{ Hydraulic Press Brake Operation Manual PDT Total 1 No.pt Packing list No. Name Qty. | Remarks 1 Bolt M20 500 (GB/T799-1988 ) 4 2 Hexagon Screw M20 (GB/6170-2000) 4 3 Flat Gasket 20 (GB/95-1985) 4 4 | Spring Gasket 20 (GB/T93-1987) 4 5 Internal Hexagon Spanner 5, 6, 8. 10. 12 1 foreach 6 | Installing & Ajusting Plate 5 10 100X100 4 7 |. Rotary chain 2 8 | Front Support Arm 2 groups 3 Bolt Used for T Groove M12x45_(GB/T37-1988)} 4 10 Hexagon Screw M12 (GB/T6170-2000) 4 11 Flat Gasket 12 (GB/T95-1985) 4 Tr Spring Gasket 12 *(GB/T93-1987) 4 13 | Pole Lubrication Shot (B200-GB/T7942.1-1995) 1 44 | Operation Manual il 15. | Packing List 1 16 | Qualified Certificate 1 17 | Maintenance Card 1 with the packing list. Please feed back quicky if there is anyinconsistentPDT Hydraulic Press Brake Operation Manual Total 5 No.p1 The product has passed the qualify check. Quality Tester: | 10) Quality Manager: fle) X Factory Director: Date: >0//h.3c * PDT Hydraulic Press Brake Operation Manual Total 5 No.p2 i : p Value (mm ) INO. Item Fig (testing method ) I Berenteston "| Tenting 2 value value The flatness of G1] the bed A: cross A: DoOoonnm <0. 02 0.0% Bs length = = 0.08 | 006 (No GI checking in the press brake with ‘carly protruding or erowning device) ee] The parallel " level between <0.18 | 016 G2 | the beam's 5 bottom fixing Gab punch and the - bed A: length (Si oe ee rH | Gy percent B: cross Vertical (Head of the ef ae <0.04 oe beam only T seat ‘ Os deflecting | entad ) ‘ (No G2 checking inthe press brake with carly protruding or crowning device)ater Hydraulic Press Brake Operation Manual * PDT Total 5 No.p3 INO. Item Fig (testing method ) Value (mm ) Testing value G2 ‘The Vertical level between the beam stroke and operation table 1 » » ot i ‘At position "a", fix the Percentage form onto the beam (any place of the beam). The Angle Square is fixed on the Operation Table. The testing point of the Percentage Form is on the Angle Square's Testing Surface. The beam moves down 100mm. The record reads the value, so does "b". (The error directions of both "a" and "b" are same.) 0.2 oyto — Hydraulic Press Brake Operation Manual * PDT Total 5 No.p4 ‘ : Value (mm ) NO. Ttem Fig (testing method ) Periitston | Te alue value Peat om ee 4 | The parallel ls level between Pn ts nae the back gauge | a and the center of the punch Use the depth gauge to measure the : < two points of the gauge block, which | “<9 20°) 1 is-50mm from the beam and choose the max value. G5 | Test for reciprocating positioning precision A: Fix the percentage dial on the bed, YI, Y2 axes | test the BDC for seven times at the reciprocating | same position under the same <0.05°| oof positioning —_| condition and choose the max value. precision B: Fix the percentage dial on the bed, X axis test the stroke of back gauge for reciprocating {seven times at the same position $0.05 | o.0¢ ition under the same condition and choose positioning ecision {the max value, m |Attention: eliminate the clearance lof leading screws before running oppositely.—- Hydraulic Press Brake Operation Manual PDT Total 5 No.p5 INO. Ttem Fig (testing method ) Value (mm) Permission value Testing ale GS Pressure testing pieces testing: t L Go Request of the Test pieces. a. Length of the Test piece When the length of Operation Table < 2000mm, the Test piece is same as the Operation Table.When the length of Operation Table >2000 to 3000mm, the Test piece is 3000mm. b. The width of the Test pieces > 100mm. c. The thickness of the Test piece When Nominal Power < 1000KN, the thickness is 2mm.When Nominal Power > 1000 to 2500KN, the thickness is 3mm. When Nominal Power > 2500 to 6300KN, the thickness is 4mm. d. The material of the Test pieces is A3 Steel Plate. The Tensile Intensity 0 bs 450Mpa. 1) Test the Bending Angle of the Test piece Use the Universal Angle Square to test two ends of the Test piece at the point, 100mm away from the end surface, and test once 300mm. The half of the sum of both largest value and smallest value is Angle Error Value. 2) Test the Linear of Test piece. Test the two straight-sided Bending Angle. agi Linear: 0. 75/1000 £30 0.29i ae : : PDT-SM-01 | Hydraulic Press Brake Operation Manual ei Total 1 No.p1 : 1,Content — PDT-SM-01 1) Content 2, Brief of maehine- — PDT-SM-02 3, Structure of machine- -- PDT-SM-03 : : -- PDT-SM-04 4. Hydrajilic system: 5. Blecitic system. ing and installation --PDT-SM-07 é e 7. Operation and adjustment’ -- PDT-SM-08 --PDT-SM-09 Foreword: If there is any question about the packing list, please don't hesitate to contact us. The operators must carefully read the operation manual and be familiar with the machine before using it. They are also required to operate it according to the regulations. We do not take the responsibility of any machine or body damage caused by operating faults.HYDRAULIC PRESS BRAKE OPERATION MANUAL. 2. Brief of machine 2.1 Brief of machine 2.1 PDT sketch map 2.2 Machine model Machine model: __ foT= ib>/4poo Machine SerialNO.; 298332 D Product Date: yp 3— tae PDT-SM-02 Hydraulic Press Brake Operation Manual Total 4 No.p2 Weg 2.3 Purpose, fiinction and feature ¢ This machine is a mechanism & torsion synchronous hydraulic press brake with lower _ ¢¥linderierowing type PDT-D or upper wedge crowning type PDT-F. And the PRG ) 920 shows the positions of the beam and adjustment (X, Y axes). {> «This machine is mainly-used in bending every kind of metal material. The users can + bend the metal material into any shape with different tool of the machine. Shown as. drawing: * € : This machine is widely used in the plane, shipyard, vehicle, factory, buildings, omament and light poles making with high efficiency. When pressing different materials, only needed to select the "V" lower tool according to different open size, which the open size is always the 8-10 times as the thickness of the piece. For example, press the piece 6mm with selecting the groove 48-60mm. This machine adopts the hydraulic pressing with the moving. It works steadily and easy operated. Because of the hydraulic transmission, the thickness change of the plate and the unreasonable selection of the Die "V" will not cause serious overloading,ae cc co U The table height is calculated from ground according . ; : PDT-SM-02 Hydraulic Press Brake Operation Manual . Total 4 No.p3 i 2.4 Basic parameter Ry eth | nce |e Cea] oe, SY ae [Og ee | |e ey | Kim [Mario] crm | ™ | rm | cms | Yo (ke : ‘le Ves] wc] om [aa] wom | mee Gago [00 806 | v200 [ 390 | 200 [aay | _« [azo | eo [os] co [revo iano] aome | s000 Sojaain sh [2200 | 1700 [ «oo [a2 [120 |_« [a0 oo [9-5] 6 [as00] aso] amo | _ss00 esas} can fasen | 2900 | ais | 250 [120 | 5.5 [200 | oo [a5] 60 [esoo] v3s0] 2250 | «500 yaaon Yoon, [5200 [ian | ais [250 | 120 | s.s [a0 | oo fas] oo fase] isso] 230 | son wasn [son , [2500 [robo] as meee [ss fam [oo [oa] oo fro) isef ame [am wepsav0 | son seen [2700 [ ais | 320 | 120 [5.5 [200 | oo [es] o [300] 360] 2300 | s700 00/2500 | 1000 | 2500 | 2000 f¥4xo | aso | 160 | 7.5 [300 | so | 9 | 10 [2600] 1ss0] 2480 $900 00/3408 | 1000 | 3200 [3700 | sav | 350 | 100 | 7.8 [soo | so | » | 70 |sav0] isso] 2aso 7000 100/4100,) 1000 | «160, “480 fe3s0 | 160 | 7.5 [300 | a0 | 9 | 70 |azo0]iss0| 2000 S100 ias/asoo [1250 [as004) 060 | «a0 | 350 [160 | 11 [ao | sv |» | 90 [revo] sean 250 | 7000 ias/san0 [1250 [3200 [av00| «so | 30 [160 | 11 Jae [so |» | 90 [soca] ren) a0 | e100 asain [tas fev | 3300 | oa0 | 350 [160 | a1 [so | oo | + | 90 [eo] e00| ase | on00 ssorasey [00 [2500 [2qne | «20 | 350 [160 | 1a [om | ao [9 | 5 [avon] iroo| ase | __ve00 xeo/saee [1600 [5200 [2700 | ano | 350 | 160 | aa [seo | ao | 9 | #5 fss00] i700] asm | avo0 ro07eneo [xeon [200 [5300 [ aso | 350 [ 100 | a1 [aso [wo [9 | 05 fence] ron] 250 | 10000- — a oF C cm Hydraulic Press Brake Operation Manual PDT-SM-02 Total 4 No.p4 2 9 1 1. Frame 4, Back gauge 7. Main cylinder 10. Main motor 13. Electric cabinet 16. Anti-injury sign 19.Safety protector 2.5 Main parts of machine 2.5 PDT 2. Front support 5. Punch 8, Pressure adjustment 11, Oil pump 14, Safety sign 17. PRG 920 system 20.DFS protector 3. Die 6. Stroke adjustment 9. Oil tank 12. Cylinder cover 15, Beam 18.Foot pedalco PDT-SM-03 Hydraulic Press Brake Operation Manual Total 7 No.p1 3. Structure of machine This machine consists of frame, beam, crowning, back gauge, synchronous device, tool, stroke adjustment, hydraulic system, digital display system, etc. 3.1 Frame The frame in this type is made of full steel with high rigidity, great strength, good stability, easy for transiting and installing. It can weld and handle the metal plate efficiently with the specifics that high power, good rigidity and high stability. There is a length guide leading the beam and influencing the accuracy directly. (Adjustment could be found in" Beam and guide device") PDT ‘ ‘This machine frame consists left and right sides plates, bed, oil cylinder, linkage, bed panel and left-right guides, front and back supports, etc. The bed panel and guides are fixed with the fame by screws. The font and back supports are connected with the bed vertical plate by bolts.” Era a A EF Bi ' Bi 3 1 Gor | :@ 0 Alien ® | PDT Framec tr oe tt ec ee ae Cc be Hydraulic Press Brake Operation Manual PDT-SM-03 Total 7 No.p2. 3.2 Upper wedge crowning This unit uses the clamping plates and quick clamping devices with wedges adjustment to fix the punch onto the beam. There is a length adjusting bevel iron with scale for adjusting. When adjusting, loosen the screw on it and knock the bevel iron slightly for moving. Clamping, plate Quick clampin; device Punch Beam Bevel iron © © e ° ——| ce em “| ) ° ° ° : ) Mechanical crowning- am ge i par oe tc Hydraulic Press Brake Operation Manual PDT-SM-03 Total 7 No.p3. 3.3 Beam and guide unit ‘The beam is made of steel plate with the newest welding and adjustment (except the models of 40/1500 ). The linear degree of the punch on the beam can be adjusted by bolts. The beam connects and the piston pole of the cylinder are connected by the dual-head bolt. The piston pole of the cylinder drives the beam to move. The guide device adopting the guide way and side are guide consists of guide plate, ‘wear plate and guide seat. The guide plate is installed on the length plate and the guide seat is on the beam. Press plate Guide seat External guide Side platé at =< Guide plate “| Internal guide i Bean Beam and guide unitpa a PDT-SM-03 Hydraulic Press Brake Operation Manual Total 7 No.p4 3.4 Back gauge ‘The back gauge is controlled by the motor through the are tooth synchronous belt ‘Jeading the T leading screw (option: T leading screw, guide pole and linear guide). Let the length bridge and the gauge block move horizontally (X axis) to meet the different bending request. Adjust the length screw to move the gauge Leading screw @° PDT Electromotion back gauge vertically (R-axis). GaugePDT-SM-03 Hydraulic Press Brake Operation Manual Total 7 No.p5 3.5 Synchronous unit The synchronous unit adopts mechanical torque synchronism. The welding of the rocker and strength torque makes the two cylinders on the beam balance. When unbalance, the two linkages and rocker force the synchronous shaft to balance the beam. There are two adjusting bevel irons on the linkage seat for adjusting the beam periodically. Bearing seat Synchronous unit ‘Synchronous shaft4 L cc { Hydraulic Press Brake Operation Manual PDT-SM-03, Total 7 No.p6 3.6 Tool ‘There are two methods for installing the punch. ‘The die is fixed on the bed and can be adjusted by the adjusting screw for centering to the punch. PDT Quick clampin, device Punch. Dunnage Adjusting Sorew | ~The punch is fixed by the press plate directly. Shown as fig: ToolPDT-SM-04 HYDRAULIC PRESS BRAKE OPERATION MANUAL. Total 5 Nop 1 4.Hydraulic system “. Prinsiple The system is composed of a 3-phase asynchronous motor and a low noise idler gear pump. The working procedure is as follows: 1,.When the machine is on or in the stop state, all the valves are in the normal ‘state,and the oil goes back through the solenoid directional valve 6; 2.When the machine is moving down fast, the electromagnet Y2,Y3 are on, the oil goes into the upper cavity through electromagnetic directional valve 6. The oil in the lower cavity will ack into the oil tank through solenoid pilot actuated valve 9, which makes the ram move down fast due to the gravity,and the oil go into the upper cavity through hydraulic controlled check valve 15 3.When the machine is pressing, Y2 are on,and other electromagnets are off. Since the hydraulic check valve 15 is off,the oil goes into the upper cavity to push the ram through solenoid directional valve 6, and the oil in the lower cavity will go back to the oil tank through counterbalance valve 12. 4.In order to release the inverting impact, it can no return until the pressure is released. 5.The electromagnet Y1 is on when the oil tank returns fast. The oil goes back into the lower cavity through the left part of solenoid directional valve 6 and the check valve 11, thus the pistion of the oil tank goes up and pulls the ram. The oil of the uppper cavity of the oil tank goes back to the oil tank through hydraulic check valve 15 and solenoid valve 6, thus one circle is over.Valve 14 is the safety valve of the system oil tank. Valve 5 is the system's safety valve, which's 2MP higher than the system's max working pressure. =. Pressure setting The system's working pressure is set up by the pressure valve 5, and its adjustable valve cannot exceed the system's max working pressure. The counter pressure is decided by valve 12 which makes the ram work steadily. Exceeding high counter pressure must be avoided in case the system's temperature is too high= yn ‘ *PDT-SM-04 HYDRAULIC PRESS BRAKE OPERATION MANUAL sy Total 5 No.p 2 =. The maintenance and announcements. ke Make sure the oil is clean and enough(higher than 85% of the oil tank. If the oil is turbid or its viscosity is abnormal,please clean the tubes filter and other parts. Make sure the oil temperature is between -10°C and 55'C to prevent the pump from abnormal working. f there is any leakage or other abnormal situation during working, the machine should be stopped and checked in case of any accident. I, The choise of Hydraulic Oil The quality of the Hydraulic Oil must meet the request GB11118.1-94.Anti-weal Hydraulic Oil HM32 is suggested. Use the Hydraulic Oil with high viscosity, for example, Anti-wear Hydraulic Oil HM46 or Hydraulic Oil with higher viscosity.{ °PDT-SM-04 | HYDRAULIC PRESS BRAKE OPERATION MANUAL. r Total 5 No.p 3 fi ey 3 Hydraulic Diagram | L exe me | ote | | oar | et a : ‘4 —}—|—| — + | 2 ee SS eae RS cree Fe || ee eee+ 8 eans'y | eansp Noo 3 = vane | vane | eang | ean Nwooz p vans et | vans-er | vane | vane | vanes Nvooe & 3 vast | eanst | eane‘zt | eane-zr | eanor Noor e vane zz | vane‘st | vane er | vane “zt rang | Pane Nyoos vanet | vant | vanot | anor | vanot Nyoeo rans yz | vanoz | vaner | camer | vanes | vanes | vung, | woos ange ednoT | PaN9T | Pane -oT | Pane oT | PanNg’6 NyoOOT Panoz | eaKOZ | tdNeT panel | Pane "6 Nwosar vane “se | eaNs“91 | vane -9t | YANG “ZT NwoogT PANG “OZ | PANS “OZ | PANG “ST Nwoo0g, Pas "ZZ | BANAT Nwooze, Pang "6Z | PANG Noose PANS “Ve NyoOze Lov log 1€9 los | toot Asar Lost L00z Lose lose | ay Le Sele (8010) Bupyiom xew ay} paeoxe jou oq) juawysn{py 80104 HYDRAULIC PRESS BRAKE OPERATION MANUAL.a & a cm — wat HYDRAULIC PRESS BRAKE OPERATION MANUAL. *PDT-SM-04 Total 5 No.p5 power source module\valve model(the following numbers are conformed with the numbers of diagrams) 15_| DFY-L20H2 pilot operated check valve | 2 1d_[ M-CRV20L-10 safety valve 1 13 throttle 1 12 [ M-CRV20L-20 ‘counterbalance valve 1 a ‘check valve 1 % 10 throttle 1 9_[RPo2 solenoid pilot actuated van 1 8 check valve 1 e throttle 1 6_ | AWE6G62/EG24NOK4 solenoid directional valve] 1 5 spillover valve 1 1 | ¥-60 manometer 1 3__|1GP3-Hoto idler gear pump 1 _| Sonwor Speci 3_| IGP3-Ho12 idler gear pump +) sOm@aT ape 2 | wai-112M-4-835 “4kw motor 4 _[ sanaor pect 2 | wai-1328-4-835 5.5kw motor 1 | sos speci 1] wu-460x1003 screen fiter 1 No. Model Description Qty. | RemarksPDT-SM-05 HYDRAULIC PRESS BRAKE OPERATION MANUAL Total 1 No.p1 5.Electrical system Operation instruction. PDT-SM-05-1 Operation panel ...PDT-SM-05-2 Machine diagram. ...PDT-SM-05-3 Attention: Please do read the electrical system's operation manual before operate the machine.PDT-SM-05-1 HYDRAULIC PRESS BRAKE OPERATION MANUAL Total 2 No.p1 Machine electric system The main power supply of the machine adopts the 3-phase 60Hz 220V/380V AC. There is a control transformer, which is used to isolate the main circuits and the control circuits. The power of the terminals reserved for the light and the solenoid is 24V DC coming from 27.5V AC. There are 2 operation modes: SINGLE working mode, INCHING working mode: a. SINGLE working mode: turn the universal switch to SINGLE working mode and press the foot pedal. b. INCHING. working mode: turn the universal switch to INCHING working mode and press the foot pedal. ATTENTION: Turn on the pump motor before doing the above operations. 1. Single working mode Turn the switch SA1 to position ‘II which is the single circle working mode. In this mode, press the foot pedal "SF1" ,The relays KA2, KA4 are on, Y2, Y3, and Y4 Valve is on, the ram will move down fast. When the beam reaches the lower limit switch SQ1, the relay KA2 is turned off,¥3 valve is turned off . Y2 and Y4 is on. When the beam starts to press ,KT1 is on, and when the time is over, KA14 is on, and afterwards all the valves are off. The decompression starts to count down. When time is over, KA14 is closed and KA3 is on.When the beam returns fast, and touches the upper limit switch SQ2, all the valves are off. thus one circle is over. 2. Inching working mode Turn the switch SA1 to position "!" which is Inching working mode, Press SF1 at the same time. KA4 is on, and the solenoid valve is on. The ram moves down slowly. The KA3 is on when SF2 is pressed. The ram moves upward and when it touches SQ2, the upward action is over. 3. Beam adjustment Ram adjustment controlled by dual spindle numerical control system (PRG920) which can located in the method of manual, semi-automatic and automatic through different button to make ram route increased or reduced.Ram upper limit switch SQ6 and down limit switch SQ7 are installed in the place of maximum and minimum of route to limit the range of ram route. 4, Back gauge adjustment Backgauge adjustment adjust the measure of backgauge through dual spindle numerical control system (PRG920) which can located in the method of manual, semi-automatic and automatic through different button to make backgauge located measure increased or reduced.Front limit switch SQ5 and back limit switch SQ4 are installed in the place of maximum and minimum of route to limit the range of backgauge route.PDT-SM-05-1 HYDRAULIC PRESS BRAKE OPERATION MANUAL Total 2 No.p2 Attention: Operation of dual spindle numerical control system (PRG920) elaborated in «PRG920 dual spindle numerical control system manual ) . 5. E-stop button When the machine is working, if any accident happens or to stop the machine is needed, you can press the E-stop button SB1 or SB2, or switch QS1 to "OFF" to stop the machine immediately, it will stop all the motors and valves. 6. Once the left,right and back gate is open, the power is off. Once the left gate, right gate and back gate is open, SQ8 , SQ9 or SQ10 is off, and the oil pump cannot start up, thus the machine cannot work any more.Only the machine is start working, If sudden all the gate is open. $Q8 , SQ9 or SQ10 is off. oil pump stop work, thus the machine stop work any more. Once after the left gate,right gate and back gate is closed can the oil pump be started and thus the machine can work normally. 7 .Light curtain Movement of ram from fast moving,speed change point,safety point,clamping point,BDC,dwell,pressure relief,returning speed to TDC when machine working in the single method. Before ram reached speed change point,if any object enter the lazer safety area,the signal was interrupted. There is a lazer test each time when machine power on . Machine will moving down slowly if test can not pass . Please reset after power machine off if there are some objects enter the lazer -protect area when the machine moving down 8. Foot pedal operation panel (refer to the following picture) The foot pedal is installed with safe lock. If the foot pedal is depressed too much, the contact fs switched off and locked. Reset this lock by hand before start to work again. a.Foot pedal switch: Send upward-moving order. b.Foot pedal switch: send downward-moving order. c.Reset :This button is the reset button after the foot pedal turns off. d.Emergency stop: the function is same as the EMERGENCY STOP (the operation panel), aHYDRAULIC PRESS BRAKE OPERATION MANUAL PDT-SM-05-2 Total 1 No.p1 PRG920 = $ O wworeaton One HL SB3 LI oO ERENGENCY, oe Inch SB1 Pressure Holding TimeNo.p1 PDT-SM-05-3 Total 7 _—aos8 We vre0 MOFEL'D HWE Wa 4ojow Bunsnipe wey a HYDRAULIC PRESS BRAKE OPERATION MANUAL Jeyeaig Jojo! duing Jo ys\j seyoweregHYDRAULIC PRESS BRAKE OPERATION MANUAL CDSS Moe Total 7 No.p2 L H : Ee Fi | L i y Tete i ; Hl i 1 \ Fl |e H Uy tae l I) ls) aa hl [lias ge Be : L u H lal l L H isl { LI |e | Ge I} a I] [i sif ! 4 i ees lH L| g a | 8 z _ ! : a | a Ta OA AM MENA — ‘| }oO re Z © . a mer |S } } |Z 3 ‘ = = : b| pa rag q q jo) 12 ee ee ! | 3 i z s z g i z ig \3] 5 a HI po o fe wy “e 3 oh ° g 3 & Fesemsenes] oh Panes SSSI] mater aot] = SB pe ee er~= oo ow fod er mee PDT-SM-05-3 HYDRAULIC PRESS BRAKE OPERATION MANUAL. Total 7 No.p4 | = oo Se] H |g 4 FOB H H ig U ee u | |e } . [| l {i 2 H & : 44 8 I I I i ih pa| PDT-SM-05-3 HYDRAULIC PRESS BRAKE OPERATION MANUAL La Total 7 No.p5 } I moked TO ee = aT Too 3-4 rl f 2a it H g ot {| Ect R Be PH | tl & } | m Bo Sa tee fefeal i] | sre 3 pole =e owls (| I E45 ___* —»eloe] mom | Uo ees Ps aw i ec ae foal one tt KA Sy a ee ee also B53 8 1 — Bl Hy PTH mel x Tae “= Sek | poe |j L pom ae ome es onal HYDRAULIC PRESS BRAKE OPERATION MANUAL PDT-SM-05-3 Total 7 No.p6 Soe ja =a n Ly | ENCODER [ENCODER | H | I i Tssexnoness | Asse xencooen | ASSEY NORESS st — st PRGS20 INPUT. =r 4 elellaleleli 7 ajili USCITE ASSE Y. oe elilels i USCITE ASSEX PRG920 INPUTPDT-SM-03 Hydraulic Press Brake Operation Manual i Total 7 No.p7 *3:7 Stroke adjustment ‘The stroke adjustment through the motor leading the worms moves the screw in the cylinder up and down. Change the cylinder's stroke and BDC to meet the users! different requirement for the thickness and bending angle. The dead point in the cylinder guarantees the repeat accuracy of the working pieces in the same group. The beam should be at the TDC through stroke adjusting. If the different dead point of the left cylinder and the right cylinder cause the table's unbalance, put off the coupling and " “adjust the worms in both cylinders. Then make the beam and the table balanceable. Stroke adjustmentHYDRAULIC PRESS BRAKE OPERATION MANUAL EDSNEaee Total 7 No.p7 =o I 7 a om eS = i H L____efe[ a] H ap Ctely [| fol mwa pk [el r| L ef] nlf L i s Rl L L lB |3 [| LU FLT g a ras 3 | H “ai cbt 2g | “i aS Celved S10 | | Es 88 {| [! == st oT SlHYDRAULIC PRESS BRAKE OPERATION MANUAL PDT-SM-05-3 Total 6 No.p3 | it ‘Speed Change Sinale] tach Stoke Sith (ack nae, amr [sos sox) Razzi a1 r a ar leas eee a eete Tt 1 a Crt I Tr IT I oe ols y, 5 I Wm oe SiH h TA =S + tho | 2 I aa} al t Cte AE Blow I [ ” ~ 1‘ se ai ate hi ‘Wl s 1 aa } f z : i < i esi] a — (| 2| 4 iS ay EJ | ; yf S ‘ | a , f “er oraenel i i | Z & 1 | as) H 8 ) ue ote ae 5 i Z | 5 | ee I 2 Ny | | ‘ pind ace _ cinta) didi) aie) a)PDT-SM-05-3 Total 6 No.p6 | Bee PRESS BRAKE OPERATION MANUAL sa) 2s | aun] | hora 33 wo a H al 2 5 wx von Z| 93 1er PDT-SM-06 Hydraulic Press Brake Operation Manual Total 2 No.p1 6. Lifting and installation 6.1 Lifting Pay attention to the safety when lifting the machine. Holes are provided on both side frames on the top in the front to fasten the hoisting elements, Never lift the machine at the oil tank, back gauge, beam or cylinders. Never lift the machine with a forklift The lifting angle < 90° Lifting as the follow picture: <0 Lifting fig 6.2 Installation a. Foundation Make the foundation according to the foundation fig. Concrete Grade: 100 b. Installation ‘The machine has been made up some oil to defend the rust before it left the factory. So it needs to clean by gasoline or diesel. Don't clean the machine with some corrosive material, if not will destroy the paint of the machine, There are usually 15 days after finishing base to solidify and then the machine can be installed. Leave at least 5 mm from the operation vertical panel to the ground. The standard of the cross and length reaches the scale 100:0.3 mm from the operation panel. Then it can be fixed and grouted secondly, . ’ When the grouting fixes, the machine can be adjusted again. Confirm the power is off and install the DNC system on the DNC frame. Insert the system according to the number, tweak the screw tightly and close the back cover.oon " : PDT-SM-06 Hydraulic Press Brake Operation Manual 3 Total 2 No.p2 PDT-40~80F Foundation see ia 100 x 100 GE} tH 120x120 jr) 1 hi Machine| font } | es Suggestion: Pave # 16mm steel-hoop at 120mm from the bottom and the top of the { base, and the distance is 200 x 200. ‘ as\ eH a [| Bi c | DIE | 40/1500 [1500| 300] 860 | 1372| 1700 t 50/2200 | 1500] 300[ 860 | 1872| 2400 50/2500 | 1500| 300} 860 | 2172| 2600 63/2500 | 1600| 350] 935 | 2172| 2600 f 63/3200 |1600| 350|935 | 2872| 3400 ] 80/2500 |1700| 350| 935 | 2180} 2600 80/3200 |1700| 350} 935 | 2880} 3400 co nisin‘ditt cosas ae rc me rc \ PDT-SM-07 Total 2 No.p1 Hydraulic Press Brake Operation Manual 7. Machine adjustment 7.1 Preparation before adjusting ‘Add lubricant to every lubricated point. And fill the oil tank with #30 anti-wear hydraulic oil until the level of the oil reaches 2/3 height of the oil tank. 7.2 Operation ‘When testing, center the punch to the V groove of the die. Check the tool carefully or may destroy the tool or machine. (The size of the V groove of the die is normally 8~10 times of the thickness of the working piece or 6~8 times when the thickness is <2mm. Enclosed is a machine force form for reference.) ‘ About the details of test and operation, please refer to 5. Electric system. Attentior Single side loading of the machine is not recommended. But if it is really needed, the single loading force should not exceed 1/10 of the nominal force. The center of the plate sheet must within the scope of the beam’s 0.25L (L: length of the beam) form its center. It's better to load the single sides synchronously. When test, pay attention to the rotation of the motor and pump.No.p2 PDT-SM-07 Total 2 Hydraulic Press Brake Operation Manual -a]eos ayy oy (wits 0} aaoge ssounyorp sop)sauM ZT 01 g Surprosoe paye[nojes aq wed ao10J ay} ‘[eLLoVeUI JOJO pusg Lay, (amung 01 da ssouyorty 30})soumn g 01 9 “ypBuans o]ISt9} cu NOSp=90 PIM feLOTeW om Cam Aso ees A (a) wpBu9] reid - 7 Uo aseq ULIOJ SIt} UI SONyeA pue vjNULOy SuTeinoyeo sty, (wr) ssouyorp oreyd - ¢ A 562 06¢ [oe Jour ozs 9 (ND e059" soz |ovz fone |oce juve [ory los § lozz ove |ozc ove [ose foze fore love’ oH (ost [orz occ |o9z ose face love ovr ¢ oot }ost|ooz }ozz josz }o6z jogs |oor py St ocr Jost oor lost orz|osz|oszloee € fort oer fost oct|ooe [occ lose. st 4 06 fort }oer fost [oct oer laze w SOE Ed 06 Jors ozs oer fost fost fore a1 mance =A. 09 | 04 | 08 | 06 lorrlozt ost loet ST Led os | 09 { 09 | 01 | 06 foorfocr scr Q aru p=Q_ topamax ov | 0s | 09 | oz | og forr T (NM) 9004 Or | oF | 0s | ox 80 d WT =7 Jt suuoy ut sonje,, oc {oe} or foo] 970 oc] ov{ sO / | Tol é[s [ie [s oo [s [svpecles| e foeecf ez ptfearieo ES Se ec og | 09| ss[os| sr] or] ve ve| sz] veloc [ar or] ot] crfor] @[ 9 | ¥ a yiey) oinsseig Surpueg pad aad J 3 ) 3 5 .ea9— c rc Hydraulic Press Brake Operation Manual PDT-SM-08 Total 5 No.p1 8. Maintenanée, normal disturdances and solution 8.1 Maintenance 8.1.1 Definitions One working day corresponds to 8 operation hours. ‘One week corresponds to 40 operation hours. One month corresponds to 180 operation hours. One year corresponds to 2000 operation hours. 8.1.2 Lubrication-level control Lubricate the machine according to the using of the machine. Refer to the lubricated place diagram to add the lubricative grease at the lubricated places. 1 253. PDT Lubrication vem | Desipion Pains Qy. | Pick Inter oilype ‘Adlng ode 1 Main cylinder) 2 Middle 6 months aieare 2 | emmores | a | mile [24 hours Lubrication 3 Synchronous] «| ale 2ahours_| Mined pe = 4 | Beamguide | 4 | Middle | Shours /30%mechanica oi 5 |Backgauge nut} 2 Middle 24 hoursa PDT-SM-08 Hydraulic Press Brake Operation Manual Total 5 No.p2 8.1.3 Maintenance of Hydraulic Oil Keep the oil clean and clean the filter of the oil suction point frequently to make the oil suction smoothly. Change the hydraulic oil and the pressure sieve every year. 8.1.4 Periodical Checks 8.1.4.1 Weekly checks Check that all screws and hydraulic and pneumatic fittings. Check function of all security systems. Check function of rear and side safety doors. Clean tool (punche and die) 8.1.4.2 Monthly checks Check clearance between beam and half-moon connecting piece. Check tension of belt of X-axis. Check tension of chain.of R-axis (according,to option). 8.1.4.3 Yearly checks Check the foundation as well as the anchorage of the machine. Check the level of the machine. Check the high max pressure. Check and clean the electric box. Check the alignment of all axes. 8.1.5 Safety Technique Requirement Don't move and take down the safety sign and the safety protective installation. Don't let the body under the beam to prevent from the accident that beam slide as a result of power immediate being off. Stop the machine immediately if necessary.oe a Hydraulic Press Brake Operation Manual PDT-SM-08 Total 5 No.p3 8.2 Normal disturbances and solutions Description Reasons Solution No movement 1 The different rotation of ‘the motor and oil pump Reinstall the connecting ofelectrical wire 2.:The block of the pressure control valve Clean the core of the pressure control valve pressing force pressure control valve ofthe beam | 3.the elecrical joins Check the electrical breaking off connecting 4:The solenoid coil ofthe directional anigs iv uric antol valve buraing up isis 1.The low pressure of ibten wiv the restraint valve A gravity fall 8 ty 2.The unworkable restraint valve ‘Check and clean the of the beam restraint valve 3:The cylinder sal broken ‘Chg the dell 1-The wrong positioning of the changing : ‘switch on the tontrol cabinet Switch to the right position : i Check the electrical Beam's_ 2.The wrong connecting of electricity cask positioning ORE EF control Fi lie of sroks swith , Check the stroke switch 4.The failure of diestional Check the directional control valve control valve I.The BDC adjusted too high Adjust BDC lower Lack of 2 Tee ey reece ot sey Aajust it to 16MPA 3.The failure of pressure control valve Check the pressure control valve 4.The cylinder seal broken Change the seal Too noisy during oil pump moving Lack of oil ‘Add hydraulic oil 2.The block of oil suction filter Keep the oil tank clean ‘and check the oil pump= re a PDT-SM-08 Hydraulic Press Brake Operation Manual 7 B Total 5 No.p4 8.3 List and drawing of easily worn parts 8.3.1 Bearing No.| National blade | Bearing symbol | Qty. Used in 1 | GB/T288-1994 22212C 2 Synchronous unit(40-80) 2 | GB/T288-1994 22216C 2 ‘Synchronous unit(100-160) 3. | GB/T288-1994 22218C 2 | Synchrorious unit(200-250)) GB/T276-1994 5 2 ul Stroke adjustment 5 | GB/T281-1994 1206 1 6 | GB/T276-1994] 6205-2 4 7 | GB/T281-1994 1205 2 3 | GB/T276-1994 6204 4 Back gauge 9 | GB/T301-1995 51305 3 8.3.2 List and drawing of tasily worn parts No. | Description Material Qty. Used in 1 | Guide plate Bakelite 4 | Beam and guidePDT-SM-08 Hydraulic Press Brake Operation Manual Total 5 No.p5 ‘ 12:5 } 30 y Other | n | may ON LER 20 50 a. 80 200 ao FS |e & z 50 [Description] Guide plate Material | Bakelite Qy. 4 Used in | 40~160T ; C= PDT-SM-09 Hydraulic Press Brake Operation Manual Total 6 No.p1 9-Mold The mold pictures in this manual are all standard installation mold. Please refer to the actual order for special demands. 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