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Application guidelines

Danfoss scroll compressor


PSH 065/105

50 Hz - R410A

http://cc.danfoss.com
Content

GENERAL INFORMATION.........................4 Manage superheat.................................. 24


Requirement..............................................................24
System evaluation...................................................24
PRODUCT INFORMATION........................5 Test, criteria and solutions....................................25
Features......................................................5 Manage off cycle migration.................... 26
Overview....................................................................... 5 Requirement..............................................................26
Vapor injection........................................................... 6 System evaluation...................................................26
Wet injection............................................................... 6 Provide power supply and electrical
Liquid injection........................................................... 7 protection................................................ 27
Compressor model designation...............8 Wiring information..................................................27
Nomenclature............................................................. 8 Control logic............................................ 28
Technical specifications.............................9 Safety control logic requirements.....................28
50Hz data...................................................................... 9 Cycle rate limit requirements..............................28
With vapor injection performance...................... 9 Oil management logic recommendations.....28
Without vapor injection performance............... 9 Defrost logic recommendations........................29
Dimensions...............................................10
Single compressors................................................. 10 INTEGRATION INTO SYSTEMS...............30
Connection details.................................................. 11 Reduce moisture in the system.............. 30
Electrical data, connections and wiring.12 Requirements............................................................30
Motor voltage............................................................ 12 Solutions.....................................................................30
Wiring connections................................................. 12 Assembly line procedure.........................31
IP rating........................................................................ 13 Compressor storage................................................ 31
Terminal box temperature.................................... 13 Compressor holding charge................................ 31
Three phase electrical characteristics.............. 13 Handling ..................................................................... 31
Motor protection..................................................... 14 Piping assembly.......................................................32
Approval and certification......................16 System pressure test and leak detection........33
Pressure requirement............................................. 16 Vacuum evacuation and moisture removal .. 33
Internal free volume............................................... 16 Refrigerant charging...............................................33
Dielectric strength and insulation resistance
tests...............................................................................33
SYSTEM DESIGN......................................17 Commissioning........................................ 34
Design piping...........................................17 Preliminary check....................................................34
General requirements............................................ 17 Initial start-up............................................................34
System monitoring..................................................34
Design compressor mounting................18 Tandem application................................................34
General requirements............................................ 18
Single requirements............................................... 18 Dismantal and disposal.......................... 36
Manage oil in the circuit..........................19
Requirement.............................................................. 19 ORDERING INFORMATION....................37
Test, criteria and solutions.................................... 19
Packaging.................................................37
Manage sound and vibration................. 20
Compressor sound radiation...............................20 Ordering codes........................................ 38
Mechanical vibrations............................................ 21 Accessories............................................... 39
Gas pulsation............................................................. 21
Manage operating envelope.................. 22
Requirement..............................................................22
System evaluation...................................................23
Test, criteria and solutions....................................23

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 3


General Information

Danfoss scroll compressors are designed and The purpose of this guideline is to help
manufactured according to the state of the customers qualify compressors in the unit.
art and to valid European and US regulations. You are strongly advised to follow these
GENERAL INFORMATION

Particular emphasis has been placed on instructions. For any deviation from the
safety and reliability. Related instructions are guidelines, please contact Danfoss Technical
highlighted with the following icons: Support. In any case, Danfoss accepts no
liability as a result of the improper integration
R This icon indicates instructions to avoid of the compressor into the unit by the system
reliability risk. manufacturer.

This icon indicates instructions to avoid


safety risk.
PRODUCT INFORMATION
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

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Product Information

Features

Overview Danfoss PSH 065/105 compressor is optimized from an improved design to achieve the highest
for heat pump application. Moreover, it benefits efficiency and increased life time.

GENERAL INFORMATION
Intermediate discharge valves (IDVs)
increase seasonal efficiency

Internal Non Return Valve (INRV)


prevents excessive leak rate from high
pressure side

Heat shield lowers the heat transfer


between discharge and suction gas
and the acoustic level

PRODUCT INFORMATION
Integrated discharge gas temperature
protection (DGT)

Built in pressure ratio optimization


dedicated to heat pump application

Lead free polymer bearings improve


behavior under poor lubrication
conditions

Patented gas path flow with gas intake

SYSTEM DESIGN
design induce higher resistance to
liquid slugging

Injection port to both enlarge the


application envelope and improve

INTEGRATION INTO SYSTEM


efficiency

ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 5


Features

Vapor injection The PSH 065/105 compressor is fitted with The diagrams below explain the vapor injection
an injection port that enables to carry out principle, considering:
vapor injection by connecting an intermediate
GENERAL INFORMATION

exchanger. m inj: Injected massflow.

This vapor injection will have three benefits: ΔT IntX: Difference of temperature between
the outlet of intermediate exchanger and the
• Operating envelope enlargement by reduction intermediate pressure bubble point.
of resulting discharge temperature.
Suct SH: Superheat at compressor suction.
• Cooling capacity and cooling efficiency
improvement by reduction of the liquid Inj SH: Superheat of injected gas (at intermediate
temperature before expansion (Intermediate pressure).
exchanger acting as economizer).
PRODUCT INFORMATION

SC: Subcooling at intermediate exchanger inlet.


• Heat capacity and heating efficiency
improvement by increase of the massflow at For system with vapor injection we should also
the condenser side (condenser massflow will consider, in addition of the suction superheat
be the sum of the evaporator massflow and the and the condenser subcooling, the injection
injected massflow). superheat and Intermediate exchanger DeltaT
as key influent parameters on the compressor
performance.

Pressure

SHinj Condenser
SC
(m+minj) Sol V ~
Pcond
SYSTEM DESIGN

EXV Control
Injection SH
minj
Pinj
Tvi Intermediate
Exchanger

m
Pevap
SH
∆T IntX
Evaporaor
EXV

Enthalpy
INTEGRATION INTO SYSTEM

The injection massflow must be regulated the refrigerant to come back directly into the
through an EXV piloted by the injection compressor scroll set in case of power shortage.
superheat which must be above 5K
The vapor injection must not be activated during
It is recommended to install an additional inversion cycles.
solenoid valve on the injection line to prevent

Wet injection Whenever the vapor is no longer enough to and scroll set, the liquid injection is activated
cool the scroll and the application requires more for when discharge temperature exceed
envelope then the controller must reduce the 121°C(250°F) at the measurement point (the
SH down to zero and control the injection by surface of discharge pipe with 40mm away from
ORDERING INFORMATION

reading the compressor DGT. This part is called the compressor discharge port). A minimum
wet (to differentiate from liquid). There is no 4K(7.2°F) subcooling is necessary to ensure
gain in efficiency and capacity, only envelope. correct liquid injection.
Considering the distance between sensor

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Liquid injection Danfoss PSH 065/105 requires liquid injection A LIV (Liquid Injection Valve) is needed to
to maintain sufficiently low discharge gas control the liquid injection mass flow, keep the
temperature in the operating envelope. The PSH constant compressor discharge gas temperature.

GENERAL INFORMATION
065/105 compressors are provided with a liquid The LIV’s liquid injection regulation is based
injection connection. on the discharge gas temperature measured
via temperature sensor located on discharge
The compressor’s liquid injection port should line. Considering the distance between sensor
be connected to the system main liquid and scroll set, the liquid injection is activated
line after condenser & filter drier. The liquid for when discharge temperature exceed 121°C
phase refrigerant is directly injected into the (250°F) at the measurement point (the surface
compressor scroll set. Liquid refrigerant vaporize of discharge pipe with 40mm away from the
in the scroll and absorb the heat, result in cooling compressor discharge port).
down the compressor’s discharge temperature.
A minimum 4K (7.2°F) subcooling is necessary to

PRODUCT INFORMATION
ensure correct liquid injection.

SYSTEM DESIGN
Filter drier
Condenser

INTEGRATION INTO SYSTEM


Discharge T sensor

LIV
Control

Evaporator
EXV
ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 7


Compressor model designation

Danfoss scroll compressor PSH 065/105 is which equals the technical reference as shown
available as single compressor. This compressor on the compressor nameplate. Code numbers for
is only for no split application. The example ordering are listed in section “Ordering codes”.
GENERAL INFORMATION

below presents the compressor nomenclature

Nomenclature

Family, Nominal Approvals Voltage Version Evolution


lubricant capacity index
& refrigerant

PSH 105 A 8 VB A
PRODUCT INFORMATION

Family, lubricant Evolution index


& refrigerant A~Z
PSH: Heat pump optimized scroll,
POE lubricant, for R410A Motor protection
B: Electronic module, 110-240V
Nominal capacity
in kW at 50 Hz with R410A and at condition: Options
-7°C /50°C Superheat 5K / Sub cooling 5K (w/o injection) V: Vapor Injection (single version)
M: Vapor Injection (manifolding version)
Motor index
(No control logic and
Motor voltage code no injection valve included)
8: 380V/3~/50 Hz
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

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Technical specifications

50Hz data Swept volume Displacement* Oil charge Net weight**


Model
cm3/rev m3/h dm3 kg

GENERAL INFORMATION
PSH065 272.8 47.5 6.1 117
PSH105 442.6 77 6.1 179
* at 2900 tr/min
** net weight with oil charge

With vapor injection Conditions Nominal Power Heating


performance Model Evap Cond Suction Injection heating input COP
ΔT intX Superheat
temp temp Superheat Subcooling capacity

°C °C K K K K W W W/W
-8 58 5 10 5 5 70994 25795 2.8
PSH065

PRODUCT INFORMATION
-7 50 5 10 5 5 73075 21686 3.4
-8 58 5 10 5 5 116701 42141 2.8
PSH105
-7 50 5 10 5 5 119793 35747 3.4

Without vapor injection Conditions Nominal


performance cooling Power Cooling
Model Suction input COP
Evap temp Cond temp Subcooling capacity
Superheat
°C °C K K W W W/W
PSH065 3 50 10 5 62100 20065 3.1
PSH105 3 50 10 5 101574 32740 3.1

SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 9


Dimensions

Single compressors
ØD
ØD
GENERAL INFORMATION

H
H
H2 H2

H1
PRODUCT INFORMATION

H1
H4 H3

H3

L4

L2 L4
L2

L5 L3
L1
L5 L3
L1
SYSTEM DESIGN

PSH065 PSH105

D H H1 H2 H3 H4 L1 L2 L3 L4 L5 Outline drawing
Compressor model (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) number
PSH065 Single version 265.9 682.5 331 645 107 - 429 279.4 371 370.8 305 8556305
INTEGRATION INTO SYSTEM

PSH065 manifolding version 265.9 682.5 331 645 107 122 429 279.4 371 370.8 305 8556341
PSH105 333 755.5 332.5 696.5 123.5 - 429 279.4 371 370.8 305 8556300
ORDERING INFORMATION

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Dimensions

Connection details

Connection Details PSH065 Single PSH065 Manifolding PSH105

GENERAL INFORMATION
Suction connection Brazed 1" 5/8 Brazed 1" 5/8 Brazed 1" 5/8

Discharge connection Brazed 1" 1/8 Brazed 1" 1/8 Brazed 1" 3/8

Oil sight glass None Threaded (1”1/8 - 18 UNEF) Threaded (1”1/8 - 18 UNEF)

Oil equalization connection None Rotolock 2” 1/4 Rotolock 2" 1/4

Oil drain connection None Female ¼" Flare incorporating a Schrader valve

Low pressure gauge port (Shrader) None Male ¼” Flare incorporating a Schrader valve

Injection connection 3/8" ODF 3/8” ODF 1/2" ODF

PRODUCT INFORMATION
SYSTEM DESIGN
PSH065 PSH105

INTEGRATION INTO SYSTEM


ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 11


Electrical data, connections and wiring

Motor voltage

Motor voltage code Code 8


GENERAL INFORMATION

Nominal voltage 380V-3ph


50 Hz
Voltage range 342-418V

The maximum allowable voltage imbalance is overheating and possible motor damage. Voltage
2%. Voltage imbalance causes high amperage imbalance is given by the formula:
over one or several phases, which in turn leads to
| Vavg - V1-2 | + | Vavg - V1-3 | + | Vavg - V2-3 |
% voltage = x 100
imbalance 2 x Vavg
PRODUCT INFORMATION

Vavg = Mean voltage of phases 1, 2, 3. V1-3 = Voltage between phases 1 and 3.


V1-2 = Voltage between phases 1 and 2. V2-3 = Voltage between phases 2 and 3.

Wiring connections For PSH065, electrical power is connected to the The maximum tightening torque is 3 Nm. Use a
compressor terminals by Ø 4.8 mm (3/16") screws. 1/4" ring terminal on the power leads.
For PSH105,electrical power is connected to the
compressor terminals by M5 studs and nuts.

The terminal box is provided with 2 triple Black 1


knockouts and 1 single knockout for power Blue 2
supply and 4 double knockouts for the safety Brown 3
SYSTEM DESIGN

control circuit. 1

L1 L2 L3
2

L N S1 S2 M1 M2

The 3 power supply knockouts accommodate the 3

M1, M2
following diameters: Control circuit 4
• Ø 50.8 mm (UL 1"1/2 conduit) & Ø 43.7 mm (UL Module power
1"1/4 conduit) & Ø 34.5 mm (UL 1" conduit) supply 5
• Ø 40.5 mm (ISO40) & Ø 32,2 mm (ISO32) &
Sump heater
Ø 25.5 mm (ISO25) 6
• Ø 25.5 mm (ISO25)
Faston 1/4” tabs 7
INTEGRATION INTO SYSTEM

The 4 others knockouts are as follows: Power supply 8


CC-0517

•Ø 22.5 mm (PG16) (UL 1/2") & Ø 16.5 mm (ISO16) (x2)


• Ø 20.7 mm (ISO20 or PG13.5) (x2)
ORDERING INFORMATION

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Electrical data, connections and wiring

Phase sequence input


The motor protection modules come preinstalled
within the terminal box. Phase sequence

GENERAL INFORMATION
protection connections and thermistor L1 L2 L3 Internal control contact

Black Blue Brown


connections are pre-wired and should not be
removed. The module must be connected to a L N S1 S2 M1 M2
Safety
power supply of the appropriate voltage. The Thermistor circuit

module terminals are 6.3-mm size Faston type. Module power connection

IP rating The compressor terminal box according to IEC529 is IP54 for all models when correctly sized IP54 rated
cable glands are used.
First numeral, level of protection against contact and foreign objects
5 - Dust protected
Second numeral, level of protection against water

PRODUCT INFORMATION
4 - Protection against water splashing

Terminal box temperature The temperature inside the terminal box must electronic protection module may not operate
not exceed 70°C. Consequently, if the compressor properly. Any compressor damage related to this
is installed in an enclosure, precautions must will not be covered by Danfoss warranty. In the
be taken to avoid that the temperature around same manner, cables must be selected in a way
the compressor and in the terminal box would that ensures the terminal box temperature does
rise too much. A ventilation installation on the not exceed 70°C.
enclosure panels may be necessary. If not, the

Three phase electrical


characteristics
LRA Max. operating current Winding resistance

SYSTEM DESIGN
Compressor model
A A Ω

PSH065 250 56 0.496


Motor voltage code 8
380V / 3ph / 50 Hz
PSH105 349 91 0.285

INTEGRATION INTO SYSTEM


ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 13


Electrical data, connections and wiring

LRA (Locked Rotor Amp) Locked Rotor Amp value is the highest average the starting current. However, in most cases, the
current measured on mechanically blocked real starting current will be lower.
compressors tested under nominal voltage. The
GENERAL INFORMATION

LRA value can be used as a rough estimation for

Max. operating Current The MOC is the maximum amperage that the MOC can be used to select cables and contactors.
compressor will draw staying in its application In normal operation, the compressor current
envelope. consumption is often less than the MOC value.

Winding resistance Winding resistance is the resistance between a + tamb


phases at 25°C (resistance value +/- 7%). Rtamb = R25°C _______
Winding resistance is generally low and it a + t25°C
requires adapted tools for precise measurement. t25°C : reference temperature = 25°C
PRODUCT INFORMATION

Use a digital ohm-meter, a "4 wires" method and tamb: temperature during measurement (°C)
measure under stabilised ambient temperature. R25°C: winding resistance at 25°C
Winding resistance varies strongly with winding Ramb: winding resistance at tamb
temperature. If the compressor is stabilised Coefficient a = 234.5
at a different value than 25°C, the measured
resistance must be corrected using the following
formula:

Motor protection Compressor PSH065/105 is delivered with a again pulled in – i.e. contacts M1-M2 are closed.
pre-installed motor protection module inside The time delay may be cancelled by means
the terminal box. This device provides efficient of resetting the mains (L-N -disconnect) for
and reliable protection against overheating and approximately 5 sec.
overloading as well as phase loss/reversal.
SYSTEM DESIGN

A red/green twin LED is visible on the module.


The motor protector comprises a control module A solid green LED denotes a fault free condition.
and PTC sensors embedded in the motor A blinking red LED indicates an identifiable fault
winding. condition:
PTC overheat
The motor temperature is being constantly
measured by a PTC thermistor loop connected
on S1-S2 . If any thermistor exceeds its response
temperature, its resistance increases above the 40ms 460ms 40ms 460ms

trip level (4.500 Ω) and the output relay then Appr. 1 second
INTEGRATION INTO SYSTEM

trips – i.e. contacts M1-M2 are open. After cooling


to below the response temperature (resistance < Delay timer active (after PTC over temp.)
2.750 Ω), a 5-minute time delay is activated.

After this delay has elapsed, the relay is once 80ms 920ms
Appr. 1 second
ORDERING INFORMATION

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Electrical data, connections and wiring

Phase sequence and reverse Use a phase meter to establish the phase Should one of these parameters be incorrect, the
rotation protection orders and connect line phases L1, L2 and L3 to relay would lock out (contact M1-M2 open). The
terminals T1, T2 and T3, respectively. red LED on the module will show the following

GENERAL INFORMATION
blink code:
Compressor PSH065/105 is delivered with an
electronic module which provides protection In case of phase reverse error:
against phase reversal and phase loss at start-up.

The phase sequencing and phase loss monitoring


functions are active during a 5-sec window 1 120 ms120 ms120 ms 400ms

second after compressor start-up (power on Appro. 760 ms

L1-L2-L3).
In case of phase loss error:

PRODUCT INFORMATION
500ms 500ms
Compressor
Appr. 1second
start
Phase monitoring
0 1s 6s The lockout may be cancelled by resetting the
Phase sequence module logic power mains (disconnect L-N) for approximately
5 seconds.

For more detailed information see “ Instructions


for electronic module” FRCC.PI.031.

SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 15


Approval and certification

Pressure requirement
Products PSH065/105
Maximum/Minimum temperature - Ts -35°C < Ts < 52°C
GENERAL INFORMATION

Maximum allowable pressure (Low side) - Ps 31.1 bar(g)

Internal free volume


Internal free volume without oil (liter)
Products
Low pressure side High pressure side Total
PSH065 27.1 2.8 29.9
PSH105 28.2 3.8 32
PRODUCT INFORMATION
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

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SYSTEM DESIGN

Design piping

General requirements Proper piping practices should be employed to: 2. Avoid condensed liquid refrigerant from
draining back to the compressor when stopped
1. Ensure adequate oil return, even under (discharge piping upper loop). For validation

GENERAL INFORMATION
minimum load conditions (refrigerant speed, tests see section “Manage off cycle migration”.
piping slopes…). For validation tests see section
“Manage oil in the circuit”. General recommendations are described in the
figures below:

To condenser

Upper loop
HP

PRODUCT INFORMATION
0.5% slope
LP
HP
max. 4 m 4 m/s or more

U-trap, as short as possible Condenser

8 to 12 m/s
LP
max. 4 m
Evaporator
0.5% slope 3D flexibility
4m/s or more

SYSTEM DESIGN
U trap, as short as possible

3. Piping should be designed with adequate mount has been installed. For more information
three-dimensional flexibility to avoid excess on noise and vibration, see section on: “Sound
vibration. It should not be in contact with the and vibration management”.
surrounding structure, unless a proper tubing

INTEGRATION INTO SYSTEM


ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 17


Design compressor mounting

General requirements During operation, the maximum inclination from the vertical plan must not exceed 3 degrees.
GENERAL INFORMATION

Single requirements

Mounting of PSH065 Compressors PSH065 is delivered with rubber


grommets and steel mounting sleeve used to
isolated the compressor from the base frame.

The grommets must be compressed until contact


between the flat washer and the steel mounting
sleeve is established. The required bolt size for
the PSH065 compressors is HM8-55. This bolt
PRODUCT INFORMATION

must be tightened to a torque of 21Nm.

Rubber grommets

HM 8 bolt
Lock washer Compressor
Flat washer base plate

Steel mounting sleeve


27.5 mm
Rubber grommet

Nut
SYSTEM DESIGN

Mounting of PSH105 Compressors PSH105 is delivered with rigid


grommets used to isolated the compressor from
the base frame.

The M16 nut must be tightened to a torque of 55


Nm. The HM8 bolt must be tightened to a torque
of 16Nm.
INTEGRATION INTO SYSTEM

Rigid grommets

HM 8 bolt
Lock washer
M16 Nut
Flat washer

Compressor
ORDERING INFORMATION

29.5 mm baseplate

Rigid spacer

M8 Nut

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Manage oil in the circuit

Requirement R Oil level must be visible or full in the sight all compressors of the circuit are stopped.
glass when the compressor is running and when

GENERAL INFORMATION
Test, criteria and solutions

Test N° Purpose Test condition Pass criteria Solutions

1. Top-up with oil, generally 3%


A of the total system refrigerant
charge (in weight). Above 3% look
Oil level must be visible or full in the for potential oil trap in the system.
Check proper sight glass when the compressor is 2. Integrate a function in control
1 oil return running and when all compressors logic to run all compressors
Minimum number of compressor of the circuit are stopped. simultaneously in order to boost
running for 6 hours, at a condition

PRODUCT INFORMATION
oil return (for more details see
corresponding to highest pressure section “Control Logic”)
ratio foreseeable on the system 3. Oil separator can be added
application

A
1. Top-up with oil, generally 3%
of the total system refrigerant
Oil level must be visible or full charge (in weight).
Lowest foreseeable evaporation in the sight glass when the 2. Check that manifold piping is
Check oil
2 and highest foreseeable compressors are running and when conform to Danfoss requirements.
balancing condensation and nominal all compressors of the circuit are 3. Integrate a function in control
capacity condition for tandem 2 stopped logic to stop manifold periodically
compressors running for 6 hours. in order to balance oil (for more
details see section Control logic)
For reversible system, perform test
in both heating and cooling mode.

SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 19


Manage sound and vibration

Typical sounds and vibrations in systems can be The following sections focus on the causes and
broken down into the following three categories: methods of mitigation for each of the above
• Sound radiation (through air) sources.
GENERAL INFORMATION

• Mechanical vibrations (through parts and


structure)
• Gas pulsation (through refrigerant)

Compressor sound For sound radiating from the compressors, are travelling directly from the machine in all
radiation the emission path is air and the sound waves directions.

Sound levels are as follows:


• For compressors running alone:

50 Hz
Compressor model Composition Sound power
PRODUCT INFORMATION

dB(A)
PSH065 - 85
PSH105 - 89
PSH130E 2XPSH065 88

Sound power and attenuation are given at conditions -7/50/5/5, measured in free space
Maximum sound is +3dB(A)
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

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Manage sound and vibration

Note: During compressor shut down, a short at shut down and should be less than 3 seconds.
reverse rotation sound is generated. The duration This phenomenon has no impact on compressor
of this sound depends on the pressure difference reliability.

GENERAL INFORMATION
Mechanical vibrations A compressor generates vibrations that further information on mounting requirements,
propagate into the surrounding parts and please refer to section “Design compressor
structure. The vibration level of the PSH065/105 mounting”.
compressor alone does not exceed 154 µm peak
to peak. However, when system structure natural 2. Ensure that there is no direct contact (without
frequencies are close to running frequency, insulation) between vibrating components and
vibrations are amplified due to resonance structure.
phenomenon.
A high vibration level is damageable for piping 3. To avoid resonance phenomenon, piping
reliability and generates high sound levels. and frame must have natural frequencies as

PRODUCT INFORMATION
far as possible from running frequency (50Hz).
Mitigations methods: Solutions to change natural frequencies are to
1. To ensure minimum vibrations transmission to work on structure stiffness and mass (brackets,
the structure, strictly follow Danfoss mounting metal sheet thickness or shape…)
requirements (mounting feet, rails etc.). For

Gas pulsation PSH065/105 compressor has been designed and Mitigations methods:
tested to ensure that gas pulsation is optimized If an unacceptable level is identified, a discharge
for the most commonly encountered air muffler with the appropriate resonant volume
conditioning pressure ratio. and mass can be installed.

SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

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Manage operating envelope

Requirement R The operating envelope for PSH065/105 Steady-state operation envelope is valid for a
compressors is given in the figures below and suction superheat within 5K range at nominal
guarantees reliable operation of the compressor voltage.
GENERAL INFORMATION

for steady-state and transient operation.

R In every instance, the discharge


temperature must be kept below 135°C

operating envelop
70
PSH065 SH 5K
65
60
Condensing temperature (°C)

55
WI
50
45
PRODUCT INFORMATION

40
VI
35
30
25
20
WI &VI Envelop
15
LI & No LI Envelop
10
5
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35
Evaporating temperature (°C)

operating envelop
SYSTEM DESIGN

70
PSH105 SH 5K
65
60
Condensing temperature (°C)

WI
55
50
45
VI
40
35
30
25
INTEGRATION INTO SYSTEM

20
WI &VI Envelop
15
LI & No LI Envelop
10
5
-40 -35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25 30 35
Evaporating temperature (°C)
ORDERING INFORMATION

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Manage operating envelope

Pressure settings PSH065/105

Working range high side bar(g) 9.9 - 41.7

GENERAL INFORMATION
Working range low side bar(g) 1.2 - 15.5
Maximum high pressure safety switch setting bar(g) 43.1
Minimum low pressure safety switch setting bar(g) 1.0

R LP and HP safety switches must never HP safety switch must be reset manually.
be bypassed nor delayed and must stop all the
compressors. Depending on application operating envelope,
you must define HP and LP limits within
LP switch auto restart must be limited to 5 times operating envelope and pressure setting table
within 12 hours. above.

PRODUCT INFORMATION
System evaluation HP and LP must be monitored to respect
operating envelope limitations. We consider two
types of operating envelope management:

Basic:
• HP and LP switch
Advanced:
• MOP (Max Operating Pressure) ensured by expansion
• HP and LP sensor
device
• Operating envelope limits integrated into control
• Condensing pressure control
logic
• Discharge gas sensor piloting injection expansion
device

See “Test, criteria and solutions” No additional test are required

HP switch setting

SYSTEM DESIGN
)*
ed
rat
eg
MOP + test No3

i( nt
T
DG
LP switch setting

2
and
N1
o
ts
tes
Condensing pressure control

PSH 065/105 compressor includes an integrated Excessive discharge temperature will result in
Discharge Gas Temperature protection (DGT). tripping of electronic module output relay.

INTEGRATION INTO SYSTEM


Test, criteria and solutions

Test N° Purpose Test condition Pass criteria Solutions

Start test at minimum foreseeable


1 evaporating temperature (minimum
ambient temperature...) Work on compressor staging,fan
Check that Area Continuous running within area 1. staging, water flow etc.
1 is reached Perform a defrost test if reversible At start-up or for any map exit,
2
within maximum unit respect max. transient time according
transient time Perform a start-up test at maximum to area number. Improve MOP function.
foreseeable evaporating temperature Work on compressor staging,fan
3 (max ambient temperature, or start staging, water flow etc.
ORDERING INFORMATION

up with hot water…)

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 23


Manage superheat

During normal operation, refrigerant enters Liquid flood back can cause oil dilution and, in
the compressor as a superheated vapor. Liquid extreme situations lead to liquid slugging that
flood back occurs when a part of the refrigerant can damage the compressor.
GENERAL INFORMATION

entering the compressor is still in liquid state.

Requirement In any conditions the expansion device must


ensure a suction superheat within 5K to 30K.

System evaluation Use the table in relation with the application to


quickly evaluate the risk and potential tests to Application Tests to perform
perform. Non reversible Liquid flood back test
Liquid flood back test
Reversible Defrost test
PRODUCT INFORMATION
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

24 AB328937813817en-000301 © Danfoss | Climate Solutions | 2022.04


Manage superheat

Test, criteria and solutions


R Suction accumulator must be added in system *

GENERAL INFORMATION
Test Purpose Test condition Pass criteria Solutions

Liquid flood back testing must be


carried out under expansion valve
threshold operating conditions: a
high pressure ratio and minimum
evaporator load.

Steady-state Suction superheat >5 K


1. Check expansion valve selection
A and setting.
-For Thermostatic Expansion Valve
Liquid flood (TXV) check bulb position.
back test -For Electronic Expansion Valve
(EXV) check measurement chain and

PRODUCT INFORMATION
PID....

Tests must be carried out with most


unfavorable conditions : Oil superheat shall not be more than
Transient • fan staging, 30 sec below the safe limit defined in
• compressor, start-up, staging, the Dilution Chart (see graph below)
• etc.

Check liquid In reversible systems, the defrost


Defrost test must be carried out in Oil superheat shall not be more than
floodback logic can be worked out to limit
Defrost test the most unfavorable condition (at 30 sec below the safe limit defined in
during defrost liquid floodback effect (for more
0°C outdoor ambient temperature) the Dilution Chart (see graph below)
cycle details see “Control Logic”).

SYSTEM DESIGN
*Suction accumulator offers protection by trapping the liquid refrigerant upstream from the compressor. The accumulator should be
sized at least 50 % of the total system charge. Suction accumulator dimensions can impact oil return (gas velocity, oil return hole size,
etc.), therefore oil return has to be checked according to section “Manage oil in the circuit”.

Oil temperature sensor must be placed on the

INTEGRATION INTO SYSTEM


bottom of the baseplate.
Some thermal paste shall be used to improve the
conductivity. The sensor must also be correctly
thermally insulated from the ambiance.
The Oil superheat is defined as:
(Oil temperature - Evaporating temperature)

Dilution Chart (reference at 20°C / 68°F ambient temperature)


Evaporating Temperature °F
-22 -13 -4 5 14 23 32 41 50 59 68 77

15 59

12.5 54.5
ORDERING INFORMATION

Safe Area
Oil Superheat (°F)

10 50
Oil Superheat (K)

7.5 45.5

5 41

Unsafe Area (60 sec max per hour)


2.5 36.5

0 32

-35 -30 -25 -20 -15 -10 -5 0 5 10 15 20 25

Evaporating Temperature °C

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 25


Manage off cycle migration

It is recommended to add a solenoid valve on the R When compressor stop, injection path need
injection line to isolate the compressor from the be closed by system control
condensing stage when the compressor is off.
GENERAL INFORMATION

Requirement At start-up, the amount of liquid refrigerant in


the compressors must not exceed an acceptable
level.

System evaluation Use the tables below in relation with the system necessary safeties to implement and test to
charge and the application to quickly define perform:

BELOW charge limit ABOVE charge limit

Ensure tightness between condenser & evaporator when system is OFF


• Thermostatic expansion Valve (TXV) , Liquid Line Solenoid Valve LLSV** strongly recommended
PRODUCT INFORMATION

• Electronic expansion valve (EXV) must close when system stop including in power shut down situation

No test or additional safeties required • Crankcase heater *

R Off -cycle refrigerant migration happens: When the compressor starts running again, the
• when the compressor is located at the coldest refrigerant diluted in the oil generates poor
part of the installation, refrigerant vapor lubrication conditions. In extreme situations, this
condenses in the compressor. leads to liquid slugging that can damage the
• or directly in liquid-phase by gravity or pressure compressor.
difference.
SYSTEM DESIGN

*Crankcase heater (CCH)


9850380
Danfoss

The crankcase heaters are designed to protect


the compressor against off-cycle migration of
refrigerant.

For PSH065/105 the use of a 75W belt heater


is recommended. if the ambient temperature
is between -5°C and -23°C. For ambient
temperatures below -23°C a 130W belt heater
must be used.
INTEGRATION INTO SYSTEM

Belt heater accessories are available from Danfoss


(see section “Accessories”).
T ambiance SSH

**Liquid Line Solenoid Valve (LLSV) -23~-5 75 W


A LLSV is used to isolate the liquid charge on -28~-23 130 W
the condenser side, thereby preventing against
charge transfer to the compressor during off
-cycles.

Charge limit is defined in table below:


ORDERING INFORMATION

Refrigerant charge limit


Models
(kg)
PSH065 13.5
PSH105 17
PSH130E 25

26 AB328937813817en-000301 © Danfoss | Climate Solutions | 2022.04


Provide power supply and electrical protection

Wiring information Requirements: •H


 P safety switch and electronic module relay
• Protect the compressor from short circuit and output (M1-M2) must be wired in the safety
overcurrent by a thermal magnetic motor circuit chain.

GENERAL INFORMATION
breaker set to Max. Operating Current or lower •P
 rovide separate electrical supply for the
(see table in section “Three phase electrical heaters so that they remain energized even
characteristics”) when the machine is out of service (e.g.
• Compressor PSH065/105 is delivered with a pre- seasonal shutdown).
installed motor protection module inside the
terminal box that must be powered on.

The wiring diagram below is an example for a safe and reliable compressor wiring:

PRODUCT INFORMATION
Suggested wiring diagrams logic
SEPARATE CONTROL
SS CC
PSH065 SUPPLY CIRCUIT PSH105
CB
CB

LPS
LPS

UNIT
UNIT
CONTROLLER CONTROLLER

MPM MPM

SYSTEM DESIGN
S
KM KM
DGT
DGT

CCH CCH

Legend Fuses...................................................................................................F1 Compressor motor...........................................................................M


Compressor contactor.................................................................. KM Motor Protection Module.........................................................MPM
High pressure safety switch.........................................................HP Thermistor chain............................................................................... S
Discharge gas thermistor (embedded in CH485)................. DGT Safety pressure switch..................................................................LPS
Crankcase heater......................................................................... CCH Thermal magnetic circuit breaker ............................................. CB

INTEGRATION INTO SYSTEM


ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 27


Control logic

Safety control logic


requirements
GENERAL INFORMATION

Tripping conditions Re-start conditions


Safeties
Value Time Value Time
HP switch Manual reset
See Pressure settings table
from section “Manage Maximum 5 auto reset during
LP safety switch operating envelope” a period of 12 hours, then
Immediate, no delay. Conditions back to normal. manual reset.
No by-pass Switch closed again
Maximum 5 auto reset during
Electronic module (Motor Contact M1-M2 opened a period of 12 hours, then
protection, DGT) manual reset.

Cycle rate limit


PRODUCT INFORMATION

Danfoss requires a minimum compressor running 12 starts per hour must not be considered as an
requirements time of 2 minutes to ensure proper oil return and average, this is the maximum number of starts
sufficient motor cooling. acceptable to keep a good regulation accuracy
Additionally, compressor must no exceed 12 during low load.
starts per hour.

Oil management logic In some cases, oil management can be enhanced order to boost oil return. Time and delay can
recommendations by control logic: be fine-tuned by oil return test N°1 in section
If oil return test failed, a function can be Manage oil in the circuit. During oil boost, pay
integrated in control logic to run all compressors special attention to superheat management to
simultaneously during 2 minutes every hour in avoid liquid flood back.
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

28 AB328937813817en-000301 © Danfoss | Climate Solutions | 2022.04


Control logic

Defrost logic In reversible systems, the defrost logic can be 2. Transferring liquid refrigerant from one
recommendations worked out to limit liquid flood back effect by: exchanger to the other one thanks to pressures.
1. Running full load during defrost to share liquid

GENERAL INFORMATION
refrigerant between all compressors.

The following defrost logic combines both


advantages:

Compressor ON

Solenoid valve ON
on injection pipe
4WV Heating

PRODUCT INFORMATION
EXV 100%

,
,

d*
d*
e.
od

ce
ce

en
r
r

er
so

r
so

od alan
St od alan
er rom m

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su td er l de.
es

diff r e uid
es

to
ng d f ng

st

es

nd
pr

gm tb
gm tb
pr

o
fro

e.
pr
tc .

ere xch
ks
i

re oo iq
e

pr o o an m
t

om

lve r a
om

tin os
lin os

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De
an
nc exc r liq he

to r t tr ng

va sso
co

ea alm
oo alm
pc

th

f
ere or sfe s in

ks oo to oli
s
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Sto

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an ind ed co

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diff indo tran stay

pt

len om
V t es a
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e

so rt c
sta

4W sur
4W ur

fro o ay
su to to V
es or ed W

d.
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s

s
n
t

a
st

ge es
ge es

EX V s

e
en
pr tdo pen e (4

St
e
fro

an pr
an pr
e

4W
st
ou V o Valv
De

ch hen
ch hen

V
fro

m
De

W
W
EX ay
4W

th
re

SYSTEM DESIGN
* EXV opening degree and time have to be set to keep a minimum pressure for 4 way valve moving.

In any case, defrost logics must respect requirements and tests described in sections “Manage
superheat” and “Manage operating envelope”.

R During inversion cycle of defrost mode, the injection must be stopped.


To ensure compressor reliability, the 4-way valve must not reverse when the compresor is stopped due
to heating or cooling demand (stop on thermostat).

INTEGRATION INTO SYSTEM


ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 29


INTEGRATION INTO SYSTEMS

Reduce moisture in the system

R Excessive air and moisture All these phenomena reduce compressor life
• can increase condensing pressure and cause time and cause mechanical and electrical
excessive high discharge temperatures. compressor failure.
GENERAL INFORMATION

• can create acid giving rise to copper platting.


• can destroy the lubricating properties of the oil.

Requirements PSH065/105 compressor is delivered with < 100 During operation, the filter drier must reduce this
ppm moisture level. to a level between 20 and 50 ppm.
At the time of commissioning, system moisture
content may be up to 100 ppm.

Solutions To achieve this requirement, a properly sized Danfoss recommends using the Danfoss DML
and type of drier is required. Important selection (100% molecular sieve) solid core filter drier.
criteria includes:
PRODUCT INFORMATION

• driers water content capacity,


• system refrigeration capacity,
• system refrigerant charge.
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

30 AB328937813817en-000301 © Danfoss | Climate Solutions | 2022.04


Assembly line procedure

Compressor storage The compressor must not be exposed to rain, -35°C and Ts max value (see section “Pressure
nor corrosive or flammable atmosphere during equipment directive”) when charged with R410A
storage. Store the compressor between -35°C and refrigerant.

GENERAL INFORMATION
70°C when charged with nitrogen and between

Compressor holding Each compressor is shipped with a nominal dry • Remove the suction plug first.
charge nitrogen holding charge between 0.3 and 0.7 bar • Remove the discharge plug afterwards.
and is sealed with elastomer plugs. R An opened compressor must not be
exposed to air for more than 20 minutes to avoid
Respect the following sequence to avoid moisture is captured by the oil.
discharge check valve gets stuck in open
position:

The PSH065/105 compressor is equipped • For tandem and trio assemblies, use a spreader
Handling

PRODUCT INFORMATION
with two lift rings on the top shell. bar and all compressor rings as shown in picture
• Always use both these rings when lifting the below.
compressor. • Never use the lift rings of the compressors to lift
• Use lifting equipment rated and certified for the full unit.
the weight of the compressor or compressor
assembly. Maintain the compressor in an upright position
• A spreader bar rated for the weight of the during all handling manoeuvres (maximum of
compressor is highly recommended to ensure a 15° from vertical).
better load distribution.
• The use of lifting hooks closed with a clasp is
recommended.

HEAVY

SYSTEM DESIGN
Spreader bar

INTEGRATION INTO SYSTEM


do not lift
manually
ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 31


Assembly line procedure

Piping assembly Good practices for piping assembly is a pre-requisite to ensure compressor life time (system
cleanliness, brazing procedure etc.)
GENERAL INFORMATION

System cleanliness

Circuit contamination possible cause: Requirement:

Brazing and welding oxides During brazing, flow nitrogen through the system
Remove any particles and burrs generated by tube
Particles and burrs cutting and hole drilling

Use only clean and dehydrated refrigeration grade


copper tubing
Moisture and air Opened compressor must not be exposed to air more
than 20 minutes to avoid moisture captured by oil.
PRODUCT INFORMATION

Brazing procedure: to corrosion, a proper elongation compatible


• Brazing operations must be performed by with system vibration, and good behavior under
qualified personnel. thermal variation improving the strength of
• Make sure that no electrical wiring is connected connection and limiting fractures and refrigerant
to the compressor. leaks. (Crucial with A2L refrigerants)
• To prevent compressor shell and electrical box A typical content of 34% Ag (Silver) is
overheating, use a heat shield and/or a heat- recommended by Danfoss.
absorbent compound. The use of self-flux alloys (as phosphorous alloys)
• Clean up connections with degreasing agent is not recommended by Danfoss. This type of
• Flow nitrogen through the compressor. brazing require a higher working temperature,
• It is recommended to use double-tipped torch that may overheat the connectors, damaging
using acetylene to ensure a uniform heating of the thin layer of copper ,resulting in phosphides
SYSTEM DESIGN

connection. creation and joint zone embrittlement.


• For discharge connections brazing time should
be less than 2 minutes to avoid NRVI damages
heat shield
if any.
• To enhance the resistance to rust, a varnish on
the connection is recommended.

DSH compressors connectors are made of steel


copper coated, which benefit to protect against
corrosion and facilitate adhesion during brazing
INTEGRATION INTO SYSTEM

operation.
As per standards practice in the refrigeration
industry, Danfoss Commercial Compressor
recommend to use of silver cadmium free solder
alloy and flux (added or flux coated rods).
The significant silver content in these brazing For more detailed information see “ Brazing
alloy will help the brazing operation, providing technique for compressors connectors" FRCC.
an excellent fluidity and a limited heating EN.182.
temperature. It will bring also a good resistance

Before eventual un-brazing of the compressor or any system component, the refrigerant charge
ORDERING INFORMATION

must be removed and the installation vacuumed.

32 AB328937813817en-000301 © Danfoss | Climate Solutions | 2022.04


Assembly line procedure

System pressure test and The compressor has been strength tested • Pressurize the system on HP side first then LP
leak detection and leak proof tested (<3g/year) at the factory. side.
For system tests: • Always use an inert gas such as nitrogen or

GENERAL INFORMATION
• Do not exceed the following pressures indicated helium.
in table below:

Maximum compressor test pressures PSH065/105

53.6 bar (g)


Maximum compressor test pressure high side (HP) HP-LP<37bar

34.2bar(g)
Maximum compressor test pressure low side (LP) LP-HP<5bar
Maximum speed 4.8 bar/second*

The maximum pressurizing speed must be respected to ensure pressure equalization between LP and HP side over scroll elements.

PRODUCT INFORMATION
Vacuum evacuation and R Requirements: Recommendations:
moisture removal • Never use the compressor to vacuum the • Energized heaters improve moisture removal.
system. • Alternate vacuum phases and break vacuum.
• Connect a vacuum pump to both the LP and HP with nitrogen to improve moisture removal.
sides.
• Evacuate the system to a pressure of 500 μm Hg For more detailed information see “Vacuum
(0,67 mbar) absolute. pump-down and dehydration procedure”
reference TI-026-0302.

Refrigerant charging
R Initial charge: If needed, a complement of charge can be

SYSTEM DESIGN
• For the initial charge, the compressor must not done before evaporator, in liquid phase while
run. compressor is running by slowly throttling liquid
• Charge refrigerant as close as possible to the in.
nominal system charge. Never bypass safety low pressure switch.
• This initial charging operation must be done in
liquid phase between the condenser outlet and
the filter drier.

Dielectric strength and Several tests have been performed on each Recommendations:
insulation resistance tests compressor at the factory between each phase • Additional dielectric test is not recommended

INTEGRATION INTO SYSTEM


and ground. as it may reduce motor lifetime. Nevertheless, if
such a test is necessary, it must be performed at
• Dielectric strength test is done with a high a lower voltage.
potential voltage (hi-pot) of 2Un +1000V AC at • Insulation resistance test can be done.
least, and leakage current must be less than • The presence of refrigerant around the
5 mA. Insulation resistance is measured with a motor windings will result in lower resistance
500 V DC megohm tester and must be higher values to ground and higher leakage current
than 20 megohm. readings. Such readings do not indicate a faulty
compressor. To prevent this, the system can be
first operated briefly to distribute refrigerant.

R Do not use a megohm meter nor apply


ORDERING INFORMATION

power to the compressor while it is under


vacuum as this may cause internal damage.

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 33


Commissioning

Preliminary check
Check electrical power supply: • Voltage and voltage unbalance within tolerance:
• Phase order: The PSH065/105 compressor is For more details refer to section “Motor voltage”.
GENERAL INFORMATION

equipped with an electronic module, reverse


rotation will be automatically detected. For
more details refer to section “Motor protection”.

Initial start-up • Crankcase heaters must be energized at least 6 minutes. After 3 or 4 jogs the compressor can
hours in advance to remove refrigerant from oil. be started. This operation must be repeated for
•A quicker start-up is possible by “jogging” the each compressor individually.
compressor to evacuate refrigerant. Start the
compressor for 1 second, then wait for 1 to 2

System monitoring The system must be monitored after initial If oil top-up is needed, it must be done while the
PRODUCT INFORMATION

startup for a minimum of 60 minutes to ensure compressor is idle. Use the schrader connector
proper operating characteristics such as: or any other accessible connector on the
• Correct superheat and subcooling. compressor suction line. Always use original
•C urrent draw of individual compressors within Danfoss POE oil 160SZ from new cans.
acceptable values (depending on running For more detailed information see “Lubricants
conditions see www.coolselector.danfoss.com). filling in instructions for Danfoss Commercial
• No abnormal vibrations and noise. Compressors” reference TI 2-025-0402.
• Correct oil level.

Tandem application

Tandem requirements Tandem use static oil balancing principle to indicated in the following table.
(Static)
equalize oil level between the compressors by • Tandem accessory kit.
SYSTEM DESIGN

gravity. This is ensured by a precise suction and • Compressors


oil equalization piping design.
R Suction and oil equalization piping drawings
The discharge line has no impact on oil must be respected (diameters, minimum straight
balancing. It is shown with tee, to indicate that lengths, …)
both left and right side discharge headers are
possible. R when tandem part load running, idle
compressor injection path (the path connected
By default, PSH tandems are not factory-built. To to compressor injection port) must be closed by
complete an assembly in the field, you will need: the solenoid valve or EXV.
INTEGRATION INTO SYSTEM

• Tubings, according to specific outline drawings

Tandem assembly

L1
H1
H

L2
ORDERING INFORMATION

L3

tandem suction oil D H L1 L2 L3 H1 outline drawing tandem kit


composition Suction discharge equalization
model form (mm) (mm) (mm) (mm) (mm) (mm) number code
Right 2"1/8 1"5/8 1"3/8 527 701 535 1025 - 211
PSH130E PSH065+PSH065 8556339 120Z0792
Left 2"1/8 1"5/8 1"3/8 527 701 535 - 1350 211

34 AB328937813817en-000301 © Danfoss | Climate Solutions | 2022.04


Commissioning

Tandem requirements For parallel mounting, the compressors can be and spacers must be installed below the rails.
mounting mounted directly on the rails. Rubber grommets These parts are included in accessories.

GENERAL INFORMATION
HM 10x30 class 10.9,
Tightening torque
1 50 Nm

HM10 x100 class2


10.9, Tightening
torque 50Nm

Thickness : 5mm
3 (0.2 inch)
(6mm (0.24 inch) for
manifold configurations
using one or several DSH600)

PRODUCT INFORMATION
CC-000012
Included in tandem kit
Not supplied

Oil equalization design The oil level is balanced by a pipe of 1”3/8 oil To connect the equalization line on rotolock
equalization line. connections, the adaptor sleeves included in the
tandem accessory kit must be used.

3
Tightening torque 145Nm

SYSTEM DESIGN
Supplied with the compressor
CC-000033
Included in tandem kit

INTEGRATION INTO SYSTEM


ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 35


Dismantal and disposal

Danfoss recommends that compressors and compressor oil should be recycled by a


suitable company at its site.
GENERAL INFORMATION
PRODUCT INFORMATION
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

36 AB328937813817en-000301 © Danfoss | Climate Solutions | 2022.04


ORDERING INFORMATION

Packaging

Single pack

GENERAL INFORMATION
Gross
Length Width Height
Compressor model weight
(mm) (mm) (mm) (kg)

PSH065 760 600 992 127


PSH105 760 600 992 191

PRODUCT INFORMATION
Industrial pack
Gross Static
Length Width Height
Compressor model Nbr* weight stacking
(mm) (mm) (mm) (kg) pallets

PSH065 6 1150 965 800 712 2


PSH105 4 1150 965 800 744 2
* nbr: number of compressors per pack

SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 37


Ordering codes

Compressor code numbers The PSH065/105 can be ordered in either industrial or single packs. Please use the code numbers from
below tables for ordering.
GENERAL INFORMATION

Single pack

Code no.
Compressor Motor
Connections 8
model protection
380/3/50
PSH065 Single Brazed Module 110-240V * 120H1589
PSH065 Manifolding Brazed Module 110-240V * 120H1777
PSH105 Brazed Module 110-240V * 120H1473
* Electronic motor protection, module located in terminal box
PRODUCT INFORMATION

Industrial pack

Code no.
Compressor Motor
Connections 8
model protection
380/3/50
PSH065 Single Brazed Module 110-240 V * 120H1588
PSH065 Manifolding Brazed Module 110-240 V * 120H1778
PSH105 Brazed Module 110-240 V * 120H1472
* Electronic motor protection, module located in terminal box
SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

38 AB328937813817en-000301 © Danfoss | Climate Solutions | 2022.04


Accessories

Solder sleeve adapter set

GENERAL INFORMATION
Code no. Description Application Packaging Pack size

120Z0504 Rotolock adaptor set (2"1/4 ~ 1"5/8) , (1"3/4 ~ 1"3/8) PSH105 Multipack 6
7765028 Rotolock adaptor set (2”1/4 ~ 1”5/8) , (1”3/4 ~ 1”1/8) PSH065 Multipack 6

Rotolock adapter

Code no. Description Application Packaging Pack size

PRODUCT INFORMATION
120Z0431 Adaptor (1"3/4 Rotolock - 1"3/8 ODS) Models with 1"3/8 ODF Multipack 10
120Z0432 Adaptor (2"1/4 Rotolock - 1"5/8 ODS) Models with 1"5/8 ODF Multipack 10
120Z0364 Adaptor (1”3/4 Rotolock - 1”1/8 ODS) Models with 1”1/8 ODF Multipack 10

Gaskets

Code no. Description Application Packaging Pack size

8156132 Gasket, 1"3/4 Models with 1"3/4 rotolock connection Multipack 10


7956003 Gasket, 1"3/4 Models with 1"3/4 rotolock connection Industry pack 50
8156133 Gasket, 2"1/4 Models with 2"1/4 rotolock connection Multipack 10

SYSTEM DESIGN
7956004 Gasket, 2"1/4 Models with 2"1/4 rotolock connection Industry pack 50

Solder sleeve

Code no. Description Application Packaging Pack size

INTEGRATION INTO SYSTEM


8153003 Solder sleeve P10 (1"3/4 Rotolock - 1"3/8 ODF) Models with 1"3/4 rotolock connection Multipack 10
8153004 Solder sleeve P10 (1”3/4 Rotolock - 1”1/8 ODF) Models with 1”3/4 rotolock connection Multipack 10
8153006 Solder sleeve P03 (2"1/4 Rotolock - 1"5/8 ODF) Models with 2"1/4 rotolock connection Multipack 10

Rotolock nut

Code no. Description Application Packaging Pack size

8153124 Rotolock nut, 1"3/4 Models with 1-3/4" rotolock connection Multipack 10
8153126 Rotolock nut, 2"1/4 Models with 2-1/4" rotolock connection Multipack 10
ORDERING INFORMATION

Rotolock service valve set

Code no. Description Application Packaging Pack size

120Z0547 Valve set, V03 (2"1/4 ~ 1"5/8), V10 (1"3/4 ~ 1"3/8) PSH105 Multipack 4
7703383 Valve set, V03 (2”1/4 ~ 1”5/8), V10 (1”3/4 ~ 1”1/8) PSH065 Multipack 4

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 39


Accessories

Motor protection modules


GENERAL INFORMATION

Code no. Description Application Packaging Pack size

120Z0585 Electronic motor protection module, 115/240 V PSH065/105 Single pack 1

Terminal boxes, covers and T-block connectors

Code no. Description Application Packaging Pack Size


PRODUCT INFORMATION

120Z0458 Terminal box 210 x 190 mm, incl. cover PSH065/105 Single Pack 1
120Z0774 T block connector 80 x 80 mm PSH105 Multipack 10
8173230 T block connector 60 x 75 mm PSH065 Multipack 10

Belt heater

Code no. Accessory description Application Packaging Pack size


SYSTEM DESIGN

7773108 Belt type crankcase heater,75W,230 V,CE & UL PSH065/105 Multipack 6


7773118 Belt type crankcase heater,75W,400 V,CE & UL PSH065/105 Multipack 6
7773122 Belt type crankcase heater, 130W, 230V, CE & UL PSH065/105 Multipack 4
7773123 Belt type crankcase heater, 130W, 400V, CE & UL PSH065/105 Multipack 4

Lubricant
INTEGRATION INTO SYSTEM

Code no. Description Packaging Pack Size

7754023 POE lubricant, 1 litre can Multi pack 12


120Z0571 POE lubricant, 2.5 litre can Multi pack 4

Miscellaneous

Code no. Description Packaging Pack Size


ORDERING INFORMATION

8156019 Sight glass with gaskets Multipack 4


8156129 Gasket for oil sight glass, 1"1/8 (white teflon) Multipack 10
7956005 Gasket for oil sight glass, 1"1/8 (white teflon) Multipack 50
8154001 Danfoss Commercial Compressors blue spray paint Single pack 1

40 AB328937813817en-000301 © Danfoss | Climate Solutions | 2022.04


Accessories

Mounting hardware

GENERAL INFORMATION
Code no. Description Application Packaging Pack Size

8156138 Mounting kit for scroll compressors. Grommets, sleeves, bolts, washers PSH065 Single pack 1
Mounting kit for 1 scroll compressors including 4 hexagon rigid spacer, 4 sleeves, 4 bolts,
7777045 PSH105 Single pack 1
4 washers

Tandem kit

Code no. Description Application Packaging Pack size

PRODUCT INFORMATION
120Z0792 Kit Tandem, Solid, OEL 1’’ 3/8 PSH130E Singlepack 1

SYSTEM DESIGN
INTEGRATION INTO SYSTEM
ORDERING INFORMATION

© Danfoss | Climate Solutions | 2022.04 AB328937813817en-000301 41


Updates

Release date (Year/Month) Guideline codification number List of changes Reason for change
2020/11 AB328937813817en-000101 First release -
Update PSH105 power connection
2021/08 AB328937813817en-000201 -
Add PSH065 manifolding application
2022/04 AB328937813817en-000301 Crankcase heater (CCH) updated
Danfoss Commercial Compressors
is a worldwide manufacturer of compressors and condensing units for refrigeration and HVAC applications. With a wide range
of high quality and innovative products we help your company to find the best possible energy efficient solution that respects
the environment and reduces total life cycle costs.

We have 40 years of experience within the development of hermetic compressors which has brought us amongst the global
leaders in our business, and positioned us as distinct variable speed technology specialists. Today we operate from engineering
and manufacturing facilities spanning across three continents.

Danfoss Turbocor Compressors

Danfoss Inverter Scrolls

Danfoss Scrolls

Danfoss Optyma Condensing Units

Danfoss Maneurop Reciprocating Compressors

Danfoss Light Commercial Refrigeration


Compressors

Our products can be found in a variety of applications such as rooftops, chillers, residential air conditioners,
heatpumps, coldrooms, supermarkets, milk tank cooling and industrial cooling processes.

AB328937813817en-000301 © Danfoss | Climate Solutions | 2022.04

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