pump falls to hurt people. Dy Please fill grease to the pump when it req For motor power is less than 5.5kW, iis free of filling grease, For ‘motor power is equal or bigger than 5.SKW, please fill greas> every 5000 running hours. -30-V. Start-up, operation and maintenance Caution: Read the label on the cylinder carefully before start-up. [Do nat start the pump until it has been filled with water or liquid fully. + Fill water in pump in inverse pouring system. Close the pump outlet valve, release air vent screw on the pump heed, ‘and open the inlet valve slowly until stable water flows from the air vent s- crew, Then fasten the screw, Open the check valve completely in the inlet pipeline. + In open system, fill water in pump when liquid surface is lower than Notice: Acheck valve shall be installed in the inlet pipe Close the pump outlet valve, release air vent serew and fil the liquid in pump through the air vent serow hole until the pump and inlet pipe line are filled with water fully. Fasten the air vent screw again. ‘Caution: Do not start the pump until it has been filled with liquid fully ‘and ait vented. Be careful the direction of the ir vent serew hole, Make sure the Mowing water will not hurt persons or pump or its parts. Especially, pr- ‘event from hurting for the hot water application, 2,Check the rotary direction Switch on the power supply and view the rotary direction by viewing the ‘motor fan. Arrow on the pump head indicates the correct direction of rota~ tion, That is, from the motor end, pump shall ran counter-ctockwise. 3.Check before pump start-up = Check whether the foundation bolt is fasten. + Check whether pump is filled with water fully. + Check whether the voltage of power supply is correct Check whether it urns correctly. = Tomake sure all pipe lines are connected tightly and can supply w- ater normally. = Tho valves inthe inlet pipe line are completely opened and the outlet valve shall be opened slowly alter the pump is started up. + Check the operation pressure if pressure meter is installed. ‘Check all the controls for normal operation. Ifthe pump is controlled by pressure switch, check and adjust the starting pressure and stopping pr~ ‘essure. Cheek the Tull loadcurrent to make sure itnot surpasses the max. Current 4 Frequency of pump starts Pump should not be started too frequently. Itis suggested pump shall fot be started more than 100 times per hour if the motor power is less or equal 10 4kW, When motor power is big than 4RW, pump shall not be sta- aa ted more than 20 times in one hour If pump starts and stops too freque- tly, control device shall be checked and adjusted to make pump not start and stop too frequently. Also, itis necessary to check the installation, S.Suggestion: When pumnp running, low should be controlled at the rane ‘oF 05-1.3 times of rated flow. 6.Dump which is installed aecording ( this installation manual will work cffectively and require a litle maintenance. Mechanical seal will be adjusted automatically, the moving part and stationary partis lubricated and cooled by the transfering liquid. When re- place the mechanical seal, the user needn't co disassemble the motor for power bigger than 7.5kW. ‘The bearing in pump is lubricated by the transfering 7.Frost Protecting Purp can be used in the system with anti-frazen measures to water. Ifthe pump is installed in easily frozen place, suitable antifreeze shall be added to the transfering liquid to prevent pump from being damaged. If antifreeze is not used, pump shall be stopped when itis frozen. Pumps which are not being used should be drained. 8.The following should be checked regularly for pump. * Pump working and operating pressure Possible icakage Possible motor overheat Cleaning/replacement of all strainers ‘The switeh off time of motor when overtoad Frequency of starts and stops. All control operation If malfunction is found, check system according to “Fault finding and solution chart” ‘9.Pump shall be cleaned and Kept appropriately when itis not used for ‘along time. 10.Pump shall be prevented from being corrupted and damaged in stox 32.VL Assemble and disassemble J.CDL and CDLF 1. 2.3.4 Put the citelip cover on the shan, and then fi the sleeve, impeller, m= pelier sleeve, diffuser, suppor diffuser. Continue the assemble order tll the last impeller is fitted. Then fit the impeller cover, washer, serew the nut. Pay attention tothe position of the suppor diffuser, for less stages pump, the lest fone is suppor diffuser. For more tages pump, support diffuser should be creased accordingly, the distance of each support diffuser should be even, 2- ind pat on the support sleeve and bearing with support diffuse. + Pat the indacer on the inlet & outlet charnbes, and then ft the finished parts as above on the inducer. + Fitthe O-ring on the inlet & outlet chamber, put on the eylinder and the top diffuser. ~ Pat the pam head installed with O-ring, lining and corrugated spring ‘on the eylinder. Serew the four nuts of the stay bolts on the base plate. Do not tighten one nut completely at onetime, but tighten them symmetrically intum, + Fit the mechanical seal and tighten it, then install motor and coupling serew the bolts in coupling(but not tightly),press the coupling and shaft d- ‘own to the direction ofthe base plate. Then lift it about Imm in reverse di ection, tighten the serews. Note thatthe space between the nwo couplings should be equal «Tighten fixing bolt in mechanical sea, rotate the coupling to ensure that the shaft can rotate freely and not be choked. Reverse the process above can disassemble a pump. 2,CDL and CDLF 8, 16, 16, 20 * Put the cirelip cover on the shat, and then fit the sleeve, impeller, im- pellr sleeve, diffuser, support diffuser, bearing, support sleeve. Continue ‘the assemble order til the lst impeller is fited, and then fatal the impeller cover, washer, tighten the nuts. ‘Pu the inlet & outlet chamber on the base plate, then put the O-ring, clamp plate, inducer on inlet & outlet charaber, then put the finished parts ‘on the inducer, and put the op diffuser on the top tighten nuts of straps. At last, put on the eylinder Put the pump head installed with O-ring, lining and adjusting rubber ‘on the cylinder then tighten the four stay bolts symmetrically in turn. + Fite mechanical seal and tighten it, then install motor and coupling, serew the bolts in coupling(but not tighty),press the coupling and shaft d- ‘own tothe direction of the base plate. Then lift it about Imm in reverse di 33. rection, tighten the serews. Note that the space between the two couplings should be equal. Tighten fixing bolts in mechanical seal, rotate the coupling to ensure thatthe shaft can rotate freely and not be choked. Reverse the process above can disassemble a pump. 3.CDL and CDLF 32, 42, 65, 85 + Put the inlet & outlet chamber on the base plate, fit fanges on inlet & outlet chamber at two sides, and fit the inducer. Put the frst impeller on the sha tighten the nuts and pat the impeller ‘on the neck ring base of inducer. then put on the diffuses impeller, support diffaser, until the top diffuser, then fix all the diffuser with the straps. shaft parts fit the botiom sleeve, cover, washer on the shal tighten the bolts, fit bottom bearing on the inlet & outlet chamber, Tt washer. Th- en put the shaft parts on the inlet & outlet chamber, fit on O-ring, lubricate the O ring and then put on the eylinder. Fit stay bolts on the base plate, then fit the O-ring, adjusting rubber, air vent gag on the pump head, and put the pump head on the stay bolts, th- en put on the washer and tighten all the nuts. Fit the mechanical seal on the pump head, then fit the seal cover, tig- Inen the bolts, andthe bolts inthe seal. Lift the shaft and insen the adjesting slice Fite bracket and motor on the pump head Finally ithe coupling tighten the bolts, and take out the adjusting slice. Rotate the coupling to ensure thatthe shaft can rotate freely and not be ch- ‘kod, Roverse the above process to disassemble a pump. 4.CDL and CDLF 120, 150 ut the inlet & outlet chamber on the baseplate fit Manges on inlet & outlet charnber at two sides, and fit the inducer. Fit washer(PN58), shalt sleove(PN17), inlet impeller steeve(PNS7), cover(PNI8), washer, fasten the nut + Fit impeller shaft sleeve(PNI6), impeller, fasten impeller nu((PN15), ensure the size is 14.3 as figure 4 shows. 234Figure 4 ut the shaft parts on the inducer, fit support diffuser, impeller sleeve, impeller, fasten impeller nut, then, fit diffuser, impetier,ete. tll the last di- fluser. Fit the top diffuser, use straps to fasten all diffusers. Fit O-ring on the inlet and outlet chamber, lubricate them and put on cylinder. Fit stay bolts on the base plate, fit O-ring on the pump head, adjusting rubber, ar vent serew, ete. Then put pomp head on the stay bolts, fit washer, fasten aut, Fit the mechanical seal on the pump head, then fit the seal cover, tig- bon the bolts, and tighten the bolts in the seal. Lift the shaft and insert the adjusting slice Fit the bracket and motor on the pump head. Finally fit he coupling, tighten the bols, and take out the adjusting slice. Rotate the coupling 10 e- nnsure that the shaft can rotate freely and not be choked and loose, Reverse the above process to disassemble a pump. 35. VIL Fault finding and solution chart Caution: Before removing the terminal box cover and before any rem- ‘oval/dismantling of the pump, make sure that the power supply has been s- witched off Fault Cause Solution | Remarks 3) Powersupply alles, [Cheek power supply ‘by Fuses are blown, |) Replace fuses e) Motoris overated. |) Check stem Ma enced: outs of started) Replace motor ihecoiisdoterve. | @) Contol circuits) Check control defective ciecit DMotorisdetecive. | Repair a) Fuses are blown, | a) Replace fuss. 1) Contacts oF overt cok moror Overload device 7 jhdensael Plseeuaies device sre fly starter. Inthe case of of moter ster | ee tips out © Cableconnsctions fe) Checkeables [IME imately | ose or ty and power supply | 52 shel swhen power ‘@ Motor winding sa) Replace motor [te pomp by supply is emcees. switched on, | defective bonnes ) Pump mechanically |e) Check and Blocked repair pump ‘athe seting oF overload |) Reser overload t00 ow, setting Overload doview ‘ips out ccasioually ') Petiodie power supply |) Check power alts. supply ©) Low voltage at peak |e) Add regulator. a) Contacts of starter are | a) Change motor Motorstarter | not contacted well or the} starter hhas not tipped | coil is faulty. ‘out but the parnp| docs not nin. |) Control circuit are | ) Check control defective circuit -36.Fault Cause Solution Remarks. Fault Cause Solution Remarks +b) There is not sufficient | b) Improve system] Linn Pumped water | c) Liquid level is low. c) Try to lift tiquid]| ee Peer ie rises ot fda =) Lig ae ign ‘blocked by impurities. id eat too fow compared with water temperature, pipeline Foss and flow, nl try to increase the ier pressure. ) Suction pipe is partly ‘blocked by impurities ©) Check and clea impurities Pump rans bat gives no wate. a) Suction pipe is blocked by imparites, a) Check and ‘lean suction pipe Foot valve or check valve is closed ‘b) Check and repaie fot valve for check valve |) Leakage in suction pipe| @) Check and repair suction pipe a) There is air in suetion Refill liquid. Pump runs backwards when switched off pipe or pur, release a. a) Leakage in suction pipe} a) Check suction pipe ’b)Foor valveorcieck |b) Check and valve is doetive. repair foot valve or chock valve ©) Foot valve is blocked in opened or partly opened position ©) Check and repair foot valve There is arin suetion Pipe Check and repair suction pipe and release 137. noise from pump] pipe or pump. the parap and vent aie {The comparison of the [d) improve Aelivery head ofdevice | system or choose with dotivery head af | anatber pomp pismp is very lve rode! 2} Pump meckanically — [e)Chock and blocked. repair pump. ble the pump by themselves} VII. Important notice 1. Customers will rot be advised if this manual i updated. 2.Pump willbe guaranteed for one year under normal operation withthe correct model. Wearing pant isnot inchided 5.Users shall be responsible forthe damage ithey disassemble dhe pumps by themseves in guaranteed period.