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Parámetros de Fermentación Óptimos para Procesar Condimentos de Algarroba Africana de Alta Calidad
Parámetros de Fermentación Óptimos para Procesar Condimentos de Algarroba Africana de Alta Calidad
https://doi.org/10.1007/s13197-019-03916-1
ORIGINAL ARTICLE
Abstract Fermented African locust bean (ALB) condi- African countries. Further studies are needed to improve
ments are widely used to enhance the aroma and the taste the odor of sonru.
of various dishes in West Africa. They are a good source of
proteins. Sonru is one of the ALB condiments processed in Keywords African locust bean Sonru Process
Benin using a traditional starter called yanyanku. The optimization Consumer acceptability Penalty analysis
variability in sonru processing unit operations (e.g. fer-
mentation) presumably affects the quality (microbiological,
biophysical and sensorial) of the final product. This study Introduction
aimed at optimizing the fermentation step of sonru based
on response surface methodology including three-factors Traditional fermented foods are an important part of the
[i.e. proportion of yanyanku, fermentation duration and diet in Africa (El Sheikha and Montet 2014). The fer-
thickness/depth of the layer of ALB (TALB)] and three- mented condiments obtained from ALB (Parkia biglobosa)
level factorial Box Behnken design with four central point are largely used in the diet of people in West Africa (Ouoba
replicates. The pH, softness of fermented cotyledons, et al. 2008). They are known as soumbala in Burkina Faso
Bacillus spp. and aerobic mesophilic bacteria count of (Ouoba et al. 2003), dawadawa in Ghana and Nigeria
sonru were evaluated. In addition, consumer acceptability (Parkouda et al. 2009; El Sheikha and Montet 2014) and
was assessed by 7-hedonic box scale and Just About Right afitin, iru or sonru in Benin (Azokpota et al. 2006). They
analysis. The pH had an upward trend with the increasing are used to enhance the flavor of many dishes including
of all factors, and particularly Bacillus spp. count had soup and sauces because of their sensory characteristics
similar trend with the fermentation duration and TALB and high nutritional value (Azokpota et al. 2006; Parkouda
whereas maximal penetration force (referred as the soft- et al. 2009). They are significant low-cost sources of pro-
ness) had a downward trend with the fermentation duration. tein and lipid with high levels of free amino acids, such as
The optimal fermented ALB condiment resulted from cysteine, methionine, leucine, isoleucine, tyrosine, pheny-
processing conditions set at 1% of yanyanku, 24 h of fer- lalanine, and even lysine, which is limiting in plant foods
mentation and 8.5 cm for TALB. The optimized sonru (Agbobatinkpo et al. 2011). The fermentation of ALB is
appeared to be ideal in color, softness and taste. These spontaneous and generally there are no national standards
findings can be used to improve fermented ALB condi- for the product in West African countries, leading to
ments processing and better control the product quality in variations in stability, nutritional and hygienic quality of
the final product (Azokpota et al. 2006; Parkouda et al.
2009). The fermentation duration depends on the local
conditions and the consumer demand/specification (Odunfa
& Bidossessi Pélagie Agbobatinkpo 1988; Azokpota et al. 2006). The success of the fermen-
vodabpelagie@gmail.com; abpelagie@yahoo.fr
tation indeed depends on several parameters including the
1
Faculté des Sciences Agronomiques, Université d’Abomey- development of Bacillus spp. which is closely affected by
Calavi, 03 BP 2819 Jericho, Cotonou, Benin the temperature of food matrix. Equipment with specific
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J Food Sci Technol
17cm
10.5cm
4 cm
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J Food Sci Technol
First cooking 12 h
Dried Hibiscus
Cooling About 30 min
sabdariffa seeds
Pounding
Washing
Cooked cotyledons
Fermentation 30 h
Sonru
Fig. 2 Flow sheet of sonru processing. Source: Azokpota et al. (2006) and Agbobatinkpo et al. (2011)
selected quality parameters of sonru, i.e. pH, texture Basingstoke, Hampshire, England) after incubation for
(softness indices) of fermented cotyledons, Bacillus spp. 72 h at 30 C. For Bacillus spp. count, 5 mL of inoculum
and aerobic mesophilic bacteria count. The levels of factors was heated at 80 C for 10 min, serially diluted and enu-
were defined based on previous studies (Azokpota et al. merated on Nutrient Agar (Oxoid, CM 003, Basingstoke,
2006; Agbobatinkpo et al. 2012) with increase of thickness Hampshire, England) after incubation for 48 h at 37 C.
of the layer of ALB cotyledons in order to give better The pH was measured with a pH meter (Inolab 730)
condition for the growth of Bacillus spp. being the main according to Nout et al. (1989). The maximal penetration
microorganisms for ALB fermentation. The Box–Behnken forces (referred as softness indices) of fermented cotyle-
RSM design provided 16 trials (Table 1) with four central dons were determined with uniaxial penetration test which
point replicates were conducted in laboratory scale for were performed on fermented cotyledons samples using a
sonru production. Stevens texture analyzer (Stevens-LFRA texture analyzer,
Harlow, UK). Each cotyledon was compressed with a
Microbiological and biophysical analyses conical probe (Clear Plastic 28 mm diameter TA16 for
penetration) moving at 0.2 mm/s over total displacement of
The count of Aerobic mesophilic bacteria (AMB) was 2 mm.
assessed on Plate Count Agar medium (Oxoid, CM 463,
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J Food Sci Technol
Table 1 Variable combinations in experimental runs and effect of independent variables on penetration force, pH and AMB and Bacillus spp.
counts of sonru
Experiments Variables Reponses
Fermentation TALB Proportion of Yanyanku Texture pH AMB count Bacillus spp. count
duration: (FD) (h) (cm) (10-3)/g ALB (penetration force) (log CFU/g) (log CFU/g)
(N)
Ethical assessment and consent characteristic of sonru) and softness (means fermented
cotyledons softening: if it is too or less soften or good
A brief description of the sensory tests was made to con- for consumers) were evaluated on plain sonru whereas
sumers in order to collect their notice of consent. Only taste (taste known for sonru) and flavor (flavor charac-
those who have given their agreement participated in these teristic of sonru perceptible after tasting) were evaluated
sensory tests and they are free to withdraw at any time. on cooked sonru with rice. After JAR test, the consumers
evaluated the overall acceptability of sonru on a 7-point
Consumer acceptability hedonic scale (1 = dislike very much and 7 = like very
much).
A ranking test was performed to complete the softness After testing the products, the consumers were inter-
indices (texture) of fermented cotyledons. Ten (10) of viewed for gathering information on gender, age, occupa-
sixteen (16) experimental samples were randomly selected. tion and frequency of consumption.
Ten (10) street food sellers who frequently used sonru in
food preparation ranked the softness of ten samples on Statistical analysis
scale from 1 to 10 by using toothpick.
Furthermore, the sonru produced from optimal condition The experimental data collected from Box–Behnken
was evaluated by 76 consumers in two forms: plain sonru design were analyzed by the response surface regression
(Fig. 1b) and sonru incorporated into cooked rice. The procedure using second-order polynomial equation. All
plain sonru and rice (ratio sonru/rice: 6/10) were cooked these statistical analyses and the graphical presentations
together with tap water without salt. were performed using Statistica software (version 7.1,
The evaluation was carried out through a 3-point Just- Stat Soft France 2006). The data collected from overall
About-Right (JAR) scale to determine intensity of attri- liking were analyzed for the consumer acceptability while
butes (i.e. too weak, just-about-right, too strong) that can those from JAR test were analyzed by penalty analysis
affect the overall acceptance of sonru. The descriptors (XLstat—pro, Addinsoft 2012) to determine the ideal
color (color characteristic of sonru), odor (odor quality product.
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J Food Sci Technol
Results and discussion (p = 0.037) effect (Table 2). The absence of the proportion
of yanyanku (PY) effect on AMB count was not expected
Effect of fermentation duration (FD), thickness/ because the yanyanku was used with the aim to increase the
depth of the layer of ALB cotyledons (TALB) microorganisms’ development. However, previous works
and proportion of yanyanku (PY) (Agbobatinkpo et al. 2012) that compared the sonru pro-
duction with yanyanku and without yanyanku showed
The responses on dependent variables (Bacillus spp. count, significant effect of yanyanku on AMB count. Thus, the use
AMB count, pH and texture of fermented cotyledons) were of yanyanku had significantly influenced the development
tested in the three dimensions model. The coefficient of of AMB count in sonru but the increase of yanyanku
determination (R2) is defined as the proportion of variation proportion has no effect as long as it is greater than 0.6 g
in the response attributed to the model rather than to ran- for 100 kg of ALB. Likewise, the results showed no effect
dom error, with R2 being higher than 80% for a good fitted of thickness/depth of the layer of ALB cotyledons (TALB)
model (Krishnaiah et al. 2011). In this study, the models on AMB count. In this study, the thickness of the layer of
produced high coefficients of determination (86–99%) for ALB cotyledons in tray fermentation varied from 2 to
the Bacillus spp. count, the AMB count, the pH and the 15 cm allowing different profiles of temperature. However,
texture of fermented cotyledons indicating that the the increase of temperature did not show any effect on
regression models explained very well the experimental AMB count. During the first 12 h of fermentation, the
design (Table 2). temperature of the batch varied from 30 to 36 C and from
30 to 47.5 C for 2 and 8.5 cm of thickness of the layer of
Aerobic mesophilic bacteria (AMB) count ALB cotyledons in fermentation tray respectively. No
significant interaction was observed between independent
The model explained 86% of the variations in AMB count, variables (Table 2). A response surface plot (Fig. 3a)
with related formula describing the behavior of the AMB. showed similar AMB count whatever the PY, for the same
FD. The maximum count of AMB was reached around
AMB ¼ 3:8 þ 4 102 X1 7 103 X21 þ 3
16–18 h of fermentation. This result is consistent with
102 X2 102 X22 5 101 X3 þ 8 101 X23 Agbobatinkpo et al. (2012) who reported that during ALB
5 103 X1 X2 2 102 X1 X3 5 102 X2 X3 fermentation, AMB reached maximun count (10.08 Log10
UFC/g) at 18 h of fermentation.
where X1 (fermentation duration: FD), X2 (thickness of the
layer of ALB cotyledons: TALB) and X3 (proportion of Bacillus spp. count
yanyanku: PY) = independent variables.
The fermentation duration (FD) was the only factor that The fitted model equation obtained for Bacillus spp. count,
significantly influenced the AMB count. This factor had with high determination coefficient (R2 = 91%), indicated
positive value for both linear (p = 0.003) and quadratic the adequacy and good precision of the statistical model:
Table 2 Coefficient of
Bacillus spp. count AMB count pH Texture (penetration force)
determination (R2) and
probabilities indicating the R2 0.91 0.86 0.97 0.99
effects of factors on dependent
variables of sonru Fermentation duration (FD)
LE 0.003(?) 0.003(?) \0.001(?) \0.001(-)
(?) (?) (-)
QE 0.037 0.037 0.502 \0.001(-)
Proportion of Yanyanku/g ALB (PY)
LE 0.225(?) 0.966(-) 0.03(?) 0.183(?)
(-) (-) (-)
QE 0.433 0.196 0.133 0.131(?)
TALB (EB)
LE 0.164(?) 0.544(?) \0.001(-) 0.167(?)
QE 0.06(?) 0.304(?) 0.896(?) 0.125(-)
FD 9 TALB 0.427(-) 0.311(-) \0.001(-) 0.215(?)
(-) (-) (?)
FD 9 PY 0.281 0.727 0.464 0.029(-)
(-) (-) (-)
TALB 9 PY 0.824 0.642 0.140 0.557(?)
Probabilities in bold indicated significant effect
LE linear effect, QE quadratic effect, (?)positive effect of factor on dependent variable, (-)negative effect of
factor on dependent variable
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J Food Sci Technol
14
1,2
12
10
TALB (cm)
0,8
8
0,6
6
4 0,4
2
11 0,2
10 11
9 10
0
8 9
4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 0,0
7 8
Fermentation duration (h) 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
7
Fermentation duration (h)
1,2 1,2
Ratio yanyanku / ALB (10-3)
1,0 1,0
0,8 0,8
0,6 0,6
0,4 0,4
0,2 0,2
2,5
8 2
7,6 1,5
7,2 1
0,0 6,8 0,0 0,5
4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32
6,4 0
Fermentation duration (h) Fermentation duration (h)
Fig. 3 Surface plots showing the effect of dependents variables on pH, penetration force and Bacillus spp. and AMB count of sonru
Bacillus spp: count ¼ 4:04 þ 3 101 X1 5 103 X21 by considering that Bacillus spp. were in spore forms
1 2 during the first 12 h of ALB fermentation (Agbobatinkpo
þ 4 10 X2 10 X22 þ 5
et al. 2012) and of others beans fermentation such as
101 X3 þ 8 101 X23 roselle beans (Parkouda et al. 2009). Indeed, Bacillus spp.
3 103 X1 X2 5 102 X1 spores require transformation into vegetative state and the
duration of endospore transformation into vegetative state
X3 102 X2 X3
is environmental condition, specie and strain dependent
ðX1 ¼ FD; X2 ¼ TALB and X3 ¼ PYÞ (Sneath 1986; Agbobatinkpo et al. 2012). Bacillus spp.
reached maximum count (11 Log10 cfu/g) at 14 h of fer-
Fermentation duration (FD) and thickness/depth of the mentation when the TALB was beyond 6 cm versus at 16 h
layer of ALB cotyledons in fermentation tray (TALB) had of fermentation when the TALB was below 6 cm but this
significantly and positively quadratic effect on Bacillus interaction was not significant (p = 0.427).
spp. count. In addition, FD had also a positive linear effect The proportion of yanyanku had no significant effect on
(p \ 0.005) (Table 2). The Bacillus spp. count was lower Bacillus spp. count. High Bacillus spp. count observed
than 9 Log10 cfu/g for FD and TALB less than 10 h and during the ALB fermentation was pointed out by many
6 cm, respectively (Fig. 3b). This result can be explained
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studies (Beaumont 2002; Ouoba et al. 2004). Similarly, Penetration force ¼ 323:03 26:3X1 þ 5 101 X21 9:4X2
high Bacillus spp. count was reported during others legu-
þ 4 101 þ 148:1X3 54:3X23
minous seed fermentation such as soybean (Dakwa et al.
2005) and roselle bean (Agbobatinkpo et al. 2012). Legu- þ 101 X1 X2 4:1X1 X3 þ 1:6X2 X3:
minous seed fermentation is generally an alkaline fer- ðX1 ¼ FD; X2 ¼ TALB and X3 ¼ PYÞ
mentation. For most alkaline fermented foods, raw
materials undergo a long cooking time prior to fermenta- The model could be adequately used as predictor model
tion and this contributes to elimination of non-spore- due to 99% of determination coefficient. The PF decreased
forming bacteria (Parkouda et al. 2009) favoring the pre- significantly as the fermentation progressed. The fermen-
dominance of Bacillus spp. during the ALB fermentation. tation duration had a negative linear (p \ 0.001) and
quadratic (p \ 0.001) effect. The proportion of yanyanku
pH (PY) did not show any significant effect on PF. Irrespective
of the PY and the TALB, the PF decreased 60–70% during
Experimental data of pH of fermented ALB were used to the first 12 h of fermentation (Fig. 3d). Accordingly, the
generate the following regression equation: ALB cotyledons softness increased as the fermentation
progressed. In addition, high and positive correlation
pH ¼ 5:6 þ 7 102 X1 þ 3 104 X21 þ 7 102 X2 (r = 0.85) was observed between data from ranking test
þ 2 104 X22 þ 5 102 X3 þ 4 101 X23 and penetration force measured. The increase of ALB
6 103 X1 X2 þ 8 103 X1 X2 3 102 X2 X3 cotyledons softness during the fermentation is in agreement
with previous findings reported by Agbobatinkpo et al.
ðX1 ¼ FD; X2 ¼ TALD and X3 ¼ PYÞ
(2012) who reported that the ALB fermented using
yanyanku were significantly softer than those fermented
The model explained 97% of variation. All the independent
without yanyanku. This suggested that yanyanku plays an
variables showed a significant linear effect on pH
important role in the softening of ALB cotyledons during
(Table 2), with the fermentation duration (FD) and the
the fermentation. The ability of Bacillus subtilis to soften
thickness of the layer of ALB cotyledons in fermentation
the tissue of African beans has clearly been established as
tray (TALB) being the most important independent vari-
the strains of species produce enzymes that readily
ables. Indeed, the pH increased significantly (p \ 0.001)
hydrolyzed pectin and complex protein of the beans
with the fermentation duration whereas the inverse effect
(Mbajunwa et al. 1998; Njoku et al. 1990). B. subtilis is
was observed with the TALB. Whatever the FD, the pH
known as the main species in condiments from fermented
remained lower than 7.5 as long as the TALB is lower than
ALB as soumbala, dawadawa, sonru… (Ouoba et al. 2004;
6 cm (Fig. 3c). The pH increased with the fermentation
Olasupo et al. 2010) and in yanyanku used as traditional
duration (from 6.4 to 8.4) (Table 1). This observation is
starter for sonru fermentation (Agbobatinkpo et al. 2013).
consistent with previous works (Agbobatinkpo et al. 2012;
Pelig-Ba 2009 and Azokpota et al. 2006). The increase in
Correlation between penetration force, pH
pH during ALB fermentation can be attributed to the
and microorganisms count
abundant production of ammonia from the desamination of
amino acids (Pelig-Ba. 2009). It has been reported that
The penetration force was highly and negatively correlated
ammonia production commonly accompanies the fermen-
with Bacillus spp. count (r = -0.78, p \ 0.05) and pH
tation of high protein containing food like dawadawa,
(r = -0.57, p \ 0.05). Bacillus spp. was also correlated
soumbala, sonru (Omafuvbe et al. 2000; Beaumont 2002,
with the pH (r = 0.47, p \ 0.1). The correlation between
Azokpota et al. 2006).
penetration force and Bacillus spp. count suggested that
Bacillus spp. were strongly involved in the softening of
Penetration force (softness indices)
ALB during the fermentation. The correlation between
Bacillus spp. and the pH was expected as Bacillus spp.
Penetration force (PF) expresses the softening of ALB
were responsible of the degradation of proteins which
which is an important criterion for sonru quality. The
produced ammonia following by pH increase during ALB
relationship between PF and independent variables was
fermentation.
established as follows:
Optimal conditions and experimental validation
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J Food Sci Technol
and to minimize the penetration force. The measured val- JAR test and penalty analysis
ues lay within a 77% mean confidence interval of the
predicted value for Bacillus spp. and AMB count, pH and In order to measure the deviation from ideal levels per
penetration force. This high coefficient (77%) shows the attribute (Agudelo et al. 2015), the Just-About-Right (JAR)
predictability of the model for the ALB fermentation in the test was performed on sonru presented on two forms:
experimental condition. The model describes the optimal (a) plain sonru and (b) sonru incorporated into cooked rice.
conditions for the ALB fermentation as: FD of 24 h, 100 g Sonru was closed ideal as regard to color (80% of the
of yanyanku for 100 kg of ALB (1%) and TALB of consumers), odor (66%), flavor (64%) and taste (60%).
8.5 cm. The predicted responses from these optimal con- This could be explained considering the existence of a halo
ditions are 10.7 log CFU/g for AMB count, 11.4 log CFU/g effect. As discussed by Ares et al. (2009), when consumers
for Bacillus spp. count, 7.3 for pH and 0.09 N for pene- like a product, they tend to like all the liking attributes
tration force. The predicted values of AMB count, pH and considered and vice versa. However, only 42% of con-
penetration force were similar to those reported by Agbo- sumers reported that the softening was closed ideal versus
batinkpo et al. (2012); nevertheless, the predicted value of 43% that judged too soft.
Bacillus spp. count was higher than values reported by Penalty analysis was performed to identify potential
these authors. This difference can be explained by the fact directions for future improvement of organoleptic quality
that in this study, the ALB fermentation was conducted in of sonru (Agudelo et al. 2015). Based on the Pareto prin-
fermentation wooden tray instead of in basket. The use of ciple, the 20% cutoff theory on the percentage of not-JAR
tray for ALB fermentation would be probably improved consumer is used as general rule for penalty analysis
fermentation conditions. Experimental trials were con- (Plaehn 2012; Agudelo et al. 2015). Figure 4a shows how
ducted in four replicates using the above optimal condi- many points of liking were lost for having a sonru not JAR
tions for the model validations. The experimental response (too strong or much and too weak or low depending on
(7.4 ± 0.2, 11.5 log CFU/g ± 0.5, 11.2 log CFU/g ± 0.6 variables). Irrespective of sonru form (plain or with rice),
and 0.16 N ± 0.04 for pH, Bacillus spp. count, AMB count all attributes received significant and higher decreases
and penetration force respectively) were similar to pre- (0.8–1.3) in overall liking when they were judged too
dicted values (7.3, 11.4 log CFU/g, 10.7 log CFU/g and weak; but the softening and color too weak was reported by
0.09 N for pH, Bacillus spp. count, AMB count and pen- less than 20% of consumers. However, the odor too weak
etration force respectively). was reported by more than 20% of consumers. This weak
odor can be explained by the fermentation duration which
Penalty analysis based on JAR test to identify was 24 h according to the optimal conditions. Indeed,
drivers of liking and directions for sonru traditionally, ALB seeds were fermented for 48 h during
sonru production. Previous studies revealed that concen-
Consumer acceptability of sonru tration of most of the volatile compounds identified in ALB
fermented condiments increased with the fermentation time
The consumer acceptance was evaluated on sonru prepared (Azokpota et al. 2010). Concerning the characteristic ‘‘too
using optimal conditions for ALB fermentation. The panel much’’, only the taste significantly decreased in overall
included seventy-six (76) consumers (75% of women and liking, as observed by less than 20% of consumers. Thus,
25% of men) with 18–60 years old who use fermented ALB taste fell under the bipolar condition (i.e., a portion of the
condiments at less once per week. The consumers included population considered significantly the level ‘‘too weak’’
street food sellers (31%), producers and sellers of fermented and portion of the population thought it was significantly
ALB condiment (21%) and students (18%). Globally, the ‘‘too strong’’). This can be explained by the fact that sonru
consumers gave good score for acceptability of sonru. The in cooked food is a versatile commodity because its sen-
mean score was 6.0 using a 7-point hedonic scale (from sory characteristics can be adjusted to conform to con-
dislike very much = 1 to like very much = 7). They were sumer demand/specifications. In addition, the proportion of
classified into three groups following the scores acceptabil- sonru used to prepare the rice for the test probably
ity. The group 1 (32% of consumers) gave 7.0 as score, the explained values observed. Figure 4b summarizes the
group 2 (43%) and group 3 (25%) gave 6.0 and 4.5 respec- results from penalty analysis which is used in sensory data
tively. All consumer groups gave a score over 4 (neither like to identify potential directions for product improvement.
nor dislike) which indicated a good acceptance of sonru. Sonru has been highly appreciated by consumers and the
selected sensory attributes have not greatly penalized the
overall acceptance. Indeed, the penalty varies from 0 to 0.3.
In their study on wine, Cadot et al. (2010) reported the
penalties from 0.1 to 1.2 and they considered the
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J Food Sci Technol
(a) (b)
No significant
Penalty significant and less than 20% consumers
Penalty significant and more than 20% consumers
Fig. 4 Mean drops for the ‘‘too strong’’ and ‘‘too weak’’ levels (a) and representation of the significant penalties according to the proportion of
consumers (b)
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J Food Sci Technol
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jurisdictional claims in published maps and institutional affiliations.
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