PT. BAHTERA BAHARI SHIPYARD
1. Pattimura, Sei Kasam, Telaga Punggur - Batam
Fax: +62.778 4080113
WELDING PROCEDURE SPECIFICATION (WPS)
‘Supporting PQR No. PQR-BBS-025
Type : SEMI AUTOMATIC
Date ;
‘POSITION
INGLE "V" BUTT JOINT Position of Welding
BACKING CERAMIC
TECHNIQUE
Stringer or Weaving, STRINGER
Number of Electrode SINGLE
Single or Multipass
SHIELDING
Flux
Gas Composition
Flow Rate
‘HEAT TREATMENT
Preheat Temp. :
Interpass Temp. 100°C ~ 150°C (Max)
1 SL-YSQSO1 PwaT
1012 am Hold Time
ANTECH,
METHODE OF CLEANING
Interpass Cleaning : BRUSHING + GRINDING
Back Side : BACKING CERAMIC
Current - Polarity
Transfer Mode
: 2
Nos of Layer depend on the thickness of material
150-180
AWEMIZ 450-550
AWEMIZ 430. 550
Date: 13 February 2023 .I. Pattimura, Sei Kasam, Telaga Punggur - Batam
lp: 462.778 4080111 / 4080112; Fax: +62 778 4080113.
PROCEDURE QUALIFICATION RECORD (PQR)
@ PT. BAHTERA BAHARI SHIPYARD
POR No + PQR-BBS-025
WPS No WPS-BBS-O14
Welder Name M. GUSTI RANGGA
Welding Process. : FCAW+ SAW
\Type SEMI AUTOMATIC
Date Tested +9 January 2023
JOINT DESIGN
Type : SINGLE "V" BUTT JOINT |WELDING SEQUENCE
Back Side Treatment : BACKING CERAMIC
|Root Gap (R) 4-8mm
Root Face (f) 0-2mm
JGroove Angle (a) = 45°- 60°
Thickness (T) :14mm
POSITION ‘TECHNIQUE
|Position of Welding : 1G Stringer or Weaving : STRINGER
| Weld Progression : DOWN HILL ‘Number of Electrode SINGLE
Single or Multipass : MULTIPASS,
|BASE MATERIAL
Material Spec. :GRADEA SHIELDING
Thickness Qualified :3 mm to 28 mm Flux 2 JQ.SI01
Diameter (Pipe): NA Gas Composition :NA
Flow Rate : NA
METAL = FCAW
specification A520 HEAT TREATMENT
Classification ENT Preheat Temp. : AMBIENT TEMP.
Hrade Name 1 JL-YIQSO11 Interpass Temp. 100°C ~ 150°C (Max)
[Size of Electrode 301.2 mm PWHT :NA
|Manufacture : ANTECH Hold Time :NA
JEILLER METAL METHODE OF CLEANING
Specification 2A8I7 Interpass Cleaning : BRUSHING + GRINDING
classification ‘AWS EMI2 Back Side BACKING CERAMIC
Trade Name JQ.HOSINA
sizeof Electrode: 04.0 mm ELECTRICAL CHARACTERISTIC.
[Manufacture : GOLDEN BRIDGE Current - Polarity :DC-EP
‘Transfer Mode te
|WELDING PARAMETER.
Tun Ont (Travel Speed)
ET
AW EMIZ
AW EMIZ
[PT BAHTERA BAHARI SHIPYARD
loc msrEctroR,
[Name : JAMAL ASIB
[Date : 13 February 2023ae MAGNETIC PARTICLE EXAMINATION REPORT
[Gusiomer = PT. BAHTERA BAHAR GHPYARD Tob Ne] Request No. Procedure No. RaparNo
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Drawing No. Welding Process | Welding Postion ator Spec ‘Applicable Code
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Examiner
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[Date -27-01-202932
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[Date - vanuary 27, 2028PT. Professional Technology Specialist
Tunas Industrial Estate, Block 4-D, Batam Centre 29462 Indonesia
‘Tel: (62 778) 471983, 471984 Fax: (62 778) 471985
Email: ptsbatam@ptspleom Website: wwrwptsp.com
NPWP: 02.320.337.5-215,000
MECHANICAL TEST REPORT Paget of 4
Customer + PT. Bahtera Bahari Shipyard Test ReportNo : B 9280-1006
Address, # JL Patimura, Sei Kasam, Date Tested —: 07 February 2023
Telaga Punggur - Batam
Reference Code + BV NR216 : 2022 POsOrderNo :
BS EN ISO 6892-1:2016
Date of Receipt of Test tems: 02 February 2023 PTS Marking: BBS-6
Subject (as received) aes YourRet =: =
One welded steel plate test sample, PQR No.: PQR-BBS-025, WPS No.: WPS-BBS-014 (BACKING CERAMIC),
Welder Name: M. GUSTI RANGGA, Welding Process: FCAW + SAW, Position of Welding: 1G, Material Spec: Grade A,
Thickness: |4mm.
Tensile Test ‘Test Temperature : 25°C = 2°C
Orientation: Reduced Section Transverse Weld
‘Test Method : BS EN ISO 6892-1:2016
‘Specimen Number 1 = 12 =
Measured Thickness (em) 13.26 : 1293, :
Measured width (nm) 25.00 = 25.00 :
Effective Aca (co) 331.50 = 323.28 =
[Utimate Tensile Load @N) 160.90 : 158.13, :
[timate Tensile Stress (mer) 485 : 459 E
Location of Failure Broke at Base Metal = Broke at Base Metal a
"Type of Falure Ductile Failure : Ductile Failure zi
‘Test Conducted By + Andika Febri D
Engineer in Charged + Cease Roselia
Test Witnessed By + Mr. Jamal Asib of PT. Bahtera Bahari Shipyard
Mr. Nanuk Ary. S of BV
Remarks :
Equipment + Tensile: Universal Testing Machine 1000kN
Serial No: 010967, Machine Type : WAW-1000E RUBICON
Ay ignatory
ie
‘Technical Manager
Date of Issue: 08 February 2023
Forno: Ta 2eeze20- Rey
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‘Teor eal nt bereseasae oul n et was De wn pen lie aso Spee ereone DENISON MAYES Page:
ae MATERIAL TESTING SYSTEM
Tuesday, February 7, 2023 10:20:12
Test Reference... ; B 9280-1006
Batch Reference #1 PT BAHTERA BAHARI SHIPYARD
Batch Reference #2... TENSILE-1
Specification Id........ ors
Specification Id #2..... STEEL
Description.....ssssseeeeeeeee? Factory default specification
Test Type.....sesseeeseeeeeseet? Tensile
Test Standard..........sseeseet ASTM ES
Batch Reference #3...... BBS-6
Date... 07/02/2023
Time...... . 10:19:24
Machine Operator.....sscsssss03-RARMAT MONGGARAN
Grovs-Sectional Acedsscq.e.cisi 334-5 | amd
TRIickneSS.. 16. eeeeeeeeeereneee 13.26 mm
Width. . been cece cece eee ed 25 mm
Specimen Geometry Solid Rectangular Bar
Maximum Load..... = “ 160.9 kN
Ultimate Tensile Strength.....: 485.369 w/mn? (260.899 kw)
Fracture Strength..........0-3 403.418 N/mm? (133.733 kN)
Tenperature. .. anbient
Load Device : oad
Load Serial No... ;
a a
z i
i j
0 Pein am m0 Postion 0Some DENISON MAYES Page: 1
es MATERIAL TESTING SYSTEM
Tuesday, February 7, 2023 10:22:02
Test Reference... B 9280-1006
Batch Reference #1 PT BAHTERA BAHARI SHIPYARD
Batch Reference #2. TENSILE-2
Specification Id..... urs
Specification Id #2 STEEL
Description....ssseeseee Factory default specification
Test Type. igen Tensile
Test Standard. ASTM Ee
Batch Reference #3. BBS-6
Date. ss eeceseceeceeeereeeeeneed 07/02/2023
TAM@. eee c cece e cece scene ened 10:21:06
Machine Operator. tee RAHMAT MUNGGARAN
Cross-Sectional Area.... 323.3 mm?
Thickness. . 12.93 mt
Width... : 25 mn
Specimen Geometry Solid Rectangular Bar
Maximum Load . 158.1 kN
Ultimate Tensile Strength. 489.197 N/mm? (158.133 kN)
Fracture Strength 403.918 N/mm? (130.566 kN)
Tenperature...... ambient
toad Device...... noadi
Load Serial No................2 .
a 8
z
7
3
9 Postion mm By an) Postion mm 0PT. Professional Technology Specialist
Tunas Industrial Estate, Block 4-D, Batam Centre 29462 Indonesia
Tel: (62 778) 471983, 471984 Fax: (62 778) 471985
Email: ptsbatam@ptspl.com Website: www:ptspl.com
NPWP: 02.320.337.5-215,000
MECHANICAL TEST REPORT Page 2 of 4
Customer PT, Bahtera Bahari Shipyard Test Report No : B 9280 - 1006
Address + Jl, Patimura, Sei Kasam, Date Tested: 07 February 2023
Telaga Punggur - Batam
Reference Code + BV NR2I6: 2022 PO/Order No: --
BS EN ISO $173:2010+A1:2011
Date of Receipt of Test tems: 02 February 2023 PTS Marking: BBS-6
‘Subject (as received) Your Ret 5
One welded steel plate test sample, PQR No.: PQR-BBS-025, WPS No.: WPS-BBS-014 (BACKING CERAMIC),
Welder Name: M. GUSTI RANGGA, Welding Process: FCAW + SAW, Position of Welding: 1G, Material Spec: Grade A,
Thickness: 14mm,
Bend Test : Test Temperature : 25°C + 2°C
Test Method : BS EN ISO 5173:2010+A1:2011
Test Specimen Width 14 mm Bend Angle 180 Degree
Test Specimen Thickness : 10 += mm = FormerDiameter : 40. = mm
‘Specimen No ‘Type of Bend Result
st Side Bend No open defect was observed
2 Side Bend No open defect was observed
83 Side Bend No open defect was observed
s4 Side Bend | [No open defect was observed
‘Test Conducted By + Rahmat Munggaran
Engineer in Charged + Cease Roselia
‘Test Witnessed By Mr. Jamal Asib of PT. Babtera Behari Shipyard
Mr. Nanuk Ary. S of BV
Remarks
Equipment + Bend: Universal Testing Machine
Approved Signatory
Date of Issue: 08 February 2023
‘aan alto eon tonne
‘Tre a pater nae bee earn acctance win he bran stam cl sein de Kat Aes Neil KAN)
‘Tht apr sn nb preaucn up nal naa we poole oatsPT. Professional Technology Specialist Qy,
‘Tunas Industrial Estate, Block 4-D, Batam Centre 29462 Indonesia ipeaea VK, ‘AN
Tel (62 778) 471983, 471984 Fax: (62.778) 471985
Email ptsbatam@ptspl.com Website: www ptsplecom Se Re eis Nain!
NPWP: 02.320.337.5-215.000 _—
MECHANICAL TEST REPORT Page 3 of 4
Customer + PT. Bahtera Bahari Shipyard Test Report No: B 9280 - 1006
Address + J, Patimura, Sei Kasam, Date Tested: 07 February 2023
Telaga Punggur - Batam
Reference Code + BV NR216 ; 2022 PO/OrderNo :
S EN ISO 148-1: 2016
Date of Receipt of Test tems = 02 February 2023, PTS Marking = BBS-6
‘Subject (as received) Your Ret
One welded steel plate test sample, POR No.: POR-BBS-025, WPS No.: WPS-BBS-014 (BACKING CERAMIC), Welder
Name: M. GUSTI RANGGA, Welding Process: FCAW + SAW, Position of Welding: 1G, Material Spee: Grade A, Thickness:
lamm.
Charpy Impact Test
Orientation’ : Transverse To Weld
Test Method : BS EN ISO 148-1: 2016
Specimen Binansion tam) 10x 10x55
‘Testing Temperature (°C) 420
Tne Fann [SR RTI Venaenreen | PSR REI
+ 219 4 102
i 2 180 a a 8
Weld Meta 5 18 Fusion Line 7 %
avoage | __194 ‘average | 110
W-Noich Postion | SPagnes |e Vai V-Noteh Peation | SPagimen | _fmpedt Value
1 7 1 :
He 2 78 : 2 3
Fusion Line +2mm 3 7 3 3
average 76 verage :
Tostconducted By = Doni Andie A
Engineerin Charged: Cease Rosela
Test Wiinessed By: Mr, Jamal Asib of PT, Bahtera Bahar Shipyard
Mr. Nanuk Ary. S of BV
Remarks ta
Eauipment = Charpy Impact: Avery Denison Charpy Impact Machine
Model: 670SI, Serial No.: 96134, Striker radius: 2 mm.
Approved Signatory
Manager.
Date of issue: 08 February 2023
Fem to cerurmzonevoe
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Th vp se ntoeeposend scape what wen apne fe Seas)PT. Professional Technology Specialist wy,
The Indl nate lok 4, Ean Ces 204ninen VK, AN
“el: (62 778) 471983, 471984 Fax: (62 778) 471985
Email: ptsbatam@ptspl.com Website: www ptspl.com ss Fort ean Nasional
NPWP: 02.320.337.5-215.000 5
MECHANICAL TEST REPORT Page 4 of 4
Customer + PT. Bahtera Bahari Shipyard TestReport No: B 9280-1006
Adress JI. Patimura, Sei Kasam, Date Tested: 07 February 2023
Telaga Punggur - Batam
Reference Code + BVNR2I6 : 2022 PO/OrderNo :
BS EN ISO 17639: 2013
Date of Receipt of Test tems 2 February 2023 PTS Marking: BBS-6
Subject (as received) Your Ret
(One welded steel plate test sample, PQR No.: PQR-BBS-025, WPS No.: WPS-BBS-014 (BACKING CERAMIC), Welder
Name: M. GUSTI RANGGA, Welding Process: FCAW + SAW, Position of Welding: 1G, Material Spec: Grade A, Thickness:
4mm.
Macro-Etch Examination: Test Method_: BS EN ISO 17639: 2013 Magnification: 3x
‘Specimen No| Thickness (mm) Remarks
M 4 Complete fusion and absence of defects
‘Macro-photograph of specimen marked:
PQR No.: PQR-BBS-025
Test Conducted 8y = Doni Andre A
Engineorin Charged : Cease Roselia
Test Winessed Sy: Mr. Jamal Asib of PT. Bahtera Bahari Shipyard
Mr. Nanuk Ary. $ of BV
Remarks + Etching solution for Carbon Stee! & Low Alloy Steel: [9SmL CH:OH : SmL HNO3]
@
fumes.
[efrccerreo
Nauk ary.
le Surveyor
echnical Manager
Date of Issue: 08 February 2023
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on ved Koma stn: Nana (CAN)