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APX™ TWO-WAY RADIOS

APX 7500
MULTI-BAND
CONSOLETTE
DETAILED SERVICE
MANUAL
Foreword
The information contained in this manual relates to all APX™ 7500 Multi-Band Consolettes, unless otherwise specified.
This manual provides sufficient information to instruct a user on how to use the product and to enable service shop
personnel to troubleshoot and repair an APX 7500 Consolette to the component level.

RF ENERGY EXPOSURE AND PRODUCT SAFETY GUIDE FOR TWO-WAY


RADIOS

Before using this product, read the operating instructions


! for safe usage contained in the Product Safety and RF
Caution Exposure booklet enclosed with your radio.

ATTENTION!
This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements.
Before using this product, read the guide enclosed with your radio which contains important operating
instructions for safe usage and RF energy awareness and control for compliance and applicable
standards and regulations.
Before operating an APX 7500 Consolette, please read the “Consolette Installation Guidelines,” on page xv in the front of
this manual.

Declaration of Conformity
This declaration is applicable to your radio only if your radio is labeled with the FCC logo shown below.
Per FCC CFR 47 Part 2 Section 2.1077(a)

Responsible Party
Name: Motorola Solutions, Inc.

Address: Motorola Solutions, Inc. 1301 E. Algonquin Rd.Schaumburg, IL60196-1078, U.S.A.


Phone Number: 1-800-927-2744

Hereby declares that the product:


Model Name: APX 7500 Consolette
conforms to the following regulations:
FCC Part 15, subpart B, section 15.107(a), 15.107(d) and section 15.109(a)

Class B Digital Device


As a personal computer peripheral, this device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause undesired
operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instructions, may cause harmful interference
to radio communications. However, there is no guarantee that interference will not occur in a particular
installation.
If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the interference
by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.

Manual Revisions
Changes which occur after this manual is printed are described in PMRs (Publication Manual Revisions). These PMRs
provide complete replacement pages for all added, changed, and deleted items. To obtain PMRs, go to
https://businessonline.motorolasolutions.com.

Computer Software Copyrights


The Motorola products described in this manual may include copyrighted Motorola computer programs stored in
semiconductor memories or other media. Laws in the United States and other countries preserve for Motorola certain
exclusive rights for copyrighted computer programs, including, but not limited to, the exclusive right to copy or reproduce in
any form the copyrighted computer program. Accordingly, any copyrighted Motorola computer programs contained in the
Motorola products described in this manual may not be copied, reproduced, modified, reverse-engineered, or distributed in
any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola products shall not
be deemed to grant either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or
patent applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in the
sale of a product.

Document Copyrights
No duplication or distribution of this document or any portion thereof shall take place without the express written permission
of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any form or by any means, electronic
or mechanical, for any purpose without the express written permission of Motorola.

Disclaimer
The information in this document is carefully examined, and is believed to be entirely reliable. However, no responsibility is
assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any products herein to improve
reliability, function, or design. Motorola does not assume any liability arising out of the applications or use of any product or
circuit described herein; nor does it cover any license under its patent rights nor the rights of others.

Trademarks
MOTOROLA, MOTO, MOTOROLA SOLUTIONS and the Stylized M logo are trademarks or registered trademarks of
Motorola Trademark Holdings, LLC and are used under license. All other trademarks are the property of their respective
owners.
© 2014 Motorola Solutions, Inc.
All rights reserved.
Notes
Table of Contents

Foreword.........................................................................................................ii
RF ENERGY EXPOSURE AND PRODUCT SAFETY GUIDE FOR TWO-WAY RADIOS ......................... ii
Declaration of Conformity............................................................................................................................ ii
Manual Revisions....................................................................................................................................... iii
Computer Software Copyrights .................................................................................................................. iii
Document Copyrights................................................................................................................................. iii
Disclaimer .................................................................................................................................................. iii
Trademarks ................................................................................................................................................ iii

List of Figures ...............................................................................................xi


List of Tables...............................................................................................xiii

Related Publications...................................................................................xiii

Consolette Installation Guidelines .............................................................xv


RF Operational Characteristics ................................................................................................................. xv
RF ENERGY EXPOSURE AND PRODUCT SAFETY GUIDE FOR TWO-WAY RADIOS ....................... xv
Operational Cautions ................................................................................................................................ xv
Lightning and Surge Suppression ............................................................................................................. xv
General............................................................................................................................................ xv
Recommendations ......................................................................................................................... xvi
General Electrostatic Discharge Recommendations................................................................................ xvi
APX™ 7500 Multi-Band Consolettes ........................................................................................................ xx
Transmitter Specification................................................................................................................. xx
Receiver Specification..................................................................................................................... xx
Power and Battery Specification .................................................................................................... xxi
Regulatory Certifications ................................................................................................................ xxi
Environmental Specification ........................................................................................................... xxi
FCC Certification ID .......................................................................................................................xxii
General...........................................................................................................................................xxii
Others.............................................................................................................................................xxii

Chapter 1 Introduction and Ordering ..................................................1-1


1.1 Notations Used in This Manual ......................................................................................................1-1
1.2 Welcome to APXTM 7500 Multi-Band Consolette..........................................................................1-2
1.3 Options ...........................................................................................................................................1-3
1.4 Auxiliary Equipment........................................................................................................................1-4
1.4.1 Accessories .......................................................................................................................1-4
1.4.2 Replacement Parts............................................................................................................1-4
1.4.3 Recommended Cabling .....................................................................................................1-5
1.5 Feature Comparison.......................................................................................................................1-6
1.5.1 Front Panel Functionality...................................................................................................1-6
1.5.2 Rear Panel Functionality ...................................................................................................1-7

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1.5.3 General..............................................................................................................................1-8

Chapter 2 Theory of Operation ............................................................2-1


2.1 System Overview ...........................................................................................................................2-1
2.2 Power Distribution ..........................................................................................................................2-1
2.2.1 5 Volt Regulator.................................................................................................................2-2
2.2.2 3.3 Volt Unswitched Regulator ..........................................................................................2-2
2.2.3 Wireline Voltage Regulator................................................................................................2-2
2.2.4 TPS65010 Power Management IC....................................................................................2-2
2.2.5 2.85 Volt Regulator............................................................................................................2-2
2.2.6 1.5 Volt Regulator..............................................................................................................2-2
2.2.7 Headset Microphones 4.8 Volt Regulator..........................................................................2-3
2.2.8 Headset Volume Control (RX Audio Attenuator) Voltages ................................................2-3
2.3 System Communications Overview................................................................................................2-3
2.3.1 CAN Interface Communications ........................................................................................2-3
2.3.2 CAN Bus and Auto-Termination ........................................................................................2-4
2.3.3 Nautilus FPGA...................................................................................................................2-4
2.3.4 Microcontroller and Memory..............................................................................................2-4
2.3.5 Clocks and Oscillators.......................................................................................................2-5
2.3.6 User Interface....................................................................................................................2-5
2.3.7 CODEC SSI Bus ...............................................................................................................2-5
2.3.8 SPI Bus .............................................................................................................................2-6
2.3.9 Main SSI Bus.....................................................................................................................2-6
2.3.10 Nautilus FPGA Control signals..........................................................................................2-6
2.3.11 USB Connectivity ..............................................................................................................2-6
2.3.12 USB Device port................................................................................................................2-6
2.3.13 USB Host port ...................................................................................................................2-7
2.3.14 Ethernet Connectivity ........................................................................................................2-8
2.3.15 Receive Audio Paths .........................................................................................................2-8
2.3.15.1 Headset Receive Audio............................................................................................2-8
2.3.15.2 Recorder and External PA Receive Audio ...............................................................2-9
2.3.15.3 APCO, Crosspatch, and Audio Jack Receive Audio ..............................................2-10
2.3.15.4 Wireline Receive Audio ..........................................................................................2-10
2.3.15.5 External Speaker Receive Audio............................................................................2-11
2.3.15.6 Front Panel Speaker Receive Audio ......................................................................2-11
2.3.16 Transmit Audio Path........................................................................................................2-11
2.3.16.1 Headset Transmit Audio.........................................................................................2-12
2.3.16.2 APCO and Crosspatch Transmit Audio..................................................................2-13
2.3.16.3 Wireline Transmit Audio .........................................................................................2-13
2.3.16.4 Transmit Audio Routing to Remote ........................................................................2-14
2.3.16.5 Transmit Indication .................................................................................................2-14

Chapter 3 Installation............................................................................3-1
3.1 Planning the Installation .................................................................................................................3-1
3.2 Ventilation.......................................................................................................................................3-1
3.3 Station Mounting Procedures .........................................................................................................3-1
3.3.1 Rackmount Installation ......................................................................................................3-1
3.3.2 Desktop Installation ...........................................................................................................3-2
3.3.3 Wall Mounting....................................................................................................................3-2
3.4 Antenna Connections .....................................................................................................................3-2

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3.5 Power and Ground Connection ......................................................................................................3-4


3.5.1 General..............................................................................................................................3-4
3.5.2 AC Power Input .................................................................................................................3-4
3.5.3 DC Input Power (Optional) ................................................................................................3-5
3.6 Power On/Off..................................................................................................................................3-5
3.6.1 Power On/Off using an AC source ....................................................................................3-5
3.6.2 Power On/Off using a DC source ......................................................................................3-6
3.6.3 Power On/Off using the O5 Control Head .........................................................................3-6
3.6.4 Power Supply Battery Revert Operations..........................................................................3-6
3.7 Programming the Consolette..........................................................................................................3-7
3.7.1 APX 7500 CPS Programming ...........................................................................................3-7
3.7.1.1 Radio CPS settings specific to Consolette ...............................................................3-7
3.7.1.2 Recommended CPS settings when APX Consolette used with the MCD 5000.....3-12
3.7.1.3 FLASHport Updating the Consolette ......................................................................3-14
3.7.2 Controller Card Configuration using a Web Browser ......................................................3-14
3.7.2.1 Establishing a connection to the Consolette: Overview .........................................3-14
3.7.2.2 Establishing a connection to the Consolette: Detailed ...........................................3-15
3.7.2.3 Reading the controller card setting from the browser.............................................3-17
3.7.2.4 Setting a new username and password .................................................................3-18
3.7.2.5 Assigning a new IP Address:..................................................................................3-19
3.7.2.6 Editing fields and applying the changes to the Consolette:....................................3-19
3.7.2.7 File maintenance on the PC ...................................................................................3-19
3.7.2.8 Forgot your IP Address or Password? ...................................................................3-20
3.7.2.9 Changing Serial Number On A Replacement Board ..............................................3-20
3.7.3 Consolette Setup .............................................................................................................3-22
3.7.3.1 Remote Control via TRC Setup..............................................................................3-25
3.7.3.2 Remote Control via MCD 5000 Deskset Setup ......................................................3-26
3.7.3.3 Remote Control via ACIM Setup ............................................................................3-26
3.7.3.4 Remote Control via E&M Setup .............................................................................3-27
3.7.3.5 Rear Panel Setup ...................................................................................................3-28
3.7.3.6 Front Panel Setup ..................................................................................................3-32

Chapter 4 Feature Operation ................................................................4-1


4.1 O5 Control Head (L999_ required).................................................................................................4-1
4.2 Keypad Operation (L999_ required)...............................................................................................4-1
4.3 Front panel Microphone (L999_ required)......................................................................................4-1
4.3.1 Monitor ..............................................................................................................................4-1
4.3.2 Transmit ............................................................................................................................4-1
4.3.3 Auxiliary GCAI Connector .................................................................................................4-1
4.4 Front Panel Speaker (L999_ required)...........................................................................................4-2
4.5 Auxiliary Display Operation ............................................................................................................4-2
4.6 Softmenu Buttons on the Auxiliary Display ....................................................................................4-2
4.7 Clock Operation..............................................................................................................................4-2
4.8 VU Meter Operation .......................................................................................................................4-3
4.9 Icons...............................................................................................................................................4-3
4.10 Speaker Mute Operation (L999_ required).....................................................................................4-4
4.11 Front Panel Programming Buttons .................................................................................................4-5
4.12 Emergency Alarm Decode .............................................................................................................4-5
4.13 Wireline Interface ...........................................................................................................................4-5
4.13.1 E&M with Wireline .............................................................................................................4-6
4.13.2 Tone Remote Control Operation .......................................................................................4-7
4.13.2.1 Feature Description ..................................................................................................4-7

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4.13.2.2 TRC Command Decoding ........................................................................................4-7


4.13.2.3 TRC Command Handling .......................................................................................4-10
4.13.2.4 TRC Audio Processing ...........................................................................................4-11
4.13.3 ACIM Interface ................................................................................................................4-12
4.13.3.1 ACIM Outbound Command Handling.....................................................................4-13
4.13.3.2 ACIM Inbound Command Handling........................................................................4-15
4.13.3.3 Extended Dispatch Operation ................................................................................4-17
4.13.4 Transmit Priority ..............................................................................................................4-18
4.13.5 Control Point Monitor.......................................................................................................4-19
4.14 MCD 5000 Interface .....................................................................................................................4-19
4.14.1 Network Specifications ....................................................................................................4-20
4.14.2 Operations.......................................................................................................................4-20
4.14.2.1 Remote Control Head Operation............................................................................4-20
4.14.2.2 Audio Routing.........................................................................................................4-21
4.14.2.3 Keypad Microphone Buttons ..................................................................................4-21
4.14.2.4 MCD 5000 Speaker and Microphone .....................................................................4-21
4.14.2.5 Emergency Alarm ACK ..........................................................................................4-21
4.14.2.6 VIP Outputs ............................................................................................................4-22
4.14.2.7 Offline Modes .........................................................................................................4-22
4.14.2.8 MCD 5000 with ACIM Control ................................................................................4-22
4.15 Headset Operation (L999_ required)............................................................................................4-24
4.15.1 Connection ......................................................................................................................4-24
4.15.2 Receive Operation...........................................................................................................4-24
4.15.3 Transmit Operation..........................................................................................................4-24
4.16 PTT Footswitch (L999_ required).................................................................................................4-25
4.17 Crosspatch Operation ..................................................................................................................4-25
4.17.1 Connection ......................................................................................................................4-26
4.18 APCO Interface ............................................................................................................................4-26
4.19 Over-the-air Alert Tones Operation (L999_ required) ..................................................................4-27
4.20 Battery (AC Power Fail) Alert Tone Operation .............................................................................4-27
4.21 Revert to Low RF Power Operation .............................................................................................4-28
4.22 Recorder Operation......................................................................................................................4-28
4.23 External PA Operation..................................................................................................................4-28
4.23.1 Firehouse Day/Night switch.............................................................................................4-29
4.24 VIP Operation...............................................................................................................................4-29
4.24.1 VIP Inputs........................................................................................................................4-29
4.24.2 VIP Outputs .....................................................................................................................4-29
4.25 External Speaker..........................................................................................................................4-30
4.26 Audio Jack....................................................................................................................................4-30
4.27 Crossmute Operation (L999_ required)........................................................................................4-31
4.27.1 Connection ......................................................................................................................4-31
4.28 Emergency ...................................................................................................................................4-31

Chapter 5 Maintenance .........................................................................5-1


5.1 Introduction.....................................................................................................................................5-1
5.2 Assembly and Disassembly Procedures ........................................................................................5-1
5.2.1 Top Cover..........................................................................................................................5-2
5.2.1.1 Removing the Top Cover .........................................................................................5-2
5.2.1.2 Replacing the Top Cover..........................................................................................5-2
5.2.2 Front Panel........................................................................................................................5-3
5.2.2.1 Removing the Front Panel........................................................................................5-3
5.2.2.2 Removing the Control Head (O5).............................................................................5-3

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5.2.2.3 Replacing the Control Head (O5) .............................................................................5-4


5.2.2.4 Replacing the Front Panel........................................................................................5-4
5.2.3 Main Board ........................................................................................................................5-4
5.2.3.1 Removing the Main Board........................................................................................5-4
5.2.3.2 Replacing the Main Board ........................................................................................5-5
5.2.4 Mobile Radio .....................................................................................................................5-5
5.2.4.1 Removing the Mobile Radio .....................................................................................5-5
5.2.4.2 Replacing the Mobile Radio .....................................................................................5-6
5.2.5 Fan Assembly....................................................................................................................5-6
5.2.5.1 Removing the Fan ....................................................................................................5-6
5.2.5.2 Replacing the Fan ....................................................................................................5-7
5.2.6 High Speed Board .............................................................................................................5-7
5.2.6.1 Removing the High Speed Board.............................................................................5-7
5.2.6.2 Replacing the High Speed Board .............................................................................5-8
5.2.7 Low Speed Board ..............................................................................................................5-8
5.2.7.1 Removing the Low Speed Board..............................................................................5-8
5.2.7.2 Replacing the Low Speed Board..............................................................................5-9
5.2.8 Power Supply ....................................................................................................................5-9
5.2.8.1 Removing the Power Supply ....................................................................................5-9
5.2.8.2 Replacing the Power Supply ..................................................................................5-10

Chapter 6 Cabling Diagrams and Rear Panel .....................................6-1


6.1 Consolette to Centracom/ACIM Card - Data Cable........................................................................6-1
6.2 Consolette to CCGW/ACIM Interface - Data Cable........................................................................6-1
6.3 Consolette to CCGW/Wireline Interface - Audio Cable ..................................................................6-2
6.4 Crosspatch Cable diagram.............................................................................................................6-2
6.5 Crossmute Cable diagram..............................................................................................................6-3
6.6 Rear Panel Connector Pin Descriptions.........................................................................................6-3
6.6.1 CAN J14 (RJ45) ................................................................................................................6-3
6.6.2 USB J16 (USB-A) ..............................................................................................................6-4
6.6.3 USB DEVICE J15 (USB-B) ...............................................................................................6-4
6.6.4 ACCESSORY 2 CONNECTOR J103 (14PIN TERMINAL BLOCK) ..................................6-4
6.6.5 ACCESSORY 1 CONNECTOR J104 (DB-25) ..................................................................6-5
6.6.6 HEADSET 1 J11 (RJ45) ....................................................................................................6-6
6.6.7 HEADSET 2 J12 (RJ45) ....................................................................................................6-6
6.6.8 WIRELINE J21 (RJ45) ......................................................................................................6-7
6.6.9 RECORDER J23 (RJ45) ...................................................................................................6-7
6.6.10 CROSSPATCH J24 (RJ45) ...............................................................................................6-8
6.6.11 ACIM J22 (RJ45) ...............................................................................................................6-8
6.6.12 LAN J13 (RJ45) .................................................................................................................6-8
6.6.13 LINE OUT P100 (AUDIO JACK 3.5MM) ...........................................................................6-9

Chapter 7 Troubleshooting Charts and Error Codes .........................7-1


7.1 List of Troubleshooting Charts and Error Codes ............................................................................7-1
7.2 Troubleshooting Charts ..................................................................................................................7-3

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Chapter 8 Exploded Views,Schematics, Board Layouts, and Parts


Lists ...............................................................................................8-1
8.1 Exploded Views and Part Lists.......................................................................................................8-1
8.2 Schematics, Board Layouts, and Parts Lists..................................................................................8-1

Chapter 9 Replacement Parts Ordering ..............................................9-1


9.1 Basic Ordering Information.............................................................................................................9-1
9.2 Motorola Online ..............................................................................................................................9-1
9.3 Mail Orders.....................................................................................................................................9-1
9.4 Telephone Orders ..........................................................................................................................9-1
9.5 Fax Orders .....................................................................................................................................9-2
9.6 Parts Identification..........................................................................................................................9-2
9.7 Where to Call for Service ...............................................................................................................9-2
9.7.1 Motorola System Support Center (SSC): ..........................................................................9-2

Chapter 10 Acronyms and Definitions ................................................10-1


10.1 Terms and Definitions ..................................................................................................................10-1

Index .................................................................................................... Index-1

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List of Figures xi

List of Figures

Figure 1-1. Full Featured Front Panel......................................................................................................1-6


Figure 1-2. Limited Front Panel ...............................................................................................................1-6
Figure 2-1. USB D+ and D- during full speed transaction........................................................................2-7
Figure 3-1. Wall Mounting........................................................................................................................3-2
Figure 3-2. Antenna Label .......................................................................................................................3-3
Figure 3-3. Rear Panel ............................................................................................................................3-3
Figure 3-4. Initial Screen........................................................................................................................3-17
Figure 3-5. Authentication popup...........................................................................................................3-17
Figure 3-6. Main Menu page..................................................................................................................3-18
Figure 3-7. Networks Parameters Page.................................................................................................3-19
Figure 3-8. Consolette Main Menu Configuration Screen......................................................................3-21
Figure 3-9. Replacement Board Serial Number Page ...........................................................................3-21
Figure 3-10. Consolette Parameters........................................................................................................3-22
Figure 3-11. Audio Parameters................................................................................................................3-23
Figure 3-12. Remote Interface Parameters .............................................................................................3-23
Figure 3-13. TRC Parameters..................................................................................................................3-24
Figure 3-14. Button and Softmenu Assignment .......................................................................................3-24
Figure 3-15. Audio Gain Settings.............................................................................................................3-25
Figure 4-1. Auxiliary Display ....................................................................................................................4-2
Figure 4-2. Establishment Of ACIM Link..................................................................................................4-3
Figure 4-3. Establishment Of Link To MCD 5000 System........................................................................4-3
Figure 4-4. Establishment Of ACIM And MCD 5000 Links ......................................................................4-4
Figure 4-5. APX 7500 Consolette to MCC7500 topology ........................................................................4-6
Figure 4-6. APX 7500 Consolette to MCC7500 topology ........................................................................4-7
Figure 4-7. Remote Key-Up .....................................................................................................................4-8
Figure 4-8. MCC7500 and CCGW with ACIM Typical System Architecture ..........................................4-12
Figure 5-1. Removing and Replacing the Top Cover ...............................................................................5-2
Figure 5-2. Removing and Replacing the Control Head ..........................................................................5-3
Figure 5-3. Removing and Replacing Main Board ...................................................................................5-4
Figure 5-4. Removing and Replacing Mobile Radio ................................................................................5-5
Figure 5-5. Removing and Replacing the Fan .........................................................................................5-6
Figure 5-6. Removing and Replacing High Speed Board ........................................................................5-7
Figure 5-7. Removing and Replacing Low Speed Board .........................................................................5-8
Figure 5-8. Removing and Replacing Power Supply ...............................................................................5-9
Figure 6-1. Consolette to Centracom/ACIM Card Cable..........................................................................6-1
Figure 6-2. Consolette to CCGW/ACIM Interface Cable..........................................................................6-1
Figure 6-3. Consolette to CCGW/Wireline Interface - Audio Cable .........................................................6-2
Figure 6-4. Crosspatch Cable ..................................................................................................................6-2
Figure 6-5. Crossmute Cable...................................................................................................................6-3
Figure 6-6. Rear Panel ............................................................................................................................6-3

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xii List of Figures

Notes

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List of Tables xiii

List of Tables

Table 1-1. Cabling Chart ........................................................................................................................1-5


Table 1-2. Front Panel Functionality.......................................................................................................1-6
Table 1-3. Rear panel Functionality........................................................................................................1-7
Table 1-4. General..................................................................................................................................1-8
Table 3-1. RX_Audio Deviation Levels .................................................................................................3-27
Table 3-2. Wireline Deviation Levels ....................................................................................................3-28
Table 4-1. Speaker Mute Interaction ......................................................................................................4-4
Table 4-2. Pre-defined Tone Tables........................................................................................................4-8
Table 4-3. Tone Pattern ..........................................................................................................................4-9
Table 4-4. Tone Sequence ...................................................................................................................4-10
Table 4-5. Supported ID .......................................................................................................................4-16
Table 4-6. Response Table...................................................................................................................4-18
Table 4-7. Route Transmit Audio To Remote Table..............................................................................4-23
Table 4-8. Signals Table .......................................................................................................................4-26
Table 4-9. Recorder Audio ...................................................................................................................4-28
Table 4-10. Recorder Audio ...................................................................................................................4-29
Table 6-1. CAN .......................................................................................................................................6-3
Table 6-2. USB HOST ............................................................................................................................6-4
Table 6-3. USB DEVICE.........................................................................................................................6-4
Table 6-4. ACCESSORY 2 .....................................................................................................................6-4
Table 6-5. Accessory 1 ...........................................................................................................................6-5
Table 6-6. Headset 1 ..............................................................................................................................6-6
Table 6-7. Headset 2 ..............................................................................................................................6-6
Table 6-8. Wireline .................................................................................................................................6-7
Table 6-9. Recorder................................................................................................................................6-7
Table 6-10. Crosspatch ............................................................................................................................6-8
Table 6-11. ACIM .....................................................................................................................................6-8
Table 6-12. LAN .......................................................................................................................................6-8
Table 6-13. Line Out .................................................................................................................................6-9
Table 7-1. List of Troubleshooting Charts...............................................................................................7-1
Table 7-2. Error Table .............................................................................................................................7-2
Table 8-1. Table of Exploded Views .......................................................................................................8-1
Table 8-2. List of Schematics, Board Layouts, and Parts Lists ..............................................................8-1

Related Publications

APX 7500 Mobile Radio with O5 Control Head User’s Guide ........................................................6875947M01
APX 7500 Mobile Radio Installation Manual .................................................................................. 6878215A01
APX 7500 Mobile Radio Basic Service Manual..............................................................................6875964M01
APX 7500 Mobile Radio Detailed Service Manual .........................................................................6875963M01
KVL 4000 User’s Guide .................................................................................................................. 6871018P37

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xiv List of Tables

Notes

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Consolette Installation Guidelines xv

Consolette Installation Guidelines

RF Operational Characteristics
Your APX™ 7500 Multi-Band Consolettes contains a digital mobile wireless two-way radio. When
the Consolette is ON, it receives and transmits radio frequency (RF) energy.

RF ENERGY EXPOSURE AND PRODUCT SAFETY GUIDE FOR TWO-WAY


RADIOS

Before using this product, read the operating instructions for safe

! usage contained in the Product Safety and RF Exposure booklet


enclosed with your radio.
Caution

Operational Cautions
• Because of danger of introducing additional hazards, do not install substitute parts or perform
any unauthorized modifications of equipment.
• DO NOT operate the transmitter of any Consolette unless all RF connectors are secure and all
connectors are properly terminated.
• All equipment must be properly grounded in accordance with Motorola Standards and
Guideline for Communications Sites “R56” 68P81089E50 and specified installation instructions
for safe operation.
• Slots and openings in the Consolette housing are provided for ventilation. To ensure reliable
operation of the product and to protect it from overheating, these slots and openings must not
be blocked or covered.
• Only an authorized technician familiar with the Consolette should service equipment.

Lightning and Surge Suppression


General
The installation of Transient Voltage Surge Suppression (TVSS) devices is a requirement for all
communication sites and is essential for all facilities where communication-related electronics and
electrical equipment are in use. Surges and transient power anomalies are potentially destructive
electrical disturbances, the most damaging being over-voltage occurrences and short duration over-
voltage events. Sometimes referred to as “spikes,” high-energy transient power anomalies can arise
from inductive load switching of other events within the power system or capacitive and inductive
coupling from environmental events, such as nearby lightning activity. Environmental and inductive
power anomalies are wideband occurrences with a frequency range from close to DC to well into the
RF high frequency spectrum. It is critical that each point-of-entry (AC, telephone, LAN, signal/control,
and RF) into the equipment area be protected against these anomalies. This protection is essential
to reduce the risk of personal injury, physical equipment damage, and loss of operations (equipment
downtime).

68009482001 May 26, 2014


xvi Consolette Installation Guidelines

Recommendations
To protect your equipment from lightning and surge damage, do the following:
• Install these TVSS devices as described in Chapter 7, “Surge Protective Devices” of the
Motorola Standards and Guideline for Communications Sites “R56” 68P81089E50 manual.
• Ground all RF transmission lines from the antenna structure to the shelter or building as
described in Chapter 4, “External Grounding,” of the Motorola Standards and Guideline for
Communications Sites “R56” 68P81089E50 manual. Upon entering the building, all RF
transmission lines shall route through a coaxial RF-type TVSS (or Surge Protection Device).

All RF cables’ outer shields must be grounded per Motorola

! R56 requirements.

Caution

All RF cables shall be connected to a surge protection device

! according to Motorola R56 documents. Do not connect Tx and


Rx RF cables directly to outside antenna.
Caution

General Electrostatic Discharge Recommendations


Electronic components, such as circuit boards and memory modules, can be extremely sensitive to
electrostatic discharge (ESD). Motorola recommends that an antistatic wrist strap and a conductive
foam pad be used when installing or upgrading the system.
If an ESD station is not available, wear an antistatic wrist strap. Wrap the strap around the wrist and
attach the ground end (usually a piece of copper foil or an alligator clip) to an electrical ground. An
electrical ground can be a piece of metal that literally runs into the ground (such as an unpainted
metal pipe) or the metal part of a grounded electrical appliance. An appliance is grounded if it has a
three-prong plug and is plugged into a three-prong grounded outlet.
NOTE: Do not use a computer as a ground, because it is not plugged in during installation.

May 26, 2014 68009482001


xvii

APX™ 7500 Multi-Band Consolettes Model Chart


MODEL NUMBER DESCRIPTION
L30URS9PW1_N
L30KSS9PW1_N
L30SSS9PW1_N
L30QSS9PW1_N
L30TSS9PW1_N (7/800/VHF) with GA00244_ and
GA00308_ or GA00225_ and GA00306_
L30TSS9PW1_N (7/800/U1) with GA00244_ and
GA00343_ or GA00341_ and GA00225_
L30TSS9PW1_N (7/800/U2) with GA00244_ and
GA00346_ or GA00345_ and GA00225_
L30TSS9PW1_N (VHF/U1) with GA00306_ and
GA00343_ or GA00341_ and GA00308_
L30TSS9PW1_N (VHF/U2) with GA00306_ and
GA00346_ or GA00345_ and GA00308_
L30TSS9PW1_N (U1/U2) with GA00341_ and GA00346_
or GA00345_ and GA00343_
L999_ (Full Featured Front Panel)
L998_ (Limited Front Panel)
CA01598_ AC Line Cord North America
CA01600_ AC Line Cord BS1363 Plug UK
W382_ Paddle Mic
CA01942_ DC Cable with Fuse Option
CA01602_ AC Line Cord AS3112 Plug Australia Selection

ITEM NUMBER DESCRIPTION


X MHUF1298 Transceiver (7/800MHz)
X MHUD1800 Transceiver (VHF)
X MHUE2217 Transceiver (UHF R2)
X MHUE2207 Transceiver (UHF R1)
X MHUR1004 Transceiver (7/800 and VHF)
X MHUS1008 Transceiver (7/800 and U1)
X MHUS1006 Transceiver (7/800 and U2)
X MHUT1008 Transceiver (U1 and VHF)
X MHUT1010 Transceiver (U2 and VHF)
X MHUE1002 Transceiver (U1 and U2)
X X X X X X X 3085702C05 RF coax cable w/nuts - long
X X X X X X X X X 3085702C06 RF coax cable w/nuts - short
X X X X 38009016001 RF port plug (for unused RF port if single band)
X X X X X X X X X X 2771969H01 Chassis
X X X X X X X X X X 5971984H01 Fan Bracket Assembly
X X X X X X X X X X PPLN1690_ High Speed board tanapa
X X X X X X X X X X PPLN1691_ Low Speed board tanapa
X X X X X X X X X X 0310909A45 SCRMCH M3.5X0.6X8 STARPAN STLZNC
X X X X X X X X X X HKN6219_ Main to LS/HS flex cable assembly
X X X X X X X X X X 0971989H01 Audio jack assembly
X X X X X X X X X X 0275387H01 Audio jack nut, hex

68009482001 May 26, 2014


xviii

MODEL NUMBER DESCRIPTION


L30URS9PW1_N
L30KSS9PW1_N
L30SSS9PW1_N
L30QSS9PW1_N
L30TSS9PW1_N (7/800/VHF) with GA00244_ and
GA00308_ or GA00225_ and GA00306_
L30TSS9PW1_N (7/800/U1) with GA00244_ and
GA00343_ or GA00341_ and GA00225_
L30TSS9PW1_N (7/800/U2) with GA00244_ and
GA00346_ or GA00345_ and GA00225_
L30TSS9PW1_N (VHF/U1) with GA00306_ and
GA00343_ or GA00341_ and GA00308_
L30TSS9PW1_N (VHF/U2) with GA00306_ and
GA00346_ or GA00345_ and GA00308_
L30TSS9PW1_N (U1/U2) with GA00341_ and GA00346_
or GA00345_ and GA00343_
L999_ (Full Featured Front Panel)
L998_ (Limited Front Panel)
CA01598_ AC Line Cord North America
CA01600_ AC Line Cord BS1363 Plug UK
W382_ Paddle Mic
CA01942_ DC Cable with Fuse Option
CA01602_ AC Line Cord AS3112 Plug Australia Selection

ITEM NUMBER DESCRIPTION


X X X X X X X X X X 0310907B08 Star screw, 5mm
X X X X X X X X X X HPN4010_ Power supply
X X X X X X X X X X 0271853N01 Nut, M4
X X X X X X X X X X 3075385H01 Mobile to power supply extension cable
X X X X X X X X X X 0771973H01 Mobile bracket
X X X X X X X X X X 0310909C93 Screw, M6 mobile
X X X X X X X X X X 0300140472 Screw for DB25 connector on mobile
X X X X X X X X X X 7575388H01 Thermal pad
X X X X X X X X X X PPLN1696_ Main board tanapa
X X X X X X X X X X 6071032M01 Coin battery
X X X X X X X X X X 3071994H01 Main to Mobile CAN cable
X X X X X X X X X X 3071993H01 Main to Mobile Ribbon cable
X X X X X X X X X X 1571968H01 Top Cover
X X X X X X X X X X 6881095C99 Safety Manual
X X X X X X X X X X NNTN8200_ Consolette Instruction Manual CDROM
X X X X X X X X X X HBN5097_ Packaging Kit
X X X X X X X X X X 28009234001 14-pin terminal connector
X X X X X X X X X X PMUN1038_ APX7500 Consolette STANDARD TIB MP
X X X X X X X X X X HKN6205_ REMOTE FLEX KIT
X X X X X X X X X X 0364332H02 SCREW ASSY, SEALING
X X X X X X X X X X 3264059H01 SEAL, OVERMOLDED FRAME
X PHHN1010_ Front panel tanapa (Full feature)

May 26, 2014 68009482001


xix

MODEL NUMBER DESCRIPTION


L30URS9PW1_N
L30KSS9PW1_N
L30SSS9PW1_N
L30QSS9PW1_N
L30TSS9PW1_N (7/800/VHF) with GA00244_ and
GA00308_ or GA00225_ and GA00306_
L30TSS9PW1_N (7/800/U1) with GA00244_ and
GA00343_ or GA00341_ and GA00225_
L30TSS9PW1_N (7/800/U2) with GA00244_ and
GA00346_ or GA00345_ and GA00225_
L30TSS9PW1_N (VHF/U1) with GA00306_ and
GA00343_ or GA00341_ and GA00308_
L30TSS9PW1_N (VHF/U2) with GA00306_ and
GA00346_ or GA00345_ and GA00308_
L30TSS9PW1_N (U1/U2) with GA00341_ and GA00346_
or GA00345_ and GA00343_
L999_ (Full Featured Front Panel)
L998_ (Limited Front Panel)
CA01598_ AC Line Cord North America
CA01600_ AC Line Cord BS1363 Plug UK
W382_ Paddle Mic
CA01942_ DC Cable with Fuse Option
CA01602_ AC Line Cord AS3112 Plug Australia Selection

ITEM NUMBER DESCRIPTION


X PHCN4000_ O5 control head front
X HKN6191_ O5 flex
X HLN1468_ O5 control head back
X 0364332H02 O5 screws
X 0310907B08 Star screw, 5mm
X 3071998H01 O5 to Main power cable
X 3071990H01 O5 to Mobile CAN cable
X HKN6221_ Keyboard flex cable assembly
X PMLN5336_ O5 User's Guide
X X HKN6220_ Display flex cable assembly
X X 3075313H01 GCAI adaptor cable
X PHHN1009_ Front panel tanapa (Limited)
X 3082933N08 North America power cord
X 3082933N29 UK style cord
X RMN5070_ GCAI Paddlemic
X 3085059D05 DC battery cable with fuse
X HKN6233 Mounting Tray Hardware Kit
HKN6184_ USB GCAI programming/data cable (optional)
HKN6183_ RS232 GCAI programming/data cable (optional)
X 3082933N27 Australia style cord
Key: X = Item Included

68009482001 May 26, 2014


xx

APX™ 7500 Multi-Band Consolettes


Transmitter Specification
700 MHz 800 MHz VHF UHF R1 UHF R2
Frequency Range/ 764-776 MHz 806-824 MHz 136-174 MHz 380-470 MHz 450-520 MHz
Bandsplits 794-806 MHz 851-870 MHz

Channel Spacing 25/12.5 kHz 25/20/12.5 kHz 30/25/12.5 kHz 25/12.5 kHz 25/12.5 kHz

Maximum Full Bandsplit Full Bandsplit Full Bandsplit Full Bandsplit Full Bandsplit
Frequency
Separation

Rated RF Output 10-30 Watts 10-35 Watts 10-50 Watts 10-40 Watts 10-45 Watts
Power Adj* (450-485 MHz)
10-40 Watts
(485-512 MHz)
10-25 Watts
(512-520 MHz)

Frequency Stability ±0.00015 % ±0.00015 % ±0.0002 % ±0.0002 % ±0.0002 %


(–30°C to +60°C;
+25°C Ref.)

Modultion Limiting ±5 kHz/±2.5 kHz ±5 kHz/±4 kHz ±5 kHz/±2.5 kHz ±5 kHz/±2.5 kHz ±5 kHz/±2.5 kHz
(NPSPAC) /±2.5 kHz

Modulation Fidelity ±2.8 kHz ±2.8 kHz ±2.8 kHz ±2.8 kHz ±2.8 kHz
(C4FM)
12.5kHz Digital
Channel

Emissions Conducted+|Radiated+ Conducted+|Radiated+ Conducted+|Radiated+ Conducted+|Radiated+ Conducted+|Radiated+


–70/–85 dBc | –20/–40 dBm –70 dBc | –20 dBm –85 dBc | –20 dBm –85 dBc | –20 dBm –85 dBc | –20 dBm

Audio Response +1, –3 dB (EIA) +1, –3 dB (EIA) +1, –3 dB (EIA) +1, –3 dB (EIA) +1, –3 dB (EIA)

FM Hum & Noise 40/34 dB 40/34 dB 50/40 dB 45/40 dB 45/40 dB


(25 & 20 KHz/12.5
KHz)

Audio Distortion 2% 2% 2% 2% 2%

Receiver Specification
700 MHz 800 MHz VHF UHF R1 UHF R2
Frequency Range/Bandsplits 700 MHz 800 MHz VHF UHF R1 UHF R2
764-776 851-870 MHz 136-174 MHz 380-470 MHz 450-520 MHz

Channel Spacing 25/12.5 kHz 25/20/12.5 kHz 30/25/12.5 kHz 25/12.5 kHz 25/12.5 kHz

Maximum Frequency Full Bandsplit Full Bandsplit Full Bandsplit Full Bandsplit Full Bandsplit
Separation

Audio Output Power at 3% 2.5W++ 2.5W++ 2.5W++ 2.5W++ 2.5W++


distortion

Frequency Stability ±0.00015 % ±0.00015 % ±0.0002 % ±0.0002 % ±0.0002 %


(–30°C to +60°C; +25°C Ref.)

Pre-Amp|Standard Pre-Amp|Standard Pre-Amp|Standard


Analog Sensitivity 12 dB SINAD 0.25 μV 0.25 μV 0.2 μV | 0.3 μV 0.2 μV | 0.3 μV 0.2 μV | 0.3 μV
Digital Sensitivity 1% BER 0.3 μV 0.3 μV 0.25 μV | 0.25 μV 0.25 μV | 0.4 μV 0.25 μV | 0.4 μV
5% BER 0.25 μV 0.25 μV 0.2 μV | 0.2 μV 0.2 μV | 0.3 μV 0.2 μV | 0.3 μV

Intermodulation 80 dB 80 dB 80 dB | 85 dB 80 dB | 85 dB 80 dB | 85 dB

Spurious Rejection 90 dB 90 dB 90 dB 90 dB 90 dB

Audio Distortion at rated 3.00% 3.00% 3.00% 3.00% 3.00%

Selectivity 25 kHz 80 dB 80 dB - 82 dB 82 dB
12.5 kHz 65 dB 65 dB 70 dB 70 dB 70 dB
30 kHz - - 90 dB - -

May 26, 2014 68009482001


xxi

Power and Battery Specification


Minimum RF Power Output 10-35 Watts (764-870 MHz), 10-50 Watts (136-174 MHz),
10-40 Watts (380-470 MHz), 10-45 Watts (450-485 MHz),
10-40 Watts (485-512 MHz), 10-25 Watts (512-520 MHz)
AC Operation 110 to 220VAC 50-60Hz
AC Current 110VAC: 0.85A (Idle/Rx) 1.7A (Tx)
220VAC: 0.42A (Idle/Rx) 0.85A (Tx)
AC Surge Spec EN6100-4-5 Level 5
DC Operation 13.8VDC ±20% Negative Ground
Standby at 13.8V 1.25A (764-870 MHz), 1.25A (136-174 MHz),
1.25A (380-470 MHz), 1.25A (450-520 MHz)
Receive Current at Rated Audio at 1.5A (764-870 MHz), 1.5A (136-174 MHz),
13.8V 1.5A (380-470 MHz), 1.5A (450-520 MHz)
Transmit Current (A) at Rated 136-174 MHz (10-50 Watts) 13A (50W) 8A (15W)
Power 380-470 MHz (10-40 Watts) 11A (40W) 8A (15W)
450-520 MHz (10-45 Watts) 11A (45W) 8A (15W)
764-870 MHz (10-35 Watts) 12A (35W) 8A (15W)

Regulatory Certifications
FCC Part 90
FCC Part 15, Class B
FCC Part 68/TIA968 -A
UL and CSA approval (UL60950)

Environmental Specification
Operating Temperature –30°C /+60°C
Storage Temperature –40°C /+85°C
Humidity 95% relative humidity
ESD IEC 61000-4-2
Duty Cycle EIA/TIA Intermittent Duty Cycle

68009482001 May 26, 2014


xxii

FCC Certification ID
FCC ID Model/ IC Designation Band and Power Level RF Band
IC Model Number Combination
AZ492FT3824 L30KSS9PW1AN 109U-92FT3824 10-50 Watts (136-174 MHz) VHF
AZ492FT4894 L30QSS9PW1AN 109U-92FT4894 10-40 Watts (380-470 MHz) U1
AZ492FT4895 L30TSS9PW1AN 109U-92FT4895 10-50 Watts (136-174 MHz) and VHF/U1
L_MHUT1008A 10-40 Watts (380-470 MHz)
AZ492FT4896 L30SSS9PW1AN 109U-92FT4896 10-45 Watts (450-520 MHz) U2
AZ492FT4904 L30TSS9PW1AN 10-40 Watts (380-470 MHz) and U1/U2
10-45 Watts (450-520 MHz)
AZ492FT5858 L30URS9PW1AN 109U-92FT5858 10-35 Watt (764-870 MHz) 7/800 MHz
AZ492FT7037 L30TSS9PW1AN 109U-92FT7037 10-50 Watts (136-174 MHz) and 7/800/VHF
10-35 Watt (764-870 MHz)
AZ492FT7043 L30TSS9PW1AN 109U-92FT7043 10-40 Watts (380-470 MHz) and 7/800/U1
L_MHUS1008A 10-35 Watts (764-870 MHz)
AZ492FT7044 L30TSS9PW1AN 109U-92FT7044 10-45 Watts (450-520 MHz) and 7/800/U2
L_MHUS1006A 10-35 Watts (764-870 MHz)
AZ492FT7047 L30TSS9PW1AN 109U-92FT7047 10-50 Watts (136-174 MHz) and VHF/U2
L_MHUT1010A 10-45 Watts (450-520 MHz)

General
Limited Front Panel Configuration 16” x 18.1” x 4.2” (406 x 460 x 107mm)
(W x D x H)
Full Feature Front Panel 16" x 18.75" x 4.2" (406 x 476 x 107mm)
Configuration (W x D x H)
Limited Front Panel Configuration 18.5 lbs (8.4 kg)
(Weight)
Full Feature Front Panel 19.5 lbs (8.9 kg)
Configuration (Weight)

Others
Wireline Specification
Wireline Configuration 2-wire or 4-wire capable; 600ohm or bridging impedances.
Guard Tones 2175Hz(Default), 2100Hz, 2300Hz and 2325Hz.
Function Tones 450Hz - 2050Hz in 100Hz increments.
Tone Tolerence ±10Hz
Range of detection -30dBm to +13dBm
Wireline Connector RJ45
Wireline Surge TIA-968-A, Section 4.2.2
Type A Surge Metallic: A peak voltage of at least 800V and a peak
short circuit current of at least 100A.
Type A Surge Longitudinal: A peak voltage of at least 1500V and a
peak short circuit current of at least 200A.

May 26, 2014 68009482001


xxiii

ACIM Specification
ACIM Signal Levels RS232; 2-wire operation only
ACIM Connector Type RJ45

USB Specifications
USB Connector Type Type A (Host), Type B (Device)
Data Rate USB 1.1 Full Speed Compliant
Allowable Accessories See Target Peripheral List

E&M Specifications
Input Qty 1, for PTT, active LOW
Input Rating 5.5V, 12mA MAX
Relay Output Qty 1, follows channel activity.
Relay Output Type Form A, SPST, normally open solid state relay, 350V, 120 mA MAX.
E&M Connector DB25

LAN Specifications
Bandwidth 10/100-Base-T

VIP Specifications
Input Rating 5.5V, 12mA MAX
Output Rating Open Drain N-channel FET, 28V, 150mA MAX
VIP Connector Type 14-pin terminal connector, adapter connector shipped with unit.

Crosspatch Specifications
Crosspatch Connector Type RJ45

Recorder Specifications
Recorder Connector Type RJ45
Recorder Configurations Off, Receive, Receive and Transmit
Recorder Activity Output Open Drain N-channel FET, 28V, 150mA MAX

68009482001 May 26, 2014


xxiv

Notes

May 26, 2014 68009482001


Chapter 1 Introduction and Ordering

1.1 Notations Used in This Manual


Throughout the text in this publication, you will notice the use of note, caution, warning, and danger
notations. These notations are used to emphasize that safety hazards exist, and due care must be
taken and observed.
NOTE: An operational procedure, practice, or condition that is essential to emphasize.

! CAUTION indicates a potentially hazardous situation which, if


not avoided, might result in equipment damage.
Caution

WARNING indicates a potentially hazardous situation


! which, if not avoided, could result in death or injury.
WARNING

DANGER indicates an imminently hazardous


! situation which, if not avoided, will result in death or
DANGER injury.

68009482001 May 26, 2014


1-2 Introduction and Ordering: Welcome to APXTM 7500 Multi-Band Consolette

1.2 Welcome to APXTM 7500 Multi-Band Consolette


The Motorola APX™ 7500 Multi-Band Consolette is the next generation Consolette design that
incorporates the APX 7500 mobile transceiver and the O5 control head to complement Motorola’s
APCO PHASE II dual band product line. The Consolette is a key device in many Motorola voice
systems offering a low cost RF control station solution to customers that are within a communication
system and want a wireless dispatch solution. The Consolette is also used as an emergency backup
station when the infrastructure is off-line, as a low cost dispatch center for federal, state and local
agencies, and as a fire station alerting system.
The APX 7500 Consolette is available in the 7/800MHz, VHF, UHF R1, and UHF R2 bands (mid
power models only). Configurations include both the limited front panel and the full featured front
panel (contains the O5 control head). Rear panel interfaces include: Tone Remote Control
(TRC),ACIM, Ethernet and E&M (Ear and Mouth) for interfacing to remote consoles and desksets
such as the MC 2000, the MCC 5500, Gold Series Elite Console, MCD 5000, and the MCC 7500.
All models are equipped with an internal AC-to-DC power supply and support Battery Revert
operation. Additionally there is an auxiliary display with corresponding soft menus and status
indications for support of a VU Meter and Clock.
In addition to the above mentioned functionality, the APX 7500 Consolette supports the following
functionality via its rear panel: recorder interface, connection for up to 2 headsets, interface for
connection of an external PA, connection for a second speaker, and a crosspatch interface.
This manual describes the installation, operation, and maintenance of the APX 7500 Consolette.
Refer to page xvii of this manual for the model/option chart and the performance specifications
beginning on page xx. For additional information about the APX 7500 radio, refer to the APX 7500
radio user’s guide (6875947M01) and service manual (6881096C74).

May 26, 2014 68009482001


Introduction and Ordering: Options 1-3

1.3 Options
Refer to the price pages or the system planner for detailed ordering information.
The APX Consolette is offered in two configurations:
A. L999_: with a full featured front panel containing an O5 control head, a numeric keypad,
an auxiliary display for Clock and VU Meter functionality.
B. L998_: with a limited front panel containing only the auxiliary display for Clock and VU
Meter functionality.
Both of these configuration allow TRC, ACIM, MCD 5000 and E&M remote control operation.
Additionally there are the following orderable options:
A. GA00469_ – Extended Dispatch Functionality, a software option that enables advanced
functionality via the ACIM interface on ASTRO P25 and MDC Conventional channels.
Advanced functionality includes:
-Status Update Decode
-Message Update Decode
-Status Request Encode
-Radio Enable/Disable Encode
-Radio Check Encode
-Remote Monitor Encode
NOTE: Emergency Alarm ACK Encode is standard on Consolette models beginning with
7.13 radio software (R09.00.00). Option GA00469 is no longer required for this
functionality.
B. CA01598_ – Adds an AC power cord with connector style for operation in North America
(3082933N08).
C. CA01600_ – AC Line Cord BS1363 Plug UK.
D. CA01602_ – AC Line Cord AS3112 Plug Australia Selection.
E. W382AM – Adds the desktop style microphone (RMN5070).
F. CA01942_ – Adds a DC Cable with 20 amp fuse for use with DC operation or battery
backup operation (3085059D05).
G. W969 – Adds Multiple Key Encryption Operation (Required for ACIM configurations where
Secure Key Select and Secure Key In is utilized.)

Refer to section 4.13.3.3 for more information on the Extended Dispatch Functionality features.

68009482001 May 26, 2014


1-4 Introduction and Ordering: Auxiliary Equipment

1.4 Auxiliary Equipment


1.4.1 Accessories
The following is a list of accessories supported by the APX Consolette:
i. GCAI Paddlemic - RMN5070_
ii. External Speaker - HSN4018_
iii. Rack Mount Tray - HKN6233_
iv. Headset Jack Box - FHN7470_
NOTE: The FHN7470_ Headset Jack Box kit includes cable kit (FKN8694_) which is incompatible
with the Consolette. This cable must be modified or replaced with a customer supplied
1-to-1 cable between the Jack Box and Consolette Rear Panel Headset connector.
v. Headset Amplifier Module Base with PTT switch - CDN6281
vi. USB GCAI programming/data cable - HKN6184_
vii. RS232 GCAI programming/data cable - HKN6183_
viii. MCD 5000 - F2380
ix. MCD 5000 RGU - F7979

1.4.2 Replacement Parts


The following is a list of parts that ship standard with each Consolette and are available for
replacement if necessary:
i. Coin cell battery (6071032M01)
ii. 14 pin terminal mating connector (28009234001)
iii. Packing kit (HBN5097_)
In the event that the unit needs to be sent in for repair, it is recommended that the unit be shipped
using its original custom packaging. If this packaging was disposed of by the customer, additional
packaging kits can be purchased from Motorola Solutions. It is the responsibility of the customer to
properly package the equipment prior to shipping. Prior to shipping in the unit, please purchase the
HBN5097_ for use with the APX 7500 Consolette.

May 26, 2014 68009482001


Introduction and Ordering: Auxiliary Equipment 1-5

1.4.3 Recommended Cabling


The APX 7500 Consolette has several ports and supports many different style cables. The chart in
this section describes the functionality required along with the corresponding Consolette port
locations and the supported cable kits.

Table 1-1. Cabling Chart

Function(s) Connector Location Cable

CPS Programming (USB) the GCAI on O5 Control Head or HKN6184_


transceiver. AUX GCAI on front panel

Flash Programming (USB) both


the transceiver and the
Consolette controller card.

Radio packet data applications


(USB)

Radio packet data applications GCAI on O5 Control Head or HKN6183_


(RS232) AUX GCAI on front panel

Tactical OTAR (RS232)

Consolette Configuration Ethernet/LAN connector on rear OTS CAT5 Ethernet Cabling.


(Ethernet) of Consolette.

Consolette Configuration (USB) USB-B connector on rear of OTS USB-A to USB-B cable
Consolette

Keyloading (all keys) AUX GCAI on front of Consolette TKN8531_


HKN6182_

All other cabling must be built by the customer. Refer to Chapter 6 Cabling Diagrams and Rear Panel
for detailed cabling diagrams.

68009482001 May 26, 2014


1-6 Introduction and Ordering: Feature Comparison

1.5 Feature Comparison


1.5.1 Front Panel Functionality

Figure 1-1. Full Featured Front Panel

Figure 1-2. Limited Front Panel

Table 1-2. Front Panel Functionality

Full Feature Limited


Features* Front Panel Front Panel
(L999_) (L998_)

Local Control Head Supported √ No

GCAI Paddle mic supported √ No

Internal local speaker √ No

Clock √ √

VU Meter √ √

Auxiliary Display √ √

Numeric Keypad √ No

Programmable Buttons √ Limited to 3


prog. button

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Introduction and Ordering: Feature Comparison 1-7

Table 1-2. Front Panel Functionality

Full Feature Limited


Features* Front Panel Front Panel
(L999_) (L998_)

External Keyload Port √ √

External Programming Port(s) √ √

External IV&D Port √ √

Tactical OTAR Port √ √

Control head on/off switch √ No

* Requires appropriate options ordered

1.5.2 Rear Panel Functionality

Table 1-3. Rear panel Functionality

Full Feature Limited


Features* Front Panel Front Panel
(L999_) (L998_)

TRC with Wireline** √ √

E&M with Wireline** √ √

ACIM with Wireline** √ √

MCD 5000 via Ethernet*** √ √

APCO Interface √ √

Crosspatch Interface √ √

Crossmute Interface √ √

Recorder √ √

Auxiliary Audio Jack √ √

Auxiliary External Mobile speaker √ √

Headset Interface (2)* √ No

General Purpose Inputs/Outputs √ √

Emergency Footswitch √ √

* Requires appropriate options ordered, and local control including headset operation is not allowed
on limited feature configuration.
** Wireline features such as TRC, ACIM, and E&M operations are mutually exclusive. If TRC is
enabled, then ACIM and E&M with Wireline are disallowed.
*** MCD 5000 operation is mutually exclusive with TRC. If MCD 5000 operation is enabled, then
TRC is disallowed. However, MCD 5000 operation is allowed simultaneously with ACIM operation.

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1-8 Introduction and Ordering: Feature Comparison

1.5.3 General

Table 1-4. General

Full Feature Limited


Features* Front Panel Front Panel
(L999_) (L998AA)

Power supply with battery revert √ √

AC Power on/off switch √ √

Intermittent Duty Cycle (EIA/TIA) √ √

Dual Band supported √ √

* Requires appropriate options ordered

May 26, 2014 68009482001


Chapter 2 Theory of Operation

2.1 System Overview


The APX Consolette consists of several key components: the Mainboard, the O5 control head, the
APX mobile radio and a power supply. The O5 control head provides part of the user interface for the
APX Consolette radio system. The control head provides this interface with a 320 x 83 pixel display,
five programmable menu buttons, one programmable button that defaults to emergency operation,
volume knob, mode knob, dim button, home button, power button, and navigation pad. The GCAI is
also located on the control head and allows attachment of accessories such as the microphone and
programming cables. Additional user interface is provided by the front panel keypad which consists
of twelve alpha-numeric keys as well as three function keys and a speaker mute key, an additional
LCD with three programmable buttons, a power indication LED and another mobile microphone port
that allows for programming and keyloading of the radio transceiver inside the Consolette.

2.2 Power Distribution


The Consolette contains a power supply that converts either an AC input or a DC input into two DC
outputs. The first DC output is the Main output which provides A+ (13.2VDC +/- 2%) to the mobile
transceiver and supports up to 12A continuous current. The second DC output is the Auxiliary
output, which provides A+ to both the Mainboard and O5 Control Head (via the Mainboard) and can
support up to 5A continuous current. A+ is supplied to the Mainboard from connector P2 pin 1
through 2A fuse F100. A+ is also supplied to the O5 control head via the Mainboard from connector
P2 pin 1 through inductor L101 and 4A fuse F101 before reaching connector P10 pin 4, where the
O5 power cable is attached. The Auxiliary output also provides an AC power valid indicator to the
Mainboard in the form of signal AC_POWER_GOOD through P2 pin 2 with logic High at 3.0VDC +/-
0.2, logic Low at -0.3VDC to +0.5VDC. This AC_POWER_GOOD signal is routed to two locations via
the Mainboard. The first location being the GCAI board (PPLN7790) which contains the front panel
power-on LED. AC_POWER_GOOD is routed to this board through connector P2000 pin 2 along
with A+ through P2000 pin 1. When AC_POWER_GOOD is at a logic High (AC voltage present), the
circuitry on this board will light the power-on LED green. When AC_POWER_GOOD is at a logic Low
(DC voltage present), the circuitry on the GCAI board will light the power-on LED amber. The second
routing location of AC_POWER_GOOD is OMAP input AC_PG_OMAP (U400 pin W10 through octal
buffer U1500). This lets the Consolette detect the presence of an AC voltage source. A+ is also
routed via the Mainboard to the front panel display board (PPLN7789A) through display connector
P110 pins 8 &10 and to the Consolette fan through fan connector P20 pin 1.
On the Mainboard itself, A+ feeds five devices, the main 5 volt, 3A switching regulator (U1300), a 3.3
volt, 50 mA unswitched linear regulator (U1305) used to power the on/off circuitry, an adjustable 50
mA unswitched linear regulator (U1319) used to provide the necessary wireline voltages (provides
9.6V which is divided down to also supply 4.8V and 2.2V), a MOSFET switch used to provide SWB+,
and a MOSFET switch used to provide ignition for the O5 control head and APX transceiver. The 5
volt regulator feeds the TI TPS65010 power management IC, which provides power to the rest of the
board; furthermore, the 5 volt regulator also feeds the regulators used to generate 2.85V and 1.5V.
SWB+ feeds regulators which supply the 4.8V biasing for the headset microphones and the 9.6V and
4.8V for the headset speakers' volume control. SWB+ is also made available on the rear panel 14-
pin Terminal Connector J103 pins 4, 6, and 8 for intended use with a relay coil. Each of these three
SWB+ paths have a maximum current rating of 150mA.

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2-2 Theory of Operation: Power Distribution

2.2.1 5 Volt Regulator


U1300 is a 5 volt (VCC_5V) switching regulator with a 3A maximum output current. It supplies all the
power for the Mainboard with the exception of the ON/OFF circuits. In addition to being the voltage
source for many of the Mainboard’s pull-up resistors, VCC_5V also supplies power to the RS232
transceiver U1704 and is the USB Host interface’s VBUS source. VCC_5V is also the voltage source
for the backlight LEDs on the keypad board and display board. VCC_5V is made available on the
rear panel DB25 Accessories Connector J104 pin 18 for intended use with a relay coil. This VCC_5V
path has a maximum current rating of 150mA. The regulator output is controlled by the ATMEL AVR,
U1311, using enable pin 7 on the regulator. When the enable pin is driven low, the regulator enters
standby mode with a quiescent current of 50 μA.

2.2.2 3.3 Volt Unswitched Regulator


U1305 is a Texas Instruments TPS71533 low drop-out 3.3 volt (UNSW_3.3V) regulator with a 50mA
maximum output current. This regulator draws a quiescent current of 3.2 μA and is used to power the
ON/OFF circuitry, real time clock, OMAP McBSP2 muxes, and CAN termination circuitry. This
regulator is active whenever A+ is applied to the Consolette.

2.2.3 Wireline Voltage Regulator


U1319 is a Texas Instruments TPS71501 low drop-out adjustable regulator with an output current of
50mA. The voltage is set to within 5% of 9.6V (9.6V_WL); furthermore, using a voltage divider circuit,
the 9.6V is divided down to 4.8V (4.8V_WL) and 2.2V (2.2V_WL). These are the voltages used for
the various op amp, comparator, and switches on the wireline. This regulator is self enabled with A+
as the input voltage.

2.2.4 TPS65010 Power Management IC


The Texas Instruments TPS65010 power management IC, U1301, provides several voltages used
by the OMAP microcontroller and peripheral devices. It also provides the proper power-on sequence
of these voltages. The TPS65010 is supplied by the 5 volt switching regulator. It contains two
stepdown converters and two low drop-out regulators. VMAIN is a step-down converter with a 1A
maximum output current. In addition to supplying 3.3 volts (VCC_3.3V) to some of the Mainboard
peripherals (and the divided down 1.35 volts, labeled VCC_1.35V, used for audio biasing), VMAIN
also supplies the internal VLDO1 and VLDO2 regulators. VCORE is a step-down converter with a
400mA maximum output current. VCORE is used to provide the 1.6 volt (VCC_1.6V) OMAP core
voltage. Both VLDO1 and VLDO2 are low-dropout regulators with 200mA maximum output current.
VLDO1 provides 2.8 volts (VCC_2.8V) to most of the OMAP I/O pins and external peripherals on the
Mainboard, along with supplying 2.8 volts to the keypad board (PPLN7788A) and display board
(PPLN7789A) for both boards’ keypad matrix pull-up resistors. VLDO2 provides 1.8 volts
(VCC_1.8V) that is used mainly by the Codec digital section, FLASH memory, and SDRAM memory.

2.2.5 2.85 Volt Regulator


U1304 is a Texas Instruments TPS73201 low drop-out adjustable regulator with an output current of
250mA. The voltage is set to within 2% of 2.85V. This voltage is used for the Codec analog and I/O
section, Nautilus FPGA circuitry, and USB transceivers’ circuitry. VCC_5V is the input voltage to
U1304, as well as its enable input pin 5; therefore, the 2.85 volt regulator is on whenever VCC_5V is
present.

2.2.6 1.5 Volt Regulator


U1307 is a National Semiconductor LM317A adjustable regulator with an output current of 1A. The
voltage is set to within 2% of 1.5 volts (VCC_NAUT_1.5V). This regulator provides the core voltage
to the Nautilus FPGA and is self enabled with VCC_5V as the input voltage.

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Theory of Operation: System Communications Overview 2-3

2.2.7 Headset Microphones 4.8 Volt Regulator


U1306 is a Texas Instruments TPS71501 low drop-out adjustable regulator with an output current of
50mA. The voltage is set to within 5% of 4.8V (4.8V_BIAS). This voltage provides the bias for both
headset microphones’ internal circuitry. This regulator is self enabled with SWB+ as the input
voltage.

2.2.8 Headset Volume Control (RX Audio Attenuator) Voltages


U1320 is a Texas Instruments TPS71501 low drop-out adjustable regulator with an output current of
50mA. The voltage is set to within 5% of 9.6V (9.6V_AA); furthermore, using a voltage divider circuit,
the 9.6V is divided down to 4.8V (4.8V_AA). 9.6V_AA is used to power the RX Audio Attenuator
U506 as well as the dual buffer op amp package U501 which follows the U506 output. 4.8V_AA
provides the reference for the audio input signal to U506. This regulator is self enabled with SWB+
as the input voltage.

2.3 System Communications Overview


The O5 control head communicates with the radio transceiver and the Mainboard via the CAN
(Controller Area Network) bus interface and is set up in remote mount configuration as noted in the
O5 manual. Likewise, the radio transceiver is also in remote mount configuration and uses cabling
internal to the Consolette to connect to the O5 control head and the Mainboard via CAN. The CAN
interface is described below.
The front panel keypad and display are connected to the Mainboard via ribbon flex cables. The GCAI
connector for programming and keyloading uses an internal cable to connect to the front of the radio
transceiver directly while the power indication LED has two wires connected to the Mainboard.
The radio transceiver also connects to the Mainboard via a ribbon cable that attaches to the 25-pin
front connector on the remote TIB interface.
Additionally, the Consolette has many communication ports on the rear panel. There are eight (8)
RJ-45 connectors, a USB device (type B) port, a USB host (type A) port, a 3.5mm audio jack, a
DB25 accessory connector, a 14-pin accessory connector, and one or more RF connectors. All of
these ports are attached to backplane boards which are connected to the Mainboard via two ribbon
flex cables, with the exception of the RF ports which are connected directly to the radio transceiver.

2.3.1 CAN Interface Communications


The Mainboard contains an FPGA that is used to convert SSI signals into a robust signaling protocol
that can travel over several meters of cable. A Controller Area Network (CAN) is used for this
purpose. The CAN bus is a differential bus operating at approximately 1MHz. The signals are sent to
the radio transceiver and the O5 control head where identical FPGA’s convert the CAN signals back
to SSI and route the SSI signals to the microprocessor in each device. This is a bidirectional bus
allowing each device to send messages to each other and also back to the Mainboard using the
same CAN bus. Two CAN buses are used as separate differential pairs to transfer data and audio
between all devices. These are labeled CAN1 and CAN2, where CAN1 carries audio and CAN2
carries data. A third CAN bus is used for system on/off/reset commands. All three CAN bus twisted
wire pairs are contained in each single cable.
The CAN1 bus is used for all audio exchange between the Mainboard, O5 control head and
transceiver. The O5 control head converts microphone signals received on the GCAI to SSI using a
CODEC. In addition, received audio from the transceiver is sent to the control head on this CAN bus.
The FPGA on the O5 control head converts the CAN data back to SSI and routes the signal to a
CODEC. The CODEC converts the audio back to an analog signal and routes the signal to an audio
PA in the control head. That audio stream is then sent to the speaker mounted in the front panel of
the Consolette.

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2-4 Theory of Operation: System Communications Overview

The Mainboard also converts transmit audio input signals from the Consolette back panel to SSI
using a CODEC. Moreover, received audio from the transceiver is sent to the Mainboard on this CAN
bus. The FPGA on the Mainboard converts the CAN data back to SSI and routes the signal to a
CODEC. The CODEC converts the audio back to an analog signal and routes the signal to the
various audio interface connectors on the rear panel of the Consolette.

2.3.2 CAN Bus and Auto-Termination


The CAN bus has many benefits for long-distance and robust communication of digital signals.
However, in order to function correctly in a multi-node system, cable termination must exist only at
the end nodes. Any termination in the middle can greatly distort the CAN signals, reducing the
effectiveness of the CAN bus. When a cable is not present in a CAN connector, the termination
circuit defaults to shorting a 120Ohm load across the CAN_HIGH and CAN_LOW signals for each
CAN bus. When all CAN connectors on a device are used, meaning that the device is in the middle
of the CAN bus, the auto-termination circuit removes the termination from that device. The
Consolette contains internal cabling to properly connect the CAN bus to all devices necessary.
NOTE: The CAN cables must always be attached at both ends to a device. The cable detection
architecture presumes all cables attached have a device at both ends. The signal integrity of
the CAN data stream can be degraded if the system is not installed in this manner.

2.3.3 Nautilus FPGA


The Nautilus FPGA (U900) requires three voltages which are 1.5V core voltage, 3.3V and 2.85V I/O
voltages. It also requires a 16 MHz clock, which is used to generate internal frequencies (done by
using internal multipliers and dividers). If either voltage or clock is not present at power on then the
FPGA will not work properly. The core voltage and I/O voltage banks can power on in any sequence
and the core voltage draws up to 500 mA at power on.
The FPGA is programmed by the OMAP using the SPI bus each time the Mainboard powers on.
Upon completion of programming, the signal NAUT_CONFIG_DONE goes high. A failure in
programming the FPGA will display FL 1C-86 error code on the Consolette LCD display.

2.3.4 Microcontroller and Memory


The Consolette Mainboard contains a Texas Instruments OMAP microcontroller, reference
designator U400. Two clocks are supplied to the microcontroller, a 32 kHz clock and 12 MHz clock. A
buffered version of the 32 kHz clock is visible on the testpoint “32k_out” briefly on startup. This pin is
later reconfigured by software as a reset pin used by the OMAP. The microcontroller contains an
integrated synchronous serial interface (SSI), serial peripheral interface (SPI), I2C interface, LCD
controller, keypad controller, UART, and USB controllers. SSI is used for the CAN bus
communication. SPI is used to transfer data to and from devices such as the Nautilus FPGA and the
RX Audio Attenuator IC. I2C is used to transfer data to and from devices such as the CODEC, the
Power Control IC, and the Real-Time Clock IC.
Switches are used to disconnect the OMAP SSI bus from the rest of the system. These switches are
U403, U404, U407, and U408. In addition, filters FL400 and FL401 are used to filter noise from the
SSI clock and frame sync lines. Finally, U410 is a Schmitt trigger used to square up the clock and
frame sync lines before these signals reach OMAP.
A NOR Flash memory device, U301, is used to store Mainboard host code and non-volatile system
variables. A DDR SDRAM memory device, U300, is used for volatile code and variables. Neither of
these memory devices is field-repairable. Both devices are located near the OMAP processor under
shield SH400.
Pull-up and pull-down resistors are used to provide software with a board revision ID. These
resistors are located below the microcontroller shield SH400.

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Theory of Operation: System Communications Overview 2-5

2.3.5 Clocks and Oscillators


The controller clock distribution consists of several primary clock sources:
• 32.768kHz
- Crystal oscillator (Y402) is used as a startup clock provided to the OMAP processor
(U400). An additional 32.768kHz crystal (Y1601) is placed to provide a reference signal to
the Real-Time Clock IC (U1601). These two oscillators must be separate due to differing
circuit requirements for crystal load capacitance.
• 12MHz
- Crystal oscillator (Y401) provides the base clock source to the OMAP processor (U400).
The OMAP DPLL then multiplies this base frequency to generate the DSP clock, MPU
clock, etc. This clock is also used as the reference for all internal OMAP clocks
synthesized by its internal PLL, such as the FLASH and SDRAM clocks and serial bus
timing.
• 16MHz
- A 16MHz reference clock is provided to the Nautilus FPGA by crystal oscillator Y901.
• 25MHz
- Provided by the dedicated oscillator, Y701, to the Ethernet LAN Controller IC (U704).

2.3.6 User Interface


The user interface consists of the O5 control head, 19 buttons, and a GCAI connector. In addition,
user feedback is provided using a 131 x 53 pixel LCD and a bi-color LED. One of the buttons is used
for the Speaker_Mute function. This input will disable and re-enable the local speaker audio. Three
of the buttons are grouped together and used for the LCD softkeys, three others are used as
programmable buttons. The remaining buttons are alphanumeric and provide inputs to the keypad
controller inside the microprocessor.

2.3.7 CODEC SSI Bus


The CODEC SSI is a dedicated bus for the TLVAIC12K CODEC. It has a 512 kHz clock, 8 kHz frame
sync, 16 bit word size, and four slots. The FPGA transfers data from the CAN1 bus to the dedicated
SSI Bus. The CODEC then provides signal conversion from digital to analog (D/A) and from analog
to digital (A/D). The FPGA is the clock master, generating the clock and frame sync.
CODEC SSI Signals:
• SCLK_CODEC
• STDA_CODEC
• SRDA_CODEC
• FS_CODEC
• MCLK_CODEC
• PWRDN_CODEC
• RESET*-CODEC

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2-6 Theory of Operation: System Communications Overview

2.3.8 SPI Bus


OMAP programs the FPGA at power-on via the SPI interface. OMAP also uses the SPI bus to read
and write FPGA registers. The audio attenuation IC is also programmed using the SPI bus.
SPI Signals:
• SPI_CS: SPI FPGA Chip select.
• SPI_MISO: SPI input serial data
• SPI_MOSI: SPI output serial data
• SPI_CLK: SPI Clock

2.3.9 Main SSI Bus


The main SSI bus is used by OMAP to transfer data to the FPGA. This SSI Bus uses a 1.536 MHz
clock, 8 kHz Frame sync, 16 bit word size, and 12 slots. The FPGA is also the clock master for this
SSI bus, generating clock and frame sync.
Main SSI Signals:
• SCLK: Main SSI Clock running at 1.536 MHz
• FS: Frame sync running at 8 KHz
• STDA: SSI Transmit data
• SRDA: SSI Receive data

2.3.10 Nautilus FPGA Control signals


FGPA control signals are mainly used to know FPGA status, programming status and reset.
FPGA Control signals:
• NAUT_RESET*
• NAUT_INT
• NAUT_STATUS
• NAUT_CONFIG
• NAUT_CONFIG_DONE

2.3.11 USB Connectivity


The Consolette Mainboard has two USB ports for communication. A USB full speed device port
(USB 1.1 compliant) and a USB Host port (version 1.1 compliant) that supports low and full speed.

2.3.12 USB Device port


The USB device port uses the internal OMAP transceiver which is connected to Pin Group 0. The
OMAP USB transceiver transmits and receives serial data at full speed 12 Mbit/sec.
The enumeration process starts when a USB device connection is made to a USB host such as a
computer. The USB device port detects VBUS and then pulls up D+ with a 1.5kOhm resistor inside
FL1500. The host detects the D+ pull up and starts the enumeration process; activity should be seen
on differential signals D+ and D-. See Figure 2-1 for USB full speed screen capture. Filter ST202 is
used to protect the USB device port from ESD and RFI. The USB device port uses a standard USB
type B connector.

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Theory of Operation: System Communications Overview 2-7

Figure 2-1. USB D+ and D- during full speed transaction

2.3.13 USB Host port


The USB host port uses a Philips ISP1105 transceiver (U303), which is connected to OMAP Pin
Group 2. This transceiver is USB 1.1 compliant, low and full speed. Upon connection of an external
USB device to the USB host port, the Consolette Mainboard provides VBUS to the device by
enabling over-current IC TPS2041B (U1706), which provides over-current and short circuit
protection for VBUS. If U1706 detects an over-current condition, then the USB2_OC line is pulled
low. Over-current is detected when the current draw exceeds 500 mA. If a current higher than one
Amp is detected, then the output is disabled. The Host port has 15kOhm pull down resistors for D+
and D- and also contains the same ST202 filter as the Device circuit to protect the USB Host data
lines from ESD and RFI.
The enumeration process is started by detecting a pull-up on D+ or D- (Full or Low speed). The
Consolette Mainboard then supplies VBUS to the attached device and performs the USB Host
protocol. The USB Host port uses a standard USB type A connector.
NOTE: The USB Host port only supports allowable devices; please see the Target Peripheral List for
the details of these approved accessories.

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2-8 Theory of Operation: System Communications Overview

2.3.14 Ethernet Connectivity


The Consolette has an RJ-45 connector on the back panel for LAN communications. The Consolette
is capable of both 10baseT and 100baseT data rates.
The LAN circuit contains a Micrel KSZ8841 Ethernet MAC Controller IC (U704) and supports Auto-
Negotiation at 10/100Mbps Full and Half Duplex communications. The Ethernet Controller IC
communicates to the OMAP microprocessor via the Flash memory bus and has its own dedicated 25
MHz clock. The LAN circuit also includes a Pulse HX1188 transformer (T700) with a 1:1 turns ratio
and rated for 10/100baseT data rates. Termination components R738, R739, R745, R746, C742 and
C743 are located close to the Ethernet Controller IC for impedance matching purposes on the
differential LAN data pairs.
The Ethernet Controller IC and the transformer are located on the Mainboard while the RJ-45
connector is attached to the High Speed backplane board. A high-speed flexible ribbon cable is used
to connect those two boards.
The MCD 5000 interfaces to the Consolette on the LAN port for both audio and control. Refer to
section 4.14.2.2 for further details.

2.3.15 Receive Audio Paths


Audio from the receiver, as well as the various tones produced from the mobile (ex. keyfail tones,
button-press beeps/bonks), are sent from the APX transceiver to the Consolette controller card
(PPLN1689) in PCM audio format via the CAN_AUDIO bus. On the Consolette controller card, CAN
audio is transferred to the SSI by the Nautilus FPGA and routed to the DSP. If “TRC” is selected as
the “Wireline Function” audio parameter in the Consolette CPS, the DSP will filter the TRC guard
tone from the received audio in order to prevent guard tone false detects on the wireline. PCM audio
from the DSP is then converted to analog audio within the Codec (U505), and routed out to Codec
outputs OUTP1 (U505 pin 10), OUTP2 (U505 pin 13), and OUTP3 (U505 pin 15). Receive analog
audio coming from these Codec outputs is identical and they cannot have their gain adjusted
separately within the Codec; however, there is various circuitry external to the Codec on these paths
which allow separate receive audio gain adjustments. The Codec master receive gain adjustment for
all three outputs is in the Consolette CPS labeled “RX Codec Adjustment”. This gain adjustment can
vary from -42 dB to +20 dB in 0.5 dB steps. By default, the receive audio level from the Codec
outputs should measure approximately 300 mVrms.
NOTE: The APX Consolette transceiver supports several over-the-air signaling types which can be
enabled in its codeplug: Analog Conventional, Type II Trunking, APCO Conventional, and
APCO P25 Trunking (including F2). Regardless of the signaling type chosen, the audio
provided to the rear panel outputs on the Consolette is always in analog format.

2.3.15.1 Headset Receive Audio


Receive analog audio originating from Codec OUTP1 is the single-ended speaker audio source for
both headset connectors. When a headset is connected to its respective RJ45 connector on the high
speed connector rear panel of the Consolette (J11 for HDST1 and J12 for HDST2), HDST1_SENSE*
(J11 pin 2) and HDST2_SENSE* (J12 pin 2) are grounded. These signals are passed through octal
buffer U1809 before reaching OMAP inputs HDST1_SENSE_OMAP* (U400 pin M8) and
HDST2_SENSE_OMAP* (U400 pin W8). This enables the Consolette to detect the headset
connection(s) and mute the front panel speaker. Codec OUTP1 audio first passes through muting
gate U502 which is controlled by PCIC output HDST_MUTE* (U1301 pin 26). It then passes through
dual op amp package U500 pin 2, which has a gain of approximately 10 dB, before reaching RX
Audio Attenuator U506. U506’s attenuation level is mapped to and controlled by the O5 control
head’s volume knob via the OMAP’s SPI bus; therefore, any volume adjustment for the headset
speakers is done with the O5 volume knob. To avoid needing to adjust the O5 volume knob when
switching between the use of headsets and the front panel speaker, a volume adjustment from the

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Theory of Operation: System Communications Overview 2-9

Audio Parameters page in the Consolette Configuration may be selected. The “Headset Speaker
Volume Ratio” can be chosen to have the headset volume reach maximum volume at 100% (1:1
Ratio) of front panel speaker maximum, 66%(1.5:1 Ratio) of front panel speaker maximum, or 50%
(2:1 Ratio) of front panel speaker maximum. Also, the minimum and maximum volume levels of the
headsets can be set using the Consolette Configuration. The “Headset Speaker Min (RX) Gain
Setting” sets the minimum volume at the headset, even when the O5 volume knob is turned all the
way down. This can be used to ensure audio is always heard at the headsets. The “Headset
Speaker Max (RX) Gain Setting” sets the maximum volume at the headset, even when the O5
volume knob is turned all the way up. This can be used to ensure the headset volume is never too
loud. The RX Audio Attenuator output is then split and sent through dual buffer op amp package
U501 (U501 pin 1 for HDST1_AUDIO and U501 pin 7 for HDST2_AUDIO) before reaching the high
speed connector board (PPLN7786) at HDST1_SPKR+ (J11 pin 7) and HDST2_SPKR+ (J12 pin 7).
Since these are both single-ended audio paths, HDST1_SPKR- (J11 pin 3) and HDST2_SPKR- (J12
pin 3) are both tied to ground. Audio levels at HDST1_SPKR+ and HDST2_SPKR+ can range
anywhere from 0 to approximately 800 mVrms based on the O5 volume knob’s position. When the
headsets are disconnected, the Consolette will remove the mute override from the front panel
speaker.
NOTE: Only APX Consolettes with the local control option consisting of an O5 control head and front
panel speaker will support headsets. The limited front panel APX Consolettes will not provide
headset speaker audio.

2.3.15.2 Recorder and External PA Receive Audio


Analog audio originating from Codec OUTP2 (CODEC_OUTP2) is the receive audio source for both
single-ended recorder audio and single-ended external PA audio. Coming out of Codec OUTP2, this
audio is split and passed through recorder audio muting gate U1813, which is controlled by OMAP
output REC_ACT (U400 pin V19), and external PA muting gate U1815, which is controlled by OMAP
output EXT_PA_ACT (U400 pin N21). These muting gates unmute when there is valid audio present;
however, these muting gates can also be completely disabled via codeplug programming in the
Consolette Configuration Audio Parameters page. By selecting “Record Off” for “Recorder
Configuration” and “Output Off” for “Public Address Amplifier Audio”, the Consolette will mute the
gates and not assert the associated activity outputs.
The activity outputs are open drain MOSFET logic outputs controlled by the same OMAP outputs
which control the muting gates. These activity outputs are active low logic which indicate when there
is valid audio activity on the recorder and/or the external PA paths. REC_ACTIVITY* (driven low by
MOSFET Q1806 when valid audio activity is present on the recorder path) is located on the high
speed connector board’s RJ45 Recorder Connector J23 pin 3. EXT_PA_ACTIVITY* (driven low by
MOSFET Q1807 when valid audio activity is present on the external PA path) is located on the low
speed connector board’s (PPLN7787) DB25 Accessories Connector J104 pin 9. After passing
through the recorder muting gate, recorder audio is then sent through quad buffer op amp package
U1802 (output at U1802 pin 7) before reaching the high speed connector board at REC_AUDIO (J23
pin 1). Similarly, after passing through the external PA muting gate, external PA audio is then sent
through quad buffer op amp package U1802 (output at U1802 pin 1) before reaching the low speed
connector board at EXT_PA_AUD (J104 pin 8). Both audio paths are at a fixed level of
approximately 300 mVrms relative to a 1.0 kHz tone at 60% FSD.

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2-10 Theory of Operation: System Communications Overview

2.3.15.3 APCO, Crosspatch, and Audio Jack Receive Audio


Receive analog audio originating from Codec OUTP3 (RX_FILT_AUDIO) is the single-ended audio
source for APCO receive audio, crosspatch receive audio, audio jack receive audio, and wireline
receive audio. The audio coming from Codec OUTP3 splits off for APCO, crosspatch, and audio jack
receive audio and first passes through muting gate U1810 which is controlled by OMAP output
RX_TONES_CTRL (U400 pin Y15). It then splits again and passes through two of the op amps in
quad buffer op amp package U1802. The output of U1802 pin 14 (RX_AUDIO_BUFF) is sent to the
low speed connector board’s Audio Jack Connector P100 pins 2 and 3 (the same receive audio is
output at both the right and left speaker connections). This audio jack receive audio is at a fixed level
of approximately 300 mVrms relative to a 1.0 kHz tone at 60% FSD. The output of U1802 pin 8
(RX_AUDIO) is sent to both the high speed connector board’s Crosspatch Connector J24 pin 1 and
the low speed connector board’s Accessories DB25 connector J104 pin 4 (the A(rx) portion of the
Consolette APCO Interface). Both of these audio paths are also at a fixed level of approximately 300
mVrms relative to a 1.0 kHz tone at 60% FSD.
Additionally, for the crosspatch configuration, there is a channel active output which indicates when
receive audio is present. CP_CHAN_ACTIVITY* (driven low by open drain MOSFET Q1813 when
valid receive audio is present) is located on the high speed connector board’s Crosspatch Connector
J24 pin 2. When a Consolette is connected in a crosspatch configuration, this
CP_CHAN_ACTIVITY* output will drive the active low PTT input and key up whatever
communication device (most likely another Consolette) it is connected to. For the Consolette APCO
interface, a channel active solid state relay (K1800) is provided. This is especially useful when the
customer’s setup has a signal with a high voltage or if the customer wants to switch in a ground
signal. The relay circuitry has a maximum load voltage of 350V and a maximum load current of 120
mA. Access to the input and output of the relay are found on the low speed connector board’s DB25
Accessories Connector J104. CHAN_ACT_RELAY_IN (J104 pin 21) is the input to the relay and
CHAN_ACT_RELAY_OUT (J104 pin 25) is the relay’s output. The relay is normally open and
controlled by OMAP output CHAN_ACT (U400 pin P20). When valid receive audio is present,
CHAN_ACT turns on transistor Q1803 which causes a contact closure of the relay.

2.3.15.4 Wireline Receive Audio


The audio coming from Codec OUTP3 (RX_FILT_AUDIO) is also split off for RX wireline audio
(RX_FILT_AUDIO_WL). It first passes through the line adjust circuit made up of op amp U1818 and
EEPOT U1803. This circuit allows the notched, filtered audio level to be adjusted via EEPOT U1803
which is controlled by the OMAP’s I2C bus; moreover, this is done by varying the “Wireline Out (RX)
Gain Setting” in the Consolette Configuration, thus adjusting the audio level to the wireline. This
allows compensation for line losses to obtain the desired audio levels. The adjusted audio is then
split into opposing phases in the line driver circuit (quad op amp package U1808, Q1801 and
Q1802), where receiver audio is applied to the line transformer T1801 and the wireline. With two-
wire selected, the line driver audio is also applied to the input of the transmit audio/tones detection
path through T1801 pin 4. A portion of the line driver audio is also fed into the input amplifier of the
transmit audio/tone detection path, via the output of U1808 pin 7 and switch U1805; this audio is
approximately 180° out of phase with the received audio at T1801. This is done in order to, at least
partially, cancel the receive audio so that a tone from a control console may be more easily detected
in the presence of receiver audio. With four-wire selected, this cancellation is not necessary since
switch U1805’s connection to the two-wire interface is open, while U1805’s connection to the four-
wire interface is closed.

May 26, 2014 68009482001


Theory of Operation: System Communications Overview 2-11

2.3.15.5 External Speaker Receive Audio


There is a secondary speaker (referred to as the external speaker) output on the low speed
connector board’s 14-pin Terminal Connector J103 pins 1 (EXT_SPKR+) and 2 (EXT_SPKR-). The
audio source for these pins originates from the J600 connector on the APX mobile’s TIB. J600 pin 24
is the APX mobile SPEAKER_LOW and J600 pin 25 is the APX mobile SPEAKER_HIGH. This audio
is passed from the APX mobile TIB through a ribbon cable onto the APX Consolette main board
through P600 connector pins 22 (EXT_SPKR-) and 24 (EXT_SPKR+). From here, the audio is
passed unaltered directly through the main board to the low speed connector board. The external
speaker audio is used to monitor receive audio and alert tones; however, this output cannot provide
transmit audio. Its audio level may be set in the APX mobile CPS to either maintain a fixed volume,
or to track the O5 volume knob. Additionally, there is an external speaker active output which
indicates when the external speaker is unmuted. EXT_SPKR_ACTIVITY* (driven low by open drain
MOSFET Q1804 when valid audio activity is present on the secondary speaker) is located on the low
speed connector board’s DB25 Accessories Connector J104 pin 23.
NOTE: EXT_SPKR- and EXT_SPKR+ should never be grounded. If they are grounded, this will
damage the radio.

2.3.15.6 Front Panel Speaker Receive Audio


APX Consolettes with the local control option have an O5 control head and 20 Ohm speaker
(referred to as the internal speaker) located in the front panel. Receive audio is routed over CAN
from the APX transceiver to the O5 control head where it is converted to an analog signal and
processed through a Class D audio PA circuit before being sent to the Consolette’s local 20 Ohm
speaker. The receive audio at this speaker is volume controlled via the O5 volume knob. Refer to
section 4.4 for local front panel speaker operation. Additionally, there is an internal speaker active
output which indicates when the internal speaker is unmuted. INT_SPKR_ACTIVITY* (driven low by
open drain MOSFET Q1805 when valid audio activity is present on the local speaker) is located on
the low speed connector board’s DB25 Accessories Connector J104 pin 22.

2.3.16 Transmit Audio Path


The Consolette supplies several transmit audio paths on the rear panel of the Consolette as well as
an O5 control head paddle microphone for APX Consolettes with the local control option. The three
main input paths for rear panel transmit audio are headset microphone, crosspatch/APCO, and
wireline; however, only one of these inputs can be active at a time. All three paths originate as
analog audio at either the low speed or high speed board rear panel connectors and are sent to the
Codec (U505). Associated with each path’s audio, there are PTT sources also located on the low
speed (PPLN7787) or high speed (PPLN7786) board rear panel connectors. Headset microphone
audio is input at Codec MICIN (U505 pin 18), crosspatch/APCO audio is input at Codec INP1 (U505
pin 23), and wireline audio is input at Codec INP2 (U505 pin 19). From these inputs, the analog
audio is converted to digitized SSI audio and routed to the DSP. The primary constraint on rear panel
transmit audio is that only one Codec input can be visible to the DSP at any given time. Based on the
Consolette Configuration "Rear Panel Priority" audio parameter, a priority is assigned to the inputs to
determine which one is routed. If "None" is selected then audio is routed on a first-come first-served
basis. All three paths have separate transmit gain controls within the Codec and DSP which can be
adjusted using the Consolette Configuration. These gains can be adjusted from -42 dB to +20 dB in
0.5 dB steps to achieve the desired transmit deviation. If “TRC” is selected as the “Wireline Function”
audio parameter in the Consolette Configuration, the DSP will filter the TRC guard tone from the
transmit audio.

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2-12 Theory of Operation: System Communications Overview

Local paddle microphone audio is digitized in the O5 control head and sent on the CAN_AUDIO bus
from the control head to the Consolette controller card (PPLN1689). On the Consolette controller
card, this digitized CAN audio is converted to SSI audio by the Nautilus FPGA (U900) and routed to
the DSP where its gain can be adjusted via the “Controlhead Mic (TX) Gain Setting” in the
Consolette Configuration. This gain can be adjusted from -5 dB to +5 dB in 0.5 dB steps to achieve
the desired transmit deviation. Since local microphone audio is not being input to the DSP through
the Codec, whenever there are simultaneous PTTs among the priority rear panel transmit path and
the local microphone, the transmit audio on these active paths will be summed in the DSP. The only
case where this is not true is when the local microphone PTTs first and then a tone remote control
(TRC) attempts to PTT on a different channel. In this case, the Consolette will dekey and a bad tone
will sound at the local speaker. From the DSP, the Nautilus FPGA converts the SSI audio to CAN
audio which is sent over the CAN_AUDIO bus to the APX transceiver to be transmitted.
NOTE: The audio inputs to the APX Consolette are always in analog audio format. The APX
Consolette then converts them for over-the-air transmit per the selected signaling type which
can be enabled in its codeplug: Analog Conventional, Type II Trunking, APCO Conventional,
and APCO P25 Trunking (including F2).

2.3.16.1 Headset Transmit Audio


Headset microphone audio can originate from both headset connectors. This audio is input on the
high speed connector board's RJ45 Headset 1 Connector at HDST1_MIC+ (J11 pin 5) and RJ45
Headset 2 Connector at HDST2_MIC+ (J12 pin 5). Since these are single-ended microphone audio
inputs, HDST1_MIC- (J11 pin 4) and HDST2_MIC- (J12 pin 4) are both tied to ground. Each headset
path has its own PTT source associated with it, HDST1_PTT* (J11 pin 6) and HDST2_PTT* (J12 pin
6). These PTT signals are passed through octal buffer U1809 before reaching OMAP inputs
HDST1_PTT_OMAP* (U400 pin R11) and HDST2_PTT_OMAP* (U400 pin Y1). After being routed
from the high speed board to the controller card, the headsets’ microphone audio is biased and
summed through quad op amp package U1801 pin 2 with an attenuation of 6 dB. Each headset
microphone audio path has an impedance of 50Ω with a bias of 4.8V for the headset microphones’
internal circuitry. This summed audio from U1801 pin 1 is then input at Codec MICIN; furthermore,
the gain of this audio is adjustable via the “Headset Mic (TX) Gain Setting” in the Consolette
Configuration.
NOTE: Only APX Consolettes with the local control option consisting of an O5 control head and front
panel speaker will support headsets.

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Theory of Operation: System Communications Overview 2-13

2.3.16.2 APCO and Crosspatch Transmit Audio


The crosspatch and APCO transmit audio paths share the same Codec INP1; however, these paths
are not summed. They are mutually exclusive, so only one of these paths is routed to Codec INP1 at
any given time. The single-ended crosspatch transmit audio is input on the high speed connector
board’s RJ45 Crosspatch Connector at CP_AUX_TX (J24 pin 8) and its associated PTT source
(CP_PTT*) is located on J24 pin 7. The single-ended APCO transmit audio is input on the low speed
connector board’s DB25 Accessories Connector at AUX_TX (J104 pin 17) and its associated PTT
source (PTT*) is located on J104 pin 10. The PTT signals for both interfaces are passed through
octal buffer U1809 before reaching OMAP inputs CP_PTT_OMAP* (U400 pin L18) and PTT_OMAP*
(U400 pin V8). The crosspatch PTT and APCO PTT cannot be active simultaneously (only one PTT
source is active at a time), but both can be deactivated. These parameters are set in the
“Crosspatch-Hardware PTT Selection” audio parameter of the Consolette Configuration. Both the
crosspatch and APCO transmit audio paths have an impedance of 600Ω and are attenuated 6 dB via
quad op package U1801 (U1801 pin 6 for the crosspatch path and U1801 pin 9 for the APCO path)
before being input into analog switch U1800. Based on the “Crosspatch-Hardware PTT Selection”
setting, OMAP output CP_DISABLE (U400 pin M14) will select the appropriate U1800 input path to
be switched into Codec INP1. The gain of this audio is adjustable via the “Crosspatch In (TX) Gain
Setting” in the Consolette Configuration.

2.3.16.3 Wireline Transmit Audio


Wireline audio to be transmitted over the air is applied to the wireline interface network. This
differential audio can be input in either of two locations depending on the “Wireline Configuration”
setting in the Consolette Configuration Remote Interface Parameters page. Based on this setting,
OMAP output NUM_WIRES (U400 pin W15) will select the appropriate wireline path (two-wire or
four-wire) to be switched in via U1805. For two-wire operation, the differential audio is input on the
high speed connector board’s RJ45 Wireline Connector at LINE1+ (J21 pin 3) and LINE1- (J21 pin
6). For four-wire operation, the differential audio is input on the RJ45 Wireline Connector at LINE2+
(J21 pin 4) and LINE2- (J21 pin 5). The wireline interface network consists of line matching
transformers T1801 (two-wire operation) and T1800 (four-wire operation), quad op amp package
U1806, and other discrete components. The purpose of this circuitry is to match the impedance of
the controller card to that of the wireline (T1801, T1800, K1801, K1802), block any DC components
between the controller card and the wireline (C1862, C1863, C1860, C1861), and provide protection
from surges on the line (surge arresters F1 and F2 on the high speed connector board). Solid state
relays K1801 and K1802 set the impedance for the wireline. Based on the “Wireline Configuration”
setting in the Consolette Configuration, OMAP output WL_IMPEDANCE (U400 pin P11) will select
the appropriate wireline impedance (600Ω or High Impedance) to be switched in via K1801 and
K1802. After passing through switch U1805, wireline transmit audio is attenuated 14 dB via quad op
amp package U1801 (output pin 14) before entering Codec INP2. At this point, the transmit audio
gain is either adjusted by the AGC (automatic gain compensation) algorithm in the DSP or linearly
via the Codec and DSP. AGC is only used when the wireline interface is being used with tone remote
control. Therefore, in order for the gain to be adjusted using AGC, “TRC” must be selected as the
“Wireline Function” audio parameter in the Consolette Configuration and then “TRC AGC
Configuration” must be enabled in the Consolette Configuration Remote Interface Parameters page.
The AGC function, when enabled, sets the wireline transmit gain based on the level of the high level
guard tone (HLGT) received.

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2-14 Theory of Operation: System Communications Overview

In addition, the “AGC Offset Adjustment” in the Consolette Configuration can be used to adjust the
ratio applied between HLGT and audio to compensate for variation from the normal ratio. This may
be required if there are nonlinearity in the wireline, if the console has a non-standard level for HLGT,
or if the console lacks a microphone gain adjustment or other means to set the HLGT to audio ratio.
If “TRC AGC Configuration” is disabled, or “Hardware PTT” or “ACIM” are selected as the “Wireline
Function” in the Consolette Configuration Audio Parameters page, then the gain of the wireline
transmit audio is adjustable linearly via the “Wireline In (TX) Gain Setting”. This gain setting can be
used to compensate for a line level other than 0 dBm. Note: This setting is disabled when wireline
AGC is enabled. In addition to this digitized wireline transmit audio being sent to the APX transceiver
to be transmitted, it is also sent on the CAN_AUDIO bus to the O5 control head (for APX Consolettes
with the local control option). The O5 control head converts this digitized audio to an analog signal
and processes it through a Class D audio PA circuit before sending it to the Consolette’s local 20
Ohm speaker. Refer to section 4.4 for local front panel speaker operation.

2.3.16.4 Transmit Audio Routing to Remote


In addition to the digitized rear panel transmit audio and local microphone audio being sent to the
APX transceiver to be transmitted, some of these paths can also have this same transmit audio
routed back through the Codec and output as analog audio out the wireline, out the Recorder
interface, and/or out the External PA interface. Analog transmit audio from the headsets’
microphones, APCO AUX_TX (but not crosspatch transmit audio), and the local microphone can be
sent back through the Codec and output as analog audio down the wireline to a remote device. This
feature is enabled in the “Local Microphone Audio Routing to Remote Console” in the Consolette
Configuration Audio Parameters page. All transmit audio sources (Consolette rear panel and O5
control head local microphone) can be routed to the Recorder and/or External PA interfaces. If
transmit audio is needed on the Recorder interface, “Record RX+TX” can be enabled for “Recorder
Configuration” from the Consolette Configuration Audio Parameters page. Alert tones such as talk-
permit tones are always present in the recorder audio. Similarly, if transmit audio is desired on the
External PA interface, “Output RX+TX” or “Output RX+TX (with tones)” can be enabled for “Public
Address Amplifier Audio” in the Consolette Configuration Audio Parameters page. As indicated, alert
tones can be filtered from the External PA interface if necessary.

2.3.16.5 Transmit Indication


Finally, there is an active low transmit activity output which indicates when the APX transceiver is
active and transmitting. TX_ACTIVITY* (driven low by open drain MOSFET Q1810 when the APX
transceiver is active and transmitting) is located on the low speed connector board’s DB25
Accessories Connector J104 pin 1.

May 26, 2014 68009482001


Chapter 3 Installation

3.1 Planning the Installation


Since a good installation is important to obtain optimal performance of the Consolette, carefully plan
the installation before the actual work is started. Location of the Consolette in relation to power,
control lines, and antenna, as well as convenience and access for servicing, should be considered.
NOTE: The RF transmission line should be kept as short as possible to minimize line losses;
however, the antenna should not be placed so close as to cause interference with the
Consolette. See "Lightning and Surge Suppression," on page xv of this manual for additional
antenna, RF transmission line, and control line installation considerations.
Read the entire procedure and the suggestions offered to help plan the installation. Make sure all
necessary equipment and facilities are available during installation.
The APX 7500 Consolette is not recommended for dense site applications (that is, dense
metropolitan areas or antenna farms). The Consolette should be installed per the R56 Manual,
Standards and Guidelines for Communication Sites. Additional surge protection is provided within
the Consolette on its Wireline Interface and its AC power interface.

The Consolette is intended for indoor user only. It is not water

! resistant. As a result, it has no protection against splashing


water. Do not expose the Consolette to dripping or splashing
Caution liquids. Do not place objects filled with liquids on or near the
unit. Additionally do not place a naked flame, such as a lighted
candle, on or near the Consolette.

3.2 Ventilation
The Consolette is designed for rack mount, wall mount or horizontal flat plane installation with forced
convection cooling on all mountings. For proper cooling, the Consolette must be kept free of
obstructions at its back for at least 4 inches (100 mm), so as not to restrict airflow.
NOTE: Make certain that the air temperature around the unit does not exceed the recommended
operating temperature range of –30°C to +60°C.

3.3 Station Mounting Procedures


Refer to the specifications section in the front of this manual for unit dimensions.

3.3.1 Rackmount Installation


Un-thread and retain the four feet from the bottom of the Consolette chassis. Place the Consolette
on the rack mount tray (HKN6233_), aligning the four threaded studs with the slots in the bottom of
the tray and sliding the unit forward fully so that the front panel protrudes through the front opening of
the tray. Thread the four feet back onto the threaded studs protruding through the bottom of the tray
and tighten to secure the Consolette. Mount the tray in the desired rack installation using the four
#12-24 screws provided.

68009482001 May 26, 2014


3-2 Installation: Antenna Connections

3.3.2 Desktop Installation


The Consolette may be placed on any solid, flat surface with easy access to the power source and
RF transmission line. Keep in mind the ventilation requirements as previously described in section
3.2, "Ventilation," on page 3-1.

3.3.3 Wall Mounting


Ensure that the selected mounting surface is strong enough to support the Consolette weight of 19.5
lbs. Mark the location of the four mounting screws (Figure 3-1 on page 3-2). Use screws suitable for
the wall material. The maximum diameter of the screw and screw head should be 0.25 inches (6.5
mm) and 0.43 inches (11 mm), respectively. Allow the bottom surface of the screw head to protrude
0.3 inches (7.5 mm) from the wall surface.
The rack mount tray is used to wall mount the Consolette. Un-thread and retain the four feet from the
bottom of the Consolette chassis. Place the Consolette on the rack mount tray (HKN6233_), aligning
the four threaded studs with the slots in the bottom of the tray and sliding the unit forward fully so that
the front panel protrudes through the front opening of the tray. Thread the four feet back onto the
threaded studs protruding through the bottom of the tray and tighten to secure the Consolette. Hold
the Consolette and tray assembly with the front panel facing up and guide the slotted holes on the
bottom of the tray over the wall mounting screws.

10.7 inches
(271.8 mm)

7.6 inches
(193 mm)

Figure 3-1. Wall Mounting

3.4 Antenna Connections


The antenna and transmission lines are not part of the Consolette; therefore, antenna installation
instructions are not included in this section. Refer to the instructions shipped with the antenna for
applicable information.
In its primary application, the Consolette is used for communication with mobile radios. Therefore, an
omni-directional antenna is recommended. However, if the Consolette is located at the outer
perimeter of a communications area, or if it is to be used for communication with a fixed station, an
antenna with specific directional characteristics may be preferred. Local government agencies may
also dictate the type of antenna to be used.
The Consolette is intended for installation at a fixed location and operated as a control station or as a
fixed unit; therefore, the antenna installation must comply with the following requirements in order to
ensure optimal performance and compliance with the RF energy exposure limits in the standards
and guidelines listed in the 6881095C99 manual:

May 26, 2014 68009482001


Installation: Antenna Connections 3-3

a. The antenna should be mounted outside the building on the roof or a tower if at all possible.
b. As with all fixed site antenna installations, it is the responsibility of the licensee to manage the
site in accordance with applicable regulatory requirements and may require additional
compliance actions such as site survey measurements, signage, and site access restrictions
in order to ensure that exposure limits are not exceeded.
c. Dual Band models must have two antennas attached. Check the requirements of the antenna
supplier.
d. Ensure that the antenna cable can be easily routed to the Consolette. Route the antenna
cable as far away as possible from any nearby electronics and associated wiring.
e. Check the antenna location for any electrical interference.
f. Ensure that any transmitting radio antennas are separated from each other by at least 3 feet
(0.9 meter).
NOTE: The Antenna ports will be labeled appropriately for the ordered band combination.

Figure 3-2. Antenna Label


The coaxial antenna cable connects to an N-type coaxial connector located on the rear panel of the
station. See Figure 3-3. Rear Panel on page 3-3

Figure 3-3. Rear Panel

68009482001 May 26, 2014


3-4 Installation: Power and Ground Connection

3.5 Power and Ground Connection


3.5.1 General
All Consolettes should have a separate AC power circuit with proper current and voltage for
Consolette operation. Refer to the specifications section in the front of this manual for AC
requirements of each model. The power lines should be installed in accordance with local electrical
codes. A substantial earth ground must be provided in a straight line close to the ground terminal
provided on the Consolette. DO NOT consider an electrical output box as a substantial earth ground.
See "Lightning and Surge Suppression," on page xv for additional grounding recommendations.

Even if a three-wire grounding AC power source is


available, the radio equipment must be grounded
! separately to prevent electrical shock hazards and provide
W A R N I N G lightning protection.

This equipment is designed to permit the connection of the

! earthed conductor of the D.C. supply circuit to the earthing


conductor at the equipment.
Caution

The AC power line leading to the selected site for the Consolette may be installed prior to installation
of the Consolette itself.
NOTE: Positive ground DC is not supported.

3.5.2 AC Power Input


The Consolette power supply is auto-switching and supports a nominal 110-220VAC input, 50-60Hz
via a standard IEC 320 power inlet.
1. Install the Consolette as described in section 3.3, "Station Mounting Procedures," on page 3-
1.
2. The Consolette power supply is auto-switching. Setting of a switch for 110VAC or 220VAC
operation is not required.
3. Connect the female plug of the AC line cord supplied with the Consolette to the AC input
power connector on the rear panel of the Consolette. See Figure 3-3., "Rear Panel," on page
3-3.
4. Connect the ground terminal on the Consolette in as straight a line as possible to a
substantial earth ground located as close as possible to the Consolette ground terminal.
5. Make certain the AC power source is of the proper current and voltage rating for the
Consolette. Refer to the specifications section in the front of this manual for the AC
requirement of each model. Then connect the male plug of the AC line cord to the AC power
source.
6. The power-on LED on the front of the Consolette will be lit green when the unit is powered
from an AC source.

May 26, 2014 68009482001


Installation: Power On/Off 3-5

3.5.3 DC Input Power (Optional)


Connection of DC input power to the Consolette is offered as an option. The Consolette power
supply supports a DC input of 13.8VDC +/- 10%.
1. First, install the Consolette as described in section 3.3, "Station Mounting Procedures," on
page 3-1.
2. An external inline fuse is required when DC power is used. Connect the mobile power cable
3085059D05 with the inline 20 Amp fuse to the standard mobile radio connector on the rear
of the Consolette marked “DC”. See Figure 3-3., "Rear Panel," on page 3-3.
NOTE: Top and bottom pins of “DC” are the negative and positive terminals, respectively, and are
marked with a “-“ and a “+”.
3. Connect the mobile power cable 3085059D05 leads to the battery.
NOTE: The ground pin of the battery connector on the Consolette is connected to earth (chassis)
ground. As is the case with connecting any battery, care must be taken when connecting up
the Consolette – red to red, black to black. Damage to all of the equipment could occur if the
connections are incorrect.
4. The DC power does not pass through the ON/OFF rocker switch of the power supply, so the
Consolette will be powered “on” as soon as DC input power is applied (or takes over upon
loss of AC).
5. The power-on LED on the front of the Consolette will be lit amber when the unit is powered
from a DC source. Refer to section 4.20, "Battery (AC Power Fail) Alert Tone Operation," on
page 4-27 for information regarding an AC Power Fail alert when powered using DC.

To prevent damage to the Consolette, be sure to use a battery

! that is connected only to the Consolette. Disconnect both


battery terminals from the Consolette when connecting the
Caution battery to any other equipment, including a battery charger.
Be sure to observe proper polarity when making the DC
power connections.

3.6 Power On/Off


3.6.1 Power On/Off using an AC source
To power on the Consolette using an AC source, first apply AC power to the rear of the unit per the
installation instructions in section 3.5.2, "AC Power Input," on page 3-4. Then move the rocker switch
on the rear panel from the “O” to the “I” setting. The Consolette will now power up and is operational.
If equipped with an O5 control head, the Consolette will display the factory default Zone and Channel
on the O5 display after power up.
The factory default setting of the Ignition Switch is set to “Ignition Only Power-Up” in Consolette
models. With this configuration, when there is a loss of AC power, the Consolette will automatically
turn back on when AC power is restored. Move the rocker switch on the rear panel from “I” back to
“O” to remove AC power from the unit. The unit will now power off as long as there is no DC input to
the Consolette.
NOTE: Previous models of the Consolette required the AC cord to be removed in order to turn off the
unit. This is no longer required with the new Consolette.

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3-6 Installation: Power On/Off

3.6.2 Power On/Off using a DC source


To power on the Consolette using a DC source, apply DC power to the rear of the unit per the
installation instructions in section 3.5.3, "DC Input Power (Optional)," on page 3-5.
NOTE: A) The ON/OFF power button located on the O5 control head is disabled before shipment;
therefore, the Consolette is immediately operational when a DC source is provided to its rear
panel input. To enable the ON/OFF power button on the O5 control head, refer to the
information in section 3.6.3, "Power On/Off using the O5 Control Head," on page 3-6.
B) The ON/OFF rocker switch on the rear of the Consolette has no effect on the unit when it
is powered using a DC source.
The Consolette will now power up and is operational. If equipped with an O5 control head, the
Consolette will display the factory default Zone and Channel on the O5 display after power up.
To power down, remove the DC source from the rear of the unit by disconnecting the 3085059D05
cable from the rear of the Consolette.
Refer to section 3.6.4 on page 3-6 for information regarding using the DC source as a backup to the
AC source and refer to section 3.7.1.1.9 on page 3-10 for more information on configuring the radio
codeplug for this setting.

3.6.3 Power On/Off using the O5 Control Head


The Power On/Off button integrated into the O5 control head on the front of the Consolette is
disabled by factory default. This button can be enabled in the radio codeplug by setting the Ignition
Switch setting to “Blank” using APX 7500 CPS. Note that while in this configuration, the user must
press the Power On/Off button to turn on the unit. In the event AC is interrupted (and DC not
present), the unit will turn off. When AC is restored, the unit will power back on. When the O5 control
head on/off button is enabled and AC power is lost and then restored the unit will revert to the state it
was in before the AC power interruption (On or Off).
Refer to section 3.7.1.1.9 on page 3-10 for more information on configuring the radio codeplug for
this setting.

3.6.4 Power Supply Battery Revert Operations


The Consolette power supply supports a battery revert operation. Battery revert operation is the
ability for the power supply to automatically switch to the DC input in the event that AC input power is
interrupted, without causing any interruption to Consolette operation.
First connect the AC source per the installation instructions in section 3.5.2 on page 3-4. Next
connect the DC source per the installation instructions in section 3.5.3 on page 3-5.
When both an AC signal and a DC signal are present, the AC signal will be used by the power supply
to provide the DC outputs needed by the Consolette. There is no charging capability on this
connection.
If a battery is connected to the DC input of the Consolette, the Consolette will remain powered via
the battery in the event that AC is interrupted or if the rocker switch on the rear panel is moved to the
Off position (thus disconnecting the AC input).

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Installation: Programming the Consolette 3-7

3.7 Programming the Consolette


Programming and setup of the Consolette is required prior to use. Initial programming involves two
programming methods:
i. Setup of the transceiver codeplug using the APX 7500 CPS
ii. Setup of the internal Consolette controller card using a web browser to access the built-
in Configuration App.
NOTE: All programming can be accomplished without removal of the Consolette lid.
Prior to programming the Consolette, it is recommended that the Consolette be taken off-line. This
could include temporarily refraining from using the unit or physically disconnecting the unit from any
remote control source such as a Tone Remote Control deskset.

3.7.1 APX 7500 CPS Programming


The APX 7500 CPS application is used for set up of the transceiver features including transmit and
receive frequencies, the zones and channels, the conventional and trunking personalities, and the
O5 display. This requires the GCAI USB cable, HKN6184A, for connection between the PC and
either the GCAI connector on the O5 control head or on the auxiliary GCAI connector on the front
panel of the Consolette.
For details on the operation of the transceiver and its settings, refer to the APX 7500 Mobile Detailed
Service Manual (6875963M01) and the APX 7500 O5 Control Head Mobile Radio User Guide
(6875947M01). The transceiver codeplug supports additional features that are not applicable to
Consolette users including Siren operation, DVRS operation, and Multi-Control Head operation.
Default codeplugs have these features disabled and it is recommended that they remain disabled.
Additionally, the APX 7500 CPS application is used to Flash upgrade the O5 control head, the mobile
radio, and the Consolette controller card firmware – See section 3.7.1.2 on page 3-12.

3.7.1.1 Radio CPS settings specific to Consolette


3.7.1.1.1 Programming the APX Consolette for Consolette Enabled
Consolette codeplugs should be configured as Consolette Enabled to ensure proper error reporting.
In APX Mobile CPS:
Radio Ergonomics Configuration  Radio Ergonomics Wide  Advanced Tab:
• Check - Consolette Enable

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3-8 Installation: Programming the Consolette

3.7.1.1.2 Programming the APX Consolette to pass MDC Data


In some Consolette configurations it may be desirable to configure the Consolette to pass the MDC
data burst to the external rear panel audio outputs (Wireline, Rx Audio, etc.) – For example, if MDC
ID's are viewed at the Front Panel control head display or if they are passed to a console via the
ACIM interface.
NOTE: With this configuration the MDC data burst will also be heard at the local speaker and
headset.
In APX Mobile CPS:
Conventional Configuration  Conventional System  Features Tab:
• Disable - Data Operated Squelch (DOS)
Conventional Configuration  Conventional Personality  Rx Options Tab:
• Rx Unmute Delay (ms) – Set this value to 0 or some value less than or equal to the “MDC
System Pretime” configured in the transmitting subscribers radios.

3.7.1.1.3 Programming the APX Consolette to MUTE the MDC data burst
In some Consolette configurations it may be desirable to configure the Consolette to MUTE the MDC
data burst at the external rear panel audio outputs (Wireline, Rx Audio, etc.) and local speaker. For
example, if MDC ID's are viewed at the Front Panel control head display or if they are passed to a
console via the ACIM interface.
In APX Mobile CPS:
Conventional Configuration  Conventional System (MDC)  Features Tab:
• Enable – Data Operated Squelch (DOS)
Conventional Configuration  Conventional Personality  Rx Options Tab:
• Rx Unmute Delay (ms) – Set this to a value sufficiently greater than the “MDC System
Pretime” configured in the transmitting subscribers radios.
When properly configured, the combination of these two fields will mute all the Consolette speakers
and audio outputs for receive calls during pre-time and the MDC burst.

3.7.1.1.4 Programming the APX Consolette for PTT-ID Display


To enable PTT-ID display at the Front Panel control head and PTT-ID reporting on the ACIM link,
PTT-ID display must be enabled.
In APX Mobile CPS:
Radio Ergonomics Configuration  Display  ID Display Tab:
• PTT-ID Display – Set to ”Dispatch”

3.7.1.1.5 Programming the APX Consolette for Emergency Alarm and Emergency Call Rx
The Consolette supports Emergency Alarm and Emergency Call decode on MDC, ASTRO
Conventional, ASTRO 25 Trunking and Type II Trunking signalling types. A general purpose output
can be enabled to activate when an Emergency Alarm is decoded.
NOTE: The Consolette’s transceiver can only detect trunking Emergency Alarms when on the control
channel. If the Consolette is on a voice channel, it will not be able to decode the control
channel and will miss the Emergency Alarm. This feature is not recommended for high usage
systems where the Consolette is the only device decoding the alarms.

May 26, 2014 68009482001


Installation: Programming the Consolette 3-9

To enable received Emergency Alarm and Emergency Call PTT-ID indications at an ACIM
connected Console several APX mobile codeplug fields must be configured.
In APX Mobile CPS:
Conventional Configuration  Conventional System (MDC or ASTRO)  Features Tab:
• Check – Emergency Alarm Rx Indicator
- Or for Trunking -
Trunking Configuration  Trunking System  Features Tab:
• Check – Emergency Alarm Rx Indicator
Emergency Configuration  Emergency Wide  General Tab:
• Check – Emergency Call Receive
Emergency Configuration  Emergency Wide  General Tab:
• Emergency Alarm Rx Indicator Type – Display Only**
NOTE: **Configuring this field for “Alert & Display” will also cause the Emergency Alarm to be sent
to the console; however, the Consolette will also sound an Alert Tone when an Emergency
Alarm is decoded which may be undesirable or distracting to the console dispatcher.
Additionally, the Consolette may be configured to activate a VIP Output when an Emergency Alarm
is received.
In APX Mobile CPS:
Radio Ergonomics Configuration  Controls  Radio VIPs  General Tab:
• Radio VIP Output Feature - Set to ”Emergency Alarm Rx”
In the Consolette Configuration:
Consolette Parameters  VIP Configuration  VIP # Output
• Set the corresponding VIP Output to ”Radio Function”

3.7.1.1.6 Programming the APX Consolette VIP outputs for Trunking System Status Indication
The Consolette can be configured via APX 7500 CPS to activate its VIP outputs in the event that the
Consolette enters the following Trunking system states: Out of Range, Site Trunking or Failsoft.
Each indication can be assigned a specific VIP Output.
In APX Mobile CPS:
Radio Ergonomics Configuration  Controls  Radio VIPs  Radio VIP Table:
• Output Feature - Select “Out of Range”, “Site Trunking” or “Failsoft” for each of the 3 VipOut
BCOs
In the Consolette Configuration:
Consolette Parameters  VIP Configuration  VIP # Output
• Set the corresponding VIP Output(s) to ”Radio Function”

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3-10 Installation: Programming the Consolette

3.7.1.1.7 Programming the APX Consolette for Extended Dispatch functionality


The Consolette supports a set of features typical of Console operation. These features are allowed
on Conventional channels only. The Consolette does not act as a trunked station, and as a result,
these features are not supported on Trunking channels. To enable this extended functionality, the
Extended Dispatch Operation option (GA00469AA) must be ordered and then the field enabled in
the radio APX 7500 CPS on a Conventional System-by-System basis. Compatible with ACIM remote
control only.
Decode functionality includes:
• Status Update and Message Update.
NOTE: Emergency Alarm ACK Encode is standard on Consolette models beginning with 7.13 version
radio software (R09.00.00). Option GA00469 is no longer required for this functionality.
Encode functionality includes:
• Radio Enable/Disable, Radio Check, Remote Monitor, and Status Request.
To enable this functionality for a particular system, in APX Mobile CPS:
Conventional Configuration  Conventional System (MDC or ASTRO)  Features Tab:
• Check – Extended Dispatch Enable

3.7.1.1.8 Programming the APX Consolette for Emergency Alarm Ack


Dispatch consoles are capable of receiving and logging Emergency Alarms from subscribers in the
field. In addition, through the Consolette the connected console system can send an Emergency
Alarm Ack over the air back to the subscriber that initiated the Emergency. This feature is supported
on MDC and Astro Conventional Systems only. The Ack is generated and sent automatically without
any intervention from the console operator. See section 3.7.1.1.5 on page 3-8 for instructions on
how to enable the Consolette to decode Emergency Alarms. Compatible with ACIM and MCD 5000
remote control only. The Emergency Alarm Ack capability can be enabled on a System-wide basis in
the APX CPS. This feature is standard in all Consolette models.
In APX Mobile CPS:
Conventional Configuration  Conventional System (MDC or Astro)  Features Tab:
• Check – Emergency Ack Enable

3.7.1.1.9 Programming the APX Consolette Front Panel power button


The Consolette’s Front Panel (control head) power button can be enabled or disabled based on the
Ignition setting in the APX Mobile CPS.
To Enable the Front Panel power button – In APX Mobile CPS:
Radio Wide  Features Tab:
• Ignition Switch – Set to ”Blank”
To Disable the Front Panel power button (Consolette turns on with the Rear Panel power switch) – In
APX Mobile APX CPS:
Radio Wide  Features Tab:
• Ignition Switch – Set to ”Ignition Only Power-Up”

3.7.1.1.10 Programming the APX Consolette Control Head Aux Control Feature
The Consolette’s Front Panel (control head) soft menu buttons can be configured to activate VIP
outputs on the rear panel (14 pin Terminal Block).

May 26, 2014 68009482001


Installation: Programming the Consolette 3-11

In APX Mobile CPS:


Radio Ergonomics Configuration  Radio Ergonomics Wide  Aux Control Tab:
• Configure Aux Controls 1, 2 and 3 as desired.
Radio Ergonomics Configuration  Controls  Radio VIPs  General Tab:
• Radio VIP Output Feature – Set to ”Aux Control 1, 2 or 3”
In the Consolette Configuration:
Consolette Parameters  VIP Configuration  VIP # Output
• Set the corresponding VIP Output(s) to ”Radio Function”

3.7.1.1.11 Programming the APX Consolette for Call Alert Decode


The Consolette can be programmed to decode Call Alerts (PAGE) directed to the Consolette’s PTT-
ID for a particular system. The user will be alerted at the Consolette front panel control head display.
NOTE: If the ACIM feature is enabled, the Consolette will report all Call Alerts to any PTT-ID on the
channel to the console via the ACIM link. The feature does not need to be enabled in the
Mobile CPS.
In APX Mobile CPS:
(MDC) Conventional Configuration  Conventional Personality  Non-ASTRO Call Tab:
• Call Alert Rx/Tx – Set to ”Decode”(or optionally “Decode & Encode”)
(ASTRO) Conventional Configuration  Conventional Personality  ASTRO Call Tab:
• Call Alert Rx/Tx – Set to ”Decode”(or optionally “Decode & Encode”)
(TRUNKING) Trunking Configuration  Trunking Personality  Call/Page Tab:
• Call Alert/Page Operation – Set to ”Resp Only” or “List Only” or “Unlimited”

3.7.1.1.12 Programming the APX Consolette for Adjustable External Speaker Volume
The external speaker can be set to have a fixed volume level of your choosing or be controlled via
the volume knob on the O5 control head.
In APX Mobile CPS:
Radio Ergonomics Configuration  Radio Ergonomics Wide  Advanced
• Fixed Volume Enable – Check the box
NOTE: Consolette ships with "Fixed Volume Enable" checked and "Fixed Volume Level" set to 85.
This translates into a fixed audio level of approximately 230 mVrms into an 8 Ohm load
relative to a 1.0 kHz tone at 60% FSD. This volume level can be adjusted from 0 to 255 to
accommodate your speaker load (acceptable speaker loads are 3 to 10 Ohms TOTAL) and
needed volume level.

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3-12 Installation: Programming the Consolette

3.7.1.1.13 Disabling Radio Lock Feature


The Radio Lock feature should not be enabled for any Consolette configuration. The user will not be
able to unlock the Consolette from the Front Panel keypad.
In APX Mobile CPS:
Radio Wide  User Information and Passwords Tab
• Radio Lock – Uncheck "Enable"
NOTE: The Consolette can only be unlocked from a Keypad Microphone attached to the O5 control
head, from the MCD 5000 Deskset, or by reading the unit with APX CPS and disabling the
feature

3.7.1.2 Recommended CPS settings when APX Consolette used with the MCD 5000
3.7.1.2.1 Programming the APX Consolette and MCD 5000 IP Desksets for Keypad Mic Side Button
Functionality
The Consolette Front Panel and MCD 5000 soft menus can be configured to emulate the Keypad
Microphone Top, Middle and Bottom side buttons. The Consolette Front Panel F1-F3 buttons must
first be programmed as “KPM Purple”, “KPM one-spot” and “KPM two-spot” in the Controller Card
Configuration using a Web Browser (Section 3.7.2) on page 3-14 . At the MCD 5000 Deskset the
three Keypad Mic side buttons are always accessible at the top row of soft menus by pressing the
Radio Func soft menu. The three leftmost soft menu buttons will represent the Keypad Mic side
buttons with labels representing the feature programmed via APX CPS. To program features to the
Keypad Mic side buttons:
In APX Mobile CPS:
Radio Ergonomics Configuration  Controls  Keypad Mic and Accessories  General Tab:
• Conventional Feature – Select Feature from drop down menu
• Trunking Feature – Select Feature from drop down menu
NOTE: The MCD 5000 allows access to the functions assigned to the KPM buttons in the APX radio.
The MCD 5000 does not emulate the Consolette's F1-F3 buttons. Example, when the F1-F3
buttons are assigned functions other than KPM buttons in the Consolette configuration, those
functions are not accessible from the MCD 5000.

3.7.1.2.2 Enabling Talk Permit Tone on Trunking Personalities


When using the MCD 5000 IP Deskset system to control the APX Consolette it is recommended to
enable Talk Permit Tones for ALL Trunking Personalities. Enabling Talk Permit Tones will ensure
that there is no audio truncation incurred at the beginning of Trunking calls made from the Deskset.
To enable Talk Permit Tone:
In APX Mobile CPS:
Trunking Configuration  Trunking Personality  Features Tab:
• Radio Ergo – Check “Talk Permit Tone”

3.7.1.2.3 Recommended Short and Long Key Press Durations for APX Consolette with MCD 5000 IP
Desksets
Because of variable traffic delays within the IP Network between the Desksets and the Consolette, it
is recommended to use the following guidelines when configuring the Short and Long Key Press
Durations within the APX CPS. Following these guidelines will ensure the best user experience.

May 26, 2014 68009482001


Installation: Programming the Consolette 3-13

In APX Mobile CPS:


Radio Ergonomics Configuration  Radio Ergonomics Wide  Advanced Tab:
• Short Keypress Duration (ms) – Set to “0ms” (do not exceed 50ms)
• Short Keypress Duration for Emergency (ms) – Set to “50ms” (do not exceed 50ms)
• Long Keypress Duration (ms) – Set to “1000ms” (no less than 1000ms)
• Long Keypress Duration for Emergency (ms) – Set to “1000ms” (no less than 1000ms)

3.7.1.2.4 Recommended Secure Settings for APX Consolette with MCD 5000 IP Desksets
There are multiple reasons why users may want to take extra precautions when configuring secure
capable channels on the Consolette: The MCD 5000 Desksets are often located away from the
connected Consolette and are not “Positive Mode” Consoles (such as the MCC 7500 or most TRC
Consoles). There are often multiple Desksets in a system controlling a single Consolette. And there
may be a control head and operator also at the Consolette itself.
For these reasons it is recommended wherever possible to use Secure/Clear strapping and Key
Strapping on channels to ensure that calls are made with the correct encryption type. It is also
recommended to enable Clear Alert Tones if Secure/Clear mode Strapping is not possible.
In APX Mobile CPS:
Conventional Configuration  Conventional Personality  Secure Tab:
• Voice  Secure/Clear Strapping – Select “Secure” or “Clear”
• Voice  Key Strapping – Select the appropriate key
Secure Configuration  Secure Wide  Features Tab:
• Clear Alert Tones – Select “Tx Only”, “Rx Only” or “Tx & Rx”

3.7.1.2.5 Programming the APX Consolette with MCD 5000 IP Deskset for Emergency Alarm Ack
The MCD 5000 IP Deskset System is capable of receiving and logging Emergency Alarms from
subscribers in the field. In addition, through the Consolette the MCD 5000 IP Deskset System can
send an Emergency Alarm Ack over the air back to the subscriber that initiated the Emergency. This
feature is supported on MDC and Astro Conventional Systems only. When the Consolette decodes
an alarm,the Ack is generated and sent automatically without any intervention from the IP Deskset
user. See section 3.7.1 on page 3-7 for instructions on how to enable the Consolette to decode
Emergency Alarms.
The Emergency Alarm Ack capability can be enabled on a System-wide basis in the APX CPS. This
feature is standard in all Consolette models. To enable this functionality for a particular system:
In APX Mobile CPS:
Conventional Configuration  Conventional System (MDC or Astro)  Features Tab:
• Check – Emergency Ack Enable

3.7.1.2.6 Recommended setting for the APX Consolette COLR soft menu
The APX 7500 radio allows assigning COLR as a soft menu item. This feature is used to change the
background color of the O5 Controlhead and only applies to the O5 Controlhead. In a system with
MCD 5000 Desksets, if COLR is included in the radio's soft menu list, it will appear to the Deskset
user. As COLR has no function at the Deskset, this may be confusing to the user. It is
recommended that COLR not be assigned to a soft menu when Desksets are used with the
Consolette.

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3-14 Installation: Programming the Consolette

3.7.1.3 FLASHport Updating the Consolette


The APX 7500 CPS application is used to Flash upgrade the O5 control head, the mobile radio, and
the Consolette controller card firmware if needed. For more information refer to the APX 7500 Mobile
Detailed Service Manual (6875963M01) and the APX 7500 CPS application help screens. A GCAI
USB cable (HKN6184A) is required for connection between the PC and either the GCAI connector
on the O5 control head or the auxiliary GCAI connector (recommended) on the front panel of the
Consolette.
Using the “FLASHport Upgrade” OR “Radio Software Refresh” options (also known as FLASHing),
you may select the FLASHport upgrade file. This file is provided by Motorola – See Chapter 9 for
Service options.
The “FLASHport Upgrade” process allows the CPS-user to upgrade the mobile radio's System
Options, Firmware, Secure Encryption capabilities, and attached accessories (including the control
head and Consolette controller card). The “Radio Software Refresh” process allows the CPS-user to
refresh the radio's software, without upgrading or modifying the existing radio Features/System
Options. Both of these options will include upgrading the Consolette controller card firmware if
applicable.
NOTE: Prior to Flash upgrading the Consolette controller card, it is recommended that the
configuration file is stored as a backup for later restoration. Flash upgrading the Consolette
controller card will set the configuration back to default values.
After flashing the Consolette and Cloning or Restoring the backed up codeplug (refer to section
3.7.2.7 on page 3-19 for more details) the configuration should be reviewed to make sure it is
complete. Codeplug fields may have been relocated or new fields/features added in the new
version. A new archive/backup can then be created from the new version.
Once the FLASHport Upgrade process begins, follow the prompts of the CPS FLASHport Upgrade
Progress Window and the prompts on the Consolette’s Front Panel display(s).
NOTE: A) During a FLASHport Upgrade of the Mobile Radio, Control Head or Consolette Controller,
the Consolette Auxiliary Display may be blank for several seconds and then show "Program
Mode" for up to several minutes during the upgrade process. The user should not turn off or
reset the unit unless prompted to do so. Full Featured Front Panel models (L999_ option) will
show more detailed information on the progress of the Flash upgrade on the O5 Control Head
display.
B) In some cases the Consolette may prompt the user for a reset, in other cases the unit will
automatically reset after the upgrade has completed. The amount of time to complete the
process can vary depending on the number of components being upgraded. Multiple reset
cycles may be required during the upgrade process.

3.7.2 Controller Card Configuration using a Web Browser


The Consolette controller card is configured using a standard web browser running on a computer.
Additional programming software is not required as the application resides within the Consolette.
Supported connection methods include USB and Ethernet.
NOTE: Recommended web browsers include Internet Explorer and Firefox.

3.7.2.1 Establishing a connection to the Consolette: Overview


3.7.2.1.1 Connection by Ethernet.
a. The Consolette may be configured remotely over a LAN. The consolette supports a
standard 10/100 Ethernet network interface. Connect the Consolette to the network using
a CAT-5 cable from LAN port on the rear panel of the Consolette.

May 26, 2014 68009482001


Installation: Programming the Consolette 3-15

NOTE: The Consolette default address is the non-routable address 169.254.132.2. The address
must be configured appropriately for use on a LAN. The Consolette LAN port supports
automatic cable detection and crossover. For initial configuration a computer may be directly
connected to the Consolette LAN port with a CAT-5 cable.
b. The configuration capability over Ethernet can be disabled. This is recommended when
the Consolette is on an unsecured network. Configuration capability is still accessible from
USB. To disable this capability, select "Disabled" for "Configuration over Ethernet" field
found on the Networks Parameters Page (Figure 3-7.) .
NOTE: If "Configuration over Ethernet" is changed to "Disabled" from a browser connected via LAN,
after storing the new setting the browser will remain on the "redirect" page.

3.7.2.1.2 Connection by USB.


a. The Consolette may be locally configured by USB. The Consolette supports a USB or
RNDIS networking interface. Connect the Consolette to the computer using the USB
device port (the square port) on the back panel of the Consolette.
NOTE: The Consolette default address is 192.168.144.1. The setup information file
"MotorolaRadioRNDIS.inf" must be installed on the computer, in order for the computer to
recognize the Consolette. This file is also used by other Motorola radios for USB connectivity
such as the packet data applications, and it is installed on the computer when the APX Family
CPS application is installed. If Windows cannot locate a driver for the Consolette, it shall
install the APX Family CPS application.

3.7.2.2 Establishing a connection to the Consolette: Detailed


The APX Consolette is configured from a web-browser, which connects by one of two methods,
either remotely over a LAN or locally by USB. Since the Consolette is not initially configured for the
customer LAN, extra steps are necessary to make the first connection. The steps below describe
how to configure the Consolette.

3.7.2.2.1 Connecting to the Consolette by Ethernet


1. The Consolette defaults to an IP address of 169.254.132.2. This is a "non-routable" address
which will not pass through a router on a LAN. It is necessary to configure the Consolette with
the correct addresses for the LAN. The Consolette does not support dynamic address
assignment (DHCP), it has static addresses. To configure the Consolette, you will need to
know the IP address the Consolette will use, the Netmask for the LAN subnet the Consolette
will be on, and the Gateway address for the LAN subnet.
NOTE: The IP address can also be viewed from the Setup menu on the auxiliary display of
the Consolette.
2. It is recommended the initial configuration of the Consolette occur while the unit is
disconnected from the LAN. Ideally a LAN switch will be available for this purpose. In this
case, connect a CAT-5 cable from the switch to the Consolette LAN port on the rear panel,
and a second CAT-5 cable from the switch to the LAN port on the PC. As an alternative, the
Consolette supports automatic cable detection and crossover. A CAT-5 cable may be
connected directly between the Consolette LAN port on the rear panel and the LAN port on
the PC. If the PC is on the same physical subnet as the Consolette, it may also be possible to
connect the Consolette LAN port to the network. The Consolette, prior to configuration, may
cause a network disruption as a device with an improper address; therefore, this is not the
recommended method
NOTE: Some PCs may not support this mode of operation

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3-16 Installation: Programming the Consolette

3. The PC which will be used for initial configuration must temporarily have its IP address set to
agree with the Consolette. Perform the following steps:
I. On the PC, go to Settings/Network Connections/Local Area Connection
II. Select Internet Protocol (TCP/IP) and click Properties
III. If the "Use the following IP address" fields are filled in, make a note of the addresses.
IV. Check "Use the following IP address", and enter 169.254.132.1 in the IP Address field.
Enter 255.255.0.0 in the Subnet Mask field. Leave the other fields blank.
V. Click "OK." Click "Close."
NOTE: After completing initial configuration of the Consolette, perform the above steps
again in order to update the PC by either 1. returning the address to that recorded
in step c or 2. selecting "Obtain an IP Address automatically" to return the PC to its
original state.
4. Start a browser on the PC. Navigate to http://169.254.132.2:8801. The Consolette welcome
screen will appear.
NOTE: Internet Explorer and Firefox are the recommended browsers for the APX
Consolette; however, any browser supporting standard HTML will work.

3.7.2.2.2 Connecting to the Consolette by USB.


1. The Consolette defaults to an IP address of 192.168.144.1. On USB, the Consolette uses the
RNDIS protocol. In RNDIS, the device (the Consolette in this case) assigns a network
address to the host (the PC), which simplifies setup.
NOTE: Windows XP operating system or newer required for RNDIS support. RNDIS
operation on the Consolette has been validated with Microsoft Windows. RNDIS
may be supported on other platforms but has not been verified to work with the
Consolette.
2. The setup information file "MotorolaRadioRNDIS.inf" must be installed on the computer, in
order for the computer to recognize the Consolette. This file is also used by other Motorola
radios for USB connectivity such as the packet data applications, and it is installed on the
computer when the APX Family CPS application is installed. If Windows cannot locate a
driver for the Consolette, it shall install the APX Family CPS application.
3. The Consolette provides both host and device USB ports. For connection to a PC, the
Consolette must act as a device. Connect a standard USB cable from the PC to the square
USB port on the Consolette rear panel. Windows should recognize that a device has been
connected, and automatically install the driver if this is the first time the Consolette has been
connected. Once the driver is installed and the Consolette is connected, the Consolette will
appear in the Windows PC Device Manager under Network Adapters as "Motorola APX
Series Consolette #..".
NOTE: A) Do not attempt to connect from the rectangular USB port to a PC.
B) User has to verify that the computer has the APX Family CPS application
installed, if windows reports an error finding and installing the driver, or connecting
to the Consolette (Consolette does not appear in the Windows PC Device
Manager). It may be necessary to update from an older version of APX Family CPS.
4. Start a browser on the PC. Navigate to http://192.168.144.1:8801. The Consolette welcome
screen will appear.
NOTE: Internet Explorer and Firefox are the recommended browsers for the APX
Consolette; however, any browser supporting standard HTML will work.

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Installation: Programming the Consolette 3-17

3.7.2.3 Reading the controller card setting from the browser


Upon successful connection to the Consolette, the following notice will be presented to the user:

Figure 3-4. Initial Screen


Once the user accepts the terms, the following authentication popup will appear:

Figure 3-5. Authentication popup

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3-18 Installation: Programming the Consolette

Enter the factory default user name and password as follows:


• User Name: new-user
• Password: serial number of your Consolette with the alphanumeric characters in uppercase
(ex. 123ABC4567)
Upon successful login, the Consolette Main Menu Page will appear:

Figure 3-6. Main Menu page

3.7.2.4 Setting a new username and password


For security reasons, the Consolette’s username and password should be updated to something
other than the factory defaults. To change these parameters, first navigate to the Networks
Parameters Page (Figure 3-7.) by following the link from the Main Configuration Page. Input the new
username and password and then select “Store” at the bottom of the page to commit your changes.
At this time you may also wish to set other parameters, as required by the specific install. Click Back
to return to the Main Menu, and then navigate to the other parameter pages as necessary. If the
username and password were changed in the preceeding step, the authentication popup will appear.
Enter the username and password (the newly set username and password) to re-authenticate.

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Installation: Programming the Consolette 3-19

Figure 3-7. Networks Parameters Page

3.7.2.5 Assigning a new IP Address:


Assigning a new IP address is not necessary as long as the Consolette is not used on a Local Area
Network (LAN). However, if the Consolette is to be connected to a network, the Consolette’s network
addresses should be configured at this time.
From the Networks Parameters Page (Figure 3-7.) , set the Consolette IP Address field to the
address assigned for the Consolette. Set the IP Netmask and Gateway IP Address fields
appropriately for the network.
It should not be necessary to change the RNDIS Default Address unless some other device must be
connected to the PC which conflicts with the default address.
Click Store to transfer the new settings to the Consolette
NOTE: The IP address can also be viewed from the Setup menu on the auxiliary display of the
Consolette.

3.7.2.6 Editing fields and applying the changes to the Consolette:


From the browser, the user can now change the selections of their Consolette controller board. First
make the changes and then to transfer the changes to the Consolette select “Store” at the bottom of
the web page.
If there are no invalid fields, the changes will be stored immediately. If there are invalid fields, the
Consolette will popup a warning to the user. One the items are corrected, select “Store” again to
commit the changes.
The “Back” button can be used to navigate between the links without committing the changes.

3.7.2.7 File maintenance on the PC


From the Main Menu page there are links to save the codeplug as a file on the PC; to clone a
codeplug file from the PC into a Consolette; to restore a Consolette from a saved codeplug file; or to
load a codeplug file into the browser for viewing.

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3-20 Installation: Programming the Consolette

NOTE: A) "Restoring" includes unit-specific fields such as the IP address. "Cloning" does not include
the unit-specific fields. See the help screens for more detail.
B) If the codeplug gets corrupted, or a firmware upgrade changes the codeplug format, the
Consolette may automatically revert to a default codeplug. It is good practice to save a copy
of the codeplug to file, so it can be reloaded if necessary.

3.7.2.8 Forgot your IP Address or Password?


The default setting for the LAN IP address, the user name and the password can be restored from
the front panel of the Consolette.
Under the small display on the right, traverse the following soft menus SETUP -> CPLG.

From the Codeplug screen, press INFO to view the current IP address of the LAN port.
The INFO menu will also display the functions programmed to the front panel like the P1–P3 buttons,
the USB IP address, the unit serial number, the Consolette Controller Host and DSP firmware
versions.

From the Codeplug screen, press RESET to set the LAN IP, Username and Password to the default
values.

3.7.2.9 Changing Serial Number On A Replacement Board


If the main controller board (PPLN1689) in APX Consolette is replaced, the technician should
program the serial number of the board to match the Consolette, where it is installed on.
The replacement board will have 123ABC4567 as the default password. As long as the board has
the default password, "Program Serial Number into Replacement Board" selection will be present on
the Consolette main menu configuration screen as shown in Figure 3-8.

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Installation: Programming the Consolette 3-21

Figure 3-8. Consolette Main Menu Configuration Screen


Selecting the link shown in Figure 3-9, shows the Replacement Board Serial Number Page.

Figure 3-9. Replacement Board Serial Number Page

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3-22 Installation: Programming the Consolette

The serial number from the underside label of the APX Consolette is entered in the provided space,
and click Store. The serial number is programmed into the Consolette’s main controller board.
A valid serial number has 10 characters, and only the upper-case letters A-Z, and the digits 0-9 are
used. Entering a serial number which is not valid will cause the Consolette to display a failure page,
and the entered serial number will not be stored.
After successfully programming a serial number into the Consolette, the link to the Replacement
Board Serial Number page will no longer be present in the Main Menu.

3.7.3 Consolette Setup


This section refers to the user editable fields presented by the Consolette to the user’s browser. Note
that the exact appearance will depend on the selected parameters. The web pages are shown here
with their default parameter settings selected for reference.
NOTE: Follow the “For more information on these parameters” link at the bottom of each page for the
most detailed information regarding the fields.

Figure 3-10. Consolette Parameters

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Installation: Programming the Consolette 3-23

Figure 3-11. Audio Parameters

Figure 3-12. Remote Interface Parameters

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3-24 Installation: Programming the Consolette

Figure 3-13. TRC Parameters

Figure 3-14. Button and Softmenu Assignment

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Installation: Programming the Consolette 3-25

Figure 3-15. Audio Gain Settings

3.7.3.1 Remote Control via TRC Setup


The Consolette can be remotely controlled using Tone Remote Control (TRC). Refer to section
4.13.2 on page 4-7 for more details on this operation.
To configure the Consolette for TRC operation, first enable TRC by selecting “TRC” under “Wireline
Function” in the Remote Interface Parameters (Figure 3-12.) . The user can also configure the unit
for 2-wire or 4-wire operation, 600-Ohm or Higher Impedance from this page. TRC AGC
Configuration can be enabled from the TRC Parameters (Figure 3-13.) . Additionally from this page,
a predefined tone table can be selected or if necessary, a custom tone table can be created.
Also refer to Transmit Priority Operation (Section 3.7.3.5.13) on page 3-31 . It is recommend for
Remote Control via TRC that Wireline is set as the priority input.

3.7.3.1.1 Audio Tuning - Wireline


The Consolette ships from the factory with the Wireline Out (RX) and Wireline In (TX) Gain Settings
adjusted for operation with the specific mobile shipped inside the station. Typically, the Wireline Out
(RX) Gain Setting has a nominal value of 29 and the Wireline In (TX) Gain Setting has a nominal
value of -13.5 dB, although the values could vary slightly from unit to unit. These gains are user
adjustable from the Audio Gain Settings (Figure 3-15.) . Refer to Transmit Audio Tuning - Wireline
(Section 3.7.3.4.3) on page 3-28 and Receive Audio Tuning – Wireline (Section 3.7.3.4.4) on page
3-28 for information regarding tuning using the hardware PTT signal.
With AGC Enabled (Applicable to TRC Operation Only), the Consolette ships from the factory with
the “AGC Offset Adjustment” in the Audio Gain Settings (Figure 3-15.) adjusted for operation with
the specific mobile with which it shipped. Adjustment in the field is generally not necessary, but may
be required in the event that the mobile within the Consolette is repaired or replaced.
The Consolette supports a built-in Auto-Alignment feature for tuning of the AGC Offset Adjustment
field. The alignment procedure consists of causing the Consolette to transmit a 1kHz tone at nominal
deviation (3kHz deviation for a 25kHz channel), then activating the Auto-Alignment feature. When
Auto-Alignment is activated, the Consolette will measure the level of the 1kHz tone, then calculate
and save the appropriate AGC Offset Adjustment value.

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3-26 Installation: Programming the Consolette

The following procedure describes performing the Auto-Alignment using the Wireline TX input.
However, any TX audio input may be used by injecting audio at a level appropriate for the desired
input and activating the corresponding PTT signal.
1. Connect the Consolette’s RF output through an appropriate load to equipment capable of
measuring RF deviation.
2. Select an analog channel on the Consolette.
3. On the Audio Parameters page of the Configuration Application, set Wireline Function to
“Hardware PTT”, then click the “Store” button.
4. Generate a 1 kHz audio signal at 775mVrms from a 600 Ohm source to Wireline LINE2+ and
LINE2- (if the Wireline is configured for 4-wire operation) or LINE1+ and LINE1- (for 2-wire
operation). Note: 775mVrms is 0dBm across 600 Ohms.
5. In the Configuration Application, navigate to the Audio Gains page and then click the “Align”
button under the AGC Offset Adjustment field. The AGC Auto Alignment page will be
displayed.
6. Key up the Consolette by activating the APCO PTT signal on the Accessory 1 rear connector.
7. Measure the deviation of the transmitted signal, and adjust the amplitude of the injected 1kHz
tone until nominal deviation is observed (3kHz for a 25kHz channel).
8. In the Configuration Application, on the AGC Auto Alignment page, click the “Start” button. A
new page will be displayed indicating that the alignment has been completed, at which point
the new AGC Adjustment Offset value has been stored to the codeplug.
9. Dekey the Consolette by deactivating the APCO PTT signal.
10. On the Audio Parameters page of the Configuration Application, restore Wireline Function to
the previous or desired value, then click the “Store” button.

3.7.3.2 Remote Control via MCD 5000 Deskset Setup


The Consolette can be remotely controlled from a MCD 5000 Deskset. The MCD 5000 Deskset
system allows both a single Deskset to Consolette configuration and a multiple Deskset
configuration (using an RGU); both of these are configured the same in the Consolette. Refer to
section 4.14 for more details on this operation.
In the Remote Interface Parameters Page (see Figure 3-12), set IP Deskset to Enabled. The user
can also configure the size of the voice jitter buffer. In most cases the default size (60mS) should be
used, but a larger buffer may improve voice quality on a marginal network.
In the Network Parameters Page (see Figure 3-7), set the Consolette IP Address, Netmask, and
Default Gateway to agree with the values assigned to the Consolette (as a Radio Resource) in the
MCD 5000 Configuration Tool. Also set the IP Deskset Port value to agree with the value set in the
MCD 5000 CT.
NOTE: In general, the MCD 5000 Deskset emulates the radio control head, and its operation is
defined by radio programming. Refer to section 3.7.1.1 for more details.

3.7.3.3 Remote Control via ACIM Setup


The Consolette can be remotely controlled from a Console supporting the RS232-based ACIM port.
Refer to section 4.13.3 for more details on this operation. In the Remote Interface Parameters Page
(Figure 3-12), first enable the ACIM interface on the Consolette by selecting “ACIM” under the
“Wireline Function” section. The user can also configure the unit for 2-wire or 4-wire operation and
600-ohm or High Impedance from this Page (Figure 3-12 and Figure 3-13).
Reporting of the MDC-1200 IDs can be enabled on this page as well.
NOTE: Some system utilize external MDC-1200 decoders, and prefer to have this field disabled.

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Installation: Programming the Consolette 3-27

Please refer to section 3.7.3.5.13 (Transmit Priority Operation), which is recommended for Remote
Control via ACIM, where Wireline is set as the priority input.
Prior to connection and disconnection from a legacy Console to a CCGW Console, the user must
cycle power to Consolette.

3.7.3.4 Remote Control via E&M Setup


The Consolette supports a PTT input (PTT*) on its rear panel. The associated audio path for this
PTT input is defaulted to the single ended audio signal (AUX_TX) located on the DB25 connector on
the Consolette rear panel. To instead use the balanced wireline audio path with this PTT input, select
“Hardware PTT” for the “Wireline Function” in the Remote Interface Parameters Page (Figure 3-12)
and set the “TRC AGC Configuration” to “Disabled” in the TRC Parameters Page (Figure 3-13). The
user can also set up the wireline for 2-wire or 4-wire operation, and 600-ohm or High Impedance
operation from this page.
Also refer to section 3.7.3.5.13 (Transmit Priority Operation). It is recommend for Remote Control via
E&M that Wireline is set as the priority input.

3.7.3.4.1 Transmit Audio Tuning - AUX_TX


The Consolette ships from the factory with the “Crosspatch In (TX) Gain Setting” at a nominal -6
dBm. This gain is user adjustable from the Gain Adjustments Page (Figure 3-15).
To adjust the transmit tuning of the AUX_TX path on the Consolette, first make sure that the
“Crosspatch-Hardware PTT Selection” located in the Remote Interface Parameters Page (Figure 3-
12) is set to “Hardware PTT (Aux Tx)”. Next, generate a 1 kHz signal at 300mVrms from a 600 Ohm
source into AUX_TX while asserting the PTT* signal. Measure the deviation of the received RF
signal. Adjust the “Crosspatch In (TX) Gain Setting” field to increase or decrease the corresponding
gain, then hit “apply” to see the result. Continue to adjust as necessary by selecting the up arrow or
the down arrow and selecting the “apply” button. Once you have obtained the final setting, then hit
“Store” at the bottom of the page to commit the new gains to the Consolette codeplug.

3.7.3.4.2 Receive Audio Tuning - RX_AUDIO


The Consolette ships from the factory with the "RX Codec Adjustment" set at a nominal 4 dBm. This
gain is user adjustable from the Gain Adjustments Page (Figure 3-15).
To adjust the receive tuning of the RX_AUDIO path on the Consolette, first generate an on-
frequency signal modulated with a 1 kHz tone at 60% rated system deviation. See the table below for
the deviation levels for each channel spacing:
Table 3-1. RX_Audio Deviation Levels
Channel Spacing Rated System Deviation 60% Rated System Deviation

12.5 kHz 2.5kHz 1.5kHz


20 kHz 4.0 kHz 2.4 kHz
25 kHz 5.0 kHz 3.0 kHz

Connect to the RX_AUDIO path and measure the audio level. The output is nominally 300 mVrms.
Adjust the “RX Codec Adjustment” field to increase or decrease the corresponding gain, then hit
“apply” to see the result. Continue to adjust as necessary by selecting the up arrow or the down
arrow and selecting the “apply” button. Once you have obtained the final setting, then hit “Store” at
the bottom of the page to commit the new gains to the Consolette codeplug.

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3-28 Installation: Programming the Consolette

3.7.3.4.3 Transmit Audio Tuning - Wireline


The Consolette ships from the factory with the “Wireline In (TX) Gain Setting” at a nominal -13.5
dBm. This gain, which is user adjustable from the Gain Adjustments Page (Figure 3-15), is used by
the Consolette when the TRC AGC is disabled. To disable the TRC AGC, set the “TRC AGC
Configuration” to “Disabled” in the TRC Parameters Page (Figure 3-13).
To adjust the transmit tuning of the Wireline path on the Consolette when AGC is disabled, first make
sure that the “Wireline Function” located in the Remote Interface Parameters Page (Figure 3-12) is
set to “Hardware PTT”. Next, generate a 1 kHz signal at 0dBm from a 600 Ohm source to LINE2+
and LINE2-. Note: 0dBm across 600 ohms is 775mVrms. Assert the PTT* signal and measure the
deviation of the received RF signal. Adjust the “Wireline In (TX) Gain Setting” field to increase or
decrease the corresponding gain, then hit “apply” to see the result. Continue to adjust as necessary
by selecting the up arrow or the down arrow and selecting the “apply” button. Once you have
obtained the final setting, then hit “Store” at the bottom of the page to commit the new gains to the
Consolette codeplug.

3.7.3.4.4 Receive Audio Tuning – Wireline


The Consolette ships from the factory with the “Wireline Out (RX) Gain Setting” at a nominal value of
29. This gain is user adjustable from the Gain Adjustments Page (Figure 3-15)
To adjust the receive tuning of the Wireline path on the Consolette, first generate an on-frequency
signal modulated with a 1 kHz tone at 60% rated system deviation. See the table below for the
deviation levels for each channel spacings:
Table 3-2. Wireline Deviation Levels
Channel Spacing Rated System Deviation 60% Rated System Deviation

12.5 kHz 2.5kHz 1.5kHz


20 kHz 4.0 kHz 2.4 kHz
25 kHz 5.0 kHz 3.0 kHz

Connect to the LINE1+ and LINE1- path (J21 pins 3 and 6) and measure the audio level across a
600 ohm impedance load. The output is nominally 0 dBm (775 mVrms). Adjust the “Wireline Out
(RX) Gain Setting” field to increase or decrease the corresponding gain, then hit “apply” to see the
result. Continue to adjust as necessary by selecting the up arrow or the down arrow and selecting
the “apply” button. Once you have obtained the final setting, then hit “Store” at the bottom of the
page to commit the new gains to the Consolette codeplug.

3.7.3.5 Rear Panel Setup


3.7.3.5.1 Headset Setup
On the Audio Parameters Page (Figure 3-11) there is the “Headset Speaker Volume Ratio” field. This
field provides 3 different volume ratios to the front panel speaker volume. This provides a way to
avoid needing to constantly adjust the Consolette volume knob when switching between the use of
headsets and the front panel speaker. Selections are:
• 1:1 – the headset volume has the same range of the rotary knob as the front panel speaker
• 1.5:1 – the headset volume reaches maximum volume at 66% of front panel speaker maximum
• 2:1 – the headset volume reaches maximum volume at 50% of front panel speaker maximum

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Installation: Programming the Consolette 3-29

3.7.3.5.2 Receive Audio Settings - Headsets


The Consolette supports a minimum and maximum setting for the rear panel headset speaker
volumes. The Consolette ships from the factory with the “Headset Speaker Min (RX) Gain” Setting at
a value of 0 and the “Headset Speaker Max (RX) Gain” Setting at a value of 255. These values are
user adjustable from the Gain Adjustments Page (Figure 3-15).
To adjust these settings for the headset path(s) on the Consolette, connect a headset to one of the
headset paths on the rear panel and listen to normal voice audio. Adjust the rotary knob of the O5
control head volume level to a nominal level.
Adjust the “Headset Speaker Min (RX) Gain Setting” field to increase or decrease the corresponding
gain, then hit “apply” to see the result. Continue to adjust as necessary by selecting the up arrow or
the down arrow and selecting the “apply” button. Once you have obtained the final setting, then hit
“Store” at the bottom of the page to commit the new gains to the Consolette codeplug. Similarly,
adjust the “Headset Speaker Max (RX) Gain Setting”.

3.7.3.5.3 Transmit Audio Tuning - Headsets


The Consolette ships from the factory with the “Headset Mic (TX) Gain Setting” at a nominal 5 dBm.
This gain is user adjustable from the Gain Adjustments Page (Figure 3-15).
To adjust the transmit tuning of the Headset path on the Consolette, first generate a 1 kHz signal at
80mVrms from a 50 Ohm source into HDST1_MIC+ while asserting the HDST1_PTT* signal.
Measure the deviation of the received RF signal. Adjust the “Headset Mic (TX) Gain Setting” field to
increase or decrease the corresponding gain, then hit “apply” to see the result. Continue to adjust as
necessary by selecting the up arrow or the down arrow and selecting the “apply” button. Once you
have obtained the final setting, then hit “Store” at the bottom of the page to commit the new gains to
the Consolette codeplug. This Headset Mic (TX) Gain Setting applies to both Headset 1 and
Headset 2.

3.7.3.5.4 Crosspatch or APCO PTT Setup


From the Remote Interface Parameters Page (Figure 3-12), the field “Crosspatch-Hardware PTT
Selection” can be used to configure either the Crosspatch interface or the rear panel Hardware PTT
(APCO PTT) interface. These features cannot be enabled simultaneously.
None - This selection disables both Crosspatch and Hardware PTT (Aux Tx).
Crosspatch (User Selectable) – With this selection, a button or VIP Input can be programmed to
enable or disable Crosspatch. If they are not programmed, the Crosspatch feature will be disabled.
When a VIP Input is configured for Crosspatch Enable operation, any softmenu action to enable or
disable Crosspatch is ignored.
Crosspatch (Always Enabled) – With this selection, the Crosspatch feature is always enabled.
Hardware PTT (Aux Tx) – This selection enables the rear panel Hardware PTT input where transmit
audio is input at the rear panel Aux Tx pin. The Hardware PTT (Aux Tx) selection is incompatible
with the Wireline Function "Hardware PTT" selection. If the Wireline Function "Hardware PTT" is
enabled when Hardware PTT (Aux_Tx) is selected the Wireline Function will be forced to "None".

3.7.3.5.5 Transmit Audio Tuning – Crosspatch


The Consolette ships from the factory with the “Crosspatch In (TX) Gain Setting” at a nominal -6
dBm. This gain is user adjustable from the Gain Adjustments Page (Figure 3-15).

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3-30 Installation: Programming the Consolette

To adjust the transmit tuning of the Crosspatch path on the Consolette, first make sure that the
“Crosspatch-Hardware PTT Selection” located in the Remote Interface Parameters Page
(Figure 3-12) is set to “Crosspatch (Always Enabled). Next, generate a 1 kHz signal at 300 mVrms
from a 600 Ohm source into CP_AUX_TX and key the unit using the CP_PTT* signal. Measure the
deviation of the received RF signal. Adjust the “Crosspatch In (TX) Gain Setting” field to increase or
decrease the corresponding gain, then hit “apply” to see the result. Continue to adjust as necessary
by selecting the up arrow or the down arrow and selecting the “apply” button. Once you have
obtained the final setting, then hit “Store” at the bottom of the page to commit the new gains to the
Consolette codeplug.

3.7.3.5.6 Over-the-Air Alert Tones Setup


From the “Button & Softmenu Assignment” Page, the user can assign an over-the-air alert tone to
any buttons. The alert tone can be assigned to multiple buttons.
• To assign an alert tone to a softkey menu button, select the alert tone (e.g. Aud Alert 1) from
the list on the left and click the “Add” button.
• To assign an alert tone to a dedicated programmable (side) button, select the alert tone from
the pull-down menu of the corresponding side button.
Once all selections have been made, click the “Store” button to save the selections.
The user can change the “Audible Alert Hangtime” value. The default hangtime is 2 seconds (2000
milliseconds). From the “Consolette Parameters” Page, select the desired “Audible Alert Hangtime”
value from the pull-down menu. Click the “Store” button to save the selection.

3.7.3.5.7 Battery (AC Power Fail) Alert Tone Setup


From the “Consolette Parameters” Page, the user can enable the over-the-air battery alert. Select
the “Enabled” radio button for the “Over-the-Air Battery Alert” field. Click the “Store” button to save
the selection.

3.7.3.5.8 Low TX Power on Battery Operation Setup


From the “Consolette Parameters” Page, the user can enable low TX power while operating on DC
(battery) power. Select the “Enabled” radio button for the “Low TX Power On Battery” field. Click the
“Store” button to save the selection.

3.7.3.5.9 Recorder Setup


From the Audio Parameters Page (Figure 3-11), the user can enable the output to an external
recorder as well as select the audio content.
There are three configurations for the recorder:
• Record Off – when selected, the recorder output will remain muted.
• Record RX Only – when selected, the recorder output will contain receive audio and tones only.
• Record RX + TX – when selected, the recorder output will contain both receive audio and tones
and transmit audio.

3.7.3.5.10 External PA Setup


From the Audio Parameters Page (Figure 3-11), the user can enable the output to an external public
address system as well as select the audio content.
There are four configurations for the Public Address Amplifier Audio output:
• Output Off – when selected, the external public address audio output will remain muted.

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Installation: Programming the Consolette 3-31

• Output RX Only – when selected, the external public address output will contain receive audio
only.
• Output RX + TX – when selected, the external public address output will contain both receive
audio and transmit audio.
• Output RX + TX (with tones) – when selected, the external public address output will contain
both receive audio and tones and transmit audio.

3.7.3.5.11 VIP Setup


From the Consolette Parameters Page (Figure 3-10), there is a VIP Configuration section, where the
user can configure up to 3 VIP Inputs and 3 VIP Outputs.
VIP Outputs: The function performed by each can be assigned from the pull-down menu. Some VIP
functions are performed by the radio internal to the Consolette. When these functions are to be used,
"Radio Function" should be selected and the VIP function should be programmed using APX 7500
CPS.
For more information on the available Button functions, refer to section 3.7.3.6.6.
NOTE: To enable VIP actuation from one of the Consolette programmable buttons to the left of the
auxiliary display, select “Button Control” and the Button function should be programmed
accordingly. If the VIP is not used, it is recommended that it remains assigned as "No
Function".
VIP Inputs: The function performed by each can be assigned from the pull-down menu. Some VIP
functions are performed by the radio internal to the Consolette. When these functions are to be used,
"Radio Function" should be selected and the VIP function should be programmed using APX 7500
CPS.
For more information on VIPs used with the MCD 5000, refer to section 4.14.2.6.
NOTE: A single VIP Input can be assigned to enable and disable the Crosspatch feature. Crosspatch
is enabled when the VIP is grounded. If the VIP input is not used, it is recommended that it
remains assigned as “No Function”.

3.7.3.5.12 External Speaker Setup


From the Audio Parameters Page (Figure 3-11), the external/remote speaker can be configured to
either mute when the front panel speaker is muted or not.
There are two configurations for the external/remote speaker:
• Tracks Internal Speaker – when selected, the external/remote speaker will mute/unmute when
the front panel speaker mutes/unmutes.
• Does Not Mute – when selected, the external/remote speaker will operate normally and will not
mute when the front panel speaker is muted by the user.
Also note that from the APX 7500 CPS, the external speaker can be set to have a fixed volume level
or be controlled via the volume knob on the O5 control head.

3.7.3.5.13 Transmit Priority Operation


There are several transmit inputs to the rear panel of the Consolette. From the Remote Interface
Parameters Page (Figure 3-12) using the “Rear Panel Priority” field, a higher priority can be given to
one of the inputs (Headset, Wireline, or Crosspatch/APCO). When “None” is selected, the priority
remains “first come first served.”

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3-32 Installation: Programming the Consolette

3.7.3.6 Front Panel Setup


3.7.3.6.1 Front Panel Microphone Setup (Available with Option L999_)
The Consolette ships factory defaulted for use with a paddle mic connected to the O5 Control Head.
If the Consolette is intended to be used without a microphone connected to the O5 Control Head,
then the Default Control Head HUB State must be configured as On Hook in the APX mobile CPS.
In APX Mobile CPS:
Radio Ergonomics Configuration  Radio Ergonomics Wide  Advanced Tab:
• Default Control Head HUB State – Select "On Hook"
NOTE: This field is ignored if a microphone is connected to the control head CGAI connector. The
Consolette will follow the HUB state of the microphone.

3.7.3.6.2 Speaker Mute Setup (Available with Option L999_)


There is a dedicated button on the front panel of the Consolette for muting the local speaker. From
the Audio Parameters page (Figure 3-11), this button can be configured for momentary operation or
latching operation. For momentary operation, select a duration in the pull-down menu for the “Timed
Mute Duration” field. For latching operation, select “Infinite” in the pull-down menu for the “Timed
Mute Duration” field.
The associating mute LED on the front panel can be enabled or disabled here too if necessary by
selecting either “Enabled” or “Disabled” for the “Mute Button LED” setting.

3.7.3.6.3 Clock Setup


The Consolette will display the time on the auxiliary display. From the Consolette Parameters page
(Figure 3-10), the Clock can be configured via the “Clock Configuration” field for 24 hour mode, 12
hour mode or disabled. When enabled, the Clock’s time can be set using the “Setup” soft menu on
the auxiliary display.
Additionally, the Consolette can be set up to read the time from the Network Time (NTP) server by
enabling the “Network Time (NTP) Query” field.
The Consolette ships from the factory with a coin cell battery installed for the purpose of maintaining
the time in the event of a loss of AC power. Refer to section 4.7 for maintenance information
regarding this coin cell battery.

3.7.3.6.4 VU Meter Setup


The Consolette supports a VU Meter bar graph on the auxiliary display. The VU Meter can be
enabled or disabled by the “VU Meter” field from the Consolette Parameters page (Figure 3-10).

3.7.3.6.5 Soft Menu Setup


There are 3 buttons underneath the auxiliary display on the front panel. Up to 8 soft menus can be
assigned and accessed using these 3 buttons. From the Button & Softmenus Assignment page
(Figure 3-14), features can be added to the soft menus as well as custom text for the labels. Up to 4
printable US-ASCII characters can be assigned.
For example, the user can add the “Crosspatch” function onto a soft menu with the text “XPAT”. The
user will then see “XPAT” on the auxiliary display and be able to toggle the Crosspatch feature of the
Consolette to either Enabled or Disabled from the front of the Consolette.
Once selections have been made, select “Store” at the bottom of the page to apply the changes to
the Consolette.

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Installation: Programming the Consolette 3-33

3.7.3.6.6 Numeric Keypad and Programmable Buttons (Available with Option L999_)
The numeric keypad and 3 buttons to the right of the numeric keypad on the front panel represent
buttons available on the Keypad Microphone. The numeric keypad is used for list entry fields in
conjunction with the O5 display. The 3 buttons are essentially the 3 programmable side buttons on
the Keypad Microphone.
The numeric keypad is always enabled; no additional setup is required.
From the Button & Softmenu Assignment page (Figure 3-14) and the “Fixed Function Button
Configuration” fields, the function buttons labeled P1, P2, and P3 can be configured for “KPM
purple”, “KPM one-spot”, and “KPM two-spot” consecutively. APX 7500 CPS can then be used to
assign any available radio function to these 3 programmable buttons such as Monitor, Emergency,
Secure, Scan, VIP Out control (ex. Aux Control).
Additionally, from the Button & Softmenu Assignment page (Figure 3-14), the buttons labeled P1, P2,
and P3 can be configured for one-touch Consolette features that normally would be assigned to a
soft menu underneath the auxiliary display such as “Crosspatch”. Note that there will be no virtual/
soft function button and label on the auxiliary display to indicate the functionality of these buttons.
Once selections have been made, select “Store” at the bottom of the page to apply the changes to
the Consolette.

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3-34 Installation: Programming the Consolette

Notes

May 26, 2014 68009482001


Chapter 4 Feature Operation

4.1 O5 Control Head (L999_ required)


The Consolette can be ordered with the Full Featured Front Panel (L999_ option) which includes an
O5 Control Head.
The Consolette can also be ordered with a limited front panel (L988_ option) where the O5 control
head, the numeric keypad, and the speaker are not present. Functions such as the TRC
interface,ACIM interface and MCD 5000 interface continue to operate in this configuration.
Microphone and Headset connections are intended to be made at the remote deskset/console
position.
For details on the operation of the O5 control head, refer to the APX 7500 O5 Control Head Mobile
Radio User Guide (6875947M01).

4.2 Keypad Operation (L999_ required)


On models with the full feature front panel, the Consolette contains a standard 3x4 numeric keypad
for interaction with the O5 control head. The digits follow the keypad microphone layout and are
marked with numeric (0-9, *, #) and alpha-numeric characters. The primary purpose of this keypad is
for dialing, etc, through the radio.

4.3 Front panel Microphone (L999_ required)


A paddle mic (RMN5070) can be used with the Consolette. It connects to the GCAI connector on the
O5 control head. The paddle mic supports a microphone and two functions: monitor enable/disable
and transmit enable/disable.

4.3.1 Monitor
The Monitor button is used to disable PL (if applicable) in order for the user to listen for activity on
that radio channel. Press the Monitor button to disable PL, release the Monitor button to re-enable
PL.

4.3.2 Transmit
To transmit, press and hold the PTT button on the paddle mic while speaking into the microphone.
The microphone is located in the upper portion of the paddle mic. Release the PTT button on the
paddle mic to dekey. If the paddle mic transmit button is pressed at the same time as a transmit
operation from the rear panel of the Consolette, the two transmit audios are combined and sent to
the radio for transmit. The Consolette will dekey once all PTT sources are released. Transmit audio
can be configured through the Consolette CPS to also be routed out the wireline interface to a
remote user.

4.3.3 Auxiliary GCAI Connector


The APX Consolette is equipped with a GCAI connector on the front panel in addition to the one on
the O5 Control Head. The primary purpose for this Auxiliary GCAI is keyloading and mobile
programming. The Auxilliary GCAI connector does not support the connection of a microphone.

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4-2 Feature Operation: Front Panel Speaker (L999_ required)

4.4 Front Panel Speaker (L999_ required)


Full Featured Front Panel models also contain an internally housed speaker. Receive audio, tones,
and remote transmit audio are present at this speaker. The audio loudness can be controlled by the
rotary volume knob on the O5 control head.
The normal operation of the front panel speaker can be overridden by:
• connection of a Headset to the Consolette
• activation of MUTE_IN to the Consolette
• activation of the Speaker Mute Button
Refer to section 4.10 for more details on the Speaker Mute Button, section 4.27 on the Mute In*
(Crossmute) functionality, and section 4.15 for Headset operation.

4.5 Auxiliary Display Operation


The Consolette comes equipped with an auxiliary display to supplement the display provided by the
O5 control head. It supports a Clock, a VU Meter, icons representing the state of Consolette
features, soft menus with custom labels, and text updates indicating the state of Consolette features.

Figure 4-1. Auxiliary Display

4.6 Softmenu Buttons on the Auxiliary Display


The Consolette supports three buttons underneath its auxiliary display for accessing up to eight
softmenus. These softmenus are used to activate or control certain Consolette features, and are
programmed in the Consolette Codeplug. Each supports a label on the display that can be
customized in the codeplug by the user. The label may consist of up to four printable US-ASCII
characters. Consolette features currently supported via the soft menus are:
• Crosspatch Enable/Disable.
• Auxiliary Control Enable/Disable.
• Over-the-Air Alert Tones (L999_ Required).
• Setup functions including Clock Set and IP Address View.
There are two default key labels that are sometimes present on the softmenu keys. An "arrow" key is
used to allow the user to scroll to more softmenu items. A "home" button will back up to the previous
softmenu level.

4.7 Clock Operation


The Consolette supports a Clock on its auxiliary display for displaying the current time. The clock
shows hours and minutes and can be configured for 12 hour format or 24 hour format. It can also be
disabled completely. In 12 hour format an AM/PM indication is shown. The clock feature does not
provide the date, or seconds resolution.

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Feature Operation: VU Meter Operation 4-3

Setting the clock is accessed through the SETUP softmenu underneath the auxiliary display. Exiting
clock set mode causes the time to be programmed and time display resumes counting from the
newly entered time. A period of keypad inactivity while in clock set mode will also cause the
Consolette to exit clock set mode, but the new time will not be programmed into the hardware.
Optionally, the time can be retrieved from the NTP server when connected to the network by
enabling the “Network Time (NTP) Query” field using the onboard Consolette Configuration
application.
Timekeeping is done by the RTC circuitry on the controller card within the Consolette. A battery
backup circuit is used with the Clock. If power is completely interrupted to the Consolette, the internal
coin cell battery will maintain the time. Once power is restored to the Consolette the display will show
the correct time.
The Consolette ships from the factory with a coin cell installed. It is an Energizer CR2032 or
equivalent battery and is rated for a nominal voltage of 3.0 Volts. Typical capacity is 240mA hours
down to 2.0 Volts. For proper operation of the clock, it is recommended that the coin cell battery be
changed every five years or sooner depending on the Consolette use case. It is also recommended
to remove the coin cell battery when the Consolette is powered down and not in use for an extended
period of time, such as storage or in the event that the Consolette is used outside of an office
environment.

RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN

! INCORRECT TYPE.

Caution DISPOSE OF USED BATTERIES ACCORDING TO THE


INSTRUCTIONS

4.8 VU Meter Operation


The Consolette supports a VU Meter on its auxiliary display. The VU Meter is a bar-graph
representation of the audio level on the currently selected transmit audio input. The VU meter
provides a semi-instantaneous reading of the input level on the active source, thus it is not a true
weighted VU function. The VU Meter can be enabled/disabled using the onboard Consolette
Configuration application.

4.9 Icons
The Consolette supports an icon to indicate the status of its remote interfaces.
Icon in Figure 4-2 indicates the ACIM link is established.

Figure 4-2. Establishment Of ACIM Link


Icon in Figure 4-3 indicates the link to MCD 5000 system is established.

Figure 4-3. Establishment Of Link To MCD 5000 System

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4-4 Feature Operation: Speaker Mute Operation (L999_ required)

Icon in Figure 4-4 indicates that both the ACIM and MCD 5000 links are established.

Figure 4-4. Establishment Of ACIM And MCD 5000 Links

4.10 Speaker Mute Operation (L999_ required)


The Consolette supports a Speaker Mute button on units with a Control Head present. This button
can be used to mute the front panel speaker for a programmable duration (10, 30, 60, or 120
seconds) or until the button is pressed again.
When the Speaker Mute button is activated, its backlight will change to red as an indicator to the
operator. Both the speaker mute button and the red backlight may be disabled in the Consolette
codeplug. Also, an icon on the auxiliary display is shown to indicate when the speaker is muted.
There are audio interactions between the Speaker Mute button and some rear panel inputs including
the Headset and the Mute_In* input (Crossmute feature). The Speaker Mute button is operational as
long as a Headset is not attached. Once the Headset is attached, the local speaker is automatically
muted and the Speaker Mute button is disabled for as long as the Headset is attached. When the
Headset is removed, the Speaker Mute button is again functional. Additionally, if the Mute_In* signal
on the rear of the Consolette is activated, the local speaker is automatically muted. When the
Mute_In* signal is deactivated, the local speaker will either stay muted or unmute depending on the
last selection of the Speaker Mute button.
When either the Mute_In signal is asserted or the Speaker Mute button is active, the Speaker Mute
icon will show on the auxiliary display. The backlight of the Speaker Mute button is either the
standard backlight or a red backlight. A red backlight indicates to the user that the user last pressed
the Speaker Mute button to mute the speaker. While lit, the front panel speaker will remain muted.
Refer to the following table for interactions between the Headset, Mute_In, Speaker Mute button, the
icon, the backlight, and the front speaker.
Table 4-1. Speaker Mute Interaction
Speaker Mute Button
User Action Icon Status Front Speaker Status
Backlight Status

Headset, Mute In and No Icon Standard Backlight Normal Operation


Speaker Mute are all
inactive or not
attached
Headset attached Headset Icon Standard Backlight Muted
(overrides Mute In and
Speaker Mute button)
Mute In asserted Speaker Mute Icon Standard Backlight or Muted
Red Backlight* (if
Speaker Mute also
active)
Speaker Mute only is Speaker Mute Icon Red Backlight* Muted
active

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Feature Operation: Front Panel Programming Buttons 4-5

*If enabled in the Consolette codeplug


The Consolette can be configured to have the Speaker Mute button disabled. Refer to section 4.27
on the Mute In* (Crossmute) functionality, and section 4.15 for Headset Operation.

4.11 Front Panel Programming Buttons


The Consolette supports three programmable buttons on units with a Control Head present. These
are located underneath the Speaker Mute Button. These three buttons may be assigned to either
Radio or Consolette functions. Refer to section 3.7.3.6.6 for how to program these buttons.
When configured for Radio Functions, the functionality that can be programmed onto these buttons
is the same as that defined in the APX 7500 CPS for the Keypad Mic programmable sidebuttons.
Use of these buttons can allow easier selection of radio features (ex. Scan, Auxiliary Control) with a
single button press versus navigating the softmenus on the O5 control head.
The 3 programmable button on the Consolette can be mapped in the same order top-to-bottom as
the 3 side buttons on the Keypad Mic as follows:
• P1 (Keypad Mic "Purple")
• P2 (Keypad Mic "One Dot")
• P3 (Keypad Mic "Two Dot")
Consolette functionality that may be assigned to the dedicated buttons currently includes:
• Crosspatch Enable/Disable
• Auxiliary Control Enable/Disable
• Over-the-Air Alert Tones
NOTE: There is no softmenu or label support on the auxiliary display to indicate the functionality of
these buttons.

4.12 Emergency Alarm Decode


The APX Consolette supports Emergency Alarm decode on MDC Conventional, ASTRO
Conventional, Type II Trunking and APCO P25 Trunking signaling types. Using APX 7500 CPS, the
Consolette can be configured to display the ID on the attached O5 control head (if present), sound
an alert tone, and activate a general purpose output when an Emergency Alarm is decoded.
NOTE: The Consolette’s transceiver can only detect trunking Emergency Alarms when on the control
channel. If the Consolette is on a voice channel, it will not be able to decode the control
channel and will miss the Emergency Alarm. This feature is not recommended for high usage
systems if the Consolette is the only device decoding the alarms.
IDs can also be provided to the ACIM interface. The APX Consolette has the ability to generate an
Emergency ACK in response to receiving the Emergency Alarm via its ACIM interface. Refer to the
ACIM section 4.13.3 for further details.
IDs can also be provided to the MCD 5000 interface. The APX Consolette has the ability to generate
an automatic Emergency ACK in response to receiving the Emergency Alarm. Refer to section
4.14.2.5 for further details.

4.13 Wireline Interface


The Consolette supports a balanced Wireline Interface on a dedicated RJ45 on its rear panel. The
Wireline supports:
• 2-wire or 4-wire operation

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4-6 Feature Operation: Wireline Interface

• 600-ohm loading or open bridge on both the receive and transmit paths
These settings are made using the Consolette Configuration Codeplug.
The receive path contains receive audio and tones (ex. Talk Permit Tones). It is muted when there is
no valid audio. If “TRC Enabled” is selected in the Consolette Configuration, the DSP will filter the
TRC guard tone from the received audio in order to prevent guard tone false detects on the wireline.
A linear gain adjustment can be made on this path using the Consolette Configuration Codeplug.
Note: In order for the trunking tones to be heard at the remote location, the remote device must be
configured for full duplex operation. This is so that when the user presses the Push-to-Talk button at
the remote, the remote will unmute its speaker to trunking tones on the wireline. (ex. the MIP5000
must have all channels configured for full duplex in order for it to unmute to the trunking tones).
The transmit path supports two types of gain adjustments: Linear and AGC (Automatic Gain
Control). AGC is only if TRC is enabled. This can be enabled or disabled via the Consolette
Configuration Codeplug. For more information regarding the tuning procedures of the wireline paths,
refer to Section 2.7.3.1
This interface can be used in conjunction with an E&M interface, Tone Remote Control, or ACIM
interface.

4.13.1 E&M with Wireline


E & M operation is provided by the Wireline Interface in conjunction with:
• Hardware PTT – an input to the rear panel DB25 that when asserted by an external device
causes the Consolette to transmit the audio that is currently on the wireline path.
• Chan_Act_Relay_Out – a rear panel DB25 output of a normally open onboard relay which
closes (and routes rear panel DB25 relay input Chan_Act_Relay_In) when the Consolette is
receiving qualified audio.

Wireline (audio)
MCC7500
APX 7500 CCGW with X-Zone
Consolette PTT E&M

Chan_Act_Relay_Out

Distance: 50 feet Distance: distance of LAN capability

Figure 4-5. APX 7500 Consolette to MCC7500 topology

To configure this, the Consolette Configuration Codeplug should select Hardware PTT as the PTT
input associated with the Wireline.
When the balanced Wireline Interface is unmuted to receive audio, the associated logic output
(CHAN_ACT_RELAY_OUT) on the DB25 on the rear panel will be driven with the signal that is
provided on CHAN_ACT_RELAY_IN. This signal passes through a relay on the Consolette. This is
especially useful when the customer’s setup has a signal with a high voltage or if the customer wants
to switch in a ground signal. The relay circuitry has a maximum load voltage of 350V and a maximum
load current of 120 mA.

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Feature Operation: Wireline Interface 4-7

4.13.2 Tone Remote Control Operation

4.13.2.1 Feature Description


The Wireline Interface can be used in conjunction with a Tone Remote Control (TRC) Deskset or
Console. This interface consists of differential audio signals carrying transmit audio and control tones
from the deskset/console and receive audio to the console. The Consolette analyzes incoming
(transmit) wireline audio for the presence of particular guard and function tone frequencies and
interprets them as commands.
The Consolette supports the following remote control functionality via Tone Remote Control:
• Channel Select
• Secure On/Off
• PTT Press/Release
• Monitor
• Receive Voice
• Transmit Voice
• ID Reporting*
*When TRC is selected, the ACIM link will also be enabled for received call and ID reporting only.
Based on the received commands, the Consolette in turn controls the internally-housed mobile radio
appropriately.
NOTE: A) Enabling and disabling Scan operation is not supported from a Tone Remote Deskset.
Scan operation enabled in the Consolette is not recommended when used with a Tone
Remote Control Deskset. Scan operation in the radio can cause the radio to unmute to audio
on an unselected channel. There is no indication at the Tone Remote Deskset user of the
radio’s scanned-to channel information. Any resulting dispatch communications could
unintentionally get transmitted on an unselected channel.
B) For instructions on configuring the Consolette for Tone Remote Control operation, see
section 3.7.3.1.

Wireline (audio)
MCC7500
APX 7500 CCGW with X-Zone
Consolette TRC

Distance: distance of leased Distance: distance of LAN capability


line capacity

Figure 4-6. APX 7500 Consolette to MCC7500 topology

4.13.2.2 TRC Command Decoding


When TRC functionality is enabled in the Consolette codeplug, and when the TX wireline input of the
codec is selected, the Consolette will monitor the incoming wireline audio for the presence of TRC
tone sequences. The exact sequence of tones received from the console or deskset varies
depending on the command being represented, however the sequence always follows the general
pattern:

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4-8 Feature Operation: Wireline Interface

1. High-level guard tone (HLGT) for 120 ms @ 0 dB (nominal amplitude)


2. Function tone 1 for 40 ms @ -10 dB relative to HLGT
3. Function tone 2 (optional) for 40 ms, @ -10 dB relative to HLGT
4. Low-level guard tone (LLGT) for the duration of PTT @ -30 dB relative to HLGT, absent for all
commands other than PTT
Figure 4-7 illustrates the sequence of tones involved in a line push-to-talk (LPTT) function.

Voice Amplitude

HLGT FT L GT
LLGT

Time
120ms 40ms
Figure 4-7. Remote Key-Up
A HLGT initiates all tone sequences and provides both a trigger for the Consolette to begin analyzing
the sequence as well as a reference amplitude for detecting subsequent tones. LLGT is used to
indicate that a PTT is occurring, where the PTT lasts for the duration of the LLGT.
Supported guard tone (both HLGT and LLGT) frequencies include: 2100Hz, 2175Hz, 2300Hz, and
2325Hz. The supported range of function tone frequencies include: 450Hz to 2050Hz in 100Hz
increments. The frequencies can be mapped to functions in the Consolette codeplug. See section
3.7.3.1 for information on setting up the tone table. The Consolette supports pre-defined tone tables
and also allows the user to customize a tone table with any desired assignment of functions to tones.
The pre-defined tables currently supported are:
Table 4-2. Pre-defined Tone Tables
No Mode
Function Tone Standard Table CentraCom II Mode 1 Only No Mode 1
Select

2175 Hz Guard Tone/ Guard Tone/ Guard Tone/ Guard Tone/ Guard Tone/
PTT PTT PTT PTT PTT
2050 Hz Monitor Monitor Monitor Monitor Monitor
1950 Hz Mode 1 Select Mode 1 Select No effect Mode 1 Select Mode 2 Select
1850 Hz Mode 2 Select Mode 2 Select No effect No effect Mode 2 Select
1750 Hz Mode 7 Select Mode 7 Select No effect No effect Mode 7 Select
1650 Hz Mode 8 Select Mode 8 Select No effect No effect Mode 8 Select
1550 Hz Mode 5 Select Mode 5 Select No effect No effect Mode 5 Select
1450 Hz Mode 6 Select Mode 6 Select No effect No effect Mode 6 Select
1350 Hz Mode 3 Select Mode 3 Select No effect No effect Mode 3 Select
1250 Hz Mode 4 Select Mode 4 Select No effect No effect Mode 4 Select

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Feature Operation: Wireline Interface 4-9

No Mode
Function Tone Standard Table CentraCom II Mode 1 Only No Mode 1
Select

1150 Hz Secure Coded Mode 5 Select Secure Coded Secure Coded Secure Coded
Select Select Select Select
1050 Hz Secure Clear Mode 6 Select Secure Clear Secure Clear Secure Clear
Select Select Select Select

The functions represented by the function tones are any of the following:
Table 4-3. Tone Pattern
Function Tone Meaning

CHAN x Select channel x, where x is 1 through 16


CODED Enable encryption
CLEAR Disable encryption
MON Enable receiver monitor

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4-10 Feature Operation: Wireline Interface

Based on the general tone pattern specified in Table 4-3, as well as the available function tones, the
Consolette supports the following particular tone sequences:
Table 4-4. Tone Sequence
Operation Tone Sequence

Channel HLGT-CHAN
Coded HLGT-CODED
Clear HLGT-CLEAR
Monitor HLGT-MON
PTT HLGT-CHAN-LLGT
PTT Coded HLGT-CODED-CHAN-LLGT
PTT Clear HLGT-CLEAR-CHAN-LLGT

If any other sequence of tones is received, the Consolette will consider the sequence invalid and will
ignore it in order to prevent unexpected behavior. Note that because the Consolette enforces
positive mode control, each PTT sequence must include a Channel Select command even if the
channel is not being changed.
The Consolette can detect Guard Tone in the range of -30dBm to +13dBm. The incoming HLGT is by
definition at the reference amplitude for tones received from the remote console. Therefore, once the
HLGT is detected, the Consolette will use its amplitude to calculate detection thresholds for
subsequent FTs and LLGT. The FT amplitude is nominally at -10 dB from the HLGT, so the FT
detection threshold will be set at -16 dB from the HLGT (one half of the nominal voltage) in order to
provide sufficient margin for detection. Similarly, LLGT is nominally at -30 dB from HLGT, thus the
LLGT threshold will be set at -36 dB from HLGT. If HLGT is at the rated wireline operating level of
775 mVrms, the resulting FT and LLGT thresholds will be calculated as 122.5 mVrms and 12.25
mVrms, respectively. Note that these thresholds are used for the detection of tones and are
calculated regardless of whether AGC is enabled.

4.13.2.3 TRC Command Handling


After receiving and validating a complete tone sequence representing a TRC command, the
Consolette acts on the command as appropriate. This involves sending one or more software
commands to the internally-housed mobile radio to cause it to enact the necessary changes.
The following TRC commands may be interpreted by the Consolette, causing it to take the actions
described:

4.13.2.3.1 Channel
The dispatch console user uses the Select Frequency command to change the Consolette’s radio
channel. This will select items such as a talk group and an air interface type. The number of
channels that can be changed by the dispatcher is 14.
NOTE: Selection of 16 channels is possible if the tone table is set up to not use Coded/Clear
operation.
When a Select Frequency command is received from the Console, the Consolette will send a
message to the mobile radio to steer it to the channel requested. The channel number from the
Console is mapped linearly to a zone and channel in the mobile radio. For example, if each zone has
5 channels, and the Console requests channel 8, the Consolette will steer the mobile to channel 3 in
zone 2. If the mobile does not allow the indicated channel, the Consolette will generate a “bonk” tone
and remain in the current channel.

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Feature Operation: Wireline Interface 4-11

NOTE: The Consolette is capable of 1250 channels and these can be accessed from the O5 control
head.

4.13.2.3.2 Coded/Clear
When a coded or clear (encryption on or off) command is received, the Consolette will send a
message to the mobile radio to set encryption to the indicated state. If the mobile does not allow the
indicated encryption state on the current channel, the Consolette will generate a “bonk” tone and
remain in the prior state.
NOTE: It is not possible to select the transmit Encryption Key (CKR) through the TRC interface. Refer
to the APX 7500 CPS for more details on configuring the radio's secure settings. Encryption
Key strapping is recommended for TRC operation.

4.13.2.3.3 PTT
To make a voice transmission, first select the desired channel using the Select Frequency feature.
Then the console user also ensures that the correct secure mode (if configured) is chosen.
NOTE: For encrypted voice calls, the Console sends the request for secure mode to the Consolette
so the Consolette can encrypt the audio. The Console does not encrypt the audio associated
with coded mode calls.
Once all of the selections are made the console user invokes a PTT to start their transmission. The
requested transmission is then performed by the Consolette which routes audio from the wireline TX
interface to the radio for transmit. The transmission goes out on the currently selected air interface
(and talk group if one is chosen) using the unit ID of the Consolette’s radio (not the Console’s unit
ID). Once the LLGT is no longer detected by the Consolette or if the Console operator dekeys, the
Consolette will dekey. AGC can be enabled on this interface. If the mobile configuration does not
allow the PTT (RX Only Channel for example) or if any of the Channel/Coded/Clear commands
included in the PTT sequence are disallowed, the Consolette will generate a "bonk" tone and not Key
Up.

4.13.2.3.4 Monitor
When a monitor command is received, the Consolette will send a message to the mobile radio to
cause it to enter the monitor state (ex. disables Receive PL on Conventional channels). Whenever a
subsequent PTT command ends, a message is sent to exit the monitor state. The user may "quick-
key" the Consolette (briefly key-up and de-key the Consolette) from the Console/Deskset in order to
exit the monitor state.

4.13.2.3.5 Receiving a Voice Transmission


When the Consolette receives a voice transmission, the audio is provided on the wireline RX
interface to the Console. There is no ID reporting available with the TRC interface. If ID reporting is
needed, refer to section 4.18 for information regarding the use of an external MDC decoder or
section 4.13.3 for information regarding the ACIM interface.

4.13.2.4 TRC Audio Processing


Receiver audio from the radio is passed through a guard tone notch filter within the DSP on the
Consolette controller board (PPLN1689A). This filtered audio is then applied to a line driver circuit for
transmission on the wireline to the remote Console/Deskset. The receive notch filter prevents false
HLGT detection due to possible receiver audio components near the guard tone frequency (since
with a two-wire configuration, receiver audio output and transmit audio/tone inputs are tied together
at the wireline).

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4-12 Feature Operation: Wireline Interface

Transmit audio passes to the DSP on the Consolette controller board where gain (either linear or
AGC) is applied. If AGC is enabled, the signal is automatically adjusted to a nominal -16dBm. If AGC
is disabled, a linear gain/attenuation can be applied. This level can be selected in the Consolette
Configuration Codeplug. The guard tone (LLGT) is removed from the audio prior to it being sent to
the radio for transmit.
NOTE: On two-wire operation, receiver audio is muted when HLGT is detected, so that there will be
no interfering audio signals on the wireline when the function tones are being received.

4.13.3 ACIM Interface


The Wireline Interface can be used in conjunction with the ACIM Interface. The Wireline is for audio,
and the ACIM Interface is for digital control messages to the FNE (AIS over RS232 interface). For
more information on the Wireline configuration, see section 3.7.3. The ACIM interface has a
dedicated RJ45 connection on the rear panel. It is an RS232 interface set up for 9600 baud, 8 data
bits, no parity, 1 stop bit.
Typical Dispatch Console configurations with Consolette include:
1. Trunking Fall Back Operation - The Consolette provides communications in the event the
main Trunking system is no longer accessible to the console.
2. Wireless Access to Different System Types – The Consolette provides access to different
system types that the customer’s main system does not have access to.

4w Audio
Consolette
MCC 7500
RS232
MCC 7500 ACIM Link
CCGW
MCC 7500 4w Audio

RS232
Conv Site Ctrlr Consolette
ACIM Link

Consoles access
Consolettes during core
link failures, or to access
other systems wirelessly.
Zone Core

Figure 4-8. MCC7500 and CCGW with ACIM Typical System Architecture
The user may initiate the following commands to a Consolette from a Console via the ACIM interface
(or CCGW):
• Channel Select (Console dependent; up to 255 with newer Consoles)
• Secure On/Off
• PTT Press/Release
• Monitor On
• Monitor Off (based on PTT release)
• Encryption Key (CKR) Select*
• Outbound Call Alert

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Feature Operation: Wireline Interface 4-13

• Extended Dispatch Operation (GA00469 enabled)


• Emergency Alarm ACK Encode
Additionally the following information is made available to the Console from a Consolette via the
ACIM interface (or CCGW):
• Encryption Key (CKR) Reporting*
• ID Reporting
* Option W969 for Multiple Key Encryption Operation is required for this operation.
NOTE: Enabling and disabling Scan operation is not supported via the ACIM interface. Scan
operation enabled in the Consolette is not recommended when used with a remote console
using the ACIM interface. Scan operation in the radio can cause the radio to unmute to audio
on an unselected channel. There is no indication to the Console user of the radio’s scanned-
to channel information. Any resulting dispatch communications including ACKs could
unintentionally get transmitted on an unselected channel. For instructions on configuring the
Consolette for ACIM operation, see section 3.7.3.3 in this manual.

4.13.3.1 ACIM Outbound Command Handling


After receiving an ACIM command, the Consolette acts on the command as appropriate. This
involves sending one or more software commands to the internally-housed mobile radio to cause it
to enact the necessary changes.
The following ACIM commands are interpreted by the Consolette:

4.13.3.1.1 Channel
The dispatch console user uses the Select Frequency command to change the Consolette’s radio
channel. This will select items such as a talk group and an air interface type. The number of
channels that can be changed by the dispatcher is dependent on the Console. Gold Series Elite has
the capability for up to 12 channels. The MCC7500 has the capability for up to 255 channels through
the new T255R255 base type.
The Consolette is capable of 1250 channels and these can be accessed from the O5 control head.
When a Select Frequency command is received from the Console, the Consolette will send a
message to the mobile radio to steer it to the channel requested. Note that the channel number from
the Console is mapped linearly to a zone and channel in the mobile radio. For example, if each zone
has 5 channels, and the Console requests channel 8, the Consolette will steer the mobile to channel
3 in zone 2. If the mobile does not allow the indicated channel, the Consolette will generate a “bonk”
tone and remain in the current channel.

4.13.3.1.2 Coded/Clear
When a coded or clear (encryption on or off) command is received, the Consolette will send a
message to the mobile radio to set encryption to the indicated state. If the mobile does not allow the
indicated encryption state on the current channel, the Consolette will generate a “bonk” tone and
remain in the prior state. The coded or clear command from the Console is always associated with a
subsequent command to transmit.

4.13.3.1.3 Transmitting Voice


A console user makes a voice transmission on an ACIM Link channel using the same procedures
they use on an ASTRO conventional channel. First they ensure that the desired mode is set through
the Select Frequency feature. Then the console user also ensures that the correct secure mode and
CKR (if configured) are chosen.

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4-14 Feature Operation: Wireline Interface

NOTE: For encrypted voice calls, the Console sends the request for secure mode and the associated
CKR to the Consolette so the Consolette can encrypt the audio. The Console does not
encrypt the audio associated with coded mode calls.
Once all of the selections are made the console user invokes a PTT (through a mouse click or
footswitch) to start their transmission. Note that the commands for Coded or Clear and CKR select
are not sent until the PTT is initiated by the console user. The requested transmission is then
performed by the Consolette routing audio from the wireline TX interface to the radio for transmit.
The transmission goes out on the currently selected air interface (and talk group if one is chosen)
using the unit ID of the Consolette’s radio (not the Console’s unit ID).
Once the Console operator dekeys, the Consolette will dekey. If the mobile configuration does not
allow the PTT (RX Only Channel for example) or if any of the Channel/Coded/Clear/CKR commands
included in the PTT sequence are disallowed, the Consolette will generate a "bonk" tone and not Key
Up.
NOTE: Outbound voice selective calls (ex. Private Calls) are not supported on the ACIM Link.
Important Note About Trunking Tones on the ACIM Interface:
When using the ACIM interface to control the APX Consolette it is recommended to enable Talk
Permit Tones for ALL Trunking Personalities. Enabling Talk Permit Tones will ensure that there is no
audio truncation incurred at the beginning of Trunking calls made from the remote console.
After pressing PTT the console user should wait for the Talk Permit tone (a short series of beeps) to
be heard at the console speaker before speaking. For MCC 7500 consoles the Talk Permit tone will
appear as an inbound call to the Console. Users may choose to disable Talk Permit tones in cases
where Trunking system access is not a concern. System Busy and Talk Prohibit tones cannot be
disabled.
To enable/disable Talk Permit Tones:
In APX Mobile CPS:
Trunking Configuration  Trunking Personality  Features Tab:
• Radio Ergo – Check/Uncheck "Talk Permit Tone"

4.13.3.1.4 Encryption Key (CKR) Select


The Console user has the ability to select a specific CKR value to be used during transmit operation.
When a CKR select command is received, the Consolette will send a message to the mobile radio to
cause it to use the requested CKR on future transmissions.
NOTE: A) Option W969 for Multiple Key Encryption Operation is required for this operation.
B) If the selected CKR is not programmed in the radio, the Consolette will generate a “bonk”
tone and the prior CKR will remain selected.
C) The Encryption Key (CKR) Select command is only sent when there is an associated
command to transmit from the Console. This is especially important for Analog Conventional
air interfaces (modes) where the Encryption Key must be properly selected in order to decrypt
inbound secure calls. For this reason it is recommended to use CKR strapping for Analog
modes. See the APX 7500 CPS for more details on programming the Consolette radio's
secure settings.

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Feature Operation: Wireline Interface 4-15

4.13.3.1.5 Outbound Call Alerts


Allows the Console user the ability to transmit a Call Alert to a subscriber on the selected channel.
The request is sent from Console to the Consolette, which will transmit the Call Alert over-the-air to a
subscriber. For conventional channels (Astro and MDC) the source ID of the Call Alert is the
Console's ID, meanwhile for P25 trunking channels the source ID of the Call Alert is the Consolette
radio's ID. The corresponding ACK is received by the Consolette and provided to the Console.
NOTE: A) Outbound Call Alert is supported on the conventional and P25 Trunking channels only.
B) MCC7500 Consoles only support outbound Individual Call Alerts, and not outbound Group
Call Alerts. Only Individual Call Alerts are supported on Trunking channels.
C)The Consolette does not support Call Alert to roaming radios such as the use of extended
ID messages.

4.13.3.1.6 Emergency Alarm ACK


A subscriber unit can send an emergency alarm over-the-air at any time.The Consolette will receive
it, decode it and provide it to the Console. The corresponding ACK from the Console is then
transmitted by the Consolette over-the-air back to the specified subscriber on Conventional channels
only. The ACK is auto generated by the system, not user initiated.
NOTE: A) Emergency Alarm decode is supported on both trunking and conventional air interfaces,
but the corresponding ACK is only allowed on conventional air interfaces. It is recommended
that only one Consolette per conventional system be enabled to acknowledge alarms.
Emergency Alarms on a Trunking air interface are always acknowledged by the Trunking
System.
B) Emergency Alarm ACK Encode is standard on Consolette models beginning with 7.13
radio software (R09.00.00). Option GA00469 is no longer required for this functionality.
C)The ACIM interface can be active at the same time as the MCD 5000 interface. While there
is an active ACIM link being established, the Emergency Alarm ACK will be generated from
ACIM interface only, and not from the MCD 5000 interface. The Emergency Alarm will be
delivered to both the ACIM and MDC 5000 interfaces in this case.

4.13.3.1.7 Monitor
When a monitor command is received, the Consolette will send a message to the mobile radio to
cause it to enter the monitor state (ex. disables Receive PL on Conventional channels). Following
any PTT On – PTT Off command sequence, a message is sent to the radio causing it to exit the
monitor state.

4.13.3.2 ACIM Inbound Command Handling


The Consolette will forward received call information reported from the radio transceiver to the
Console. This includes received call alerts, PTT-IDs as well as the CKR value used in conjunction
with the received signal.

4.13.3.2.1 Receiving a Voice Transmission including IDs


When the Consolette receives a voice transmission it is reported to the Console via the ACIM Link.
The console user will see it as an inbound call on the ACIM Link channel.
The Console GUI may show the alias (or Unit ID) of the source of the transmission if a Unit ID was
received with the transmission. The Consolette supports inbound group calls, Voice Selective Calls,
Trunking Private Calls and Emergency Calls. Not all air interface types support all inbound voice
transmission types.

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4-16 Feature Operation: Wireline Interface

Note that Voice Selective Calls and Private Calls are only supported locally to the Consolette and are
reported to the Console as Group Calls. Only Unit-to-Unit Call Alerts are reported to the MCC7500
Console, Group Call Alerts are not reported.
Table 4-5. Supported ID
Emergency Emergency
Call Alert PTT-ID
Call PTT-ID Alarm PTT-ID

Analog Not Reported Not Reported Not Reported Not Reported


Conventional
Analog Reported Reported Reported Reported
Conventional (with
MDC)
APCO Reported Reported Reported Reported
Conventional
Type II Trunking - Reported Reported Reported Reported
Analog TG
Type II Trunking - Reported Reported Reported Reported
Digital TG
ASTRO 25 Reported Reported Reported Reported
Trunking

4.13.3.2.2 Encryption Key (CKR) Reporting


The Consolette supports receiving encrypted calls in both ASTRO and analog modes. If the
transmission is in encrypted mode, the Consolette will report the call to the console as encrypted via
the ACIM link and the console GUI will show an Encrypted call. For all air interfaces the Consolette
will also report the received CKR which can be displayed on the console GUI. Received encrypted
calls are decrypted at the Consolette, not the Console.
NOTE: Option W969 for Multiple Key Encryption Operation is required for this operation.

4.13.3.2.3 Inbound Call Alert


A subscriber unit can direct a call alert over-the-air to the Consolette’s Unit ID at any time. The
Consolette will receive it, decode it and provide it to the Console. The corresponding ACK will come
from the Consolette and is transmitted over-the-air back to the specified subscriber. The Consolette
will also decode a Group call alert; however, group call alerts are not reported to the Console.

4.13.3.2.4 Inbound Call Alert directed to Console


A subscriber unit can direct a call alert over-the-air to the Console via the Consolette on
Conventional APCO and MDC channels. The Consolette will receive it and pass it to the Console.
The corresponding ACK will come from the Console to the Consolette and is transmitted over-the-air
back to the specified subscriber with the Console's ID.
This functionality can be disabled by selecting "Enabled" for the "Limit Call Alert to Console" field on
the Remote Interface Parameters Page, using the Consolette Configuration web browser. When this
field is Enabled, Consolette will only report Call Alerts to Console on the ACIM link, if the Call Alert is
targeted to Consolette Radio's ID. When disabled the Consolette will report any Call Alert, that it
decodes on the channel.

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Feature Operation: Wireline Interface 4-17

4.13.3.3 Extended Dispatch Operation


The Consolette supports a set of features needed for typical Console operation. These features are
allowed on Analog Conventional with MDC and ASTRO P25 Conventional channels only. The
Consolette does not act as a trunked station, and as a result, these features are not supported on
Trunking channels. To enable this extended functionality, the Extended Dispatch Operation option
(GA00469) must be ordered and the field enabled in the radio CPS for each System. The Console
user interface for these messages is the same as its user interface for ASTRO conventional
channels.
NOTE: It is recommended that Scan operation not be used simultaneously with the Extended
Dispatch functionality. This is to prevent inadvertent responses such as ACKs on a different
channel than what the originating message was received on. Responses are transmitted on
the selected channel, not the scanned-to channel.

4.13.3.3.1 Decode Functionality


When the Consolette receives a supplementary data transmission, it is reported via the ACIM Link.
The supported features are based on the current selected air interface. The supplementary data
messages, that can be received are:
• Status Update – a subscriber unit can send a status update over-the-air at any time. The
Consolette will receive it, decode it and provide it to the Console. The corresponding ACK from
the Console is then transmitted by the Consolette over-the-air back to the specified subscriber.
This functionality can be blocked by selecting "Enabled" for the "Block Status to Console" field,
on the Remote Interface Parameters Page, using Consolette Configuration web browser.
• Message Update – a subscriber unit can send a message update over-the-air at any time. The
Consolette will receive it, decode it and provide it to the Console. The corresponding ACK from
the Console is then transmitted by the Consolette over-the-air back to the specified subscriber.
This functionality can be blocked by selecting "Enabled" for the "Block Message to Console"
field, on the Remote Interface Parameters Page, using Consolette Configuration web browser.
NOTE: The APX Consolette can be configured to decode the MDC-1200 signaling and report the
received ID to the Console via the ACIM. The MDC audio is present on the wireline and may
be audible to the Console user. To prevent this, it is recommended to enable DOS (Data
Operated Squelch) in the MDC System and set the Rx Unmute Delay appropriately for the
system in the MDC Personality using APX 7500 CPS. When using an external MDC decoder
(ACIM MDC ID reporting disabled), the DOS must be disabled and the Rx Unmute Delay set
to 0ms in order to pass the MDC data down the wireline. (Refer to section 3.7.1.1.2 and
section 3.7.1.1.3).

4.13.3.3.2 Encode Functionality


When the Console users wish to transmit a supplementary data message to a subscriber in the field,
they do it in the same manner as for ASTRO conventional channels. The request is sent from the
Console to the Consolette which will then transmit the supplementary data over-the-air to a
subscriber. The features supported by the Consolette are based on the currently selected air
interface. The supplementary data messages that can be transmitted are:
• Status Request - allows the Console user the ability to remotely determine a specific
subscriber’s status.
• Radio Enable/Disable - allows the Console user the ability to make unusable (Inhibit) a specific
subscriber and correspondingly restore a unit to normal operation (Un-Inhibit).
• Radio Check - allows the Console user the ability to remotely ping a specific subscriber.

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4-18 Feature Operation: Wireline Interface

• Remote Monitor - allows the Console user the ability to remotely put a specific subscriber into
transmit mode.
The corresponding response (e.g. ACK) transmitted by the specified subscriber and then received
by the Consolette will be passed up to the Console. The Console retries supplementary data
messages when the required acknowledgment is not received in time.
Table 4-6. Response Table
Analog MDC APCO 9600 AP 3600 3600
Inbound Outbound Conv Conv Conv Trk Ast Trk Ana Trk

EMER Alarm No Yes Yes Yes Yes Yes


EMER Alarm ACK* No Yes Yes No No No
Status Update Status Update ACK No Yes Yes No No No
Msg Update Msg Update ACK No Yes Yes No No No
Status Query Resp Status Query No Yes Yes No No No
Radio Monitor ACK Radio Monitor No Yes Yes No No No
Radio Check ACK Radio Check No Yes Yes No No No
Subscriber Inhibit Subscriber Inhibit No Yes Yes No No No
ACK
Subscriber Subscriber No Yes Yes No No No
Un-Inhibit ACK Un-Inhibit

* Option GA00469 no longer required for Emergency Alarm ACK operation.

4.13.4 Transmit Priority


There are several sources of PTT on the rear panel of the Consolette and the user can select one of
these to have the highest priority in the event that more than one PTT is active at the same time. On
the Remote Interface Parameters Page (Figure 3-12), there is a field called “Rear Panel PTT
Priority” with the following selections:
• Priority None – when selected, all PTTs (TRC, ACIM, Headset PTT, Crosspatch/HW PTT) on
the rear panel are handled on a first come first served basis.
• Priority Headset – when selected, the Headset PTT is given the highest priority.
• Priority Crosspatch/APCO (Aux TX) - when selected, either the Crosspatch or the HW PTT is
given the highest priority. The user can enable either the Crosspatch or the HW PTT inputs
using the Crosspatch/APCO field. The APCO/HW PTT will operate as a typical logic PTT with a
single ended audio path (Aux_TX) or the Crosspatch interface can be enabled with the
corresponding Crosspatch PTT.
• Priority Wireline – when selected, the PTT source associated with the Wireline balanced audio
path is given the highest priority. The user can set up the Wireline PTT source using the
Wireline Function field. Selections are either TRC operation, ACIM operation, or APCO
operation. Note that when TRC is selected as the Wireline Function all other rear panel PTTs
are disabled- the Wireline must always be routed for tone decoding.
NOTE: The Transmit Priority setting does not affect the MCD 5000 audio routing. Audio from the
MCD 5000 gets combined with the local audio for transmit.

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Feature Operation: MCD 5000 Interface 4-19

4.13.5 Control Point Monitor


The Consolette supports Control Point Monitor as defined by the FCC. The local Consolette speaker
will unmute for remote Wireline and MCD 5000 audio that is being passed from the remote device to
Consolette, to be transmitted. When the local microphone is keyed, the local speaker will be muted
to voice audio.
Transmission of audio from the local microphone by Consolette, is routed to the remote devices. At
the same time, where both ACIM and MCD 5000 connection are active simultaneously, transmitting
audio from one is routed to the other, and vice versa. This routing can be disabled by selecting
"Disabled" in the "Route Transmit Audio to Remote Console" field, in the Audio Parameters page of
the Consolette Configuration web browser. Indication of transmission is provided at the rear of the
Consolette on the "TX_Activity" output. This logic output can be used with an Aux I/O card, on the
Console to provide transmit indication to the dispatcher. See additional information in section
4.14.2.8.
When the Consolette is being used by both a local and a remote user (TRC or ACIM interface) at the
same time, situation arise in which one user has priority over the other.
The following cases describe the effect of dual interactions:
• If the remote user performs a push-to-talk (PTT) while the local user is already keyed, the
remote user’s audio will be transmitted only if the remote user’s channel encryption state and
encryption key (CKR) align with that selected by the local user. If the remote user requested a
PTT on a different channel than what was selected by the local user, the Consolette will dekey,
change channels and a “bad” alert tone will be heard by both users until both PTTs are
released. If the remote user requested a PTT with a different encryption state than what was
selected by the local user, the Consolette will dekey, change encryption state and a “bad” alert
tone will be heard by both users until both PTTs are released. If the remote user requested a
PTT with a different encryption key (CKR) than what was selected by the local user a “bad
bonk” tone will be heard for the duration of the remote PTT press.
• If the remote user attempts to change channels while the local user is keyed, the Consolette will
dekey, change channels and a “bad” alert tone will be heard until the local user releases the
PTT.
• If the remote user attempts to change the state of encryption while the local user is keyed, the
Consolette will dekey, change encryption state and a “bad bonk” tone will be heard until the
local user releases the PTT.
• If the remote user attempts to change the encryption key (CKR) while the local user is keyed,
the Consolette will generate a momentary "bad bonk" tone to indicate that the encryption key
was not changed.
• If the local user performs a PTT while the remote user is already keyed, the local user’s audio
will be transmitted on the channel that the remote user has selected with the encryption state
and encryption key (CKR) that the remote user has selected.
• If the local user attempts to either change channels or the state of encryption while the remote
user is keyed, the Consolette will dekey and a “bad” alert tone will be heard until the remote
user releases the PTT.
• The local user is prohibited from changing the encryption key (CKR) while the remote user is
keyed.

4.14 MCD 5000 Interface


The APX 7500 Consolette supports a connection to a MCD 5000 system. The MCD 5000 emulates
the radio control head (ex. O5 control head) and provides access to the radio’s functionality (ex.
Zone/channel displays, softmenus, PTT ID information including alias, icons). The MCD 5000
system is scalable from a single deskset to multiple desksets.

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4-20 Feature Operation: MCD 5000 Interface

Refer to the following MCD 5000 system product manuals for additional information on supported
system topologies and setup information:

6802987C94 MCD 5000 DESKSET USER GUIDE


6802988C45 MCD 5000 Deskset Quick Start Guide
6802987C54 MCD 5000 Deskset Quick Reference Guide
6802987C53 MCD 5000 RGU Quick Reference Guide
6802987C97 MCD 5000 DESKSET SYSTEM WITHOUT OMC INSTALLATION &
CONFIGURATION GUIDE
6802987C96 MCD 5000 DESKSET SYSTEM WITH OMC INSTALLATION &
CONFIGURATION GUIDE
6802987C99 MCD 5000 DESKSET SYSTEM ADMINISTRATOR CONTROL PANEL USER
GUIDE

The Consolette interfaces with the MCD 5000 via the LAN interface on its rear panel. The digital
control messaging communication between the MCD 5000 and the APX Consolette is a proprietary
protocol that is standard with the APX product line and its control heads. Transmit and receive audio
is passed to/from the MCD 5000 using a proprietary protocol similar to G.711.

4.14.1 Network Specifications


The MCD 5000 system is scalable from one deskset to many desksets. For the one deskset
topology, a local area network (LAN) can be used with the APX 7500 Consolette. The Consolette
and the Deskset should be in a physically secured area to prevent unauthorized tampering.
For the many deskset topology, the APX 7500 Consolette can interface to a Radio Gateway Unit
(RGU) that then interfaces to the many desksets. A wide area network (WAN) can be used with the
RGU. The RGU can be configured to provide a firewall to the public WAN.
For proper operation of the MCD 5000 system with the APX Consolette, the network must support
IPv4 routing and static IP addressing. It must also provide:
→ less than 300ms of packet delay
→ less than 50ms of packet jitter
→ less than 2% packet loss
When the packet loss rate specification is not met, audio quality is degraded. Reliable system
operation and delivered voice quality cannot be guaranteed if the network performance does not
meet these requirements.

4.14.2 Operations

4.14.2.1 Remote Control Head Operation


The MCD 5000 emulates the radio remote control head (ex. O5 control head) and provides access to
the radio’s functionality. A portion of the display is dedicated to the radio functionality and shows all
the lines of text that are rendered on the O5 control head (ex. Zone/channel displays, softmenus,
PTT ID information including alias, icons, TMS). The MCD 5000 also provides a numeric keypad,
Home key, and other buttons equivalent to the O5 control head.

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Feature Operation: MCD 5000 Interface 4-21

4.14.2.2 Audio Routing


In a system where multiple desksets are connected to a single Consolette, audio that is passed from
the Consolette to the desksets is shared amongst the desksets. For example, a private call to the
Consolette will be heard at all desksets. Transmit audio from the front panel mic and headset are
optionally routed to the deskset speakers as Tx Monitor audio. Transmit audio from the mic of one
deskset is heard at other desksets (Tx Monitor) as well as sent to the Consolette for transmit. The
Consolette will combine the audio from the deskset with its local mic and headset audio prior to
transmit. Transmit audio from the deskset is also routed to the Consolette’s local speaker, headset
speaker and optionally the Recorder, PA and Wireline outputs.
For more details on multiple deskset operation, refer to the MCD 5000 Deskset User Guide.

4.14.2.3 Keypad Microphone Buttons


Additionally, the MCD 5000 soft menus can be configured to emulate the Keypad Microphone Top,
Middle and Bottom side buttons whose functionality is set in the radio CPS for both Conventional and
Trunked operation. For example, in the radio CPS a Keypad Mic side button can be set to “SCAN
operation”. On the MCD 5000, one of its buttons can be set to operate as the Keypad Mic side
button and when toggled will control the SCAN operation in the radio. Associated button labeling is
also provided from the radio to be displayed to the user at the MCD 5000. The labels will
automatically update to show the corresponding function when the radio changes between trunked
and conventional. Refer to section 3.7.1.2.1 for APX CPS setup information.

4.14.2.4 MCD 5000 Speaker and Microphone


A speaker is integrated into the MCD 5000 and is locally controlled by its volume controls. The MCD
5000 provides a handset and support for a variety of microphone styles and headsets. Note that
these microphones do not support Emergency Hot Mic or Remote Monitor operation. Emergency
Hot Mic and Remote Monitor operation with the APX Consolette is limited to the mic directly
connected to the Consolette control head.

4.14.2.5 Emergency Alarm ACK


The MCD 5000 IP Deskset System is capable of receiving and logging Emergency Alarms from
subscribers in the field. In addition, through the Consolette the MCD 5000 IP Deskset System can
send an Emergency Alarm Ack over the air back to the subscriber that initiated the Emergency. This
feature is supported on MDC and Astro Conventional Systems only. When the Consolette decodes
an Emergency Alarm, the Ack is generated and sent automatically without any intervention from the
IP Deskset user.
NOTE: A) Emergency Alarm decode is supported on both trunking and conventional air interfaces,
but the corresponding ACK is only allowed on conventional air interfaces. It is recommended
that only one Consolette per conventional system be enabled to acknowledge alarms.
Emergency Alarms on a Trunking air interface are always acknowledged by the Trunking
System.
B) Emergency Alarm ACK Encode is standard on Consolette models beginning with 7.13
radio software. Option GA00469 is no longer required for this functionality. The GA00469A
Extended Dispatch features are not supported by the MCD 5000 Deskset System.
C)The ACIM interface can be active at the same time as the MCD 5000 interface. While there
is an active ACIM link established, the Emergency Alarm ACK will be generated from the
ACIM interface only and not the MCD 5000 interface. The Emergency Alarm will be delivered
to both ACIM and MDC 5000 interfaces in this case.

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4-22 Feature Operation: MCD 5000 Interface

4.14.2.6 VIP Outputs


Both the Consolette and MCD 5000 Desksets contain VIP hardware. The APX Consolette rear panel
provides 3 VIP inputs and 3 VIP outputs (see section 4.24 for more information on the Consolette
VIPs). The MCD 5000 Desksets provide 3 VIP outputs only (see the MCD 5000 documentation for
more information).
The internally housed APX mobile transceiver VIP hardware cannot be accessed; however, the
features assigned to the VIPs in APX CPS can be accessed through the Consolette VIPs (inputs and
outputs) and the MCD 5000 Desksets (outputs only).
The Consolette rear panel VIP outputs are unique in that through the Consolette configuration they
may be programmed for “Radio Function” (the functionality assigned to the radio’s VIP in APX CPS)
or for “Button Control” (Consolette front panel functionality). The Deskset VIP outs will always follow
“Radio Function” (the functionality assigned to the radio’s VIP in APX CPS).
• Since multiple MDC 5000 Desksets may be connected simultaneously to a single Consolette,
all Desksets will track the VIP output states of the Consolette radio they are connected to.
Because of the variety of possible VIP configurations system planners should use caution when
using VIPs and connecting external equipment to them.

4.14.2.7 Offline Modes


There are several modes where the Consolette will be "Offline" in relation to the users at remote
MCD 5000 Desksets. Although the Consolette is still connected via the Ethernet interface to the IP
Deskset system, it is unavailable for normal operation.
Offline modes include:
• Keyloading
• Programming
• Disabled/Inhibited over-the-air by the system
In these cases the Deskset display is updated to reflect the Offline condition of the Consolette and
PTTs are disallowed. Due to the potential for operator confusion it is recommended that the
Consolette be disconnected from the IP Deskset system prior to Programming or Keyloading.

4.14.2.8 MCD 5000 with ACIM Control


It is possible to enable the ACIM interface with the MCD 5000 interface, simultaneously. Due to the
limitations of using a Consolette from multiple control points, the user should be cautious when
designing a system using both ACIM interface (MCC 7500) and MCD 5000 (IP Desksets). The ACIM
interface should be considered as the “primary” control interface, with the MCD 5000 interface as an
alternate or “backup” interface. MCD 5000 with ACIM Control is compatible with both full-featured
and blank front panel Consolette models.
Some use case examples are as below:
1. The Consolettes are connected to a CCGW/MCC7500, which is used to dispatch through the
Consolettes. A separate IP link connects the MCD 5000 Deskset from the dispatcher’s
location back to the Consolette. In the event that the Console link to the Consolette site is
lost, the dispatcher can continue to dispatch through the IP Deskset link to the Consolette.
2. The MCD 5000 Deskset may be placed in the office of a dispatch supervisor or department
chief, in order to monitor the dispatch channel activity. The primary link to dispatch is the
ACIM link to MCC7500 consoles.
The following are some of the features and limitations to consider, when enabling MCD 5000 with
ACIM:

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Feature Operation: MCD 5000 Interface 4-23

• Receive audio and tone audio are always routed to both interfaces.
• Both ACIM and Deskset PTTs are always available, and there is no priority.
• If the ACIM and Deskset PTTs are pressed simultaneously, the transmit audio from both
sources are combined at the Consolette and routed to the transmitter, as well as to the other
local audio paths like recorder, and local speaker.
NOTE: Unintelligible audio may be the result if the two users are PTT-ed and talking at the same time.
• The Consolette can be configured in a way that MCD 5000 transmit audio is heard at the ACIM
console, and ACIM transmit audio is heard at the MCD 5000. In the Configuration “Audio
Parameters” page (Figure 3-11), Route Transmit Audio to Remote Console. When enabled:
→ MCD 5000 Tx audio is routed to the ACIM Wireline Rx path.
→ ACIM Tx audio is routed to the Deskset speaker(s) as TxMon audio. This can be muted
with the Deskset “TX MONITOR” soft button.

Table 4-7. Route Transmit Audio To Remote Table


Route Transmit Audio To Remote Enabled Route Transmit Audio To Remote Disabled

MCD 5000 Console MCD 5000 Console


Local Speaker Local Speaker
Speaker Speaker Speaker Speaker

Local Mic No Yes Yes No No No

MCD 5000 Mic Yes No Yes Yes No No

ACIM Console Mic Yes Yes No Yes No No

NOTE: The Local Mic audio and MCD 5000 Mic audio are reported to the MCC 7500 Console as a
RX Analog call. Local Mic audio and ACIM audio are delivered to the MCD 5000 as
TX Monitor audio.
• Emergency Alarm:
→ All received Emergency Alarms are routed to both interfaces.
→ If both interfaces are enabled, and only one link is active/connected, then the Emergency
Alarm ACK from the connected interface, will be processed.
→ If both the ACIM and MCD 5000 interfaces are active/connected, then only the
Emergency Alarm ACK from the ACIM interface will be processed. Emergency response
should be handled at the ACIM console, in this case.
→ The ACIM link to the CCGW may be active, but the link to the Console may be down OR
a Consolette resource may to be assigned to a Console, and in this case the Emergency
Alarm will not be ACKed.
• Control Point Monitor:
→ The Tx (Antenna) icon on the MCD 5000 Deskset’s emulated control head display
indicates transmit, which includes ACIM transmit, to the Deskset user.
→ The ACIM interface at the CCGW does not support LOBL.
→ To satisfy a requirement that the Consolette Tx Activity is displayed at the Console
resource, the Consolette’s TX Activity signal (Accy 1, Pin 1) can be connected to an Aux
IO interface to the Console.
→ On MCC 7500 consoles and other Motorola Console models, the Aux IO can be
presented on ACIM/Consolette resource. The Aux IO is then aliased to indicate to the
user, that Consolette transmitter is keyed, including MCD 5000 or Local transmit.

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4-24 Feature Operation: Headset Operation (L999_ required)

→ All channel/mode updates from either interface are reflected at the MCD 5000 Deskset.
→ Mode changes such as frequency select, secure select, and CKR select initiated at the
MCD 5000, are NOT reflected at the ACIM console.
→ “Positive mode” operation at ACIM Console will prevent any console operations from
occurring on the wrong mode. However, users should be aware of the mismatched states
and other interactions, which may occur between the ACIM and MCD 5000 users.
NOTE: For more information about Control Point Monitor and other caveats when using multiple
control points, please see section 4.13.5.

4.15 Headset Operation (L999_ required)


Connections for up to two headsets are provided at the rear panel of the Consolette. The two RJ45
connectors are designed specifically for the Headset Jack Box (FHN7470_) in conjunction with the
Headset Amplifier Module Base with PTT switch (CDN6281). One Headset Interface Box is required
for each RJ45 headset connector on the Consolette. Standard Plantronics Headsets with phono
style plugs can then be plugged into the jack box.
NOTE: A) The FHN7470 Headset Jack Box kit includes cable kit (FKN8694A) which is incompatible
with the Consolette. This cable must be modified or replaced with a customer supplied 1-to-
1 cable between the Jack Box and Consolette Rear Panel Heaset connector.
B) The MCC Series Headset Jack B1913A is not supported by the Consolette. Headset
connections are only supported on Consolette models with a full featured front panel. They
are not active on limited front panel units.

4.15.1 Connection
When a Headset Interface Box is connected to the rear panel, the Consolette will detect the
connection and mute the front panel speaker. Additionally, the Headset icon will be shown on the
front panel auxiliary display while the headset(s) is connected.
When the headsets are disconnected, the Consolette will remove the mute override from the front
panel speaker. Front panel speaker audio will be set to the current level indicated by the rotary
volume of the O5 control head.

4.15.2 Receive Operation


When receive audio is present from the radio, the Consolette routes the audio to both headsets.
When audio is not present from the radio, the Consolette mutes this path. The user can control the
level of audio to the headset speakers by adjusting the volume control on the O5 control head. An
attenuator on the Consolette controller card is used to scale the audio from the Codec for the
headset paths. For more information on the Headset configuration refer to section 3.7.3.5.

4.15.3 Transmit Operation


When the PTT signal from either headset is pressed, the microphone audio from the two headsets
are combined and sent to the radio for transmit operation. While transmitting, the headset speakers
will be muted. As a result, the user of one headset does not hear the mic audio from the other
headset.
If the TRC, or ACIM inputs have priority over the headset, the headset PTT is ignored or interrupted.
The headset, crosspatch, and APCO PTT inputs are accepted in a "first come first served" priority.
The O5 control head microphone continues to be enabled while the headset is attached. When both
the headset and the local microphone are used at the same time, the audio is combined and sent to
the radio for transmit operation.

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Feature Operation: PTT Footswitch (L999_ required) 4-25

For information regarding the tuning procedure of the Headset interface, refer to section 3.7.3.5 in
this manual.

4.16 PTT Footswitch (L999_ required)


The Consolette provides two Headset connections one of which can be used with a PTT Footswitch
for hands free operation. A headset is connected to one of the RJ45 Headset connectors to provide
the microphone audio and speaker audio signals. The Footswitch is then connected to the other
RJ45 Headset connector. The user would have to modify the footswitch connector to attach to the
Consolette. Signals include:
• HDSTx_PTT* - This is a logic input to cause the radio to transmit. The radio will transmit when
this input is pulled to less than 0.8VDC to ground.
NOTE: Enabling/Disabling Monitor is not supported on this interface.

4.17 Crosspatch Operation


The Consolette supports a Crosspatch Interface on a dedicated RJ45 connector on the rear panel.
The Crosspatch allows connecting two Consolettes such that each will rebroadcast the audio
received on the other, to allow cross-system communications. This is especially useful when a user
has two systems in two different bands that need to communicate.
NOTE: A)Crosspatch operation is not recommended between two repeaters with hangtime enabled,
as an infinite cycling loop may occur.
B)The Consolotte does not support audio buffering on the Crosspatch interface when
patching into a Trunking System, as audio truncation may occur.
Signals include:
• RX_AUDIO – This is an unbalanced receive audio output relative to ground. The output is
300mVrms nominal for 60% rated receive system deviation. This output is always analog when
receiving analog or digital transmission. PL tones are stripped off this audio. This output is
muted while the radio is muted to invalid RF signals.
• CP_CHAN_ACTIVITY* – This is an open drain logic output indicating when audio is at the
speaker. When active, it will be pulled to less than 0.8VDC.
• CP_PTT* – This is a logic input to cause the radio to transmit. The radio will transmit when this
input is pulled to less than 0.8VDC to ground.
• CP_AUX_TX – This is an unbalanced low level transmit audio input relative to ground. The
input sensitivity is 300mVrms nominal for 60% rated transmit system deviation.
• GND
When the Consolette receives a qualified over-the-air signal, the Consolette will assert its
CP_CHAN_ACTIVITY* output pin, filter alert tones (ex. Talk Permit Tones) from the audio and then
route receive audio to its crosspatch connector pin, RX_AUDIO.
When the CP_PTT* input pin becomes active, the Consolette will key up, and transmit audio from
the crosspatch connector pin, CP_AUX_TX.
The Crosspatch hardware is designed such that the channel active output from one Consolette is the
correct level to drive the PTT input on another, and the receive audio output level on one is correct to
serve as transmit audio input to the other.
NOTE: The auxiliary (APCO) PTT input is mutually exclusive with the Crosspatch CP_PTT*. As a
result, when Crosspatch is enabled, the APCO PTT is disabled and A(tx) is no longer routed.

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4-26 Feature Operation: APCO Interface

4.17.1 Connection
The Consolette comes equipped with the Crosspatch functionality. To operate the feature, first
connect a cable between two APX Consolettes via the dedicated RJ45 Crosspatch connector on the
rear panel. Cables are not provided by Motorola, refer to Chapter 6 “Cabling Diagrams and Rear
Panel”.
The Crosspatch feature can be enabled in the Consolette codeplug via the Configuration App. To
disable the Crosspatch functionality, disconnect the cable or set the feature to disabled in the
codeplug. Additionally, a softmenu on the auxiliary display or one of the 3 programmable buttons on
the front panel can be assigned to the Crosspatch feature allowing a user to toggle the feature on or
off without having to remove the cable or modify the codeplug.
VIP Input functionality can also be assigned to "Crosspatch Enable". When the VIP Input is driven
externally to 0VDC, the Consolette's crosspatch interface will be enabled. When the VIP Input is not
driven to 0VDC, then the crosspatch interface will be disabled. Only 1 VIP Input can be set to
Crosspatch Enable at any given time. While a VIP Input is configured for Crosspatch Enable
operation, any softmenu action to enable/disable Crosspatch is ignored."

4.18 APCO Interface


The Consolette supports the APCO Interface.
Table 4-8. Signals Table
Pin
Function Definition
Abbreviation

Transmit A(tx) This is an unbalanced low level transmit audio input relative to
Audio ground. The input sensitivity is 300mVrms nominal for 60%
rated transmit system deviation.
Receive A(rx) This is an unbalanced receive audio output relative to ground.
Audio The output is 300mVrms nominal for 60% rated receive system
deviation. This output is muted when there is not valid audio
present.
Push-to-Talk PTT This is a logic input to cause the radio to transmit. The radio will
transmit when this input is pulled to less than 0.8VDC to
ground.
Qualified A(p) This signal is the output of an onboard
Audio relay(CHAN_ACT_RELAY_OUT). Its level is what is applied to
Presence the relay input(CHAN_ACT_RELAY_IN). The normally open
relay is activated/closed when there is valid receive audio
present.
Note: This output is not a simple carrier detect output. It cannot
be used as a “Channel Busy” indication.
Monitor Monitor This is a logic input to cause the Consolette to toggle the
Monitor state of the radio. The radio will monitor the selected
channel (override PL) when this input is pulled to less than
0.8VDC to ground. This input is combined with all other active
sources of Monitor and HUB within the Consolette.

One application of using the APCO interface, is the support of external MDC encoders/decoders.

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Feature Operation: Over-the-air Alert Tones Operation (L999_ required) 4-27

• MDC Encoders - Consolettes can be connected to an external MDC encoder. Encoders are
typically used to generate tones that are provided to the Consolette via the audio connection for
transmit over the air. An associated Push-to-Talk signal is also provided to key up the
Consolette.
• MDC Decoders - Consolettes can be connected to an external MDC decoder. Tones are
received over the air by the Consolette and provided on the receive audio path on its rear panel.
NOTE: The auxiliary (APCO) PTT input is mutually exclusive with the Crosspatch CP_PTT*. As a
result, when Crosspatch is enabled, the APCO PTT is disabled and A(tx) is no longer routed.

4.19 Over-the-air Alert Tones Operation (L999_ required)


Over-the-air alert tones allow the Consolette operator to advise a fielded subscriber of a critical
communication. The Consolette supports this functionality from its front panel. There are three
predefined alert tones that can be assigned to either the softmenus underneath the auxiliary display
or to the dedicated programmable buttons.
The predefined alert tones are:
• Alert 1 sends a 1 kilohertz tone
• Alert 2 sends a pulsed 1500 hertz tone alternating with an 800 hertz tone
• Alert 3 sends a pulsed 1500 hertz tone only
The alert tone is transmitted by the radio when the operator presses and holds the alert softkey (or
programmed button). The alert tone will continue to transmit for as long as the button is pressed.
After the button is released, the radio will remain keyed for a programmable period of time
(hangtime). The alert tone will be audible on the local speaker. When the operator hears the alert
tone stop, the operator will be able to resume normal Consolette operation (ex. key the radio from
any supported PTT source).

4.20 Battery (AC Power Fail) Alert Tone Operation


The Consolette can detect when it is operating on a DC input via the logic signal
(AC_POWER_GOOD) from the power supply and as a result can generate an alert tone to its local
speaker, to a remote user via the wireline, and over-the-air if the Consolette is currently transmitting.
This is useful for when remote notification of an AC power failure at the Consolette site is needed.
This feature can be enabled in the Consolette codeplug.
This alert tone is predefined and is a 1200 Hz tone generated for a duration of 125mS, repeated
every 10 seconds. The alert is automatically cleared when AC power is restored.
The power supply provides an AC_POWER_GOOD signal to the Consolette Mainboard. This signal
is logic High when operating from an AC source and logic Low when operating from a DC source. If
the Battery Alert feature is enabled, when a Low on the AC_POWER_GOOD signal is sensed, the
Consolette will generate a battery alert tone to notify the operator of an AC power failure. The alert
will be cleared when AC power is restored.

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4-28 Feature Operation: Revert to Low RF Power Operation

4.21 Revert to Low RF Power Operation


The Consolette can detect when it is operating on a DC input via the logic signal
(AC_POWER_GOOD) from the power supply and as a result can automatically revert to using the
low RF power setting as defined in the APX CPS on any future transmissions. This will help extend
the life of the backup battery in the event of AC power failure. Note that when AC power is restored,
the Consolette will automatically revert back to the power settings (High or Low) defined in the APX
CPS for that selected channel. This will have the effect of canceling any high or low RF power
selection that may have occurred by a local user at the front panel control head. This Revert to Low
RF Power Operation can be enabled/disabled in the onboard Consolette Configuration application
on the “Consolette Parameters” page.

4.22 Recorder Operation


The Consolette supports an RJ45 style connector on its rear panel for connection to an external
recorder.
The recorder output from the Consolette can be configured as follows:
• Receive audio – including tones (ex. Keyfail and Trunking)
• Receive audio and Transmit audio – including tones
• Disabled
Receive audio, tones, and transmit audio is output from the Codec and routed through a mux for
gating purposes such that audio is present at the recorder output at the appropriate times. The mux
control signal (REC_ACTIVITY*) is also provided at the rear panel for use with enabling/disabling the
external recorder.
The audio to the recorder (REC_AUDIO) is an unbalanced low impedance signal at a fixed level of
300mVrms. A logical output (REC_ACTIVITY*) is provided to indicate when activity is on the
recorder output audio pin. When there is activity on the recorder output audio pin, it will be pulled to
less than 0.8VDC. Refer to the below table for more information:
Table 4-9. Recorder Audio
Disabled RX Only RX + TX Mute in Active

Rx Audio X O O X
Tx Audio X X O X
Tones X O O X

NOTE: O - Audio present and activity pin active


X - Audio not present and activity pin not active

4.23 External PA Operation


The Consolette provides an audio output (EXT_PA_AUD) via the DB25 on the rear panel for use with
an external Public Address Amplifier.
This audio output (EXT_PA_AUD) from the Consolette can be configured as follows:
• Receive audio - without tones
• Receive audio and Transmit audio - without tones
• Receive audio and Transmit audio - including tones (ex. Keyfail and Trunking)
• Disabled

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Feature Operation: VIP Operation 4-29

The audio for use with the external Public Address amplifier (EXT_PA_AUDIO) is an unbalanced low
impedance signal at a fixed level of 300mVrms. A logical output (EXT_PA_ACTIVITY*) is provided to
indicate when activity is on this output audio pin. When there is activity on the output audio pin, it will
be pulled to less than 0.8VDC. Refer to the below table for more information:
Table 4-10. Recorder Audio
RX + TX +
Disabled RX Only RX + TX Mute in Active
Tones

Rx Audio X O O O X
Tx Audio X X O O X
Tones X X X O X

NOTE: O - Audio present and activity pin active


X - Audio not present and activity pin not active

4.23.1 Firehouse Day/Night switch


The Consolette supports a feature called Auxiliary Control. This is where a button press on the front
panel of the Consolette can control the activation of a general purpose output on the rear of the unit.
The general purpose output can be connected to an external relay that could be used to mute/
unmute an external PA system. A typical use case is in a firehouse where the PA system needs to be
turned off in the evening and then re-enabled during the day.
Refer to the APX 7500 CPS Help Screens for VIP Outs for additional details on how to configure the
transceiver for Auxiliary Control capability or section 3.7.1.1 of this manual.

4.24 VIP Operation


The Consolette supports 3 general purpose outputs and 3 general purpose inputs, also referred to as
VIP Outs and VIP Ins. These I/O are available on the rear of the Consolette on a 14 pin terminal
connector. An adaptor is provided with each Consolette. These I/O can function when a Control
Head is present and also when the Control Head is not present on the new Consolette. See section
3.7.3.5.11 for more information on configuring the Consolette VIPs.

4.24.1 VIP Inputs


The general purpose inputs are active low. A signal of 0.8VDC or lower will activate the input. These
signals are pulled high to 5VDC internal to the Consolette. When active, they are pulled to ground.
VIP input functionality can be assigned to a radio function and configured using APX 7500 CPS.
VIP Input functionality can also be assigned to "Crosspatch Enable". When the VIP Input is driven
externally to 0VDC, the Consolette's crosspatch interface will be enabled. When the VIP Input is not
driven to 0VDC, then the crosspatch interface will be disabled.
Only 1 VIP Input can be set to Crosspatch Enable at any given time. While a VIP Input is configured
for Crosspatch Enable operation, any softmenu action to enable/disable Crosspatch is ignored.

4.24.2 VIP Outputs


The VIP outputs are open drain N-channel FETs which are driven low by logic within the Consolette
when active. The VIP outputs can sink 150mA of current and are primarily used to control external
relays. These relays should be connected between the respective VIP output pin and SWB+. There
are three SWB+ pins on the 14 pin terminal connector dedicated for use with the three VIP outputs.
VIP output functionality can be assigned to a radio function and configured using APX 7500 CPS.
Functionality is programmable by the user. Popular configurations for Consolette users include:

68009482001 May 26, 2014


4-30 Feature Operation: External Speaker

• Emergency Alarm Receive Indicator - The Consolette can be set up via APX 7500 CPS to
activate a VIP output in the event that the Consolette receives an Emergency Alarm. Refer to
section 3.7.1.1 for details on the radio CPS programming of the Emergency Alarm Receive
Indicator.
• Auxiliary Control Indication - The Consolette can be configured such that a button press will
activate a VIP output. The buttons that can be programmed to support the Auxiliary Control
functionality are the O5 control head programmable buttons and the 3 function buttons on the
front of the Consolette. Additionally, the Auxiliary Control functionality can be assigned to the
softmenus on the auxiliary display. These softkeys can be programmed with text to help identify
what the output is used for (ex. DOOR, ALRM).
• Trunking System Status Indication – The Consolette can be configured via APX 7500 CPS to
activate its VIP outputs in the event that the Consolette enters the following Trunking system
states: Out of Range, Site Trunking or Failsoft. Each indication can be assigned a specific VIP
Output. This can be used to provide real-time feedback to the radio dispatchers for when the
trunked site exits Wide Area operation. Typically the VIP outputs are tied to the Aux I/O
interface of the console, an external relay or compatible accessory. See section 3.7.1.1.6 for
specifics on programming these features.
• Horn and Lights – The Consolette can be configured via APX 7500 CPS to activate its VIP
outputs based on the Radio's External Horn and Lights Alarm feature. The External Alarm is
activated by an incoming Call Alert / Page, Selective / Private Call, Phone Call, or Message.
Once activated, the External Alarm can trigger externally attached hardware such as flashing
lights, a PA, or a horn.

4.25 External Speaker


The Consolette supports connection on its rear panel to the 8-ohm mobile speaker. The mobile
speaker cable must be modified in order to connect to the 14-pin terminal connector, J103 pins 1
(EXT_SPKR+) and 2 (EXT_SPKR-).
NOTE: EXT_SPKR- and EXT_SPKR+ should never be grounded. If they are grounded, this will
damage the radio.
This speaker provides receive audio and alert tones but not transmit audio. The speaker may be set
in the APX 7500 CPS to either maintain a fixed volume, or to track the O5 volume knob. Additionally,
there is an external speaker active output which indicates when the external speaker is unmuted.
EXT_SPKR_ACTIVITY* (driven low when valid audio activity is present on the secondary speaker)
is located on the DB25 Accessories Connector J104 pin 23.
The normal operation of the external speaker can be configured to be overridden by:
• connection of a Headset to the Consolette when tracking local speaker.
• activation of the MUTE_IN signal to the rear of the Consolette.
• activation of the Speaker Mute Button from the front panel when tracking local speaker.

4.26 Audio Jack


The Consolette supports a dedicated connection for use with a powered speaker or a computer
soundcard input. This output is a fixed level “line out” audio output at a nominal 300mVrms relative
to a 1.0 kHz tone at 60% FSD. This audio includes receive audio and alert tones (no transmit audio).
When there is no valid audio, this audio path is muted.
NOTE: Refer to the external equipment’s manual to ensure its maximum input audio specification is
not exceeded.

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Feature Operation: Crossmute Operation (L999_ required) 4-31

The connection is a dedicated 3.5 mm audio jack provided at the rear panel low speed connector
board of the Consolette and labeled P100. A three-conductor 3.5 mm TRS (tip, ring, sleeve)
connector or stereo plug should be used in conjunction with this jack. P100-1 accesses the sleeve
(ground) of the plug, P100-2 accesses the tip (left speaker), and P100-3 accesses the ring (right
speaker). The Consolette does not provide a true stereo output at this jack; however, the same
receive audio and alert tones are supplied to both the right and left speaker connections.
NOTE: Connecting a two-conductor plug of the same size into this three-conductor jack will ground
the ring (right speaker) and subsequently the tip (left speaker) since their audio is from the
same source. This will result in no audio being heard.

4.27 Crossmute Operation (L999_ required)


The Consolette supports a Crossmute Interface on the DB25 connector on the rear panel.
Crossmute allows an automated method of muting a Consolette while a second Consolette in close
proximity is transmitting. This prevents noise due to RF desense from being heard on the speakers
of the nearby, non-transmitting units.
Signals include:
• MUTE_IN* – This is a logic input to cause the Consolette to mute the Front and External
speakers as well as all the other Rear Panel audio sources (PA, Recorder, etc). The Consolette
will mute when this input is pulled to less than 0.8VDC to ground.
• TX_ACTIVITY* – This is an active low logic output that indicates when the Consolette is
transmitting. When transmitting, this output is driven to ground.
• GND
The TX_ACTIVITY* output of one Consolette can be connected to the MUTE_IN* input of another
Consolette and vice versa. The Crossmute hardware is designed such that the TX_ACTIVITY*
output from one Consolette is the correct level to drive the MUTE_IN* input on another. When
Crossmute is enabled on the Consolette and it is transmitting, the Consolette will assert its
TX_ACTIVITY* output pin. This output will then activate the MUTE_IN* input of the connected
Consolette causing the Consolette to mute the Front and External speakers as well as all the other
Rear Panel audio sources (PA, Recorder, etc). When the MUTE_IN signal* is asserted, the Speaker
Mute icon will show on the auxiliary display. Refer to section 4.10 for additional information regarding
the interactions between MUTE_IN*, the Speaker Mute Button, and the Headset(s).

4.27.1 Connection
The Consolette comes equipped with the Crossmute functionality. To operate the feature, first
connect a cable between two APX Consolettes via the DB25 connector on each rear panel. The
MUTE_IN* input is accessible on the DB25 Accessories Connector (J104 pin 16). The
TX_ACTIVITY* output is accessible on the DB25 Accessories Connector (J104 pin 1).
Cables are not provided by Motorola, refer to Chapter 6 “Cabling Diagrams and Rear Panel”.
When the Crossmute cable is connected, the Crossmute feature will function automatically. To
disable the Crossmute functionality, disconnect the cable.

4.28 Emergency
The Consolette supports a logic input that when asserted can trigger an over-the-air Emergency
Alarm as if the user pressed the Emergency button on the front of the O5 control head. This interface
can be used with an Emergency Footswitch. The user would have to modify the accessory to attach
to the DB25 accessories connector on the rear of the Consolette. To activate this input, the
EMERGENCY* signal must be pulled to a logic low (less than 0.8VDC).
NOTE: A "normally open" switch which grounds when activated is required for this interface.

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4-32 Feature Operation: Emergency

Notes

May 26, 2014 68009482001


Chapter 5 Maintenance

5.1 Introduction
This section details the procedures necessary to remove and replace the printed circuit boards in the
APX 7500 Consolette radio. After troubleshooting and determining what needs to be replaced,
disconnect the test equipment, the antenna cable, and the power cable.

Make sure to remove power to, and disconnect, all Accessories

! from the Consolette when performing any of the Following


Disassembly and Reassembly instructions.
Caution

Locate the exploded view of the radio in “APX Consolette Exploded view” on page 8-2
The following tools are required for disassembling the radio:
• Small Flat Blade Screwdriver
• TORX™ T25 Driver Bit.
• TORX™ T15 Driver Bit.
• 7mm Magnetic Socket Driver (extension of >150mm)
If a unit requires more complete testing or service than is customarily performed at the basic level,
please send radio to a Motorola Service Center listed in section 9.7

5.2 Assembly and Disassembly Procedures


The following is a list of detailed instructions on how to remove and replace the main components of
the Consolette.

Never attempt to lift the station by the front panel after the Top

! Cover is removed as damage may occur to the Connected


Cables. Also, never attempt to disconnect any cable by pulling
Caution the wires; disconnect by connectors only.

68009482001 May 26, 2014


5-2 Maintenance: Assembly and Disassembly Procedures

5.2.1 Top Cover

5.2.1.1 Removing the Top Cover


1. Remove the four screws (A) that retain the cover to the housing as shown in Figure 5-1 using
a T25 TORX™ driver.
2. Slide the top cover towards the rear and then lift the top cover straight up to remove.

Screw (A)

Screw (A)

Figure 5-1. Removing and Replacing the Top Cover

5.2.1.2 Replacing the Top Cover


1. Lower the top cover straight down onto the base.
2. From the rear, slide the top cover forward making sure the front lip goes under the front
plastic.
3. Install the four screws (A) on the top cover as shown in Figure 5-1 using a T25 TORX™
driver.
4. Tighten the screws to 1.5 N-m.
NOTE: It is assumed from this point on that all disassembly and reassembly procedures begin with
the top cover removed and end with the top cover being replaced.

May 26, 2014 68009482001


Maintenance: Assembly and Disassembly Procedures 5-3

5.2.2 Front Panel

5.2.2.1 Removing the Front Panel


1. Remove the two screws (A) on the bottom of the front panel assembly as shown in Figure 5-2
using a T25 TORX™ driver.
2. Unplug all cables connected to the front panel assembly and control head to the mobile radio
and Consolette main board.
NOTE: A) The front panel Flex cables should be removed at the Consolette main board end.
B) With the front panel assembly free from the rest of the Consolette chassis the Keypad
board, Display board and Speaker can be easily removed and replaced using a T15 TORX™
driver.

5.2.2.2 Removing the Control Head (O5)


1. Use a T25 TORX™ driver bit to remove two screws (B) as shown in Figure 5-2.
2. Remove the Control Head from the Front of the Panel Assembly.

Cables to
unplug
Cables to
unplug

Screw (B) Screw (A)

Figure 5-2. Removing and Replacing the Control Head

68009482001 May 26, 2014


5-4 Maintenance: Assembly and Disassembly Procedures

5.2.2.3 Replacing the Control Head (O5)


1. Insert the Control Head in the Front of the Panel Assembly.
2. Use a T25 TORX™ driver bit to insert two screws (B) as shown in Figure 5-2.

5.2.2.4 Replacing the Front Panel


1. With the Front Panel Assembly hanging forward plug in all cables that connect the front panel
assembly and control head to the mobile radio and Consolette main board.
2. Reposition the front panel onto the chassis and install the two screws (A) on the bottom of the
front panel assembly as shown in Figure 5-2 using a T25 TORX™ driver.
3. Tighten the screws to 1.5 N-m.

5.2.3 Main Board

5.2.3.1 Removing the Main Board


1. Unplug all cables and flex cables.
2. Remove the eight screws (A) on the main board assembly as shown in Figure 5-3 using a
T15 TORX™ driver.
3. Store the main board assembly in anti-static bag when it is not being serviced.

Locating
Pin
Screw (A)

Screw (A)

Locating
Pin

Figure 5-3. Removing and Replacing Main Board

May 26, 2014 68009482001


Maintenance: Assembly and Disassembly Procedures 5-5

5.2.3.2 Replacing the Main Board


1. Align the Main Board on the Radio Mounting Bracket which has two locating Pins.
2. Install the eight screws (A) on the main board assembly as shown in Figure 5-3 using a T15
TORX™ driver.
3. Tighten the screws to 1.0 N-m.
4. Reattach all cables and flex cables.

5.2.4 Mobile Radio

5.2.4.1 Removing the Mobile Radio


1. Remove the four screws (A) on the mobile radio assembly as shown in Figure 5-4 using a
T25 TORX™ driver.
2. Unplug all cables from the Mobile Radio. Access to cables on rear of radio is easier after the
four screws(A) are removed.
3. Lift mobile radio assembly straight up from chassis.
4. Remove the four screws holding the mobile radio to the radio bracket using a T25 TORX™
driver. Remove the mobile radio from the radio bracket. Remove and retain the thermal pad
from the bottom of the mobile radio.

Screw (A) Screw (A)

Figure 5-4. Removing and Replacing Mobile Radio

68009482001 May 26, 2014


5-6 Maintenance: Assembly and Disassembly Procedures

5.2.4.2 Replacing the Mobile Radio


1. Place radio bracket over replacement mobile radio oriented as shown in Figure 5-4 and install
four screws using a T25 TORX™ driver. Place thermal pad on bottom of mobile radio.
2. Before attaching the Mobile Radio Assembly to the Chassis, reattach all cables to the Mobile
Radio.
3. With the Mobile Radio Assembly in hand locate two slots on the Chassis and match up those
slots with the tabs on the Assembly bracket.
4. Place the bracket tabs into the chassis slots which will then line up the mounting holes on the
bracket with the holes on the chassis.
5. Install the four screws (A) on the main board assembly as shown in Figure 5-4 using a T25
TORX™ driver with an extension.
6. Tighten the four screws to 1.5 N-m.

5.2.5 Fan Assembly

5.2.5.1 Removing the Fan


1. Unplug the fan cable from the mating connector on the main board assembly.
2. Detach the Fan assembly by removing the two screws (A) as shown in Figure 5-5 using a T25
TORX™ driver.
3. Carefully lift the Fan Assembly straight up from the chassis.

Screw (A)

Figure 5-5. Removing and Replacing the Fan

May 26, 2014 68009482001


Maintenance: Assembly and Disassembly Procedures 5-7

5.2.5.2 Replacing the Fan


1. The chassis has a slot that will match up with to the tab on the Fan Assembly Bracket.
2. Place the Fan Assembly into the chassis with the tab inserted in the chassis slot.
3. Install the two screws (A) on the main board assembly as shown in Figure 5-5 using a T25
TORX™ driver.
4. Secure the fan and tighten the two screws to 1.5 N-m.

5.2.6 High Speed Board

5.2.6.1 Removing the High Speed Board


1. Remove the six screws (A) on the High Speed Board assembly as shown in Figure 5-6 using
a T15 TORX™ driver.
2. Remove the High Speed Board with Flex attached.
3. Store the High Speed Board assembly in anti-static bag when it is not being serviced.

Screw (A)

Figure 5-6. Removing and Replacing High Speed Board

68009482001 May 26, 2014


5-8 Maintenance: Assembly and Disassembly Procedures

5.2.6.2 Replacing the High Speed Board


1. Align the components on the High Speed Board with cutouts in the chassis.
2. Line up the holes on the High Speed Board with the standoffs on the chassis.
3. Install the six screws (A) on the High Speed Board assembly as shown in Figure 5-6 using a
T15 TORX™ driver.
4. Tighten the screws to 1.0 N-m.

5.2.7 Low Speed Board

5.2.7.1 Removing the Low Speed Board


1. Unplug the Audio Jack Connector which is attached to the chassis.
2. Remove the four screws (A) on the Low Speed Board assembly as shown in Figure 5-7 using
a T15 TORX™ driver.
3. Remove the Low Speed Board with Flex attached.
4. Store the Low Speed Board assembly in anti-static bag when it is not being serviced.

Audio Jack Connector Screw (A)

Figure 5-7. Removing and Replacing Low Speed Board

May 26, 2014 68009482001


Maintenance: Assembly and Disassembly Procedures 5-9

5.2.7.2 Replacing the Low Speed Board


1. Align the components on the Low Speed Board with the cutouts on the chassis.
2. Line up the holes on the Low Speed Board with the standoffs on the Chassis.
3. Install the four screws (A) on the Low Speed Board assembly as shown in Figure 5-7 using a
T15 TORX™ driver.
4. Tighten to 1.0 N-m.
5. Plug the Audio Jack back in to the Low Speed Board connector.

5.2.8 Power Supply

5.2.8.1 Removing the Power Supply


1. Turn the chassis to the bottom side exposing the four screws that hold the Power Supply.
2. Remove the four screws that hold the Power Supply assembly to the chassis using a T25
TORX™ driver.
3. Turn the chassis to the top side, push aside the cable retainer and then slide the Power
Supply out towards the front.

Power Supply

Figure 5-8. Removing and Replacing Power Supply

68009482001 May 26, 2014


5-10 Maintenance: Assembly and Disassembly Procedures

5.2.8.2 Replacing the Power Supply


1. Push aside the cable retainer before sliding the Power Supply between the two chassis
brackets all the way to the back of the chassis.
2. Turn the chassis to the bottom side.
3. Replace the four screws that hold the Power Supply assembly to the chassis using a T25
TORX™ driver.
4. Tighten to 1.5 N-m.

May 26, 2014 68009482001


Chapter 6 Cabling Diagrams and Rear Panel

6.1 Consolette to Centracom/ACIM Card - Data Cable


J22-ACIM Connector (J22)

J22
Pin Signal
Number 1 1
1 NC 2 2
2 NC 3 3
To 4 ACIM_TXD
3 NC 4
J22-ACIM Connector TO THE ACIM
4 ACIM_TXD of the TRC 5 ACIM_RXD
5
5 NC 6 6
6 ACIM_RXD 7 7
GND
7 NC 8 8
8 GND

TRC to ACIM Cable Orientation (not provided by Motorola)

1 8 1 8

J22-ACIM Connector on the Consolette ACIM Connector


(looking from the outside) (looking from the outside)

Figure 6-1. Consolette to Centracom/ACIM Card Cable


NOTE: An off-the-shelf 1-to1 cable may be used for the Consolette to Centracom/ACIM Card - Data
Cable. Refer to the Centracom installation manual for the audio cabling between the CEB and
the Consolette Wireline connector (J21).

6.2 Consolette to CCGW/ACIM Interface - Data Cable

J22-ACIM Connector (J22)

J22
Pin Signal
Number
1 NC
2 NC
3 NC
ACIM_TXD
4 ACIM_TXD To 4 6
J22-ACIM Connector ACIM_RXD
5 NC 6 5 TO THE CCGW
of the TRC GND
6 ACIM_RXD 8 4
7 NC
8 GND

1 8 TRC to CCGW Cable Orientation (not provided by Motorola)


1 8

J22-ACIM Connector on the Consolette CCGW Connector


(looking from the outside) (looking from the outside)

Figure 6-2. Consolette to CCGW/ACIM Interface Cable

68009482001 May 26, 2014


6-2 Cabling Diagrams and Rear Panel: Consolette to CCGW/Wireline Interface - Audio Cable

6.3 Consolette to CCGW/Wireline Interface - Audio Cable

WIRELINE CONNECTOR (J21)


J21
Pin Signal
Number
1 NC
2 NC TO THE LINE 1 + 1
3
3 LINE 1 + WIRELINE LINE 2 + 4
4
CONNECTOR LINE 2 - TO THE CCGW
4 LINE 2 + 5 5
OF THE LINE 1 -
5 LINE 2 - CONSOLETTE 6 2
6 LINE 1 -
7 NC
8 NC

Consolette to CCGW/Wireline Audio Cable Orientation (not provided by Motorola)

1 8 1 8

Wireline Connector on the Consolette CCGW Connector


(looking for the outside) (looking from the outside)

Figure 6-3. Consolette to CCGW/Wireline Interface - Audio Cable

6.4 Crosspatch Cable diagram


CROSSPATCH PINOUT (J24)
J24
Pin Signal
Number CONSOLETTE 1 (J24) CONSOLETTE 2 (J24)
1 RX_AUDIO
RX_AUDIO 1 8 CP_AUX_TX
2 CP_CHAN_ACT*
CP_CHAN_ACT* 2 7 CP_PTT*
3 GND
GND 3 6 GND
4 NC
NC 4 5 NC
5 NC NC
NC 5 4
6 GND
GND 6 3 GND
7 CP_PTT*
CP_PTT* 7 2 CP_CHAN_ACT*
8 CP_AUX_TX
CP_AUX_TX 8 1 RX_AUDIO

1 8 1 8
CONSOLETTE 1 TO CONSOLETTE 2 CROSSPATCH CABLE ORIENTATION
(not provided by Motorola)

J24 ON CONSOLETTE 1 J24 ON CONSOLETTE 2


(LOOKING FROM THE OUTSIDE) (LOOKING FROM THE OUTSIDE)

Figure 6-4. Crosspatch Cable

May 26, 2014 68009482001


Cabling Diagrams and Rear Panel: Crossmute Cable diagram 6-3

6.5 Crossmute Cable diagram


CROSSMUTE PINOUT (J104)
J104
Pin Signal
Number CONSOLETTE 1 (J104) CONSOLETTE 2 (J104)
1 TX_ACTIVITY* TX_ACTIVITY* 1 16 MUTE_IN*
2 GND GND 2 2 GND
16 MUTE_IN* MUTE_IN* 16 1 TX_ACTIVITY*

Male
DB25
Connector
Male
DB25
Connector

CONSOLETTE 1 TO CONSOLETTE 2 CROSSMUTE CABLE ORIENTATION

13 1 13 1

25 14 25 14

J104 ON CONSOLETTE 1 J104 ON CONSOLETTE 2


(LOOKING FROM THE OUTSIDE) (LOOKING FROM THE OUTSIDE)
DB25 FEMALE CONNECTOR DB25 FEMALE CONNECTOR

Figure 6-5. Crossmute Cable

6.6 Rear Panel Connector Pin Descriptions

Figure 6-6. Rear Panel

6.6.1 CAN J14 (RJ45)


Table 6-1. CAN
Pin Signal Name Description

1 CAN_PWR_L CAN Power Low Bus


2 CAN_PWR_H CAN Power High Bus
3 CAN_DATA_L CAN Data Low Bus
4 CAN_DATA_H CAN Data High Bus
5 CAN_LOOP_REAR CAN Termination Control
6 GND Ground
7 CAN_AUDIO_L CAN Audio Low Bus
8 CAN_AUDIO_H CAN Audio High Bus

68009482001 May 26, 2014


6-4 Cabling Diagrams and Rear Panel: Rear Panel Connector Pin Descriptions

6.6.2 USB J16 (USB-A)


Table 6-2. USB HOST
Pin Signal Name Description

1 VBUS_HOST USB Host Power Connection - Power supplied


out to external USB device
2 D-_HOST USB Host Data-
3 D+_HOST USB Host Data+
4 GND Ground

6.6.3 USB DEVICE J15 (USB-B)


Table 6-3. USB DEVICE
Pin Signal Name Description

1 USB_VBUS USB Device Power Connection - Power


sourced from external USB host
2 USB_DM USB Device Data-
3 USB_DP USB Device Data+
4 GND Ground

6.6.4 ACCESSORY 2 CONNECTOR J103 (14PIN TERMINAL BLOCK)


Table 6-4. ACCESSORY 2
Pin Signal Name Description

1 EXT_SPKR+ Speaker high audio to the externally connected


speaker.
2 EXT_SPKR- Speaker low audio to the externally connected
speaker.
3 VIPOUT1 Logic output VIP Output 1
4 SWB+ Switched +13.2Vdc or battery voltage
5 VIPOUT2 Logic output VIP Output 2
6 SWB+ Switched +13.2Vdc or battery voltage
7 VIPOUT3 Logic output VIP Output 3
8 SWB+ Switched +13.2Vdc or battery voltage
9 VIPIN1 Logic input VIP Input 1
10 GND Ground
11 VIPIN2 Logic input VIP Input 2
12 GND Ground
13 VIPIN3 Logic input VIP Input 3
14 GND Ground

May 26, 2014 68009482001


Cabling Diagrams and Rear Panel: Rear Panel Connector Pin Descriptions 6-5

6.6.5 ACCESSORY 1 CONNECTOR J104 (DB-25)


Table 6-5. Accessory 1
Pin Signal Name Description

1 TX_ACTIVITY* Active low logic output to indicate when the


Consolette is transmitting.
2 GND Ground
3 N/C Not Used
4 RX_AUDIO[A(rx)] Receive audio from Codec at a fixed level of
approximately 300 mVrms. Part of the APCO
interface.
5 FORCE_FAIL* Active low logic input to bootstrap Consolette
Controller.
6 N/C Not Used
7 N/C Not Used
8 EXT_PA_AUD Receive audio and tones from Codec at a fixed
level (300 mVrms) for use with an external PA.
9 EXT_PA_ACTIVITY* Active low logic output to indicate when there is
activity on the EXT_PA_AUD output pin.
10 PTT* Active low logic input for brick transmit.
Corresponds with AUX_TX [A(tx)] audio path.
Part of the APCO interface.
11 N/C Not Used
12 GND Ground
13 EMERGENCY* Active low logic input to activate an emergency
transmission.
14 N/C Not Used
15 N/C Not Used
16 MUTE_IN* Active low logic input to instruct all audio
outputs to be muted.
17 AUX_TX[A(tx)] Transmit audio w/o mic biasing. Goes with
PTT*. Nominal level is 300mVrms. Part of the
APCO interface.
18 VCC_5V 5Vdc output from consolette when system on.
19 N/C Not Used
20 N/C Not Used
21 CHAN_ACT_RELAY_IN Input to solid state relay to indicate when the
RX_AUDIO path is being driven. Relay is
closed upon verification of a qualified signal
being presented by the receiver. May still be
active even if speakers mutes. (ex. Headset
audio)

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6-6 Cabling Diagrams and Rear Panel: Rear Panel Connector Pin Descriptions

Pin Signal Name Description

22 INT_SPKR_ACTIVITY* Active low logic output to indicate when there is


valid audio on the internally housed Consolette
speaker.
23 EXT_SPKR_ACTIVITY* Active low logic output to indicate when there is
valid audio on the external secondary speaker.
24 MONITOR* Active low logic input to allow monitoring of
channel traffic on conventional channels by
defeating the coded squelch.
25 CHAN_ACT_RELAY_OUT Output of solid state relay to indicate when the
RX_AUDIO path is being driven. Relay is
closed upon verification of a qualified signal
being presented by the receiver. May still be
active even if speakers mutes. (ex. Headset
audio)

6.6.6 HEADSET 1 J11 (RJ45)


Table 6-6. Headset 1
Pin Signal Name Description

1 N/C Not Used


2 HDST1_SENSE* Active low logic input to indicate Headset 1
attached
3 HDST1_SPKR- Speaker low output for use with Headset 1.
Tied to ground.
4 HDST1_MIC- Mic low connection for use with Headset 1.
Tied to ground.
5 HDST1_MIC+ Mic high connection for use with Headset 1.
6 HDST1_PTT* Active low logic input for Headset 1 PTT
7 HDST1_SPKR+ Speaker high output for use with Headset 1.
8 GND Ground

6.6.7 HEADSET 2 J12 (RJ45)


Table 6-7. Headset 2
Pin Signal Name Description

1 N/C Not Used


2 HDST2_SENSE* Active low logic input to indicate Headset 2
attached
3 HDST2_SPKR- Speaker low output for use with Headset 2.
Tied to ground.
4 HDST2_MIC- Mic low connection for use with Headset 2.
Tied to ground.
5 HDST2_MIC+ Mic high connection for use with Headset 2.

May 26, 2014 68009482001


Cabling Diagrams and Rear Panel: Rear Panel Connector Pin Descriptions 6-7

Pin Signal Name Description

6 HDST2_PTT* Active low logic input for Headset 2 PTT


7 HDST2_SPKR+ Speaker high output for use with Headset 2.
8 GND Ground

6.6.8 WIRELINE J21 (RJ45)


Table 6-8. Wireline
Pin Signal Name Description

1 N/C Not Used


2 N/C Not Used
3 LINE1+ TX and RX high audio for 2-wire operation or
RX high audio for 4-wire operation. 600 Ohms
or Open Impedance.
4 LINE2+ TX high audio for 4-wire operation. 600 Ohms
or Open Impedance.
5 LINE2- TX low audio for 4-wire operation. 600 Ohms
or Open Impedance.
6 LINE1- TX and RX low audio for 2-wire operation or
RX low audio for 4-wire operation. 600 Ohms
or Open Impedance..
7 N/C Not Used
8 N/C Not Used

6.6.9 RECORDER J23 (RJ45)


Table 6-9. Recorder
Pin Signal Name Description

1 REC_AUDIO Receive audio, tones, and/or transmit audio


from the Codec at a fixed level of
approximately 300mVrms.
2 GND Ground
3 REC_ACTIVITY* Active low logic output to indicate when there is
activity on the REC_AUDIO output pin.
4 N/C Not Used
5 N/C Not Used
6 N/C Not Used
7 N/C Not Used
8 N/C Not Used

68009482001 May 26, 2014


6-8 Cabling Diagrams and Rear Panel: Rear Panel Connector Pin Descriptions

6.6.10 CROSSPATCH J24 (RJ45)


Table 6-10. Crosspatch
Pin Signal Name Description

1 RX_AUDIO Receive audio from the Codec at a fixed level


of approximately 300mVrms.
2 CP_CHAN_ACTIVITY* Active low logic output to indicate when the
RX_AUDIO path is being driven with valid
audio,tones.
3 GND Ground
4 N/C Not Used
5 N/C Not Used
6 GND Ground
7 CP_PTT* Active low logic input for transmit. Corresponds
with CP_AUX_TX audio path..
8 CP_AUX_TX Transmit audio to Codec w/o mic biasing. Goes
with CP_PTT* . Nominal level is 300mVrms.

6.6.11 ACIM J22 (RJ45)


Table 6-11. ACIM
Pin Signal Name Description

1 N/C Not Used


2 N/C Not Used
3 N/C Not Used
4 ACIM_TX Data from the ACIM.
5 N/C Not Used
6 ACIM_RX Data to the ACIM.
7 N/C Not Used
8 GND Ground

6.6.12 LAN J13 (RJ45)


Table 6-12. LAN
Pin Signal Name Description

1 LANTX+ Ethernet Transmit Data+


2 LANTX- Ethernet Transmit Data-
3 LANRX+ Ethernet Receive Data+
4 GND Ground
5 GND Ground
6 LANRX- Ethernet Receive Data-

May 26, 2014 68009482001


Cabling Diagrams and Rear Panel: Rear Panel Connector Pin Descriptions 6-9

Pin Signal Name Description

7 GND Ground
8 GND Ground

6.6.13 LINE OUT P100 (AUDIO JACK 3.5MM)


Table 6-13. Line Out
Pin Signal Name Description

1 GND Ground
2 RX_AUDIO_BUFF RX_AUDIO signal for use with a powered
external speaker
3 RX_AUDIO_BUFF RX_AUDIO signal for use with a powered
external speaker

68009482001 May 26, 2014


6-10 Cabling Diagrams and Rear Panel: Rear Panel Connector Pin Descriptions

Notes

May 26, 2014 68009482001


Chapter 7 Troubleshooting Charts and Error Codes

This chapter contains detailed troubleshooting flowcharts. These should be used as a guide in determining
the problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting
techniques. It is advisable to refer to the related detailed circuit descriptions in the theory of operation chapter
prior to troubleshooting a radio.

7.1 List of Troubleshooting Charts and Error Codes

Table 7-1. List of Troubleshooting Charts

Chart Title Page

Consolette does not power On or Off - A 7-3


Consolette does not power On or Off - B 7-4
Consolette does not Transmit or Receive - A 7-5
Consolette does not Transmit or Receive - B 7-6
Controller Board DC Voltages - A 7-7
Controller Board DC Voltages - B 7-8
Controller Board DC Voltages - C 7-9
Controller Board DC Voltages - D 7-10
USB Connectivity - A 7-11
USB Connectivity - B 7-12
APCO RX Audio - A 7-13
APCO RX Audio - B 7-14
Audio Jack RX - A 7-15
Audio Jack RX - B 7-16
Crosspatch RX Audio - A 7-17
Crosspatch RX Audio - B 7-18
External PA RX Audio - A 7-19
External PA RX Audio - B 7-20
Headset 1 RX Audio 7-21
Headset 2 RX Audio 7-22
Recorder RX Audio - A 7-23
Recorder RX Audio - B 7-24

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7-2 Troubleshooting Charts and Error Codes List of Troubleshooting Charts and Error Codes

Chart Title Page

Wireline RX Audio - A 7-25


Wireline RX Audio - B 7-26
2-Wire Wireline TX Audio - A 7-27
2-Wire Wireline TX Audio - B 7-28
2-Wire Wireline TX Audio - C 7-29
4-Wire Wireline TX Audio - A 7-30
4-Wire Wireline TX Audio - B 7-31
4-Wire Wireline TX Audio - C 7-32
APCO TX Audio - A 7-33
APCO TX Audio - B 7-34
Crosspatch TX Audio - A 7-35
Crosspatch TX Audio - B 7-36
Headset 1 TX Audio 7-37
Headset 2 TX Audio 7-38
Ethernet Connectivity 7-39

Table 7-2. Error Table

Table Title Page

O5 Display Error Codes 7-40


Auxiliary Display Error Codes 7-40

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-3

7.2 Troubleshooting Charts

Consolette does
not appear to be
on.

Is AC
Is the
No power connected No
green power on
and the power switch
LED lit
on the rear panel
up?
on?

Yes
Connect the AC
power cable and Yes
turn on the power
switch.

Push the power


button on the O5
control head. (see
Connect 12VDC to Note 1)
the Consolette
from a battery or
power supply.

In order to power on/off the


Does the Yes Consolette by the power switch on
No Is the Consolette power up the rear panel only, the Ignition
yellow power on LED fully? setting of the radio must be
lit up? programmed to “Ignition Only”.

No
Yes
See Mainboard
voltage
troubleshooting
chart. Is the Check the O5 Control Head
Aux display on and Yes cabling and connections. Check
the O5 display F401. Replace O5 Control
off? Head.

No
Replace the
Consolette power
supply unit.
Is the Yes Check and replace the Display
Aux display off and flex cable and/or the LCD
the O5 display module as needed. Refer to the
on? voltage troubleshooting chart.

No

Note 1: For Limited Front Panel models (L998_Option),


the Ignition setting in the radio must be programmed for
“Ignition Only” to allow the Consolette to power up A
completely via the power switch on the rear panel.

Figure 7-1. Consolette does not power On or Off - A

68009482001 May 26, 2014


7-4 Troubleshooting Charts and Error Codes Troubleshooting Charts

No
See Mainboard voltage
Are both displays on?
troubleshooting chart.

Yes

Does an error Yes


message appear at Refer to the Error code chart.
power on?

No

Do the radio and No Reprogram the radio or


Mainboard have the Mainboard with the correct
correct firmware? version of firmware.

Yes

Sent the Consolette unit to Depot


for service.

Figure 7-2. Consolette does not power On or Off - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-5

Consolette does
not transmit or
receive properly

No Is the mobile radio


Program correctly programmed to
correct frequencies?

Yes

No Are all radios in the


system programmed to
correct frequencies?

TX RX

Properly configure
Apply Push to Talk to
Properly connect RF codeplug and/or
Consolette via O5
cable(s) contact service A
control head GCAI port
depot

No No

Is the RF cable
Does RF signal No Yes Yes Is the Red TX No
properly connected to Is mobile radio option
appear at RX/TX LED on the O5 control
the radio inside the GA00579 enabled?
port? head lit up?
Consolette?

Yes
Yes

Apply Push to Talk


to Consolette via
rear panel Check connections and/
connection or refer to
Troubleshooting
procedures in APX7500
Detailed Service Manual

Refer to
No Troubleshooting
Does proper RF signal procedures in TX
appear at RX/TX port? Audio Section. It may
be necessary to
replace the Mainboard.

Yes

STOP

Figure 7-3. Consolette does not Transmit or Receive - A

68009482001 May 26, 2014


7-6 Troubleshooting Charts and Error Codes Troubleshooting Charts

Note: Standard test signal is an on-channel signal at


-47 dBm (1 mV into 50 Ohms), modulated by a 1 kHz
tone at 60% of the maximum permissible frequency deviation.

Apply standard test


signal to receiver
(see note)

Yes Yes With volume No No


Is the yellow
Is O5 control turned up can 1kHz Is the Speaker
Busy LED active
head present? tone be heard Mute button ON?
on the O5?
at speaker?

No Yes Yes

Check internal RF
cabling of STOP
No
Turn Speaker
Consolette and
Mute OFF
verify proper RF
Band connected to
proper port. Refer
to model chart and
RF sticker on rear
panel as needed.

Check for receive


audio at the rear
panel of the
Consolette. For
example,
EXT_SPKR+/- at
J103 pins 1 and 2.

Refer to RX Audio
No Troubleshooting
Is receive section. It may be
audio present? necessary to replace
the Consolette
Mainboard.

Yes

STOP

Figure 7-4. Consolette does not Transmit or Receive - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-7

Set up Consolette
for tests. Make
sure all connectors
and cables are in
connect positions.

Turn on
Consolette.

A+ (from power supply)


Check that AC or DC source is present and that the
Is 13.2V No power supply is functioning. If a DC source is being
present at P2-
used, verify any fuse in its power cabling is not
1?
blown.

Yes

A+_CH
Is 13.2V No Yes
Is 4A fuse Replace 4A fuse
present at P10-
F101 blown? F101.
4?
3

Yes No

A+
Yes No Is 13.2V Is inductor No
Replace 2A fuse Is 2A fuse Properly place
present at L101 placed
F100. F100 blown? inductor L101
U1300-2? properly

No Yes Yes

1 1

A+ present at U1300-2

A+_FAN
Is R100
Is 13.2V No placed & Yes
2 present at 3
measuring 56
P20-1? Ohms?

Yes No

STOP Correctly place the


56 Ohm resistor
R100.

2
A+_GCAI
Is 13.2V No
present at 3
P2000-1?

Yes

STOP

Figure 7-5. Controller Board DC Voltages - A

68009482001 May 26, 2014


7-8 Troubleshooting Charts and Error Codes Troubleshooting Charts

A+ present at U1300-2 VCC_5V


Is 5V present No Is 3V present Yes Replace 5V
at U1300-1? at U1300-7? Regulator U1300.

Yes No

1
VCC_5V present at U1300-1 Is 3.3V Yes Replace transistor
present at
package Q1308.
Q1308-2?

J6_IGNITION No
CH_IGNITION
Is 13.2V Yes Reprogram/
present at STOP Replace
Q1311-2? AVR U1311

No SWB+
Is 13.2V No Yes
Does Q1306-1 Replace MOSFET
present at
measure 0V? Q1306.
Yes Q1306-2?
Does Q1311-1 Replace MOSFET
measure 0V? Q1311.

Yes No

No

SWB+ present at Q1306-2 Is 3.3V Yes Replace transistor


present at
Is 3.3V Yes package Q1305.
Replace transistor Q1305-5?
present at
package Q1302.
Q1302-1?
No

No
Reprogram/
Replace
Correctly place the AVR U1311
Is R1307 placed & No
4.7K resistor
measure 4.7K?
R1307.
9.6V_WL Verify 0 Ohm jumper R2315 is placed properly.
Is 9.6V No Verify R1320 is placed & measures 33.2K.
Yes present at
Verify R2317 is placed & measures 4.75K.
1 R2315?
Check/Replace Voltage Regulator U1319.

No Correctly place the


Is R1315 placed & Yes
10K resistor
measure 10K?
R1315.
4.8V_WL
No Verify R2316 is placed & measures 33K.
Is 4.8V present at
Yes Verify R1354 is placed & measures 18K.
test point 4.8V_WL?
1 Verify R1355 is placed & measures 15K.
2

Yes

2.2V_WL
Is 2.2V No Verify 0 Ohm jumper R2321 is
present at
placed properly on the board.
R2321?

Yes

UNSW_3.3V STOP
Verify 0 Ohm jumper 1346 is
No Is 3.3V
placed properly on the board.
present at 2
Check/Replace Voltage
R1346?
Regulator U1305.

Yes

STOP

Figure 7-6. Controller Board DC Voltages - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-9

9.6V_AA
Verify 0 Ohm jumper R2301 is placed properly.
Is 9.6V No Verify R1340 is placed & measures 33.2K.
SWB+ present at Q1306-2 present at
Verify R2300 is placed & measures 4.75K.
R2301?
Check/Replace Voltage Regulator U1320.

Yes

4.8V_AA
Is 4.8V No Verify 0 Ohm jumper R2323 is placed properly.
present at Verify R2302 is placed & measures 10K.
R2323? Verify R2303 is placed & measures 10K.

Yes

STOP

4.8V_BIAS
Verify 0 Ohm jumper R1351 is placed properly.
Is 4.8V No Verify R1349 is placed & measures 33.2K.
present at
Verify R1350 is placed & measures 11K.
R1351?
Check/Replace Voltage Regulator U1306.

Yes

STOP

Figure 7-7. Controller Board DC Voltages - C

68009482001 May 26, 2014


7-10 Troubleshooting Charts and Error Codes Troubleshooting Charts

VCC_3.3V
Is 3.3V No Verify 0 Ohm jumper R1332 is placed properly.
VCC_5V present at U1300-1 present at
Check/Replace PCIC U1301.
R1332?

Yes

VCC_1.35V
Is 1.35V No Verify 0 Ohm jumper R2320 is placed properly.
present at Verify R1394 is placed & measures 15K.
R2320? Verify R1395 is placed & measures 10.2K.

Yes

STOP

VCC_2.8V
Is 2.8V No Verify 0 Ohm jumper R1335 is placed properly.
present at
Check/Replace PCIC U1301.
R1335?

Yes

STOP

VCC_1.8V
Is 1.8V No Verify 0 Ohm jumper R1369 is placed properly.
present at
Check/Replace PCIC U1301.
R1369?

Yes

STOP

VCC_1.6V
Is 1.6V No Verify 0 Ohm jumper R1334 is placed properly.
present at
Check/Replace PCIC U1301.
R1334?

Yes

STOP

VCC_2.85V
Verify 0 Ohm jumper R1345 is placed properly.
Is 2.85V No Verify R1343 is placed & measures 10.2K.
present at
Verify R1344 is placed & measures 13.7K.
R1345?
Check/Replace Voltage Regulator U1304.

Yes

STOP

VCC_NAUT_1.5V
Verify 0 Ohm jumper R1358 is placed properly.
Is 1.5V No Verify R1356 is placed & measures 15K.
present at
Verify R1357 is placed & measures 2K.
R1358?
Check/Replace Voltage Regulator U1307.

Yes

STOP

Figure 7-8. Controller Board DC Voltages - D

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-11

Consolette does
not appear to
respond to USB
communications

Has
No the Consolette
Reset the unit completely powered
up without any
error codes?

Yes

Yes On the PC, open a


Did the DOS command
unit power up prompt and type
correctly this “ipconfig/all”
time?

Check browser proxy


exceptions to ensure
No
Is the local connection to
Yes
Consolette IP of Consolette is
Refer to the Error 192.168.144.1 allowed. Check
Chart to determine present? security software
source of the issue blocking settings as
needed.
No

On the PC, open


Device Manager.
Remove and reinsert
the USB cable
on the Consolette.

Does The PC has


“Motorola APX Yes properly
Series Consolette” recognized the
appear under Network USB connection to
Adapters? the Consolette

No

Is the PC
Yes Follow the prompts
attempting to find
and install the
drivers for the
proper drivers
Consolette?

No

Figure 7-9. USB Connectivity - A

68009482001 May 26, 2014


7-12 Troubleshooting Charts and Error Codes Troubleshooting Charts

A B

Is a USB Replace or remove


Yes On the Mainboard,
Hub in place between Hub and connect
the PC and the PC directly to check DC voltage
Consolette? Consolette from FL1500 pin1
to ground when
the USB cable is
plugged into the
No PC and Consolette
(powered ON)

Try another USB


port or use another
device to verify
this port. Does this
Yes
voltage measure
approximately
3.2V?

The PC has
Yes No
Is the USB properly
connection working recognized the
properly now? USB connection to
the Consolette Check or replace
High Speed board
(PPLN7786A) and
No repeat voltage
measurement test

Check or replace the


flex cable
(#8475212B01)
The OMAP
between the
processor is
Mainboard
Does this recognizing the
(PPLN1689A) and Yes
voltage measure USB connection.
the High Speed
approximately Double check all
Board (PPLN7786A)
3.2V? connections,
cables and PC
drivers

No

Is the USB Yes


connection working Repair or replace
properly now? Mainboard
(PPLN1689A) as
necessary

No

Stop

B
Figure 7-10. USB Connectivity - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-13

Apply an on-channel signal at -47dBm,


modulated by a 1kHz tone at 60% rated
system deviation, to the Consolette receiver.

Refer to the APX7500


Is there a 1kHz,
No No Detailed Service
~300 mVrms tone at the Is the APX7500 mobile
Manual for correct
Accessory 1 Connector operating properly?
operation and
(J104-4)?
troubleshooting.

Yes
Yes

STOP
Refer to the “Receive
Is the RX Codec Adjustment No Audio Tuning -
in the Consolette Configuration RX_AUDIO” section of
properly tuned? the manual.

Yes

Is there a 1kHz,
No Reprogram/Replace Consolette
~300mVrms tone at U1810-
6 on the Consolette Mainboard.
Mainboard?

Yes

Is there a 1kHz, No Verify R1878, U1810,


~300mVrms tone at C1820, R1877, R1876 &
R2830? C1869 are placed properly.

Yes
There may be an issue with the
Is ~3.3Vdc No internal board routing of
present at
~300mVrms tone present VCC_3.3V.
U1810-2?

Yes

Does U1810-1 No Reprogram/Replace Consolette


measure ~2.8Vdc? Mainboard.

Yes

Replace U1810.

Figure 7-11. APCO RX Audio - A

68009482001 May 26, 2014


7-14 Troubleshooting Charts and Error Codes Troubleshooting Charts

~300mVrms tone present

Verify R2830, R2831, C1871,


Is there a 1kHz, No C1872, U1802, C1851 & R2832
~300mVrms tone at are placed properly & the
R2832? resistor values are correct

Is ~1.35Vdc
No There may be an issue with the
present at U1802-10 &
internal board routing of
~3.3Vdc present at
VCC_1.35V and/or VCC_3.3V.
Yes U1802-4?

Yes

Replace U1802.

Is there continuity Verify RX_AUDIO is being routed


between R2832 on the No properly from R2832 through the
Mainboard & J104-4 on the flex cable & low speed board to
low speed board? J104-4.

Yes

STOP

Figure 7-12. APCO RX Audio - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-15

Apply an on-channel signal at -47dBm,


modulated by a 1kHz tone at 60% rated
system deviation, to the Consolette receiver.

Refer to the APX7500


Is there a 1kHz, ~300 No No Detailed Service
Is the APX7500 mobile Manual for correct
mVrms tone at the 3.5mm operating properly?
audio jack? operation and
troubleshooting.

Yes
Yes

STOP
Refer to the “Receive
Is the RX Codec Adjustment No Audio Tuning –
in the Consolette Configuration RX_AUDIO” section of
properly tuned? the manual

Yes

Is there a 1kHz,
~300mVrms tone at U1810- No Reprogram/Replace Consolette
6 on the Consolette Mainboard.
Mainboard?

Yes

Is there a 1kHz, No Verify R1878, U1810,


~300mVrms tone at C1820, R1877, R1876 &
R1883? C1821 are placed properly.

Yes
There may be an issue with the
Is ~3.3Vdc No internal board routing of
present at
~300mVrms tone present VCC_3.3V.
U1810-2?

Yes

No Reprogram/Replace Consolette
Does U1810-1
Mainboard.
measure ~2.8Vdc?

Yes

Replace U1810.

Figure 7-13. Audio Jack RX - A

68009482001 May 26, 2014


7-16 Troubleshooting Charts and Error Codes Troubleshooting Charts

~300mVrms tone present

Verify R1883, R1884, C1823,


Is there a 1kHz, No C1850, U1802, C1824 & R1885
~300mVrms tone at
are placed properly & the
R1885?
resistor values are correct.

Is ~1.35Vdc
No There may be an issue with the
present at U1802-12 &
internal board routing of
~3.3Vdc present at
VCC_1.35V and/or VCC_3.3V.
Yes U1802-4?

Yes

Replace U1802.

Is there continuity Verify RX_AUDIO_BUFF is being


between R1885 on the No routed properly from R1885
Mainboard and P100-2 & P100-3 through the flex cable & low
on the low speed board? speed board to P100-2 & P100-3.

Yes

Is P100 No Make the proper connections


connected properly to
between P100 and the audio jack.
the audio jack?

Yes

STOP

Figure 7-14. Audio Jack RX - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-17

Apply an on-channel signal at -47dBm,


modulated by a 1kHz tone at 60% rated
system deviation, to the Consolette receiver.

Refer to the APX7500


Is there a 1kHz,
No No Detailed Service
~300 mVrms tone at the Is the APX7500 mobile
Manual for correct
Crosspatch Connector operating properly?
operation and
(J24-1)?
troubleshooting.

Yes
Yes

STOP
Refer to the “Receive
Is the RX Codec Adjustment No Audio Tuning –
in the Consolette Configuration
RX_AUDIO” section of
properly tuned?
the manual.

Yes

Is there a 1kHz,
~300mVrms tone at U1810- No Reprogram/Replace Consolette
6 on the Consolette Mainboard.
Mainboard?

Yes

Is there a 1kHz, No Verify R1878, U1810,


~300mVrms tone at C1820, R1877, R1876 &
R2830? C1869 are placed properly.

Yes
There may be an issue with the
Is ~3.3Vdc No internal board routing of
present at
~300mVrms tone present VCC_3.3V.
U1810-2?

Yes

No Reprogram/Replace Consolette
Does U1810-1
Mainboard.
measure ~2.8Vdc?

Yes

Replace U1810.

Figure 7-15. Crosspatch RX Audio - A

68009482001 May 26, 2014


7-18 Troubleshooting Charts and Error Codes Troubleshooting Charts

~300mVrms tone present

Verify R2830, R2831, C1871,


Is there a 1kHz, No C1872, U1802, C1851 & R2832
~300mVrms tone at
are placed properly & the
R2832?
resistor values are correct.

Is ~1.35Vdc
No There may be an issue with the
present at U1802-10 &
internal board routing of
~3.3Vdc present at
VCC_1.35V and/or VCC_3.3V.
Yes U1802-4?

Yes

Replace U1802.

Is there continuity Verify RX_AUDIO is being routed


between R2832 on the No properly from R2832 through the
Mainboard & J24-1 on the flex cable & high speed board to
high speed board? J24-1.

Yes

STOP

Figure 7-16. Crosspatch RX Audio - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-19

Verify “Public Address Amplifier Audio” is set


to Output RX only in the Audio Parameters of
the Consolette Configuration.

Apply an on-channel signal at -47dBm,


modulated by a 1kHz tone at 60% rated
system deviation, to the Consolette receiver.

Refer to the APX7500


Is there a 1kHz,
No No Detailed Service
~300 mVrms tone at the Is the APX7500 mobile Manual for correct
Accessory 1 Connector operating properly? operation and
(J104-8)?
troubleshooting.

Yes
Yes

STOP
Refer to the “Receive
Is the RX Codec Adjustment Audio Tuning –
in the Consolette Configuration RX_AUDIO” section of
properly tuned? the manual.

Yes

Is there a 1kHz,
~300mVrms tone at U1815- No Reprogram/Replace Consolette
6 on the Consolette Mainboard.
Mainboard?

Yes

Verify R2827, U1815,


Is there a 1kHz, No C1858, R2807, R2806,
~300mVrms tone at
C1886, Q1807 & C1859 are
R2824?
placed properly.

Yes
There may be an issue with the
Is ~3.3Vdc No internal board routing of
present at
~300mVrms tone present VCC_3.3V.
U1815-2?

Yes

No Reprogram/Replace Consolette
Does U1815-1
Mainboard.
measure ~2.8Vdc?

Yes

Replace U1815.

Figure 7-17. External PA RX Audio - A

68009482001 May 26, 2014


7-20 Troubleshooting Charts and Error Codes Troubleshooting Charts

~300mVrms tone present

Verify R2824, R2825, C1866,


Is there a 1kHz, No C1880, C1867, U1802, C1868
~300mVrms tone at
& R2826 are placed properly &
R2826?
the resistor values are correct.

Is ~1.35Vdc
No There may be an issue with the
present at U1802-3 &
internal board routing of
~3.3Vdc present at
VCC_1.35V and/or VCC_3.3V.
Yes U1802-4?

Yes

Replace U1802.

Is there continuity Verify EXT_PA_AUDIO is being


between R2826 on the No routed properly from R2826
Mainboard & J104-8 on the through the flex cable & low
low speed board? speed board to J104-8.

Yes

STOP

Figure 7-18. External PA RX Audio - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-21

Connect a 150 Ohm load across Headset 1


Connector pins HDST1_SPKR+ (J11-7) &
HDST1_SPKR- (J11-3). Mute the local
speaker using the Speaker Mute Button.

Apply an on-channel signal at -47dBm,


modulated by a 1kHz tone at 60% rated
system deviation, to the Consolette receiver.

Can the O5 volume Refer to the APX7500


knob be adjusted to get a No Are the APX7500 No Detailed Service
1kHz, ~100mVrms tone mobile & O5 control head Manual for correct
across J11-7 & J11-3? operating properly? operation and
troubleshooting.

Yes Yes

STOP

Refer to the “Receive


Is the RX Codec Adjustment in No Audio Tuning –
the Consolette Configuration RX_AUDIO” section of
properly tuned? the manual.

Yes

Is there a 1kHz,
~100mVrms tone at C1853 No Reprogram/Replace
on the Consolette Consolette Mainboard.
Mainboard?

Yes

Is there continuity Verify HDST1_SPKR+ is being


between C1853 on the No routed properly from C1853
Mainboard & J11-7 on the through the flex cable & high
high speed board? speed board to J11-7.

Yes

STOP

Figure 7-19. Headset 1 RX Audio

68009482001 May 26, 2014


7-22 Troubleshooting Charts and Error Codes Troubleshooting Charts

Connect a 150 Ohm load across Headset 2


Connector pins HDST2_SPKR+ (J12-7) &
HDST2_SPKR- (J12-3). Mute the local
speaker using the Speaker Mute Button.

Apply an on-channel signal at -47dBm,


modulated by a 1kHz tone at 60% rated
system deviation, to the Consolette receiver.

Refer to the APX7500


Can the O5 volume Are the APX7500 Detailed Service
knob be adjusted to get a 1kHz, No No
mobile & O5 control head Manual for correct
~100mVrms tone across J12-7 operating properly? operation and
& J12-3? troubleshooting.

Yes
Yes

STOP

Refer to the “Receive


Is the RX Codec Adjustment No Audio Tuning –
in the Consolette Configuration
RX_AUDIO” section of
properly tuned?
the manual.

Yes

Is there a 1kHz,
~100mVrms tone at C1802 No Reprogram/Replace
on the Consolette Consolette Mainboard.
Mainboard?

Yes

Is there continuity Verify HDST2_SPKR+ is being


between C1802 on the No routed properly from C1802
Mainboard & J12-7 on the through the flex cable & high
high speed board? speed board to J12-7.

Yes

STOP

Figure 7-20. Headset 2 RX Audio

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-23

Verify “Recorder Configuration” is set to


Record RX only in the Audio Parameters of
the Consolette Configuration.

Apply an on-channel signal at -47dBm,


modulated by a 1kHz tone at 60% rated
system deviation, to the Consolette receiver.

Refer to the APX7500


Is there a 1kHz, ~300 No No Detailed Service
mVrms tone at the Recorder Is the APX7500 mobile Manual for correct
Connector (J23-1)? operating properly? operation and
troubleshooting.

Yes
Yes

STOP
Refer to the “Receive
Is the RX Codec Adjustment No Audio Tuning –
in the Consolette Configuration
RX_AUDIO” section of
properly tuned?
the manual.

Yes

Is there a 1kHz,
~300mVrms tone at U1813- No Reprogram/Replace Consolette
6 on the Consolette Mainboard.
Mainboard?

Yes

Verify R1896, U1813,


Is there a 1kHz, No C1855, R1894, R1893,
~300mVrms tone at
C1885, Q1806 & C1856 are
R2834?
placed properly.

Yes
There may be an issue with the
Is ~3.3Vdc No internal board routing of
present at
~300mVrms tone present VCC_3.3V.
U1813-2?

Yes

No Reprogram/Replace Consolette
Does U1813-1
Mainboard.
measure ~2.8Vdc?

Yes

Replace U1813.

Figure 7-21. Recorder RX Audio - A

68009482001 May 26, 2014


7-24 Troubleshooting Charts and Error Codes Troubleshooting Charts

~300mVrms tone present

Verify R2834, R2835, C1874,


Is there a 1kHz, No C1875, U1802, C1876 & R2836
~300mVrms tone at are placed properly & the
R2836? resistor values are correct.

Is ~1.35Vdc
No There may be an issue with the
present at U1802-5 &
internal board routing of
~3.3Vdc present at
VCC_1.35V and/or VCC_3.3V.
Yes U1802-4?

Yes

Replace U1802.

Is there continuity Verify REC_AUDIO is being


between R2836 on the No routed properly from R2836
Mainboard & J23-1 on the through the flex cable & high
high speed board? speed board to J23-1.

Yes

STOP

Figure 7-22. Recorder RX Audio - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-25

Verify the “Wireline Configuration” in the


Consolette Configuration is set to 600 Ohm.
Connect a 600 Ohm load across Wireline
Connector pins LINE1+ (J21-3) & LINE1- (J21-6).

Apply an on-channel signal at -47dBm,


modulated by a 1kHz tone at 60% rated
system deviation, to the Consolette receiver.

Refer to the APX7500


Is there a 1kHz, No No Detailed Service
Is the APX7500 mobile
~310mVrms tone at R1852 Manual for correct
operating properly?
on the Mainboard? operation and
troubleshooting

Yes

Refer to the “Receive


Is the RX Codec Adjustment No Audio Tuning –
in the Consolette Configuration
RX_AUDIO” section
properly tuned?
of the manual.
Yes

Yes

Reprogram/Replace
Consolette Mainboard.

Using the Wireline Out (RX) Gain


No Is there a 1kHz, No Verify C1849, U1818, C1881,
Setting in the Consolette Configuration, can
~165mVrms tone at R1847, U1803, C1818 &
the audio level across J21-3 & J21-6 be
R2851? R2851 are placed properly.
adjusted to ~775mVrms?

Yes
There may be an issue
Yes Is ~1.35Vdc present at No with the internal board
U1818-3 & ~3.3Vdc present
routing of VCC_1.35V
at U1818-8 & U1803-1?
STOP ~165mVrms tone present and/or VCC_3.3V.

Yes

Replace U1818
and/or U1803.

Figure 7-23. Wireline RX Audio - A

68009482001 May 26, 2014


7-26 Troubleshooting Charts and Error Codes Troubleshooting Charts

~165mVrms tone present

Verify C1846, R1838, R1837,


Is ~2.2Vdc
Is there a No R1839, C1841, C1842, C1843, Is there a No No There may be an issue with the
present at U1808-5 &
measureable 1kHz tone U1808, R1840 & Q1801 are measureable 1kHz tone internal board routing of 2.2V_WL
~9.6Vdc present at
at Q1801-4? placed properly & the resistor at Q1801-1? and/or 9.6V_WL.
U1808-4?
values are correct.

Yes Yes

Yes Replace Q1801. Replace U1808.

Verify C1845, R1842, C1844, Is ~2.1Vdc


Is there a No Is there a No No There may be an issue with the
R1841, U1808, R1843 & present at U1808-3 &
measureable 1kHz tone measureable 1kHz tone internal board routing of 2.2V_WL
Q1802 are placed properly & ~9.6Vdc present at
at Q1802-4? at Q1802-1? and/or 9.6V_WL.
the resistor values are correct. U1808-4?

Yes Yes
Yes Replace Q1802. Replace U1808.

Verify K1801, R2838, Q1812,


Are there 1kHz, No Is there continuity No No No
C1870, R1831 & R1857 are Does Q1812-3 Does Q1812-2 Reprogram/Replace
~525mVrms tones at between K1801-3 &
placed properly & resistor measure ~1.1Vdc? measure ~2.8Vdc? Consolette Mainboard.
T1801-4 & T1801-6? K1801-4?
values are correct.

Yes Yes
Yes
Replace Q1812.

No Verify T1801 is placed properly.


Does T1801-5
There may be an issue with the
measure ~13.1Vdc?
internal board routing of A+.
Yes There may be an issue with
Does K1801-1 No
the internal board routing of
measure ~2.3Vdc?
Yes VCC_5V.

Verify VR1802, VR1803,


R1844, K1801, R2838, C1830 Yes
& C1829 are placed properly &
resistor values are correct. Replace K1801.

Is there a
1kHz, ~775mVrms No
Replace T1801.
tone across T1801-1 &
T1801-3?

Yes

~775mVrms tone present

~775mVrms tone present

Verify LINE1+ & LINE1- are


Do Mainboard components being routed properly from
C1862 & T1801-3 have continuity w/ No
C1862 & T1801-3 through the
high speed board conn. pins J21-3 flex cable & high speed board
& J21-6 respectively? to J21-3 & J21-6 respectively.

Yes

Verify C1862 & C1863


are placed properly.

Figure 7-24. Wireline RX Audio - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-27

Verify the “Wireline Configuration” in the


Consolette Configuration is set to 2-wire and
600 Ohm and “TRC AGC Configuration” is set
to Disabled. Also verify “Wireline Function” is
set to Hardware PTT in the Audio Parameters
of the Consolette Configuration

Inject a 1kHz, 1.55Vrms tone from a 600 Ohm


source across Wireline Connector’s LINE1+
(J21-3) and LINE1- (J21-6). Short Accessory
Connector’s PTT* (J104-10) to ground.

Refer to the APX7500


Does the No No Detailed Service
Is the APX7500 mobile
Consolette key up and Manual for correct
operating properly?
begin transmitting? operation and
troubleshooting.

Yes

Verify PTT* (J104-10) is


Does U1809-16 on the No Does U1809-4 No being routed properly
Consolette Mainboard measure ~0Vdc through the low speed
measure ~0Vdc (GND)? (GND)? board & flex cable to
U1809-4.
Yes
Yes Yes

Reprogram/Replace
Replace U1809.
Consolette Mainboard.

Refer to the APX7500


Is the Consolette No No Detailed Service
Is the APX7500 mobile
TX dev. 60% of rated Manual for correct
operating properly?
system deviation? operation and
troubleshooting.

Yes Yes

STOP

Is the Wireline In (TX) Gain No Refer to the “Transmit


Setting in the Consolette Audio Tuning - Wireline”
Configuration properly tuned? section of the manual.

Yes

Is there a 1kHz, ~90mVrms No Is there a 1kHz, No


tone at U1801-14 on the ~450mVrms tone at ~450mVrms tone not
Consolette Mainboard? R1836? present at R1836

Yes
Yes
Verify C1828, C1852, R2850,
R2849, C1877, C1878 & U1801
Reprogram/Replace
are placed properly & the
Consolette Mainboard.
resistor values are correct.

Is ~1.35Vdc
No There may be an issue with the
present at U1801-12 &
internal board routing of
~3.3Vdc present at
VCC_1.35V and/or VCC_3.3V.
U1801-4?

Yes

Replace U1801.

Figure 7-25. 2-Wire Wireline TX Audio - A

68009482001 May 26, 2014


7-28 Troubleshooting Charts and Error Codes Troubleshooting Charts

~450mVrms tone not


present at R1836

Verify R1832, C1832, R1833,


C1833, R1858, U1806 & R1836
are placed properly & the
resistor values are correct.

Is ~4.8Vdc
No There may be an issue with the
present at U1806-3 &
internal board routing of 4,8V_WL
~9.6Vdc present at
and/or 9.6V_WL.
U1806-4?

Yes

Verify C1834, C1835, C1836,


Is there a 1kHz, No Is there a 1kHz, No C1837, R1823, R1824, R1825,
~450mVrms tone at ~450mVrms tone at R1826 & U1806 are placed
U1805-5? U1806-7? properly & the resistor values
are correct.

Yes

Replace U1806. Is ~4.8Vdc


No There may be an issue with the
present at U1806-6 &
internal board routing of 4.8V_WL
~9.6Vdc present at
and/or 9.6V_WL.
U1806-4?

Yes
Yes

Is there a 1kHz, No
~450mVrms tone at ~450mVrms tone not
U1806-8? present at U1808-8

Verify U1805, C1831, R1888, R1886, Yes


R1888, Q1811, R1889, C1854, R1887,
C1857, R1822 & R1821 are placed Replace U1806.
properly & the resistor values are correct.

No There may be an issue with the


Does U1805-2
internal board routing of
measure ~9.6Vdc?
9.6V_WL.

Yes

Does U1805-1 No No There may be an issue with the


Does Q1811-4
measure ~0Vdc internal board routing of
measure ~9.6Vdc?
(GND)? 9.6V_WL.

Yes Yes

Replace U1805
Does Q1811-2 No Reprogram/Replace Consolette
measure ~0Vdc
Mainboard
(GND)?

Yes

Replace Q1811

Figure 7-26. 2-Wire Wireline TX Audio - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-29

~450mVrms tone not


present at U1808-8

Verify C1838, C1839, R1827,


R1828, R1829, R1830 & U1806
are placed properly & the
resistor values are correct.

Verify LINE1+ (J21-3) & LINE1-


(J21-6) are being routed
Is ~4.5Vdc properly through the high speed
No There may be an issue with the
present at U1806-10 & board & flex cable to C1862 &
internal board routing of 4.8V_WL
~9.6Vdc present at T1801-3 respectively.
and/or 9.6V_WL.
U1806-4?
No

Yes

Is there a 1kHz, No Is there a 1kHz tone Is there a 1kHz tone Do high speed board conn
No No
~450mVrms tone at greater than 350mVrms greater than 600mVrms at pins J21-3 & J21-6 have continuity
T1801-6? at T1801-6? T1801-1? w/ Mainboard’s C1862 &
T1801-3 respectively?

Yes
Yes
Replace U1806.
Yes
Verify C1862 & C1863
are placed properly.

Yes No Place T1801 in its correct orientation


Is T1801 placed
and verify all pins are making proper
properly?
contact with their solder pads.

Yes

Replace T1801.

Verify K1801, R2838,


Is there continuity No Q1812, C1870, R1831 &
Reprogram/Replace
between K1801-3 & R1857 are placed properly
Consolette Mainboard.
K1801-4? & resistor values are
correct.

Yes No

Verify T1801 is placed


properly. There may be No Does T1801-5 Does Q1812-3 No Does Q1812-2
an issue with the internal measure ~13.1Vdc? measure ~1.1Vdc? measure ~2.8Vdc?
board routing of A+.

Yes

Yes Yes
Replace Q1812.

Verify VR1802, VR1803,


R1844, K1801, R2838, C1830 No There may be an issue with
Does K1802-1
& C1829 are placed properly & the internal board routing of
measure ~2.3Vdc?
resistor values are correct. VCC_5V.

Yes

Replace K1802.

Figure 7-27. 2-Wire Wireline TX Audio - C

68009482001 May 26, 2014


7-30 Troubleshooting Charts and Error Codes Troubleshooting Charts

Verify the “Wireline Configuration” in the


Consolette Configuration is set to 4-wire and
600 Ohm and “TRC AGC Configuration” is set
to Disabled. Also verify “Wireline Function” is
set to Hardware PTT in the Audio Parameters
of the Consolette Configuration.

Inject a 1kHz, 1.55Vrms tone from a 600 Ohm


source across Wireline Connector’s LINE2+
(J21-4) and LINE2- (J21-5). Short Accessory
Connector’s PTT* (J104-10) to ground.

Refer to the APX7500


Does the Detailed Service
No Is the APX7500 mobile No
Consolette key up and Manual for correct
begin transmitting? operating properly? operation and
troubleshooting.

Yes

Verify PTT* (J104-10) is


Does U1809-16 on the No Does U1809-4 No being routed properly
Consolette Mainboard measure ~0Vdc through the low speed
measure ~0Vdc (GND)? (GND)? board & flex cable to
U1809-4.
Yes
Yes Yes

Reprogram/Replace
Replace U1809.
Consolette Mainboard.

Refer to the APX7500


Is the Consolette No No Detailed Service
TX dev. 60% of rated Is the APX7500 mobile Manual for correct
system deviation? operating properly? operation and
troubleshooting.

Yes Yes

STOP

Is the Wireline In (TX) Gain No Refer to the “Transmit


Setting in the Consolette Audio Tuning – Wireline”
Configuration properly tuned? section of the manual.

Yes

Is there a 1kHz, ~90mVrms No Is there a 1kHz, No


tone at U1801-14 on the ~450mVrms tone at ~450mVrms
Consolette Mainboard? R1836? tone not present

Yes
Yes
Verify C1828, C1852, R2850,
R2849, C1877, C1878 & U1801
Reprogram/Replace
are placed properly & the
Consolette Mainboard.
resistor values are correct.

Is ~1.35Vdc
No There may be an issue with the
present at U1801-12 &
internal board routing of
~3.3Vdc present at
VCC_1.35V and/or VCC_3.3V.
U1801-4?

Yes

Replace U1801.

Figure 7-28. 4-Wire Wireline TX Audio - A

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-31

~450mVrms tone not present

Verify R1832, C1832, R1833,


C1833, R1858, U1806 & R1836
are placed properly & the
resistor values are correct.

Is ~4.8Vdc
No There may be an issue with the
present at U1806-3 &
internal board routing of 4.8V_WL
~9.6Vdc present at
and/or 9.6V_WL.
U1806-4?

Yes

Is there a 1kHz, No Is there a 1kHz, No Verify C1827, R1819, R1820, &


~450mVrms tone at ~450mVrms tone at U1806 are placed properly &
U1805-5? U1806-14? the resistor values are correct.

Yes
Is ~4.8Vdc
Replace U1806. No There may be an issue with the
present at U1806-12 &
internal board routing of 4.8V_WL
~9.6Vdc present at
and/or 9.6V_WL.
U1806-4?

Yes Yes

Is there a 1kHz, No
~690mVrms tone at ~690mVrms tone
T1800-6? not present

Yes
Verify U1805, C1831, R1888, R1886,
R1888, Q1811, R1889, C1854, R1887,
Replace U1806.
C1857, R1822 & R1821 are placed
properly & the resistor values are correct.

No There may be an issue with the


Does U1805-2
internal board routing of
measure ~9.6Vdc?
9.6V_WL.

Yes

No No There may be an issue with the


Does U1805-1 Does Q1811-4
internal board routing of
measure ~9.6Vdc? measure ~9.6Vdc?
9.6V_WL.

Yes Yes

Replace U1805
Does Q1811-2 No Reprogram/Replace Consolette
measure ~2.8Vdc? Mainboard.

Yes

Replace Q1811

Figure 7-29. 4-Wire Wireline TX Audio - B

68009482001 May 26, 2014


7-32 Troubleshooting Charts and Error Codes Troubleshooting Charts

~690mVrms tone not present

Verify LINE2+ (J21-4) & LINE2-


Do high speed board conn.
Is there a 1kHz tone No Is there a 1kHz tone No No (J21-5) are being routed
pins J21-4 & J21-5 have continuity
greater than 600mVrms greater than 600mVrms at properly through the high speed
w/ Mainboard’s C1860 &
at T1800-6? T1800-1? board & flex cable to C1860 &
T1800-3 respectively?
T1800-3 respectively.

Yes

Yes Verify C1860 & C1861


are placed properly.

Yes
Place T1800 in its correct
No orientation and verify all
Is T1800 placed
pins are making proper
properly?
contact with their solder
pads.

Yes

Replace T1800.

Verify K1802, R2839,


Is there continuity No Q1812, C1870, R1831 &
between K1802-3 & R1857 are placed properly
K1802-4? & resistor values are
correct.

Yes

Verify C1826, R1818,


K1802 & R2839 are Does Q1812-3 No Does Q1812-2 No Reprogram/Replace
placed properly & resistor measure ~1.1Vdc? measure ~2.8Vdc? Consolette Mainboard.
values are correct.

Yes

Yes Replace Q1812.

No There may be an issue with


Does K1802-1
the internal board routing of
measure ~2.3Vdc?
VCC_5V.

Yes

Replace K1802.

Figure 7-30. 4-Wire Wireline TX Audio - C

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-33

Verify the “Crosspatch-Hardware PTT Selection” in


the Consolette Configuration is set to Hardware
PTT. Inject a 1kHz, 300 mVrms tone from a 600
Ohm source into Accessory Connector’s AUX_TX
(J104-17) & short PTT* (J104-10) to ground.

Refer to the APX7500


Does the No No Detailed Service
Is the APX7500 mobile
Consolette key up and Manual for correct
operating properly?
begin transmitting? operation and
troubleshooting.

Yes

Verify PTT* (J104-10) is


Does U1809-16 on the No Does U1809-4 No being routed properly
Consolette Mainboard measure ~0Vdc through the low speed
measure ~0Vdc (GND)? (GND)? board & flex cable to
Yes U1809-4.

Yes Yes

Reprogram/Replace
Replace U1809.
Consolette Mainboard.

Refer to the APX7500


Is the Consolette No No Detailed Service
Is the APX7500 mobile
TX dev. 60% of rated Manual for correct
operating properly?
system deviation? operation and
troubleshooting.

Yes Yes

STOP

Refer to the “Transmit


Is the Crosspatch In (TX) Gain No Audio Tuning –
Setting in the Consolette
AUX_TX” section of the
Configuration properly tuned?
manual.

Yes

Is there a 1kHz, Verify R1811, R1812, C1808,


No Is there a 1kHz, No
~75mVrms tone at C1816 & U1801 are placed
~75mVrms tone at
U1800-3 on the Consolette properly & the resistor values
U1800-6?
Mainboard? are correct.

Yes Yes
Verify U1800, C1817, R1814
Reprogram/Replace & R1816 are placed Parts placed properly
Consolette Mainboard. properly.

Is ~3.3Vdc No There may be an issue


present at with the internal board
U1800-2? routing of VCC_3.3V.

Yes

Does U1800-1 No Reprogram/Replace


measure ~2.8Vdc? Consolette Mainboard.

Yes

Replace U1800.

Figure 7-31. APCO TX Audio - A

68009482001 May 26, 2014


7-34 Troubleshooting Charts and Error Codes Troubleshooting Charts

Parts placed properly

Is ~1.35Vdc
No There may be an issue with the
present at U1801-10 &
internal board routing of
~3.3Vdc present at
VCC_1.35V and/or VCC_3.3V.
U1801-4?

Yes

Verify AUX_TX (J104-


Is there continuity
Is there a 1kHz, No No 17) is being routed
between J104-17 on the
~145mVrms tone at properly through the low
low speed board & C1806
R1811? speed board & flex
on the Mainboard?
cable to C1806.

Yes
Yes
Replace U1801.
Verify R1806 & C1806
are placed properly &
the R1806 resistor
value is 560 Ohms.

Figure 7-32. APCO TX Audio - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-35

Verify the “Crosspatch-Hardware PTT Selection” in


the Consolette Configuration is set to Crosspatch.
Inject a 1kHz, 300 mVrms tone from a 600 Ohm
source into Crosspatch Connector’s CP_AUX_TX
(J24-8) & short CP_PTT* (J24-7) to ground.

Refer to the APX7500


Does the Detailed Service
No Is the APX7500 mobile No
Consolette key up and Manual for correct
begin transmitting? operating properly? operation and
troubleshooting.

Yes

Verify CP_PTT* (J24-7)


Does U1809-18 on the No Does U1809-2 No is being routed properly
Consolette Mainboard measure ~0Vdc through the high speed
measure ~0Vdc (GND)? (GND)? board & flex cable to
Yes U1809-2.

Yes Yes

Reprogram/Replace
Replace U1809.
Consolette Mainboard.

Refer to the APX7500


Is the Consolette No No Detailed Service
TX dev. 60% of rated Is the APX7500 mobile Manual for correct
system deviation? operating properly? operation and
troubleshooting.

Yes Yes

STOP

Refer to the “Transmit


Is the Crosspatch In (TX) Gain No Audio Tuning –
Setting in the Consolette AUX_TX” section of the
Configuration properly tuned? manual.

Yes

Is there a 1kHz, Verify R1808, R1807, C1811,


~75mVrms tone at No Is there a 1kHz, No C1812 & U1801 are placed
U1800-3 on the Consolette ~75mVrms tone at properly & the resistor values
Mainboard? U1800-4? are correct.

Yes Yes
Verify U1800, C1817, R1814
Reprogram/Replace & R1816 are placed Parts placed properly
Consolette Mainboard. properly.

Is ~3.3Vdc No There may be an issue


present at with the internal board
U1800-2? routing of VCC_3.3V.

Yes

Does U1800-1 No Reprogram/Replace


measure ~0Vdc Consolette Mainboard.
(GND)?

Yes

Replace U1800.

Figure 7-33. Crosspatch TX Audio - A

68009482001 May 26, 2014


7-36 Troubleshooting Charts and Error Codes Troubleshooting Charts

Parts placed properly

Is ~1.35Vdc
No There may be an issue with the
present at U1801-5 &
internal board routing of
~3.3Vdc present at
VCC_1.35V and/or VCC_3.3V.
U1801-4?

Yes

Verify CP_AUX_TX
Is there continuity
Is there a 1kHz, No No (J24-8) is being routed
between J24-8 on the high
~145mVrms tone at properly through the
speed board & C1804 on
R1808? high speed board & flex
the Mainboard?
cable to C1804.

Yes
Yes
Replace U1801.
Verify R1802 & C1804
are placed properly &
the R1802 resistor
value is 560 Ohms.

Figure 7-34. Crosspatch TX Audio - B

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-37

Inject a 1kHz, 80 mVrms


tone from a 50 Ohm source
into Headset 1 Connector’s
HDST1_MIC+ (J11-5) &
short HDST1_PTT* (J11-6)
to ground.

Refer to the APX7500


Does the Detailed Service
No Is the APX7500 mobile No
Consolette key up and Manual for correct
begin transmitting? operating properly?
operation and
troubleshooting.

Yes

Verify HDST1_PTT*
Does U1809-14 on the No Does U1809-6 No (J11-6) is being routed
Consolette Mainboard measure ~0Vdc properly through the
measure ~0Vdc (GND)? (GND)? high speed board & flex
Yes cable to U1809-6.

Yes Yes

Reprogram/Replace
Replace U1809.
Consolette Mainboard.

Refer to the APX7500


Is the Consolette No No Detailed Service
TX dev. 60% of rated Is the APX7500 mobile Manual for correct
system deviation? operating properly? operation and
troubleshooting.

Yes Yes

STOP
Is the Headset Mic Refer to the “Transmit
(TX) Gain Setting in the No Audio Tuning -
Consolette Configuration Headsets” section of the
properly tuned? manual.

Yes

Is there a 1kHz, Verify R1810, R1809, C1813,


~20mVrms tone at U1801- No C1814, C1815 & U1801 are
1 on the Consolette placed properly & the resistor
Mainboard? values are correct.

Yes
Is ~1.35Vdc There may be an issue
Reprogram/Replace present at U1801-3 & No with the internal board
Consolette Mainboard. ~3.3Vdc present at routing of VCC_1.35V
U1801-4? and/or VCC_3.3V.

Yes
Verify
HDST1_MIC+
Continuity
(J11-5) is being
Is there a 1kHz, No between J11-5 on the No routed properly
~40mVrms tone at high speed board &
through the high
R1810? C1801 on the
speed board &
Mainboard?
flex cable to
C1801.
Yes
Yes
Replace U1801.
Verify E1800, R1800, R1801, C1800
& C1801 are placed properly & the
resistor values are correct.

Figure 7-35. Headset 1 TX Audio

68009482001 May 26, 2014


7-38 Troubleshooting Charts and Error Codes Troubleshooting Charts

Inject a 1kHz, 80 mVrms


tone from a 50 Ohm source
into Headset 2 Connector’s
HDST2_MIC+ (J12-5) &
short HDST2_PTT* (J12-6)
to ground.

Refer to the APX7500


Does the No Detailed Service
No Is the APX7500 mobile
Consolette key up and Manual for correct
begin transmitting? operating properly? operation and
troubleshooting.

Yes

Verify HDST2_PTT*
Does U1809-12 on the No Does U1809-8 No (J12-6) is being routed
Consolette Mainboard measure ~0Vdc properly through the
measure ~0Vdc (GND)? (GND)? high speed board & flex
Yes cable to U1809-8.

Yes Yes

Reprogram/Replace
Replace U1809.
Consolette Mainboard.

Refer to the APX7500


Is the Consolette No No Detailed Service
TX dev. 60% of rated Is the APX7500 mobile Manual for correct
system deviation? operating properly? operation and
troubleshooting.

Yes Yes

STOP
Is the Headset Mic Refer to the “Transmit
(TX) Gain Setting in the No Audio Tuning -
Consolette Configuration Headsets” section of the
properly tuned? manual.

Yes

Is there a 1kHz, Verify R1810, R1809, C1813,


No C1814, C1815 & U1801 are
~20mVrms tone at U1801-
1 on the Consolette placed properly & the resistor
Mainboard? values are correct.

Yes
Is ~1.35Vdc There may be an issue
Reprogram/Replace present at U1801-3 & No with the internal board
Consolette Mainboard. ~3.3Vdc present at routing of VCC_1.35V
U1801-4? and/or VCC_3.3V.

Yes
Verify
HDST2_MIC+
Continuity
(J12-5) is being
Is there a 1kHz, No between J12-5 on the No routed properly
~40mVrms tone at high speed board &
through the high
R2855? C1888 on the
speed board &
Mainboard?
flex cable to
C1888.
Yes
Yes
Replace U1801.
Verify E1801, R2853, R2854, C1887
& C1888 are placed properly & the
resistor values are correct.

Figure 7-36. Headset 2 TX Audio

May 26, 2014 68009482001


Troubleshooting Charts and Error Codes Troubleshooting Charts 7-39

Consolette does
not appear to
respond to
Ethernet
communications

Has
No the Consolette
Reset the unit completely powered
up without any
error codes?

Yes

Refer to Section
Did the 3.7.2.2.1 “Connecting
unit power up Yes
to the Consolette by
correctly this Ethernet”.
time?

Check browser proxy


exceptions to ensure
No
Can the local connection to
PC web browser No Consolette is
Refer to the Error access Consolette allowed. Check
Chart to determine configuration? security software
source of the blocking settings as
issue. needed.
Yes

The Ethernet port is


working properly.
A

Is
IP Deskset able to Yes
Stop Is the remote Consolette has
connect to Yes
interface icon visible established
Consolette?
on Consolette Aux connection to
display? RGU / Deskset.

No No

Verify Consolette configuration:

- IP Deskset field ENABLED


Verify Consolette
- IP Address and IP Deskset port LAN port connected
match the configured values in to proper LAN port on
MCD5000 Configuration Tool RGU / Deskset.

A Refer to MCD5000
Is Deskset System
IP Deskset / RGU No Without OMC
able to connect to Installation and
Consolette? Configuration Guide
(6802987C97).

Yes

Stop

Figure 7-37. Ethernet Connectivity

68009482001 May 26, 2014


7-40 Troubleshooting Charts and Error Codes Troubleshooting Charts

O5 Display Error Codes


O5 Display Text Trigger Event Troubleshooting Recommendation
ERROR 1C/02 Consolette operation is enabled in a non Replace transceiver with a L30 model transceiver
L30 model Codeplug for full support of Consolette functionality.
ERROR 1C/10 Consolette Controller board did not report Check cable connections between Consolette
at power up. This is a Consolette fatal controller board and the transceiver. Try
error. reprogramming the Consolette Controller card.
Other errors Various Refer to the O5 user's guide for a list of radio
errors and recommendations.

Auxiliary Display Error Codes


Auxiliary Display Text Trigger Event Troubleshooting Recommendation
FL 1C/00 Unknown error failure Using Flashport, reprogram the Consolette
Unknown Error controller board.
FL 01/90 Consolette to Radio CAN Communication Check cable connections between Consolette
Radio Comm Error failure controller board and the transceiver.
CH ID # ERR Duplicate Device ID Detected Cycle power on the Consolette.
FL 1C/81 Host Flash Checksum failure Using Flashport, reprogram the Consolette
Host Checksum Error controller board.
FL 1C/82 Flash Driver failure Using Flashport, reprogram the Consolette
FLASH Driver Error controller board.
FL 1C/83 PSDT Validate failure Using Flashport, reprogram the Consolette
FLASH Table Error controller board.
FL 1C/84 ISH Manager Initialization failure Using Flashport, reprogram the Consolette
FLASH Mount Error controller board.
FL 1C/85 PSDT Nautilus Image Record not found Using Flashport, reprogram the Consolette
FPGA Image Error controller board.
FL 1C/86 Nautilus Image Programming failure Using Flashport, reprogram the Consolette
FPGA Init Error controller board.
FL 1C/91 DSP initialization fails (Flash Checksum Using Flashport, reprogram the Consolette
DSP Image Error failure, PSDT Record not found, or Record controller board.
Size too big)
FL 1C/92 Host to DSP (IPC) Communication failure Using Flashport, reprogram the Consolette
DSP Failure or DSP unresponsive controller board.
FL 1C/A1 Code Plug Record not found or corrupted Using Flashport, reprogram the Consolette
Codeplug Error controller board.
FL 1C/A2 Secure Tune checksum error Using Flashport, reprogram the Consolette
Tune Data Error controller board.
Radio Error Mobile radio errors Refer to the O5 user's guide for a list of radio
errors and recommendations.
Device Error Non-radio errors Refer to the O5 user's guide for a list of radio
errors and recommendations.
NOTE: A) For Limited Front Panel models, customer may optionally connect a O5 CH to the unit in
order to get the detailed error code.
B) If error(s) continues, contact an approved service shop for further repair.

May 26, 2014 68009482001


Chapter 8 Exploded Views,Schematics, Board Layouts, and Table 8-2. List of Schematics, Board Layouts, and Parts Lists

Parts Lists Name Page

PPLN1692A Display Circuit Board Layout - Side 2 8-21

PPLN1692A Display Circuit Part List 8-22

PPLN1696A Main Board Circuit Schematic - A 8-23


This chapter contains schematics, board layouts, and parts lists. These should be used as a guide in determining the
problem areas. They are not a substitute for knowledge of circuit operation and astute troubleshooting techniques. It is PPLN1696A Main Board Circuit Schematic - B 8-24
advisable to refer to the related detailed circuit descriptions in the theory of operation chapter prior to troubleshooting a radio.
PPLN1696A Main Board Circuit Schematic - C 8-25
8.1 Exploded Views and Part Lists PPLN1696A Main Board Circuit Schematic - D 8-26
Table 8-1. Table of Exploded Views PPLN1696A Main Board Circuit Schematic - E 8-27

PPLN1696A Main Board Circuit Schematic - F 8-28

Name Page PPLN1696A Main Board Circuit Schematic - G 8-29

APX Consolette Exploded view 8-2 PPLN1696A Main Board Circuit Schematic - H 8-30

PPLN1696A Main Board Circuit Schematic - I 8-31

PPLN1696A Main Board Circuit Schematic - J 8-32


8.2 Schematics, Board Layouts, and Parts Lists
PPLN1696A Main Board Circuit Schematic - K 8-33

Table 8-2. List of Schematics, Board Layouts, and Parts Lists PPLN1696A Main Board Circuit Schematic - L 8-34

PPLN1696A Main Board Circuit Schematic - M 8-35


Name Page
PPLN1696A Main Board Circuit Schematic - N 8-36
PPLN1691A Low Speed Circuit Schematic - A 8-3
PPLN1696A Main Board Circuit Schematic - O 8-37
PPLN1691A Low Speed Circuit Schematic - B 8-4
PPLN1696A Main Board Circuit Schematic - P 8-38
PPLN1691A Low Speed Circuit Board Layout - Side 1 8-5
PPLN1696A Main Board Circuit Schematic - Q 8-39
PPLN1691A Low Speed Circuit Board Layout - Side 2 8-6
PPLN1696A Main Board Circuit Schematic - R 8-40
PPLN1691A Low Speed Part List 8-7
PPLN1696A Main Board Circuit Schematic - S 8-41
PPLN1690A High Speed Circuit Schematic - A 8-9
PPLN1696A Main Board Circuit Schematic - T 8-42
PPLN1690A High Speed Circuit Schematic - B 8-10
PPLN1696A Main Board Circuit Schematic - U 8-43
PPLN1690A High Speed Circuit Board Layout - Side 1 8-11
PPLN1696A Main Board Layout 8-44
PPLN1690A High Speed Circuit Board Layout - Side 2 8-12
PPLN1696A Main Board Part List 8-45
PPLN1690A High Speed Part List 8-13
PPLN1693A Keypad Circuit Schematic 8-59
PPLN1694A GCAI Circuit Schematic 8-15
PPLN1693A Keypad Circuit Board Layout - Side 1 8-60
PPLN1694A GCAI Circuit Board Layout - Side 1 8-16
PPLN1693A Keypad Circuit Board Layout - Side 2 8-61
PPLN1694A GCAI Circuit Board Layout - Side 2 8-17
PPLN1693A Keypad Circuit Part List 8-62
PPLN1694A GCAI Circuit Part List 8-18

PPLN1692A Display Circuit Schematic 8-19

PPLN1692A Display Circuit Board Layout - Side 1 8-20

68009482001 May 26, 2014


8-2 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

N0. Motorola Part No. Description

1 PHHN1010_ Front Panel Tanapa (Full Feature)


PHHN1009_ Front Panel Tanapa (Limited)
4 2 HPN4010_ Power Supply

26 3 2771969H01* Chassis tanapa (includes chassis,


bumpers, feet, and plastic cable retainers)
25
7 4 1571968H01 Top Cover
8 25 5 7575388H01 Thermal pad
6 See Model Chart* Transceiver kit(s)
7 0771973H01* Mobile bracket
19 8 PPLN1696_ Main board tanapa
5
11 10
24 9 3071993H01 Main to Mobile Ribbon cable
10 3071990H01 O5 to Mobile CAN cable
1 6
11 3071994H01 Main to Mobile CAN cable
12 3071998H01 O5 to Main power cable

17 13 HKN6220_ Display flex cable assembly


16
14 HKN6221_ Keyboard flex cable assembly
15 PPLN1691_ Low Speed board tanapa
16 PPLN1690_ High Speed board tanapa
23 21 17 5971984H01 Fan Bracket Assembly
28
18 HKN6219_ Main to LS/HS flex cable assembly
22
19 RF coax cable w/nuts and washers:
15
3085702C05 Long
29 3085702C06 Short
20 3075313H01 GCAI adaptor cable
12 21 0971989H01 Audio jack assembly
22 38009016001 RF port plug
(for unused RF port if single band)
23 See Model Chart O5 control head kit(s)
24 0310907B08 Star screw, 5mm
25 0310909A45 SCRMCH M3.5X0.6X8 STARPAN
STLZNC
26 6071032M01 Coin battery
9 18 27 0310909C93 Screw, M6 mobile
27 28 0275387H01 Audio jack nut, hex
31
29 0271853N01 Nut, M4
3
13 30 3075385H01 Mobile to power supply extension cable
14 31 0300140472 Screw for DB25 connector on mobile
2

20 * Parts not available through RPSD


30
Figure 8-1. APX Consolette Exploded view

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-3

TP73
TP74
TP35
TP52
TP34
TP51
TP33 VR112 VR115
VR122 VR123 VR124 VR125 VR126 VR127 VR128 VR129 TP50
TP32 MMBZ5V6 MMBZ5V6 VR113
3 3 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 TP49
TP31
3 DNP 3 DNP 3 DNP 3 DNP 3 DNP 3 DNP 3 DNP 3 DNP 3 TP48
TP30
TP47
TP29
TP46
TP28 1 2 1 2
1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 TP45
TP27 2 1 2 1 TP44
TP67 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1
C109 C111 TP70
470PF 470PF C110 C118 C119 C120 C121 C122 C123 C124 C125 SWB+
ACCESSORIES DB25 R130 470PF 470PF 470PF 470PF 470PF 470PF 470PF 470PF 470PF ACCESSORIES DB25
0 DNP DNP DNP DNP DNP DNP DNP DNP
TX_ACTIVITY* J104 1 1 2 12 J101 TX_ACTIVITY*
R113 DNP 5 UNUSED CONNECTOR PINS
1 J101
TX+ J104 3 10 2 11 J101 TX+ J101
R114 65 J101 18
3 J101
RX_AUDIO J104 4 10 2 13 J101 RX_AUDIO J101
R132 67 J101 20
4 J101
FORCE_FAIL* J104 5 10 2 16 J101 FORCE_FAIL* J101
R115 68 J101 26
2 J101
BUSY J104 6 10 2 19 J101 BUSY J101
DNP R116 DNP 66 J101 29
0 J101
7 1 2 22 BUS+ TP61
BUS+ J104 J101 32
R117 50 J101
J101
EXT_PA_AUD J104 8 10 2 24 J101 EXT_PA_AUD TP62
R118 48 J101 33
0 J101
9 1 2 31 EXT_PA_ACTIVITY* TP63
EXT_PA_ACTIVITY* J104 J101 34
R119 46 J101
J101
PTT* J104 10 1 0 2 28 J101 PTT*
R120 DNP 10 J101 40
J101
TX- J104 11 1 0 2 30 J101 TX-
R131 8 J101 58
VCC_5V J101
EMERGENCY* J104 13 10 2 64 J101 EMERGENCY*
R121 DNP 6 J101 60
J101
REMOTE_RX+ J104 14 1 0 2 7 J101 REMOTE_RX+
R122 J101 62
56 TP64
REMOTE_RX- J104 15 10 2 9 J101 REMOTE_RX- J101
DNP R133 J101 69
54 TP65
16 1 0 2 14 MUTE_IN* J101
MUTE_IN* J104 J101 70
R123 J101
52 TP66
AUX_TX J104 17 10 2 17 J101 AUX_TX J101
R124 DNP J101 39
BUS- J104 19 10 2 21 J101 BUS-
R125 J101 43
RESET J104 20 10 2 23 J101 RESET
DNP R134 J101 41
21 1 0 2 R135 2.1 63 CHAN_ACT_RELAY_IN
CHAN_ACT_RELAY_IN J104 J101 45
R126 J101
INT_SPKR_ACTIVITY* J104 22 10 2 27 J101 INT_SPKR_ACTIVITY*
R127 1 J101 36
M1
EXT_SPKR_ACTIVITY* J104 23 10 2 25 J101 EXT_SPKR_ACTIVITY*
R128 1 J101 42
M2
MONITOR* J104 24 10 2 35 J101 MONITOR*
R129 1 J101 38
R136 2.1 M3
CHAN_ACT_RELAY_OUT J104 25 10 2 37 J101 CHAN_ACT_RELAY_OUT
1 J101 44
TP77 M4
J104 2
TP78 VR130 TP53
J104 12 VR118
VR121 SMBJ5 VR131 VR132 TP54
C129 C130 MMBZ15VA MMBZ5V6 MMBZ5V6
J104 G1 MMBZ5V6
470PF 470PF 2 2 2 2 TP55
VCC_5V
G2 VR120 3 3 3 3 TP56
1

J104
MMBZ20VALT1G 1 C126 1 1 1

1
2 C115 TP57
470PF C117 C127 C128
2

3 470PF 470PF 470PF 470PF TP58

2
J104 18 1
TP59
1

C116
470PF VR133 VR134 TP60
2

TP43
SMB8J28CA SMB8J28CA TP69
TP42 VR102
C114 VR103 TP75
TP41 MMBZ20VALT1G C112 MMBZ20VALT1G
470PF 470PF TP76
TP40 2 1 2 2
VR101 3 3
TP39 C113 2 1
MMBZ20VALT1G
470PF
TP38 2 1 1
2 1 3
TP37
TP36 1
TP68
TP71
TP72

Figure 8-2. PPLN1691A Low Speed Circuit Schematic - A

68009482001 May 26, 2014


8-4 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

C102
470PF VR105
2 1 MMQA20VT1
1 K1
3 K2 A1 2
2 1 4 K3 5
6 K4 A2
C103 TP20 TP22
TP12 TP14 470PF TP19 TP21
TP11 TP13
VIP/EXT_SPKR VIP/EXT_SPKR
R105
EXT_SPKR+ J103 1 10 2 55 J101 EXT_SPKR+
R106
J103 2 1 0 2 53 J101 EXT_SPKR-
EXT_SPKR-
R107
VIPOUT1 J103 3 10 2 51 J101 VIPOUT1
R108
VIPOUT2 J103 5 10 2 49 J101 VIPOUT2
R109
VIPOUT3 J103 7 10 2 47 J101 VIPOUT3
R110
VIPIN1 J103 9 10 2 57 J101 VIPIN1
R111
VIPIN2 J103 11 1 0 2 59 J101 VIPIN2
R112
VIPIN3 J103 13 10 2 61 J101 VIPIN3

1
C101 C104 C105

1
TP15 TP17 VR106 470PF VR107 470PF VR108
470PF C106 C107 C108 TP23 TP25

2
TP16 TP18 SMBJ5 SMBJ5 SMBJ5
470PF 470PF 470PF TP24 TP26

2
SWB+

4 VR109 VR110 VR111


J103
MMBZ20VALT1G MMBZ20VALT1G MMBZ20VALT1G
J103 6 2 2 2
3 3 3
J103 8
1 1 1

J103 10

J103 12

J103 14

VR100
MMBZ5V6
1
3
TP2 2 TP1
AUX SPKR AUX SPEAKER
R100
0
RX_AUDIO_BUFF J101 15 2 1 2 P100
RX_AUDIO_BUFF
3

1
C100 P100
470PF

2
1 P100

Figure 8-3. PPLN1691A Low Speed Circuit Schematic - B

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-5

J104
M3

13 9 5 3

G2 25 G1
21 18 14
M4

J103

M1 M2

14

Figure 8-4. PPLN1691A Low Speed Circuit Board Layout - Side 1

68009482001 May 26, 2014


8-6 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

VR125 TP51
TP45 TP44
3
VR112 VR122 2
TP70 2 J101 TP34

3 2
R114

3
70

2
VR103 C121

3 2
R120
C118

R113
TP28 69

C109
VR118
TP27 TP49

2
C112 TP72

TP62 TP26 R134 C117


R118
R135 R131
TP32 TP46 R136 C129 TP68 TP69
TP24
TP78
VR113

2
TP50

R119
C110
TP33

C116

VR101
C126
VR120 2 TP67 TP36 TP71 TP73 R132 TP40 TP77 TP76

C113
R130

C130
3 R129
3 3

VR124
2
R133 TP74 TP47 R126 TP43 TP42

R127
2

R122

VR130

R128
VR131

R116
TP60 TP75 C120 TP41 C114 TP54
2 TP30

VR127

VR133

VR134
TP56

C127
TP53
3

C128
2
2

VR123
2 3

VR132
3

8475039B01
TP37 TP29

C119
C123
3 2 TP55 VR102 3

R115
TP59

R123
2 VR115

VR121

C115
TP58 TP48
3 3
2

C111

REV A
TP52 TP35 TP38 TP57 TP31 TP64
R121
R117
VR100

VR128
R124
3

TP2 2
2
2

3
C122
VR126

C124
R125

VR129
TP39
R100

C125
C100 TP1 2

TP25 3 TP21
3

VR108 VR105
P100 TP63 TP23 TP22 TP20 6 TP19 TP65

C105
G1 G2
VR106 3 4
VR107
VR111 C103
C101

VR110 VR109
2 C102

R109
2
R112

R110
R111

R108
2
C104

R107
3 3

C108

R106

R105
3

C107

C106
TP66

TP18 TP17 TP16 TP61 TP15 TP14 TP13 TP12 TP11

Figure 8-5. PPLN1691A Low Speed Circuit Board Layout - Side 2

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-7

PPLN1691A Low Speed Part List Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des
Ref Part Number Description
C126 2113945A05 CAP CER CHP 470PF R112 0613952G67 CER CHIP RES 0.0 +/- VR101 4813977A48 "DIODE
Des 50V 10% 0.050 OHM ARRAY,SUPR,SM,SOT-
23,17V,.225W,ZEN,2,PB
CAP CER CHP 470PF C127 2113945A05 CAP CER CHP 470PF R114 0613952G67 CER CHIP RES 0.0 +/-
C100 2113945A05 -FREE"
50V 10% 50V 10% 0.050 OHM
VR102 4813977A48 "DIODE
C101 2113945A05 CAP CER CHP 470PF C128 2113945A05 CAP CER CHP 470PF R117 0613952G67 CER CHIP RES 0.0 +/- ARRAY,SUPR,SM,SOT-
50V 10% 50V 10% 0.050 OHM 23,17V,.225W,ZEN,2,PB
C102 2113945A05 CAP CER CHP 470PF C129 2113945A05 CAP CER CHP 470PF R118 0613952G67 CER CHIP RES 0.0 +/- -FREE"
50V 10% 50V 10% 0.050 OHM VR103 4813977A48 "DIODE
C103 2113945A05 CAP CER CHP 470PF C130 2113945A05 CAP CER CHP 470PF R119 0613952G67 CER CHIP RES 0.0 +/- ARRAY,SUPR,SM,SOT-
50V 10% 50V 10% 0.050 OHM 23,17V,.225W,ZEN,2,PB
-FREE"
C104 2113945A05 CAP CER CHP 470PF J101 2871670H01 "HEADER, 70 PIN, .050 R123 0613952G67 CER CHIP RES 0.0 +/-
50V 10% X .050" 0.050 OHM VR105 4813979C11 "DIODE,SUPR,QUAD
20 V ZEN, PB-FREE"
C105 2113945A05 CAP CER CHP 470PF J103 0975038B01 "HEADER, 3.5MM, VER- R126 0613952G67 CER CHIP RES 0.0 +/-
50V 10% TICAL PCB" 0.050 OHM VR106 535316-001-00 "DIODE,SUPR,5V,SM,D
O-214,UNIDIREC-
C106 2113945A05 CAP CER CHP 470PF J104 0975037B02 "RECEPTACLE,25 R127 0613952G67 CER CHIP RES 0.0 +/- TIONAL / LEAD-FREE /
50V 10% PIN,D 0.050 OHM ROHS CO"
SUB,HITEMP,VERT"
C107 2113945A05 CAP CER CHP 470PF R128 0613952G67 CER CHIP RES 0.0 +/- VR107 535316-001-00 "DIODE,SUPR,5V,SM,D
50V 10% P100 2871246H01 "PITCH PICOBLADE 0.050 OHM O-214,UNIDIREC-
HEADER," TIONAL / LEAD-FREE /
C108 2113945A05 CAP CER CHP 470PF R129 0613952G67 CER CHIP RES 0.0 +/- ROHS CO"
50V 10% PCB 8475039B01 "PWB, LOW SPEED 0.050 OHM
CONNECTOR" VR108 535316-001-00 "DIODE,SUPR,5V,SM,D
C109 2113945A05 CAP CER CHP 470PF R130 0613952G67 CER CHIP RES 0.0 +/- O-214,UNIDIREC-
50V 10% R100 0613952G67 CER CHIP RES 0.0 +/- 0.050 OHM TIONAL / LEAD-FREE /
0.050 OHM ROHS CO"
C110 2113945A05 CAP CER CHP 470PF R131 0613952G67 CER CHIP RES 0.0 +/-
50V 10% R105 0613952G67 CER CHIP RES 0.0 +/- 0.050 OHM VR109 4813977A48 "DIODE
0.050 OHM ARRAY,SUPR,SM,SOT-
C111 2113945A05 CAP CER CHP 470PF R132 0613952G67 CER CHIP RES 0.0 +/-
50V 10% R106 0613952G67 CER CHIP RES 0.0 +/- 0.050 OHM 23,17V,.225W,ZEN,2,PB
0.050 OHM -FREE"
C112 2113945A05 CAP CER CHP 470PF R133 0613952G67 CER CHIP RES 0.0 +/-
50V 10% R107 0613952G67 CER CHIP RES 0.0 +/- 0.050 OHM VR110 4813977A48 "DIODE
0.050 OHM ARRAY,SUPR,SM,SOT-
C113 2113945A05 CAP CER CHP 470PF R134 0613952G67 CER CHIP RES 0.0 +/- 23,17V,.225W,ZEN,2,PB
50V 10% R108 0613952G67 CER CHIP RES 0.0 +/- 0.050 OHM -FREE"
0.050 OHM
C114 2113945A05 CAP CER CHP 470PF R135 0671736T01 "THMS,PTC,2.1OHM,S VR111 4813977A48 "DIODE
50V 10% R109 0613952G67 CER CHIP RES 0.0 +/- M,POLYSWITCH ARRAY,SUPR,SM,SOT-
0.050 OHM 100MA 1210 SM 30V" 23,17V,.225W,ZEN,2,PB
C115 2113945A05 CAP CER CHP 470PF -FREE"
50V 10% R110 0613952G67 CER CHIP RES 0.0 +/- R136 0671736T01 "THMS,PTC,2.1OHM,S
0.050 OHM M,POLYSWITCH VR112 4813977A43 "PB-FREE, NOTCOM-
C116 2113945A05 CAP CER CHP 470PF
100MA 1210 SM 30V" PLETELYENRICHED"
50V 10% R111 0613952G67 CER CHIP RES 0.0 +/-
0.050 OHM VR100 4813977A43 "PB-FREE, NOTCOM- VR113 4813977A43 "PB-FREE, NOTCOM-
C117 2113945A05 CAP CER CHP 470PF PLETELYENRICHED" PLETELYENRICHED"
50V 10%

68009482001 May 26, 2014


8-8 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

Ref Part Number Description


Des
VR115 4813977A43 "PB-FREE, NOTCOM-
PLETELYENRICHED"

VR118 4813977A43 "PB-FREE, NOTCOM-


PLETELYENRICHED"

VR120 4813977A48 "DIODE


ARRAY,SUPR,SM,SOT-
23,17V,.225W,ZEN,2,PB
-FREE"

VR121 4813977A44 "DIODE ARRAY,TRN-


SNT
PROT,MMBZ15V,SM,S
OT-
23,15V,.225W,ZEN,2,PB
-FR"

VR130 535316-001-00 "DIODE,SUPR,5V,SM,D


O-214,UNIDIREC-
TIONAL / LEAD-FREE /
ROHS CO"

VR131 4813977A43 "PB-FREE, NOTCOM-


PLETELYENRICHED"

VR132 4813977A43 "PB-FREE, NOTCOM-


PLETELYENRICHED"

VR133 4885582Y01 "DIO,TVS,BIDIR,28V,80


0W,SMD DO-214AA"

VR134 4885582Y01 "DIO,TVS,BIDIR,28V,80


0W,SMD DO-214AA"

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-9

TP1 TP2 TP3


USB2 HOST
R1
31 0 N$10853 3 J16 D+_HOST
D+_HOST J1
R2
D-_HOST J1 33 0 N$10855 2 J16 D-_HOST
USB2 R3
HOST 35 0 N$10856 1
(TYPE A) VBUS_HOST J1 J16 VBUS_HOST
D1
VBUS_HOST J1 37 NUP4201 4 J16 GND
C1 C3 C2
GND HOST J1 29 33PF 33PF 33PF G1 J16 GND
1 6 TP4 TP5 TP6
DNP DNP DNP
G2 J16 GND

2 5
R4 USB0 DEVICE
34 0 N$11315 1
USB_VBUS J1 J15 USB_VBUS
R5
USB0 32 0 N$11320 2 3 4
DEVICE USB_DM J1 J15 USB_DM
R6
(TYPE B) 28 0 N$11319 3
USB_DP J1 J15 USB_DP
D2
GND J1 30 NUP4201 4 J15 GND
G1

TP10

TP11

TP12
1 6 J15 GND
TP7 TP8 TP9 R44
10K G2 J15 GND
DNP C4 C5 C6
2 5 33PF 33PF 33PF
N$7463 DNP DNP DNP
GROUND
3 4
TP89

F1
FUSE
250V
10000A
1 TIP RING 3
GND

2
F2
GROUND FUSE
250V
10000A
1 TIP RING 3
TP51 TP52 TP53 TP54 GND TP55 TP56 TP57 TP58

2
WIRELINE
WIRELINE R26
65 0 N$9984 3 J21 LINE1+
LINE1+ J1
R27
LINE2+ J1 64 0 N$9987 4 J21 LINE2+
R28
LINE2- J1 66 0 N$9988 5 J21 LINE2-
R29
LINE1- J1 63 0 N$9983 6 J21 LINE1-
1 J21 NC
2 J21 NC
7 J21 NC
8 J21 NC
G1 J21
G2 J21

TP20 TP21 TP22 TP23


TP13 TP14 TP15 TP16
C7 C8 C9 C10 C11 C12 C13
CAN_REAR
CAN 100PF 100PF 100PF 100PF 100PF 100PF 100PF
R7
CAN_PWR_L J1 8 0 N$10621 1 J14 CAN_PWR_L
R8
PWR 4 0 N$10845 2
CAN_PWR_H J1 J14 CAN_PWR_H
R9
CAN_DATA_L J1 6 0 N$10846 3 J14 CAN_DATA_L
DATA R10
CAN_DATA_H J1 3 0 N$10847 4 J14 CAN_DATA_H
R11
CAN_LOOP_REAR J1 12 0 N$10625 5 J14 CAN_LOOP_REAR
R12
CAN_AUDIO_L J1 2 0 N$10848 7 J14 CAN_AUDIO_L
R13
AUDIO 1 0 N$10622 8
CAN_AUDIO_H J1 J14 CAN_AUDIO_H
VR3 VR4 VR5 VR6 VR7 VR8 VR9
GND J1 67 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 6 J14 GND
2 2 2 2 2 2 2
3 3 3 3 3 3 3 G1 J14
1 1 1 1 1 1 1
TP17 TP18 TP19 G2
TP24 TP25 TP26 J14

C24 C25
470PF 470PF

TP100

TP101

TP102
TP61

TP62

TP98

TP99
TP59 TP60 TP103 TP104
RECORDER
R30
REC_AUDIO J1 21 0 N$11287 1 J23 REC_AUDIO
R31
REC_ACTIVITY* J1 23 0 N$11070 3 J23 REC_ACTIVITY*
R45
MISC1 J1 20 0 DNP N$11290 4 J23 NC
R46
MISC2 J1 25 0 DNP N$11291 5 J23 NC
R47
MISC3 J1 19 0 DNP N$11069 6 J23 NC
R48
17 0 DNP N$11294 7 NC
MISC4 J1 J23
R49
MISC5 J1 18 0 DNP N$11297 8 J23 NC

GND J1 46 2 J23 GND


VR24 G1 J23
VR23 VR28 VR29 VR30 VR31 VR32
TP105 TP106 TP107 MMBZ20VALT1G MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 G2
2 J23
2 2 2 2 2 2
3 3 3 C29 3 C30 3 C31 3 C32 3 C33
1 1 1 470PF 1 470PF 1 1 1 470PF
470PF 470PF
DNP DNP DNP DNP DNP
DNP DNP DNP DNP DNP

Figure 8-6. PPLN1690A High Speed Circuit Schematic - A

68009482001 May 26, 2014


8-10 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

TP31 TP32 TP33 TP34


TP27 TP28 TP29 TP30 HEADSET2

HEADSET2 4 J12 HDST2_MIC-


E5
HDST2_MIC+ J1 47 N$10408 5 J12 HDST2_MIC+
R15
HDST2_PTT* J1 50 0 N$10409 6 J12 HDST2_PTT*
R16
HDST2_SENSE* J1 45 0 N$10410 2 J12 HDST2_SENSE*

HDST2_SPKR+ J1 43 3 J12 HDST2_SPKR-


E6
GND J1 39 N$10401 7 J12 HDST2_SPKR+
VR10 VR11 VR12 VR13 8

N$10405
J12 GND
MMBZ15VA MMBZ5V6 MMBZ5V6 MMBZ5V6
2 2 2 2 1 J12 NC
3 C27 3 C14 3 C15 3 C16
1 470PF 1 470PF 1 470PF 1 470PF G1 J12
E7 G2 J12

TP39 TP40 TP41 TP42 HEADSET1


TP35 TP36 TP37 TP38
HEADSET1 4 J11 HDST1_MIC-
E8
HDST1_MIC+ J1 61 N$10402 5 J11 HDST1_MIC+
R19
HDST1_PTT* J1 62 0 N$10412 6 J11 HDST1_PTT*
R20
HDST1_SENSE* J1 60 0 N$10411 2 J11 HDST1_SENSE*

HDST1_SPKR+ J1 59 3 J11 HDST1_SPKR-


E9
N$10403
GND J1 57 7 J11 HDST1_SPKR+
VR14 VR15 VR16 VR17 8

N$10406
J11 GND
MMBZ15VA MMBZ5V6 MMBZ5V6 MMBZ5V6
2 2 2 2 1 J11 NC
3 C28 3 C18 3 C17 3 C19
1 470PF 1 470PF 1 470PF 1 470PF G1 J11
E10 G2 J11

TP47 TP48 TP49 TP50


TP43 TP44 TP45 TP46
CROSSPATCH R22 CROSSPATCH
560
RX_AUDIO J1 15 N$10844 1 J24 RX_AUDIO
R23
CP_AUX_TX J1 41 0 N$10841 8 J24 CP_AUX_TX
R24
CP_PTT* J1 16 0 N$10843 7 J24 CP_PTT*
R25
CP_CHAN_ACTIVITY* J1 14 0 N$10839 2 J24 CP_CHAN_ACTIVITY*

GND J1 27 4 J24 NC
VR18 VR19 VR20 VR21 5 J24 NC
MMBZ5V6 MMBZ15VA MMBZ5V6 MMBZ20VALT1G
2 2 2 2 3 J24 GND
3 C20 3 C21 3 C22 3 C23
1 470PF 1 470PF 1 470PF 1 470PF 6 J24 GND
G1 J24
G2 J24

TP114

TP113

TP115

TP117

TP116
TP65

TP66
TP63 TP64 TP108 TP109

ACIM ACIM
R51
54 0 N$11312 4
ACIM_TX J1 J22 ACIM_TX
R53
51 0 N$11310 6
ACIM_RX J1 J22 ACIM_RX
R32
56 0 DNP N$11308 1
MISC6 J1 J22 NC
R33
53 0 DNP N$11314 2 J22
MISC7 J1 NC
R50
55 0 DNP N$11311 3 J22
MISC8 J1 NC
R52
52 0 DNP N$11313 5
MISC9 J1 J22 NC
R54
MISC10 49 0 DNP N$11309 7 J22 NC
J1

GND J1 48 8 J22 GND


VR25 VR26 VR34 VR35 VR36 VR37 VR38
MMBZ15VA MMBZ15VA MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 MMBZ5V6 G1 J22
TP110 TP111 TP112 1 1 2 2 2 2 2
3 C43 3 C42 3 C34 3 C35 3 C36 3 C37 3 C38 G2 J22
2 470PF 2 470PF 1 470PF 1 470PF 1 470PF 1 470PF 1 470PF
DNP DNP DNP DNP DNP
DNP DNP DNP DNP DNP

TP71

TP72

TP73

TP74

TP75

TP76

TP77

TP78
DESKSET/VORTEX DESKSET/VORTEX (LAN)

LANTX+ J1 13 1 J13 LANTX+

LANTX- J1 11 2 J13 LANTX- UNUSED CONNECTOR PINS


7 3 J1 22
LANRX+ J1 J13 LANRX+ TP86
5 4 J1 24
LANRX- J1 J13 GND TP87
9 5 J1 26
GND J1 J13 GND TP88
10 6 J1 36
GND J1 J13 LANRX- M1
68 7 J1 38
GND J1 J13 GND M2
69 8 J1 40
J1 J13 GND M3
70 G1 J1 42
J1 J13 M4
R38 R39 R41 R42 G2 J1 44
J13 M5
51 51 51 51
VR27 J1 58
N$7578 N$7581 M6
RCLAMP0524S
1 IO1 IO6 6
R40 R43
51 TP81 51
TP79
2 IO2 IO5 5 N$7580

IO4 C26
3 IO3 4 1000PF
TP80

Figure 8-7. PPLN1690A High Speed Circuit Schematic - B

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-11

M3 M6

J11 J12 J13 J14 J15


J16
2 8 2 8 2 8 2 8 2

4
G2 G1 G1 G2
G1 G2 G1 G2 G1 G2 G1 G2
7 7 7 7
3 4

F2 F1 M4
M5

3 3

2 8 2 8 2 8 2 8

G1 G2 G1 G2 G1 G2 G1 G2
7 7 7 7

J21 J22 J23 J24

M1 M2

Figure 8-8. PPLN1690A High Speed Circuit Board Layout - Side 1

68009482001 May 26, 2014


8-12 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

TP18
J1 TP38
TP14 TP17
70 C28
TP16 2
TP89 TP9

E8

2
TP15 TP19 VR14
69

3
VR9
2
VR6

C13
TP86 R44 3 VR4 TP13 TP39

C6
TP37 TP87

3
6 D1 4

C8
3

C10
TP2 TP27 TP30

R13
TP7 2 3 TP29

C1
C3
VR12 TP40

6
2 C17

D2
C4 VR8 VR13

3
C5

3
TP28 TP35

3
R10

C2

3
R4 R8

4
C27

2
C19 R19

R2

R1

2
TP36

2
R3

R6

2
VR11
TP26

R20
C16 C15

3
C14

R5
C12

E7
2

E5

C18
TP4

E9
2

2
VR16

R16
R15

E6
TP3 TP1 TP12 TP20 3

3
TP11 TP8

3
R12 TP25 VR17
VR10 E10
TP33 VR15
TP6 TP5 TP10 TP22 TP34 TP31 TP32 TP42 TP41

TP73 TP71

TP78 TP77 VR27


TP24 VR25 TP51

R42
R41
TP21 TP23 TP79 6 TP76 TP72

VR7

C42
VR26 2

C43
C7
2 R11 3
3 3 C26 R43 3 4 2
TP75

R26
C9
R7 3

C11
2 VR30

R9
TP80 VR28

C29

R39
VR19 VR21 TP109

C23
TP107 TP105 3 3 TP81 TP63
2
3 2 2
3 3

C21
TP64

R38
R40
8475047B01 REV B 2 2 2

VR5

C33

R33
2

R49
VR32

R51
R53
R45
R47
TP43 3 TP74 3

C35
R23

R25
TP103 VR35
TP100
TP50 TP117
TP45 TP48 TP102 TP98 TP114 TP66

TP106 TP61 TP116 C34 TP54 TP53


VR23 TP108 TP55

C24
TP49 TP44 TP65

R29
C38

R28
2
R30

R54
3 VR38 TP57

3
2 2 VR34
R46 R31 R32 TP58
TP47 2 R48 3 TP112
3 TP52

R22
R24

C32
TP59
VR20 VR31 TP101 TP62 TP60 TP115

C36
TP111

C20
2 R52

C22
2

R27
3 3 TP99
VR29

2
2

C37
3 R50 TP56

3
VR18 2 3
TP46 TP104 2
3 TP113 VR36 TP110

C30
VR24

C25
VR37 TP88

Figure 8-9. PPLN1690A High Speed Circuit Board Layout - Side 2

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-13

PPLN1690A High Speed Part List Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des
Ref Part Number Description
C27 2113945A05 CAP CER CHP 470PF J11 0975079B01 "MODULAR JACK,VER- R19 0613952G67 CER CHIP RES 0.0 +/-
Des 50V 10% TICAL, RJ45,W/LED'S" 0.050 OHM
CAP CER CHP 100.0PF C28 2113945A05 CAP CER CHP 470PF J12 0975079B01 "MODULAR JACK,VER- R2 0613952G67 CER CHIP RES 0.0 +/-
C10 2113944A40
50V 5% 50V 10% TICAL, RJ45,W/LED'S" 0.050 OHM
C11 2113944A40 CAP CER CHP 100.0PF C42 2113945A05 CAP CER CHP 470PF J13 0975079B01 "MODULAR JACK,VER- R20 0613952G67 CER CHIP RES 0.0 +/-
50V 5% 50V 10% TICAL, RJ45,W/LED'S" 0.050 OHM
C12 2113944A40 CAP CER CHP 100.0PF C43 2113945A05 CAP CER CHP 470PF J14 0975079B01 "MODULAR JACK,VER- R22 0613952H67 CER CHIP RES 560
50V 5% 50V 10% TICAL, RJ45,W/LED'S" OHM 5 0603
C13 2113944A40 CAP CER CHP 100.0PF C7 2113944A40 CAP CER CHP 100.0PF J15 2875081B01 "RECEPTACLE,USB R23 0613952G67 CER CHIP RES 0.0 +/-
50V 5% 50V 5% B,VERICAL,HIGH 0.050 OHM
TEMP"
C14 2113945A05 CAP CER CHP 470PF C8 2113944A40 CAP CER CHP 100.0PF R24 0613952G67 CER CHIP RES 0.0 +/-
50V 10% 50V 5% J16 0975080B01 "RECEPTACLE,USB 0.050 OHM
A,VERICAL,HIGH
C15 2113945A05 CAP CER CHP 470PF C9 2113944A40 CAP CER CHP 100.0PF R25 0613952G67 CER CHIP RES 0.0 +/-
TEMP"
50V 10% 50V 5% 0.050 OHM
J21 0975079B01 "MODULAR JACK,VER-
C16 2113945A05 CAP CER CHP 470PF D1 4813979A45 "DIODE R26 0613952G67 CER CHIP RES 0.0 +/-
TICAL, RJ45,W/LED'S"
50V 10% ARRAY,SUPR,TSOP,5V, 0.050 OHM
500W,9,PB-FREE" J22 0975079B01 "MODULAR JACK,VER-
C17 2113945A05 CAP CER CHP 470PF R27 0613952G67 CER CHIP RES 0.0 +/-
TICAL, RJ45,W/LED'S"
50V 10% D2 4813979A45 "DIODE 0.050 OHM
ARRAY,SUPR,TSOP,5V, J23 0975079B01 "MODULAR JACK,VER-
C18 2113945A05 CAP CER CHP 470PF R28 0613952G67 CER CHIP RES 0.0 +/-
500W,9,PB-FREE" TICAL, RJ45,W/LED'S"
50V 10% 0.050 OHM
E10 2462586G01 INDUCTOR CHIP FER- J24 0975079B01 "MODULAR JACK,VER-
C19 2113945A05 CAP CER CHP 470PF R29 0613952G67 CER CHIP RES 0.0 +/-
RITE BEADS TICAL, RJ45,W/LED'S"
50V 10% 0.050 OHM
E5 2462586G01 INDUCTOR CHIP FER- PCB 8475047B02 "PWB, HIGH SPEED
C20 2113945A05 CAP CER CHP 470PF R3 0613958J74 CER CHIP RES 0.0
RITE BEADS CONNECTOR"
50V 10% OHM JMP 0805
E6 2462586G01 INDUCTOR CHIP FER- R1 0613952G67 CER CHIP RES 0.0 +/-
C21 2113945A05 CAP CER CHP 470PF R30 0613952G67 CER CHIP RES 0.0 +/-
RITE BEADS 0.050 OHM
50V 10% 0.050 OHM
E7 2462586G01 INDUCTOR CHIP FER- R10 0613952G67 CER CHIP RES 0.0 +/-
C22 2113945A05 CAP CER CHP 470PF RITE BEADS 0.050 OHM R31 0613952G67 CER CHIP RES 0.0 +/-
50V 10% 0.050 OHM
E8 2462586G01 INDUCTOR CHIP FER- R11 0613952G67 CER CHIP RES 0.0 +/-
C23 2113945A05 CAP CER CHP 470PF R38 0613952Q42 CER CHIP RES 51.0
RITE BEADS 0.050 OHM
50V 10% OHM 5 0402
E9 2462586G01 INDUCTOR CHIP FER- R12 0613952G67 CER CHIP RES 0.0 +/-
C24 2113945A05 CAP CER CHP 470PF R39 0613952Q42 CER CHIP RES 51.0
RITE BEADS 0.050 OHM
50V 10% OHM 5 0402
F1 0180706J35 SURGE ARRESTER R13 0613952G67 CER CHIP RES 0.0 +/-
C25 2113945A05 CAP CER CHP 470PF REWORKED 0.050 OHM R4 0613952G67 CER CHIP RES 0.0 +/-
50V 10% 0.050 OHM
F2 0180706J35 SURGE ARRESTER R15 0613952G67 CER CHIP RES 0.0 +/-
C26 2188473T01 "CAP,CER R40 0613952Q42 CER CHIP RES 51.0
REWORKED 0.050 OHM
CHIP,1000PF,10PF+/- OHM 5 0402
,2000V-DC,-55DEG J1 2871670H01 "HEADER, 70 PIN, .050 R16 0613952G67 CER CHIP RES 0.0 +/-
CMIN,125DEG CMAX" X .050" 0.050 OHM R41 0613952Q42 CER CHIP RES 51.0
OHM 5 0402

68009482001 May 26, 2014


8-14 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des
R42 0613952Q42 CER CHIP RES 51.0 VR17 4813977A43 "PB-FREE, NOTCOM- VR6 4813977A43 "PB-FREE, NOTCOM-
OHM 5 0402 PLETELYENRICHED" PLETELYENRICHED"

R43 0613952Q42 CER CHIP RES 51.0 VR18 4813977A43 "PB-FREE, NOTCOM- VR7 4813977A43 "PB-FREE, NOTCOM-
OHM 5 0402 PLETELYENRICHED" PLETELYENRICHED"

R5 0613952G67 CER CHIP RES 0.0 +/- VR19 4813977A44 "DIODE ARRAY,TRN- VR8 4813977A43 "PB-FREE, NOTCOM-
0.050 OHM SNT PLETELYENRICHED"
PROT,MMBZ15V,SM,S
R51 0613952G67 CER CHIP RES 0.0 +/- OT- VR9 4813977A43 "PB-FREE, NOTCOM-
0.050 OHM 23,15V,.225W,ZEN,2,PB PLETELYENRICHED"

R53 0613952G67 CER CHIP RES 0.0 +/- -FR"


0.050 OHM VR20 4813977A43 "PB-FREE, NOTCOM-
R6 0613952G67 CER CHIP RES 0.0 +/- PLETELYENRICHED"
0.050 OHM VR21 4813977A48 "DIODE
R7 0613952G67 CER CHIP RES 0.0 +/- ARRAY,SUPR,SM,SOT-
0.050 OHM 23,17V,.225W,ZEN,2,PB
-FREE"
R8 0613952G67 CER CHIP RES 0.0 +/-
0.050 OHM VR23 4813977A43 "PB-FREE, NOTCOM-
PLETELYENRICHED"
R9 0613952G67 CER CHIP RES 0.0 +/-
0.050 OHM VR24 4813977A48 "DIODE
ARRAY,SUPR,SM,SOT-
VR10 4813977A44 "DIODE ARRAY,TRN- 23,17V,.225W,ZEN,2,PB
SNT -FREE"
PROT,MMBZ15V,SM,S
OT- VR25 4813977A44 "DIODE ARRAY,TRN-
23,15V,.225W,ZEN,2,PB SNT
-FR" PROT,MMBZ15V,SM,S
OT-
VR11 4813977A43 "PB-FREE, NOTCOM- 23,15V,.225W,ZEN,2,PB
PLETELYENRICHED" -FR"

VR12 4813977A43 "PB-FREE, NOTCOM- VR26 4813977A44 "DIODE ARRAY,TRN-


PLETELYENRICHED" SNT
PROT,MMBZ15V,SM,S
VR13 4813977A43 "PB-FREE, NOTCOM- OT-
PLETELYENRICHED" 23,15V,.225W,ZEN,2,PB
VR14 4813977A44 "DIODE ARRAY,TRN- -FR"
SNT VR27 48009320001 "DIODE,SUPR,5V,RCLA
PROT,MMBZ15V,SM,S MP0524S,SM,PBFREE"
OT-
23,15V,.225W,ZEN,2,PB VR3 4813977A43 "PB-FREE, NOTCOM-
-FR" PLETELYENRICHED"

VR15 4813977A43 "PB-FREE, NOTCOM- VR4 4813977A43 "PB-FREE, NOTCOM-


PLETELYENRICHED" PLETELYENRICHED"

VR16 4813977A43 "PB-FREE, NOTCOM- VR5 4813977A43 "PB-FREE, NOTCOM-


PLETELYENRICHED" PLETELYENRICHED"

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-15

TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8 TP9 TP10

1 ONE_WIRE 1
J2001 P2000

4 RS232_RXD 4
J2001 P2000

8 RS232_TXD 8
J2001 P2000

6 OPT_5V 6
J2001 P2000

2 AUX_PTT 2
J2001 P2000

9 KEYFAIL 9
J2001 P2000

10 GPIO_0 10
J2001 P2000

7 AUX_MIC 7
J2001 P2000

3 RX_FILT_AUDIO 3
J2001 P2000

5 GROUND 5
J2001 P2000

TP11
A+

16
P2000 A+

R2000 R2001 C2010 C2011


2K 16K .1UF 470PF

TP14 TP13

D2002
2

QSMFC16F

A+
GRN
RED

1
TP17

1
TP18
4

R2014 13
P2000
100K

TP16

C2013 TP15
470PF TP12
Q2002
3

MGSF1N02LT1G
D

Q2001
3

MGSF1N02LT1G G 1 15 AC_POWER_GOOD
P2000
D

S
2

G 1
S

R2003 C2012 C2015


10K .1UF 470PF
2

C2014
470PF

Figure 8-10. PPLN1694A GCAI Circuit Schematic

68009482001 May 26, 2014


8-16 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

C2011
C2010
R2014

R2000
R2001

P2000
Q2002

C2015
R2003

Q2001
C2013
C2012

C2014

Figure 8-11. PPLN1694A GCAI Circuit Board Layout - Side 1

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-17

TP1
8475090B02 REV B

TP12
TP4

4 8
TP15 TP8

TP3

2 6 10
TP14 TP9 TP7
D2002

TP16 J2001

5 9

TP13 TP2

3 7

TP11 TP10 TP6

TP5 TP18

TP17

Figure 8-12. PPLN1694A GCAI Circuit Board Layout - Side 2

68009482001 May 26, 2014


8-18 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

PPLN1694A GCAI Circuit Part List

Ref Part Number Description


Des
CAP,FXD,.1UF,+10%,-
10%,50V-
C2010 2113945H89
DC,1206,X7R,-55DEG
CMIN,125DEG CMAX

C2011 2113945A05 CAP CER CHP 470PF


50V 10%

C2012 2113945H89 CAP,FXD,.1UF,+10%,-


10%,50V-
DC,1206,X7R,-55DEG
CMIN,125DEG CMAX

C2013 2113945A05 CAP CER CHP 470PF


50V 10%

C2014 2113945A05 CAP CER CHP 470PF


50V 10%

C2015 2113945A05 CAP CER CHP 470PF


50V 10%

D2002 4875690M01 LED,CHIP,BICLR,RED-


PQ/GRN-QR

J2001 0964501H04 GCAI JACK ASSEMBLY

P2000 2875346C01 HEADER,16 PIN VETI-


CAL, 2.0MM,SHROUD

PCB 8475090B02 PWB, GCAI CONNEC-


TOR

Q2001 4813972A17 PB-FREE,NOT COM-


PLETELY ENRICHED

Q2002 4813972A17 PB-FREE,NOT COM-


PLETELY ENRICHED

R2000 0613952D30 CER CHIP RES 2000


OHM 1% 0603

R2001 0613952J06 CER CHIP RES 16K


OHM 5 0603

R2003 0613952J01 CER CHIP RES 10K


OHM 5% 0603

R2014 0613952J25 CER CHIP RES 100K


OHM 5% 0603

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-19

TP1
TP2 TP14
TP3 TP15
TP16
TP4
TP17
TP5 TP18
TP6 TP19
TP7 TP20
TP8 TP21
TP9 TP22
TP10 TP23
TP11 TP24
TP12 TP25
TP13 TP26
MAIN BOARD CONNECTOR
LCD CONNECTOR
P100 1 R100 0 8 J110 LCD_PIXEL_0
LCD_PIXEL_0
LCD_PIXEL_1 P100 2 R101 0 6 J110 LCD_PIXEL_1
LCD_PIXEL_2 P100 3 R102 0 14 J110
4 R103 0 3 LCD_PIXEL_2
LCD_PIXEL_3 P100 J110 LCD_PIXEL_3
LCD_PIXEL_4 P100 5 R104 0 16 J110
6 R105 0 4 LCD_PIXEL_4
LCD_PIXEL_5 P100 J110 LCD_PIXEL_5
LCD_PIXEL_6 P100 7 R106 0 18 J110
8 R107 0 5 LCD_PIXEL_6
LCD_PIXEL_7 P100 J110 LCD_PIXEL_7
RESET_OUT P100 9 R108 0 13 J110
10 7 RESET_OUT
LCD_CTL_3 P100 R109 0 J110 LCD_CTL_3
LCD_CTL_2 P100 11 R110 0 15 J110 LCD_CTL_2
LCD_PWM1 P100 12 R111 0 9 J110 PWM1
LCD_PWM2 P100 13 R112 0 DNP 17 J110 PWM2
VCC_2.8V DNP
PWM1
C100 C102 C104 C106 C108 C110 C112 R113 PWM2
VCC_2.8V P100 14 TP27 .1UF .1UF .1UF .1UF .1UF .1UF .1UF 0 11
DNP DNP DNP DNP DNP DNP DNP J110 PWM0
SWB+
C101 C103 C105 C107 C109 C111 R114
0 19
15 .1UF .1UF .1UF .1UF .1UF .1UF J110 LCD_BRIGHT
SWB+ P100 TP28 DNP DNP DNP DNP DNP DNP
TP33 27 J110 LCD_CTL_0
16 VCC_2.8V
GND P100 TP29
TP34 25 J110 LCD_CTL_1
TP30
TP31 10 J110 VCC_2.8V
TP32
C113 C114
.1UF 470PF
SWB+
23 J110 SWB+
21 J110 SWB+

C115 C116
.1UF 470PF TP35
TP36

M148 VCC_2.8V TP37


L1_1 2 TP38
L1_2 3 0 20 J110 KEYPAD_ROW_0
L2_1 1 1 22 J110 KEYPAD_ROW_1
4 R115 2 28
L2_2 1K J110 KEYPAD_ROW_2
3 12 J110
ROW0 KEYPAD_ROW_3
0
M147 VCC_2.8V
L1_1 2
L1_2 3
1 R116 KEYPAD_ROW <3:0>
L2_1
L2_2 4 1K TP39
ROW1 1 26 J110 KEYPAD_COL_4
VCC_2.8V
M146 VCC_5V
L1_1 2
L1_2 3
1 R117 24
L2_1 1K TP40 J110 VCC_5V
L2_2 4
ROW2 2
VCC_2.8V C117 C118
.1UF 470PF
30 J110 GND
R118 29
1K J110 GND
2 J110 GND
ROW3 3 1 J110 GND

KEYPAD_COL_4

C129 TP47 TP50


470PF Q100 Q101
DNP MGSF1N02LT1G

D 3
MGSF1N02LT1G

3
D
1 G 1G
TP48 TP51

2 S
S
2
R130 C119 R131 C128
VCC_5V
0 470PF 0 470PF
DNP DNP
[RED LED CONTROL] PWM1 TP49
TEST_POINT
R120 R121 TP42 R122 R123 TP44 R124 R125 TP46
TP41 TP43 TP45
2K 681 2K 681 2K 681
[GREEN LED CONTROL] PWM2 TP52
D17 D18 D19
2

QSMFC16F QSMFC16F QSMFC16F


R126 R127 C126 C127
RED

RED

RED
GRN

GRN

GRN

100K 100K 1UF 1UF


C120 C121 C122 C123 C124 C125 DNP DNP
470PF 470PF 470PF 470PF 470PF 470PF
4

DNP DNP DNP DNP DNP DNP

C130
470PF
DNP

Figure 8-13. PPLN1692A Display Circuit Schematic

68009482001 May 26, 2014


8-20 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

TP11

TP13 TP24 TP31

TP17 TP23 TP28

TP12 TP10

TP9 TP26 TP34

TP21 TP22 TP33

TP8 TP25

TP6

TP5

TP20

TP4

TP3 TP27 TP35 TP36 TP37

TP19 TP18

TP2 TP15 TP16 TP38 TP52

TP1 TP49

TP14 TP48 TP50

TP29 TP7 TP40

TP47 TP51

TP41

TP42 TP43 TP44 TP45 TP46

TP39

TP32

3 3
3
2 2
4 4
D18

D19
4
D17

TP30

M146 M147 M148

Figure 8-14. PPLN1692A Display Circuit Board Layout - Side 1

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-21

R114
C100
R112

C116

R109
R110

R107
R108

R113

R111

R103

C101
C115

16

15
C102

C103
C104

P100

C105 C106

29

C107 C108
J110

2
2
30

C109
C111 C112
C110
C117
R118

R105
R104 R101
C130

C118

R106
C114

C119
R102
C126
Q101

C113
C127

R130
R131

Q100
R100

C129
C128

R127
R126
8475165B02 B

R121
R123

R122
R124

R120
R125
C125

C121

C120
C124

C123

C122
R117
R115
R116

Figure 8-15. PPLN1692A Display Circuit Board Layout - Side 2

68009482001 May 26, 2014


8-22 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

PPLN1692A Display Circuit Part List Ref Part Number Description Ref Part Number Description
Des Des
Ref Part Number Description
R104 0613952R66 CER CHIP RES 0.0 +/- R126 0613952R25 CER CHIP RES 100K
Des 0.050 OHM OHM 5% 0402
CAP CER CHP 0.10UF R105 0613952R66 CER CHIP RES 0.0 +/- R127 0613952R25 CER CHIP RES 100K
C113 2113946K02
16V 0.050 OHM OHM 5% 0402
C114 2113945A05 CAP CER CHP 470PF R106 0613952R66 CER CHIP RES 0.0 +/- R130 0613952R66 CER CHIP RES 0.0 +/-
50V 10% 0.050 OHM 0.050 OHM
C115 2113946K02 CAP CER CHP 0.10UF R107 0613952R66 CER CHIP RES 0.0 +/- R131 0613952R66 CER CHIP RES 0.0 +/-
16V 0.050 OHM 0.050 OHM
C116 2113945A05 CAP CER CHP 470PF R108 0613952R66 CER CHIP RES 0.0 +/-
50V 10% 0.050 OHM
C117 2113946K02 CAP CER CHP 0.10UF R109 0613952R66 CER CHIP RES 0.0 +/-
16V 0.050 OHM
C118 2113945A05 CAP CER CHP 470PF R110 0613952R66 CER CHIP RES 0.0 +/-
50V 10% 0.050 OHM
D17 4875690M01 "LED,CHIP,BICLR,RED- R113 0613952R66 CER CHIP RES 0.0 +/-
PQ/GRN-QR" 0.050 OHM
D18 4875690M01 "LED,CHIP,BICLR,RED- R114 0613952R66 CER CHIP RES 0.0 +/-
PQ/GRN-QR" 0.050 OHM
D19 4875690M01 "LED,CHIP,BICLR,RED- R115 0613952Q73 CER CHIP RES 1000
PQ/GRN-QR" OHM 5 0402
J110 9009262001 "LOCKING HEADER, 30 R116 0613952Q73 CER CHIP RES 1000
PIN, .050 X .050" OHM 5 0402
P100 2815146H01 PLUG 0.8MM BTB CON- R117 0613952Q73 CER CHIP RES 1000
NECTOR OHM 5 0402
PCB 8475165B02 "PWB, DISPLAY" R118 0613952Q73 CER CHIP RES 1000
OHM 5 0402
Q100 4813972A17 "PB-FREE,NOT COM-
PLETELY ENRICHED" R120 0613952Q80 CER CHIP RES 2000
OHM 5 0402
Q101 4813972A17 "PB-FREE,NOT COM-
PLETELY ENRICHED" R121 0613952L81 CER CHIP RES 681
OHM 1% 0402
R100 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM R122 0613952Q80 CER CHIP RES 2000
OHM 5 0402
R101 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM R123 0613952L81 CER CHIP RES 681
OHM 1% 0402
R102 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM R124 0613952Q80 CER CHIP RES 2000
OHM 5 0402
R103 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM R125 0613952L81 CER CHIP RES 681
OHM 1% 0402

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-23

CAN_DATA_L
AUDIO_POWER CAN_DATA_L CAN_DATA_L CONNECTORS
HDST1_MIC+ HDST1_MIC+ CAN_DATA_H OMAP_NAUTILUS
HDST1_PTT* CAN_DATA_H CAN_DATA_H LAN_TX-
HDST1_PTT* CAN_AUDIO_L LAN_TX- LAN_TX- D-HOST D-_HOST
CAN_AUDIO_L CAN_AUDIO_L LAN_TX+
HDST1_SENSE* HDST1_SENSE* CAN_AUDIO_H LAN_TX+ D+HOST D+_HOST
CAN_AUDIO_H CAN_AUDIO_H LAN_TX+
HDST1_SPKR+ HDST1_SPKR+ LAN_RX-
POR LAN_RX- LAN_RX- VBUS_HOST VBUS_HOST
POR POR LAN_RX+
MPU_RESET LAN_RX+ LAN_RX+ LINE1+ LINE1+
CAN_PWR_L MPU_RESET MPU_RESET
CAN_PWR_L I2C_SDA LINE1- LINE1-
I2C_SDA I2C_SDA VIPIN1
CAN_PWR_H CAN_PWR_H I2C_SCL VIPIN1 LINE2+ LINE2+
I2C_SCL I2C_SCL VIPIN1
VIPIN2
BUS_PWR_OUT VIPIN2 VIPIN2 LINE2- LINE2-
CAN_LOOP_BRICK BUS_PWR_OUT BUS_PWR_OUT VIPIN3
CAN_LOOP_BRICK IGN_CONTROL VIPIN3 VIPIN3 FORCE_FAIL* FORCE_FAIL*
IGN_CONTROL IGN_CONTROL
CAN_LOOP_REAR CAN_LOOP_REAR CP_DISABLE CP_PTT* CP_PTT*
CP_DISABLE CP_DISABLE
WL_IMPEDANCE VIPOUT1 CP_AUX_TX CP_AUX_TX
WL_IMPEDANCE WL_IMPEDANCE VIPOUT1 VIPOUT1
D-_HOST D-_HOST NUM_WIRES VIPOUT2 AUX_TX AUX_TX
D+_HOST NUM_WIRES NUM_WIRES VIPOUT2 VIPOUT2
D+_HOST RX_TONES_CTRL VIPOUT3 MUTE_IN* MUTE_IN*
RX_TONES_CTRL RX_TONES_CTRL VIPOUT3 VIPOUT3
VBUS_HOST VBUS_HOST SPI_MOSI PWM0 PTT* PTT*
SPI_MOSI SPI_MOSI PWM0 PWM0
SPI_CS1 PWM1
SPI_CS1 SPI_CS1 PWM1 PWM1
LINE1+ LINE1+ SPI_CLK PWM2 TX_ACTIVITY*
SPI_CLK SPI_CLK PWM2 PWM2 TX_ACTIVITY*
LINE1- LINE1- CP_CHAN_ACT CP_CHAN_ACTIVITY*
CP_CHAN_ACT CP_CHAN_ACT CP_CHAN_ACTIVITY*
LINE2+ LINE2+ CP_PTT_OMAP* EMERGENCY*
CP_PTT_OMAP* CP_PTT_OMAP* EMERGENCY* EMERGENCY*
LINE2- LINE2- PTT_OMAP* MONITOR* CHAN_ACT_RELAY_OUT CHAN_ACT_RELAY_OUT
PTT_OMAP* PTT_OMAP* MONITOR* MONITOR*
HDST1_PTT_OMAP* CHAN_ACT_RELAY_IN CHAN_ACT_RELAY_IN
FORCE_FAIL* HDST1_PTT_OMAP* HDST1_PTT_OMAP*
FORCE_FAIL* HDST2_PTT_OMAP*
HDST2_PTT_OMAP* HDST2_PTT_OMAP* KEYPAD_COL0
CP_PTT* CP_PTT* HDST1_SENSE_OMAP* KEYPAD_COL0 KEYPAD_COL_0 EXT_SPKR_ACTIVITY*
HDST1_SENSE_OMAP* HDST1_SENSE_OMAP* KEYPAD_COL1 EXT_SPKR_ACTIVITY*
CP_AUX_TX CP_AUX_TX HDST2_SENSE_OMAP* KEYPAD_COL1 KEYPAD_COL_1
HDST2_SENSE_OMAP* HDST2_SENSE_OMAP* KEYPAD_COL2 INT_SPKR_ACTIVITY* INT_SPKR_ACTIVITY*
AUX_TX AUX_TX MUTE_IN_OMAP* KEYPAD_COL2 KEYPAD_COL_2
MUTE_IN_OMAP* KEYPAD_COL3 RX_AUDIO_BUFF RX_AUDIO_BUFF
MUTE_IN* MUTE_IN_OMAP* KEYPAD_COL3
MUTE_IN* FORCE_FAIL_OMAP* KEYPAD_COL_3 RX_AUDIO
FORCE_FAIL_OMAP* FORCE_FAIL_OMAP* KEYPAD_COL4 RX_AUDIO
PTT* PTT* KEYPAD_COL4 KEYPAD_COL_4
CAN3_CMD
CAN3_CMD CAN3_CMD KEYPAD_ROW0 REC_ACTIVITY*
TX_ACTIVITY* CHAN_ACT KEYPAD_ROW0 REC_ACTIVITY*
TX_ACTIVITY* CHAN_ACT CHAN_ACT KEYPAD_ROW_0
KEYPAD_ROW1 REC_AUDIO REC_AUDIO
CP_CHAN_ACTIVITY* CP_CHAN_ACTIVITY* TX_ACT KEYPAD_ROW1 KEYPAD_ROW_1
TX_ACT TX_ACT KEYPAD_ROW2
EXT_SPKR_ACT KEYPAD_ROW2 ACIM_RX ACIM_RX
EXT_SPKR_ACT EXT_SPKR_ACT KEYPAD_ROW_2
KEYPAD_ROW3 ACIM_TX ACIM_TX
CHAN_ACT_RELAY_OUT CHAN_ACT_RELAY_OUT INT_SPKR_ACT INT_SPKR_ACT KEYPAD_ROW3 KEYPAD_ROW_3
INT_SPKR_ACT
CHAN_ACT_RELAY_IN CHAN_ACT_RELAY_IN EXT_PA_ACT UART_1_CTS UART_1_CTS
EXT_PA_ACT EXT_PA_ACT USB_VBUS
REC_ACT USB_VBUS USB_VBUS UART_1_RTS UART_1_RTS
REC_ACT REC_ACT USB_DP
EXT_SPKR_ACTIVITY* EXT_SPKR_ACTIVITY* STDA_CODEC USB_DP USB_DP UART_1_RXD UART_1_RXD
STDA_CODEC STDA_CODEC USB_DM
INT_SPKR_ACTIVITY* INT_SPKR_ACTIVITY* SRDA_CODEC USB_DM USB_DM UART_1_TXD UART_1_TXD
SRDA_CODEC SRDA_CODEC
FS_CODEC
FS_CODEC FS_CODEC LCD_PIXEL0
RX_AUDIO_BUFF MCLK_CODEC LCD_PIXEL0 EXT_PA_ACTIVITY* EXT_PA_ACTIVITY*
RX_AUDIO_BUFF MCLK_CODEC MCLK_CODEC LCD_PIXEL_0
LCD_PIXEL1 EXT_PA_AUD EXT_PA_AUD
RX_AUDIO RX_AUDIO SCLK_CODEC SCLK_CODEC LCD_PIXEL1 LCD_PIXEL_1
SCLK_CODEC LCD_PIXEL2
RESET_CODEC LCD_PIXEL2 LCD_PIXEL_2
RESET_CODEC RESET_CODEC LCD_PIXEL3
HDST2_MIC+ PWRDN_CODEC LCD_PIXEL3 CAN_PWR_L CAN_PWR_L
HDST2_MIC+ PWRDN_CODEC PWRDN_CODEC LCD_PIXEL_3
LCD_PIXEL4 CAN_PWR_H CAN_PWR_H
HDST2_PTT* HDST2_PTT* USB_EN LCD_PIXEL4 LCD_PIXEL_4
USB_EN USB_EN LCD_PIXEL5
HDST2_SENSE* USB2_TXEN LCD_PIXEL5 CAN_LOOP_BRICK CAN_LOOP_BRICK
HDST2_SENSE* USB2_TXEN USB2_TXEN LCD_PIXEL_5
LCD_PIXEL6 CAN_LOOP_REAR CAN_LOOP_REAR
HDST2_SPKR+ HDST2_SPKR+ USB2_TXD LCD_PIXEL6 LCD_PIXEL_6
USB2_TXD USB2_TXD LCD_PIXEL7
USB2_VP LCD_PIXEL7 CAN_DATA_L CAN_DATA_L
USB2_VP USB2_VP LCD_PIXEL_7
REC_ACTIVITY* USB2_VM CAN_DATA_H CAN_DATA_H
REC_ACTIVITY* USB2_VM USB2_VM LCD_CTL0 CAN_AUDIO_L CAN_AUDIO_L
REC_AUDIO REC_AUDIO USB2_RCV LCD_CTL0 LCD_CTL0
USB2_RCV USB2_RCV LCD_CTL1 CAN_AUDIO_H CAN_AUDIO_H
EXT_PA_ACTIVITY* EXT_PA_ACTIVITY* USB2_SUSP LCD_CTL1 LCD_CTL1
USB2_SUSP USB2_SUSP LCD_CTL2
EXT_PA_AUD EXT_PA_AUD USB2_SE0 LCD_CTL2 LCD_CTL_2
USB2_SE0 USB2_SE0 LCD_CTL3
USB2_OC LCD_CTL3 LCD_CTL_3
USB2_OC USB2_OC
USB2_SPEED
ACIM_RX ACIM_RX USB2_SPEED USB2_SPEED RESET_OUT
USB2_VBUS_EN USB2_VBUS_EN RESET_OUT RESET_OUT
ACIM_TX ACIM_TX USB2_VBUS_EN
UART1_RXD
UART1_RXD UART1_RXD LCD_BRIGHT HDST2_MIC+ HDST2_MIC+
UART1_TXD LCD_BRIGHT LCD_BRIGHT
UART_1_TXD UART_1_TXD UART1_TXD UART1_TXD
UART1_CTS HDST2_PTT* HDST2_PTT*
UART_1_RXD UART_1_RXD UART1_CTS UART1_CTS ONE_WIRE HDST2_SENSE* HDST2_SENSE*
UART1_RTS ONE_WIRE ONE_WIRE
UART_1_RTS UART_1_RTS UART1_RTS UART1_RTS HDST2_SPKR+ HDST2_SPKR+
UART3_TXD
UART_1_CTS UART_1_CTS UART3_TXD UART3_TXD
UART3_RXD CH_PRESENT* HDST1_MIC+ HDST1_MIC+
UART3_RXD UART3_RXD
CH_PRESENT* CH_PRESENT* HDST1_PTT* HDST1_PTT*
AC_POWER_GOOD HDST1_SENSE* HDST1_SENSE*
AC_POWER_GOOD AC_POWER_GOOD
J6_IGNITION HDST1_SPKR+ HDST1_SPKR+
J6_IGNITION
CH_IGNITION SPKR_MUTE_LED* SPKR_MUTE_LED*
CH_IGNITION LCD_BACKLIGHT_GATE* LCD_BACKLIGHT_GATE*
LCD_BACKLIGHT_GATE* MUTE_LED_GATE* J6_IGNITION J6_IGNITION
LCD_BACKLIGHT_GATE* MUTE_LED_GATE*
MUTE_LED_GATE* CH_IGNITION CH_IGNITION
MUTE_LED_GATE*
SPKR_MUTE_LED* SPKR_MUTE_LED*

Figure 8-16. PPLN1696A Main Board Circuit Schematic - A

68009482001 May 26, 2014


8-24 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

TP_LCD_CTL_2
TP_LCD_CTL_3
TX_ACTIVITY* TP_RESET_OUT CAN (TO BRICK) (TO BRICK J600)
TP_TX_ACTIVITY- TP_LCD_PIXEL_7
TX_ACTIVITY* P101 12 IN D+HOST 31 IO D+HOST LINE1+ P1 65 IO LINE1+ TP_LCD_PIXEL_6 1 1
TX_ACTIVITY* USB2 P1 CAN_AUDIO_H P62 IO CAN_AUDIO_H TP_J6_AUX_PTT
33 64 TP_LCD_PIXEL_5 J6_AUX_PTT P600
11 HOST D-HOST P1 IO D-HOST LINE2+ P1 OUT LINE2+ TP_LCD_PIXEL_4 6
TX+ P101 TP_TX+ 35 CAN_AUDIO_L P62 IO CAN_AUDIO_L NC 3 NC
(TYPE A) VBUS_HOST IN VBUS_HOST TP_LINE2 TP_LCD_PIXEL_3 2 P600
RX_AUDIO_TP P1 WIRELINE CAN_PWR_H P62 IO CAN_PWR_H 5
37 LINE2- P1 66 TP_LCD_PIXEL_2 NC P600 NC
RX_AUDIO P101 13 RX_AUDIO VBUS_HOST P1 OUT LINE2- TP_LCD_PIXEL_1 CAN_LOOP_BRICK P62 7
IN 29 OUT CAN_LOOP_BRICK NC P600
7 NC
GND_HOST P1 TP_LINE1 TP_LCD_PIXEL_0 3 1
FORCE_FAIL* P101 16 NC P62 CAN_LOOP_BRICK BUS+ 9
OUT FORCE_FAIL* LINE1- P1 63 IO LINE1- IN
LCD_PIXEL_0 23 P110 LCD_PIXEL_0 8 NC P600 BUS+
TP_FORCE_FAIL- 25 CAN_PWR_L P62 IO CAN_PWR_L 11 TP_J6_RX_AUDIO
19 IN
LCD_PIXEL_1 P110 LCD_PIXEL_1 J6_RX_AUDIO P600
BUSY P101 BUSY 17 GND P62 4 NC 13 NC
22 TP_USB_VBUS TP_REC_AUDIO IN
LCD_PIXEL_2 P110 LCD_PIXEL_2 P600
BUS+ P101 BUS+ NC P62 9 R114 15 TP_J6_AUX_TX
TP_EXT_PA_AUD USB_VBUS P1 34 REC_AUDIO P1 21 IN REC_AUDIO IN
LCD_PIXEL_3 28 P110 LCD_PIXEL_3 NC 0 J6_AUX_TX P600
24 OUT USB_VBUS 5 17
EXT_PA_AUD P101 IN EXT_PA_AUD 15 LCD_PIXEL_4 CAN_DATA_H P62 IO CAN_DATA_H NC P600 NC
TP_USB_DM REC_ACTIVITY- IN
LCD_PIXEL_4 P110
EXT_PA_ACTIVITY* USB0 32 23 27 CAN_DATA_L P62 10 IO CAN_DATA_L GND 19
EXT_PA_ACT- USB_DM P1 IO USB_DM REC_ACTIVITY* P1 IN REC_ACTIVITY* IN
LCD_PIXEL_5 P110 LCD_PIXEL_5 P600
31 21
ACCESSORIES DB25

EXT_PA_ACTIVITY* P101 DEVICE GND


IN EXT_PA_ACTIVITY* USB_DP_TP 20 IN
LCD_PIXEL_6 13 P110 LCD_PIXEL_6 P600
TP_PTT- (TYPE B) MISC1 P1 TP_MISC1
PTT* P101 28 28 IO RECORDER IN 26 P110 LCD_PIXEL_7 J6_DAC_AUDIO_OUT P600 23 J6_DAC_AUD_OUT R118
OUT PTT* USB_DP P1 USB_DP MISC2 P1 25 TP_MISC2 LCD_PIXEL_7 SIDECAR
30 30 18 25 0
TX- P101 TP_TX GND P1 19 RESET_OUTIN P110 RESET_OUT R109 EMERGENCY P600
MISC3 P1 TP_MISC3 1 0
64 TP_EMERGENCY- 17 IN
LCD_CTL_3 24 P110 LCD_CTL_3 UART_1_TXD P3 UART_1_TXD BUS- P600 2 BUS-
EMERGENCY* P101 OUT EMERGENCY* MISC4 P1 TP_MISC4 R110 VCC_7.5V
16 P110 LCD_CTL_2 2 0 4
REMOTE_RX+ P101 7 TP_REMOTE_RX+ MISC5 P1 18 TP_MISC5 IN
LCD_CTL_2 UART_1_RXD P3 UART_1_RXD NC P600 NC
28 P100 R111 0 DNP TP_J6_IGNITION
REMOTE_RX- P101 9 TP_REMOTE_RX CAN_PWR_L P1
8 IO CAN_PWR_L GND P1 46 PWM1 IN PWM1 UART_1_CTS P3 3 UART_1_CTS
TP_MUTE_IN- PWR 4 69 22 P110 PWM1 J6_IGNITION P600 6 J6_IGNITION
14 CAN_PWR_H P1 IO CAN_PWR_H GND P1 R112 0 DNP IN
MUTE_IN* P101 OUT MUTE_IN* 27 UART_1_RTS P3 4 UART_1_RTS 8
6 70 PWM2 IN P100 PWM2 NC P600 NC
TP_AUX_TX CAN_DATA_L P1 IO CAN_DATA_L GND P1
AUX_TX P101 17 DATA 14 P110 PWM2 P3 5 1 ONE_WIRE_IC GND P600 10
OUT AUX_TX CAN_DATA_H 3 IO CAN_DATA_H ONE_WIRE
21 P1 20 P110 PWM0 VCC_7.5V P3 6
BUS- P101 BUS- CAN CAN_LOOP_REAR PWM0 IN
23 12 P110 LCD_BRIGHT VCC_7.5V P3 7
RESET P101 RESET CAN_LOOP_REAR P1
12
OUT CAN_LOOP_REAR LCD_BRIGHT IN RESET P600 12 RESET
CHAN_ACT_REL_IN TP_ACIM_TX 7 P100 LCD_CTL0 VCC_7.5V P3 8
CHAN_ACT_RELAY_IN P101 63
OUT CHAN_ACT_RELAY_IN CAN_AUDIO_L P1
2
IO CAN_AUDIO_L 54 LCD_CTL0 IN 4 U100 J6_A+ P600 14 TP_J6_A+
AUD ACIM_TX P1 OUT ACIM_TX P110 LCD_CTL0 9 DS2433S
INT_SPKR_ACTIVITY* CAN_AUDIO_H 1 GND P3 GND P600 16
P1 IO CAN_AUDIO_H TP_ACIM_RX 9 P100 LCD_CTL1 P3 10
27 INT_SPKR_ACT- 67 LCD_CTL1 IN GND
11
3 DATA
INT_SPKR_ACTIVITY* P101 IN INT_SPKR_ACTIVITY* GND P1 51 6 LCD_CTL1 GND P3 1 6
EXT_SPKR_ACTIVITY* ACIM_RX P1 IN ACIM_RX TP_LCD_BRIGHT P110 GND P3 12 2
NC1 NC4
7
VCC_2.8V 18

GND
TP_PWM0 P3 13 NC2 NC5 J6_SWB+ P600 TP_J6_SWB+ SWB+
EXT_SPKR_ACT- P1 56 TP_MISC6 GND 5 NC3 8 20
25 HDST2_MIC+ MISC6 TP_PWM2 GND P3 14 NC6 BUSY P600 BUSY
EXT_SPKR_ACTIVITY* P101 IN EXT_SPKR_ACTIVITY* ACIM 53 TP_PWM1 17
TP_MONITOR- TP_HDST2_MIC+ MISC7 P1 TP_MISC7 P100 VCC_2.8V GND P3 15 EXT_SPR- 22 EXT_SPKR-
P600

4
MONITOR* P101 35 TP_LCD_CTL_0 SWB+ P3 16 24
OUT MONITOR* HDST2_MIC+ P1 47 HDST2_MIC+ MISC8 P1 55 TP_MISC8 TP_LCD_CTL_1 18 P100 VCC_2.8V GND EXT_SPKR+ P600 EXT_SPKR+ P101
1
CHN_ACT_RLY_OUT OUT 26 2
37 HDST2_PTT* 52 TP_KEYPAD_ROW_3 21 NC P600 NC P101
CHAN_ACT_RELAY_OUT P101 IN CHAN_ACT_RELAY_OUT TP_HDST2_PTT- MISC9 P1 TP_MISC9 P110 VCC_2.8V 3
50 49 TP_KEYPAD_ROW_2 8 P101 4
HDST2_PTT* P1 OUT HDST2_PTT* MISC10 P1 TP_MISC10 TP_KEYPAD_ROW_1 P110 SWB+ P101
HEADSET2 HDST2_SENSE* GND P1 48 TP_KEYPAD_ROW_0 10 P110 SWB+ TP_SWB+
TP_HDST2_SENSE-
HDST2_SENSE* P1 45 12 P100
OUT HDST2_SENSE* KEYPAD_ROW_0 OUT KEYPAD_ROW_0 VCC_5V
43 11 A+
HDST2_SPKR+ P1 IN HDST2_SPKR+ KEYPAD_ROW_1 P110 KEYPAD_ROW_0 GCAI (FOR LED CONTROL)
GND P1 39 HDST2_SPKR+ LAN_TX+ P1 13 IN LAN_TX+ 11 P100 KEYPAD_ROW_1 1 52
39 R101 0 TP_UART_1_TXD OUT A+ P2000 TP_A+_GCAI P101
UART_1_TXD P101 UART_1_TXD P1 11 9 P110 54
IN UART_1_TXD LAN_TX- IN LAN_TX- KEYPAD_ROW_1 AC_POWER_GOOD P101
DESKSET/ 7 13 56
LAN_RX+ P1 OUT LAN_RX+ KEYPAD_ROW_2 OUT P100 KEYPAD_ROW_2 2 P101
R102 0 TP_UART_1_RXD VORTEX AC_POWER_GOOD P2000 AC_POWER_GOOD
UART_1_RXD P101 43 UART_1_RXD HDST1_MIC+ P1 61 P1 5 3 P110
OUT HDST1_MIC+ LAN_RX- OUT LAN_RX- KEYPAD_ROW_2
OUT UART_1_RXD TP_HDST1_PTT- GND P1 9 KEYPAD_ROW_3 OUT 15 P100 KEYPAD_ROW_3 3 P101
5
P2000
RS232 DB9

62 10 19 GND 6
41 R103 0 TP_UART_1_CTS HDST1_PTT* P1 OUT HDST1_PTT* GND P1 P110 KEYPAD_ROW_3 P101 8
UART_1_CTS P101 UART_1_CTS P101
HEADSET1 TP_HDST1_SENSE- P1 68 IN 25 P100 SPKR_MUTE_LED* 10
OUT UART_1_CTS GND SPKR_MUTE_LED* P101 46
HDST1_SENSE* P1 60 HDST1_SENSE* KEYPAD_COL_0 IN 3 P100 KEYPAD_COL_0 P101 48
45 R104 0 TP_UART_1_RTS OUT A+ P101
UART_1_RTS P101 UART_1_RTS HDST1_SPKR+ P1 59 19 P100 KEYPAD_COL_1 FAN POWER CONNECTOR TP_A+_FAN A+ 50
IN IN HDST1_SPKR+ KEYPAD_COL_1 IN P101
UART_1_RTS 57 23 1 65
36 GND P1 KEYPAD_COL_2 IN P100 KEYPAD_COL_2 A+ P20 R100 56 P101 66

TP_ONE_WIRE
DB9_PIN1 P101 TP_DB9_PIN1 P101
42 KEYPAD_COL_3 IN 26 P100 KEYPAD_COL_3 NC P20 2 67
DB9_PIN4 P101 TP_DB9_PIN4 NC P101 68
38 KEYPAD_COL_4 IN 24 P100 KEYPAD_COL_4 NC P20 3 F100 P101
DB9_PIN6 P101 TP_DB9_PIN6 TP_RX_AUDIO NC 125V
44 15 TX_ACTIVITY* P4 1 TX_ACTIVITY* VCC_5V 5 P110 KEYPAD_COL_4 GND P20 4 2A
DB9_PIN9 P101 TP_DB9_PIN9 RX_AUDIO P1 IN
RX_AUDIO
41 EXT_SPKR_ACTIVITY* P4 2 EXT_SPKR_ACTIVITY* TP_KEYPAD_COL_0
CP_AUX_TX P1 OUT CP_AUX_TX TP_KEYPAD_COL_1 20 VCC_5V
3 1 P100 TP_A+ L101 F101
P101 55 TP_CP_PTT- ONE_WIRE P4 TP_KEYPAD_COL_2
EXT_SPKR+ EXT_SPKR+ 4 TP_KEYPAD_COL_3 21 P100 VCC_5V 15UH
P101 53 CROSSPATCH CP_PTT* P1 16 INT_SPKR_ACTIVITY* P4 INT_SPKR_ACTIVITY* TP_A+_CH
EXT_SPKR- EXT_SPKR- OUT CP_PTT* 5 TP_KEYPAD_COL_4 22 P100 VCC_5V POWER CONNECTOR
TP_VIPOUT1 CP_CHAN_ACT- EXT_PA_ACTIVITY* P4 EXT_PA_ACTIVITY* 125V
51 6 7 P110 VCC_5V (FROM POWER SUPPLY) C101
VIPOUT1 P101 IN VIPOUT1 14 HDST2_MIC+ P4 HDST2_MIC+ 4A CONTROL HEAD
CP_CHAN_ACTIVITY* P1 IN CP_CHAN_ACTIVITY* VCC_2.8V 5 10UF POWER CONNECTOR
TP_VIPOUT2 P4 7 MUTE_LED_GATE* IN P100 A+ P2 1
27 HDST2_PTT* HDST2_PTT* 1
VIP/EXT_SPKR

P101 49 GND P1 P100


VIPOUT2 IN VIPOUT2 CP_CHAN_ACTIVITY* HDST2_SPKR+ P4 8 2 P100 4 P10 A+
HDST2_SPKR+ VCC_5V 4
TP_VIPOUT3 PRIII 9 P100 AC_POWER_GOOD
VIPOUT3 P101 47 UART_1_TXD P4 UART_1_TXD 6 P100
IN VIPOUT3 EXPANSION
UART_1_RXD P4 10 UART_1_RXD R116 8 P100 AC_POWER_GOOD P2 2
TP_VIPIN1 10 OUT AC_POWER_GOOD TP_CH_IGNITION
57 UNUSED P101 CONNECTOR PINS UNUSED P1 CONNECTOR PINS 11 10K P100 2
VIPIN1 P101 OUT VIPIN1 CP_CHAN_ACTIVITY* P4 CP_CHAN_ACTIVITY* 14 GND 3 CH_IGNITION IN P10 IGN
18 33 R115 R117 P100 GND P2 GND_TP
TP_VIPIN2 P101 P101 P1 22 P1 40 P4 12 16 P100
P101 20 34 AC_POWER_GOOD AC_POWER_GOOD 2.2K 100K 3 P10 CH_GND_QUIET
59 P101 29 CH_PRESENT* OUT

G1
VIPIN2 P101 OUT VIPIN2 P101 26 60 P1 24 P1 42 P4 13 P100
29 P101 62 GND Q100 30 P100
TP_VIPIN3 P101 P101 P1 26 P1 44 14 1 TP_CH_PRESENT-
61 32 69 P4 R113 P110 1
VIPIN3 P101 OUT VIPIN3 P101 P101 3 D S 2 0 2 P10 GND
P101 40 70 P1 36 P1 58 P110
RX_AUDIO_BUFF 58 P101 IO ONE_WIRE 29 P110
AUX 15 P101 P1 38 30
SPEAKER RX_AUDIO_BUFF P101 IN RX_AUDIO_BUFF P110

Figure 8-17. PPLN1696A Main Board Circuit Schematic - B

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-25

AUDIO
(SERIES: 1800 AND 2800)

CAN_TERMINATION CODEC_MICIN CODEC_MICIN HDST1_MIC+ IN HDST1_MIC+


(SERIES : 1200)
BIASED_AUX_TX BIASED_AUX_TX HDST2_MIC+ IN HDST2_MIC+
CAN_AUDIO_H_TERM IO CAN_AUDIO_H
CP_DISABLE IN CP_DISABLE CP_AUX_TX IN CP_AUX_TX
CAN_AUDIO_L_TERM IO CAN_AUDIO_L
AUX_TX IN AUX_TX
CAN_LOOP_REAR IN CAN_LOOP_REAR
RX_TONES_CTRL IN RX_TONES_CTRL RX_AUDIO_BUFF OUT RX_AUDIO_BUFF
CAN_LOOP_BRICK IN CAN_LOOP_BRICK
CAN_DATA_H_TERM HDST1_AUDIO HDST1_AUDIO RX_AUDIO OUT RX_AUDIO
IO CAN_DATA_H
CAN_DATA_L_TERM IO CAN_DATA_L HDST2_AUDIO HDST2_AUDIO HDST1_SPKR+ OUT HDST1_SPKR+

REC_ACT IN REC_ACT HDST2_SPKR+ OUT HDST2_SPKR+


CAN_PWR_H_TERM IO CAN_PWR_H
CAN_PWR_L_TERM IO CAN_PWR_L REC_ACTIVITY* OUT REC_ACTIVITY*

CODEC_OUTP2 CODEC_OUTP2 REC_AUDIO OUT REC_AUDIO

EXT_PA_ACT IN EXT_PA_ACT EXT_PA_ACTIVITY* OUT EXT_PA_ACTIVITY*


EXT_PA_AUD OUT EXT_PA_AUD

RX_FILT_AUDIO RX_FILT_AUDIO

RX_FILT_AUDIO_WL LINE2+ IN LINE2+

WL_IMPEDANCE IN WL_IMPEDANCE LINE2- IN LINE2-

NUM_WIRES IN NUM_WIRES LINE1+ IO LINE1+

TX_WIRELINE TX_WIRELINE LINE1- IO LINE1-

DC_POWER I2C_SCL IN I2C_SCL


(SERIES: 1300 AND 2300)
I2C_SDA IO I2C_SDA

I2C_SCL IN I2C_SCL POR OUT POR


RESET
I2C_SDA IO I2C_SDA I2C MPU_RESET OUT MPU_RESET FORCE_FAIL_OMAP* OUT FORCE_FAIL_OMAP* FORCE_FAIL* IN FORCE_FAIL*
LCD_BACKLIGHT_GATE* OUT LCD_BACKLIGHT_GATE* CP_CHAN_ACT IN CP_CHAN_ACT CP_CHAN_ACTIVITY* OUT CP_CHAN_ACTIVITY*
HDST_MUTE* HDST_MUTE* CHAN_ACT IN CHAN_ACT CHAN_ACT_RELAY_IN IN CHAN_ACT_RELAY_IN
USB CTRL GPIO
USB_EN IN USB_EN MUTE_LED_GATE* OUT MUTE_LED_GATE* CP_PTT_OMAP* OUT CP_PTT_OMAP* CHAN_ACT_RELAY_OUT OUT CHAN_ACT_RELAY_OUT
SPKR_MUTE_LED* OUT SPKR_MUTE_LED* PTT_OMAP* OUT PTT_OMAP* CP_PTT* IN CP_PTT*

HDST1_PTT_OMAP* OUT HDST1_PTT_OMAP* PTT* IN PTT*


J6_IGNITION OUT J6_IGNITION
CAN3_CMD HDST2_PTT_OMAP* OUT HDST2_PTT_OMAP* HDST1_PTT* IN HDST1_PTT*
CAN3_CMD IN
CH_IGNITION OUT CH_IGNITION
CAN_PWR_H HDST1_SENSE_OMAP* OUT HDST1_SENSE_OMAP* HDST2_PTT* IN HDST2_PTT*
CAN_PWR_L
HDST2_SENSE_OMAP* OUT HDST2_SENSE_OMAP* HDST1_SENSE* IN HDST1_SENSE*
BUS_PWR_OUT OUT BUS_PWR_OUT
EXT_SPKR_ACT IN EXT_SPKR_ACT HDST2_SENSE* IN HDST2_SENSE*
IGN_CONTROL IN IGN_CONTROL
INT_SPKR_ACT IN INT_SPKR_ACT EXT_SPKR_ACTIVITY* OUT EXT_SPKR_ACTIVITY*
INT_SPKR_ACTIVITY* OUT INT_SPKR_ACTIVITY*

TX_ACT IN TX_ACT TX_ACTIVITY* OUT TX_ACTIVITY*

MUTE_IN_OMAP* OUT MUTE_IN_OMAP* MUTE_IN* IN MUTE_IN*

USB_RS232
(SERIES : 1700)
UART1_TXD IN UART1_TXD UART_1_TXD OUT UART_1_TXD
CODEC
UART1_RXD OUT UART1_RXD UART_1_RXD IN UART_1_RXD (SERIES : 500)
UART1_CTS OUT UART1_CTS
UART_1_CTS IN UART_1_CTS
UART1_RTS IN UART1_RTS TX_WIRELINE TX_WIRELINE HDST_MUTE* HDST_MUTE*
UART3_TXD IN UART3_TXD UART_1_RTS OUT UART_1_RTS
BIASED_AUX_TX BIASED_AUX_TX INPUT
UART3_RXD OUT UART3_RXD
CODEC_MICIN CODEC_MICIN

I2C_SDA IO SDA
SCLK IN SCLK_CODEC
I2C
ACIM_RX OUT ACIM_RX I2C_SCL IN SCL
FS IN FS_CODEC
ACIM_TX IN ACIM_TX SSI
DOUT OUT SRDA_CODEC

MCLK_CODEC IN MCLK DIN IN STDA_CODEC


CTL
RESET_CODEC IN RESET

PWRDN_CODEC IN PWR_DN RX_FILT_AUDIO RX_FILT_AUDIO


HDST1_AUDIO HDST1_AUDIO
SPI_MOSI IN SPI_MOSI
HDST2_AUDIO HDST2_AUDIO
USB2_TXEN IN USB2_TXEN
SPI_CLK IN SPI_CLK SPI
USB2_SE0 IN USB2_SE0 CODEC_OUTP2 CODEC_OUTP2
D+_HOST IO D+_HOST
USB2_VM SPI_CS1 IN SPI_CS1 OUTPUT
USB2_VM OUT D-_HOST IO D-_HOST
USB2_VP OUT USB2_VP
VBUS_HOST OUT VBUS_HOST
USB2_TXD IN USB2_TXD
USB2_RCV OUT USB2_RCV
USB2_SUSP IN USB2_SUSP
USB2_SPEED IN USB2_SPEED
USB2_OC OUT USB2_OC
USB2_VBUS_EN IN USB2_VBUS_EN

G5

G6
G5

G6
G1 G1 G7 G7 M1005
BMH
G2 G2 G8 G8

G4
G3
G3

G4
M1001
M1002

G5

G6
M1003

G5

G6
G1 G1 G7 G7 M1006 M1004
BMH
G2 G2 G8 G8 M1008

G4
G3
G3

G4
G5

G6
G5

G6
G1 G1 G7 G7 M1007
BMH
G2 G2 G8 G8

G4
G3
G3

G4
Figure 8-18. PPLN1696A Main Board Circuit Schematic - C

68009482001 May 26, 2014


8-26 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

UNSW_3.3V

VCC_3.3V
R1205
0 R1206
0
C1201 DNP
.1UF ALTERNATE PLAN IF UNSW_3.3V NEEDS TO BE REDUCED

U1201

2
FSA4157L6X

VCC
1 S B1 6 NC

R1207
56.2

GND
3 A B0 4
IO CAN_AUDIO_H_TERM

5
A_TERM

R1213
61.9
IO CAN_AUDIO_L_TERM

APPROX ON RESISTANCE = 1.5 TO 2 OHMS


SELECT ON CHANNEL

L B0 TO A

H B1 TO A

UNSW_3.3V

UNSW_3.3V

R1200
10K
LOOP INSIDE CABLE VCC_3.3V
R1208
0 R1209
CAN_LOOP_BRICK IN 0
C1205 DNP
VR1200 U1200 .1UF ALTERNATE PLAN IF UNSW_3.3V NEEDS TO BE REDUCED
MMBZ5V6 UNSW_3.3V R1202 MC74VHC1G02
2 1K
1
3
4
1 U1202

2
2 FSA4157L6X
R1201 R1203

VCC
1 S B1 6
10K NC
1K

R1210
CAN_LOOP_REAR IN
56.2

GND
3 A B0 4
LOOP INSIDE CABLE IO CAN_DATA_H_TERM

5
UNSW_3.3V D_TERM

R1214
61.9
IO CAN_DATA_L_TERM
R1204 APPROX ON RESISTANCE = 1.5 TO 2 OHMS
0
C1200
SELECT ON CHANNEL
.1UF
L B0 TO A
U1200
H B1 TO A
MC74VHC1G02

5
VCC
UNSW_3.3V
GND

3
R1211
0
C1208
.1UF THE CAN3 FOR POWER DETECTION MUST ALWAYS BE ON UNSWITCHED 3.3V

U1203

2
FSA4157L6X

VCC
1 S B1 6
NC

R1212
56.2

GND
3 A B0 4
IO CAN_PWR_H_TERM
DEFAULT CASE = L FROM NOR GATE. MUX CAUSES RESISTOR TO SHORT CAN HIGH TO CAN LOW

5
P_TERM

R1215
CASE 1: BOTH CABLES REMOVED H & H = L FROM NOR GATE 61.9
IO CAN_PWR_L_TERM
CASE 2: LEFT CABLE REMOVED H & L = L FROM NOR GATE
APPROX ON RESISTANCE = 1.5 TO 2 OHMS
CASE 3: RIGHT CABLE REMOVED L & H = L FROM NOR GATE ON CHANNEL
SELECT

CASE 4: BOTH CABLES ATTACHED L & L = H FROM NOR GATE L B0 TO A


H B1 TO A

Figure 8-19. PPLN1696A Main Board Circuit Schematic - D

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-27

R1700
0
UART1_TXD IN
R1701
UART1_RTS IN 0
U1700
74VHC125
R1702
0 4 2
UART1_RXD OUT Y A
U1701 OE
R1703 74VHC125

1
0 4 2 OUT UART_1_TXD
UART1_CTS OUT Y A
OE OUT UART_1_RTS

1
IN UART_1_RXD

IN UART_1_CTS

VCC_5V
C1706
1UF

C1705
1UF
R1708
0
UART3_TXD IN
U1702 U1704

16
74VHC125 LMS202E
R1709 C1707
0 4 2 C1708 1UF 1 2

VDD
UART3_RXD OUT Y A C1POS VPOS 1UF
3 C1NEG VNEG 6
OE C1709 1UF 4 C2POS
5 C2NEG

1
R1710
11 T1IN T1OUT 14 0
OUT ACIM_RX
10 T2IN T2OUT 7 NC R1711
12 R1OUT R1IN 13 0
IN ACIM_TX
5K

9 R2OUT R2IN 8
NC
VCC_2.85V VCC_2.85V

GND
VCC_2.85V VCC_2.85V VCC_2.85V 5K

U1708 U1709

15
U1700 U1701 U1702

5
5

5
74VHC125 74VHC125 74VHC125 NL17SZ32 NL17SZ32
VCC VCC VCC
VCC VCC
C1718 GND C1722 GND
C1711 GND C1712 GND C1710 GND
0.1UF 0.1UF
0.1UF 0.1UF 0.1UF

3
3

USB2_OC OUT

Q1701
D 3

MGSF1N02LT1G

1 G
USB2_VBUS_EN IN
2 S

R1725
1MEG
VCC_2.85V
DNP
VCC_5V

USB2_VP OUT R1718


USB2_VM OUT 10K
R1726 U1706
USB2_RCV OUT TPS2041B
10K
VCC_2.85V 5
OC
4 EN OUT1 6
OUT VBUS_HOST

GND1
GND2
2 IN1 OUT2 7
VCC_5V 3 8
VCC_5V IN2 OUT3
VCC_2.85V C1717
C1716 VBUS_HOST_TP
U1709 C1713 150UF
0.1UF 0.1UF
NL17SZ32 DNP

1
9
USB2_TXEN IN
1
U1708 4 C1715
NL17SZ32 2 R1730 0.1UF
1 C1714
R1712 100K
14

4 U1705 0.1UF
7

100 DNP ISP1105


2
13
VBUS
VCC

VREG
1 OE_N 2
RCV USB FILTER
IN 11 3
USB2_TXD VO_VPO VP FL1700
12 FSE0_VMO VM
4 D+_HOST_TP
R1727 5 15 STF202_22
0 DNP SUSPND VPU NC R1714
IN 16 ENUMERATE 10 4 DOUT1 VBUS 1 NC 0
USB2_SE0 R1713 6 MODE DPOS 9 5 DOUT2 DPOS 3 IO
100 D+_HOST
GND

DNEG 8 2

GND
USB2_SUSP IN SPEED DNEG IO D-_HOST
R1715
17

0 D-_HOST_TP

6
USB2_SPEED IN R1716 R1717
15K 15K GRND_TP
USB XCVR MASTER
SINGLE-ENDED DOWNSTREAM (HOST) CONNECTION
USB HOST XCVR

Figure 8-20. PPLN1696A Main Board Circuit Schematic - E

68009482001 May 26, 2014


8-28 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

R510
0
ANALOG / DIGITAL GROUND CONNECT

SC500
ANA_GND DIG_GND
VCC_3.3V SIGNAL_CONVERT
IN HDST_MUTE*
0
U500

8
MC33202
6
C500
150PF VCC_3.3V 7
5
C503
0.1UF
R500 NOTE: ANALOG AND DIGITAL GROUNDS JOINED

4
100K
R511 THROUGH COPPER TRACE ON PCB TOP
0
LAYER.
U502

2
VCC_3.3V FSA4157L6X
S

VCC
1 B1 6

VCC_1.35V
U500 R501 C501 R502 TI TLV320AIC12 CODEC
MC33202 33K .1UF 0
A B0 SSI TEST POINTS

GND
2 3 4
8

1
R505
3 SSI_CLK
10K
VCC_1.35V VCC_2.85V
4

5
SSI_DOUT

SSI_DIN
VCC_2.85V

C502 SSI_FS
R518 R545
0.1UF 10K 10K

R522 R533 R530 R531


10K 10K 10K 10K
DNP DNP

U505
CODEC_BIAS TLV32012 R534
10K
C536 21 7
BIAS M_S
0.1UF 18 R535
CODEC_MICIN IN MICIN 10K
C535 3
FSD
0.1UF 23
MIC_STAGE1 INP1
22 4
INM1 FS IN FS
BIASED_AUX_TX C539 6
C538 0.1UF DIN IN DIN
0.1UF 19 5 SSI
BIASED_AUX_TX IN INP2 DOUT OUT DOUT
20 28
C540 INM2 SCLK IN SCLK
TX_WIRELINE IN 0.1UF
10 25
OUTP1 MCLK IN MCLK
9 24
TP_TX_WIRELINE OUTM1 OUTM1 RESET IN RESET CTL
8
R555 PWRDN IN PWR_DN
0 13
OUTP2
14 27
OUTMV OUTMV SDA IO SDA
15 26 I2C
9.6V_AA RX AUDIO ATTENUATOR OUTP3 SCL IN SCL
R566
0 17 29
AVDD DVDD
16 30
AVSS DVSS
C545 C504 VCC_1.8V
R556
0.1UF 10UF 11 2
0 9.6V_AA VCC_2.85V
R557 DRVDD IOVDD
12 1
0 DRVSS IOVSS
U506
7

LM1971
C542 C543 C544
VDD

6
SPI_CLK IN CLK U501 C541 .01UF 0.1UF 10UF
4
8

IN LOAD MC33202 0.1UF


SPI_CS1
5 2 R558
SPI_MOSI IN DATA 0
C565 1 R507 1 DIGITAL
VREFIN 0
GND

4.8V_AA 1UF 8 2 3
IN OUT ANALOG
SUPPLIES / GND
VCC_2.85V
4

C552 SUPPLIES / GND


VCC_2.85V
3

C553 100PF
0.1UF

C547 C548 C549


C509
.01UF 0.1UF 10UF
10UF C546
0.1UF
9.6V_AA
C506
10UF

C507
U501 0.1UF R517 TP_OUTP2
8

MC33202 0
6 R509 OUT CODEC_OUTP2
R508 0
7
0
5 TP_HDST1_AUDIO

OUT HDST1_AUDIO ANALOG


4

C508 RX_FILT_AUDIO
100PF OUTPUT
OUT RX_FILT_AUDIO

TP_HDST2_AUDIO

OUT HDST2_AUDIO

Figure 8-21. PPLN1696A Main Board Circuit Schematic - F

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-29

VCC_3.3V Q1300 VDD2_USB


NTHS5441 R1331
8 0 9.6V_WL 4.8V_WL 2.2V_WL
VDD2_USB_TP WIRELINE VOLTAGES
7
C1304 6
5 3 VCC_2.85V A+ U1319 1 1 1
A+ .01UF SW 5V Q1301 9.6V_WL 4.8V_WL 2.2V_WL
2 TPS71501DCKR R2315 R2321
1 FMG8A VCC_5V 0
4 0
R1330 2 4.7k 3 IN U1304
VCC_2.85V IN OUT 5
USB_EN
10K R2316 R1354

4
A+ U1300 TPS73201 R1345 3 1

DTr2
L1300 NC2 FB_NC R1320 33K 18K
LM2676 VCC_5V 1 IN 2 0 1 C1380 C1381 R1355 C1383
15UH 4 C1357 OUT VCC_2.85V 33.2K C1382

GND1
GND2
2 L1301 5 EN 4 GND .1UF 1UF 15K 1UF
INPUT NR_FB C1378 1UF

DTr1
3 470PF 1%
C_BOOST 33UH 47k .1UF
6 1 R1344 C1318

2
FB SW_OUT VCC_5V 1 5 13.7K
R1300 R1301 7 USB CTRL 0.1UF
ON_OFF

4.7k
G1 CTGND

2.7 0 R1302 VBUS_SRC_TP 1%

3
6
0 C1316 R2317
4 GND

NC1

D1300 C1305 C1306


MBRS130 33UF C1356 .1UF 4.75K
C1300 C1301 33UF
470PF R1343 1%
5

0.1UF .1UF 10.2K


DNP C1302 C1303 1%
47UF 22UF
NC

1 FACT_BOOT
UNSW_3.3V UNSW_3.3V SIDECAR VOLTAGE VCC_7.5V
VCC_2.8V A+ SWB+ U1308
5V_EN U1305 LM317A
U1300 IS ON WHEN 5V_EN IS HIGH C1358 TPS71533DCKR 1
R1346 UNSW_3.3V 1

ADJ_GND
470PF

4
4 IN 0 R2327 VCC_7.5V
VCC_5V OUT 5 0
3 IN OUT 2

10K
VCC_2.8V VCC_2.8V 3 NC2 1
10K Q1310 FB_NC R1347
10K C1320 R2325 C1388
GND C1387
R1311 MUN5311DW1TI 1% 1UF 2K
VCC_5V C1308 .1UF 1UF

10K

1
10 10K DNP 1%

2
22UF C1319
R1303 R1304 C1331 R1305 R1306 .1UF
1K 1K 0.1UF 10K 10K R1348 R2326

3
C1307 10K 9.31K
R1327 R1310 1% 1%
I2C_SCL 1UF
10K 10K C1309 DNP
I2C_SDA .1UF VCC_5V R1368
C1359 0
470PF
RESET
R1308 U1301 VCC_1.35V
POR OUT 0 TPS65010 C1310 VCC_3.3V 4.8V_BIAS
3.3 VOLTS HEADSET MIC BIAS
6

1UF C1311 R1394


40 .01UF
VCC

R1309 AC AC R1332 15K 1 SWB+


MPU_RESET OUT 43 41 VCC_3.3V R2320 VCC_1.35V U1306
R1312 0 DNP USB USB VBAT_A VBAT_A 0 1% 0 4.8V_BIAS
37 ISET VBAT_B 42 VBAT_B TPS71501DCKR R1351
ISET 38 11
0 DNP TP_PG 4 0
OUT 5
TS TS PG
30 7 IN
I2C_SCL IN SCLK VINMAIN_A
I2C_SDA IO 29 8 C1312 R1395 3 1
28
SDAT VINMAIN_B
9 L1302 C1353 NC2 FB_NC
R1316 IFLSB IFLSB L1_A 22UF 10.2K R1349
I2C 14 10 1UF C1322 C1323
10K PS_SEQ L1_B 10UH R1313 1% C1321 GND 33.2K
36 13 .1UF 1UF
LOW_PWR VMAIN 10K 1.6 VOLTS .1UF 1%
47 PB_ONOFF DEFMAIN 12 VCC_1.6V

2
R1314 39 BATT_COVER VINCORE 5 R1334
10K 31 4 L1303 10UH
MPU_WARM_RESET HOT_RESET L2 0
33 RESPWRON VCORE 48 R1333 0 VCC_1.6V R1350
32 MPU_RESET DEFCORE 1 11K
R1317 0 35 INT VINLDO1 22 1%
R1318 0 34 PWRFAIL VLDO1 24 C1313
HDST_MUTE* OUT R1319 0 26 GPIO1 VFB_LDO1 23 R1338 R1339 10UF
25 GPIO2 VINLDO2 19 100K 100K
18 20 R1336
1 GPIO3 VLDO2 DNP DNP
PGND1_A
PGND1_B

MUTE_LED_GATE 17 27 82.5K
GPIO4 NC
AGND1
AGND2
AGND3

PGND2

R1352 NC 3 VIB VCC_5V VCC_3.3V


GND

MUTE_LED_GATE* OUT 0 2 LED2


LCD_BACKLIGHT_GATE* OUT VCC_NAUT_1.5V VCC_NAUT_1.5V
21
44
45
15
16
46
49

R1337 HEADSET VOLUME CONTROL VOLTAGES 9.6V_AA 4.8V_AA


1 TP_AVR_CMD VCC_2.8V 17.8K VCC_2.8V 2.8 VOLTS VCC_5V
LCD_BCKLGHT_GTE R1328 C1314
AVR_CMD 10K R1335 U1307 SWB+ U1320
R1321 R1322 R1323 R1324 1UF LM317AEMPX 9.6V_AA 4.8V_AA
0 R1358 VCC_NAUT_1.5V TPS71501DCKR R2323
VCC_2.8V 10K 10K 10K 10K 0 R2301
R1397 VCC_2.8V 3 IN OUT 2 0 0
DNP 1 4 4 IN OUT 5
10K ANALOG VCORE ADJ_GND
GND R1329 VOUT R2302
1
DNP VMAIN GND 10K C1315 C1328 R1356 3 NC2 1
10K
TP_SPK_MUTE_LED 2.2UF FB_NC R1340 C1385 C1386 R2303
GND DNP 15K
0.1UF C1330 GND 33.2K .1UF 1UF 10K
VCC_2.8V 1% C1384
SPKR_MUTE_LED* OUT 1.8 VOLTS 1UF 1%

2
R1341 1 VCC_1.8V .1UF
TP_GND1
10K DNP 1 R1369
IFLSB TP_GND2 R1357
1 0 1 R2300
TP_GND3 VCC_1.8V 2K
1 4.75K
R1342 TP_GND4 1%
1%
10K C1344
2.2UF

Figure 8-22. PPLN1696A Main Board Circuit Schematic - G

68009482001 May 26, 2014


8-30 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

UNSW_3.3V C1349
UNSW_3.3V
.1UF DC Voltage Table
U1316 Supply Type
MC74VHC1GT08

5
C1360 R1375 Name Value Range Part No.
470PF VCC

OUTY
A+ C1336 UNSW_3.3V 100K 2 INA 4 (CAN3_DRV)
VCC_1.6V 1.6V 1.55-1.65V TPS65010
UNSW_3.3V 1 INB
.1UF OUTPUT TO CAN3 TRANSCEIVER VCC_1.8V 1.8V 1.74-1.86V TPS65010
U1309 C1343 GND UNSW_3.3V
VCC_2.8V 2.8V 2.68-2.96V TPS65010
.1UF VCC_3.3 3.3V 3.20-3.40V TPS65010

3
TPS3808 UNSW_3.3V IN CAN3_CMD
6

R1359 VCC_5 5.0V 4.90-5.10V LM2676


U1311 VCC_2.8V
931K VDD INPUT FROM OMAP UNSW_3.3V 3.3V 3.16-3.44V TPS71533
3 C1352
RESET

ATTINY2313

VCC 18
NC MR C1361 R1386 A+ 13.2V 12.94-13.46V PSU
5 1 .1UF UNSW_3.3V

6
SENSE FIVE_V_EN 3 PA0 BOARD ID/MISO 470PF VCC_2.85V 2.82V 2.77-2.87V TPS73201

4
PB6 16 0
4 CT SW_BPLUS_EN 2 PA1 VCC_1.35V 1.34V 1.25-1.40V FROM VCC_3.3V

10K
SCK
GND

17

10K
PB7 U1310
RESET 19 PA2 20 VCC_NAUT_1.5V 1.5V 1.46-1.53V LM317

3
R1360 C1335 PD0 NC 10K 10K SN65HVD230 R1387
10 PB0 1 ON_OFF_2 2.2V_WL 2.19V 1.96-2.44V FROM 4.6V_WL
54.9K 1000PF C1337 PD1 NC 100K 4.8V_BIAS 4.84V 4.57-5.12V TPS71501
2

VCC
11 PB1 PD2 4 Q1304 8 R1392
0.1UF NC AVR_CMD 10K
10K RS DNP BUS_PWR_OUT 4.8V_WL 4.81V 4.31-5.35V FROM 9.6V_WL

10K 2
10K
12 PB2 PD3 5 AVR_CMD R1385 0
6 5V BRICK FEEDBACK MUN5311DW1TI CAN3INPUT VCC_7.5V 7.46V 7.19-7.70V LM317A
13 PB3 PD4 0 R 4 OUT BUS_PWR_OUT 4.8V_AA 4.81V 4.31-5.35V FROM 9.6V_AA

8 GND1
21 GND2
BUS_CMD 14 PB4 REAR IGN(USED ON TIB) 1 D CANH 7
3

PD5 7 Q1303 IO CAN_PWR_H

3
9.6V_WL 9.63V 9.08-10.19V TPS71501

1
VR1301 2 MOSI 15 PB5 9 CAN_PULSE_OUT CAN3 TRANSCEIVER DRIVE CIRCUIT CANL 6
R1362 R1363 R1364 R1365 BUS_PWR_OUT PD6 MUN5311DW1TI 9.6V_AA 9.63V 9.08-10.19V TPS71501
MMBZ5225BLT1G R1361 R1372 Voltage Supervisor output and OMAP ouput VREF 5
3V 100K 100K 100K 100K NC R1389
10K 1MEG C1351 GND
1

wire Or'd together. This signal is then


Or'd with the AVR CAN_PULSE_OUT signal 33PF CAN_PWR_H 100

2
R1371 R1376 R1377
(AND gate is OR gate with active low DNP
100K 0 15K
C1362 C1363 U1317 inputs and outputs). IO CAN_PWR_L Supply Connectiions
470PF 470PF MC74VHC1G02
R1388 Name Value Range IC'S
A+ VOLTAGE SUPERVISOR CIRCUIT 1
4 0 VCC_FLASH_CORE 2.8V 2.7-3.6V FLASH
THIS CIRCUIT REMOVES POWER FROM THE BOARD BY ASSERTING THE AVR RESET LINE. CAN_PWR_L VCC_FLASH_IO 1.8/2.8V 1.65-1.95/ FLASH
2
IN ADDITION, THIS CIRCUIT ENABLES THE CAN3 TRANSCEIVER TRANSMIT MODE AND (CAN3 SLEEP) 2.7-3.6V
OUTPUT TO CAN3 TRANSCEIVER A+ VCC_SDRAM_CORE 2.8V 2.3-2.9V SDRAM
PULLS THE CAN3 BUS LOW TO TURN OFF THE REST OF THE SYSTEM.
SLEEP MODE PIN. VCC_SDRAM_IO 1.8/2.8V 1.65-2.9V SDRAM
Q1311
NTD2955T4G
R1325 VDD_CORE 1.6V 1.35-1.65V OMAP5912

3
R1390 0 VDD2_USB 3.3V 3-3.6V OMAP5912
2 VR1303 3 2 VDD1_PER 2.8V 2.5-3.6V OMAP5912
AVR PIN DUAL USE MULTIPLIERS 100K OUT J6_IGNITION
SW_B+ Control and Protection 12V R1326 VDD3_PER 2.8V 2.5-3.6V OMAP5912
VDD6_PER 2.8V 2.5-3.6V OMAP5912

1
0
UNSW_3.3V UNSW_3.3V R2328 VDD7_PER 2.8V 2.5-3.6V OMAP5912

1
UNSW_3.3V OUT CH_IGNITION
C1345 0 VDD8_PER 2.8V 2.5-3.6V OMAP5912
.1UF DNP R1391 VDD9_PER 2.8V 2.5-3.6V OMAP5912
20K VDD4_SDRAM 1.8/2.8V 1.65-1.95/ OMAP5912
R1374 U1312 AVR BOARD ID PULLED 2.5-3.6V
R1315
100K
2

FSA4157L6X 10K R1307 VDD5_FLASH 1.8/2.8V 1.65-1.95/ OMAP5912

3
LOW FOR M5/O5
For Nominal A+ of 13.85V 2.5-3.6V
1 S B1 6 4.7K
VCC

VCC_2.8V 1 Q1302 GS V at -45% A+ =6.34V OMAP5912 POWER DISTRIBUTION


R1373 MMBT3904 GS V at -20% A+ =9.23V VCC_1.6V VDD_CORE
100K C1364 GS V at NOMINAL A+ =11.5V E1300

2
470PF C1379 V at +20% A+ =Clamped at 12V
GND

A B0 GS
3 4 R2304 VDD_RTC MEMORY POWER
R1367 470PF
A+ SWB+ 0 SOURCES
10K
5

Q1305 C1372 C1373 R2305 VDD1_IO


FMG8A Q1306 33PF 1UF 0
3 4.7k 2 NTD2955T4G
UNSW_3.3V IGN_CONTROL IN
R2306 VDD3_COM

3
R1380

DTr2 DTr1
C1346 R1393 2 VR1302 3 2 0
0 47k 100K SWB+
.1UF 4 12V
DNP VCC_2.8V R2307 VDD6_MMC VCC_2.8V VDD_FLASH_IO

1
U1313 47k 0 R1396
2

1
FSA4157L6X 5 1 MAX V = +/-15V E1301 0
S 4.7k GS R2308 VDD7_COM
VCC

1 B1 6 R1378 R1379 0 VCC_3.3V


NC 0 C1365 20K
C1374 C1375 R2319
470PF R2309 VDD8_CAM 0 DNP
33PF 1UF
GND

3 A B0 4 R1366 0
0
DNP R2310 VDD9_GPIO
5

MPU_WARM_RESET 0
VCC_1.8V
VDD4_SDRAM
E1302 R2311
UNSW_3.3V Five Volt Regulator Control 0

NC

NC
C1347 UNSW_3.3V
All main board power is derived
.1UF from 5V regulator. 5V_EN can be C1366 R2312
TP_UNSW_VCC

470PF C1376 C1377 0


asserted by the AVR or the
TP_PGM_SEL

4
U1314 33PF 1UF
FACT_SW_B+ test point.
2

VDD5_FLASH
TP_RESET

FSA4157L6X

10K
10K
Q1307 R2313
TP_MOSI

TP_MISO
TP_GND
TP_SCK

1 S B1 6 MUN5311DW1TI 10K 10K 0 DNP


VCC

JTAG EMULATOR/AVR
NC UNSW_3.3V
In System Programming UNSW_3.3V Q1308
10K

10K 2
10K

2 10K
NOTE:JTAG pins located on MUN5311DW1TI R2314
GND

OMAP/MEMORY Top Level 3 A B0 4 0 DNP


VCC_3.3V

3
3

5
FACT_SW_B+ IS NEEDED BY THE R2318
VCC E1303 VDD_SDRAM_IO, SDRAM_VDD,
1
1
1
1
1
1
1

2 FACTORY TO POWER MAIN BOARD C1350 0 DNP


5

J1300 C1367

NC
5 RESET FOR BARE BOARD FLASHING. R1383 GND AND FLASH_VDD REMOVED.
J1300 470PF .1UF
J1300 4 MOSI 1 1K CHANGED TO VCC_1.8V ON THE

3
3 SCK FACT_SW_B+ U1317 C1332 C1333
J1300 R1381 5V_EN MEMORY PAGE. ALSO REMOVED
J1300 7 PGM_SEL C1368 MC74VHC1G02 33PF 1UF
1 MISO 100K 470PF E2301 - E2303.
J1300
J1300 6 R1384
J1300 8 10K
R1382
0

Figure 8-23. PPLN1696A Main Board Circuit Schematic - H

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-31

HEADSET 2 MIC BIAS CIRCUIT


HEADSET 1 MIC BIAS CIRCUIT

4.8V_BIAS
4.8V_BIAS

E1801
E1800

C1813
R2853 150PF
R1800 220 C1888 R2855
220 1UF 100K R1809
51K
R2854

1
R1801 51
C1887
1

C1800 51 VCC_3.3V
47UF
47UF C1814

2
2

0.1UF

R1810 U1801

4
100K MC3320
2
HDST2_MIC+_TP
1
OUT CODEC_MICIN
3
VCC_1.35V
HDST2_MIC+ IN

11
HDST1_MIC+_TP C1801
C1815
1UF C1808
0.1UF
HDST1_MIC+ IN 150PF

R1812
51K

VCC_3.3V

R1811 U1801

4
100K MC3320
9
AUX_TX IN
8
C1806 10
1UF VCC_1.35V
R1806

11
560
C1816
0.1UF C1811
150PF VCC_3.3V
C1817
R1807 0.1UF
51K

U1800

2
VCC_3.3V R1816
FSA4157L6X
B1 S 0

VCC
6 1
U1801 IN CP_DISABLE
CP_AUX_TX_TP C1804 R1808 MC3320

4
1UF 100K R1814
6
CP_AUX_TX IN 10K

GND
7 4 B0 A 3
OUT BIASED_AUX_TX
5
VCC_1.35V
R1802

5
11
560
C1812
0.1UF

Figure 8-24. PPLN1696A Main Board Circuit Schematic - I

68009482001 May 26, 2014


8-32 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

R1848 R2828 R2847


0 0 0

VCC_3.3V 9.6V_WL 9.6V_WL

U1818 U1808

4
MC33202 MC3320
6 13 9
7 14 8
5 12 10
U1808
MC3320

11

11
C1854 R1849 R2829 R2848
470PF 0 0 0
9.6V_WL

R1889
0 C1877
R1858

6
150PF
20K

10K
9.6V_WL
10K R2849
20K
10K 9.6V_WL

10K
U1805 C1831

2
MAX4544 U1806 VCC_3.3V
.1UF MUN5311DW1TI
R1820 R1832 C1832 R1833 MC3320

1
Q1811

VPOS

4
130K N_C 0 .1UF 20K R1836 C1828 R2850 U1801
4 2

4
1% R1886 R1887 0 1UF 100K MC3320
1 13
5 0 0 3 14
R1821 4.8V_WL C1833 OUT TX_WIRELINE
COM 12
6 0 470PF VCC_1.35V
9.6V_WL IN

11
GND
IN NUM_WIRES

11
NO 1
R1819 U1806
T1800 C1852 C1878
TP_LINE2+ C1860 C1861 C1827 200K MC3320 R1822
XFMR 0.1UF

3
33PF
4

10UF 10UF .1UF 1% R1888 10K


1 P1 S1 6 13 C1857
LINE2+ IN 100K 470PF
14
S2 5 C1826 12
.022UF R1818
680 4.8V_WL
4 NC
11

3 P2 S3
LINE2- IN R1823 R1824 C1834
R1825
2 20K 12K 3.3K .22UF
NC NC

VCC_5V
C1835
4.8V_WL 6.8PF VCC_1.35V
R1837 R1838 U1818
U1806 MC33202
47K

11
R2839 MC3320 47K
K1802 R1827 R1828 C1846 R2851 4
560 5 3
LH1546ADFTR R1826 100K 200K C1838 .1UF 0
7 1% 1
1 A S 4 20K 1% .1UF R1839 9.6V_WL RX_FILT_AUD_WL
9.6V_WL 6 C1841 2
75 C1849
470PF 8
4 39PF
2 9.6V_WL 4.8V_WL VCC_3.3V IN RX_FILT_AUDIO_WL
WL_IMPED* C1881
K S1 3 0.1UF R1852 C1864 R1853
U1806
C1836 C1837 C1842 43K .33UF 0
T1801 MC3320 U1808
NC 470PF .1UF R1829 R1830 .1UF

4
XFMR MC3320 2.2V_WL
9 100K C1839 6 TP_WIRELINE
2 200K 1
NC 8 1% .1UF 7
A+ 1% Q1801
10 MJD340 5 R1847
3 P2 S3 4
LINE1- IO

11
0

4
11
C1862 C1863 S2 5 C1830
R1840 C1843
10UF 10UF .022UF 39PF
1 P1 S1 6 C1829 4.7K
LINE1+ IO 100UF VCC_3.3V
C1818
TP_LINE1+ .1UF

R1841 U1803

1
75 C1844 MAX5419
VCC_5V 39PF
8

VDD
H
2.2V_WL 3 SDA 7
9.6V_WL I2C_SDA IO W

1
6

CTGND
L
R2838 VR1802 2
SCL IN I2C_SCL

GND
560 K1801 P6SMB56A U1808 4
AO

2
LH1546ADFTR MC3320

4
1 A S 4 R1842
2 C1845
1 470K

9
5
Q1812 Q1802 1 .1UF

2
MUN2213 MJD340 3
R1857 R1844 VR1803
0 3 2 1.2K P6SMB56A R1843

4
1
2 47K S1

11
K 3
WL_IMPEDANCE IN 4.7K
47K

R1831 C1870
10K 470PF
1

WL_IMPED*

Figure 8-25. PPLN1696A Main Board Circuit Schematic - J

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-33

VCC_5V

R1860
560
K1800
LH1546ADFTR
1 A S 4
IN CHAN_ACT_RELAY_IN
Q1803
MUN2213
R1835
0 3 2
2 47K K S1 3
CHAN_ACT IN OUT CHAN_ACT_RELAY_OUT

47K
R1851 C1873
10K 470PF
VCC_2.8V

1
C1819 VCC_5V VCC_5V VCC_5V VCC_5V VCC_5V VCC_5V VCC_5V VCC_5V
0.1UF

U1809 R2852 R2819 R1861 R1862 R1863 R1864 R1865 R1866

20
10K 10K 10K 10K 10K 10K 10K 10K
MC74LCX244
VCC
1
EN_OE1 19
EN_OE2
18 Y0 2
CP_PTT_OMAP* OUT A0 IN CP_PTT*
16 Y1 4
PTT_OMAP* OUT A1 IN PTT*
14 Y2 6
HDST1_PTT_OMAP* OUT A2 IN HDST1_PTT*
12 Y3 8
HDST2_PTT_OMAP* OUT A3 IN HDST2_PTT*
9 Y4 11
HDST1_SENSE_OMAP* OUT A4 IN HDST1_SENSE*
7 Y5 13
HDST2_SENSE_OMAP* OUT A5 IN HDST2_SENSE*
5 Y6 15
MUTE_IN_OMAP* OUT IN MUTE_IN*

GND
3 A6 17
FORCE_FAIL_OMAP* OUT Y7 A7 IN FORCE_FAIL*

10
VCC_5V
VCC_5V

R2823
R1870 10K
10K DNP
DNP OUT TX_ACTIVITY*

3
OUT EXT_SPKR_ACTIVITY*
Q1804 Q1810

D
D 3

NUD3124 NUD3124
R2821
0 1 G
R1868 TX_ACT IN
0 1 G
EXT_SPKR_ACT IN
C1883
C1879 470PF

S
470PF
2 S

VCC_5V

2
VCC_5V

R2846
10K
R1874 DNP
10K
DNP OUT CP_CHAN_ACTIVITY*
Q1813

3
OUT INT_SPKR_ACTIVITY* NUD3124

D
3

Q1805
D

NUD3124 R2844
0 1 G
R1872 CP_CHAN_ACT IN
0 1 G
INT_SPKR_ACT IN
C1884
470PF

S
C1882
470PF

2
S
2

Figure 8-26. PPLN1696A Main Board Circuit Schematic - K

68009482001 May 26, 2014


8-34 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

VCC_5V

C1823 R1898
150PF 10K
DNP
R1884 OUT REC_ACTIVITY*
100K

3
Q1806

D
VCC_3.3V
C1820 NUD3124
0.1UF VCC_3.3V
1 G
U1802
U1810 C1821 R1883 MC3320
R1876
2

4
FSA4157L6X .1UF 100K C1824
0 13 1UF C1885
6 B1 S 1 14
VCC

RX_FILT_AUDIO IN IN RX_TONES_CTRL OUT RX_AUDIO_BUFF 470PF


12

S
VCC_1.35V
VCC_1.35V R1878
R1877
10K R1885

2
11
GND

4 B0 A 3 10K 10K
C1850
0.1UF
5

VCC_3.3V
C1855 R1893 C1874
0.1UF 150PF
0
IN REC_ACT
R2835
C1871 100K
150PF
U1813 R1894

2
FSA4157L6X
10K
R2831 6 B1 S 1

VCC
VCC_3.3V
100K
VCC_1.35V
R2834 U1802
MC3320 C1876

4
100K

GND
4 B0 A 3 6 1UF
VCC_3.3V 7
R1896 C1856 OUT REC_AUDIO
5
U1802 10K .1UF
VCC_1.35V

5
C1869 R2830 R2836
MC3320

11
.1UF

4
100K C1851 C1875 10K
9 1UF
8 0.1UF
OUT RX_AUDIO
VCC_1.35V 10 VCC_5V

R2832

11
C1872 10K
0.1UF
R2812
10K
DNP
OUT EXT_PA_ACTIVITY*

3
Q1807

D
NUD3124
CODEC_OUTP2 IN
1 G

C1853 TP_HDST1_SPKR+
4.7UF C1886
HDST1_AUDIO IN OUT HDST1_SPKR+ 470PF

S
2
C1866
150PF
C1802 VCC_3.3V
4.7UF
HDST2_AUDIO IN OUT HDST2_SPKR+ C1858 R2825
R2806 100K
0.1UF
0
TP_HDST2_SPKR+ IN EXT_PA_ACT
VCC_3.3V
U1815
R2807

2
FSA4157L6X 10K
6 B1 S 1

VCC
C1880
VCC_1.35V 0.1UF
C1859 R2824 U1802

4
.1UF MC3320 C1868

GND
4 B0 A 3 100K 2 1UF
1
R2827 OUT EXT_PA_AUD
3
10K VCC_1.35V

5
R2826

11
10K
C1867
0.1UF

Figure 8-27. PPLN1696A Main Board Circuit Schematic - L

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-35

JTAG EMULATOR/AVR IN SYSTEM PROGRAMMING FLASH_ADDRESS<25..1>


FLASH_DATA<15..0>
NOTE: AVR PINS LOCATED ON DC SCHEMATIC SHEET 2 FLASH_CONTROL<12..0>

VCC_2.8V
ETHERNET (SERIES : 700) MEMORY BLOCK (SERIES : 300)

(SERIES : 400)
R1006 FLASH_CONTROL<12..0> PROCESSOR
100K
DNP FLASH_CONTROL<12..0> SDRAM_CONTROL<12..0>
FLASH_DATA<15..0>
14 TMS 1 FLASH_CONTROL<12..0>
TMS J1300 FLASH_DATA<15..0> SDRAM_DATA<15..0> FLASH_DATA<15..0> 0
MCBSP<3..0>
FLASH_ADDRESS<25..1> MCBSP2_DX_0
12 TRST 0 FLASH_ADDRESS<25..1> MCBSP2_DR_0 1
TRST* J1300 SDRAM_CONTROL<12..0> SDRAM_CONTROL<12..0> 2
FLASH_ADDRESS<25..1> SDRAM_ADDRESS<12..0> SDRAM_DATA<15..0> MEMORY MCBSP 2 MCBSP2_CLK
15 TDI 2 SDRAM_DATA<15..0> MCBSP2_FS 3
TDI J1300 SDRAM_ADDRESS<12..0> SDRAM_ADDRESS<12..0>
VCC_2.8V SPI<5..0>
0 UART1_TXD OUT UART1_TXD
USB_DM
16 PD LAN_RESET_IN RESET_OUT 1 USB_DP USB INT UART1_RXD
PD J1300 UART 1 IN UART1_RXD NAUTILUS
2 USB_CLK0
17 TDO 7 LAN_INT_0 LAN_INT_0 USB_INT<3..0> 3 UART1_CTS IN UART1_CTS
TDO J1300 USB_VBUS (SERIES: 900)
LAN_TX+ OUT LAN_TX+ UART1_RTS
18 TCKR LAN_PWR_DOWN LAN_PWR_DOWN OUT UART1_RTS SPI_CLK 2
TCKR J1300 6 0 VIPIN_1
LAN_TX- OUT LAN_TX- 1 UART3_TXD OUT UART3_TXD 3
VIPIN_2 SPI_CS
19 TCK 3 2 UART 3
TCK J1300 VIPIN_3 UART3_RXD IN UART3_RXD 1
LAN_RX+ IN LAN_RX+ 3 SPI_MISO
VIPOUT_1 VIPS
4 VIPOUT_2 I2C_SCL OUT I2C_SCL SPI_MOSI 0
20 EMU0 5 LAN_RX- IN LAN_RX- VIPS<5..0> 5 VIPOUT_3
EMU0 J1300 I2C I2C_SDA IO I2C_SDA
13 EMU1 4 ONE_WIRE SCLK_CODEC 4
EMU1 J1300 ONE_WIRE IO ONE WIRE SPI_DOUT 0
VIP_USB SPI_DIN 1 CAN_DATA_H IO CAN_DATA_H FS_CODEC 3
GND J1300 9 REC_ACT
(SERIES: 1500) REC_ACT OUT SPI_SCK 2
SPI CAN_DATA_L IO CAN_DATA_L STDA_CODEC 1
10 PTT_OMAP* IN PTT_OMAP* SPI_CS0 3
GND J1300 VIP_USB 0 4 2
USB_DP IN DPOS USB_DM SPI_CS1 SRDA_CODEC
1 LAN_PWR_DOWN LAN_PWR_DOWN CAN_AUDIO_H IO CAN_AUDIO_H
GND J1300 11 USB_DM IN DNEG USB_DP MCLK_CODEC 5
2 IN CP_PTT_OMAP* SSI<7..1>
USB_CLK0 CP_PTT_OMAP* IO CAN_AUDIO_L
3 CAN_AUDIO_L PWRDN_CODEC 6
USB_VBUS IN USB_VBUS INT_USB_VBUS CP_CHAN_ACT
CP_CHAN_ACT OUT
RESET_CODEC* 7
VIPIN1 IN 0 CP_DISABLE OUT CP_DISABLE 0 OUT SPI_MOSI
VIPIN1 VIPIN_1 1 2
C1001 R1007 VIPIN2 IN VIPIN2 VIPIN_2 FORCE_FAIL_OMAP* OUT SPI_CLK
2 FORCE_FAIL_OMAP* IN 4
VIPIN3 IN OUT SPI_CS1 4

MCBSP2_FS

MCBSP2_CLK
.01UF 1K VIPIN3 VIPIN_3 NAUT_RESET*
CHAN_ACT OUT CHAN_ACT
VIPOUT1 OUT 3 NAUT_INT 0
VIPOUT1 VIPOUT_1 4 IGN_CONTROL OUT IGN_CONTROL
VIPOUT2 OUT VIPOUT2 VIPOUT_2 NAUT_CONFIG 1
VIPOUT3 OUT VIPOUT_3 5 USB_EN OUT USB_EN 1
VIPOUT3 3 0
NAUT_CONFIG_DONE
CAN3_CMD OUT CAN3_CMD 3
AC_POWER_GOOD IN AC_POWER_GOOD AC_PG_OMAP NAUT_STATUS 2
CH_PRESENT* IN HDST2_SENSE_OMAP* IN HDST2_SENSE_OMAP* 2
CH_PRESENT* CH_PRES_OMAP*
MONITOR* IN MONITOR* MON_OMAP* HDST1_PTT_OMAP*
HDST1_PTT_OMAP* IN R1002
EMERGENCY* IN EMERGENCY* EMER_OMAP* USB2_TXEN SCLK 0
OUT USB2_TXEN
EXT_PA_ACT OUT EXT_PA_ACT USB2_SE0 FS R1003 0
OUT USB2_SE0
AC_PG_OMAP USB2_VM STDA R1004 0
HDST2_PTT_OMAP* IN USB2_VM
HDST2_PTT_OMAP* IN R1005
CH_PRES_OMAP* USB2_VP IN USB2_VP SRDA 0
USB2_TXD OUT USB2_TXD
INT_SPKR_ACT OUT INT_SPKR_ACT USB 2 EXT MCBSP2_DX
USB2_RCV IN USB2_RCV
WL_IMPEDANCE OUT WL_IMPEDANCE USB2_SUSP MCBSP2_DR
OUT USB2_SUSP
LAN_INT_0 LAN_INT_0 GPIO
USB2_SPEED OUT USB2_SPEED R1008 R1009 R1010 R1011
MUTE_IN_OMAP* IN MUTE_IN_OMAP* USB2_OC 0 0 0 0
IN USB2_OC DNP DNP DNP DNP
TX_ACT OUT TX_ACT

4
USB2_VBUS_EN OUT USB2_VBUS_EN
NUM_WIRES OUT NUM_WIRES KEYPAD_COL<4..0>
KEYPAD_COL<4..0> 0 OUT KEYPAD_COL0
EXT_SPKR_ACT OUT EXT_SPKR_ACT 1 OUT KEYPAD_COL1
HDST1_SENSE_OMAP* IN HDST1_SENSE_OMAP* KEYPAD_ROW<3..0> KEYPAD_ROW<3..0> 0 IN KEYPAD_ROW0 2 OUT KEYPAD_COL2 NAUT<4..0>
1 IN KEYPAD_ROW1 3 OUT KEYPAD_COL3
BUS_PWR_OUT IN BUS_PWR_OUT 2 4
MON_OMAP* IN KEYPAD_ROW2 OUT KEYPAD_COL4
3 IN KEYPAD_ROW3
EMER_OMAP*
RX_TONES_CTRL OUT RX_TONES_CTRL
0 NAUT_INT KEYPAD
1 NAUT_CONFIG
2 NAUT_STATUS
3 NAUT_CONFIG_DONE LCD_CTL<3..0>
LCD_CTL<3..0> 0 OUT LCD_CTL0
R1001 4 NAUT_RESET* 1 OUT LCD_CTL1
0 2 1
POR IN DNP POR LCD_PIXEL<7..0> OUT LCD_CTL2 STDA_CODEC OUT
LCD_PIXEL<7..0> 0 OUT LCD_PIXEL0 3 OUT LCD_CTL3 SRDA_CODEC IN 2
MPU_RESET IN MPU_RESET RESET 1 3
RESET_OUT OUT LCD_PIXEL1 FS_CODEC OUT
RESET_OUT 2 OUT LCD_PIXEL2 SCLK_CODEC OUT 4
0 LCD_BACKLIGHT_GATE* IN LCD_BACKLIGHT_GATE* 3 5
RESET_OUT
OUT TRST OUT LCD_PIXEL3 MCLK_CODEC OUT
1 TMS 4 OUT LCD_PIXEL4 PWRDN_CODEC OUT 6
2 TDI 5 OUT LCD_PIXEL5 RESET_CODEC OUT 7
3 LCD_BRIGHT OUT LCD_BRIGHT 6
TCK OUT LCD_PIXEL6
4 EMU1 JTAG PWM2 OUT PWM2 7 OUT LCD_PIXEL7
5 LCD
EMU0 PWM1
6 TCKR OUT PWM1
JTAG<7:0> 7 TDO PWM0 OUT PWM0

Figure 8-28. PPLN1696A Main Board Circuit Schematic - M

68009482001 May 26, 2014


8-36 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

IN USB_CLK0
NOTE: SINGLE-ENDED UPSTREAM (DEVICE) CONNECTION
TO OMAP INTERNAL USB XCEIVER
FL1500
STF202_22 R1500
10
1 VBUS DOUT1 4 USB_DP
3 5 OUT
DPOS IN DPOS DOUT2 VCC_2.8V
2

GND
DNEG
OUT USB_DM C1500
DNEG IN R1501 .1UF
VCC_5V VCC_5V VCC_5V
10

20
R1502 R1509 R1510
10K 10K 10K VCC U1500
1 EN_OE1 MC74LCX244
19 EN_OE2

USB_VBUS IN 2 A0 Y0 18 INT_USB_VBUS
4 16 OUT
A1 Y1 OUT VIPIN_1
6 A2 Y2 14 VIPIN_2
VCC_5V VCC_5V VCC_5V 8 12 OUT
R1511 A3 Y3 OUT VIPIN_3
NOTE: VBUS BLEED RESISTOR 1MEG
MONITOR* IN 11 A4 Y4 9 MON_OMAP*
13 7 OUT
R1503 R1504 R1505 EMERGENCY* IN A5 Y5 OUT EMER_OMAP*
15 5

GND
AC_POWER_GOOD IN A6 Y6 OUT AC_PG_OMAP
10K 10K 10K IN 17 A7 Y7 3 CH_PRES_OMAP*
CH_PRESENT* OUT

10
VIPIN1 IN
VIPIN2 IN
VIPIN3 IN

VIPOUT1 OUT
D 3

Q1500
NUD3124

G 1
IN VIPOUT_1

C1501
100PF
S
2

VIPOUT2 OUT
3
D

Q1501
NUD3124

G 1
IN VIPOUT_2

C1502
100PF
S
2

VIPOUT3 OUT
3

Q1502
D

NUD3124

G 1
IN VIPOUT_3

C1503
100PF
S
2

Figure 8-29. PPLN1696A Main Board Circuit Schematic - N

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-37

VCC_2.85V

SRDA_CODEC
STDA_CODEC
NAUT_RESET-

FS_CODEC
NAUT_INT
I/O BLOCK
R901 C904
100K 0.1UF U900
EP1C6F256I7N
D13 R2 R903 0
LVDS35P LVDS71P OUT STDA_CODEC
C14 T2
LVDS35N LVDS71N
A15 R3 R904 0
LVDS34P LVDS70P IN SRDA_CODEC
B15 P4
LVDS34N LVDS70N
C13 R4 R905 0
LVDS33P LVDS69P OUT FS_CODEC
R902 0 B14 T4
NAUT_RESET* OUT LVDS33N LVDS69N

PWRDN_CODEC
RESET-_CODEC
A13 R5
LVDS32P LVDS68P

MCLK_CODEC
SCLK_CODEC
R924 0 B13 P5
NAUT_INT OUT LVDS32N LVDS68N FS1
C12 N5
LVDS31P LVDS67P FS2
B12 N6
LVDS31N LVDS67N
E9 P6
UNKNOWN_7 LVDS66P
D11 R6
LVDS30P LVDS66N
D12 M7
LVDS30N UNKNOWN_3

SPI_MISO

SPI_MOSI
B11 T6

SPI_CLK
LVDS29P LVDS65P

SPI_CS
C11 R7
LVDS29N LVDS65N
B10 P7 R909 0
LVDS28P LVDS64P
A11 N7 OUT SCLK_CODEC
LVDS28N LVDS64N
D10 R8 R906 0
LVDS27P LVDS63P
C10 T8 OUT MCLK_CODEC
LVDS27N LVDS63N
R925 0 B9 N8
U900 SPI_CS IN LVDS26P LVDS62P R908 0
A9 P8 OUT RESET_CODEC*
EP1C6F256I7N LVDS26N LVDS62N
R912 0 C9 M8
SPI_MISO IN LVDS25P UNKNOWN_4 R907 0
G5 D9 R9 OUT PWRDN_CODEC
VREF0B1 LVDS25N LVDS61P
H5 R913 0 E8 T9
VREF1B1 SPI_MOSI IN UNKNOWN_6 LVDS61N
K5 D8 P9
VREF2B1 LVDS24P LVDS60P
E11 R914 0 VCC_2.85V C8 N9
VREF0B2 SPI_CLK IN LVDS24N LVDS60N
E10 B8 R10

TXEN1_CAN_AUDIO
VREF1B2 LVDS23P LVDS59P

TXEN2_CAN_DATA
RXD1_CAN_AUDIO
E6 A8 T11

TXD1_CAN_AUDIO

RXD2_CAN_DATA
TXD2_CAN_DATA
VREF2B2 LVDS23N LVDS59N
G12 C7 N10
VREF0B3 LVDS22P LVDS58P

AUDIO_PA_EN
H12 D7 P10
SRDA
STDA

SCLK
VREF1B3 LVDS22N LVDS58N
K12 A6 R11
VREF2B3 LVDS21P LVDS57P

FS
R973 R974
M11 B7 P11
VREF0B4 10K 10K LVDS21N LVDS57N
M10 C6 N11
VREF1B4 LVDS20P LVDS56P
M6 B6 N12
VREF2B4 LVDS20N LVDS56N
R915 0 D5 M9
STDA OUT LVDS19P UNKNOWN_5
D6 P12
VREF BLOCK LVDS19N LVDS55P
R916 0 B5 R12
SRDA OUT LVDS18P LVDS55N
C5 T13

0
LVDS18N LVDS54P
R917 0 B4 R13
SCLK OUT LVDS17P LVDS54N 3
A4 R14
LVDS17N LVDS53P R944
R918 0 B3 P13
FS OUT LVDS16P LVDS53N 4 0
C4 T15
LVDS16N LVDS52P
B2 R15
LVDS15P LVDS52N
A2 P14 VCC_3.3V
LVDS15N LVDS51P
C3 N13 CAN <5..0> CAN 1
LVDS14N LVDS51N
B1 R16 CAN_AUDIO_H
LVDS13N LVDS50P
F4 P15 5
UNKNOWN_1 LVDS50N
D3 N16 4 U902
LVDS12P LVDS49P

3
E4 N15 3 C902 SN65HVD230 IO CAN_AUDIO_H
LVDS12N LVDS49N
E3 M13 0.1UF
LVDS11P LVDS48P 8

VCC
D2 N14 RS
LVDS11N LVDS48N R910 CAN_AUDIO_L
E2 L13 R946
LVDS10P LVDS47P 4 100
D1 M14 2 0 R
LVDS10N LVDS47N 5 1 7 DNP
F3 M16 1 D CANH
LVDS9P LVDS46P 6
G3 M15 0 CANL IO CAN_AUDIO_L

GND
16.0 MHZ OSCILLATOR LVDS9N LVDS46N VREF 5
F2 L15
LVDS8P LVDS45P C906
E1 L14
LVDS8N LVDS45N 33PF

2
G2 K16
VCC_3.3V LVDS7P LVDS44P
F1 L16
LVDS7N LVDS44N
L3 G13
UNKNOWN_2 LVDS43P
K1 G14 U900
LVDS6P LVDS43N
L1 F16 EP1C6F256I7N
LVDS6N LVDS42P 0
L2 G15
Y901 LVDS5P LVDS42N L5 J1
C932 M1 F13 DPCLK0 PLL1_OUTP 1
R948 MTE3044G LVDS5N LVDS41P F5 K2
0.1UF 16MHZ N1 F14 DPCLK1 PLLI_OUTN
10K LVDS4P LVDS41N E5 R953
4

M2 E16 DPCLK2
VDD LVDS4N LVDS40P E12 0 VCC_3.3V
R945 N2 F15 DPCLK3
LVDS3P LVDS40N R947 F12 CAN 2
0 M3 D16 DPCLK4
1 STANDBY 3 LVDS3N LVDS39P 0 L12 CAN_DATA_H
M4 E15 DPCLK5
OUT LVDS2P LVDS39N DNP M12
N3 E14 DPCLK6
GND

LVDS2N LVDS38P M5 U903


R1 D15 DPCLK7

3
R960 LVDS1P LVDS38N G1 SN65HVD230 IO CAN_DATA_H
0 C905 P2 D14 CLK0 C903
33PF LVDS1N LVDS37P H1 0.1UF
DNP P3 E13 CLK1 8

VCC
2

LVDS0P LVDS37N G16 RS


N4 H13 CLK2 R911 CAN_DATA_L
LVDS0N UNKNOWN_8 H16
C15 CLK3 4 100
LVDS36P R DNP
B16 2 1 7
LVDS36N D CANH
CLOCK AND PLL BLOCK 6
R954 CANL IO CAN_DATA_L

GND
VREF 5
0
C907
33PF

2
Figure 8-30. PPLN1696A Main Board Circuit Schematic - O

68009482001 May 26, 2014


8-38 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

VCC_2.85V VCC_3.3V
R963
0

VCC_3.3V
VCC_3.3V
R962
0
VCC_3.3V DNP
VCC_3.3V
R928
R930 R931 R932 R929 R933
10K
10K 10K 10K 10K 10K R936
U901 U904 NAUT_STAT U900 10K
5 74VHC125 5 74VHC125
EP1C6F256I7N
VCC VCC
C933 C934 J13 K15
NAUT_STATUS IN NSTATUS PLL2_OUTN
0.1UF GND 0.1UF GND J14 J16
TCK PLL2_OUTP
3 3 U901 J15 K13
TMS CONF_DONE IN NAUT_CONFIG_DONE
74VHC125 H15 D4
R919 TDO LVDS14P
H14 C2
0 TDI LVDS13P
2 4 H2 L4
SPI_MOSI IN A Y DATA0 UNKNOWN_8
G4 K14 VCC_3.3V
OE NCSO UNKNOWN_9
H3 E7
NAUT_CONFIG IN NCONFIG UNKNOWN_10 R923
H4

1
NCEO 10K
J4
NCE
U904 J3
74VHC125 R920 MSEL0
J2
0 MSEL1
2 4 K4
SPI_CLK IN A Y DCLK
K3
OE ASDO INIT_DONE

NOTE:SPI CLOCK

1
C909 R927 R937 R934 R935
33PF OVERSHOOT FIX
10K 10K 10K 0
DNP

U900
EP1C6F256I7N
VCC_NAUT_1.5V

J6 H6
J11 GNDA_PLL1 VCCA_PLL1 H11
J5 GNDA_PLL2 VCCA_PLL2
J12 GNDG_PLL1 A7
GNDG_PLL2 VCCINT1 A10
A1 VCCINT2 G8 C912 C913 C914 C915
A16 GND1 VCCINT3 G10 0.1UF 0.1UF 0.1UF 0.1UF
A5 GND2 VCCINT4 H7
A12 GND3 VCCINT5 H9
F6 GND4 VCCINT6 J8
F8 GND5 VCCINT7 J10
F9 GND6 VCCINT8 K7
F11 GND7 VCCINT9 K9
G7 GND8 VCCINT10 T7
G9 GND9 VCCINT11 T10
G11 GND10 VCCINT12
H8 GND11 C1 VCC_2.85V
H10 GND12 VCCIO1_1 G6
J7 GND13 VCCIO1_2 P1
J9 GND14 VCCIO1_3 A14
K6 GND15 VCCIO2_1 F10
K8 GND16 VCCIO2_2 F7
K10 GND17 VCCIO2_3 A3 C917 C918 C919 C920
L6 GND18 VCCIO2_4 P16 0.1UF 0.1UF 0.1UF 0.1UF
L8 GND19 VCCIO3_1 K11
L9 GND20 VCCIO3_2 C16
L11 GND21 VCCIO3_3 T3
T1 GND22 VCCIO4_1 L7
T5 GND23 VCCIO4_2 L10
T12 GND24 VCCIO4_3 T14
T16 GND25 VCCIO4_4
GND26

VCC_3.3V

SUPPLY/GROUND BLOCK

C921 C922 C929 C930


0.1UF 0.1UF 0.1UF 0.1UF

Figure 8-31. PPLN1696A Main Board Circuit Schematic - P

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-39

VCC_1.2PLL

VCC_1.2V
T700
*NOTE: PLACE TERMINATION COMPONENTS CLOSE TO U704 LAN IC
HX1188
TP_VCC_1.2V VCC_3.3V
VCC_3.3V VCC_1.2V
1 TD_POS TX_POS 16
VCC_1.2A VCC_3.3VA OUT LAN_TX+
2 CT1 GND1 15 LAN_TX_POS_TP
R772 3 14
CAPACITORS NEED TO BE CLOSE TO U704 VCC PINS. OUT LAN_TX-
100 TD_NEG TX_NEG
TP_VCC_1.2A R738 R739 13 NC4 4 LAN_TX_NEG_TP
49.9 49.9 NC NC1 NC
VCC_3.3V 12 NC3 NC2 5
NC NC
U704 LAN_RX_POS_TP

108
125
6 RD_POS RX_POS 11

57
91

38
43

24
63

50
51

10
79
92
KSZ8841 IN LAN_RX+
7 CT2 GND2 10 LAN_RX_NEG_TP
8 9
C742 IN LAN_RX-

VDDA
VDDC

VDDA_1
VDDA_2

VDDCO
VDDAP

VDDATX
VDDARX

VDDIO_1
VDDIO_2
VDDIO_3
VDDIO_4
VDDIO_5
RD_NEG RX_NEG
C721 C722 C723 C724 C725 .1UF
.1UF .1UF .1UF .1UF 22UF
0 128 48 VCC_3.3VA R719
FLASH_DATA<15:0> IO D0 TXP1
1 127 D1 75
2 126 D2
3 122 D3 TXM1 49
VCC_3.3V VCC_3.3VA 4 121 D4
VCC_3.3V L703 5 120 D5 RXP1 45 C719
10UH 6 119 D6 1000PF
7 118 D7 R745 R746 C720
8 117 D8 RXM1 46 49.9 49.9 10UF
9 116 D9
C717 C718 10 115 61 R744 3.01K
D10 ISET
C726 C727 C728 C729 .1UF 22UF 11 114
.1UF .1UF .1UF .1UF D11
12 113 D12 TESTEN 1 R747 1K
13 112 D13 SCANEN 2 R748 1K C743
14 111 D14 .1UF
15 110 D15 P1LED0 5 NC
P1LED1 4
LAN_ACTIVE
P1LED2 3
LAN_LINK
1 84 A1 P1LED3 27
FLASH_ADDRESS<25:1> IO NC VCC_3.3V
VCC_1.2V VCC_1.2A 2 83 A2
3 82 A3
L701 4 81 A4 EEEN 26 R749 1K
10UH 5 80 A5 EECS 19 VCC_3.3V
77 28 NC
6 A6 EEDO R750
76 29 NC
7 A7 EESK 10K R753 R754
75 30 NC
C730 C731 C732 C733 C734 C735 C736 8 A8 EEDI 4.7K 4.7K
10UF .1UF .1UF 10UF .1UF .1UF .1UF 9 74 A9 R751 WRN
10 73 A10 10K RDN
11 72 A11 RDYRTNN 11
12 71 A12 ADSN 35 R752 1K IO FLASH_CONTROL<12:0>
13 70 A13 SRDYN 15 TP_ADDRESS_EN VCC_3.3V
69 32 NC R755 0
14 A14 AEN 5
R733 15 68 33 R756 0 TP_WRN 9
0 A15 WRN
RDN 18 R757 0 TP_RDN 7 VCC_3.3V
VCC_1.2A VCC_1.2PLL ARDY 20 R758 0 TP_ARDY 12 TP_LAN_INT_0
TP_RSTN
INTRN 16 R759 0
Y701 OUT LAN_INT_0 R760 10K
L702 67 RSTN CYCLEN 21
XTAL R734 LAN_RESET_IN IN
10UH SWR 31 R761 10K R765
25MHZ 6.8MEG R736 12 25 R762 10K
BCLK VLBUSN 10K
DNP 0 17 R763 0
R737 LDEVN TP_LDEVN DNP R767
C737 C738 C739 PMEN 14 R764 0 TP_PMEN
1K 0
10UF .1UF .01UF 3 OUT IN 1 65 X1 PWRDN 36
IN LAN_PWR_DOWN
GND1

GND

VCC_3.3V
C740 C741 R735 NC16 86 TP_PWR-DOWN
0 66 BE1N 87 R768 1K R766
22PF 22PF X2 10K
4

DNP BE0N 88 R769 1K


89 R718 DNP
NC17 10K
6 NC1 NC18 93
7 94 DNP
NC2 NC19
8 NC3 NC20 95
13 NC4 NC21 96
22 NC5 NC22 97
R715 1K 40 NC6 NC23 98
R716 1K 41 NC7 NC24 99
VCC_3.3V 44 NC8 NC25 100 VCC_3.3V
52 NC9 NC26 101
53 102 AC TERMINATION
NC10 NC27
55 NC11 NC28 103 FOR RD / WR
R717 56 NC12 NC29 104
10K 59 NC13 NC30 105
60 106 R773 R774
DNP NC14 NC31 WRN RDN 6.8K 16K
85 NC15 NC32 109
D700

9 DGND1
23 DGND2
34 DGND3

DGND4
DGND5
DGND6
DGND7
DGND8
AGND1
AGND2
AGND3
AGND4
AGND5
AGND6
AGND7
AGND8

1
R770 R771 QSMFC16F
51 51

RED

GRN
37
39
42
47
54
58
62
64
78
90
107
123
124
C744 C745
18PF 18PF

3
DNP DNP LAN_ACTIVE
LAN_LINK

Figure 8-32. PPLN1696A Main Board Circuit Schematic - Q

68009482001 May 26, 2014


8-40 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

FLASH MEMORY 8MEG X 16 VDD_FLASH_IO

R305
VCC_1.8V 0

C306 C307
.1UF .1UF

SDRAM MEMORY 4MEG X 16BIT X 4BANKS VDD_FLASH_IO

C308 C309
.1UF .1UF
VCC_1.8V VCC_1.8V
R303
10K

F_EN_WE

F_EN_OE

F_EN_CE
F_WAIT
F_ADV

F_RST

F_CLK
R304

F_WP
C305 C304 C303 C310 C302 C301 C300 0 DNP
12
33PF .1UF .1UF .1UF .1UF .1UF 33PF WAIT
U301

G4
H3

D5
D6
A4
A6
PC28F512P30BF

11

SDCLK_EN

VPP
VCC1
VCC2

VCCQ1
VCCQ2
VCCQ3
SD_UDM

8
SD_LDM

SD_CAS

SD_RAS

SDCLKX
SD_BA1

SD_BA0

SD_WE

11 F_CLK E6
DQS_H

SDCLK

SD_CS
DQS_L

R302 U300 6 CLK


0 6 F_EN_CE B4 CE F7
MT46H32M16LF WAIT WAIT

C9
D1
A7
B1

E9
A9

K9
F9
7 F_EN_OE F8 OE
7
9 F_EN_WE G8 WE DQ0 F2 0
0

VDDQ1
VDDQ2
VDDQ3
VDDQ4
VDDQ5
VDD1
VDD2
VDD3
8 F_RST D4 RST DQ1 E2 1 F_D0
7 9
0 R300 33 SD_CLK G2 CK UDQS E2 10 F_WP C6 WP DQ2 G3 2
0 DQS_H 10
10 R306 33 SD_CLKX G3 CK* LDQS E8 0 F_ADV F6 ADV DQ3 E4 3
10 DQS_L 12
1 SD_CLK_EN G1 CKE DQ4 E5 4
1
7 R301 0 SD_CS H7 CS DQ0 A8 0 DQ5 G5 5
0 0
5 SD_RAS G9 RAS DQ1 B7 1 SD_D0 1 A1 A1 DQ6 G6 6
5 1
6 SD_CAS G8 CAS DQ2 B8 2 2 B1 A2 DQ7 H7 7
6
2 SD_WE G7 WE DQ3 C7 3 3 C1 A3
2
8 SD_UDM F2 UDM DQ4 C8 4 4 D1 A4 DQ8 E1 8
8
9 SD_LDM F8 LDM DQ5 D7 5 5 D2 A5 DQ9 E3 9
9
3 SD_BA0 H8 BA0 DQ6 D8 6 6 A2 A6 DQ10 F3 10
3
4 SD_BA1 H9 BA1 DQ7 E7 7 7 C2 A7 DQ11 F4 11
4
0 J8 A0 DQ8 E3 8 8 A3 A8 DQ12 F5 12
0
SD_A0 1 J9 A1 DQ9 D2 9 9 B3 A9 DQ13 H5 13

F_A1
2 K7 A2 DQ10 D3 10 10 C3 A10 DQ14 G7 14
11 3 K8 A3 DQ11 C2 11 11 D3 A11 DQ15 E7 15
11 DQS_H
12 4 K2 A4 DQ12 C3 12 12 C4 A12
12 DQS_L
5 K3 A5 DQ13 B2 13 13 A5 A13
6 J1 A6 DQ14 B3 14 14 B5 A14 RFU1 E8
SDRAM_CONTROL<12..0> IO NC
7 J2 A7 DQ15 A2 15 15 C5 A15 RFU2 F1
NC
8 J3 A8 16 D7 A16 RFU3 G2
NC
9 H1 A9 NC F3 17 D8 A17 RFU4 H1
NC NC
10 J7 A10_AP 18 A7 A18
11 H2 A11 19 B7 A19
12 H3 A12 20 C7 A20
SDRAM_ADDRESS<12..0> IN
F7 21 C8

VSSQ1
VSSQ2
VSSQ3
VSSQ4
NC A13 A21

VSS1
VSS2
VSS3
D9 TEST 22 A8 A22
23 G1 A23
24 H8 A24

C1
A3
B9

E1
A1

K1
F1
25 B6 A25_512M

VSS1
VSS2
VSS3
VSS4
B8 A26_1G
NC

H2
H4
H6
B2
SDRAM_DATA<15..0> IO

FLASH_CONTROL<12..0> IO

FLASH_ADDRESS<25..1> IN

FLASH_DATA<15..0> IO

Figure 8-33. PPLN1696A Main Board Circuit Schematic - R

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-41

UNSW_3.3V
LCD BACKLIGHT CONTROL
CIRCUIT VCC_5V

U417

2
FSA4157L6X
1 S B1 6 C1601 R489

VCC
LCD_BACKLIGHT_GATE* IN NC REAL TIME CLOCK / BACKUP CIRCUIT
0.1UF 10K

8
GND
3 A B0 4 NOTE: LOCAL XTAL GROUND PLANE VCC
PWM0 OUT PWM0_OMAP 6 SCL 7 TP_RTC_OUT
I2C_SCL
I2C_SDA
5 SDA SQW_OUT
1 X1 U1601

5
2 X2 DS1338
3

1
VBAT

GND
VDD_CORE
Y1601

4
32.768KHZ

2
R418
0
RTC_ON_OFF
CONF U400
SERIAL BLOCK OMAP5912 M1601
UART 1 1 2
Y12 TX1 Y14

GENERAL SIGNALS
ON_OFF OUT UART1_TXD
J20 ARM_BOOT RX1 V14 UART1_RXD
R12 AA15 IN
R415 NRESPWRON
0 POR IN U20 UART1 RTS1 R14 OUT UART1_RTS
MPU_RESET IN MPU_NRESET CTS1 IN UART1_CTS
AA20 NRESET_OUT
RESET_OUT OUT P12 V6
RESET_MODE TX2 USB2_TXD
W19 BVLZ RX2 R9
W13 USB2_VM
VCC_2.8V
V18
COM_SHUTDOWN UART2 RTS2 W5 USB2_SE0 BDCLK2
CONF CTS2 Y5 USB2_RCV R421
0 DNP V13 BDCLK2 Y4 0
UNSW_3.3V
C443
UNSW_3.3V
R458 R455 OSC32K_IN C445
10K AA13 OSC32K_OUT M18 .1UF .1UF
P13 UART3 TX3 L14 PWM0_OMAP
DNP CLK32K_IN RX3 OUT PWM1 BUS_PWR_OUT
R13 CLK32K_OUT Y15 4 2
32K_IN IN RTS3 Y A IN

CLOCKS
ARMIO4 W15 OUT RX_TONES_CTRL
VCC_2.8V VCC_2.8V VCC_2.8V VCC_2.8V VCC_2.8V 32K_OUT NAUT_RESET* CTS3 OUT NUM_WIRES OE U403 R440 U404

2
Y2 OSC1_IN U416 FSA4157L6X 0 DNP
FSA4157L6X

1
R430 W3 OSC1_OUT G20 74VHC125
MCBSP1_CLKS 1 S B1 6 1 S B1 6

VCC

VCC
BOOT - CS3 TEST MODE SSI_CNTRL

MCBSP1
10K R448 R449 G21 U410
R10 COM_MCLK_REQ MCBSP1_BCLK R486 FL400
R457 0 100K R423 R451 MCBSP1_SYNC H15 OUT EXT_SPKR_ACT NC7WZ17
100K 100K VCC_2.8V V5 COM_MCLK_OUT H18 GPIO 33 NFL18T
ONLY PLACE 1 DNP DNP 100K OUT INT_SPKR_ACT 6 1 3 OUT
MCBSP1_DOUT IN 1 NC

GND
NC

GND
DNP DNP MCBSP1_DIN H20 OUT CP_CHAN_ACT 3 A B0 4 3 A B0 4
MCLK_OUT

2 GND
TCKR_OMAP Y17 RTCK_NBSCAN
ARM_BOOT RESET_MODE BLVZ WAKE CONF TCK_OMAP W18 TCK V7 R442 0 C462
R446 Y18 MCBSP2_CLKR Y6
10K TRST_OMAP NTRST MCBSP2_CLKX 68PF C447

5
R417

MCBSP2
R420 R424 R452 R433 TMS_OMAP V17 TMS MCBSP2_RSYNC W6 R443 0 100PF
100K 100K 100K 100K 100K AA19 TDO W7
TDO_OMAP JTAG MCBSP2_XSYNC
DNP NORMAL MODE TDI_OMAP Y19 TDI MCBSP2_DOUT AA5 R444 0
BOOT - CS0 V16 NEMU0 P10 R445 0
EMU0_OMAP MCBSP2_DIN
LAN_INT_0 IN EMU1_OMAP W17 NEMU1
ARMIO4 MCBSP3 W16 TP_MCBSP3_CLK MCBSP 2
T20 ARMIO_5 MCBSP3_CLK
LAN_PWR_DOWN OUT IO
T19 ARMIO_4 MCSI1_BCLK P14 TP_MCSI1_BCLK MCBSP2_FS

MCSI1
PTT_OMAP* IN V8 ARMIO_3 ARMIO AA17
MCSI1_SYNC W14 TP_MCSI1_SYNC IO
R426 R425 4 SPIF_CS1 N15
0 0 ARMIO_2 MCSI1_DOUT V15 TP_MCSI1_DOUT MCBSP2_CLK
DNP 2 SPIF_SCK U19 ARMIO_1 MCSI1_DIN TP_MCSI1_DIN
32 KHZ UNSW_3.3V UNSW_3.3V
OUT M20 GPIO_15 MCSI2_CLK Y10 C444 C446 C448
PWM2 N21 MCSI2_SYNC V9

MCSI2
OUT GPIO_14 .1UF .1UF 100PF
EXT_PA_ACT N19
IGN_CONTROL OUT
N18
GPIO_13 MCSI2_DOUT W9 MCBSP2_DX_0
VDD_RTC 2.8V
R414 SPI_DIN IN R427 0 SPIF_DIN 0 TP_GPIO_12 N20
GPIO_12 MCSI2_DIN AA9 R441
OUT
(MIS0) R428 0 SPIF_DOUT 1 IO GPIO_11 OUT USB2_SUSP U407 0 DNP U408

2
0 (MIS1) SPI_DOUT OUT ONE_WIRE W8 GPIO_9 V19
HDST2_SENSE_OMAP* IN WIRE_SCLK OUT USB2_SPEED FSA4157L6X FSA4157L6X
DNP Y8 GPIO_8 W21 SPIF_DOUT 1 MCBSP2_DR_0

UWIRE
OUT WIRE_SDO USB2_TXEN 1 S B1 6 1 B1 6

VCC
OUT S

VCC
U406 SPI R429 0 SPIF_SCK 2 CAN3_CMD M15 GPIO_7 GPIO U18 SPIF_DIN 0 U410 IN
SPI_SCK OUT IN WIRE_SDI IN USB2_VP USB2 FL401
5

MC74HC1GU04D R432 0 SPIF_CS0 3 MUTE_IN_OMAP* P19 GPIO_6 N14 SPIF_CS0 3 R487 NC7WZ17
C457 SPI_CS0 OUT TX_ACT OUT WIRE_NSCS0 USB2_VM IN USB2_VM EXT 33 NFL18T
VCC R434 0 SPIF_CS1 4 P20 GPIO_4 P15
IN_A

.1UF SPI_CS1 OUT CHAN_ACT OUT WIRE_NSCS3 USB2_RCV IN USB2_RCV 4 3 3 IN 1

GND

GND
OUT
OUT_Y VDD_RTC R456 USB2_VBUS_EN OUT P18 GPIO_3 USB2_TXD OUT USB2_TXD 3 A B0 4 3 A B0 4 NC

GND
2 4 M14 NC
C425 0 CP_DISABLE OUT
R19
GPIO_2 USB_DM R8 USB2_SE0 OUT USB2_SE0
USB_DP P9

USB
GPIO_1 USB2_OC C463
GND

1 .1UF LCD_BRIGHT OUT 2.2K IN USB2_OC


NC R419 R436 10K R437 R18 GPIO_0 USB_PUEN W4 OUT REC_ACT 68PF C449 C450

5
0 R453 R447 100PF 100PF
NC

2
Y401 6.8MEG SPI_BUS<4:0> TP_GND5 10K
5

XTAL DNP
3

R464 R465 R466 U402 12MHZ


10MEG 10MEG 470K VC NL17SZ14 R422
C 100 TP_USB_DP
R467 2 IN 4 1 OUT 3
OUT IN VCC_2.8V VCC_2.8V
0
GND
NC

IO USB_DM USB INT


GND1

2 1
GND

DNP IO USB_DP
C437 C439 C440 R454 OUT USB_CLK0
Y402 U410 U416
33PF IN
3
1

C458 C459 0 USB_VBUS

5
18PF 18PF NC7WZ17 74VHC125
32.768KHZ DNP
2
4

18PF 18PF
TP_VBUSFACTORY TEST POINT VCC VCC
32K_GND C464 GND C465 GND
12 MHZ IN NAUT_CONFIG_DONE 0.1UF 0.1UF

3
Figure 8-34. PPLN1696A Main Board Circuit Schematic - S

68009482001 May 26, 2014


8-42 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

GPIO EXPANSION VDD5_FLASH


U409
NL17SZ32
4 1
4 SH400 SH401 SH402
7 2 SHIELD SHIELD SHIELD
FLASH_CONTROL<12:0> VDD5_FLASH
R470 R471 R472 R473 R474 R475 R490 R476
10K 10K 10K 10K 10K 10K 10K 10K
DNP DNP DNP DNP DNP DNP

1
2

1
2
20
C460 U415
MC74LVX373
.1UF

VCC
EN_LE 11
EN_OE 1

8 2 Q0 D0 3 PROD_ID0
9 5 Q1 D1 4 PROD_ID1
10 6 Q2 D2 7 PROD_ID2
11 9 Q3 D3 8 PROD_ID3
12 12 Q4 D4 13 REV_ID0
13 15 Q5 D5 14 REV_ID1
14 16 Q6 D6 17 REV_ID2
10 GND

15 19 Q7 D7 18 REV_ID3
FLASH_DATA<15:0>

R477 R478 R479 R480 R481 R482 R483 R484


10K 10K 10K 10K 10K 10K 10K 10K
DNP DNP

VDD5_FLASH

U409

DECOUPLING CAPACITORS
5

NL17SZ32
C461 VCC
.1UF
GND
3

VDD_CORE VDD6_MMC

C402 C403 C404 C405 C406 C407 C408 C409 C410


.1UF .1UF .1UF .1UF 33PF 33PF 33PF 33PF .1UF
POWER GROUPS

2.8V 2.8V
OMAP POWER AND GROUND 2.8V 2.8V 1.6V
DC BLOCK
PWR SYMBOL
PROC BLOCK
PWR SYMBOL
OMAP
PWR GROUP
OMAP
FUNCTIONAL BLOCK
OMAP
VOLTAGE RANGE
VDD3_COM VDD5_FLASH VDD7_COM VDD9_GPIO VDD_CORE
3.3V 1.8V 2.8V 2.8V 2.8V 1.6V 1.6V VCC_1.6 VDD_CORE VDD,VDD1,VDD2 CORE VOLTAGE 1.55V - 1.65V (NORMAL)
VDD2_USB VDD4_SDRAM VDD6_MMC VDD8_CAM VDD_RTC VDD_DLL VDDA VDD3,VDDA 0.99V - 1.65V (STANDBY) VDD4_SDRAM VDD3_COM VDDA

R438 VDD4_SDRAM VDDSHV4 SDRAM I/O 2.5V - 3.0V (HIGH)


10 VCC_1.8
R439 1.65V - 1.95V (LOW)
10
VDDSHV5 FLASH I/O 2.5V - 3.0V (HIGH)
VDD5_FLASH C411 C412 C413 C414 C415 C416 C417 C418 C419
1.65V - 1.95V (LOW) .1UF .1UF .1UF 33PF 33PF 33PF .1UF 33PF 10UF
2.8V
TP_VPP CLOSE TO
VDD1_IO LCD I/O Y21
VDD1_PER KEYBOARD I/O 2.5V - 3.0V
MCBSP1

VCC_2.8
AA11

U400 UART1 (GPS I/F)


W12
AA2

AA3
U21

R20
A19
E21

B10
B14

Y16

V12

A11
A15
Y20

B13
B20

Y21
L21

J21
M2
R1
H2
C2
Y7
A5
A7

Y9

A9
A3
E2

VDD7_PER VDDSHV7 MCSI1 (SSI/USB1 TO PATRIOT) 2.5V - 3.0V


L1

J1

OMAP5912 VDD5_FLASH VDD9_GPIO VDD_RTC


C438
VDDSHV1_1
VDDSHV1_2
VDDSHV2
VDDSHV3
VDDSHV4_1
VDDSHV4_2
VDDSHV4_3
VDDSHV4_4
VDDSHV5_1
VDDSHV5_2
VDDSHV5_3
VDDSHV6
VDDSHV7
VDDSHV8
VDDSHV9
VDDSHV_RTC
VDD_RTC
VPP
VDD_DLL
VDD_1
VDD_2
VDD_3
VDD_4
VDD1_1
VDD2
VDD2_1
VDD2_2
VDD3_1
VDD3_2
VDD3_3
VDD3_4
VDDA
LDO_FILTER

C401 .1UF VDD9_PER VDDSHV9 JTAG,GPIO,I2C 2.5V - 3.0V


1UF
MCSI2
MCBSP2 (SSI TO PATRIOT) 2.5V - 3.3V (HIGH)
VDD3_PER VDDSHV3 C420 C421 C422 C423 C424 C426 C427 C428
UART2 1.65V - 1.95V (LOW)
.1UF .1UF .1UF 33PF 33PF .1UF 33PF .1UF
VDD8_PER VDDSHV8 CAMERA I/O 2.5V - 3.6V
VSS_10
VSS_11
VSS_12
VSS_13
VSS_14
VSS_15
VSS_16
VSS_17
VSS_18
VSS_19

E5
VSS_1
VSS_2
VSS_3
VSS_4
VSS_5
VSS_6
VSS_7
VSS_8
VSS_9

NC1 NC VDD6_PER VDDSHV6 MMC I/O 2.5V - 3.6V


C441 C442
.1UF .1UF VCC_3.3 VDD2_USB VDDSHV2 USB TRANSCEIVER 3.0V - 3.6V
B5
B7
A13
B16
A21
F20
K20
R21
W20
AA21
Y13
AA7
Y3
AA1
U2
N1
K2
G1
B1

VDD2_USB VDD8_CAM VDD7_COM VDD1_IO VDD_DLL

R468
C429 C430 C431 C432 C433 C434 C435 C436
0
.1UF 33PF .1UF .1UF .1UF .1UF 33PF .1UF
32K_GND
Y13 MUST BE ISOLATED FROM SYSTEM GROUND
WHEN USING INTERNAL 32 KHZ OSCILLATOR.

Figure 8-35. PPLN1696A Main Board Circuit Schematic - T

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-43

U400
OMAP MEMORY INTERFACE
OMAP5912

0 L4 NFADV
L3 NFBE_0
CH_PRES_OMAP* IN
M8 NFBE_1
HDST1_SENSE_OMAP* IN VCC_2.8V
M7 NFCS_0 VCC_2.8V
4 M3
Y1
NFCS_1
NFCS_1B
JTAG

CONTROL
HDST2_PTT_OMAP* IN
5 M4 NFCS_2
P3 NFCS_2B SDCLKX D9 10 U401

20
USB2_OC R401 R402 R403 R400 C400
6 N8 NFCS_3 SDCLK C9 0 MC74LCX244
100K 100K 100K 10K .01UF
7 U4 NFOE SDCLK_EN H12 1
8 W1 NFRP NSWE H8 2 VCC
9 W2 B3 3 1
NFWE SBANK_0 EN_OE1
10 V4 C3 4 19
NFWP SBANK_1 EN_OE2

CONTROL
11 N3 FCLK NSRAS H7 5
12 V2 B4 6 R404 33 2 18
FRDY NSCAS TRST OUT A0 Y0 TRST_OMAP
G8 7 R405 33 4 16
FLASH_CONTROL<12:0> OUT CS_SDRAM TMS OUT A1 Y1 TMS_OMAP
0 N4 D10 8 R406 33 6 14
FDATA_0 NSDQMU TDI OUT A2 Y2 TDI_OMAP
FLASH_CONTROL<12:0> 1 N2 C8 9 8 12
FDATA_1 NSDQML A3 Y3
2 N7 FDATA_2 DQS_H C14 11
3 P2 D4 12 11 9
FDATA_3 DQS_L A4 Y4
4 P4 OUT SDRAM_CONTROL<12:0> R407 33 13 7
FDATA_4 TCK OUT A5 Y5 TCK_OMAP
5 P7 A2 0 15 5
FDATA_5 SADD_0 A6 Y6 NC

GND
6 R2 B2 1 17 3
FDATA_6 SADD_1 A7 Y7 NC

DATA
7 R3 FDATA_7 SADD_2 B6 2
8 R4 FDATA_8 SADD_3 A1 3
9 T2 FDATA_9 SADD_4 G10 4

10
ADDRESS
10 T3 FDATA_10 SADD_5 B9 5
11 P8 FDATA_11 SADD_6 G12 6 VCC_2.8V
12 U1 FDATA_12 SADD_7 G11 7
13 U3 FDATA_13 SADD_8 G9 8
14 T4 FDATA_14 SADD_9 B12 9
15 V3 FDATA_15 SADD_10 B8 10
SADD_11 H10 11 R409 R408
FLASH_DATA<15:0> IO
1 J8 FADD_1 SADD_12 H9 12 4.7K 4.7K
FLASH_DATA<15:0> 2 D3 H11 OUT SDRAM_ADDRESS<12:0> TCKR_OMAP
FADD_2 SADD_13
3 C1 TDO_OMAP
FADD_3 TP_SDRAM_A13 R410 33
4 E4 D6 0 EMU1 OUT EMU1_OMAP
FADD_4 SDATA_0 R411 33
5 D2 C6 1 EMU0 OUT EMU0_OMAP
FADD_5 SDATA_1 R412 33
6 F4 C5 2 TCKR OUT
FADD_6 SDATA_2 R413 33
7 E3 D7 3 TDO OUT
FADD_7 SDATA_3
8 J7 FADD_8 SDATA_4 D5 4
9 F3 FADD_9 SDATA_5 C7 5
10 G4 FADD_10 SDATA_6 C4 6
11 G3 FADD_11 SDATA_7 D8 7

ADDRESS

DATA
12 G2 FADD_12 SDATA_8 C10 8
13 K8 FADD_13 SDATA_9 D14 9
14 H4 FADD_14 SDATA_10 D11 10
15 H3 FADD_15 SDATA_11 C13 11
16 K7 FADD_16 SDATA_12 C11 12
17 J2 FADD_17 SDATA_13 D13 13
18 J4 FADD_18 SDATA_14 D12 14
19 J3 FADD_19 SDATA_15 C12 15
20 F2 FADD_20 IO SDRAM_DATA<15:0>
21 L8 FADD_21
22 K4 FADD_22
23 K3 FADD_23
24 L7 FADD_24
25 E1 FADD_25
FLASH_ADDRESS<25:1> OUT

VCC_2.8V

R488
10K

IN FORCE_FAIL_OMAP*

0
1
2
3
4
KEYPAD

0
1
2
3
OUT KEYPAD_COL<4:0>
U400

G19
G18
D20
D19

C21

H14
E18

E20
E19
F18

F19
IN KEYPAD_ROW<3:0>
OMAP5912

KBC_0
KBC_1
KBC_2
KBC_3
KBC_4
KBC_5
KBR_0
KBR_1
KBR_2
KBR_3
KBR_4
OUT VIPOUT_3

KEYPAD INTERFACE
W11 MMC_DAT3
MON_OMAP* IN
W10 MMC_DAT2

MMC/SDIO
AC_PG_OMAP IN LCD
V10 MMC_DAT1
EMER_OMAP* IN
R11 MMC_DAT0 LCD_PCLK C15 3
HDST1_PTT_OMAP* OUT OUT LCD_CTL<3:0>
P11 MMC_CMD LCD_AC B15 2
WL_IMPEDANCE OUT
V11 MMC_CLK LCD_VSYNC B18 1
NC
LCD_HSYNC C20 0
M19 CAM_RSTZ
VIPOUT_1 OUT
GPIO H19 CAM_EXCLK LCD_PIXEL_0 D18 0
USB_EN OUT OUT LCD_PIXEL<7:0>
J15 CAM_LCLK LCD_PIXEL_1 B21 1
VIPIN_2 IN
L18 CAM_VS LCD_PIXEL_2 C19 2
CP_PTT_OMAP* IN
L15 G14 3

LCD INTERFACE
VIPOUT_2 OUT CAM_HS LCD_PIXEL_3
LCD_PIXEL_4 H13 4
L19 CAM_D_0 LCD_PIXEL_5 A20 5
VIPIN_3 IN
K14 CAM_D_1 LCD_PIXEL_6 B19 6
R431 NAUT_INT IN
K15 CAM_D_2 LCD_PIXEL_7 C18 7
10K VIPIN_1 IN
K19 CAM_D_3 LCD_PIXEL_8 D17
UART3_RXD IN NC
K18 CAM_D_4 LCD_PIXEL_9 D16
UART3_TXD OUT NC
J14 CAM_D_5 LCD_PIXEL_10 C17
NAUT_CONFIG IN NC
J19 CAM_D_6 LCD_PIXEL_11 B17
NAUT_STATUS IN NC
J18 CAM_D_7 LCD_PIXEL_12 G13
NC

CAMERA INTERFACE
LCD_PIXEL_13 A17
NC
T18 SCL LCD_PIXEL_14 C16
I2C_SCL OUT NC
I2C V20 SDA LCD_PIXEL_15 D15
I2C_SDA IO I2C NC
I2C_SDA J14
I2C_SCL J18

Figure 8-36. PPLN1696A Main Board Circuit Schematic - U

68009482001 May 26, 2014


Figure 8-37. PPLN1696A Main Board Layout

68009482001
Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

2
69 69
P1 P101
2 70 C1860 2 70
P20 C1862
R1874

C1882

C1873
R104
R102
R101
R103

Q1810 Q1805
C1883

Q1803
R2823

R100 R1511 2 2
3
C1802

3
R2852

3
C1853

C1827

2
R2850
C1852

R1811

C1861 C1863
R1872 R1851
R2821
2
C1879

C1806 2
R1870 3 K1800 R1835
C1826

R1806 R1818
4
C1878
C1816

R2849 R1812 Q1804


R1814
R1816

C1877 R1868 R488


6
6

4 3 R1860
9

C1808
C1819
R1819

T1800 T1801 C1829


C1817

R1866 R1883 C1820


20

14 8 K1802
R1810 U1801 R2830
U1809

T700 C1850
64

8 10 12 14

R1865 C1823
9 11 13
4
4

3
3

7 C1871
3

U1800 2 R1864 R2819 R1884 R2831


C1801

C720
C1830

R1861 R1877 C1872


10

11

R1830 R1863
C1814
C1812 R1802

C1813 C1854
16

R1807 VR1802 U1810R1878


R2839

C1839
C1815

C1811 R1889 R1862 R1876 6 4


C1844
R1843

P4

R1801 R1809 R1820


7

R2855 R1808 Q1811 6 3 R1828 C1821 3 C1869


R1841
R1886
R1888

C1845

C1804 C1838
C1888

C1857
R1844

R1829
5

R2832
4 6

VR1803
C719

R1827
R2828
R750
R760
R762

R1887
R761

E1801 R2853
R719

C1800 R1821
C1851
R1826

3
14

C1824
R1885

4 3
R1842
C1843

M1002
K1801

M1003 R1822
R1896
E1800

C1887 14 8
R2846

R2829
U1805

6 3
U1808

U1806
R2854
R1800
R771

R749 C1831
R1893

R1894

Q1813 34 7 4 Q1802 R2848 14 8


R758

C732
C1846

R1832 R1837 U1802 7


R757 32 C1833 2 R2847
7
8

R763 C1828 64
R1823
C1837

R764 R1858 R2838 Q1812 U1813


R1840
C1836
R753

C1842

C1866
C745

R1836 3 C1874
R1838
R1839

C1841 C1868
R2844
3

C1855 R2825 R2835


C1867

C1875

C1835
2

R1824 4 R2826 R2824


C1880

C1832 R1833 Q1801 C1859 3


C1876

R2834

R1825 R2827
C1381 2 Q1806
C1885

C1881
R1320

R2851
R2836

3
C304

C305

C310

C303

3
64
C717

E1302 C1856
R1848
C718

L703 U1319 C1834 R1847 U1815 C1858 R1898


8
U1818

L702 C1377 C1380


R2812
R1831
C1870

R2806

C1886
R2807
C743

C1378
43
5

R2316 R2315 3
A9 K9 2
C1382

C1376
C1818

C737
8 5

C742 R766 R767


C1864
C736
R744

R2311

4
5

C738 R1354 R2317 Q1807 R110


R2312 R301
R756

4
C1383

R733 R770 R715 U300


R739
R738
R746
R745

R2321
R1355
C425
C300

R1849
R752

C739
4

R302
5

R765 R1857 U1803 R1852


C740 C744
U100

R735 R300 R2305 R1331


C735
R1330

R109
Y701

R755
2

U402
4 3

C1356

C1358
C308
R734

R716
2

K1 5 C1849 R116 R112


R2309 R1853
8

R111
32

34
64

R305 Q1502
C1503

C302 8 54
R2308
65

R306 R419 R422


R415
R457
R417

P3
Q100

C741 C301
R736

2 6 3 Q1310
R113
8
9

3 Q1300 3 R115
C441

R438
R718

C437 C1707 2
C1359

C436 C402R414 R426 R1708


R1709

5
C1722

C306
15

U1702
16
C724

U1704

R759 R431
Q1500 Q1501

C728
U704

32 R1368 43
C424

U301 C409C433 2
C1357

R303 R117
C1502

C1709
C411

R1711
C416
C412

U416 3 5
C414
C413

Q1301
C415

R754
C731

R304
C465

R1730
R1710

43
A21

R1510

R768
R769

R1509

C435
H8
H1
R751

C730 R737 C421 5 C1710


C1705

2
R430
R458

C405 C434
R2313

C1501

3
5
34

C1500
16

C722 C309 C420 R437 U1701 U1709


R772

C404
96

128

C727
C1708

C406
R1714

C401 R429
97

43
R446

R1716

C307
U400

R1502

L701 R748 C431 C1601 R1712


R1703

C407 20 11 5 C1706
R747 C408
R1727

R1501 R489 U1500 C1712 U1708


C461

C426
C721

C423
34

R1500
AA21
34

C427 R2310 R1701


C725

10
C726

C422
AA1

R470
5

R717
R452
R423

8 5
C1713
C733

C460 R439 R1700


C729
C723

R1702
R424

43 U409 R448 R436


R420

C1714 43
R1505

4
C734

R477
R1504
D700

6 R449 43
R1503
C419
20

R421

R484 R1715
FL1500 R478 R451 5 U1700 13 9 6
R471 U1601
R1717

5 FL1700
U415

2
R433

R472 R476 C1711


R773

R1001 Y1601
R774

Y401
C428
C430
C429

C410

U1705
C442
C418
C417
C403

C432

C457
R1713
C440

Q1701
C438

C1363

R479 3 4 Y402 R475


10

R2304
11

R480 534
R456
C439

R482
R454

R490
C458
R468
C459

R473 R474 R481 U406 R1726


U417

R453 R1377
R1375

R483 C1715 R1385


C1351

SH400
R425

R1388
R1725
R467

R455
R418

Q1304 3 6
4
5

R447 643 3U408


R911

C907

C448 FL400

64
C902

3
R1007
U903

C1375

E1301

5 34 5 43
R442

R2307
R443

U403

8
C463

C462 R2306
U1310
R466

R464

U1316
R465

U1706 4
R445
C443
C449

R400 C400

R1389
64

C1361
64

R404
R1006

5 8 C1717 C1349
3

20

U1317

R953
8

R486

2 3 R440

5
R405 R403

4
U404 C1362
J1300

M1008 R2314 G1
64

R1392
R1718

R1387
64 2 3 FL401
C450
5
4

3 U410

U401
63

R1386
R2318
R2319

R409
U902

R407
R444

R402
U407

C447

R1376
R910

C464

C1374
R487
R441

C1352
C444
C446
C445

C1360

R401
C1716

C1350
10

11
C903

Q1303
R411
R406

R413
8

19

C1001
20

R1363
R1396

R412
C1347

Q1308 C1366

R1394
R2320
R1365
R1364
R408
R410

R1395
R1366
C1332
E1303

C1333

63
R1346

63
R1382 R1347
64
3

U1314
R963

R1362
Q1307

R1381
U1305
R962

R954
C915
C914

R1010 R1008

C1367
R1384
R1383
R434

R557

C565
C1343

C553 R1348
R508

C1718 5

C1368
R509 C1345 U1311 34
T16 C920

R1009 C504 C508

C1320
R946

C1353
3
R907
R906
R908
R905
C919
R904
R903

64

C906 R936 R556 15 11 R1307


8

C509 R1373 16 10
U506 R530
C922

R1011
C507 SC500

U1312 R1374 R1371 R2328 C1319


C506
T1

20 5 6

C1379
C545
C934

8 5
R920 C909

3
C1346
R909
64
3
2 R1391
U501
5

R1372
4 R533

R944 C921 R1361 Q1302


R555 U1313
R531

4
VR1301
R914

C544 R558

5 R933 R428
34 R927 R935 U1309

34
C552 3
C549
U900

C548
C547

C543
R522

C542

Q1311 2

6
U904 R934 2 VR1303

C1336
R928

R1378
R937 R507 C1365
R929

C1337

R1360
R511

R930 3 3
R932

C1335 2
30

R945
R923 R919 R510
R947

5 R1379 Q1306 2
R535

R534 R1359 R1326


C535

R1390
R545
C905

Y901 2

R913
3

U505

C929 8 5 C1364 32 R1325


R518 M1601 Q1305 23 3
A16

U500 R1367
R427 R912 C912

U901

VR1302
34
4

R1393
R1302
15

R1315
5

4
R1003

16 C540
R918

C539
C546

R1380
R924 R931

C536

C917
C541

C932 C913 R517 C538 C500


C918 C933 C502
R566 C1306
R948
C930

R901

L1301
R960

C1386

C501 R500
C1385

C904

7
C1384
R2303

R1002 R501

U1300
R432

R902
R505
R2323

3
U502 4

R502
U1320
R1004
R1005

R2300

SH402 C1305

G1
43
6

5 C503

C1304
R1319
R2302

R1305
R2301 R1340

D1300
R1304

2
R925
R916
R974
R973
R915
R917

R1301
SH401 R1303

R1323
R1345 C1331

C1302
2

R1324
R1306 R1309
R1327

R1341
R1342

L1300
C1300
R1312

C1303
P10

R1308
4

R1335

C1316
C1318 R1300

C1314
R1317
R1318
U1307 R1344 C1315

R1329
R1328
R1343

R1336
3
2

C1301
R1316 R1337
R1310 C1344

C1328
R1356 36 24

R1314
5 4 3 2 R1332 R1369
R1357

R1322
R1339
U1301 R1321

R2327
U1304
R1358 C1388

R1352
6 48 12 C101
C1330 R1338
C1372 C1312
C1309

R1334
R1333
R1313 C1310 L101
C1308 2

C1373
E1300
C1313 L1302
R1201 R1200 U1308

R2325
R1311
M1001 R1203 M1004 C1307 C1311 1 3 F101
2

VR1200
3

3 L1303 C1387
C1208 3
R1211

U1203

U1200 4 5 R1202
R1209
R1208

C1200

C1323
R2326

R1349
R1204 R1397 C1321
6 4 R1212

R1351
3
C1205 F100
P2000

G2
G1
64

C1322
U1202 U1306

5
43
3
R1206
R1205
C1201
R1215

R1210 R118
R1214
U1201 R1350 G4 G3
G2
R114

64

25
3

R1207
R1213 G5 M1005 G1
26 2
P110 2 3
10 6 G6 G8
G7
P62 30 2 29
P600 P100 P2
29 2
30

May 26, 2014


8-44
Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-45

PPLN1696A Main Board Part List Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des
Ref Part Number Description
C1308 2113956D58 "CAP,FXD,22UF,+10%,- C1322 2113945D04 "CAP CER CHP C1351 2113944A31 CAP CER CHP 33.0PF
Des 10%,6.3V- 100,000PF 25V 10%" 50V 5%
DC,1206,X5R,-55DEG
"CAP CER CHP C1323 2113955C31 "CAP,FXD,1UF,+10%,- C1352 2113946K02 CAP CER CHP 0.10UF
C1001 2113945B02 CMIN,85DEG CMAX"
10,000PF 25V 10%" 10%,16V-DC,X7R,- 16V
C1309 2113946K02 CAP CER CHP 0.10UF 55DEG CMIN,125DEG
C101 2171727H19 "CAP, CERAMIC, 16V CMAX,PB-FR" C1353 2113955C31 "CAP,FXD,1UF,+10%,-
STACKED, 10UF, 100V" 10%,16V-DC,X7R,-
C1310 2113946E02 CAP CER CHP 1.0UF C1328 2113946B04 CAP CER CHP 0.10UF 55DEG CMIN,125DEG
C1200 2113946K02 CAP CER CHP 0.10UF
16V 10% 10V 10% CMAX,PB-FR"
16V
C1311 2113945B02 "CAP CER CHP C1330 2314030B01 "CAP,FXD,1UF,+10%,- C1356 2113944C06 CAP CER CHP 470.0PF
C1201 2113946K02 CAP CER CHP 0.10UF 10,000PF 25V 10%" 10%,16V-DC,SM,- 50V 5%
16V 55DEG CMIN,125DEG
C1312 2113956D58 "CAP,FXD,22UF,+10%,- CMAX,146MA,E" C1357 2113944C06 CAP CER CHP 470.0PF
C1205 2113946K02 CAP CER CHP 0.10UF 10%,6.3V- 50V 5%
16V DC,1206,X5R,-55DEG C1331 2113946B04 CAP CER CHP 0.10UF
CMIN,85DEG CMAX" 10V 10% C1358 2113944C06 CAP CER CHP 470.0PF
C1208 2113946K02 CAP CER CHP 0.10UF
50V 5%
16V
C1313 2113946F05 "CAP,CHIP,10UF,+10%,- C1332 2113944A31 CAP CER CHP 33.0PF
10%,6.3V- 50V 5% C1359 2113944C06 CAP CER CHP 470.0PF
C1301 2113945H89 "CAP,FXD,.1UF,+10%,- 50V 5%
10%,50V- DC,0805,X5R,-55DEG
CMIN,85DEG CMAX" C1333 2113946E02 CAP CER CHP 1.0UF
DC,1206,X7R,-55DEG 16V 10% C1360 2113944C06 CAP CER CHP 470.0PF
CMIN,125DEG CMAX" C1314 2113946E02 CAP CER CHP 1.0UF 50V 5%
16V 10% C1335 2113945A09 CAP CER CHP 1000PF
C1302 2314030J55 "CAP,FXD,47UF,+10%,- 50V 10% C1361 2113944C06 CAP CER CHP 470.0PF
10%,25V-DC,SM,- C1315 2113946N03 CAP CER CHP 2.2UF 50V 5%
55DEG CMIN,125DEG 16V C1336 2113946K02 CAP CER CHP 0.10UF
CMAX,1.049A" 16V C1362 2113944C06 CAP CER CHP 470.0PF
C1316 2113945H69 "CAP,FXD,.1UF,+5%,- 50V 5%
C1303 2314030J28 "CAP,FXD,22UF,+10%,- C1337 2113946B04 CAP CER CHP 0.10UF
5%,50V-DC,1206,X7R,- C1363 2113944C06 CAP CER CHP 470.0PF
10%,35V-DC,SM,- 10V 10%
55DEG CMIN,125DEG 50V 5%
55DEG CMIN,125DEG
CMAX,PB" C1343 2113946K02 CAP CER CHP 0.10UF
CMAX,742MA" C1364 2113944C06 CAP CER CHP 470.0PF
C1318 2113946B04 CAP CER CHP 0.10UF 16V
C1304 2113945G45 "CAP,FXD,.01UF,+5%,- 50V 5%
10V 10% C1344 2113946N03 CAP CER CHP 2.2UF
5%,50V-DC,0805,X7R,- C1365 2113944C06 CAP CER CHP 470.0PF
55DEG CMIN,125DEG C1319 2113945H69 "CAP,FXD,.1UF,+5%,- 16V
50V 5%
CMAX,P" 5%,50V-DC,1206,X7R,- C1345 2113946K02 CAP CER CHP 0.10UF
55DEG CMIN,125DEG 16V C1366 2113944C06 CAP CER CHP 470.0PF
C1305 2314030F29 "CAP,FXD,33UF,+10%,-
CMAX,PB" 50V 5%
10%,10V-DC,SM,-
C1346 2113946K02 CAP CER CHP 0.10UF
55DEG CMIN,125DEG C1320 2113955C31 "CAP,FXD,1UF,+10%,- C1367 2113944C06 CAP CER CHP 470.0PF
16V
CMAX,542MA" 10%,16V-DC,X7R,- 50V 5%
55DEG CMIN,125DEG C1347 2113946K02 CAP CER CHP 0.10UF
C1306 2314030F29 "CAP,FXD,33UF,+10%,- CMAX,PB-FR" C1368 2113944C06 CAP CER CHP 470.0PF
16V
10%,10V-DC,SM,- 50V 5%
55DEG CMIN,125DEG C1321 2113945H69 "CAP,FXD,.1UF,+5%,- C1349 2113946K02 CAP CER CHP 0.10UF
CMAX,542MA" 5%,50V-DC,1206,X7R,- 16V C1372 2113944A31 CAP CER CHP 33.0PF
55DEG CMIN,125DEG 50V 5%
C1307 2113946E02 CAP CER CHP 1.0UF CMAX,PB" C1350 2113946K02 CAP CER CHP 0.10UF
16V 10% 16V C1373 2113946E02 CAP CER CHP 1.0UF
16V 10%

68009482001 May 26, 2014


8-46 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
C1374 2113944A31 CAP CER CHP 33.0PF C1387 2113945H69 "CAP,FXD,.1UF,+5%,- C1715 2113946B04 CAP CER CHP 0.10UF C1818 2113945H69 "CAP,FXD,.1UF,+5%,-
50V 5% 5%,50V-DC,1206,X7R,- 10V 10% 5%,50V-DC,1206,X7R,-
55DEG CMIN,125DEG 55DEG CMIN,125DEG
C1375 2113946E02 CAP CER CHP 1.0UF CMAX,PB" C1716 2113946B04 CAP CER CHP 0.10UF CMAX,PB"
16V 10% 10V 10%
C1388 2314030B01 "CAP,FXD,1UF,+10%,- C1819 2113946B04 CAP CER CHP 0.10UF
C1376 2113944A31 CAP CER CHP 33.0PF 10%,16V-DC,SM,- C1718 2113946B04 CAP CER CHP 0.10UF 10V 10%
50V 5% 55DEG CMIN,125DEG 10V 10%
CMAX,146MA,E" C1820 2113946B04 CAP CER CHP 0.10UF
C1377 2113946E02 CAP CER CHP 1.0UF C1722 2113946B04 CAP CER CHP 0.10UF 10V 10%
16V 10% C1500 2113946K02 CAP CER CHP 0.10UF 10V 10%
16V C1821 2113946C06 CAP CER CHP 0.10UF
C1378 2113945H69 "CAP,FXD,.1UF,+5%,- C1800 2314030J55 "CAP,FXD,47UF,+10%,- 10V 10%
5%,50V-DC,1206,X7R,- C1501 2113944A40 CAP CER CHP 100.0PF 10%,25V-DC,SM,-
55DEG CMIN,125DEG 50V 5% 55DEG CMIN,125DEG C1823 2113944A42 CAP CER CHP 150.0PF
CMAX,PB" CMAX,1.049A" 50V 5%
C1502 2113944A40 CAP CER CHP 100.0PF
C1379 2113944C06 CAP CER CHP 470.0PF 50V 5% C1801 2113946S35 CAP CER CHP 1.0UF C1824 2113946S35 CAP CER CHP 1.0UF
50V 5% 16V 10% 16V 10%
C1503 2113944A40 CAP CER CHP 100.0PF
C1380 2113945D04 "CAP CER CHP 50V 5% C1802 2313960B05 "CAP,FXD,4.7UF,+10%,- C1826 2113945G53 "CAP,FXD,.022UF,+5%,-
100,000PF 25V 10%" 10%,16V-DC,SM,- 5%,50V-DC,0805,X7R,-
C1601 2113946B04 CAP CER CHP 0.10UF 55DEG CMIN,125DEG 55DEG CMIN,125DEG
C1381 2113955C31 "CAP,FXD,1UF,+10%,- 10V 10% CMAX,137MA" CMAX"
10%,16V-DC,X7R,-
55DEG CMIN,125DEG C1705 2113946S35 CAP CER CHP 1.0UF C1804 2113946S35 CAP CER CHP 1.0UF C1827 2113945H69 "CAP,FXD,.1UF,+5%,-
CMAX,PB-FR" 16V 10% 16V 10% 5%,50V-DC,1206,X7R,-
55DEG CMIN,125DEG
C1382 2113955C31 "CAP,FXD,1UF,+10%,- C1706 2113946S35 CAP CER CHP 1.0UF C1806 2113946S35 CAP CER CHP 1.0UF CMAX,PB"
10%,16V-DC,X7R,- 16V 10% 16V 10%
55DEG CMIN,125DEG C1828 2113946S35 CAP CER CHP 1.0UF
CMAX,PB-FR" C1707 2113946S35 CAP CER CHP 1.0UF C1808 2113944A42 CAP CER CHP 150.0PF 16V 10%
16V 10% 50V 5%
C1383 2113955C31 "CAP,FXD,1UF,+10%,- C1829 2385899Y19 "CAP,AL,100UF,20%,25
10%,16V-DC,X7R,- C1708 2113946S35 CAP CER CHP 1.0UF C1811 2113944A42 CAP CER CHP 150.0PF V,SM"
55DEG CMIN,125DEG 16V 10% 50V 5%
CMAX,PB-FR" C1830 2113945G53 "CAP,FXD,.022UF,+5%,-
C1709 2113946S35 CAP CER CHP 1.0UF C1812 2113946B04 CAP CER CHP 0.10UF 5%,50V-DC,0805,X7R,-
C1384 2113945H69 "CAP,FXD,.1UF,+5%,- 16V 10% 10V 10% 55DEG CMIN,125DEG
5%,50V-DC,1206,X7R,- C1710 2113946B04 CAP CER CHP 0.10UF C1813 2113944A42 CAP CER CHP 150.0PF CMAX"
55DEG CMIN,125DEG 10V 10% 50V 5%
CMAX,PB" C1831 2113945H69 "CAP,FXD,.1UF,+5%,-
C1711 2113946B04 CAP CER CHP 0.10UF C1814 2113946B04 CAP CER CHP 0.10UF 5%,50V-DC,1206,X7R,-
C1385 2113945D04 "CAP CER CHP 10V 10% 10V 10% 55DEG CMIN,125DEG
100,000PF 25V 10%" CMAX,PB"
C1712 2113946B04 CAP CER CHP 0.10UF C1815 2113946B04 CAP CER CHP 0.10UF
C1386 2113955C31 "CAP,FXD,1UF,+10%,- 10V 10% 10V 10% C1832 2113945H69 "CAP,FXD,.1UF,+5%,-
10%,16V-DC,X7R,- 5%,50V-DC,1206,X7R,-
55DEG CMIN,125DEG C1713 2113946B04 CAP CER CHP 0.10UF C1816 2113946B04 CAP CER CHP 0.10UF 55DEG CMIN,125DEG
CMAX,PB-FR" 10V 10% 10V 10% CMAX,PB"

C1714 2113946B04 CAP CER CHP 0.10UF C1817 2113946B04 CAP CER CHP 0.10UF C1833 2113945A05 CAP CER CHP 470PF
10V 10% 10V 10% 50V 10%

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-47

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
C1834 21009326001 "CAPACITOR, C1846 2113945H69 "CAP,FXD,.1UF,+5%,- C1864 21009326002 "CAPACITOR, C1883 2113945A05 CAP CER CHP 470PF
CERAMIC, 0.22 UF, +/- 5%,50V-DC,1206,X7R,- CERAMIC, 0.33 UF, +/- 50V 10%
10% TOL, 50V, X7R, 55DEG CMIN,125DEG 10% TOL, 50V, X7R,
1206" CMAX,PB" 1206" C1884 2113945A05 CAP CER CHP 470PF
50V 10%
C1835 2113944F38 "CAP,FXD,6.8PF,.25PF+ C1849 2113944F56 "CAP,FXD,39PF,+5%,- C1866 2113944A42 CAP CER CHP 150.0PF
/-,50V-DC,0805,C0G,- 5%,50V-DC,0805,C0G,- 50V 5% C1885 2113945A05 CAP CER CHP 470PF
55DEG CMIN,125DEG 55DEG CMIN,125DEG 50V 10%
CMAX" CMAX,PB" C1867 2113946B04 CAP CER CHP 0.10UF
10V 10% C1886 2113945A05 CAP CER CHP 470PF
C1836 2113945A05 CAP CER CHP 470PF C1850 2113946B04 CAP CER CHP 0.10UF 50V 10%
50V 10% 10V 10% C1868 2113946S35 CAP CER CHP 1.0UF
16V 10% C1887 2314030J55 "CAP,FXD,47UF,+10%,-
C1837 2113945H69 "CAP,FXD,.1UF,+5%,- C1851 2113946S35 CAP CER CHP 1.0UF 10%,25V-DC,SM,-
5%,50V-DC,1206,X7R,- 16V 10% C1869 2113946C06 CAP CER CHP 0.10UF 55DEG CMIN,125DEG
55DEG CMIN,125DEG 10V 10% CMAX,1.049A"
CMAX,PB" C1852 2113944A31 CAP CER CHP 33.0PF
50V 5% C1870 2113945A05 CAP CER CHP 470PF C1888 2113946S35 CAP CER CHP 1.0UF
C1838 2113945H69 "CAP,FXD,.1UF,+5%,- 50V 10% 16V 10%
5%,50V-DC,1206,X7R,- C1853 2313960B05 "CAP,FXD,4.7UF,+10%,-
10%,16V-DC,SM,- C1871 2113944A42 CAP CER CHP 150.0PF C300 2113944A31 CAP CER CHP 33.0PF
55DEG CMIN,125DEG 50V 5% 50V 5%
CMAX,PB" 55DEG CMIN,125DEG
CMAX,137MA" C1872 2113946B04 CAP CER CHP 0.10UF C301 2113946K02 CAP CER CHP 0.10UF
C1839 2113945H69 "CAP,FXD,.1UF,+5%,- 10V 10% 16V
5%,50V-DC,1206,X7R,- C1854 2113945A05 CAP CER CHP 470PF
55DEG CMIN,125DEG 50V 10% C1873 2113945A05 CAP CER CHP 470PF C302 2113946K02 CAP CER CHP 0.10UF
CMAX,PB" C1855 2113946B04 CAP CER CHP 0.10UF 50V 10% 16V

C1841 2113945A05 CAP CER CHP 470PF 10V 10% C1874 2113944A42 CAP CER CHP 150.0PF C303 2113946K02 CAP CER CHP 0.10UF
50V 10% C1856 2113946C06 CAP CER CHP 0.10UF 50V 5% 16V

C1842 2113945H69 "CAP,FXD,.1UF,+5%,- 10V 10% C1875 2113946B04 CAP CER CHP 0.10UF C304 2113946K02 CAP CER CHP 0.10UF
5%,50V-DC,1206,X7R,- C1857 2113945A05 CAP CER CHP 470PF 10V 10% 16V
55DEG CMIN,125DEG 50V 10%
CMAX,PB" C1876 2113946S35 CAP CER CHP 1.0UF C305 2113944A31 CAP CER CHP 33.0PF
C1858 2113946B04 CAP CER CHP 0.10UF 16V 10% 50V 5%
C1843 2113944F56 "CAP,FXD,39PF,+5%,- 10V 10%
5%,50V-DC,0805,C0G,- C1877 2113944A42 CAP CER CHP 150.0PF C306 2113946K02 CAP CER CHP 0.10UF
55DEG CMIN,125DEG C1859 2113946C06 CAP CER CHP 0.10UF 50V 5% 16V
CMAX,PB" 10V 10% C1878 2113946B04 CAP CER CHP 0.10UF C307 2113946K02 CAP CER CHP 0.10UF
C1844 2113944F56 "CAP,FXD,39PF,+5%,- C1860 2171727H19 "CAP, CERAMIC, 10V 10% 16V
5%,50V-DC,0805,C0G,- STACKED, 10UF, 100V" C1879 2113945A05 CAP CER CHP 470PF C308 2113946K02 CAP CER CHP 0.10UF
55DEG CMIN,125DEG 50V 10% 16V
CMAX,PB" C1861 2171727H19 "CAP, CERAMIC,
STACKED, 10UF, 100V" C1880 2113946B04 CAP CER CHP 0.10UF C309 2113946K02 CAP CER CHP 0.10UF
C1845 2113945H69 "CAP,FXD,.1UF,+5%,- 10V 10% 16V
5%,50V-DC,1206,X7R,- C1862 2171727H19 "CAP, CERAMIC,
55DEG CMIN,125DEG STACKED, 10UF, 100V" C1881 2113946B04 CAP CER CHP 0.10UF C310 2113946K02 CAP CER CHP 0.10UF
CMAX,PB" C1863 2171727H19 "CAP, CERAMIC, 10V 10% 16V
STACKED, 10UF, 100V" C1882 2113945A05 CAP CER CHP 470PF C400 2113945B02 "CAP CER CHP
50V 10% 10,000PF 25V 10%"

68009482001 May 26, 2014


8-48 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
C401 2113946S35 CAP CER CHP 1.0UF C419 2113946F05 "CAP,CHIP,10UF,+10%,- C437 2113944A31 CAP CER CHP 33.0PF C462 2113944A36 CAP CER CHP 68.0PF
16V 10% 10%,6.3V- 50V 5% 50V 5%
DC,0805,X5R,-55DEG
C402 2113946K02 CAP CER CHP 0.10UF CMIN,85DEG CMAX" C438 2113946K02 CAP CER CHP 0.10UF C463 2113944A36 CAP CER CHP 68.0PF
16V 16V 50V 5%
C420 2113946K02 CAP CER CHP 0.10UF
C403 2113946K02 CAP CER CHP 0.10UF 16V C439 2113944A28 CAP CER CHP 18.0PF C464 2113946B04 CAP CER CHP 0.10UF
16V 50V 5% 10V 10%
C421 2113946K02 CAP CER CHP 0.10UF
C404 2113946K02 CAP CER CHP 0.10UF 16V C440 2113944A28 CAP CER CHP 18.0PF C465 2113946B04 CAP CER CHP 0.10UF
16V 50V 5% 10V 10%
C422 2113946K02 CAP CER CHP 0.10UF
C405 2113946K02 CAP CER CHP 0.10UF 16V C441 2113946K02 CAP CER CHP 0.10UF C500 2113944A42 CAP CER CHP 150.0PF
16V 16V 50V 5%
C423 2113944A31 CAP CER CHP 33.0PF
C406 2113944A31 CAP CER CHP 33.0PF 50V 5% C442 2113946K02 CAP CER CHP 0.10UF C501 2113946C06 CAP CER CHP 0.10UF
50V 5% 16V 10V 10%
C424 2113944A31 CAP CER CHP 33.0PF
C407 2113944A31 CAP CER CHP 33.0PF 50V 5% C443 2113946K02 CAP CER CHP 0.10UF C502 2113946B04 CAP CER CHP 0.10UF
50V 5% 16V 10V 10%
C425 2113946K02 CAP CER CHP 0.10UF
C408 2113944A31 CAP CER CHP 33.0PF 16V C444 2113946K02 CAP CER CHP 0.10UF C503 2113946B04 CAP CER CHP 0.10UF
50V 5% 16V 10V 10%
C426 2113946K02 CAP CER CHP 0.10UF
C409 2113944A31 CAP CER CHP 33.0PF 16V C445 2113946K02 CAP CER CHP 0.10UF C504 21009326003 "CAPACITOR,
50V 5% 16V CERAMIC, 10 UF, +/-
C427 2113944A31 CAP CER CHP 33.0PF 10% TOL, 16V, X7R,
C410 2113946K02 CAP CER CHP 0.10UF 50V 5% C446 2113946K02 CAP CER CHP 0.10UF 1206"
16V 16V
C428 2113946K02 CAP CER CHP 0.10UF C506 21009326003 "CAPACITOR,
C411 2113946K02 CAP CER CHP 0.10UF 16V C447 2113944A40 CAP CER CHP 100.0PF CERAMIC, 10 UF, +/-
16V 50V 5% 10% TOL, 16V, X7R,
C429 2113946K02 CAP CER CHP 0.10UF 1206"
C412 2113946K02 CAP CER CHP 0.10UF 16V C448 2113944A40 CAP CER CHP 100.0PF
16V 50V 5% C507 2113946B04 CAP CER CHP 0.10UF
C430 2113944A31 CAP CER CHP 33.0PF 10V 10%
C413 2113946K02 CAP CER CHP 0.10UF 50V 5% C449 2113944A40 CAP CER CHP 100.0PF
16V 50V 5% C508 2113944A40 CAP CER CHP 100.0PF
C431 2113946K02 CAP CER CHP 0.10UF 50V 5%
C414 2113944A31 CAP CER CHP 33.0PF 16V C450 2113944A40 CAP CER CHP 100.0PF
50V 5% 50V 5% C509 21009326003 "CAPACITOR,
C432 2113946K02 CAP CER CHP 0.10UF CERAMIC, 10 UF, +/-
C415 2113944A31 CAP CER CHP 33.0PF 16V C457 2113946K02 CAP CER CHP 0.10UF
50V 5% 16V 10% TOL, 16V, X7R,
C433 2113946K02 CAP CER CHP 0.10UF 1206"
C416 2113944A31 CAP CER CHP 33.0PF 16V C458 2113944A28 CAP CER CHP 18.0PF
50V 5% 50V 5% C535 2113946B04 CAP CER CHP 0.10UF
C434 2113946K02 CAP CER CHP 0.10UF 10V 10%
C417 2113946K02 CAP CER CHP 0.10UF 16V C459 2113944A28 CAP CER CHP 18.0PF
16V 50V 5% C536 2113946B04 CAP CER CHP 0.10UF
C435 2113944A31 CAP CER CHP 33.0PF 10V 10%
C418 2113944A31 CAP CER CHP 33.0PF 50V 5% C460 2113946K02 CAP CER CHP 0.10UF
50V 5% 16V C538 2113946B04 CAP CER CHP 0.10UF
C436 2113946K02 CAP CER CHP 0.10UF 10V 10%
16V C461 2113946K02 CAP CER CHP 0.10UF
16V

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-49

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
C539 2113946B04 CAP CER CHP 0.10UF C719 2188473T01 "CAP,CER C734 2113946K02 CAP CER CHP 0.10UF C913 2113946B04 CAP CER CHP 0.10UF
10V 10% CHIP,1000PF,10PF+/- 16V 10V 10%
,2000V-DC,-55DEG
C540 2113946B04 CAP CER CHP 0.10UF CMIN,125DEG CMAX" C735 2113946K02 CAP CER CHP 0.10UF C914 2113946B04 CAP CER CHP 0.10UF
10V 10% 16V 10V 10%
C720 2113946F05 "CAP,CHIP,10UF,+10%,-
C541 2113946B04 CAP CER CHP 0.10UF 10%,6.3V- C736 2113946K02 CAP CER CHP 0.10UF C915 2113946B04 CAP CER CHP 0.10UF
10V 10% DC,0805,X5R,-55DEG 16V 10V 10%

C542 2113945B02 "CAP CER CHP CMIN,85DEG CMAX" C737 2113946F05 "CAP,CHIP,10UF,+10%,- C917 2113946B04 CAP CER CHP 0.10UF
10,000PF 25V 10%" C721 2113946K02 CAP CER CHP 0.10UF 10%,6.3V- 10V 10%
16V DC,0805,X5R,-55DEG
C543 2113946B04 CAP CER CHP 0.10UF CMIN,85DEG CMAX" C918 2113946B04 CAP CER CHP 0.10UF
10V 10% C722 2113946K02 CAP CER CHP 0.10UF 10V 10%
16V C738 2113946K02 CAP CER CHP 0.10UF
C544 2113946F05 "CAP,CHIP,10UF,+10%,- 16V C919 2113946B04 CAP CER CHP 0.10UF
10%,6.3V- C723 2113946K02 CAP CER CHP 0.10UF 10V 10%
DC,0805,X5R,-55DEG 16V C739 2113945B02 "CAP CER CHP
CMIN,85DEG CMAX" 10,000PF 25V 10%" C920 2113946B04 CAP CER CHP 0.10UF
C724 2113946K02 CAP CER CHP 0.10UF 10V 10%
C545 2113946B04 CAP CER CHP 0.10UF 16V C740 2113944A29 CAP CER CHP 22.0PF
10V 10% 50V 5% C921 2113946B04 CAP CER CHP 0.10UF
C725 2113956D58 "CAP,FXD,22UF,+10%,- 10V 10%
C546 2113946B04 CAP CER CHP 0.10UF 10%,6.3V- C741 2113944A29 CAP CER CHP 22.0PF
10V 10% 50V 5% C922 2113946B04 CAP CER CHP 0.10UF
DC,1206,X5R,-55DEG 10V 10%
C547 2113945B02 "CAP CER CHP CMIN,85DEG CMAX" C742 2113946K02 CAP CER CHP 0.10UF
10,000PF 25V 10%" 16V C929 2113946B04 CAP CER CHP 0.10UF
C726 2113946K02 CAP CER CHP 0.10UF 10V 10%
C548 2113946B04 CAP CER CHP 0.10UF 16V C743 2113946K02 CAP CER CHP 0.10UF
10V 10% 16V C930 2113946B04 CAP CER CHP 0.10UF
C727 2113946K02 CAP CER CHP 0.10UF 10V 10%
C549 2113946F05 "CAP,CHIP,10UF,+10%,- 16V C902 2113946B04 CAP CER CHP 0.10UF
10%,6.3V- 10V 10% C932 2113946B04 CAP CER CHP 0.10UF
C728 2113946K02 CAP CER CHP 0.10UF 10V 10%
DC,0805,X5R,-55DEG 16V
CMIN,85DEG CMAX" C903 2113946B04 CAP CER CHP 0.10UF
10V 10% C933 2113946B04 CAP CER CHP 0.10UF
C729 2113946K02 CAP CER CHP 0.10UF 10V 10%
C552 2113944A40 CAP CER CHP 100.0PF 16V
50V 5% C904 2113946B04 CAP CER CHP 0.10UF
10V 10% C934 2113946B04 CAP CER CHP 0.10UF
C730 2113946F05 "CAP,CHIP,10UF,+10%,- 10V 10%
C553 2113946B04 CAP CER CHP 0.10UF 10%,6.3V-
10V 10% C905 2113944C36 CAP CER CHP 33.0PF
DC,0805,X5R,-55DEG 50V 5% D1300 4813978N08 "DIODE,RECT,MBRS13
C565 2113946S35 CAP CER CHP 1.0UF CMIN,85DEG CMAX" 0,SM,SMB,1A,30V,SHT
16V 10% C906 2113944C36 CAP CER CHP 33.0PF K,PB-FREE"
C731 2113946K02 CAP CER CHP 0.10UF 50V 5%
C717 2113946K02 CAP CER CHP 0.10UF 16V D700 4875690M01 "LED,CHIP,BICLR,RED-
16V C907 2113944C36 CAP CER CHP 33.0PF PQ/GRN-QR"
C732 2113946K02 CAP CER CHP 0.10UF 50V 5%
C718 2113956D58 "CAP,FXD,22UF,+10%,- 16V E1300 2480067M02 CHK RF CHIP BEAD
10%,6.3V- C909 2113944C36 CAP CER CHP 33.0PF INDUCTOR
C733 2113946F05 "CAP,CHIP,10UF,+10%,- 50V 5%
DC,1206,X5R,-55DEG 10%,6.3V- E1301 2480067M02 CHK RF CHIP BEAD
CMIN,85DEG CMAX" DC,0805,X5R,-55DEG C912 2113946B04 CAP CER CHP 0.10UF INDUCTOR
CMIN,85DEG CMAX" 10V 10%

68009482001 May 26, 2014


8-50 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
E1302 2480067M02 CHK RF CHIP BEAD L702 2413980A03 CHIP INDUCTOR Q1301 4805921T28 "XSTR, DUAL NOPB" Q1501 51009328001 "IC,PWR
INDUCTOR 1812PS-103KLC NOPB DRIVER,24V,150MA,SM
Q1302 4813973M07 "XSTR,BIP GP ,PB-FREE"
E1303 2480067M02 CHK RF CHIP BEAD L703 2413980A03 CHIP INDUCTOR SS,NPN,T3904,SM,SOT
INDUCTOR 1812PS-103KLC NOPB - Q1502 51009328001 "IC,PWR
23,SMT,40V,.225W,200 DRIVER,24V,150MA,SM
E1800 2480067M02 CHK RF CHIP BEAD M1601 6075261B01 "BATT HOLDER,COIN MA,300MHZ" ,PB-FREE"
INDUCTOR CELL BATTERY,20MM"
Q1303 4813973A81 "XSTR,BIP GP Q1701 4813972A17 "PB-FREE,NOT COM-
E1801 2480067M02 CHK RF CHIP BEAD P1 0971669H01 "SOCKET, 70 PIN, .050 SS,DIG,NPN AND PLETELY ENRICHED"
INDUCTOR X .050" PNP,SOT-
363,50V,.25W,100MA,P Q1801 4813971A07 "XSTR,BIP GP
F100 6583049X13 FUSE 2A FAST ACT P10 0975379H01 "HEADER, 4 PIN, RA, POWER,BIPLR,NPN,MJ
LEADED,DUAL ROW, B-FR"
F101 6583049X15 FUSE 4A FAST ACT D340,DPAK,SM,300V,15
3.0MM" Q1304 4813973A81 "XSTR,BIP GP W,500MA,PB-"
FL150 4813979A43 "FLTR,EMI/RFI,5.25V- P100 0975247H01 "SOCKET, 30 PIN, .050 SS,DIG,NPN AND
0 DC,TSOP,PB-FREE" PNP,SOT- Q1802 4813971A07 "XSTR,BIP GP
X .050" POWER,BIPLR,NPN,MJ
363,50V,.25W,100MA,P
FL170 4813979A43 "FLTR,EMI/RFI,5.25V- P101 0971669H01 "SOCKET, 70 PIN, .050 B-FR" D340,DPAK,SM,300V,15
0 DC,TSOP,PB-FREE" X .050" W,500MA,PB-"
Q1305 4805921T28 "XSTR, DUAL NOPB"
FL400 9175030B01 FILTER P110 9009262001 "LOCKING HEADER, 30 Q1803 4813973A42 "XSTR,BIP GP
PIN, .050 X .050" Q1306 4813970A66 "XSTR,FET GP SS,NPN,SM,SC-
FL401 9175030B01 FILTER PWR,MOSFET,P- 59,SMT,50V,.23W,100M
J1300 0980423L10 "CONNECTOR, 20 PIN, P2 0975380H01 "HEADER, 3 PIN RIGHT CH,ENHN,DPAK,60V,55 A,PB-FREE"
RECEPTACLE" ANGLE, 3.96MM" W,PB-FREE"
Q1804 51009328001 "IC,PWR
K1800 8075926A01 RELAY SPST SOLID P20 0975379H01 "HEADER, 4 PIN, RA, Q1307 4813973A81 "XSTR,BIP GP DRIVER,24V,150MA,SM
STATE LEADED,DUAL ROW, SS,DIG,NPN AND ,PB-FREE"
3.0MM" PNP,SOT-
K1801 8075926A01 RELAY SPST SOLID 363,50V,.25W,100MA,P Q1805 51009328001 "IC,PWR
STATE P2000 2871246H01 "PITCH PICOBLADE B-FR" DRIVER,24V,150MA,SM
HEADER," ,PB-FREE"
K1802 8075926A01 RELAY SPST SOLID Q1308 4813973A81 "XSTR,BIP GP
STATE P3 2815146H01 PLUG 0.8MM BTB CON- SS,DIG,NPN AND Q1806 51009328001 "IC,PWR
NECTOR PNP,SOT- DRIVER,24V,150MA,SM
L101 2413980A05 "INDUCTOR, SUR- 363,50V,.25W,100MA,P ,PB-FREE"
FACE MOUNT POWER" P600 2875089B01 "HEADER, EJECTOR,
26 PIN, RA" B-FR" Q1807 51009328001 "IC,PWR
L1300 2413980A05 "INDUCTOR, SUR- Q1310 4813973A81 "XSTR,BIP GP DRIVER,24V,150MA,SM
FACE MOUNT POWER" P62 2875086B01 "CONNECTOR, ,PB-FREE"
HEADER,10 PIN, RA" SS,DIG,NPN AND
L1301 2413980A04 "INDUCTOR , MSS1260 PNP,SOT- Q1810 51009328001 "IC,PWR
POWER NOPB" PCB 8475207B01 "PWB, MAIN" 363,50V,.25W,100MA,P DRIVER,24V,150MA,SM
B-FR" ,PB-FREE"
L1302 2413980A03 CHIP INDUCTOR Q100 524753-001-00 "XSTR,FET GP PWR,N-
1812PS-103KLC NOPB CHAN- Q1311 4813970A66 "XSTR,FET GP Q1811 4813973A81 "XSTR,BIP GP
NEL,BSS138,SM,SOT- PWR,MOSFET,P- SS,DIG,NPN AND
L1303 2413980A03 CHIP INDUCTOR 23,50V,200MA,LEAD" CH,ENHN,DPAK,60V,55 PNP,SOT-
1812PS-103KLC NOPB W,PB-FREE" 363,50V,.25W,100MA,P
Q1300 4813970A62 "XSTR,FET GP
L701 2413980A03 CHIP INDUCTOR PWR,MOSFET,P- Q1500 51009328001 "IC,PWR B-FR"
1812PS-103KLC NOPB CH,ENHN,CF,- DRIVER,24V,150MA,SM
20V,1.3W,PB-FREE" ,PB-FREE"

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-51

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
Q1812 4813973A42 "XSTR,BIP GP R117 0613952R25 CER CHIP RES 100K R1303 0613952Q73 CER CHIP RES 1000 R1325 0613952R66 CER CHIP RES 0.0 +/-
SS,NPN,SM,SC- OHM 5% 0402 OHM 5 0402 0.050 OHM
59,SMT,50V,.23W,100M
A,PB-FREE" R118 0613952G67 CER CHIP RES 0.0 +/- R1304 0613952Q73 CER CHIP RES 1000 R1326 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM OHM 5 0402 0.050 OHM
Q1813 51009328001 "IC,PWR
DRIVER,24V,150MA,SM R1200 0613952R01 CER CHIP RES 10K R1305 0613952R01 CER CHIP RES 10K R1327 0613952R01 CER CHIP RES 10K
,PB-FREE" OHM 5% 0402 OHM 5% 0402 OHM 5% 0402

R100 0613959Y43 CER CHIP RES OHM R1201 0613952R01 CER CHIP RES 10K R1306 0613952R01 CER CHIP RES 10K R1328 0613952R01 CER CHIP RES 10K
5% 2512 OHM 5% 0402 OHM 5% 0402 OHM 5% 0402

R1002 0613952R66 CER CHIP RES 0.0 +/- R1202 0613952Q73 CER CHIP RES 1000 R1307 0613952Q89 CER CHIP RES 4700 R1330 0613952R01 CER CHIP RES 10K
0.050 OHM OHM 5 0402 OHM 5 0402 OHM 5% 0402

R1003 0613952R66 CER CHIP RES 0.0 +/- R1203 0613952Q73 CER CHIP RES 1000 R1308 0613952R66 CER CHIP RES 0.0 +/- R1331 0613952G67 CER CHIP RES 0.0 +/-
0.050 OHM OHM 5 0402 0.050 OHM 0.050 OHM

R1004 0613952R66 CER CHIP RES 0.0 +/- R1204 0613952R66 CER CHIP RES 0.0 +/- R1310 0613952R01 CER CHIP RES 10K R1332 0613952G67 CER CHIP RES 0.0 +/-
0.050 OHM 0.050 OHM OHM 5% 0402 0.050 OHM

R1005 0613952R66 CER CHIP RES 0.0 +/- R1205 0613952R66 CER CHIP RES 0.0 +/- R1311 0613952Q25 CER CHIP RES 10.0 R1333 0613952G67 CER CHIP RES 0.0 +/-
0.050 OHM 0.050 OHM OHM 5 0402 0.050 OHM

R1007 0613952Q73 CER CHIP RES 1000 R1207 0613952K73 CER CHIP RES 56.2 R1313 0613952R01 CER CHIP RES 10K R1334 0613952G67 CER CHIP RES 0.0 +/-
OHM 5 0402 OHM 1% 0402 OHM 5% 0402 0.050 OHM

R101 0613952R66 CER CHIP RES 0.0 +/- R1208 0613952R66 CER CHIP RES 0.0 +/- R1314 0613952R01 CER CHIP RES 10K R1335 0613952G67 CER CHIP RES 0.0 +/-
0.050 OHM 0.050 OHM OHM 5% 0402 0.050 OHM

R102 0613952R66 CER CHIP RES 0.0 +/- R1210 0613952K73 CER CHIP RES 56.2 R1315 0613952R01 CER CHIP RES 10K R1336 0613952N89 CER CHIP RES 82.5K
0.050 OHM OHM 1% 0402 OHM 5% 0402 OHM 1 0402

R103 0613952R66 CER CHIP RES 0.0 +/- R1211 0613952R66 CER CHIP RES 0.0 +/- R1316 0613952R01 CER CHIP RES 10K R1337 0613952N25 CER CHIP RES 17.8K
0.050 OHM 0.050 OHM OHM 5% 0402 OHM 1 0402

R104 0613952R66 CER CHIP RES 0.0 +/- R1212 0613952K73 CER CHIP RES 56.2 R1317 0613952R66 CER CHIP RES 0.0 +/- R1340 0613952E51 CER CHIP RES 33.2K
0.050 OHM OHM 1% 0402 0.050 OHM OHM 1 0603

R109 0613952R66 CER CHIP RES 0.0 +/- R1213 0613952K77 CER CHIP RES 61.9 R1318 0613952R66 CER CHIP RES 0.0 +/- R1342 0613952R01 CER CHIP RES 10K
0.050 OHM OHM 1 0402 0.050 OHM OHM 5% 0402

R110 0613952R66 CER CHIP RES 0.0 +/- R1214 0613952K77 CER CHIP RES 61.9 R1319 0613952R66 CER CHIP RES 0.0 +/- R1343 0613952E02 CER CHIP RES 10.2K
0.050 OHM OHM 1 0402 0.050 OHM OHM 1 0603

R113 0613952R66 CER CHIP RES 0.0 +/- R1215 0613952K77 CER CHIP RES 61.9 R1320 0613952E51 CER CHIP RES 33.2K R1344 0613952E14 CER CHIP RES 13.7K
0.050 OHM OHM 1 0402 OHM 1 0603 OHM 1 0603

R114 0613958T74 CER CHIP RES 0.0 R1300 0613958H11 CER CHIP RES 2.7 R1321 0613952R01 CER CHIP RES 10K R1345 0613952G67 CER CHIP RES 0.0 +/-
OHM JMP 1206 OHM 5% 0805 OHM 5% 0402 0.050 OHM

R115 0613952Q81 CER CHIP RES 2200 R1301 0613958J74 CER CHIP RES 0.0 R1322 0613952R01 CER CHIP RES 10K R1346 0613952G67 CER CHIP RES 0.0 +/-
OHM 5 0402 OHM JMP 0805 OHM 5% 0402 0.050 OHM

R116 0613952R01 CER CHIP RES 10K R1302 0613958J74 CER CHIP RES 0.0 R1324 0613952R01 CER CHIP RES 10K R1349 0613952E51 CER CHIP RES 33.2K
OHM 5% 0402 OHM JMP 0805 OHM 5% 0402 OHM 1 0603

68009482001 May 26, 2014


8-52 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
R1350 0613952E05 CER CHIP RES 11.0K R1372 0613952R49 CER CHIP RES 1.0M R1394 0613952E18 CER CHIP RES 15.0K R1711 0613952G67 CER CHIP RES 0.0 +/-
OHM 1 0603 OHM 5% 0402 OHM 1 0603 0.050 OHM

R1351 0613952G67 CER CHIP RES 0.0 +/- R1373 0613952R25 CER CHIP RES 100K R1395 0613952E02 CER CHIP RES 10.2K R1713 0613952Q49 CER CHIP RES 100
0.050 OHM OHM 5% 0402 OHM 1 0603 OHM 5 0402

R1352 0613952R66 CER CHIP RES 0.0 +/- R1374 0613952R25 CER CHIP RES 100K R1396 0613952G67 CER CHIP RES 0.0 +/- R1714 0613952G67 CER CHIP RES 0.0 +/-
0.050 OHM OHM 5% 0402 0.050 OHM 0.050 OHM

R1354 0613952R07 CER CHIP RES 18K R1375 0613952R25 CER CHIP RES 100K R1500 0613952Q25 CER CHIP RES 10.0 R1715 0613952G67 CER CHIP RES 0.0 +/-
OHM 5% 0402 OHM 5% 0402 OHM 5 0402 0.050 OHM

R1355 0613952R05 CER CHIP RES 15K R1376 0613952R66 CER CHIP RES 0.0 +/- R1501 0613952Q25 CER CHIP RES 10.0 R1716 0613952R05 CER CHIP RES 15K
OHM 5% 0402 0.050 OHM OHM 5 0402 OHM 5% 0402

R1356 0613952E18 CER CHIP RES 15.0K R1377 0613952R05 CER CHIP RES 15K R1502 0613952J01 CER CHIP RES 10K R1717 0613952R05 CER CHIP RES 15K
OHM 1 0603 OHM 5% 0402 OHM 5% 0603 OHM 5% 0402

R1357 0613952D30 CER CHIP RES 2000 R1378 0613952R66 CER CHIP RES 0.0 +/- R1503 0613952J01 CER CHIP RES 10K R1718 0613952J01 CER CHIP RES 10K
OHM 1% 0603 0.050 OHM OHM 5% 0603 OHM 5% 0603

R1358 0613952G67 CER CHIP RES 0.0 +/- R1379 0613952R08 CER CHIP RES 20K R1504 0613952J01 CER CHIP RES 10K R1726 0613952J01 CER CHIP RES 10K
0.050 OHM OHM 5 0402 OHM 5% 0603 OHM 5% 0603

R1359 0613952P94 CER CHIP RES 931K R1380 0613952R25 CER CHIP RES 100K R1505 0613952J01 CER CHIP RES 10K R1730 0613952R25 CER CHIP RES 100K
OHM 1 0402 OHM 5% 0402 OHM 5% 0603 OHM 5% 0402

R1360 0613952N72 CER CHIP RES 54.9K R1381 0613952R25 CER CHIP RES 100K R1509 0613952J01 CER CHIP RES 10K R1800 0613952Q57 CER CHIP RES 220
OHM 1 0402 OHM 5% 0402 OHM 5% 0603 OHM 5 0402

R1361 0613952R01 CER CHIP RES 10K R1382 0613952R66 CER CHIP RES 0.0 +/- R1510 0613952J01 CER CHIP RES 10K R1801 0613952Q42 CER CHIP RES 51.0
OHM 5% 0402 0.050 OHM OHM 5% 0603 OHM 5 0402

R1362 0613952R25 CER CHIP RES 100K R1383 0613952Q73 CER CHIP RES 1000 R1511 0613952R49 CER CHIP RES 1.0M R1802 0613952Q67 CER CHIP RES 560
OHM 5% 0402 OHM 5 0402 OHM 5% 0402 OHM 5 0402

R1363 0613952R25 CER CHIP RES 100K R1384 0613952R01 CER CHIP RES 10K R1700 0613952G67 CER CHIP RES 0.0 +/- R1806 0613952Q67 CER CHIP RES 560
OHM 5% 0402 OHM 5% 0402 0.050 OHM OHM 5 0402

R1364 0613952R25 CER CHIP RES 100K R1385 0613952R66 CER CHIP RES 0.0 +/- R1701 0613952G67 CER CHIP RES 0.0 +/- R1807 0613952R18 CER CHIP RES 51K
OHM 5% 0402 0.050 OHM 0.050 OHM OHM 5 0402

R1365 0613952R25 CER CHIP RES 100K R1386 0613952R66 CER CHIP RES 0.0 +/- R1702 0613952G67 CER CHIP RES 0.0 +/- R1808 0613952R25 CER CHIP RES 100K
OHM 5% 0402 0.050 OHM 0.050 OHM OHM 5% 0402

R1367 0613952R01 CER CHIP RES 10K R1388 0613952R66 CER CHIP RES 0.0 +/- R1703 0613952G67 CER CHIP RES 0.0 +/- R1809 0613952R18 CER CHIP RES 51K
OHM 5% 0402 0.050 OHM 0.050 OHM OHM 5 0402

R1368 0613952G67 CER CHIP RES 0.0 +/- R1390 0613952R25 CER CHIP RES 100K R1708 0613952G67 CER CHIP RES 0.0 +/- R1810 0613952R25 CER CHIP RES 100K
0.050 OHM OHM 5% 0402 0.050 OHM OHM 5% 0402

R1369 0613952G67 CER CHIP RES 0.0 +/- R1391 0613952R08 CER CHIP RES 20K R1709 0613952G67 CER CHIP RES 0.0 +/- R1811 0613952R25 CER CHIP RES 100K
0.050 OHM OHM 5 0402 0.050 OHM OHM 5% 0402

R1371 0613952R25 CER CHIP RES 100K R1392 0613952R66 CER CHIP RES 0.0 +/- R1710 0613952G67 CER CHIP RES 0.0 +/- R1812 0613952R18 CER CHIP RES 51K
OHM 5% 0402 0.050 OHM 0.050 OHM OHM 5 0402

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-53

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
R1814 0613952J01 CER CHIP RES 10K R1836 0613952R66 CER CHIP RES 0.0 +/- R1862 0613952J01 CER CHIP RES 10K R1896 0613952J01 CER CHIP RES 10K
OHM 5% 0603 0.050 OHM OHM 5% 0603 OHM 5% 0603

R1816 0613952G67 CER CHIP RES 0.0 +/- R1837 0613952J17 CER CHIP RES 47K R1863 0613952J01 CER CHIP RES 10K R2300 0613952D66 CER CHIP RES 4750
0.050 OHM OHM 5% 0603 OHM 5% 0603 OHM 1% 0603

R1818 0613952H69 CER CHIP RES 680 R1838 0613952J17 CER CHIP RES 47K R1864 0613952J01 CER CHIP RES 10K R2301 0613952G67 CER CHIP RES 0.0 +/-
OHM 5 0603 OHM 5% 0603 OHM 5% 0603 0.050 OHM

R1819 0613958F30 CER CHIP RES 200K R1839 0613958S46 CER CHIP RES 75.0 R1865 0613952J01 CER CHIP RES 10K R2302 0613952R01 CER CHIP RES 10K
OHM 1% 0805 OHM 5 OHM 5% 0603 OHM 5% 0402

R1820 0613958F12 CER CHIP RES 130K R1840 0613958H89 CER CHIP RES 4700 R1866 0613952J01 CER CHIP RES 10K R2303 0613952R01 CER CHIP RES 10K
OHM 1% 0805 OHM 5% 0805 OHM 5% 0603 OHM 5% 0402

R1821 0613952R66 CER CHIP RES 0.0 +/- R1841 0613958S46 CER CHIP RES 75.0 R1868 0613952G67 CER CHIP RES 0.0 +/- R2304 0613952G67 CER CHIP RES 0.0 +/-
0.050 OHM OHM 5 0.050 OHM 0.050 OHM

R1822 0613952R01 CER CHIP RES 10K R1842 0613958J41 CER CHIP RES 470K R1872 0613952G67 CER CHIP RES 0.0 +/- R2305 0613952G67 CER CHIP RES 0.0 +/-
OHM 5% 0402 OHM 5% 0805 0.050 OHM 0.050 OHM

R1823 0613958J08 CER CHIP RES 20.0K R1843 0613958H89 CER CHIP RES 4700 R1876 0613952G67 CER CHIP RES 0.0 +/- R2306 0613952G67 CER CHIP RES 0.0 +/-
OHM 5% 0805 OHM 5% 0805 0.050 OHM 0.050 OHM

R1824 0613952J03 CER CHIP RES 12K R1844 0613958H75 CER CHIP RES 1200 R1877 0613952J01 CER CHIP RES 10K R2307 0613952G67 CER CHIP RES 0.0 +/-
OHM 5% 0603 OHM 5% 0805 OHM 5% 0603 0.050 OHM

R1825 0613958H85 CER CHIP RES 3300 R1847 0613952G67 CER CHIP RES 0.0 +/- R1878 0613952J01 CER CHIP RES 10K R2308 0613952G67 CER CHIP RES 0.0 +/-
OHM 5% 0805 0.050 OHM OHM 5% 0603 0.050 OHM

R1826 0613958J08 CER CHIP RES 20.0K R1848 0613952G67 CER CHIP RES 0.0 +/- R1883 0613952R25 CER CHIP RES 100K R2309 0613952G67 CER CHIP RES 0.0 +/-
OHM 5% 0805 0.050 OHM OHM 5% 0402 0.050 OHM

R1827 0613958F01 CER CHIP RES 100K R1849 0613952G67 CER CHIP RES 0.0 +/- R1884 0613952R25 CER CHIP RES 100K R2310 0613952G67 CER CHIP RES 0.0 +/-
OHM 1% 0805 0.050 OHM OHM 5% 0402 0.050 OHM

R1828 0613958F30 CER CHIP RES 200K R1851 0613952J01 CER CHIP RES 10K R1885 0613952J01 CER CHIP RES 10K R2311 0613952G67 CER CHIP RES 0.0 +/-
OHM 1% 0805 OHM 5% 0603 OHM 5% 0603 0.050 OHM

R1829 0613958F01 CER CHIP RES 100K R1852 0613958J16 CER CHIP RES 43.0K R1886 0613952R66 CER CHIP RES 0.0 +/- R2314 0613952G67 CER CHIP RES 0.0 +/-
OHM 1% 0805 OHM 5% 0805 0.050 OHM 0.050 OHM

R1830 0613958F30 CER CHIP RES 200K R1853 0613952G67 CER CHIP RES 0.0 +/- R1887 0613952R66 CER CHIP RES 0.0 +/- R2315 0613952G67 CER CHIP RES 0.0 +/-
OHM 1% 0805 0.050 OHM 0.050 OHM 0.050 OHM

R1831 0613952R01 CER CHIP RES 10K R1857 0613952G67 CER CHIP RES 0.0 +/- R1888 0613952R25 CER CHIP RES 100K R2316 0613952R13 CER CHIP RES 33K
OHM 5% 0402 0.050 OHM OHM 5% 0402 OHM 5% 0402

R1832 0613952R66 CER CHIP RES 0.0 +/- R1858 0613958J08 CER CHIP RES 20.0K R1889 0613952R66 CER CHIP RES 0.0 +/- R2317 0613952D66 CER CHIP RES 4750
0.050 OHM OHM 5% 0805 0.050 OHM OHM 1% 0603

R1833 0613958J08 CER CHIP RES 20.0K R1860 0613952Q67 CER CHIP RES 560 R1893 0613952G67 CER CHIP RES 0.0 +/- R2320 0613952G67 CER CHIP RES 0.0 +/-
OHM 5% 0805 OHM 5 0402 0.050 OHM 0.050 OHM

R1835 0613952G67 CER CHIP RES 0.0 +/- R1861 0613952J01 CER CHIP RES 10K R1894 0613952J01 CER CHIP RES 10K R2321 0613952G67 CER CHIP RES 0.0 +/-
0.050 OHM OHM 5% 0603 OHM 5% 0603 0.050 OHM

68009482001 May 26, 2014


8-54 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
R2323 0613952G67 CER CHIP RES 0.0 +/- R2836 0613952J01 CER CHIP RES 10K R400 0613952R01 CER CHIP RES 10K R421 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM OHM 5% 0603 OHM 5% 0402 0.050 OHM

R2325 0613952D30 CER CHIP RES 2000 R2838 0613952Q67 CER CHIP RES 560 R401 0613952R25 CER CHIP RES 100K R422 0613952Q49 CER CHIP RES 100
OHM 1% 0603 OHM 5 0402 OHM 5% 0402 OHM 5 0402

R2326 0613952D94 CER CHIP RES 9310 R2839 0613952Q67 CER CHIP RES 560 R402 0613952R25 CER CHIP RES 100K R423 0613952R25 CER CHIP RES 100K
OHM 1 0603 OHM 5 0402 OHM 5% 0402 OHM 5% 0402

R2327 0613952G67 CER CHIP RES 0.0 +/- R2844 0613952G67 CER CHIP RES 0.0 +/- R403 0613952R25 CER CHIP RES 100K R424 0613952R25 CER CHIP RES 100K
0.050 OHM 0.050 OHM OHM 5% 0402 OHM 5% 0402

R2806 0613952G67 CER CHIP RES 0.0 +/- R2847 0613952G67 CER CHIP RES 0.0 +/- R404 0613952Q37 CER CHIP RES 33.0 R425 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM 0.050 OHM OHM 5 0402 0.050 OHM

R2807 0613952J01 CER CHIP RES 10K R2848 0613952G67 CER CHIP RES 0.0 +/- R405 0613952Q37 CER CHIP RES 33.0 R427 0613952R66 CER CHIP RES 0.0 +/-
OHM 5% 0603 0.050 OHM OHM 5 0402 0.050 OHM

R2819 0613952J01 CER CHIP RES 10K R2849 0613952R08 CER CHIP RES 20K R406 0613952Q37 CER CHIP RES 33.0 R428 0613952R66 CER CHIP RES 0.0 +/-
OHM 5% 0603 OHM 5 0402 OHM 5 0402 0.050 OHM

R2821 0613952G67 CER CHIP RES 0.0 +/- R2850 0613952R25 CER CHIP RES 100K R407 0613952Q37 CER CHIP RES 33.0 R429 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM OHM 5% 0402 OHM 5 0402 0.050 OHM

R2824 0613952R25 CER CHIP RES 100K R2851 0613952G67 CER CHIP RES 0.0 +/- R408 0613952Q89 CER CHIP RES 4700 R430 0613952R01 CER CHIP RES 10K
OHM 5% 0402 0.050 OHM OHM 5 0402 OHM 5% 0402

R2825 0613952R25 CER CHIP RES 100K R2852 0613952J01 CER CHIP RES 10K R409 0613952Q89 CER CHIP RES 4700 R431 0613952R01 CER CHIP RES 10K
OHM 5% 0402 OHM 5% 0603 OHM 5 0402 OHM 5% 0402

R2826 0613952J01 CER CHIP RES 10K R2853 0613952Q57 CER CHIP RES 220 R410 0613952Q37 CER CHIP RES 33.0 R432 0613952R66 CER CHIP RES 0.0 +/-
OHM 5% 0603 OHM 5 0402 OHM 5 0402 0.050 OHM

R2827 0613952J01 CER CHIP RES 10K R2854 0613952Q42 CER CHIP RES 51.0 R411 0613952Q37 CER CHIP RES 33.0 R433 0613952R25 CER CHIP RES 100K
OHM 5% 0603 OHM 5 0402 OHM 5 0402 OHM 5% 0402

R2828 0613952G67 CER CHIP RES 0.0 +/- R2855 0613952R25 CER CHIP RES 100K R412 0613952Q37 CER CHIP RES 33.0 R434 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM OHM 5% 0402 OHM 5 0402 0.050 OHM

R2829 0613952G67 CER CHIP RES 0.0 +/- R300 0613952Q37 CER CHIP RES 33.0 R413 0613952Q37 CER CHIP RES 33.0 R436 0613952R01 CER CHIP RES 10K
0.050 OHM OHM 5 0402 OHM 5 0402 OHM 5% 0402

R2830 0613952R25 CER CHIP RES 100K R301 0613952R66 CER CHIP RES 0.0 +/- R415 0613952R66 CER CHIP RES 0.0 +/- R437 0613952Q81 CER CHIP RES 2200
OHM 5% 0402 0.050 OHM 0.050 OHM OHM 5 0402

R2831 0613952R25 CER CHIP RES 100K R302 0613952G67 CER CHIP RES 0.0 +/- R417 0613952R25 CER CHIP RES 100K R438 0613952Q25 CER CHIP RES 10.0
OHM 5% 0402 0.050 OHM OHM 5% 0402 OHM 5 0402

R2832 0613952J01 CER CHIP RES 10K R303 0613952R01 CER CHIP RES 10K R418 0613952R66 CER CHIP RES 0.0 +/- R439 0613952Q25 CER CHIP RES 10.0
OHM 5% 0603 OHM 5% 0402 0.050 OHM OHM 5 0402

R2834 0613952R25 CER CHIP RES 100K R305 0613952R66 CER CHIP RES 0.0 +/- R419 0613952R66 CER CHIP RES 0.0 +/- R442 0613952R66 CER CHIP RES 0.0 +/-
OHM 5% 0402 0.050 OHM 0.050 OHM 0.050 OHM

R2835 0613952R25 CER CHIP RES 100K R306 0613952Q37 CER CHIP RES 33.0 R420 0613952R25 CER CHIP RES 100K R443 0613952R66 CER CHIP RES 0.0 +/-
OHM 5% 0402 OHM 5 0402 OHM 5% 0402 0.050 OHM

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-55

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
R444 0613952R66 CER CHIP RES 0.0 +/- R487 0613952Q37 CER CHIP RES 33.0 R555 0613952G67 CER CHIP RES 0.0 +/- R750 0613952R01 CER CHIP RES 10K
0.050 OHM OHM 5 0402 0.050 OHM OHM 5% 0402

R445 0613952R66 CER CHIP RES 0.0 +/- R488 0613952R01 CER CHIP RES 10K R556 0613952R66 CER CHIP RES 0.0 +/- R751 0613952R01 CER CHIP RES 10K
0.050 OHM OHM 5% 0402 0.050 OHM OHM 5% 0402

R446 0613952R01 CER CHIP RES 10K R489 0613952R01 CER CHIP RES 10K R557 0613952R66 CER CHIP RES 0.0 +/- R752 0613952Q73 CER CHIP RES 1000
OHM 5% 0402 OHM 5% 0402 0.050 OHM OHM 5 0402

R447 0613952R01 CER CHIP RES 10K R500 0613952R25 CER CHIP RES 100K R558 0613952G67 CER CHIP RES 0.0 +/- R753 0613952Q89 CER CHIP RES 4700
OHM 5% 0402 OHM 5% 0402 0.050 OHM OHM 5 0402

R456 0613952R66 CER CHIP RES 0.0 +/- R501 0613952R13 CER CHIP RES 33K R566 0613952G67 CER CHIP RES 0.0 +/- R754 0613952Q89 CER CHIP RES 4700
0.050 OHM OHM 5% 0402 0.050 OHM OHM 5 0402

R464 0613952R74 "RES,MF,10MOHM,5%,. R502 0613952R66 CER CHIP RES 0.0 +/- R715 0613952Q73 CER CHIP RES 1000 R755 0613952R66 CER CHIP RES 0.0 +/-
0625W,SM,0402,400PP 0.050 OHM OHM 5 0402 0.050 OHM
M/CEL,PB-FREE"
R505 0613952R01 CER CHIP RES 10K R716 0613952Q73 CER CHIP RES 1000 R756 0613952R66 CER CHIP RES 0.0 +/-
R465 0613952R74 "RES,MF,10MOHM,5%,. OHM 5% 0402 OHM 5 0402 0.050 OHM
0625W,SM,0402,400PP
M/CEL,PB-FREE" R507 0613952R66 CER CHIP RES 0.0 +/- R719 0613958S46 CER CHIP RES 75.0 R757 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM OHM 5 0.050 OHM
R466 0613952R41 CER CHIP RES 470K
OHM 5% 0402 R508 0613952R66 CER CHIP RES 0.0 +/- R733 0613952R66 CER CHIP RES 0.0 +/- R758 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM 0.050 OHM 0.050 OHM
R468 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM R509 0613952G67 CER CHIP RES 0.0 +/- R736 0613952R66 CER CHIP RES 0.0 +/- R759 0613952R66 CER CHIP RES 0.0 +/-
0.050 OHM 0.050 OHM 0.050 OHM
R470 0613952R01 CER CHIP RES 10K
OHM 5% 0402 R510 0613952G67 CER CHIP RES 0.0 +/- R737 0613952Q73 CER CHIP RES 1000 R760 0613952R01 CER CHIP RES 10K
0.050 OHM OHM 5 0402 OHM 5% 0402
R474 0613952R01 CER CHIP RES 10K
OHM 5% 0402 R511 0613952G67 CER CHIP RES 0.0 +/- R738 0613952B68 CER CHIP RES 49.9 R761 0613952R01 CER CHIP RES 10K
0.050 OHM OHM 1% 0603 OHM 5% 0402
R478 0613952R01 CER CHIP RES 10K
OHM 5% 0402 R517 0613952G67 CER CHIP RES 0.0 +/- R739 0613952B68 CER CHIP RES 49.9 R762 0613952R01 CER CHIP RES 10K
0.050 OHM OHM 1% 0603 OHM 5% 0402
R479 0613952R01 CER CHIP RES 10K
OHM 5% 0402 R518 0613952R01 CER CHIP RES 10K R744 0613952D47 CER CHIP RES 3010 R763 0613952R66 CER CHIP RES 0.0 +/-
OHM 5% 0402 OHM 1% 0603 0.050 OHM
R480 0613952R01 CER CHIP RES 10K
OHM 5% 0402 R530 0613952R01 CER CHIP RES 10K R745 0613952B68 CER CHIP RES 49.9 R764 0613952R66 CER CHIP RES 0.0 +/-
OHM 5% 0402 OHM 1% 0603 0.050 OHM
R482 0613952R01 CER CHIP RES 10K
OHM 5% 0402 R533 0613952R01 CER CHIP RES 10K R746 0613952B68 CER CHIP RES 49.9 R767 0613952R66 CER CHIP RES 0.0 +/-
OHM 5% 0402 OHM 1% 0603 0.050 OHM
R483 0613952R01 CER CHIP RES 10K
OHM 5% 0402 R534 0613952R01 CER CHIP RES 10K R747 0613952Q73 CER CHIP RES 1000 R768 0613952Q73 CER CHIP RES 1000
OHM 5% 0402 OHM 5 0402 OHM 5 0402
R484 0613952R01 CER CHIP RES 10K
OHM 5% 0402 R535 0613952R01 CER CHIP RES 10K R748 0613952Q73 CER CHIP RES 1000 R769 0613952Q73 CER CHIP RES 1000
OHM 5% 0402 OHM 5 0402 OHM 5 0402
R486 0613952Q37 CER CHIP RES 33.0
OHM 5 0402 R545 0613952R01 CER CHIP RES 10K R749 0613952Q73 CER CHIP RES 1000 R770 0613952Q42 CER CHIP RES 51.0
OHM 5% 0402 OHM 5 0402 OHM 5 0402

68009482001 May 26, 2014


8-56 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
R771 0613952Q42 CER CHIP RES 51.0 R918 0613952R66 CER CHIP RES 0.0 +/- R948 0613952R01 CER CHIP RES 10K U1300 5185941F48 "IC, VREG 5V NOPB"
OHM 5 0402 0.050 OHM OHM 5% 0402
U1301 5185956E90 "IC,POWER MANAGE-
R772 0613952H49 CER CHIP RES 100 R919 0613952R66 CER CHIP RES 0.0 +/- R953 0613952R66 CER CHIP RES 0.0 +/- MENT,,SUPERVISORY/
OHM 5% 0603 0.050 OHM 0.050 OHM REG"

R773 0613952H93 CER CHIP RES 6800 R920 0613952R66 CER CHIP RES 0.0 +/- R954 0613952R66 CER CHIP RES 0.0 +/- U1304 5185941F16 "IC,ADJ LOW DROP-
OHM 5% 0603 0.050 OHM 0.050 OHM OUT POS,V-
REG,LM73201,SM,SOT-
R774 0613952J06 CER CHIP RES 16K R923 0613952R01 CER CHIP RES 10K R963 0613952R66 CER CHIP RES 0.0 +/- 223/5,1 PER PKG,1.8
OHM 5 0603 OHM 5% 0402 0.050 OHM TO"
R901 0613952R25 CER CHIP RES 100K R924 0613952R66 CER CHIP RES 0.0 +/- R973 0613952R01 CER CHIP RES 10K U1305 5185941F90 "IC,LINEAR VOLTAGE
OHM 5% 0402 0.050 OHM OHM 5% 0402 REG,,TPS71533"
R902 0613952R66 CER CHIP RES 0.0 +/- R925 0613952R66 CER CHIP RES 0.0 +/- R974 0613952R01 CER CHIP RES 10K U1306 5164852H54 "IC,LINEAR VOLTAGE
0.050 OHM 0.050 OHM OHM 5% 0402 REG,LOW DROPOU"
R903 0613952R66 CER CHIP RES 0.0 +/- R927 0613952R01 CER CHIP RES 10K SC500 0613952G67 CER CHIP RES 0.0 +/- U1307 5164015H39 "IC,VREG,LM317S,SM,
0.050 OHM OHM 5% 0402 0.050 OHM TO-263/3,,VOUT TO
R904 0613952R66 CER CHIP RES 0.0 +/- R928 0613952R01 CER CHIP RES 10K SH400 2671986H01 MICROPROCESSOR (40V + VOUT)INPUT
0.050 OHM OHM 5% 0402 SHIELD RANGE,LM317SXNOP
B"
R905 0613952R66 CER CHIP RES 0.0 +/- R929 0613952R01 CER CHIP RES 10K SH401 2664060H01 "SHIELD, OMAP"
0.050 OHM OHM 5% 0402 U1308 532002-001-00 "IC,LNR V
SH402 2664060H01 "SHIELD, OMAP" REGLTR,ADJUST-
R906 0613952R66 CER CHIP RES 0.0 +/- R930 0613952R01 CER CHIP RES 10K ABLE,1.2V TO
0.050 OHM OHM 5% 0402 T1800 2584422T02 XFMR LIME MATCHING 37V,500MA,SM,DPAK,L
T1801 2584422T02 XFMR LIME MATCHING EAD-FREE"
R907 0613952R66 CER CHIP RES 0.0 +/- R931 0613952R01 CER CHIP RES 10K
0.050 OHM OHM 5% 0402 T700 2489647C01 "XFMR,1:1,SM,10BASE- U1309 5187904J03 "IC,SOT-23,SOT-
T_XFMR, ENET 23,0PER PKG,,LOW
R908 0613952R66 CER CHIP RES 0.0 +/- R932 0613952R01 CER CHIP RES 10K QUIESCENT CUR-
0.050 OHM OHM 5% 0402 TRANSFORMER,
HALO, TG110-SO" RENT, PROGRAMMA-
R909 0613952R66 CER CHIP RES 0.0 +/- R933 0613952R01 CER CHIP RES 10K BLE"
0.050 OHM OHM 5% 0402 U100 5185287Y01 4KB 1-WIRE EEPROM
W18 U1310 5185956E94 "IC,XCVR,1,,CAN
R912 0613952R66 CER CHIP RES 0.0 +/- R934 0613952R01 CER CHIP RES 10K TRANS-
0.050 OHM OHM 5% 0402 U1200 5114000B65 "IC,NOR,MC74VHC1G0 CEIVER,,230,1PER
2,1PER PKG,SOT- PKG,SM,SO-8,,3.3V
R913 0613952R66 CER CHIP RES 0.0 +/- R936 0613952R01 CER CHIP RES 10K 353,PB-FREE" CAN X"
0.050 OHM OHM 5% 0402
U1201 5102836C11 "IC,ANLG U1311 5116332H01 8-BIT AVR MICROCON-
R914 0613952R66 CER CHIP RES 0.0 +/- R937 0613952R01 CER CHIP RES 10K SW,,FSA4157,SM,,,,SP TROLLER
0.050 OHM OHM 5% 0402 DT,,PB FREE"
U1312 5102836C11 "IC,ANLG
R915 0613952R66 CER CHIP RES 0.0 +/- R944 0613952R66 CER CHIP RES 0.0 +/- U1202 5102836C11 "IC,ANLG SW,,FSA4157,SM,,,,SP
0.050 OHM 0.050 OHM SW,,FSA4157,SM,,,,SP DT,,PB FREE"
DT,,PB FREE"
R916 0613952R66 CER CHIP RES 0.0 +/- R945 0613952R66 CER CHIP RES 0.0 +/- U1313 5102836C11 "IC,ANLG
0.050 OHM 0.050 OHM U1203 5102836C11 "IC,ANLG SW,,FSA4157,SM,,,,SP
SW,,FSA4157,SM,,,,SP DT,,PB FREE"
R917 0613952R66 CER CHIP RES 0.0 +/- R946 0613952R66 CER CHIP RES 0.0 +/- DT,,PB FREE"
0.050 OHM 0.050 OHM

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-57

Ref Part Number Description Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des Des
U1314 5102836C11 "IC,ANLG U1708 5114007A47 "IC,OR,17SZ32,1PER U300 51012058002 MOBILE LPDDR U417 5102836C11 "IC,ANLG
SW,,FSA4157,SM,,,,SP PKG,SOT-353,PB 512MBIT X16 SW,,FSA4157,SM,,,,SP
DT,,PB FREE" FREE" DT,,PB FREE"
U301 51012130001 NUMONYX P30
U1316 5114000B58 "IC,AND,LOGIC LEVEL U1709 5114007A47 "IC,OR,17SZ32,1PER 512MBIT NOR FLASH U500 5114005M13 IC DL OP AMP RAIL TO
SHIFTER,1PER PKG,SOT-353,PB RAIL 8 PI
PKG,SM,SOT-353,PB- FREE" U400 5175771A69 "IC, MICROPROCES-
FREE" SOR, OMAP 5912 ZZG" U501 5114005M13 IC DL OP AMP RAIL TO
U1800 5102836C11 "IC,ANLG RAIL 8 PI
U1317 5114000B65 "IC,NOR,MC74VHC1G0 SW,,FSA4157,SM,,,,SP U401 5114007A07 "IC,BFR,8PER
2,1PER PKG,SOT- DT,,PB FREE" PKG,74LCX244,N- U502 5102836C11 "IC,ANLG
353,PB-FREE" I,3ST,SM,TSSOP20,PB- SW,,FSA4157,SM,,,,SP
U1801 5114016A12 "IC,OP AMP,4PER FREE" DT,,PB FREE"
U1319 5164852H54 "IC,LINEAR VOLTAGE PKG,LVOLT,SM,SO-
REG,LOW DROPOU" 14,PB-FREE" U402 5114007A43 "IC,INVTR,1PER U505 5175771A31 "IC,AUDIO
PKG,SOT-353,VCC CODEC,SM,SO30,IC
U1320 5164852H54 "IC,LINEAR VOLTAGE U1802 5114016A12 "IC,OP AMP,4PER RANGE 1.65 TO 5.5 V, CODEC 16"
REG,LOW DROPOU" PKG,LVOLT,SM,SO- PB-FREE"
14,PB-FREE" U506 5164015H85 "IC,LM1971-
U1500 5114007A07 "IC,BFR,8PER U403 5102836C11 "IC,ANLG 62,DB,LOG,POT,NOPB"
PKG,74LCX244,N- U1803 5175771A28 "IC, 256-TAP NONVOL- SW,,FSA4157,SM,,,,SP
I,3ST,SM,TSSOP20,PB- ATILE I2C DIG POT" DT,,PB FREE" U704 5171131Y18 "IC,UCNTLR,SM,LQFP1
FREE" 28,25MHZ,PB-FREE"
U1805 5175771A10 "IC, ANALOG SWITCH, U404 5102836C11 "IC,ANLG
U1601 5189248C01 "IC,CLOCK GENERA- SPDT, PB FREE" SW,,FSA4157,SM,,,,SP U900 5164015H36 "IC,FPGA,,EP1C6F256I
TOR,DS1338U- DT,,PB FREE" 7N,7SPEED,SM,BGA25
33+,SOIC16,32.768MHZ U1806 5114016A12 "IC,OP AMP,4PER 6,5980GATES,.13UM
,0INVT OUT,1TR" PKG,LVOLT,SM,SO- U406 5114000A48 "IC,INVTR,1GU04,1PER SR"
14,PB-FREE" PKG,SOT-353,PB-
U1700 5114000B39 "IC,BFR,1PER FREE" U901 5114000B39 "IC,BFR,1PER
PKG,SM,SOT-353,PB- U1808 5114016A12 "IC,OP AMP,4PER PKG,SM,SOT-353,PB-
FREE" PKG,LVOLT,SM,SO- U407 5102836C11 "IC,ANLG FREE"
14,PB-FREE" SW,,FSA4157,SM,,,,SP
U1701 5114000B39 "IC,BFR,1PER DT,,PB FREE" U902 5185956E94 "IC,XCVR,1,,CAN
PKG,SM,SOT-353,PB- U1809 5114007A07 "IC,BFR,8PER TRANS-
FREE" PKG,74LCX244,N- U408 5102836C11 "IC,ANLG CEIVER,,230,1PER
I,3ST,SM,TSSOP20,PB- SW,,FSA4157,SM,,,,SP PKG,SM,SO-8,,3.3V
U1702 5114000B39 "IC,BFR,1PER FREE" DT,,PB FREE" CAN X"
PKG,SM,SOT-353,PB-
FREE" U1810 5102836C11 "IC,ANLG U409 5114007A47 "IC,OR,17SZ32,1PER U903 5185956E94 "IC,XCVR,1,,CAN
SW,,FSA4157,SM,,,,SP PKG,SOT-353,PB TRANS-
U1704 5185941F54 "IC, RS232 TRANS- DT,,PB FREE" FREE" CEIVER,,230,1PER
CEIVER" PKG,SM,SO-8,,3.3V
U1813 5102836C11 "IC,ANLG U410 5109522E84 IC DUAL SCHMITT CAN X"
U1705 5187970L07 IC ADV USB TRANS- SW,,FSA4157,SM,,,,SP TRIG MICRO PAK
CEIVER 3.1X3.1 DT,,PB FREE" U904 5114000B39 "IC,BFR,1PER
U415 5114019M15 "IC,LCH,8PER PKG,SM,SOT-353,PB-
U1706 5164015H50 "IC,SW,BIDIREC- U1815 5102836C11 "IC,ANLG PKG,74LVX373,SM,TSS FREE"
TIONAL,TPS2041B,SM, SW,,FSA4157,SM,,,,SP OP20,PB-FREE"
SOIC8,,SPST,OPEN DT,,PB FREE" VR120 4813977A43 "PB-FREE, NOTCOM-
DRAIN,CURRE" U416 5114000B39 "IC,BFR,1PER 0 PLETELYENRICHED"
U1818 5114005M13 IC DL OP AMP RAIL TO PKG,SM,SOT-353,PB-
RAIL 8 PI FREE"

68009482001 May 26, 2014


8-58 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

Ref Part Number Description


Des
VR130 4813977M04 "DIODE,ZEN,MMBZ522
1 5,SM,SOT-
23,3V,10MA,.225W,ZEN
,PB-FREE"

VR130 4813977M21 "DIODE,ZEN,MBZ5242,


2 SM,SOT-
23,12V,10MA,.225W,ZE
N,PB-FREE"

VR130 4813977M21 "DIODE,ZEN,MBZ5242,


3 SM,SOT-
23,12V,10MA,.225W,ZE
N,PB-FREE"

VR180 4813979A23 "DIODE,SUPR,.55W,P6


2 SMB56,SM,SMB,ZEN,P
B-FREE"

VR180 4813979A23 "DIODE,SUPR,.55W,P6


3 SMB56,SM,SMB,ZEN,P
B-FREE"

Y1601 4809995L21 "RESON, QRTZ,


.032768MHZ, SM,
12PF"

Y401 4802582S85 "RESON,QRTZ,12MHZ,


TOLERANCE10PPM,ST
ABILITY15PPM,,SM,,FU
ND,,LO"

Y402 4809995L05 XTAL QUARTZ


32.768KHZ CC4V-T1

Y701 4802582S78 "RESON,QRTZ,25MHZ,


TOLERANCE10PPM,ST
A"

Y901 5102845C27 16.0MHZ OSCILLATOR

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-59

1
R1 R2 TP13 R3 R4 TP15 R5 R6 TP17 R7 R8 TP19 R9 R10 TP21
TP12 TP14 TP16 2K TP18 TP20 2K
2K 681 2K 681 681 2K 681 681
TP44

2
VCC_5V MAIN BOARD CONNECTOR D1 D2 D3 D4 D5

1
QSMFC16F QSMFC16F QSMFC16F QSMFC16F QSMFC16F
TP45

RED

RED

RED

RED

RED
TP48

GRN

GRN

GRN

GRN
GRN
11 J100 VCC_5V C1 Q1
9 J100 VCC_5V 470PF C2 C4 C5 C9 C10 Q2
C3 C6 C8

3
10 C7 MGSF1N02LT1G

3
J100 VCC_5V DNP 470PF 470PF 470PF 470PF 470PF 470PF 470PF 470PF MGSF1N02LT1G
470PF

D
DNP DNP DNP DNP DNP DNP

3
DNP DNP DNP
TP46 1 G TP47 1 G
C36 C37

2 S

2 S
1 2 3 MUTE VCC_2.8V .1UF 470PF VCC_2.8V
M11 M12 M13 M14 TP51 R37 C40 C41
2 2 2 2 R38
L1_1 L1_1 L1_1 L1_1 13 J100 VCC_2.8V 0 470PF 0 470PF
L1_2 3 L1_2 3 L1_2 3 L1_2 3 14 J100 VCC_2.8V RED LED CONTROL DNP DNP
L2_1 1 L2_1 1 L2_1 1 L2_1 1 R39 PWM1 TP50
L2_2 4 L2_2 4 L2_2 4 L2_2 4 1K
C38 C39 R11 R12 TP23 R13 R14 TP25 R15 R16 TP27 R17 R18 TP29 R19 R20 TP31
.1UF 470PF TP22 TP24 2K 681 TP26 TP28 2K 681 TP30
ROW0 0 2K 681 2K 681 2K 681
PWM2 TP49
D6 D7 D8 D9 D10 GREEN LED CONTROL

1
4 5 6 VCC_2.8V TP1 QSMFC16F QSMFC16F QSMFC16F QSMFC16F QSMFC16F
R33 R34

RED

RED

RED

RED

RED
M21 M22 M23 M24

GRN

GRN

GRN

GRN

GRN
TP2 100K 100K C33 C34
L1_1 2 L1_1 2 L1_1 2 L1_1 2 KEYPAD_ROW <3:0>
3 3 3 3 TP3 C11 C12 C13 C14 C15 C16 C18 C19 C20 1UF 1UF
L1_2 L1_2 L1_2 L1_2 R40 C17
1 1 1 1 TP4 470PF 470PF 470PF 470PF 470PF 470PF 470PF 470PF 470PF 470PF DNP DNP
L2_1 L2_1 L2_1 L2_1 1K
4 4 4 4

3
L2_2 L2_2 L2_2 L2_2 0 19 DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP
1 J100 KEYPAD_ROW_0
20 J100 KEYPAD_ROW_1
ROW1 1 2 18
3 J100 KEYPAD_ROW_2
16 J100 KEYPAD_ROW_3
TP5 VCC_5V VCC_5V
7 8 9 VCC_2.8V
M34 TP6 C42 C43
M31 M32 M33
2 2 2 L1_1 2 TP7
L1_1 L1_1 L1_1 3 470PF 470PF
3 L1_2 3 L1_2 3 L1_2 TP8 DNP DNP
L1_2 L2_1 1 R41
L2_1 1 L2_1 1 L2_1 1 4 1K R53 U1

1
4 4 4 L2_2 TP9

2
L2_2 L2_2 L2_2 C44 10K FSA4157L6X
0 28 R21 R22 TP33 R23 R24 TP35 R25 R26 TP37 R27 R28 TP39 R29 R30 TP41
ROW2 J100 KEYPAD_COL_0 TP32 TP34 TP36 TP38 TP40 .1UF 1 S
2 1 12 2K 681 2K 681 2K 681 2K 681 B1 6

VCC
J100 KEYPAD_COL_1 2K 681
2 8

2
3 J100 KEYPAD_COL_2
5 J100 KEYPAD_COL_3 D11 D12 D13 D14 D15
4 7

GND
J100 KEYPAD_COL_4 QSMFC16F QSMFC16F QSMFC16F QSMFC16F QSMFC16F 3 A B0 4
* 0 # CLOCK VCC_2.8V NC

RED

RED

RED

RED

RED

GRN
GRN

GRN

GRN

GRN
M41 M42 M43 M44
L1_1 2 L1_1 2 L1_1 2 L1_1 2 C25
C21 C22 C23 C24 C26 C27 C28 C29 C30

5
L1_2 3 L1_2 3 L1_2 3 L1_2 3 PWM1 3
1 1 1 1 R42 J100 PWM1 470PF 470PF 470PF 470PF 470PF 470PF 470PF 470PF 470PF 470PF
L2_1 L2_1 L2_1 L2_1

3
4 4 4 4 4 DNP DNP DNP DNP DNP DNP DNP DNP DNP DNP
L2_2 L2_2 L2_2 L2_2 1K PWM2 J100 PWM2
VCC_5V
ROW3 3 SPKR_MUTE_LED* 6 J100 SPKR_MUTE_LED*
C45
COLUMN0

COLUMN1

COLUMN2

COLUMN3

.1UF
24 U2
TP10 J100 LCD_CTL_0

2
VCC_5V FSA4157L6X
TP11 22 NOTE: D16 AND D17 ARE THE
J100 LCD_CTL_1 1 S B1 6

VCC
LEDS FOR THE SPKR_MUTE BUTTON
0 1 2 3 KEYPAD_COL<4:0>
MUTE_LED_GATE* 26 J100 MUTE_LED_GATE* TP42

GND
R31 TP52 R43 R32 TP53 3 A B0 4 NC
29 300 2K 681
J100 NC
TP56 30 J100

5
27 D16 D17
J100

1
25 J100 QSMFC16F QSMFC16F
23 GND

RED

RED

GRN
GRN
J100
21 J100 C35 R45
17 J100 470PF 0
15 C32
J100 C31 DNP MUTE_LED_GATE*
1 470PF
470PF

3
TP57 J100 DNP
2 J100 DNP
R44 TP55
NC 0
DNP R52
0
SPKR_MUTE_LED*

C46 C47 NOTE: SPKR_MUTE_LED IS PULLED


.1UF 470PF HIGH FOR NORMAL OPERATION
AND IS ACTIVE LOW WHEN MUTE
BUTTON IS PRESSED.

Figure 8-38. PPLN1693A Keypad Circuit Schematic

68009482001 May 26, 2014


8-60 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

D16
2 3 4 2 3 4

D2

D3
2 3 4 2 3 4

D1

D17
M11 M12 M13 M14

2 3 4

D7
2 3 4 2 3 4

D5
2 3 4

D6
D4

M21 M22 M23 M24

D11
D10
D8

2 3 4 2 3 4 2 3 4 2 3 4

M31 D9
M32 M33 M34

D14
D13

D15
D12

2 3 4 2 3 4 2 3 4 2 3 4

M41 M42 M43 M44

Figure 8-39. PPLN1693A Keypad Circuit Board Layout - Side 1

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-61

TP4
C46

C31
C47
TP42 TP52 TP53 TP16 TP17 TP14 TP15 TP12 TP13

C35

C32

C5

C6

C4
C3

C1

C2
R31

R32
R43
TP44 TP47

R4

R2
R1
R5

R6

R3
C34
U1
3
4

C44 TP55 TP51

8475224H02 B

C41
6

C39

Q2
U2
C42
3
4

C45 TP24 TP25 TP22 TP23 TP20 TP18

R38
C36
6

C38
R34

R44 R52
TP6 TP7 TP8

C14
C13

C8
C10
C12

C7
C37

C11

C9
TP11
R45
TP21 TP19

R40

R8
R7
R53

R10
R9
R13

R14

R11

R12

R42
R41
TP10
TP3

TP49
TP9
30
2

TP48 TP45
J100
TP57
29

TP2 TP33 TP50

TP31

R39
C22
C21

C19

C20

C18
TP27

C16
C17
TP32 TP30 TP28

C15
TP5

R18
R17
R19
R22
R21

R20

R16
R15
TP46

C40
TP56 TP26

Q1
C43
TP29

R37
TP40 TP38 TP36 TP34 R33

TP41 TP39 TP37 C33


C30
C29

C23

C24
C26
C28

C25
C27

TP35
R30

R28
R27
R29

R25

R26

R23

R24
TP1

Figure 8-40. PPLN1693A Keypad Circuit Board Layout - Side 2

68009482001 May 26, 2014


8-62 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

PPLN1693A Keypad Circuit Part List Ref Part Number Description Ref Part Number Description Ref Part Number Description
Des Des Des
Ref Part Number Description
D15 4875690M01 "LED,CHIP,BICLR,RED- R13 0613952Q80 CER CHIP RES 2000 R30 0613952L81 CER CHIP RES 681
Des PQ/GRN-QR" OHM 5 0402 OHM 1% 0402
"CAP,FXD,.1UF,+10%,- D16 4875690M01 "LED,CHIP,BICLR,RED- R14 0613952L81 CER CHIP RES 681 R31 0613952Q60 CER CHIP RES 300
10%,50V- PQ/GRN-QR" OHM 1% 0402 OHM 5 0402
C36 2113945H89
DC,1206,X7R,-55DEG
CMIN,125DEG CMAX" D17 4875690M01 "LED,CHIP,BICLR,RED- R15 0613952Q80 CER CHIP RES 2000 R32 0613952L81 CER CHIP RES 681
PQ/GRN-QR" OHM 5 0402 OHM 1% 0402
C37 2113945A05 CAP CER CHP 470PF
50V 10% D2 4875690M01 "LED,CHIP,BICLR,RED- R16 0613952L81 CER CHIP RES 681 R33 0613952R25 CER CHIP RES 100K
PQ/GRN-QR" OHM 1% 0402 OHM 5% 0402
C38 2113945H89 "CAP,FXD,.1UF,+10%,-
10%,50V- D3 4875690M01 "LED,CHIP,BICLR,RED- R17 0613952Q80 CER CHIP RES 2000 R34 0613952R25 CER CHIP RES 100K
DC,1206,X7R,-55DEG PQ/GRN-QR" OHM 5 0402 OHM 5% 0402
CMIN,125DEG CMAX"
D4 4875690M01 "LED,CHIP,BICLR,RED- R18 0613952L81 CER CHIP RES 681 R37 0613952R66 CER CHIP RES 0.0 +/-
C39 2113945A05 CAP CER CHP 470PF PQ/GRN-QR" OHM 1% 0402 0.050 OHM
50V 10% D5 4875690M01 "LED,CHIP,BICLR,RED- R19 0613952Q80 CER CHIP RES 2000 R38 0613952R66 CER CHIP RES 0.0 +/-
C44 2113945H89 "CAP,FXD,.1UF,+10%,- PQ/GRN-QR" OHM 5 0402 0.050 OHM
10%,50V- D6 4875690M01 "LED,CHIP,BICLR,RED- R2 0613952L81 CER CHIP RES 681 R39 0613952Q73 CER CHIP RES 1000
DC,1206,X7R,-55DEG PQ/GRN-QR" OHM 1% 0402 OHM 5 0402
CMIN,125DEG CMAX"
D7 4875690M01 "LED,CHIP,BICLR,RED- R20 0613952L81 CER CHIP RES 681 R4 0613952L81 CER CHIP RES 681
C45 2113945H89 "CAP,FXD,.1UF,+10%,-
PQ/GRN-QR" OHM 1% 0402 OHM 1% 0402
10%,50V-
DC,1206,X7R,-55DEG D8 4875690M01 "LED,CHIP,BICLR,RED- R21 0613952Q80 CER CHIP RES 2000 R40 0613952Q73 CER CHIP RES 1000
CMIN,125DEG CMAX" PQ/GRN-QR" OHM 5 0402 OHM 5 0402
C46 2113945H89 "CAP,FXD,.1UF,+10%,- D9 4875690M01 "LED,CHIP,BICLR,RED- R22 0613952L81 CER CHIP RES 681 R41 0613952Q73 CER CHIP RES 1000
10%,50V- PQ/GRN-QR" OHM 1% 0402 OHM 5 0402
DC,1206,X7R,-55DEG
CMIN,125DEG CMAX" J100 0975247H01 "SOCKET, 30 PIN, .050 R23 0613952Q80 CER CHIP RES 2000 R42 0613952Q73 CER CHIP RES 1000
X .050" OHM 5 0402 OHM 5 0402
C47 2113945A05 CAP CER CHP 470PF
50V 10% PCB 8475224H02 "PWB, KEYBOARD" R24 0613952L81 CER CHIP RES 681 R43 0613952Q80 CER CHIP RES 2000
OHM 1% 0402 OHM 5 0402
D1 4875690M01 "LED,CHIP,BICLR,RED- Q1 4813972A17 "PB-FREE,NOT COM-
PQ/GRN-QR" PLETELY ENRICHED" R25 0613952Q80 CER CHIP RES 2000 R45 0613952R66 CER CHIP RES 0.0 +/-
OHM 5 0402 0.050 OHM
D10 4875690M01 "LED,CHIP,BICLR,RED- Q2 4813972A17 "PB-FREE,NOT COM-
PQ/GRN-QR" PLETELY ENRICHED" R26 0613952L81 CER CHIP RES 681 R5 0613952Q80 CER CHIP RES 2000
OHM 1% 0402 OHM 5 0402
D11 4875690M01 "LED,CHIP,BICLR,RED- R1 0613952Q80 CER CHIP RES 2000
PQ/GRN-QR" OHM 5 0402 R27 0613952Q80 CER CHIP RES 2000 R52 0613952R66 CER CHIP RES 0.0 +/-
OHM 5 0402 0.050 OHM
D12 4875690M01 "LED,CHIP,BICLR,RED- R10 0613952L81 CER CHIP RES 681
PQ/GRN-QR" OHM 1% 0402 R28 0613952L81 CER CHIP RES 681 R53 0613952J01 CER CHIP RES 10K
OHM 1% 0402 OHM 5% 0603
D13 4875690M01 "LED,CHIP,BICLR,RED- R11 0613952Q80 CER CHIP RES 2000
PQ/GRN-QR" OHM 5 0402 R29 0613952Q80 CER CHIP RES 2000 R6 0613952L81 CER CHIP RES 681
OHM 5 0402 OHM 1% 0402
D14 4875690M01 "LED,CHIP,BICLR,RED- R12 0613952L81 CER CHIP RES 681
PQ/GRN-QR" OHM 1% 0402 R3 0613952Q80 CER CHIP RES 2000 R7 0613952Q80 CER CHIP RES 2000
OHM 5 0402 OHM 5 0402

May 26, 2014 68009482001


Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists 8-63

Ref Part Number Description


Des
R8 0613952L81 CER CHIP RES 681
OHM 1% 0402

R9 0613952Q80 CER CHIP RES 2000


OHM 5 0402

U1 5102836C11 "IC,ANLG
SW,FSA4157,SM,SPDT,
PB FREE"

U2 5102836C11 "IC,ANLG
SW,FSA4157,SM,SPDT,
PB FREE"

68009482001 May 26, 2014


8-64 Exploded Views,Schematics, Board Layouts, and Parts Lists Schematics, Board Layouts, and Parts Lists

Notes

May 26, 2014 68009482001


Chapter 9 Replacement Parts Ordering

9.1 Basic Ordering Information


When ordering replacement parts or equipment information, the complete identification number
should be included. This applies to all components, kits, and chassis. If the component part number
is not known, the order should include the number of the chassis or kit of which it is a part, and
sufficient description of the desired component to identify it.
Crystal orders should specify the crystal type number, crystal and carrier frequency, and the model
number in which the part is used.

9.2 Motorola Online


Motorola Online users can access our online catalog at
https://www.motorola.com/businessonline
To register for online access, please call 800-814-0601 (for U.S. and Canada Service Centers only).
International customers can obtain assistance at https://businessonline.motorola.com.

9.3 Mail Orders


Send written orders to the following addresses:

Replacement Parts/ Federal Government Orders: International Orders:


Test Equipment/Manuals/
Crystal Service Items

Motorola Inc. Motorola Inc. Motorola Inc.


Radio Products and Services U.S. Federal Government Markets Radio Products and Services
Division* Division Division*
Attention: Order Processing Attention: Order Processing Attention: Order Processing
2200 Galvin Drive 7230 Parkway Drive 2200 Galvin Drive
Elgin, IL 60123 Landover, MD 21076 Elgin, IL 60123
U.S.A. U.S.A. U.S.A.

* The Radio Products and Services Division (RPSD) was formerly known as the Customer Care and
Services Division (CCSD) and/or the Accessories and Aftermarket Division (AAD).

9.4 Telephone Orders


Radio Products and Services Division*
(United States and Canada)
7:00 AM to 7:00 PM (Central Standard Time)
Monday through Friday (Chicago, U.S.A.)
1-800-422-4210
1-847-538-8023 (International Orders)
U.S. Federal Government Markets Division (USFGMD)
1-800-826-1913 Federal Government Parts - Credit Cards Only
8:30 AM to 5:00 PM (Eastern Standard Time)

68009482001 May 26, 2014


9-2 Replacement Parts Ordering: Fax Orders

9.5 Fax Orders


Radio Products and Services Division*
(United States and Canada)
1-800-622-6210
1-847-576-3023 (International)
USFGMD
(Federal Government Orders)
1-800-526-8641 (For Parts and Equipment Purchase Orders)

9.6 Parts Identification


Radio Products and Services Division*
(United States and Canada)
1-800-422-4210, menu 3

9.7 Where to Call for Service


The Motorola System Support Center (SSC) is the primary Motorola contact for service. After
collecting the required information and writing a detailed problem report, contact the Motorola
System Support Center for help with the problem.

9.7.1 Motorola System Support Center (SSC):


Call Motorola System Support Center (SSC):
• Prior to any software reload.
• To confirm troubleshooting results and analysis prior to removing and replacing a Field
Replaceable Unit (FRU) or Field Replaceable Equipment (FRE) to repair the system.
• Phone: (800) 221-7144 for domestic calls
• Phone: (847) 576-7300 for international calls
• Fax: (847) 725-4073

May 26, 2014 68009482001


Chapter 10 Acronyms and Definitions

10.1 Terms and Definitions


The following items listed below are the terms and definitions:

Term Definition
10/100-BASE-T 10/100 Megabit Twisted Pair Ethernet Network
2W Two-Wire Interface (Transmit and Receive on same copper pair)
4W Four-Wire Interface (Transmit and Receive on different copper pairs)
ACIM ASTRO Console Interface Module; a Motorola proprietary digital RS232 interface to
the Console via the CCGW
AGC Automatic Gain Control
ASTRO Brand name for APCO 25 compliant product
CCGW Conventional Channel Gateway
Channel The multiple frequencies/talkgroups that a Consolette station can support
Channel Activity Another name for the base station’s E-Lead. An output from the station indicating it is
receiving a qualified signal.
CPS Customer Programming Software; a PC-based software tool that allows customizing
radio functionality, including transmit and receive frequencies.
E&M Keying Ear and Mouth Keying. See PTT and Channel Activity.
FCC Federal Communications Commission
FT (Function Tone) The short tone bursts that follow high level guard tone. These bursts are mapped to
functions in the station. For instance, Setting the repeat mode, choosing a frequency,
etc. Typically function tone is 40 ms in length. Dual function tone may be needed if
encryption is supported.
GCAI Global Core Accessory Interface; Motorola proprietary accessory port for use with
Motorola approved cables; USB and RS232 styles supported
HLGT (High Level Guard The initial tone of a TRC sequence begins with High Level Guard Tone. Typically a
Tone) 120 ms burst of guard tone at an elevated level.
ID Identification
IP Internet Protocol
IPDS Internet Protocol Deskset System (MCD 5000 Deskset)
LAN Local Area Network
LED Light Emitting Diode
LLGT (Low Level Guard If the base station is to remain keyed the last function tone is followed by low level
Tone) guard tone. As along as low level guard tone is present the station will remain keyed.
When voice is routed to the station, it is summed with low-level guard tone in order to
keep the station keyed.
MDC1200 Motorola signaling format used on radio transmissions
NIC Network Interface Card

68009482001 May 26, 2014


10-2 Acronyms and Definitions: Terms and Definitions

Term Definition
OS Operating System
OTS Off-the-shelf
PC Personal Computer
PTT Push-to-talk; Another name for the base station’s M-Lead. An input to the station to
cause it to transmit over the air.
RoHS Restriction of Hazardous Substances, European Union Regulation
RS232 A TIA/EIA standard for serial transmission between computers and peripheral
devices, officially known since 1984 as TIA/EIA-232-E.
RTP Real-time Transport Protocol
RTTE Radio Equipment and Telecommunications Terminal Equipment
TCP/IP Transmission Control Protocol / Internet Protocol
TRC Tone Remote Control
UDP User Datagram Protocol
USB Universal Serial Bus
VoIP Voice over Internet Protocol
VPN Virtual Private Network
WAN Wide Area Network
WEEE Waste Electrical and Electronic Equipment

May 26, 2014 68009482001


Index Index troubleshooting charts ........................................... 7-1

M
A maintenance
alignment ............................................................... 4-1
AC power installation .................................................3-4 disassembly/reassembly
antenna installation ...................................................3-2 power supply ...................................................... 4-7
top cover ............................................................ 4-2
B manual
notations ................................................................ 1-1
board layouts, list of ..................................................8-1 revisions ...................................................................iii

C N

caution notation .........................................................1-1 notations


clock/VU manual ................................................................... 1-1
meter setup ............................................................3-7 warning, caution, and danger ................................ 1-1
consolette
installation ..............................................................3-1 O
introduction ............................................................1-3
options options
software ..............................................................1-4 software ................................................................. 1-4
safety ordering parts ...................................................9-1, 10-1
lightning and surge suppression ......................... xv
operational cautions ............................................ xv
theory of operation .................................................2-1 P
copyrights
computer software ....................................................iii parts
document .............................................................. 1-iii lists ........................................................................ 8-1
ordering ........................................................9-1, 10-1
replacement ..................................................9-1, 10-1
D power and ground installation ................................... 3-4
power supply disassembly/reassembly ..................... 4-7
danger notation .........................................................1-1
DC input power installation ........................................3-5
desktop installation ....................................................3-2 R
disassembly/reassembly
power supply ..........................................................4-7 replacing parts ..................................................9-1, 10-1
top cover ................................................................4-2
disclaimer, documentation ............................................iii
S
I safety
lightning and surge suppression ..............................xv
installation operational cautions ................................................xv
AC power ...............................................................3-4 schematics, list of ...................................................... 8-1
antenna connections ..............................................3-2
clock/VU meter setup .............................................3-7
DC input power ......................................................3-5 T
desktop ..................................................................3-2
planning .................................................................3-1 top cover disassembly/reassembly ........................... 4-2
power and ground ..................................................3-4 trademarks ...................................................................iii
ventilation ...............................................................3-1 troubleshooting
wall mounting .........................................................3-2 list of charts ........................................................... 7-1

L V
lightning and surge suppression ................................. xv ventilation installation ................................................ 3-1
lists
board layouts .........................................................8-1
parts .......................................................................8-1
schematics .............................................................8-1

68009482001 May 26, 2014


Index-2

W
wall mounting installation .......................................... 3-2
warning notation ........................................................ 1-1

May 26, 2014 68009482001


Motorola Solutions, Inc.
1303 East Algonquin Road
Schaumburg, Illinois 60196 U.S.A.

MOTOROLA, MOTO, MOTOROLA SOLUTIONS and


the Stylized M logo are trademarks or registered trademarks
of Motorola Trademark Holdings, LLC and are used under license.
All other trademarks are the property of their respective owners.
© 2014 Motorola Solutions, Inc. All rights reserved.
May 2014.

*68009482001*
68009482001-DA

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