You are on page 1of 10
PT. BAHTERA BAHARI SHIPYARD 1. Pattimura, Sei Kasam, Telaga Punggur - Batam Fax: +62.778 4080113 WELDING PROCEDURE SPECIFICATION (WPS) ‘Supporting PQR No. PQR-BBS-025 Type : SEMI AUTOMATIC Date ; ‘POSITION INGLE "V" BUTT JOINT Position of Welding BACKING CERAMIC TECHNIQUE Stringer or Weaving, STRINGER Number of Electrode SINGLE Single or Multipass SHIELDING Flux Gas Composition Flow Rate ‘HEAT TREATMENT Preheat Temp. : Interpass Temp. 100°C ~ 150°C (Max) 1 SL-YSQSO1 PwaT 1012 am Hold Time ANTECH, METHODE OF CLEANING Interpass Cleaning : BRUSHING + GRINDING Back Side : BACKING CERAMIC Current - Polarity Transfer Mode : 2 Nos of Layer depend on the thickness of material 150-180 AWEMIZ 450-550 AWEMIZ 430. 550 Date: 13 February 2023 . I. Pattimura, Sei Kasam, Telaga Punggur - Batam lp: 462.778 4080111 / 4080112; Fax: +62 778 4080113. PROCEDURE QUALIFICATION RECORD (PQR) @ PT. BAHTERA BAHARI SHIPYARD POR No + PQR-BBS-025 WPS No WPS-BBS-O14 Welder Name M. GUSTI RANGGA Welding Process. : FCAW+ SAW \Type SEMI AUTOMATIC Date Tested +9 January 2023 JOINT DESIGN Type : SINGLE "V" BUTT JOINT |WELDING SEQUENCE Back Side Treatment : BACKING CERAMIC |Root Gap (R) 4-8mm Root Face (f) 0-2mm JGroove Angle (a) = 45°- 60° Thickness (T) :14mm POSITION ‘TECHNIQUE |Position of Welding : 1G Stringer or Weaving : STRINGER | Weld Progression : DOWN HILL ‘Number of Electrode SINGLE Single or Multipass : MULTIPASS, |BASE MATERIAL Material Spec. :GRADEA SHIELDING Thickness Qualified :3 mm to 28 mm Flux 2 JQ.SI01 Diameter (Pipe): NA Gas Composition :NA Flow Rate : NA METAL = FCAW specification A520 HEAT TREATMENT Classification ENT Preheat Temp. : AMBIENT TEMP. Hrade Name 1 JL-YIQSO11 Interpass Temp. 100°C ~ 150°C (Max) [Size of Electrode 301.2 mm PWHT :NA |Manufacture : ANTECH Hold Time :NA JEILLER METAL METHODE OF CLEANING Specification 2A8I7 Interpass Cleaning : BRUSHING + GRINDING classification ‘AWS EMI2 Back Side BACKING CERAMIC Trade Name JQ.HOSINA sizeof Electrode: 04.0 mm ELECTRICAL CHARACTERISTIC. [Manufacture : GOLDEN BRIDGE Current - Polarity :DC-EP ‘Transfer Mode te |WELDING PARAMETER. Tun Ont (Travel Speed) ET AW EMIZ AW EMIZ [PT BAHTERA BAHARI SHIPYARD loc msrEctroR, [Name : JAMAL ASIB [Date : 13 February 2023 ae MAGNETIC PARTICLE EXAMINATION REPORT [Gusiomer = PT. BAHTERA BAHAR GHPYARD Tob Ne] Request No. Procedure No. RaparNo Project WPS 2 a pirwriscs.o: | prmr/easwesini00% Drawing No. Welding Process | Welding Postion ator Spec ‘Applicable Code i saw 19 (eAcKNG CERAMIC) os uRws9 [Lighting Equipment: Day Tight intensify 1600 Lux IMT Equipment REYORES LL Pres ‘Col ‘Serai Ne 1456 [Pole Spacing 4 -Binch ‘Votage (220-280 Volt/6 Amp [Gherical Trade Namie ‘Gio-Check WOPH | White Contrast Paint Gio-Gheck - B20AXA (Slack ink) type of Paricie Dy ey wer Fluorescent |_| Golout Contrast IMetnoas ‘Goninvsus Resiival ot [Surtace Gonditon 7S welded ‘Aft Machining Omer y [Stage of Examination "hier Wong ‘ter Hydratest Ul wiereonT ‘Weld part F otrer ( ) [Scope of Examination Edge Preparation Repair Wed Back Chioping Over ( Wielding ) Tocaton Thickness Resa Type of Brattle Face) ee (om) _|"Resapied | Rejected_| Discontinuity Gana wes a M. GUSTIRANGSA Py wes . M.GUSTIRANGSA “ [Remark No Relevant indication was Found During Time of inspection Note : Sensiivly Burmah Castrol Examiner Dod Setiawen, INDE Lovett [Date -27-01-2029 32 S P prima inponusa TEKMIK RADIOGRAPHIC EXAMINATION REPORT FETT Seon —— ream er — Traps ——e ea Seer Tay Decne Sento] eee : [Cocation ‘Workshop [Drawing No. = PLES eeSes aay ita tgs — Os ae aE Taian Tae [Thickness = [Radiation Source M192. lows: [1] owe {v7} swst fe a en Te fee — fete : ao am Soe aa a co fea soo te eT naoeer rein nreeruscs.3 ae esi —"nreer jatie Cae ee — onan eae anes — Thos uRWs3 EOF DSCOMTRUTY ela leleledigel zl es cer Pialai Haleaiela) Fil een Sad. e RB]. fle eral i é aa MOUSTRANGGA | Saw | ann | O] RS wa] ea] Pao] f +. +s 8-6 7 wie | 2-4 S16 mmeumm [axis ae Sheet SOD = Soures OF Distance petra net [80F = Daten tr Gee Sia Oncor ah S00 Earner “GC iapector PT BES By Gass ‘Guar paw: O% aX Toate [Date - vanuary 27, 2028 PT. Professional Technology Specialist Tunas Industrial Estate, Block 4-D, Batam Centre 29462 Indonesia ‘Tel: (62 778) 471983, 471984 Fax: (62 778) 471985 Email: ptsbatam@ptspleom Website: wwrwptsp.com NPWP: 02.320.337.5-215,000 MECHANICAL TEST REPORT Paget of 4 Customer + PT. Bahtera Bahari Shipyard Test ReportNo : B 9280-1006 Address, # JL Patimura, Sei Kasam, Date Tested —: 07 February 2023 Telaga Punggur - Batam Reference Code + BV NR216 : 2022 POsOrderNo : BS EN ISO 6892-1:2016 Date of Receipt of Test tems: 02 February 2023 PTS Marking: BBS-6 Subject (as received) aes YourRet =: = One welded steel plate test sample, PQR No.: PQR-BBS-025, WPS No.: WPS-BBS-014 (BACKING CERAMIC), Welder Name: M. GUSTI RANGGA, Welding Process: FCAW + SAW, Position of Welding: 1G, Material Spec: Grade A, Thickness: |4mm. Tensile Test ‘Test Temperature : 25°C = 2°C Orientation: Reduced Section Transverse Weld ‘Test Method : BS EN ISO 6892-1:2016 ‘Specimen Number 1 = 12 = Measured Thickness (em) 13.26 : 1293, : Measured width (nm) 25.00 = 25.00 : Effective Aca (co) 331.50 = 323.28 = [Utimate Tensile Load @N) 160.90 : 158.13, : [timate Tensile Stress (mer) 485 : 459 E Location of Failure Broke at Base Metal = Broke at Base Metal a "Type of Falure Ductile Failure : Ductile Failure zi ‘Test Conducted By + Andika Febri D Engineer in Charged + Cease Roselia Test Witnessed By + Mr. Jamal Asib of PT. Bahtera Bahari Shipyard Mr. Nanuk Ary. S of BV Remarks : Equipment + Tensile: Universal Testing Machine 1000kN Serial No: 010967, Machine Type : WAW-1000E RUBICON Ay ignatory ie ‘Technical Manager Date of Issue: 08 February 2023 Forno: Ta 2eeze20- Rey ‘Tero outa feet parame n coves wih eer cf secractton nt Keri irs we ‘Teor eal nt bereseasae oul n et was De wn pen lie aso Spee ere one DENISON MAYES Page: ae MATERIAL TESTING SYSTEM Tuesday, February 7, 2023 10:20:12 Test Reference... ; B 9280-1006 Batch Reference #1 PT BAHTERA BAHARI SHIPYARD Batch Reference #2... TENSILE-1 Specification Id........ ors Specification Id #2..... STEEL Description.....ssssseeeeeeeee? Factory default specification Test Type.....sesseeeseeeeeseet? Tensile Test Standard..........sseeseet ASTM ES Batch Reference #3...... BBS-6 Date... 07/02/2023 Time...... . 10:19:24 Machine Operator.....sscsssss03-RARMAT MONGGARAN Grovs-Sectional Acedsscq.e.cisi 334-5 | amd TRIickneSS.. 16. eeeeeeeeeereneee 13.26 mm Width. . been cece cece eee ed 25 mm Specimen Geometry Solid Rectangular Bar Maximum Load..... = “ 160.9 kN Ultimate Tensile Strength.....: 485.369 w/mn? (260.899 kw) Fracture Strength..........0-3 403.418 N/mm? (133.733 kN) Tenperature. .. anbient Load Device : oad Load Serial No... ; a a z i i j 0 Pein am m0 Postion 0 Some DENISON MAYES Page: 1 es MATERIAL TESTING SYSTEM Tuesday, February 7, 2023 10:22:02 Test Reference... B 9280-1006 Batch Reference #1 PT BAHTERA BAHARI SHIPYARD Batch Reference #2. TENSILE-2 Specification Id..... urs Specification Id #2 STEEL Description....ssseeseee Factory default specification Test Type. igen Tensile Test Standard. ASTM Ee Batch Reference #3. BBS-6 Date. ss eeceseceeceeeereeeeeneed 07/02/2023 TAM@. eee c cece e cece scene ened 10:21:06 Machine Operator. tee RAHMAT MUNGGARAN Cross-Sectional Area.... 323.3 mm? Thickness. . 12.93 mt Width... : 25 mn Specimen Geometry Solid Rectangular Bar Maximum Load . 158.1 kN Ultimate Tensile Strength. 489.197 N/mm? (158.133 kN) Fracture Strength 403.918 N/mm? (130.566 kN) Tenperature...... ambient toad Device...... noadi Load Serial No................2 . a 8 z 7 3 9 Postion mm By an) Postion mm 0 PT. Professional Technology Specialist Tunas Industrial Estate, Block 4-D, Batam Centre 29462 Indonesia Tel: (62 778) 471983, 471984 Fax: (62 778) 471985 Email: ptsbatam@ptspl.com Website: www:ptspl.com NPWP: 02.320.337.5-215,000 MECHANICAL TEST REPORT Page 2 of 4 Customer PT, Bahtera Bahari Shipyard Test Report No : B 9280 - 1006 Address + Jl, Patimura, Sei Kasam, Date Tested: 07 February 2023 Telaga Punggur - Batam Reference Code + BV NR2I6: 2022 PO/Order No: -- BS EN ISO $173:2010+A1:2011 Date of Receipt of Test tems: 02 February 2023 PTS Marking: BBS-6 ‘Subject (as received) Your Ret 5 One welded steel plate test sample, PQR No.: PQR-BBS-025, WPS No.: WPS-BBS-014 (BACKING CERAMIC), Welder Name: M. GUSTI RANGGA, Welding Process: FCAW + SAW, Position of Welding: 1G, Material Spec: Grade A, Thickness: 14mm, Bend Test : Test Temperature : 25°C + 2°C Test Method : BS EN ISO 5173:2010+A1:2011 Test Specimen Width 14 mm Bend Angle 180 Degree Test Specimen Thickness : 10 += mm = FormerDiameter : 40. = mm ‘Specimen No ‘Type of Bend Result st Side Bend No open defect was observed 2 Side Bend No open defect was observed 83 Side Bend No open defect was observed s4 Side Bend | [No open defect was observed ‘Test Conducted By + Rahmat Munggaran Engineer in Charged + Cease Roselia ‘Test Witnessed By Mr. Jamal Asib of PT. Babtera Behari Shipyard Mr. Nanuk Ary. S of BV Remarks Equipment + Bend: Universal Testing Machine Approved Signatory Date of Issue: 08 February 2023 ‘aan alto eon tonne ‘Tre a pater nae bee earn acctance win he bran stam cl sein de Kat Aes Neil KAN) ‘Tht apr sn nb preaucn up nal naa we poole oats PT. Professional Technology Specialist Qy, ‘Tunas Industrial Estate, Block 4-D, Batam Centre 29462 Indonesia ipeaea VK, ‘AN Tel (62 778) 471983, 471984 Fax: (62.778) 471985 Email ptsbatam@ptspl.com Website: www ptsplecom Se Re eis Nain! NPWP: 02.320.337.5-215.000 _— MECHANICAL TEST REPORT Page 3 of 4 Customer + PT. Bahtera Bahari Shipyard Test Report No: B 9280 - 1006 Address + J, Patimura, Sei Kasam, Date Tested: 07 February 2023 Telaga Punggur - Batam Reference Code + BV NR216 ; 2022 PO/OrderNo : S EN ISO 148-1: 2016 Date of Receipt of Test tems = 02 February 2023, PTS Marking = BBS-6 ‘Subject (as received) Your Ret One welded steel plate test sample, POR No.: POR-BBS-025, WPS No.: WPS-BBS-014 (BACKING CERAMIC), Welder Name: M. GUSTI RANGGA, Welding Process: FCAW + SAW, Position of Welding: 1G, Material Spee: Grade A, Thickness: lamm. Charpy Impact Test Orientation’ : Transverse To Weld Test Method : BS EN ISO 148-1: 2016 Specimen Binansion tam) 10x 10x55 ‘Testing Temperature (°C) 420 Tne Fann [SR RTI Venaenreen | PSR REI + 219 4 102 i 2 180 a a 8 Weld Meta 5 18 Fusion Line 7 % avoage | __194 ‘average | 110 W-Noich Postion | SPagnes |e Vai V-Noteh Peation | SPagimen | _fmpedt Value 1 7 1 : He 2 78 : 2 3 Fusion Line +2mm 3 7 3 3 average 76 verage : Tostconducted By = Doni Andie A Engineerin Charged: Cease Rosela Test Wiinessed By: Mr, Jamal Asib of PT, Bahtera Bahar Shipyard Mr. Nanuk Ary. S of BV Remarks ta Eauipment = Charpy Impact: Avery Denison Charpy Impact Machine Model: 670SI, Serial No.: 96134, Striker radius: 2 mm. Approved Signatory Manager. Date of issue: 08 February 2023 Fem to cerurmzonevoe Terese oer Haren one pad in scene wih he bray le af aredeaton nce Korte oa Nason KAN) Th vp se ntoeeposend scape what wen apne fe Seas) PT. Professional Technology Specialist wy, The Indl nate lok 4, Ean Ces 204ninen VK, AN “el: (62 778) 471983, 471984 Fax: (62 778) 471985 Email: ptsbatam@ptspl.com Website: www ptspl.com ss Fort ean Nasional NPWP: 02.320.337.5-215.000 5 MECHANICAL TEST REPORT Page 4 of 4 Customer + PT. Bahtera Bahari Shipyard TestReport No: B 9280-1006 Adress JI. Patimura, Sei Kasam, Date Tested: 07 February 2023 Telaga Punggur - Batam Reference Code + BVNR2I6 : 2022 PO/OrderNo : BS EN ISO 17639: 2013 Date of Receipt of Test tems 2 February 2023 PTS Marking: BBS-6 Subject (as received) Your Ret (One welded steel plate test sample, PQR No.: PQR-BBS-025, WPS No.: WPS-BBS-014 (BACKING CERAMIC), Welder Name: M. GUSTI RANGGA, Welding Process: FCAW + SAW, Position of Welding: 1G, Material Spec: Grade A, Thickness: 4mm. Macro-Etch Examination: Test Method_: BS EN ISO 17639: 2013 Magnification: 3x ‘Specimen No| Thickness (mm) Remarks M 4 Complete fusion and absence of defects ‘Macro-photograph of specimen marked: PQR No.: PQR-BBS-025 Test Conducted 8y = Doni Andre A Engineorin Charged : Cease Roselia Test Winessed Sy: Mr. Jamal Asib of PT. Bahtera Bahari Shipyard Mr. Nanuk Ary. $ of BV Remarks + Etching solution for Carbon Stee! & Low Alloy Steel: [9SmL CH:OH : SmL HNO3] @ fumes. [efrccerreo Nauk ary. le Surveyor echnical Manager Date of Issue: 08 February 2023 ‘ever note passes esp nan wise en spor he bore on ved Koma stn: Nana (CAN)

You might also like