Professional Documents
Culture Documents
50 Hz - R410A
http://cc.danfoss.com
Content
Danfoss scroll compressors are designed and The purpose of this guideline is to help
manufactured according to the state of the customers qualify compressors in the unit.
art and to valid European and US regulations. You are strongly advised to follow these
GENERAL INFORMATION
Particular emphasis has been placed on instructions. For any deviation from the
safety and reliability. Related instructions are guidelines, please contact Danfoss Technical
highlighted with the following icons: Support. In any case, Danfoss accepts no
liability as a result of the improper integration
R This icon indicates instructions to avoid of the compressor into the unit by the system
reliability risk. manufacturer.
Features
Overview Danfoss PSH 065/105 compressor is optimized from an improved design to achieve the highest
for heat pump application. Moreover, it benefits efficiency and increased life time.
GENERAL INFORMATION
Intermediate discharge valves (IDVs)
increase seasonal efficiency
PRODUCT INFORMATION
Integrated discharge gas temperature
protection (DGT)
SYSTEM DESIGN
design induce higher resistance to
liquid slugging
ORDERING INFORMATION
Vapor injection The PSH 065/105 compressor is fitted with The diagrams below explain the vapor injection
an injection port that enables to carry out principle, considering:
vapor injection by connecting an intermediate
GENERAL INFORMATION
This vapor injection will have three benefits: ΔT IntX: Difference of temperature between
the outlet of intermediate exchanger and the
• Operating envelope enlargement by reduction intermediate pressure bubble point.
of resulting discharge temperature.
Suct SH: Superheat at compressor suction.
• Cooling capacity and cooling efficiency
improvement by reduction of the liquid Inj SH: Superheat of injected gas (at intermediate
temperature before expansion (Intermediate pressure).
exchanger acting as economizer).
PRODUCT INFORMATION
Pressure
SHinj Condenser
SC
(m+minj) Sol V ~
Pcond
SYSTEM DESIGN
EXV Control
Injection SH
minj
Pinj
Tvi Intermediate
Exchanger
m
Pevap
SH
∆T IntX
Evaporaor
EXV
Enthalpy
INTEGRATION INTO SYSTEM
The injection massflow must be regulated the refrigerant to come back directly into the
through an EXV piloted by the injection compressor scroll set in case of power shortage.
superheat which must be above 5K
The vapor injection must not be activated during
It is recommended to install an additional inversion cycles.
solenoid valve on the injection line to prevent
Wet injection Whenever the vapor is no longer enough to and scroll set, the liquid injection is activated
cool the scroll and the application requires more for when discharge temperature exceed
envelope then the controller must reduce the 121°C(250°F) at the measurement point (the
SH down to zero and control the injection by surface of discharge pipe with 40mm away from
ORDERING INFORMATION
reading the compressor DGT. This part is called the compressor discharge port). A minimum
wet (to differentiate from liquid). There is no 4K(7.2°F) subcooling is necessary to ensure
gain in efficiency and capacity, only envelope. correct liquid injection.
Considering the distance between sensor
GENERAL INFORMATION
065/105 compressors are provided with a liquid The LIV’s liquid injection regulation is based
injection connection. on the discharge gas temperature measured
via temperature sensor located on discharge
The compressor’s liquid injection port should line. Considering the distance between sensor
be connected to the system main liquid and scroll set, the liquid injection is activated
line after condenser & filter drier. The liquid for when discharge temperature exceed 121°C
phase refrigerant is directly injected into the (250°F) at the measurement point (the surface
compressor scroll set. Liquid refrigerant vaporize of discharge pipe with 40mm away from the
in the scroll and absorb the heat, result in cooling compressor discharge port).
down the compressor’s discharge temperature.
A minimum 4K (7.2°F) subcooling is necessary to
PRODUCT INFORMATION
ensure correct liquid injection.
SYSTEM DESIGN
Filter drier
Condenser
LIV
Control
Evaporator
EXV
ORDERING INFORMATION
Danfoss scroll compressor PSH 065/105 is which equals the technical reference as shown
available as single compressor. This compressor on the compressor nameplate. Code numbers for
is only for no split application. The example ordering are listed in section “Ordering codes”.
GENERAL INFORMATION
Nomenclature
PSH 105 A 8 VB A
PRODUCT INFORMATION
GENERAL INFORMATION
PSH065 272.8 47.5 6.1 117
PSH105 442.6 77 6.1 179
* at 2900 tr/min
** net weight with oil charge
°C °C K K K K W W W/W
-8 58 5 10 5 5 70994 25795 2.8
PSH065
PRODUCT INFORMATION
-7 50 5 10 5 5 73075 21686 3.4
-8 58 5 10 5 5 116701 42141 2.8
PSH105
-7 50 5 10 5 5 119793 35747 3.4
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
Single compressors
ØD
ØD
GENERAL INFORMATION
H
H
H2 H2
H1
PRODUCT INFORMATION
H1
H4 H3
H3
L4
L2 L4
L2
L5 L3
L1
L5 L3
L1
SYSTEM DESIGN
PSH065 PSH105
D H H1 H2 H3 H4 L1 L2 L3 L4 L5 Outline drawing
Compressor model (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) number
PSH065 Single version 265.9 682.5 331 645 107 - 429 279.4 371 370.8 305 8556305
INTEGRATION INTO SYSTEM
PSH065 manifolding version 265.9 682.5 331 645 107 122 429 279.4 371 370.8 305 8556341
PSH105 333 755.5 332.5 696.5 123.5 - 429 279.4 371 370.8 305 8556300
ORDERING INFORMATION
Connection details
GENERAL INFORMATION
Suction connection Brazed 1" 5/8 Brazed 1" 5/8 Brazed 1" 5/8
Discharge connection Brazed 1" 1/8 Brazed 1" 1/8 Brazed 1" 3/8
Oil sight glass None Threaded (1”1/8 - 18 UNEF) Threaded (1”1/8 - 18 UNEF)
Oil drain connection None Female ¼" Flare incorporating a Schrader valve
Low pressure gauge port (Shrader) None Male ¼” Flare incorporating a Schrader valve
PRODUCT INFORMATION
SYSTEM DESIGN
PSH065 PSH105
Motor voltage
The maximum allowable voltage imbalance is overheating and possible motor damage. Voltage
2%. Voltage imbalance causes high amperage imbalance is given by the formula:
over one or several phases, which in turn leads to
| Vavg - V1-2 | + | Vavg - V1-3 | + | Vavg - V2-3 |
% voltage = x 100
imbalance 2 x Vavg
PRODUCT INFORMATION
Wiring connections For PSH065, electrical power is connected to the The maximum tightening torque is 3 Nm. Use a
compressor terminals by Ø 4.8 mm (3/16") screws. 1/4" ring terminal on the power leads.
For PSH105,electrical power is connected to the
compressor terminals by M5 studs and nuts.
control circuit. 1
L1 L2 L3
2
L N S1 S2 M1 M2
M1, M2
following diameters: Control circuit 4
• Ø 50.8 mm (UL 1"1/2 conduit) & Ø 43.7 mm (UL Module power
1"1/4 conduit) & Ø 34.5 mm (UL 1" conduit) supply 5
• Ø 40.5 mm (ISO40) & Ø 32,2 mm (ISO32) &
Sump heater
Ø 25.5 mm (ISO25) 6
• Ø 25.5 mm (ISO25)
Faston 1/4” tabs 7
INTEGRATION INTO SYSTEM
GENERAL INFORMATION
protection connections and thermistor L1 L2 L3 Internal control contact
module terminals are 6.3-mm size Faston type. Module power connection
IP rating The compressor terminal box according to IEC529 is IP54 for all models when correctly sized IP54 rated
cable glands are used.
First numeral, level of protection against contact and foreign objects
5 - Dust protected
Second numeral, level of protection against water
PRODUCT INFORMATION
4 - Protection against water splashing
Terminal box temperature The temperature inside the terminal box must electronic protection module may not operate
not exceed 70°C. Consequently, if the compressor properly. Any compressor damage related to this
is installed in an enclosure, precautions must will not be covered by Danfoss warranty. In the
be taken to avoid that the temperature around same manner, cables must be selected in a way
the compressor and in the terminal box would that ensures the terminal box temperature does
rise too much. A ventilation installation on the not exceed 70°C.
enclosure panels may be necessary. If not, the
SYSTEM DESIGN
Compressor model
A A Ω
LRA (Locked Rotor Amp) Locked Rotor Amp value is the highest average the starting current. However, in most cases, the
current measured on mechanically blocked real starting current will be lower.
compressors tested under nominal voltage. The
GENERAL INFORMATION
Max. operating Current The MOC is the maximum amperage that the MOC can be used to select cables and contactors.
compressor will draw staying in its application In normal operation, the compressor current
envelope. consumption is often less than the MOC value.
Use a digital ohm-meter, a "4 wires" method and tamb: temperature during measurement (°C)
measure under stabilised ambient temperature. R25°C: winding resistance at 25°C
Winding resistance varies strongly with winding Ramb: winding resistance at tamb
temperature. If the compressor is stabilised Coefficient a = 234.5
at a different value than 25°C, the measured
resistance must be corrected using the following
formula:
Motor protection Compressor PSH065/105 is delivered with a again pulled in – i.e. contacts M1-M2 are closed.
pre-installed motor protection module inside The time delay may be cancelled by means
the terminal box. This device provides efficient of resetting the mains (L-N -disconnect) for
and reliable protection against overheating and approximately 5 sec.
overloading as well as phase loss/reversal.
SYSTEM DESIGN
trip level (4.500 Ω) and the output relay then Appr. 1 second
INTEGRATION INTO SYSTEM
After this delay has elapsed, the relay is once 80ms 920ms
Appr. 1 second
ORDERING INFORMATION
Phase sequence and reverse Use a phase meter to establish the phase Should one of these parameters be incorrect, the
rotation protection orders and connect line phases L1, L2 and L3 to relay would lock out (contact M1-M2 open). The
terminals T1, T2 and T3, respectively. red LED on the module will show the following
GENERAL INFORMATION
blink code:
Compressor PSH065/105 is delivered with an
electronic module which provides protection In case of phase reverse error:
against phase reversal and phase loss at start-up.
L1-L2-L3).
In case of phase loss error:
PRODUCT INFORMATION
500ms 500ms
Compressor
Appr. 1second
start
Phase monitoring
0 1s 6s The lockout may be cancelled by resetting the
Phase sequence module logic power mains (disconnect L-N) for approximately
5 seconds.
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
Pressure requirement
Products PSH065/105
Maximum/Minimum temperature - Ts -35°C < Ts < 52°C
GENERAL INFORMATION
Design piping
General requirements Proper piping practices should be employed to: 2. Avoid condensed liquid refrigerant from
draining back to the compressor when stopped
1. Ensure adequate oil return, even under (discharge piping upper loop). For validation
GENERAL INFORMATION
minimum load conditions (refrigerant speed, tests see section “Manage off cycle migration”.
piping slopes…). For validation tests see section
“Manage oil in the circuit”. General recommendations are described in the
figures below:
To condenser
Upper loop
HP
PRODUCT INFORMATION
0.5% slope
LP
HP
max. 4 m 4 m/s or more
8 to 12 m/s
LP
max. 4 m
Evaporator
0.5% slope 3D flexibility
4m/s or more
SYSTEM DESIGN
U trap, as short as possible
3. Piping should be designed with adequate mount has been installed. For more information
three-dimensional flexibility to avoid excess on noise and vibration, see section on: “Sound
vibration. It should not be in contact with the and vibration management”.
surrounding structure, unless a proper tubing
General requirements During operation, the maximum inclination from the vertical plan must not exceed 3 degrees.
GENERAL INFORMATION
Single requirements
Rubber grommets
HM 8 bolt
Lock washer Compressor
Flat washer base plate
Nut
SYSTEM DESIGN
Rigid grommets
HM 8 bolt
Lock washer
M16 Nut
Flat washer
Compressor
ORDERING INFORMATION
29.5 mm baseplate
Rigid spacer
M8 Nut
Requirement R Oil level must be visible or full in the sight all compressors of the circuit are stopped.
glass when the compressor is running and when
GENERAL INFORMATION
Test, criteria and solutions
PRODUCT INFORMATION
oil return (for more details see
corresponding to highest pressure section “Control Logic”)
ratio foreseeable on the system 3. Oil separator can be added
application
A
1. Top-up with oil, generally 3%
of the total system refrigerant
Oil level must be visible or full charge (in weight).
Lowest foreseeable evaporation in the sight glass when the 2. Check that manifold piping is
Check oil
2 and highest foreseeable compressors are running and when conform to Danfoss requirements.
balancing condensation and nominal all compressors of the circuit are 3. Integrate a function in control
capacity condition for tandem 2 stopped logic to stop manifold periodically
compressors running for 6 hours. in order to balance oil (for more
details see section Control logic)
For reversible system, perform test
in both heating and cooling mode.
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
Typical sounds and vibrations in systems can be The following sections focus on the causes and
broken down into the following three categories: methods of mitigation for each of the above
• Sound radiation (through air) sources.
GENERAL INFORMATION
Compressor sound For sound radiating from the compressors, are travelling directly from the machine in all
radiation the emission path is air and the sound waves directions.
50 Hz
Compressor model Composition Sound power
PRODUCT INFORMATION
dB(A)
PSH065 - 85
PSH105 - 89
PSH130E 2XPSH065 88
Sound power and attenuation are given at conditions -7/50/5/5, measured in free space
Maximum sound is +3dB(A)
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
Note: During compressor shut down, a short at shut down and should be less than 3 seconds.
reverse rotation sound is generated. The duration This phenomenon has no impact on compressor
of this sound depends on the pressure difference reliability.
GENERAL INFORMATION
Mechanical vibrations A compressor generates vibrations that further information on mounting requirements,
propagate into the surrounding parts and please refer to section “Design compressor
structure. The vibration level of the PSH065/105 mounting”.
compressor alone does not exceed 154 µm peak
to peak. However, when system structure natural 2. Ensure that there is no direct contact (without
frequencies are close to running frequency, insulation) between vibrating components and
vibrations are amplified due to resonance structure.
phenomenon.
A high vibration level is damageable for piping 3. To avoid resonance phenomenon, piping
reliability and generates high sound levels. and frame must have natural frequencies as
PRODUCT INFORMATION
far as possible from running frequency (50Hz).
Mitigations methods: Solutions to change natural frequencies are to
1. To ensure minimum vibrations transmission to work on structure stiffness and mass (brackets,
the structure, strictly follow Danfoss mounting metal sheet thickness or shape…)
requirements (mounting feet, rails etc.). For
Gas pulsation PSH065/105 compressor has been designed and Mitigations methods:
tested to ensure that gas pulsation is optimized If an unacceptable level is identified, a discharge
for the most commonly encountered air muffler with the appropriate resonant volume
conditioning pressure ratio. and mass can be installed.
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
Requirement R The operating envelope for PSH065/105 Steady-state operation envelope is valid for a
compressors is given in the figures below and suction superheat within 5K range at nominal
guarantees reliable operation of the compressor voltage.
GENERAL INFORMATION
operating envelop
70
PSH065 SH 5K
65
60
Condensing temperature (°C)
55
WI
50
45
PRODUCT INFORMATION
40
VI
35
30
25
20
WI &VI Envelop
15
LI & No LI Envelop
10
5
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35
Evaporating temperature (°C)
operating envelop
SYSTEM DESIGN
70
PSH105 SH 5K
65
60
Condensing temperature (°C)
WI
55
50
45
VI
40
35
30
25
INTEGRATION INTO SYSTEM
20
WI &VI Envelop
15
LI & No LI Envelop
10
5
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35
Evaporating temperature (°C)
ORDERING INFORMATION
GENERAL INFORMATION
Working range low side bar(g) 1.2 - 15.5
Maximum high pressure safety switch setting bar(g) 43.1
Minimum low pressure safety switch setting bar(g) 1.0
R LP and HP safety switches must never HP safety switch must be reset manually.
be bypassed nor delayed and must stop all the
compressors. Depending on application operating envelope,
you must define HP and LP limits within
LP switch auto restart must be limited to 5 times operating envelope and pressure setting table
within 12 hours. above.
PRODUCT INFORMATION
System evaluation HP and LP must be monitored to respect
operating envelope limitations. We consider two
types of operating envelope management:
Basic:
• HP and LP switch
Advanced:
• MOP (Max Operating Pressure) ensured by expansion
• HP and LP sensor
device
• Operating envelope limits integrated into control
• Condensing pressure control
logic
• Discharge gas sensor piloting injection expansion
device
HP switch setting
SYSTEM DESIGN
)*
ed
rat
eg
MOP + test No3
i( nt
T
DG
LP switch setting
2
and
N1
o
ts
tes
Condensing pressure control
PSH 065/105 compressor includes an integrated Excessive discharge temperature will result in
Discharge Gas Temperature protection (DGT). tripping of electronic module output relay.
During normal operation, refrigerant enters Liquid flood back can cause oil dilution and, in
the compressor as a superheated vapor. Liquid extreme situations lead to liquid slugging that
flood back occurs when a part of the refrigerant can damage the compressor.
GENERAL INFORMATION
GENERAL INFORMATION
Test Purpose Test condition Pass criteria Solutions
PRODUCT INFORMATION
PID....
SYSTEM DESIGN
*Suction accumulator offers protection by trapping the liquid refrigerant upstream from the compressor. The accumulator should be
sized at least 50 % of the total system charge. Suction accumulator dimensions can impact oil return (gas velocity, oil return hole size,
etc.), therefore oil return has to be checked according to section “Manage oil in the circuit”.
15 59
12.5 54.5
ORDERING INFORMATION
Safe Area
Oil Superheat (°F)
10 50
Oil Superheat (K)
7.5 45.5
5 41
0 32
Evaporating Temperature °C
It is recommended to add a solenoid valve on the R When compressor stop, injection path need
injection line to isolate the compressor from the be closed by system control
condensing stage when the compressor is off.
GENERAL INFORMATION
System evaluation Use the tables below in relation with the system necessary safeties to implement and test to
charge and the application to quickly define perform:
• Electronic expansion valve (EXV) must close when system stop including in power shut down situation
R Off -cycle refrigerant migration happens: When the compressor starts running again, the
• when the compressor is located at the coldest refrigerant diluted in the oil generates poor
part of the installation, refrigerant vapor lubrication conditions. In extreme situations, this
condenses in the compressor. leads to liquid slugging that can damage the
• or directly in liquid-phase by gravity or pressure compressor.
difference.
SYSTEM DESIGN
GENERAL INFORMATION
breaker set to Max. Operating Current or lower •P
rovide separate electrical supply for the
(see table in section “Three phase electrical heaters so that they remain energized even
characteristics”) when the machine is out of service (e.g.
• Compressor PSH065/105 is delivered with a pre- seasonal shutdown).
installed motor protection module inside the
terminal box that must be powered on.
The wiring diagram below is an example for a safe and reliable compressor wiring:
PRODUCT INFORMATION
Suggested wiring diagrams logic
SEPARATE CONTROL
SS CC
PSH065 SUPPLY CIRCUIT PSH105
CB
CB
LPS
LPS
UNIT
UNIT
CONTROLLER CONTROLLER
MPM MPM
SYSTEM DESIGN
S
KM KM
DGT
DGT
CCH CCH
Danfoss requires a minimum compressor running 12 starts per hour must not be considered as an
requirements time of 2 minutes to ensure proper oil return and average, this is the maximum number of starts
sufficient motor cooling. acceptable to keep a good regulation accuracy
Additionally, compressor must no exceed 12 during low load.
starts per hour.
Oil management logic In some cases, oil management can be enhanced order to boost oil return. Time and delay can
recommendations by control logic: be fine-tuned by oil return test N°1 in section
If oil return test failed, a function can be Manage oil in the circuit. During oil boost, pay
integrated in control logic to run all compressors special attention to superheat management to
simultaneously during 2 minutes every hour in avoid liquid flood back.
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
Defrost logic In reversible systems, the defrost logic can be 2. Transferring liquid refrigerant from one
recommendations worked out to limit liquid flood back effect by: exchanger to the other one thanks to pressures.
1. Running full load during defrost to share liquid
GENERAL INFORMATION
refrigerant between all compressors.
Compressor ON
Solenoid valve ON
on injection pipe
4WV Heating
PRODUCT INFORMATION
EXV 100%
,
,
d*
d*
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diff r e uid
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gm tb
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ere xch
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su to to V
es or ed W
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ge es
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EX V s
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pr tdo pen e (4
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4W
st
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ch hen
V
fro
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EX ay
4W
th
re
SYSTEM DESIGN
* EXV opening degree and time have to be set to keep a minimum pressure for 4 way valve moving.
In any case, defrost logics must respect requirements and tests described in sections “Manage
superheat” and “Manage operating envelope”.
R Excessive air and moisture All these phenomena reduce compressor life
• can increase condensing pressure and cause time and cause mechanical and electrical
excessive high discharge temperatures. compressor failure.
GENERAL INFORMATION
Requirements PSH065/105 compressor is delivered with < 100 During operation, the filter drier must reduce this
ppm moisture level. to a level between 20 and 50 ppm.
At the time of commissioning, system moisture
content may be up to 100 ppm.
Solutions To achieve this requirement, a properly sized Danfoss recommends using the Danfoss DML
and type of drier is required. Important selection (100% molecular sieve) solid core filter drier.
criteria includes:
PRODUCT INFORMATION
Compressor storage The compressor must not be exposed to rain, -35°C and Ts max value (see section “Pressure
nor corrosive or flammable atmosphere during equipment directive”) when charged with R410A
storage. Store the compressor between -35°C and refrigerant.
GENERAL INFORMATION
70°C when charged with nitrogen and between
Compressor holding Each compressor is shipped with a nominal dry • Remove the suction plug first.
charge nitrogen holding charge between 0.3 and 0.7 bar • Remove the discharge plug afterwards.
and is sealed with elastomer plugs. R An opened compressor must not be
exposed to air for more than 20 minutes to avoid
Respect the following sequence to avoid moisture is captured by the oil.
discharge check valve gets stuck in open
position:
The PSH065/105 compressor is equipped • For tandem and trio assemblies, use a spreader
Handling
PRODUCT INFORMATION
with two lift rings on the top shell. bar and all compressor rings as shown in picture
• Always use both these rings when lifting the below.
compressor. • Never use the lift rings of the compressors to lift
• Use lifting equipment rated and certified for the full unit.
the weight of the compressor or compressor
assembly. Maintain the compressor in an upright position
• A spreader bar rated for the weight of the during all handling manoeuvres (maximum of
compressor is highly recommended to ensure a 15° from vertical).
better load distribution.
• The use of lifting hooks closed with a clasp is
recommended.
HEAVY
SYSTEM DESIGN
Spreader bar
Piping assembly Good practices for piping assembly is a pre-requisite to ensure compressor life time (system
cleanliness, brazing procedure etc.)
GENERAL INFORMATION
System cleanliness
Brazing and welding oxides During brazing, flow nitrogen through the system
Remove any particles and burrs generated by tube
Particles and burrs cutting and hole drilling
operation.
As per standards practice in the refrigeration
industry, Danfoss Commercial Compressor
recommend to use of silver cadmium free solder
alloy and flux (added or flux coated rods).
The significant silver content in these brazing For more detailed information see “ Brazing
alloy will help the brazing operation, providing technique for compressors connectors" FRCC.
an excellent fluidity and a limited heating EN.182.
temperature. It will bring also a good resistance
Before eventual un-brazing of the compressor or any system component, the refrigerant charge
ORDERING INFORMATION
System pressure test and The compressor has been strength tested • Pressurize the system on HP side first then LP
leak detection and leak proof tested (<3g/year) at the factory. side.
For system tests: • Always use an inert gas such as nitrogen or
GENERAL INFORMATION
• Do not exceed the following pressures indicated helium.
in table below:
34.2bar(g)
Maximum compressor test pressure low side (LP) LP-HP<5bar
Maximum speed 4.8 bar/second*
The maximum pressurizing speed must be respected to ensure pressure equalization between LP and HP side over scroll elements.
PRODUCT INFORMATION
Vacuum evacuation and R Requirements: Recommendations:
moisture removal • Never use the compressor to vacuum the • Energized heaters improve moisture removal.
system. • Alternate vacuum phases and break vacuum.
• Connect a vacuum pump to both the LP and HP with nitrogen to improve moisture removal.
sides.
• Evacuate the system to a pressure of 500 μm Hg For more detailed information see “Vacuum
(0,67 mbar) absolute. pump-down and dehydration procedure”
reference TI-026-0302.
Refrigerant charging
R Initial charge: If needed, a complement of charge can be
SYSTEM DESIGN
• For the initial charge, the compressor must not done before evaporator, in liquid phase while
run. compressor is running by slowly throttling liquid
• Charge refrigerant as close as possible to the in.
nominal system charge. Never bypass safety low pressure switch.
• This initial charging operation must be done in
liquid phase between the condenser outlet and
the filter drier.
Dielectric strength and Several tests have been performed on each Recommendations:
insulation resistance tests compressor at the factory between each phase • Additional dielectric test is not recommended
Preliminary check
Check electrical power supply: • Voltage and voltage unbalance within tolerance:
• Phase order: The PSH065/105 compressor is For more details refer to section “Motor voltage”.
GENERAL INFORMATION
Initial start-up • Crankcase heaters must be energized at least 6 minutes. After 3 or 4 jogs the compressor can
hours in advance to remove refrigerant from oil. be started. This operation must be repeated for
•A quicker start-up is possible by “jogging” the each compressor individually.
compressor to evacuate refrigerant. Start the
compressor for 1 second, then wait for 1 to 2
System monitoring The system must be monitored after initial If oil top-up is needed, it must be done while the
PRODUCT INFORMATION
startup for a minimum of 60 minutes to ensure compressor is idle. Use the schrader connector
proper operating characteristics such as: or any other accessible connector on the
• Correct superheat and subcooling. compressor suction line. Always use original
•C urrent draw of individual compressors within Danfoss POE oil 160SZ from new cans.
acceptable values (depending on running For more detailed information see “Lubricants
conditions see www.coolselector.danfoss.com). filling in instructions for Danfoss Commercial
• No abnormal vibrations and noise. Compressors” reference TI 2-025-0402.
• Correct oil level.
Tandem application
Tandem requirements Tandem use static oil balancing principle to indicated in the following table.
(Static)
equalize oil level between the compressors by • Tandem accessory kit.
SYSTEM DESIGN
Tandem assembly
L1
H1
H
L2
ORDERING INFORMATION
L3
Tandem requirements For parallel mounting, the compressors can be and spacers must be installed below the rails.
mounting mounted directly on the rails. Rubber grommets These parts are included in accessories.
GENERAL INFORMATION
HM 10x30 class 10.9,
Tightening torque
1 50 Nm
Thickness : 5mm
3 (0.2 inch)
(6mm (0.24 inch) for
manifold configurations
using one or several DSH600)
PRODUCT INFORMATION
CC-000012
Included in tandem kit
Not supplied
Oil equalization design The oil level is balanced by a pipe of 1”3/8 oil To connect the equalization line on rotolock
equalization line. connections, the adaptor sleeves included in the
tandem accessory kit must be used.
3
Tightening torque 145Nm
SYSTEM DESIGN
Supplied with the compressor
CC-000033
Included in tandem kit
Packaging
Single pack
GENERAL INFORMATION
Gross
Length Width Height
Compressor model weight
(mm) (mm) (mm) (kg)
PRODUCT INFORMATION
Industrial pack
Gross Static
Length Width Height
Compressor model Nbr* weight stacking
(mm) (mm) (mm) (kg) pallets
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
Compressor code numbers The PSH065/105 can be ordered in either industrial or single packs. Please use the code numbers from
below tables for ordering.
GENERAL INFORMATION
Single pack
Code no.
Compressor Motor
Connections 8
model protection
380/3/50
PSH065 Single Brazed Module 110-240V * 120H1589
PSH065 Manifolding Brazed Module 110-240V * 120H1777
PSH105 Brazed Module 110-240V * 120H1473
* Electronic motor protection, module located in terminal box
PRODUCT INFORMATION
Industrial pack
Code no.
Compressor Motor
Connections 8
model protection
380/3/50
PSH065 Single Brazed Module 110-240 V * 120H1588
PSH065 Manifolding Brazed Module 110-240 V * 120H1778
PSH105 Brazed Module 110-240 V * 120H1472
* Electronic motor protection, module located in terminal box
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
GENERAL INFORMATION
Code no. Description Application Packaging Pack size
120Z0504 Rotolock adaptor set (2"1/4 ~ 1"5/8) , (1"3/4 ~ 1"3/8) PSH105 Multipack 6
7765028 Rotolock adaptor set (2”1/4 ~ 1”5/8) , (1”3/4 ~ 1”1/8) PSH065 Multipack 6
Rotolock adapter
PRODUCT INFORMATION
120Z0431 Adaptor (1"3/4 Rotolock - 1"3/8 ODS) Models with 1"3/8 ODF Multipack 10
120Z0432 Adaptor (2"1/4 Rotolock - 1"5/8 ODS) Models with 1"5/8 ODF Multipack 10
120Z0364 Adaptor (1”3/4 Rotolock - 1”1/8 ODS) Models with 1”1/8 ODF Multipack 10
Gaskets
SYSTEM DESIGN
7956004 Gasket, 2"1/4 Models with 2"1/4 rotolock connection Industry pack 50
Solder sleeve
Rotolock nut
8153124 Rotolock nut, 1"3/4 Models with 1-3/4" rotolock connection Multipack 10
8153126 Rotolock nut, 2"1/4 Models with 2-1/4" rotolock connection Multipack 10
ORDERING INFORMATION
120Z0547 Valve set, V03 (2"1/4 ~ 1"5/8), V10 (1"3/4 ~ 1"3/8) PSH105 Multipack 4
7703383 Valve set, V03 (2”1/4 ~ 1”5/8), V10 (1”3/4 ~ 1”1/8) PSH065 Multipack 4
120Z0458 Terminal box 210 x 190 mm, incl. cover PSH065/105 Single Pack 1
120Z0774 T block connector 80 x 80 mm PSH105 Multipack 10
8173230 T block connector 60 x 75 mm PSH065 Multipack 10
Belt heater
Lubricant
INTEGRATION INTO SYSTEM
Miscellaneous
Mounting hardware
GENERAL INFORMATION
Code no. Description Application Packaging Pack Size
8156138 Mounting kit for scroll compressors. Grommets, sleeves, bolts, washers PSH065 Single pack 1
Mounting kit for 1 scroll compressors including 4 hexagon rigid spacer, 4 sleeves, 4 bolts,
7777045 PSH105 Single pack 1
4 washers
Tandem kit
PRODUCT INFORMATION
120Z0792 Kit Tandem, Solid, OEL 1’’ 3/8 PSH130E Singlepack 1
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION
Release date (Year/Month) Guideline codification number List of changes Reason for change
2020/11 AB328937813817en-000101 First release -
Update PSH105 power connection
2021/08 AB328937813817en-000201 -
Add PSH065 manifolding application
2022/04 AB328937813817en-000301 Crankcase heater (CCH) updated
Danfoss Commercial Compressors
is a worldwide manufacturer of compressors and condensing units for refrigeration and HVAC applications. With a wide range
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