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  • WPS - BBS - 012 - FCAW - Backing Ceramic

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    Ari Triwibisono
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    WPS - BBS - 012_FCAW_Backing Ceramic

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    22 views19 pages

    WPS - BBS - 012 - FCAW - Backing Ceramic

    Uploaded by

    Ari Triwibisono

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
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    PT. BAHTERA BAHARI SHIPYARD I. Pettimara, Sei Kasam, Telaga Pungeur - Batam elp: +62 778 4080111 / 4080112; Fax: +62 778 4080113 WELDING PROCEDURE SPECIFICATION (WPS) 'WPS-BBS-012 ‘Supporting PQR No. ‘PQR-BBS-022 & PQR-BBS-023 Type + SEMI AUTOMATIC Date POSITION :SINGLE"V" BUTT JOINT Position of Welding : ALL POSITION HNIQUE, ‘Stringer or Weaving : WEAVING BEAD Number of Electrode SINGLE ‘Single or Multipass : MULTIPASS ‘Vertical Progression : UPHILL ‘SHIELDING Flux NA (Gas Composition €O2 (100%) Flow Rate : 118-25 L/min HEAT TREATMENT Preheat Temp. : AMBIENT TEMP +: SL-YIQSOL Interpass Temp. + 100°C ~ 150°C (Max) PWHT NA Hold Time NAL METHODE OF CLEANING Interpass Cleaning BRUSHING + GRINDING Back Side + ARC GOUGING + GRINDING Nos of Layer depend on the thickness of material 130-180 130-180, 130-180. 130-180 140-185 140-185 [POR No WPS No Welder Name Welding Process Type [Date Tested INT DESIGN [Type Back Side Treatment Root Gap (R) Root Face (1) JGroove Angle (a) [Thickness (T) |Classification [Trade Name Size of Electrode Manufacture Current - Polarity [Transfer Mode WELDING PARAMETER [POSITION Position of Welding :2G/PC [Weld Progression: HORIZONTAL, BASE MATERIAL Material Spec. : GRADE A Thickness Qualified :3 mm to 28mm Diameter Pipe) NA FILLER METAL Specificati Filter ews PT. BAHTERA BAHARI SHIPYARD ‘TECHNIQUE Stringer or Weaving Number of Electrode Single or Multipass SHIELDING Flux Gas Composition Flow Rate : HEAT TREATMENT. Preheat Temp. Interpass Temp. PWHT Hold Time METHODE OF CLEANING Interpass Cleaning Back Side 2G HORIZONTAL : MULTIPASS : AMBIENT TEMP. +: 100°C ~ 150°C (Max) NA :NA : BRUSHING + GRINDING + BACKING CERAMIC Class Dia. (men) ——e ee MAGNETIC PARTICLE EXAMINATION REPORT Susiomar TPT BATERA BATART SHIPYARDS Tab No-] Request No. | —Prosadure Re Repeat Project Wes : E premncsot | errarmesiwessi2008 Drawing No Weng Process | ~ Welding Pocion | Neral Spec. “orlcable Code rea | zo(encraiacenmac) cs ns (Cog Eauipment Day Lane “ena IMT Equipment, Ly AC YOKE 6 LI Prods Coll ‘Serial No 11456. Pole Spacing Eh ‘Voltage (220-240 Volt/6 Amp) hemes! Trade aire ET io-check B20 Black ak) Type of Parle Fumeeen [legen Comet ods oer 2 Surace Conn omer 7 Stage of rarinaton ‘ter Weting ster ryote Cerra Wald pat > Scope of Erainaton Ege Preparation Back Chip anwetang » aaaion z Type oF Desorption: {Face) ee ‘Rejected | Discontinut Sh 5 vane * 7 : Remark No Relevant indication was Found During Time of inspection Note: Sensivty Burmah Castrol \ = ‘Examiner acing 5 an | [¥ % } a . FOaevewso Bay lz cere 2 6 NanwkAry8 : Suvevor INDE Level IMT ete 27-01-2003 Date: a/v Wry pw Morylor [10% _ loa = x Rima inDOnwsA TEKNIK RADIOGRAPHIC EXAMINATION REPORT Fae cae ene a —— apa Bae ag aia matinee Rea : oe [Location Workshop | [Drawing No. is rereee: ee iistra pe oS Ba aE iene [Thickness ae [Radiation Source 1-192 lows: owor_f]_swsi rings OTST ie a1 Sim nana cmt e— Ea Z tO am SSF aim ee Rerarsoo — Ste oat Spa" aca rearsncs.03 Sgoerenins St wre falc —— ase ——rppreane Gace fseeeh ee Peo a Tacs Un 8 PE OF DSCONTRUITY a) sla cle) es Welder Name I i HABE Tg |) nent 5 i Saisie) E gle i 5 [ala APRN ANTO Fomv | Tenn [2000 [AB wa a8 | Pes erm rb im noch tn ade» + het lea east Be 800 = Sauce OF Cane reir ecnn Sheet ‘880 « Osare tm sure Se f Ces ob tm tthe SOD Examiner ac inepectar PT BBS: ‘Gwar RIASNT Level! Date: January 27,2023 PT. Professional Technology Specialist wy», Tunas Industrial Estate, Block 4-D, Batam Centre 29462 Indonesia i=, Tel: (62 778) 471983, 471984 Fax: (62 778) 471985 Email: ptsbatam@ptspl.eom Website: wrwptspl.com NPWP: 02.320.337.5-215.000 MECHANICAL TEST REPORT Page 1 of & Customer + PT, Bahtera Bahari Shipyard ‘est ReportNo = B 9280-1003 ‘Address + JI, Patimura, Sei Kasam, Date Tested = 07 February 2023, Telaga Punggur - Batam Reference Code 2 BV NR2I16: 2022 OJ Order No BS EN ISO 6892-1:2016 Date of Receipt of Test tems: 02 February 2023 PTS Marking: BBS-3 Subject (as received) : Your Ref One welded steel plate test sample, PQR No PQR-BBS.022, WPS No.: WPS-BBS-012 (FCAW BACKING CERAMIC), Welder Name: APRIY ANTO, Welding Process: FCAW SEMI AUTOMATIC, Position of Welding: 2G / PC HORIZONTAL, Material Spec: Grade A, Thickness: 4mm. Tensile Test Test Temperature : 25°C = 2°C Orientation: Reduced Section Transverse Weld Test Method : BS EN ISO 6892-1:2016 ‘Specimen Number Tt = 12 : Measured Thickness (ram) 13.71 : 13.55 : Measured with (mm) 25.04 z 25.05 : Erosive Area (i) 343.30 : 339.43, : [Utimate Tense Load (KN) 161.30 : 162.43 : [Utimate Tensie Stress (Nim) 470 3 479 "i Location of Faure Broke at Base Metal 5 Broke at Base Metal - [Type of Failure Ductile Failure : Ductile Failure : “Test Conducted By Andika Febri D Engineer In Charged Cease Roselia Test Witnessed By Mr. Jamal Asib of PT. Bahtera Bahari Shipyard Mr. Nanuk Ary. $ of BV Equipment : Tensile: Universal Testing Machine 1000kN Serial No: 010967, Machine Type : WAW-1000E RUBICON raccerTéo + Nanukky 2 Suveyor Approved Signatory r ianage Date of Issue: 08 February 2023 Terese eyo eon tas “The nits opotedran ave esr parma in aor wih to eso acsedttan ue Kom Ars: Nason KON), ‘Toren onan berpoaien any a ashe we spall Pe sy Load KN ptspl.com NPWP: 02.320.337.5-215.000 MECHANICAL TEST REPORT Page 1 of 4 Customer : PT. Bahtera Bahari Shipyard TestReportNo = B 9280-1004 Address + JI, Patimura, Sei Kasam, Date Tested — : 07 February 2023 Telaga Punggur - Batam Reference Code + BV NR216 : 2022 PO! OrderNo : BS EN ISO 6892-1:2016 Date of Receipt of Test tems: 02 February 2023 PTS Marking: BBS-4 Subject (as received) si Your Ref One welded steel plate test sample, PQR No.: PQR-BBS-023, WPS No.: WPS-BBS-012 (FCAW BACKING CERAMIC), Welder Name: IRVAN PRIMA ALDI, Welding Process: FCAW SEMI AUTOMATIC, Position of Welding 3G/ PF VERTICAL UPHILL, Material Spec: Grade A, Thickness: 14mm, Tensile Test Test Temperature © 25°C + 2°C Orientation : Reduced Section Transverse Weld Test Method : BS EN ISO 6892-1:2016 ‘Specimen Number Tt = 2 = [Measured Thickness (mm) 13.59 - 13.55) : [Measured with (om 25.01 = 25.04 : Effecive Area. am) 339.89 a 339.29) - UUtimate Tensile Load (kN) 159.70 = 161.27 : LUtimate Tensile Stress (Nimim®) 470 zi 475, [Location of Failure Broke at Base Metal = Broke at Base Metal = [Type of Faure Ductile Failure : Ductile Fe = Test Conducted By Andika Febri D Engineer In Charged Cease Roselia ‘Test Witnessed By Mr. Jamal Asib of PT. Bahtera Bahari Shipyard Mr. Nanuk Ary. S of BV Remarks = Equipment + Tensile: Universal Testing Machine 1000kN Serial No: 010967, Machine Type : WAW-1000E RUBICON Date of Issue: 08 February 2023 ‘Fees epn ferent sen pam atcortns wh aorta sere of cect unser Karte Aes Nasa KAN, ‘Pn oprt an net beropeaien sup nh ae won ppc eso Sone DENISON MAYES aoe —— MATERIAL TESTING SYSTEM Tuesday, February 7, 2023 10:11:24 Test Reference... B 9280-1004 Batch Reference #1. PT BAHTERA BAHARI SHIPYARD Batch Reference #2............: | TENSILE-1 Specification Id. : urs Specification Id #2..... STEEL Description. Factory default specification Test Type..... Tensile Test Standard... ASTM E8 Batch Reference #3. BBS-4 Dates... : 07/02/2023 ‘Time

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