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The gate thickness of an aluminum die casting mold is an important factor that affects the
filling of the mold cavity. The study is especially focused on clarifying the relation between
the gate size and casting property. Die casting when the gate thickness is changed from 1
to 4 mm, shows that cavity is filled completely with the melt at 4mm.

The gate thickness can be calculated using the following formula :

Gate thickness = 0.5 * (Diameter of sprue + Diameter of runner) * (1 + √2)

Where:

Diameter of sprue: The diameter of the sprue is usually taken as 1.5 times the
diameter of the runner.
Diameter of runner: The diameter of the runner is usually taken as 0.5 times the
maximum thickness of the casting.

I hope this helps! Let me know if you have any other questions.

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