JD TM1513 en Preview

410D, 510D Backhoe
Loaders Repair
REPAIR TECHNICAL MANUAL
Backhoe models 410D, 510D
TM1513 08 JUN 05 (ENGLISH)
For complete service information also see:

300D, 410D, 510D Backhoe Loader Instruction Supplement TM1512INST
Backhoe Loaders 410D, 510D Diagnostic TM1512
North American 3029 , 4039, 4045, 6059 and 6068 Diesel Engines CTM8
Alternators and Starting Motors CTM77
Radial Piston Pumps CTM7
Series 300 - 3179,4239,6359,4276,6414 Diesel Engines CTM4
PowerTech 4.5L & 6.8L Diesel Engines Tier 1/Stage I, Tier 2/Stage II,
CTM104
Tier 3/Stage IIIA, Tier 3/Stage IIA Tier 3/Stage III, (Base Engine)
John Deere Construction and Forestry

Pinted by Belgreen
410D, 510D Backhoe Loaders Repair (g) by Belgreen v2.1
Table of contents
FOREWORD
Section 00 - GENERAL INFORMATION
Group 0001 - Safety Information
Group 0002 - General Specifications
Group 0003 - Torque Values
Group 0004 - Fuels And Lubricants
Section 01 - WHEELS
Group 0110 - Powered Wheels And Fastenings
Group 0120 - Non-Powered Wheels And Fastenings
Section 02 - AXLES AND SUSPENSION SYSTEMS
Group 0200 - Removal And Installation
Group 0225 - Input Drive Shafts And U-Joints
Group 0230 - Non-Powered Wheel Axles
Group 0240 - Powered Wheel Axle (MFWD)
Group 0250 - Axles, Bearings And Reduction Gears
Group 0260 - Hydraulic System
Group 0299 - Dealer Fabricated Tools
Section 03 - TRANSMISSION
Group 0315 - Controls Linkage
Group 0325 - Input Drive Shafts And U-Joints
Group 0350 - Gears, Shafts, Bearings And Power Shift Clutch
Section 04 - ENGINE
Section 05 - ENGINE AUXILIARY SYSTEMS
Group 0505 - Cold Weather Starting Aids
Group 0510 - Engine Cooling System
Group 0515 - Speed Controls
Group 0520 - Intake System
Group 0560 - External Fuel Supply Systems
Section 06 - TORQUE CONVERTER
Group 0651 - Turbine, Gears And Shafts
Section 09 - STEERING SYSTEM
Section 10 - SERVICE BRAKES
Group 1011 - Active Elements
Section 11 - PARK BRAKE
Group 1111 - Active Elements
Section 16 - ELECTRICAL SYSTEMS
Group 1671 - Batteries, Support And Cables
Group 1672 - Alternator, Regulator And Charging System Wiring
Group 1673 - Lighting System
Group 1674 - Wiring Harness And Switches
Group 1675 - System Controls
Group 1676 - Instruments And Indicators
Group 1677 - Motors And Actuators
Section 17 - FRAMES
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Group 1740 - Frame Installation

Group 1749 - Chassis Weights
Section 18 - OPERATOR’S STATION
Group 1810 - Operator Enclosure
Group 1821 - Seat And Seat Belt
Group 1830 - Heating And Air Conditioning
Section 19 - SHEET METAL AND STYLING
Group 1910 - Hood And Engine Enclosure
Group 1913 - Miscellaneous Shields
Group 1921 - Grille And Grille Housing
Group 1927 - Fenders
Section 20 - SAFETY, CONVENIENCE AND MISCELLANEOUS
Group 2001 - Radio
Group 2004 - Horn And Warning Devices
Section 21 - MAIN HYDRAULIC SYSTEM
Section 31 - LOADER
Group 3102 - Bucket
Group 3115 - Controls Linkage
Group 3140 - Frames
Section 33 - BACKHOE
Group 3302 - Bucket
Group 3315 - Control Linkage
Group 3340 - Frames

GENERAL INFORMATION (g) by Belgreen v2.0
Foreword
This manual is written for an experienced technician. Essential tools required in performing certain service work are identified
in this manual and are recommended for use.
Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text
of the manual.
This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for
personal injury.
Technical manuals are divided in two parts: repair and operation and tests. Repair sections tell how to repair the components.
Operation and tests sections help you identify the majority of routine failures quickly.
Information is organized in groups for the various components requiring service instruction. At the beginning of each group are
summary listings of all applicable essential tools, service equipment and tools, other materials needed to do the job, service
parts kits, specifications, wear tolerances, and torque values.
Technical Manuals are concise guides for specific machines. They are on-the-job guides containing only the vital information
needed for diagnosis, analysis, testing, and repair.
Fundamental service information is available from other sources covering basic theory of operation, fundamentals of
troubleshooting, general maintenance, and basic type of failures and their causes.
See DB1990 Service Publications Catalog to order a complete Technical Manual (TM).
<- Go to Section TOC Section 00 page 1 410D, 510D Backhoe Loaders Repair
Section 00 - GENERAL INFORMATION

Table of contents
Group 0001 - Safety Information ........................................................................................................... 1
Handle Fluids Safely-Avoid Fires ........................................................................................................... 1
Prevent Battery Explosions ................................................................................................................... 1
Prepare for Emergencies ...................................................................................................................... 1
Prevent Acid Burns ............................................................................................................................... 3
Handle Chemical Products Safely ......................................................................................................... 3
Avoid High-Pressure Fluids ................................................................................................................... 4
Park Machine Safely ............................................................................................................................. 4
Support Machine Properly .................................................................................................................... 5
Wear Protective Clothing ...................................................................................................................... 6
Work in Clean Area ............................................................................................................................... 6
Service Machines Safely ....................................................................................................................... 6
Work In Ventilated Area ........................................................................................................................ 7
Illuminate Work Area Safely ................................................................................................................. 7
Replace Safety Signs ............................................................................................................................ 8
Use Proper Lifting Equipment ............................................................................................................... 8
Remove Paint Before Welding or Heating ............................................................................................. 8
Avoid Heating Near Pressurized Fluid Lines ........................................................................................ 10
Keep ROPS Installed Properly ............................................................................................................. 10
Service Tires Safely ............................................................................................................................ 11
Avoid Harmful Asbestos Dust ............................................................................................................. 11
Practice Safe Maintenance ................................................................................................................. 13
Use Proper Tools ................................................................................................................................. 13
Dispose of Waste Properly .................................................................................................................. 14
Live With Safety ................................................................................................................................. 14
Group 0002 - General Specifications .................................................................................................. 16
410D Backhoe With Standard Dipperstick (SN -801199) .................................................................... 16
410D Backhoe Loader With Standard Dipperstick (SN-801199) ......................................................... 17
410D Backhoe With Standard Dipperstick (SN 801200- ) ................................................................... 18
410D Backhoe Loader With Standard Dipperstick (SN 801200- ) ....................................................... 19
410D Heavy Lift Backhoe Loader (SN -801199) .................................................................................. 20
410D Heavy Lift Backhoe Loader (SN 801200- ) ................................................................................. 22
410D Backhoe Loader Specifications (SN -801199) ............................................................................ 24
410D Backhoe Loader Specifications (SN 801200-) ............................................................................ 27
410D Backhoe Loader And Backhoe Buckets ..................................................................................... 30
410D Backhoe Loader Lifting Capacities ............................................................................................ 31
510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick (SN -801199) ........................ 37
510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick (SN 801200- ) ....................... 39
510D Backhoe Loader Specifications (SN -801199) ............................................................................ 41
510D Backhoe Loader Specifications (SN 801200- ) ........................................................................... 44
510D Backhoe And Loader Buckets .................................................................................................... 46
510D Backhoe Loader Lifting Capacities ............................................................................................ 47
410D And 510D Backhoe Loader Drain And Refill Capacities ............................................................. 50
Group 0003 - Torque Values ................................................................................................................. 51
Hardware Torque Specifications ......................................................................................................... 51
Checking Wheel Fastener Torque ....................................................................................................... 51
ROPS Torque Specifications ................................................................................................................ 51
Unified Inch Bolt and Cap Screw Torque Values ................................................................................. 52
Metric Bolt and Cap Screw Torque Values .......................................................................................... 53
Additional Metric Cap Screw Torque Values ....................................................................................... 54

Check Oil Lines And Fittings ............................................................................................................... 55

Service Recommendations for 37° Flare and 30° Cone Seat Connectors ........................................... 56
Service Recommendations for O-Ring Boss Fittings ........................................................................... 57
Service Recommendations for Flat Face O-Ring Seal Fittings ............................................................ 59
Service Recommendations For Inch Series Four Bolt Flange Fittings ................................................. 60
Service Recommendations for Metric Series Four Bolt Flange Fitting ................................................. 61
Group 0004 - Fuels And Lubricants ..................................................................................................... 62
Fuel Specifications .............................................................................................................................. 62
Low Sulfur Diesel Fuel Conditioner ..................................................................................................... 62
Storing Fuel ........................................................................................................................................ 62
Do Not Use Galvanized Containers ..................................................................................................... 62
Fuel Tank ............................................................................................................................................ 62
Engine Oil ........................................................................................................................................... 63
Transaxle Oil ....................................................................................................................................... 63
Hydraulic And Reverser Oil ................................................................................................................. 64
Mechanical Front Wheel Drive Oil ....................................................................................................... 64
Grease ................................................................................................................................................ 65
Grease For Extendible Dipperstick ..................................................................................................... 66
Alternative and Synthetic Lubricants .................................................................................................. 66
Lubricant Storage ............................................................................................................................... 66
Mixing of Lubricants ........................................................................................................................... 66
Engine Coolant ................................................................................................................................... 66

Section 00 - GENERAL INFORMATION Group 0001: Safety Information
Group 0001 - Safety Information

Handle Fluids Safely-Avoid Fires
Avoid Fires
When you work around fuel, do not smoke or work near heaters or other fire hazards.
Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers.
Make sure machine is clean of trash, grease, and debris.
Do not store oily rags; they can ignite and burn spontaneously.
Prevent Battery Explosions
Battery Explosions
Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode.
Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.
Do not charge a frozen battery; it may explode. Warm battery to 16°C (60°F).
Prepare for Emergencies
First Aid Kit
Be prepared if a fire starts.

Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.
Prevent Acid Burns
Acid Burns
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if
splashed into eyes.
Avoid the hazard by:
1. Filling batteries in a well-ventilated area.

2. Wearing eye protection and rubber gloves.
3. Avoiding breathing fumes when electrolyte is added.
4. Avoiding spilling or dripping electrolyte.
5. Use proper jump start procedure.
If you spill acid on yourself:
1. Flush your skin with water.

2. Apply baking soda or lime to help neutralize the acid.
3. Flush your eyes with water for 15-30 minutes. Get medical attention immediately.
If acid is swallowed:
1. Do not induce vomiting.

2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts).
3. Get medical attention immediately.
Handle Chemical Products Safely
Material Safety Data Sheet
Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere
equipment include such items as lubricants, coolants, paints, and adhesives.
A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety
procedures, and emergency response techniques.
Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and
how to do the job safely. Then follow procedures and recommended equipment.
(See your John Deere dealer for MSDS’s on chemical products used with John Deere equipment.)
Avoid High-Pressure Fluids
High-Pressure Fluids
Escaping fluid under pressure can penetrate the skin causing serious injury.
Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying
pressure.
Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours
or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such
information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.
Park Machine Safely
Remove the Key
Before working on the machine:
Lower all equipment to the ground.

Stop the engine and remove the key.
Disconnect the battery ground strap.
Hang a "DO NOT OPERATE" tag in operator station.
Support Machine Properly
Support Properly
Always lower the attachment or implement to the ground before you work on the machine. If you must work on a lifted
machine or attachment, securely support the machine or attachment. If left in a raised position, hydraulically supported
devices can settle or leak down.
Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work
under a machine that is supported solely by a jack. Follow recommended procedures in this manual.
When implements or attachments are used with a tractor, always follow safety precautions listed in the implement operator′s
manual.
Wear Protective Clothing
Protective Clothing
Wear close fitting clothing and safety equipment appropriate to the job.
Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating
machine.
Work in Clean Area
Clean Work Area
Before starting a job:
Clean work area and machine.

Make sure you have all necessary tools to do your job.
Have the right parts on hand.
Read all instructions thoroughly; do not attempt shortcuts.
Service Machines Safely
Moving Parts
Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or
moving parts. If these items were to get caught, severe injury could result.
Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.
Work In Ventilated Area
Engine exhaust fumes
Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust
fumes from the area with an exhaust pipe extension.
If you do not have an exhaust pipe extension, open the doors and get outside air into the area
Illuminate Work Area Safely
Work Area Safely
Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure
the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.
Replace Safety Signs
Safety Signs
Replace missing or damaged safety signs. See the machine operator’s manual for correct safety sign placement.
Use Proper Lifting Equipment
Proper Lifting Equipment
Lifting heavy components incorrectly can cause severe injury or machine damage.
Follow recommended procedure for removal and installation of components in the manual.
Remove Paint Before Welding or Heating
Toxic Fumes
Avoid potentially toxic fumes and dust.

Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.
Do all work outside or in a well ventilated area. Dispose of paint and solvent properly.
Remove paint before welding or heating:
If you sand or grind paint, avoid breathing the dust. Wear an approved respirator.
If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper
containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or
heating.
Avoid Heating Near Pressurized Fluid Lines
Flammable Spray
Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and
bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials.
Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.
Keep ROPS Installed Properly
Roll-Over Protective Structure
Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any
reason. Tighten mounting bolts to proper torque.
The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident,
or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused.
Service Tires Safely
Explosive Tire and Rim Parts
Explosive separation of a tire and rim parts can cause serious injury or death.
Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.
Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a
wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally
weaken or deform the wheel.
When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of
or over the tire assembly. Use a safety cage if available.
Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.
Avoid Harmful Asbestos Dust
Asbestos Dust
Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers
may cause lung cancer.
Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and
some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is
not hazardous as long as airborne dust containing asbestos is not generated.
Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When
servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a
mist of oil or water on the material containing asbestos.
Keep bystanders away from the area.
Practice Safe Maintenance
Keep Area Clean
Understand service procedure before doing work. Keep area clean and dry.
Never lubricate, service, or adjust machine while it is moving. Keep hands, feet , and clothing from power-driven parts.
Disengage all power and operate controls to relieve pressure. Lower equipment to the ground. Stop the engine. Remove the
key. Allow machine to cool.
Securely support any machine elements that must be raised for service work.
Keep all parts in good condition and properly installed. Fix damage immediately. Replace worn or broken parts. Remove any
buildup of grease, oil, or debris.
On self-propelled equipment, disconnect battery ground cable (-) before making adjustments on electrical systems or welding
on machine.
On towed implements, disconnect wiring harnesses from tractor before servicing electrical system components or welding on
machine.
Use Proper Tools
Proper Tools
Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards.
Use power tools only to loosen threaded parts and fasteners.
For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners.
Avoid bodily injury caused by slipping wrenches.
Use only service parts meeting John Deere specifications.
Dispose of Waste Properly
Recycle Waste
Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere
equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries.
Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking
from them.
Do not pour waste onto the ground, down a drain, or into any water source.
Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere. Government regulations may require a
certified air conditioning service center to recover and recycle used air conditioning refrigerants.
Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John
Deere dealer.
Live With Safety
Section 00 - GENERAL INFORMATION Group 0002: General Specifications
Safety Systems
Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all
guards and shields.
Group 0002 - General Specifications

410D Backhoe With Standard Dipperstick (SN -801199)
Backhoe With Standard Dipperstick
→NOTE:
Specifications and design subject to change without notice. Wherever applicable, specifications are in
accordance with SAE Standards. Except where otherwise noted, these specifications are based on a
standard machine with 17.5L-24 rear tires; 11L-15 front tires; 1.0 yd 3 (0.76 m 3 ) loader bucket; 24 in.
(610 mm) backhoe bucket; ROPS/FOPS; full fuel tank and 175 lb. (79 kg) operator.
Item Measurement Specification
Loader Bucket Volume 1.0 yd 3 (0.76 m 3 )
Backhoe Bucket Width 24 in. (610 mm)
Operator Weight 175 lb. (79 kg)
410D Backhoe Loader With Standard Dipperstick (SN-801199)

Dipperstick Specifications
Standard Dipperstick 1.22 m (4 ft) Extendible Dipperstick
[ Key: Backhoe specifications are with 610 mm x 0.21 m{sup}3{/sup} (24 in. x 7.5 ft{sup}3{/sup} )
standard bucket. Loader specifications are with 1.5 m{sup}3{/sup} (1.5 yd{sup}3{/sup} ) bucket. ]
Retracted Extended
A-Loading height, truck loading position 3.61 m (11 ft 10 in.) 3.51 m (11 ft 6 in.) 4.24 m (13 ft 11 in.)
B-Reach from center of swing mast 5.61 m (18 ft 5 in.) 5.42 m (17 ft 9 in.) 6.53 m (21 ft 5 in.)
C-Reach from center of rear axle 6.76 m (22 ft 2 in.) 6.55 m (21 ft 6 in.) 7.67 m (25 ft 2 in.)
D-Digging depth (SAE):
(1) 610 mm (2 ft.) flat bottom 4.65 m (15 ft 3 in.) 4.42 m (14 ft 6 in.) 5.61 m (18 ft 5 in.)
E-Maximum digging depth 4.67 m (15 ft 4 in.) 4.46 m (14 ft 8 in.) 5.62 m (18 ft 5 in.)
F-Ground clearance, minimum 305 mm (12 in.) 305 mm (12 in.) 305 mm (12 in.)
G-Bucket rotation 160° and 180° 160° and 180° 160° and 180°
H-Transport height 3.49 m (11 ft 5 in.) 3.56 m (11 ft 8 in.) 3.56 m (11 ft 8 in.)
I-Overall length, transport 6.99 m (23 ft 5 in.) 7.01 m (23 ft) 7.01 m (23 ft)
J-Stabilizer width-transport 2.34 m (7 ft 8 in.) 2.34 m (7 ft 8 in.) 2.34 m (7 ft 8 in.)
K-Stabilizer spread-operating 3 m (9 ft 10 in.) 3 m (9 ft 10 in.) 3 m (9 ft 10 in.)
L-Width over tires 2.15 m (7 ft 1 in.) 2.16 m (7 ft 1 in.) 2.16 m (7 ft 1 in.)
M-Wheelbase 2100 mm (83 in.)
N-Dig below ground-bucket level 100 mm (4 in.) 100 mm (4 in.) 100 mm (4 in.)
O-Rollback at ground level 40° 40° 40°
P-Dump clearance, bucket at 40° 2.74 m (9 ft) 2.74 m (9 ft) 2.74 m (9 ft)
Q-Maximum height to bucket hinge pin 3.35 m (11 ft) 3.35 m (11 ft) 3.35 m (11 ft)
R-Maximum bucket dump angle 45°
S-Reach at full height, bucket at 40° 711 mm (28 in.) 711 mm (28 in.) 711 mm (28 in.)
Backhoe Performance Ratings:
Digging force, bucket cylinder (power dig position) 52 kN (11 700 lb) 52 kN (11 700 lb) 52 kN (11 700 lb)
Digging force, crowd cylinder 28 kN (6300 lb) 30.3 kN (6800 lb) 20.50 kN (4600 lb)
Swing arc 180° 180° 180°
Operator control Two levers Right foot treadle Right foot treadle
Bucket positions 9° and 18° rollback 8° and 17° rollback 12° and 22° rollback
Stabilizer angle rearward 14.5° 14.5° 14.5°
Lifting capacity, maximum boom @ 65° 1980 kg (4400 lb) 2087 kg (4600 lb) 1310 kg (2900 lb)
Leveling angle 14° 14° 14°
410D Backhoe With Standard Dipperstick (SN 801200- )
Backhoe With Standard Dipperstick
→NOTE:
3 3
standard machine with 19.5L-24 rear tires; 11L-16 front tires; 1.0 yd (0.76 m ) loader bucket; 24 in.
(610 mm) backhoe bucket; ROPS/FOPS; full fuel tank and 175 lb. (79 kg) operator.
410D Backhoe Loader With Standard Dipperstick (SN 801200- )

Standard Dipperstick 1.22 m (4 ft) Extendible Dipperstick
Key: Retracted Extended
A-Loading height, truck loading position 3.70 m (12 ft 2 in.) 3.69 m (12 ft 1 in.) 4.58 m (15 ft)
C-Reach from center of rear axle 7.01 m (23 ft) 7.01 m (23 ft) 8.43 m (27 ft 8 in.)
(2) 2440 mm (8 ft.) flat bottom 4.49 m (14 ft 9 in.) 4.51 m (14 ft 10 in.) 6.09 m (20 ft)
K-Stabilizer spread-operating 3.45 m (11 ft 4 in.) 3.45 m (11 ft 4 in.) 3.45 m (11 ft 4 in.)
M-Wheelbase 2100 mm (83 in.)
R-Maximum bucket dump angle 45°
Digging force, bucket cylinder (power dig position) 49 kN (11 120 lb) 58.9 kN (11 000 lb) 58.9 kN (11 000 lb)
Digging force, crowd cylinder 36 kN (8100 lb) 36 kN (8100 lb) 24 kN (5430 lb)
Swing arc 180° 180° 180°
Lifting capacity, maximum boom @ 65° 1930 kg (4250 lb) 2005 kg (4420 lb) 1220 kg (2690 lb)
410D Heavy Lift Backhoe Loader (SN -801199)
Heavy Lift Backhoe Loader
→NOTE:
3 3
standard machine with 17.5L-24 rear tires; 11L-15 front tires; 0.76 m (1.0 yd ) loader bucket; 610 mm
(24 in.) backhoe bucket; ROPS/FOPS; full fuel tank and 79 kg (175 lb) operator.
Standard Dipperstick with Heavy

1.52 m (5 ft) Extendible Dipperstick
Lift Package
[ Key: Backhoe specifications are with 610 mm x 0.21 m{sup}3{/sup} (24 in. x
7.5 ft{sup}3{/sup} ) standard bucket. Loader specifications are with 1.5 Retracted Extended
m{sup}3{/sup} (1.5 yd{sup}3{/sup}) bucket. ]
Standard Dipperstick with Heavy

1.52 m (5 ft) Extendible Dipperstick
Lift Package
[ Key: Backhoe specifications are with 610 mm x 0.21 m{sup}3{/sup} (24 in. x
7.5 ft{sup}3{/sup} ) standard bucket. Loader specifications are with 1.5 Retracted Extended
m{sup}3{/sup} (1.5 yd{sup}3{/sup}) bucket. ]
K-Stabilizer spread-operating 3.00 m (9 ft 10 in.) 3.00 m (9 ft 10 in.) 3 m (9 ft 10 in.)
M-Wheelbase 215 mm (85 in.) 215 mm (85 in.) 215 mm (85 in.)
R-Maximum bucket dump angle 45° 45° 45°
Digging force, bucket cylinder (power dig position) 48.9 kN (11 000 lb) 58.9 kN (11 000 lb) 58.9 kN (11 000 lb)
Digging force, crowd cylinder 36 kN (8100 lb) 36 kN (8100 lb) 23.60 kN (5300 lb)
Swing arc 180° 180° 180°
Lifting capacity, maximum boom @ 65° 2925 kg (6500 lb) 2790 kg (6200 lb) 1530 kg 3400 lb (1530 kg)
410D Heavy Lift Backhoe Loader (SN 801200- )
Heavy Lift Backhoe Loader
→NOTE:
3 3
standard machine with 19.5L-24 rear tires; 11L-16 front tires; 0.76 m (1.0 yd ) loader bucket; 610 mm
(24 in.) backhoe bucket; ROPS/FOPS; full fuel tank and 79 kg (175 lb) operator.
Standard Dipperstick with Heavy Lift Package 1.52 m (5 ft) Extendible Dipperstick
Standard Dipperstick with Heavy Lift Package 1.52 m (5 ft) Extendible Dipperstick
K-Stabilizer spread-operating 3.00 m (9 ft 10 in.) 3.00 m (9 ft 10 in.) 3 m (9 ft 10 in.)
M-Wheelbase 215 mm (85 in.) 215 mm (85 in.) 215 mm (85 in.)
R-Maximum bucket dump angle 45° 45° 45°
Digging force, bucket cylinder (power dig position) 48.9 kN (11 000 lb) 58.9 kN (11 000 lb) 58.9 kN (11 000 lb)
Digging force, crowd cylinder 36 kN (8100 lb) 36 kN (8100 lb) 23.60 kN (5300 lb)
Swing arc 180° 180° 180°
Lifting capacity, maximum boom @ 65° 2925 kg (6500 lb) 2790 kg (6200 lb) 1530 kg 3400 lb (1530 kg)
410D Backhoe Loader Specifications (SN -801199)

Backhoe Loader Specifications
Engine John Deere 4045D SAE
Rated power @ 2200 rpm net, 56 kW (75 hp) gross, 60 kW (80 hp)
Rated power @ 2200 rpm with optional turbocharger net, 63.5 kW (85 hp) gross, 67 kW (90 hp)
Cylinders 4
Displacement 4.52 L (276 cu in.)
Fuel consumption, typical 3.8 to 7.6 L/h (1.0 to 2.0 gal/hr)
Torque rise 25%
with optional turbocharger 25%
Maximum net torque 303 N.m (224 lb-ft)
with optional turbocharger 344 N.m (254 lb-ft)
Lubrication Pressure system w/full-flow filter and cooler
Cooling Pressurized w/thermostat and fixed bypass
Air cleaner Dual stage dry type with secondary element and precleaner
Electrical system 12-volt
Alternator 78 amps
Backhoe Loader-Transmission
Transmission:
John Deere 4-speed helical gear, synchronized collar shift transmission with hydraulic reverser.
Backhoe Loader-Travel Speeds
Forward Reverse
Travel Speeds: Gear km/h mph km/h mph
With Standard 19.5L-24 rear and 11L-16 front tires 1 4.8 (3.0) 5.8 (3.5)
2 8.2 (5.1) 9.5 (5.9)
3 17.6 (10.9) 20.3 (12.6)
4 28.0 (17.4) 32.6 (20.3)
With MFWD and required 21L-24 rear and 12.00-16.5 front tires 1 5.5 (3.4) 6.3 (3.9)
2 9.5 (5.9) 10.9 (6.8)
3 20.3 (12.6) 23.3 (14.5)
4 32.5 (20.2) 37.9 (23.6)
Backhoe Loader-Final Drives
Final Drives:
Heavy-duty inboard mounted planetary. Evenly distributes axle shock loads over three oil cooled gears.
Backhoe Loader-Axle Ratings
Axle ratings:
Static Dynamic SAEJ43
Front 25 300 kg 25 300 kg 8800 kg
(56 000 lb) (56 000 lb) (19 600 lb)
Rear 23 100 kg 30 800 kg 7200 kg
(51 000 lb) (68 000 lb) (15 960 lb)
Service Brakes:
Manual hydraulic, applied with separate pedals; hydraulically equalized when both pedals are depressed. Wet disks and facings are fully enclosed and self-adjusting.
Backhoe Loader-Park Brake
Park Brake:
Independent system, spring applied, hydraulically released and controlled by an electric switch on the side console.
Backhoe Loader-Steering
Steering: Hydrostatic Power
Non-powered axle curb turning radius
(brakes applied) 3.55 m (11 ft 8 in.)
(without brakes) 4.04 m (13 ft 3 in.)
Bucket clearance circle
Steering wheel turns
Stop to stop 2.2 to 2.9
(after 1Dec91) 3.1 to 3.7
Powered axle (MFWD) curb turning radius
Backhoe Loader-Hydraulic System
Hydraulic System: Closed center
Pressure setting 19 000 kPa (2755 psi)
Pump radial piston
Flow @ 2200 rpm 133 L/min (35 gpm)
Filter, return oil 10 micron replaceable element
Backhoe Loader-Tires
Tires:
Front standard axle 11L-16, 12PR, F3
14.5/75-16.1, 10PR, F3
Front MFWD axle 12-16.5, 8 PR, NHS
14-17.5, 8 PR, NHS
Rear standard axle 21L-24, 10PR, R4
19.5L-24, 10PR, R4
Rear MFWD axle 21L-24, 10PR R4
18.4-28, 12PR R4
19.5L-24, 10PR R4
Backhoe Loader-Transporting
Transporting:
Operating weight (SAE) 7075 kg (15,600 lb)
cab adds 227 kg (500 lb)
MFWD adds 125 kg (275 lb)
extendible dipperstick with counterweights adds 482 kg (1063 lb)
optional front counterweights adds 113 kg (250 lb)
backhoe bucket coupler adds 91 kg (200 lb)
Backhoe Loader-Loader Bucket Cycle Times
3 3
Loader Bucket Cycle Times: With Standard Bucket 0.76 m (1.0 yd )
Raising time to full height 4.5 sec.
Bucket dump time 1.0 sec.
Bucket lowering time (power down) 3.0 sec.
Bucket breakout force 44.5 kN (10 000 lb)
Lifting capacity, full 3040 kg (6700 lb)
410D Backhoe Loader Specifications (SN 801200-)

Engine John Deere 4045D SAE
Rated power @ 2200 rpm net, 56 kW (75 hp) gross, 60 kW (80 hp)
Rated power @ 2200 rpm with optional turbocharger net, 63.5 kW (85 hp) gross, 67 kW (90 hp)
Cylinders 4
Displacement 4.52 L (276 cu in.)
Fuel consumption, typical 3.8 to 7.6 L/h (1.0 to 2.0 gal/hr)
Torque rise 25%
with optional turbocharger 25%
Maximum net torque 303 N.m (224 lb-ft)
with optional turbocharger 344 N.m (254 lb-ft)
Lubrication Pressure system w/full-flow filter and cooler
Cooling Pressurized w/thermostat and fixed bypass
Air cleaner Dual stage dry type with secondary element and precleaner
Electrical system 12-volt
Alternator 95 amps
Backhoe Loader-Transmission
Transmission:
John Deere 4-speed helical gear, synchronized collar shift transmission with hydraulic reverser. Uses single stage, dual phase, 280 mm (11 in.) torque converter with
2:23:1 stall ratio.
Backhoe Loader-Travel Speeds
Forward Reverse
Travel Speeds: Gear km/h mph km/h mph
With Standard 19.5L-24 rear and 11L-16 front tires 1 5.5 (3.4) 6.3 (3.9)
2 9.5 (5.9) 10.9 (6.8)
3 20.3 (12.6) 23.3 (14.5)
4 32.7 (19.7) 36.4 (22.6)
Backhoe Loader-Final Drives
Final Drives:
Heavy-duty inboard mounted planetary. Evenly distributes axle shock loads over three oil cooled gears.
Backhoe Loader-Axle Ratings
Axle ratings:
Static Dynamic SAEJ43
Front 25 300 kg 25 300 kg 8800 kg
(56 000 lb) (56 000 lb) (19 600 lb)
Rear 23 100 kg 30 800 kg 7200 kg
(51 000 lb) (68 000 lb) (15 960 lb)
Backhoe Loader-Service Brakes
Service Brakes:
Manual hydraulic, applied with separate pedals; hydraulically equalized when both pedals are depressed. Wet disks and facings are fully enclosed and self-adjusting.
Backhoe Loader-Park Brake
Park Brake:
Independent system, spring applied, hydraulically released and controlled by an electric switch on the side console.
Backhoe Loader-Steering
Steering: Hydrostatic Power
Non-powered axle curb turning radius
Powered axle (MFWD) curb turning radius
Stop to stop 2.5
Axle oscillations stop to stop (both) 22©
Backhoe Loader-Hydraulic System
Hydraulic System: Closed center
Pressure setting 19 000 kPa (2750 psi)
Pump radial piston
Flow @ 2200 rpm 133 L/min (35 gpm)
Filter, return oil 10 micron replaceable element
Backhoe Loader-Tires
Tires:
Front standard axle 11L-16, 12PR, F3
14.5/75-16.1, 10PR, F3
Front MFWD axle 12-16.5, 8 PR, NHS
14-17.5, 10 PR, NHS
Rear standard axle 21L-24, 10PR, R4
19.5L-24, 10PR, R4
Rear MFWD axle 21L-24, 10PR R4
18.4-28, 12PR R4
19.5L-24, 10PR R4
Backhoe Loader-Transporting
Transporting:
Operating weight (SAE) 7075 kg (15,600 lb)
cab adds 227 kg (500 lb)
MFWD adds 125 kg (275 lb)
extendible dipperstick with counterweights adds 482 kg (1063 lb)
Transporting:
optional front counterweights adds 113 kg (250 lb)
backhoe bucket coupler adds 91 kg (200 lb)
Heavy lift w/1.52 m (5 ft) extendible dipperstick w/counterweights 536 kg (1182 lb)
Backhoe Loader-Loader Bucket Cycle Times
Loader Bucket Cycle Times: With Standard Bucket 0.76 m 3 (1.0 yd 3 )
Raising time to full height 4.5 sec.
Bucket dump time 1.0 sec.
Bucket lowering time (power down) 3.0 sec.
Bucket breakout force 44.5 kN (10 000 lb)
Lifting capacity, full 3040 kg (6700 lb)
410D Backhoe Loader And Backhoe Buckets

Backhoe Loader/Buckets Specifications
Heaped
Width
Loader: Capacity Weight
3
mm (in.) m (Cu Yd) kg (lb)
2340 (92) 0.76 (1.0) 345 (760)

General purpose
2340 (92) 1.00 (1.3) 361 (796)
2270 (89) 0.96 (1.25) 340 (750)

Long lip multi-purpose
2340 (92) 0.96 (1.25) 708 (1560)
Backhoe Loader And Backhoe Buckets Specifications
Heaped
Width
Backhoe: Capacity Weight
3
mm (in.) m (Cu. Ft.) kg lb
305 (12) 0.07 (2.5) 112 (247)
457 (18) 0.14 (5.1) 153 (338)
610 (24) 0.21 (7.5) 171 (378)

Standard
762 (30) 0.28 (10.0) 194 (428)
914 (36) 0.28 (10.0) 196 (432)
914 (36) 0.41 (14.5) 306 (674)
305 (12) 0.07 (2.5) 117 (258)
457 (18) 0.14 (5.1) 158 (348)
Heavy Duty 610 (24) 0.21 (7.5) 181 (400)
610 (24) 0.25 (8.8) 209 (460)
762 (30) 0.28 (10.0) 214 (472)
457 (18) 0.14 (5.1) 164 (362)
Extra heavy duty 610 (24) 0.21 (7.5) 192 (424)
762 (30) 0.28 (10.0) 215 (474)
410D Backhoe Loader Lifting Capacities
Lift Capacity, Backhoe With Standard Dipperstick Based On SAE J31. Rated Lift Capacities Are In Kg (lb). Lift
Capacities Are Hydraulically Limited.
LEGEND:
A Dipper Lift at 65°
B Swing Pivot
C Boom Lift
Lifting capacity ratings are made with bucket hinge pin, loader bucket and stabilizers on firm, level ground Lift capacities are
hydraulically limited. Lifting capacities are 87 % of the maximum lift over any point on the swing arc and do not exceed 75
percent of the tipping load. Angle between boom and ground is 65 °. Machine is equipped with 610 mm (24 in.) standard
bucket, standard or extendible dipperstick and standard equipment.
→NOTE:
Loader bucket on ground significantly improves side stability, therefore improving lift capacity to the
side. Lift capacity over the rear is not affected.
Lift Capacity, Backhoe With 1.22 M (4 Ft) Dipperstick, Retracted. Based On SAE J31. Rated Lift Capacities Are In
Kg (lb). Lift Capacities Are Hydraulically Limited.
LEGEND:
B Swing Pivot
C Boom Lift
Lift Capacity, Backhoe With 1.22 M (4 Ft) Extendible Dipperstick, Extended Based On SAE J31. Rated Lift
Capacities Are In Kg (lb). Lift Capacities Are Hydraulically Limited.
LEGEND:
B Swing Pivot
C Boom Lift
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410D, 510D Backhoe

REPAIR TECHNICAL MANUAL

Backhoe models 410D, 510D

TM1513 08 JUN 05 (ENGLISH)

For complete service information also see:

John Deere Construction and Forestry

Group 1740 - Frame Installation

<- Go to Global Table of contents 410D, 510D Backhoe Loaders Repair

Section 00 - GENERAL INFORMATION

<- Go to Global Table of contents 410D, 510D Backhoe Loaders Repair

Check Oil Lines And Fittings ............................................................................................................... 55

<- Go to Global Table of contents 410D, 510D Backhoe Loaders Repair

Group 0001 - Safety Information

Prevent Battery Explosions

Prepare for Emergencies

First Aid Kit

Be prepared if a ﬁre starts.

Prevent Acid Burns

1. Filling batteries in a well-ventilated area.

If you spill acid on yourself:

1. Flush your skin with water.

1. Do not induce vomiting.

Handle Chemical Products Safely

Material Safety Data Sheet

Avoid High-Pressure Fluids

Park Machine Safely

Remove the Key

Before working on the machine:

Lower all equipment to the ground.

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Clean Work Area

Before starting a job:

Clean work area and machine.

Service Machines Safely

Work In Ventilated Area

Engine exhaust fumes

Illuminate Work Area Safely

Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid potentially toxic fumes and dust.

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Roll-Over Protective Structure

Service Tires Safely

Explosive Tire and Rim Parts

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Keep Area Clean

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group 0002 - General Specifications

Backhoe With Standard Dipperstick

Loader Bucket Volume 1.0 yd 3 (0.76 m 3 )

Backhoe Bucket Width 24 in. (610 mm)

Operator Weight 175 lb. (79 kg)

410D Backhoe Loader With Standard Dipperstick (SN-801199)

Standard Dipperstick 1.22 m (4 ft) Extendible Dipperstick