Part No.

CI-3090 (Rev C)

EVair03 Air Compressor

Model OF302-1.5SDA
Technical Reference Manual

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CI-3090 (Rev C) EVair03 Air Compressor Technical Reference Manual

© 2011, GAST Manufacturing Inc.

2 We reserve the right to make changes due to technical improvements
Printed in the USA
EVair03 Air Compressor Technical Reference Manual CI-3090 (Rev C)

Recommended tools

10 mm Open-End Wrench
13 mm Open-End Wrench
15 mm Open-End Wrench (or 5/8 inch)
17 mm Open-End Wrench
18 mm Open-End Wrench (or 11/16 inch)
10 mm Hex Socket Wrench (with 8 inch extension)
22 mm Hex Socket Wrench
5 mm Allen Wrench
Regular Flat Tip Screw Driver
Loctite 680

© 2011, GAST Manufacturing Inc.

We reserve the right to make changes due to technical improvements 3
Printed in the USA
CI-3090 (Rev C) EVair03 Air Compressor Technical Reference Manual
Technical manual
IMPORTANT - read this first!
Please read the following information and operating instructions
included with this product before use. This information is for
your safety and it is important that you follow these instructions.
It will also help prevent damage to the product. Failure to
operate the unit in accordance with the instructions or using
JUN-AIR unauthorized spare parts can cause damage to the unit
and could cause serious injury.
CAUTION: To reduce risk of electric shock
• Only authorized service agents should carry out service.
Removing parts or attempting repairs can create an electric
shock. Refer all servicing to qualified service agents.
• Contact JUN-AIR for a list of approved agents.
WARNING: To reduce risk of electrocution
• Do not use this unit with electrical voltages other than stated
on the rating plate.
• Always unplug this unit immediately after use.
• Store in a dry place.
• Do not use this product or install in or near liquid or where it
can fall or be pulled into water or other liquids. In which case
protection is required.
• Do not reach for this product if it has fallen into liquid. Unplug
immediately.
• This unit is not weatherproof. Never operate outdoors in the
rain or in a wet area.
DANGER: To reduce risk of explosion or fire
• Do not pump any other gases other than atmospheric air.
• Do not pump combustible liquids or vapors with this product.
• Do not use this unit near open flames.
CAUTION: To prevent injury
• Compressed air can be dangerous; do not direct airflow at
your body.
• Always keep the compressor out of reach of children.
• Never operate this product if it has a damaged power lead
or plug, if it has been dropped or damaged, or if it has
fallen into water. Return the product to a service center for
examination and repair.
• Keep the electrical cable away from heat.
• Never restrict fans. Ensure that all openings are kept free of
restriction.
• Never insert fingers or any other objects into fans.
• This unit is thermally protected and will automatically restart
when the overload resets.
• Wear safety glasses.
• Use only in well-ventilated areas.
• Do not use any items not recommended for use with
compressed air.
• The surface of the compressor can get hot. Do not touch
compressor during operation.
Failure to observe the above safety precautions could result in
severe bodily injury, including death in extreme cases.
4 We reserve the right to make changes due to technical improvements
IMPORTANT: General directions for use
• Protect unit against rain, moisture, frost, and dust.
• OF302 is constructed and approved for a max. pressure of
8 bar/120 psi.
• Do not operate compressor at ambient temperatures
exceeding 40 °C/104 °F or falling below 0 °C/32 °F.
• Technical competence: The procedures described in this
Technical Reference Manual should be performed by trained
and authorized personnel only.
Maintenance should only be undertaken by competent
individuals who have general knowledge and experience
with devices of this nature.
No repairs should ever be undertaken or attempted by
anyone not having such qualifications.
Warranty
Provided that the operational instructions have been carried
out, your JUN-AIR compressor is guaranteed against faulty
material or workmanship for 2 years.
The guarantee does not cover damage caused by violence,
misuse, incorrect repairs, or use of non-original spare parts.
Costs of transportation of parts/equipment are not covered by
the guarantee. JUN-AIR’s Conditions for Sale and Delivery will
generally apply. JUN-AIR International A/S reserves the right to
change technical specifications/constructions.
Installation
Your JUN-AIR compressor unit is very easy to operate. Observe
the following simple instructions and you will get many years
service from your compressor unit.
• Visually inspect unit for shipping damage. Contact your
supplier immediately if you think the unit may have been
damaged.
• Remove all packing material and the transit protection prior
to operation the compressor.
• If compressor unit is to be installed in a ventilator cart, follow
manufacturer's installation instructions.
• Pump-up test. Once the unit is installed and operational.
Time how long it takes to pump up from 0 to 5 barg (0 to
72.5 psig) and record it for future reference.
• Check and record the pressure switch and relief valve
settings.
• Test the filter drain by pressing the test button when the
compressor is running. Listen for flow.
© 2011, GAST Manufacturing Inc.
Printed in the USA
EVair03 Air Compressor Technical Reference Manual
Electrical supply
WARNING!
Incorrect electrical connection may result in electric
shock. The electrical connection must be carried out
in accordance with local electrical regulations and by
qualified electrical engineers.
For electrical connection.
• The EVair03 Air compressor is designed to operate from
electrical mains supply.
• Verify that your local mains supply voltage and frequency
matches the rated device voltage and frequency on the
serial number plate of the compressor.
• Connect the power cord to the mains inlet on the rear of the
compressor cabinet.
• Connect the power cord to the wall outlet.
• Switch on the mains switch. Verify that the ON-OFF switch
on the front of the compressor unit is lit.
Operation
• If the temperature of the compressor is extremely low (for
instance after transportation or stocking), allow motor
to return to room temperature before switching on the
compressor.
• Do not use motor for compression of liquids and dangerous
gasses, such as petrol vapor and solvents.
IMPORTANT!
The compressor is only suitable for atmospheric air.
• Do not remove protection covers during operation as it may
cause electric shock or risk of other personal injury.
• Ensure that motor is correct for airflow as required.
WARNING!
If maximum pressure is exceeded, reduced lifetime
may result.
• All compressors may run at 100% continuous operation.
• Do not lubricate the oil-less motor with oil, as this will
destroy important components.
© 2011, GAST Manufacturing Inc.
We reserve the right to make changes due to technical improvements
Printed in the USA
CI-3090 (Rev C)
Preventative maintenance
IMPORTANT!
Switch off and isolate from electrical supply before
removing any parts from the pump. Empty air receiver
of air before dismantling parts of compressor unit's
pressure system.
WEEKLY
MONTHLY ANNUALLY
Open drain valve on receiver, if water in
receiver, refer to "Fault finding and repair" •
point 7.
Check motor, air tubes, hoses and equipment
•
for leaks.
Clean unit or wipe with a soft, damp cloth.
If necessary, use mild detergent on rag to
remove sticky adhesions. Dust and dirt •
prevent cooling.
Replace intake filters (P/N 5412400)1. See fig
5a. Refer to Notes 1 & 2. •
Check non-return valves per instructions.
Replace if necessary, P/N 5414502 •
Note! Empty receiver of air before dismounting.
Check filter and replace filter elements for
optimum efficiency. (P/N 4071210, 4071240)1 •
see fig 6a-d. Refer to Notes 1 & 2.
Check air inlet filter mat for cabinet and clean
with compressed air. Replace if necessary. •
(P/N 6985795)1
1 Included in the annual maintenance kit #5471001
NOTE 1: The annual maintenance kit is recommended to be
replaced every 5000 hours or annually, whichever comes first
on compressors that are used as the primary source of air.
NOTE 2: Compressors that are used as backup only require
the 5 µm pipeline filter replacement (1 x 4071210) annually. The
annual PM kit is still recommended at 5000 hours.
Compressor Maintenance/Repair
Change compressor after 8-10,000 hours, order the 10,000-
hour maintenance kit and change the parts included in the kit.
This kit will also include the filters normally replaced annually.
For compressor removal and installation, use the Motor Mount
Replacement Instructions - see Appendix A.
After installation of the compressor, perform the PM steps
outlined on page 6.
5
CI-3090 (Rev C) EVair03 Air Compressor Technical Reference Manual
Preventative maintenance
Adjustment of pressure switch (see fig 1a+1b)
The pressure switch is preset and inspected from factory.
Generally, it will not be necessary to make any adjustments.
The pressure switch determines whether the unit runs on
primary or reserve supply. The left scale (Cut in) indicates at
which pressure the unit switches from reserve to primary supply.
The pressure in the left scale (Cut in) minus the differential
pressure (Diff.) in the right scale indicates when the unit will
switch from primary to reserve supply.
To adjust the settings, remove the plastic cover. Use the screws
above the scales to adjust the pressure (Cut in)/differential
pressure (Diff.).
The values for adjusting the pressure switch are:
Cut in: 280 kpa / 40.61 psi
Diff: 30 kpa / 4.35 psi
Cut-in adjustment screw: Turn counterclockwise to increase and
clockwise to decrease the cut-in pressure.
Above this set point the primary supply will have priority.
Diff. adjustment screw: Turn counterclockwise to decrease and
clockwise to increase the differential pressure. The cut-in set
point minus the differential pressure set point indicates the lower
set point. Below the lower set point the reserve supply will have
priority.
Adjustment of relief valve (see fig 2)
The relief valve is preset and inspected from factory and
adjustment will generally not be needed.
The relief valve determines the maximum pressure on the
reserve supply system. To adjust the pressure, pull out the knob.
To increase the pressure, turn clockwise and to decrease the
pressure, turn counterclockwise. The non-rising adjusting knob
includes a locking feature, push in knob after setting, to lock and
prevent adjustment.
The value for adjusting the relief valve is 550 kpa / 79.8 psi.
Safety valve (see fig 3)
The safety valve, see fig. 3, will prevent pressure buildup. If the
pressure exceeds 1000 kpa/145 psi the valve will open.
Non-return valve (see fig. 4 + 7a + 7b)
The EVair03 Air compressor has two non-return valves, one for
the primary system and one for the reserve system. The non-
return valves are used to separate the two systems.
Caution
Before disassembling the compressor non-return valve,
empty the tank, using the drain valve. The pressure
gauge will not indicate whether there is pressure in the
tank.
6 We reserve the right to make changes due to technical improvements
Check the non-return valves annually.
Instructions for checking the non-return valves
Compressor check valve: Disconnect the AIR hose from the
pipeline source at the compressor. Turn on the compressor
power switch. Check for air coming out of the pipeline
connection at the compressor. Air coming out of this connection
is an indication of a faulty compressor check valve. Replace
the check valve (P/N 5414502). Note: Empty the receiver of air
before dismounting.
Pipeline check valve: Connect the AIR hose to the AIR pipeline
supply at the compressor. Turn the compressor power switch
to OFF. Verify no air flow at the unloader valve hose. You can do
this by placing your finger over the drain hose going to the water
bottle. Replace check valve if necessary. (Assumes the unloader
valve is open when the compressor is off).
Drain (see fig. 3)
The drain cock will empty the tank for condensate. Normally
there will not be any condensate in the tank due to the
membrane dryer. Occasionally, if the EVair03 Air compressor has
not been used for a long time or if the air from the pipeline inlet
to the compressor is not dry, there may be water in the tank.
Open while pressure in tank.
Intake filter (see fig. 5)
The intake filter prevents dust and other large particles from
getting into the compressor and also reduces the noise level.
Change filter at least once annually, unless unit is used as
a backup. In this case, refer to PM table note 1 and note 2,
required filter change at 5000 hours. To loosen the intake filter,
turn counterclockwise, using the JUN-AIR intake filter key (P/N
4490501).
5µm and 0.01µm filters (see fig. 6a + 6b + 6c + 6d)
The EVair03 Air compressor has 3 filters. Two 5µ filters and one
0.01µ filter. A 5µ filter with manual drain is used for the primary
air supply. A 5µ and 0.01µ filter, both with automatic drain,
are used for the reserve supply. For further details, refer to the
pneumatic diagram.
NOTE: Compressors that have been utilized as backup "only"
without hours of operation may only require pipeline filter
replacement (1 x 4071210). Inspection still required.
The filters look the same on the outside, however, when
changing the filter elements, it is very important to mount the
bowls in the right place. The small number labels on the upper
part of the filter and on the filter bowl indicate where the bowls
are to be mounted. The numbers of the labels have to match
each other.
© 2011, GAST Manufacturing Inc.
Printed in the USA
EVair03 Air Compressor Technical Reference Manual CI-3090 (Rev C)
Fault finding and repair

1. Compressor does not start:
a. No power from mains. Check circuit breaker and plug.
b. Breakage or loose joints in electrical connections.
c. Defective capacitor.
d. The thermal protection has switched off the pump due
to overheating. When cooled the pump will automatically
switch on at a suitable operation temperature. Go
through the points in point 5 below.
e. The compressor has seized. Replace motor.
2. Compressor does not start, makes a buzzing sound
followed by a clicking noise (cannot start against high
pressure):
a. The compressor has not been unloaded and there is back
pressure on the piston. Make sure that the compressor is
unloaded each time it stops. Check unloader valve and
replace, if necessary. See fig. 8.
b. Leaky non-return valve. Remove the flexible pressure
pipe from motor and check for leaking air from the tank.
If so, clean or replace O-ring or non-return valve.
3. Compressor works, but pressure does not increase:
a. Intake filter clogged. Replace.
b. Leaks in fittings, tubes or pneumatic equipment. Check
with soapy water.
c. Defective valve plate. Replace motor.
d. Failure in non-return valve which is creating a flow
restriction. Replace non-return valve.
e. Check relief valve settings, turn clockwise to increase
pressure.
f. Unloader valve does not close. Clean or replace unloader
valve.
g. Higher leakage in dryer than normally. Disconnect the
tubes to and from the dryer. Assemble the disconnected
tubes and check if the pressure increases. If the pressure
increases replace the dryer.
6. Compressor does not switch on when primary pressure
is too low or does not switch off when primary pressure
is too high:
a. Check pressure switch for correct adjustment as
described in "Adjustment of pressure switch".
b. If this does not work, the pressure switch is defective and
must be replaced.
7. Water in tank (see drain valve fig. 3):
a. Primary air inlet does not provide dry air. Check the 5µm
filter on the primary supply pipeline to the tank. Press
the manual drain valve at the bottom of the filter bowl. If
water comes out of this valve, primary air inlet does not
provide dry air.
The 5µ filter is mounted behind the 5µ and 0.01µ filters,
see fig. 6a.
b. The 5µ and 0.01µ filters used for the reserve supply may
be clogged or there may be dirt in the bowls. Replace
filter elements and clean bowls.
c. Press the test button on the automatic drain for the filter
bowls to make sure that it is working properly. Clean
drain valve and pipes or replace auto drain assembly.
Timer for automatic drain is to be set to 2 minutes.
d. Defective dryer. Replace dryer.
e. Plastic lines are re-usable
Set at 2.0

4. Loud noise from compressor:

a. Dirt or failure in non-return valve. Clean or replace.

5. Motor gets very hot:

a. Leaks. See point 3b.
b. Clogged filter. See point 3a.
c. Too high ambient temperature.
d. Clogged intake filter mat on cabinet. Replace. Auto Drain
e. Cooling fans not operating. Bi-metal switch controls
these fans at ON ~ 40 °C (closed), OFF ~ 30 °C (open).
See appendix B attached
Non-return valve instructions.

© 2011, GAST Manufacturing Inc.

We reserve the right to make changes due to technical improvements 7
Printed in the USA
CI-3090 (Rev C) EVair03 Air Compressor Technical Reference Manual

Pictures/figures

Fig. 1a - Pressure switch Fig. 1b - Pressure switch Fig. 2 - Relief valve

Fig. 3 - Safety valve and drain Fig. 4 - Non-return valves

Primary supply

Reserve supply

Fig. - 5 Intake filter and key Fig. 6a - 5μ and 0.01μ filters for reserve
supply.
The 5μm filter for primary supply, is mounted
behind these filters.

© 2011, GAST Manufacturing Inc.

8 We reserve the right to make changes due to technical improvements
Printed in the USA
EVair03 Air Compressor Technical Reference Manual CI-3090 (Rev C)

Pictures/figures

Fig. 6b - 5μ filter Fig. 6c - 5μ filter with Fig. 6d - 0.01μ filter

with manual drain for automatic drain for with automatic drain
primary supply reserve supply for reserve supply

Fig. 7a - Non-return valve Fig. 7b - Non-return valve Fig. 8 - Unloader valve and dryer
(compressor) 5414500 (pipeline) 5414502 connection.
Solenoid Nut torque 2.5 Newton Meter.
(22.1 pound Inch or 354.0 oz inch)

© 2011, GAST Manufacturing Inc.

We reserve the right to make changes due to technical improvements 9
Printed in the USA
 10
Pneumatic diagram Primary supply

EVair03 Air Compressor Pipeline Filter 5µ

Continuous operating pump inlet
Pneumatic drawing

February 9, 2004
R1.20
CI-3090 (Rev C)

Safety valve
See spec.
All pipes 6mm
Pressure switch Non-return
See spec. valve

Pipeline output
Reserve supply 1.5 l tank
w/manual
Heat Filter Membrane Non-return drain
Pump Filter 5µ
exchanger 0.01µ dryer DA valve

Filter drain TEC11

Open 0.3 sec/2min Relief valve
M See spec.
Unloader valve

Muffler
Intake filter

1l water
drain bottle

Printed in the USA

We reserve the right to make changes due to technical improvements
© 2011, GAST Manufacturing Inc.
EVair03 Air Compressor Technical Reference Manual
 Electrical diagram
Drain valve TEC11 Unloader valve

Printed in the USA

EVair03 Air Compressor
Continuous operating pump
Capacitor
November 13, 2003
Electrical drawing

R1.18

© 2011, GAST Manufacturing Inc.

Hour meter
Compressor

M
Thermal
switch
Pressure switch cutout Temperature
180 °C for 230 V switch for fans
170 °C for 120 V
Fan Fan

We reserve the right to make changes due to technical improvements

M M
EVair03 Air Compressor Technical Reference Manual

Circuit breaker
230V: 5A
120V: 9A

Technical Reference Manual for EVair03 Air Compressor

AWG16

AWG16

L
AC outlet for auxiliary equipment
AC inlet IEC 320 10A socket
IEC 320 15A plug
N
CI-3090 (Rev C)

11
CI-3090 (Rev C) EVair03 Air Compressor Technical Reference Manual

Drawings

120 volt wiring diagram

230 volt wiring diagram

© 2011, GAST Manufacturing Inc.

12 We reserve the right to make changes due to technical improvements
Printed in the USA
EVair03 Air Compressor Technical Reference Manual CI-3090 (Rev C)

Drawings

#7181001

#4785602 230 V
#4785652 120 V

#4147000

#5095001

#4779900

#4141840

#4799502 230 V
#4799602 120 V

© 2011, GAST Manufacturing Inc.

We reserve the right to make changes due to technical improvements 13
Printed in the USA
CI-3090 (Rev C) EVair03 Air Compressor Technical Reference Manual

Drawings
#6984512

#5370055

#2882110 230V
#2882210 120V #5412400

#7024002
#6452028

#6984492 #6985062

#6984569 230V
#6984570 120V

#4783955 230V
#4783956 120V

#5150025

#6253701 #4781555

#7568055
#6984508
#4752000 230V
#4752200 120V
#6985795
#5237007 230V #4141701
#5240609 120V
#5414500
#5414502
7167101 & 6243715
#7070500
#7565000
#5417700
#7160500
#5425500

#3001599
© 2011, GAST Manufacturing Inc.
14 We reserve the right to make changes due to technical improvements
Printed in the USA
EVair03 Air Compressor Technical Reference Manual CI-3090 (Rev C)
In the following parts list, assemblies are printed in capital
letters. Parts that are included with an assembly are listed and
indented directly beneath it. When an assembly is ordered, the
assembly and all parts indented beneath it are included in the
shipment.

ITEM DESCRIPTION PART NO. QTY

1 BONNET ASSY (current models). . . . . . . . . . . . . . . . . . . . . . . . . . 2950-11 1
2 Knob, adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2951-72 1
3 Bonnet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2950-86 1
4 SCREW ASSY, adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2954-55 1
5 Nut, pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2953-05 1
5A Bonnet (early models). . . . . . . . . . . . . . . . . . . . . . . . . . . Replaced by item 1 1
6 Spring, regulating, 0,1 to 0,7 bar (1 to 10 pslg) . . . . . . . . . . . . . . . 2069-02 1
Spring, regulating, 0,3 to 3,5 bar (5 to 50 pslg) . . . . . . . . . . . . . . . . 613-03 1
Spring, regulating, 0,3 to 7 bar (5 to 100 pslg). . . . . . . . . . . . . . . . 2860-04 1
7 Spring rest (service kit item). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600-89 1
8 Slip ring (service kit item). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 615-01 1
9 Diaphragn (service kit item) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3440-03 1
10 VALVE SEAT ASSY (current models)(service kit item)*. . . . . . . . . . 3439-14 1
11 O-ring (current models) (service kit items)*. . . . . . . . . . . . . . . . . . 1741-01 1
15 Body (current models) . . . . . . . . . . . . . . . . . . . . . . . Not normally replaced 1
16 Plug, pipe, 1/8 PTF (service kit item) . . . . . . . . . . . . . . . . . . . . . . . 2838-08 2
Plug, pipe, ISO Rc, 1/8 (service kit item) . . . . . . . . . . . . . . . . . . . . 2838-99 2

SERVICE KITS & ACCESSORIES PART NO.

Service kit (items circled on exploded view). . . . . . . . . . . . . . . . . . . . . . . . 3407-32 (4071220)
Valbe seat kit (items 10, 11, 12, 13)*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3439-11
Kit, pipe, plug, 1/8 PTF - Item 24 - contains two . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3723-01
Kit, pipe, plug, ISO R1/8 - Item 24 - contains two . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3723-08
Wall mounting bracket. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5095-17
Wall mounting bracket & plastic panel nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-025-003
Plastic panel nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2982-89
Metal panel nut. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2962-04
Tamper resistant locking screw and adjusting knob (current models) . . . . . . . . . . 18-001-094
Tamper resistant locking screw (current models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6097-08
Tamper resistant seal wire (early models). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2117-01

© 2011, GAST Manufacturing Inc.

We reserve the right to make changes due to technical improvements 15
Printed in the USA
CI-3090 (Rev C) EVair03 Air Compressor Technical Reference Manual

Spare parts

2882110 Motor compressor OF302 230 V/50 Hz Datex 6984492 Front plate complete f/OF302-1.5SDA
2882210 Motor compressor OF302 120 V/60 Hz Datex 6984508 Cabinet plate f/OF302-1.5SDA 120 V complete
Receiver 1.5 l with inspection plug and internally coated, 6984512 Top f/OF302-1.5SDA complete
3001599
silver CE
6984569 Back f/OF302-1.5SDA 230 V complete
4071000 Filter 5 um w/manual drain
6984570 Back f/OF302-1.5SDA 120 V complete
4071001 Filter 5 um (without manual drain)
6985062 ASL Snap lock (complete set) old version
4071056 Filter 0.01 um (without manual drain)
6985795 Filter mat f/air intake f/OF302-1.5SDA
4071220 Spare parts kit relief valve 3407-80
7020000 Double nipple 1/8”
4071293 O-ring filter bowl seal
7024000 Double nipple 1/4” L= 26 mm
4082300 Membrane dryer (DA)
7025000 Double nipple 1/4”x 1/8”
4141700 Rapid fitting 1/4” external x Ø6
7025310 Bushing f/autodrain f/metal cabinet 1/8”
4141701 Rapid fitting elbow 1/4” external cyl. x Ø6
7070500 Connection piece f/non-return valve model 12
4141820 Rapid fitting elbow 1/8”internal x Ø6
7071500 T-piece 1/4” (3 x internal)
4142300 Rapid fitting 1/8”xØ4
7074500 Coupling 1/4”
4146800 Rapid fitting Ø6 mm x 1/4” elbow
7181001 Elbow 1/4” ext./ext. with plastic gasket
4147000 Rapid fitting straight 1/8” ext. x Ø6 mm
7568055 Bushing f/OF302-1.5SDA
4147555 Rapid fitting T-piece Ø06 x 1/4”
5471001 Filter kit f/OF302-1.5SDA
4147556 Rapid fitting T-piece Ø 06 x 1/4” (1/4” side thread)
2x4071210 Spare parts kit f/5 um filter regulator 3652-19
4383205 Bracket f/membrane dryer Ø18 mm
4071240 Spare parts kit f/0.01 um filter 4141-12
4752000 Hour counter 230 V
2x5412400 Intake filter f/OF301 and OF302 motors
4752200 Hour counter 120 V
6985795 Filter mat f/air intake f/OF302-1.5SDA
4779900 Bimetal switch
5471002 10,000-hour kit 230 V/50 Hz
4781555 Plug type 0712 f/cabinet (f/2 mm plate)
4772610 Motor compressor OF302 230/50 Hz Datex
4783955 Switch 230 V (A32-4-F-050-CO-AZMO3)
4785602 Solenoid valve f/unloader 230 V w/plug
4783956 Switch 120 V (A34-4-F-090-CO-AZMO3)
4799502 Auto drain 220-240V series 590
4785602 Solenoid valve f/unloader 230 V w/plug
5414500 Non return valve
4785652 Solenoid valve f/unloader 120 V w/plug
5414502 Non return valve f/Datex complete
4799502 Auto drain 220-240V series 590
5471003 10,000-hour kit 120 V/60 Hz
4799602 Auto drain 120 V series 590
4772608 Motor compressor OF302 120/60 Hz Datex
5095001 Pressure switch - customized
4785652 Solenoid valve f/unloader 120 V w/plug
5150025 Gauge Ø40 built-in
4799602 Auto drain 120 V series 590
5237007 Capacitor, run complete 20 uF/230 V AC f/OF300 (40 cm)
5414500 Non return valve
5240609 Capacitor, run complete 60uF OF300/OF1200 (45 cm)
5414502 Non return valve f/Datex complete
5412400 Intake filter f/OF301 and OF302 motors
5417700 Drain cock 1/4 inch
5414500 Non return valve
7565000 Bushing 1/4 ext. and 1/8 int.
5414502 Non return valve f/Datex complete
5370055 Service handle
5416555 Relief valve V07-254-NNLG
6253701 Rubber base
5425500 Safety valve TÜV 10 bar
6985562 Mounting plate f/ OF302-1.55DA
5447035 Radiator complete
7171855 Distance piece f/ motor vertical
5450155 Fan 120 V 4606Z
4141840 Rapid fitting elbow 1/8 int x 04
5451055 Fan 230 V 4656Z
7070500 Conn. piece f/ non-return valve
6295500 Grommet 170211
7167101 Plug 1/8 inch w/o o-ring
6452028 Teflon hose 1/4” 28 cm with elbow
6243715 O-ring 07 x 1.5 Viton
6976000 Silencer 1/8”
7160500 Cross connections 1/4 inch w/ thru 1/4 inch

© 2011, GAST Manufacturing Inc.

16 We reserve the right to make changes due to technical improvements
Printed in the USA
EVair03 Air Compressor Technical Reference Manual CI-3090 (Rev C)

Spare parts

6264255 Tubing kit

Ø6
69 cm Receiver - Back plate 41/94 PSI
38 cm Non return valve Primary system - Vacuum switch
30 cm Non return valve Reserve system - Dryer output
33 cm Connection piece - Drain outlet back plate
50 cm Connection piece - Solenoid valve output
18 cm 5µ filter output primary - Vacuum switch
25 cm 5µ filter input primary - T-piece on back plate gauge
17 cm 5µ filter input reserve - Cooler output
38 cm 0.01µ filter output reserve - Relief valve input
30 cm Relief valve input - Solenoid valve input
20 cm Relief valve output - Silencer
42 cm Dryer output - Reserve Gauge back plate
18 cm T-piece back plate - Primary Gauge back plate
Ø4
14 cm 5µ filter drain reserve - Connection piece Auto drain input
14 cm 0.01µ filter drain reserve - Connection piece Auto drain input

© 2011, GAST Manufacturing Inc.

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Printed in the USA
CI-3090 (Rev C) EVair03 Air Compressor Technical Reference Manual

Appendix A - Motor mount replacement procedures

Repair Procedure

Place compressor unit OF302-1.5 (1609000 or 1609002)

on bench.
Recommended tools for task:
• Ratchet with eight inch extension
• 5 mm allen wrench
• Flat-tip screwdriver
• 5/8 inch open-end wrench
• 11/16 inch offset open-end wrench
• (Optional 18 mm offset open-end wrench)
• Loctite 680
• 10 mm socket and universal

1.) Remove back and front cabinet panels.

Remove back panel by releasing the four quarter-turn fasteners; release the four quarter-turn fasteners on the front panel
and swing panel open. (Take caution as to not cut/damage wires or air lines that are connected).

© 2011, GAST Manufacturing Inc.

18 We reserve the right to make changes due to technical improvements
Printed in the USA
EVair03 Air Compressor Technical Reference Manual CI-3090 (Rev C)

Appendix A - Motor mount replacement procedures

2.) Remove cabinet cover.

3.) Disconnect compressor air line.

Loosen fitting with 5/8 inch open-end wrench and

disconnect line.

4.) Remove compressor mount bolts.

Loo

Ensure that the 11/16 iinch open-end wrench (optional 18 mm)

is engaged with the hex part of the mount and use ratchet to
loosen bolt.

© 2011, GAST Manufacturing Inc.

We reserve the right to make changes due to technical improvements 19
Printed in the USA
CI-3090 (Rev C) EVair03 Air Compressor Technical Reference Manual

Appendix A - Motor mount replacement procedures

5.) Remove mounts.

Hint: Loosen and remove lower mount screws on the front side of the unit, while compressor is still resting on mounts. (Reminder:
Ensure that the 11/16 inch (or 18 mm) wrench is engaged with the hex part of the mount). Lay compressor on its top supported by a
cushion/block, so that the wires and/or lines are not pulled, pinched, nor cut.

Proceed with the removal of the mounts via the 11/16 inch (or 18 mm) open-end wrench and 5 mm allen wrench. (Ensuring that the
wrench is engaged with the hex part of the mount).

6.) The installation of these mounts is accomplished by carrying out these procedures in reverse order.

Loctite may be applied to the threads of the bolts prior to assembly to ensure that they do not vibrate loose during normal use. Ensure
that the open-end wrench is engaged with the hex of the mount when being used for the tightening of these bolts.

© 2011, GAST Manufacturing Inc.

20 We reserve the right to make changes due to technical improvements
Printed in the USA
EVair03 Air Compressor Technical Reference Manual CI-3090 (Rev C)

Appendix B - Non-return valve Instructions

Non-Return Check Valve Replacement

Parts List

Item Description Part Number Quantity

1 Non-return valve (compressor outlet) 5414500 1
2 Non-return valve (pipeline outlet) 5414502 1

Tools required
• Loctite 242
• 10 mm, 13 mm, 17 mm open-end wrench
• 22 mm hex socket wrench
• Small flat-blade screwdriver

Procedure

Prior to removing the unit from the ventilator, a leak rate on the compressor should be established as a reference. Do this by ensuring
the ventilator is off and disconnect the pipeline supply. Turn on the compressor and allow it to build up to maximum pressure. Make
a note of this pressure, and then turn off the compressor. Wait one minute and then record the current pressure. The difference in
these valves will be the leak rate of this assembly. After re-assembly, perform this test again to ensure the leak rate is no larger than
the original. Due to the numerous differences in system configuration, a specification for an unacceptable leak is not possible. The
purpose of this test is to ensure a leak rate hasn't increased during the repair process.

Gaining access to the non-return valves

1. Remove compressor from cart following appropriate service instruction provided with that specific product.
2. Ensure hoses and power cords are disconnected and removed.
3. Remove the rear cover, unlatch all four fasteners on the front cover. Note: There is no need to disconnect any tubing or wires
from the front panel.
4. Pull the front cover forward enough to free the top shroud, and then lift the top shroud off.

© 2011, GAST Manufacturing Inc.

We reserve the right to make changes due to technical improvements 21
Printed in the USA Technical Reference Manual for EVair03 Air Compressor
CI-3090 (Rev C) EVair03 Air Compressor Technical Reference Manual
Appendix B - Non-return valve instructions
5. Loosen (do not remove) all four screws securing the lower
section (10 mm). NOTE: Rotate the front panel to the right
to access the front screws as pictured.
6. Remove the 13 mm nut that secures the motor capacitor
to the lower assembly.
7. Carefully lower the assembly onto its back as pictured.
8. Pull the lower section away from the top as pictured.
NOTE: You do not have to disconnect any tubing.
22
Replacing the non-return valve
1. Support the connector piece using a 17 mm open-end
wrench as pictured.
2. Remove the tube fitting (13 mm open-end wrench).
3. Remove the top section of the non-return valve using a
22 mm socket.
.
4. Remove the internal components of the check valve.
5. Remove the bottom section of the non-return valve using
a 22 mm socket.
6. Apply a small amount of Loctite 242 to the thread of the
new non-return valve. Install it into the connector piece.
7. Clean the old Loctite from the threads of the tubing
adapter.
8. Apply a small amount of Loctite 242 to the thread on the
top of the non-return valve. Reinstall the tubing fitting
removed in step 2.
9. Re-assemble the compressor in reverse order.
10. Ensure all tubing and wiring is properly connected and
routed.
11. Perform the leak check to ensure no additional leakage is
noted.
© 2011, GAST Manufacturing Inc.
We reserve the right to make changes due to technical improvements
Printed in the USA
EVair03 Air Compressor Technical Reference Manual CI-3090 (Rev C)

Contact information

A Unit of IDEX Corporation

2300 Highway M-139
Benton Harbor, Michigan
USA
www.jun-air.com
www.gastmfg.com
Phone: +269-926-6171
Telefax: +269-927-5725
E-mail: technical.gast@idexcorp.com

© 2011, GAST Manufacturing Inc.

We reserve the right to make changes due to technical improvements 23
Printed in the USA