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Box

1
山折り線 Mountain fold
谷折り線 Valley fold
切取り線 Cut Line
接着目安線 Indicator line to

B-1
attach the parts.
箱 6
Box

21 mm

5
2

4
B-2

Box

6
1

5
21 mm

B-3
How to make a Gear’s Heart.

Please note
Copyrights on this PDF data and the completed products belong to Haruki Nakamura.
The contents of the PDF data for this product are subject to changes without notice.
It is prohibited to lease, loan, sale, hand-over, or permit to reuse all or any parts of the PDF data
for this product, to third parties.
It is prohibited to lease, loan, sale, hand-over, or permit to reuse all or any parts of printed copies
of the PDF data for this product, to third parties.
It is prohibited to lease, loan, sale any items manufactured on the PDF data for this product, to third parties.
However, you may give the completed ones as gifts to your close friends.

Simple guidance for the product

A gear’s heart is composed of 9 pieces of 10-cog, and 3 pieces of 15-cog; in total, 12 gears.
10-cog returns to the same position after 3 rotations. In the same time, 15-cog makes 2 rotations.
10-cog makes a rotation with one rotation of handle.
Therefore, 3 rotations make to regain the original figure.

Table of content
There are 5 parts to manufacture.

Part 1: To make a gear……………………………….……….2


Part 2: To make rotary parts………………………………..9
Part 3: To make a pillar ……………………………………..13
Part 4: To make a box and the internal structure…………16
Part 5: Final assembling……………………………………..21
Addition: The arrangement of ideas………………………...25

Please grasp the whole flows of works on all page once before staring manufacturing.

Explanations on arrows.

To adhere. Not to adhere. To proceed to the next step.


To insert only.

Password: 19671208 (Currently, there is no use with it. It may be needed in future.) 1
Part 1-1; How to make the gears 1-6, and 8-12.
There will be an explanation on how to make the gear 7 in Part 1-2 (page 6).
The additional explanation on how to make the gear 4 will be seen on page 5.
Materials
◆16 pieces of 0.25 mm-thick A-4 size (210 x 297) paper.
(The original gear’s heart is using Lesac 66 in red, with weight of 175 kg.
With the gear in the photo on the guidance, we have applied Kent (with 0.25mm-thick) paper.
Please refer to page 25 for how to make a black gear.)
Instruments needed:

13∼20mm
Cutter. Hexagon wrench, which
Ruler. has the sufficient size.
Metallic pencil (or eyeleteer).
Toothpick.
Tweezers.
Wood glue(Fast drying) :The ingredient is Polyvinyl acetate emulsion adhesives. I am using an eyeleteer
Hexagon wrench instead of metallic pencil.
Mixed material makes things complicated, therefore, please make gears one by one.
I think it is good to start with the gear 9.
A quick advice Because it was comparatively difficult for the gear 4 and the gear 7, it is recommended
to manufacture after you become comfortable with works up to the certain level.
You can wipe out with a clean and wet dish towel when glue sticks out.
But please be careful with the printed parts, as it may become blurred.
◉To print out the paper pattern of a gear. Now we shall start.
Please print out with the actual size.
There is a scale for confirmation on page G-1. Please make sure after printing.
Please open ‘gear’ file in ‘pattern’ folder, and print it.
And then, open ‘gear-backside-print’, and print on the backside of the papers.
The reason is to complete the work neatly. Please be careful in using papers with front side and back side.
(There are only 6 pieces for backside-printing.)
There are some pages (sheets), printed with 2 types of gears on the same ones. Please make sure not to mix the parts.
◉Please attach traces to all bending For the areas with grey colour.
lines with your metallic pencil. ◉Please cut all parts.

Please cut after making a valley fold


Please do with great sensitivities With long straight lines, please in the gray area. (This is because
because it will have impacts on apply a ruler, and cut straight. you cannot cut neatly in case
the completion. It is faster to cut by hands for the angle is too acute.)
Please try with unneeded papers. shorter lines.

◉Please bend all parts. We will start the adhesion from the following page. Please refer to it.
How to paint of the glue

Please make the mountain folds and the Please take small volume of glue out onto Paint with a toothpick, something
valley folds, which look like mountains the paper, which does not require glue. like putting butter on your bread.
and valleys, respectively, on all parts. The adhesion will be worsen when the glue The thinner, the better it is adhered.
get dried. Please take the ones newly frequently.
2
It is the gear 9 shown in the photos. The method is almost same except the surface.
You will understand with your feeling, by making one anyway.
Apply glue to the edge of your paper.

For the areas without paste-margins, Please refer to the page 8, in order
Please cut after making a valley fold
apply the glue to the edge of your to fit the symbols, and assemble
in the gray area. (This is because
paper, and paste. the surface-part.
you cannot cut neatly in case
the angle is too acute.)

Apply glue to the backside of it.

Paste the margin of the part Paste the margin ’A’s one another. Please be careful with the position.
written as Pi-1.

Apply glue to the backside of it.

Paste the margin ‘B’ and the Please be careful with the position. Paste the margin written as Pi-2.
margin ‘C’ one another. Please note that this is a valley fold.

The area with ★


on the backside. In case of a large gear (Cog 15)

Paste the margin ’★’s one another. Please be careful with the position.
Please apply the glue to the edge
of the papers, and paste in order.

3
Note) The gears 1, 10, and 11 go against the direction of the photo.
In case of the gears 3, 4, 6, 8, and 10

First of all, paste the margin ‘S’. Then, apply the glue to all parts
Paste the margin ‘Jo’ in advance. of the margin with ‘○’ marks,
and paste.

A quick advice

2
1

Fix with the side 1 precisely, and Then, apply the glue to all areas
then, fix with the side 2. of the margin with "*”, and paste.
Please use tweezers to suppress
the areas where it is hard to
suppress well.

A quick advice

After that, apply the glue to all areas Please continue in order, in this
Please apply the glue on the
of the margin with ‘♥’, and paste. manner.
red lines respectively.

First, paste the margin with ‘○’. And apply the bind to the rest That is the way you go.
of margins.

4
Now you will go reverse.

Please suppress the items you Please adhere for all parts.
Paste cogs one by one. have completed from the inside
using something looking like
L character, such as a
hexagon wrench.

Please apply the glue to the Please suppress the position of


same position on the back side. the pillar with your middle finger.

Please suppress the angles


of the hole with your thumb.
Paste the glue with the ‘○’ mark Fit, with making the ★marks matched. For the backside, please suppress
precisely on each of 4 areas. Please insert straight. the position of the pillar.
Please be careful not to smash
them, and make sure to
insert to the depths.

Please apply the glue per each cog, If any, please cut with a scissor,
Please make sure to find if
by rolling it up. like the photo.
no paper sticks out with
The glue on the margin is your fingers, like the photo.
sufficient if you apply the
volume as shown in the drawing. With the same manners, please complete other gears.

Reference image for the gear 4.

5
Part 1-2; How to make the gear 7.

Additional materials
◆ Metal pipe with 5mm-outer diameter × 0.5 mm thickness.
(You may find the ones with 1 m-length at a home center store.
Please pick up the one with your favourite colour, while variety
of materials includes aluminum, brass, and copper. )
◆ Double-stick tape.

◉Cut a pipe.
Please cut the pipe to the 222 mm length. The variance in ±1mm should not be an issue.
Your use of a pipe cutter makes it cut neatly.
You will use the 50 mm length one on a step afterwards, so that you have to keep it.

Pipe

222mm ±1mm

Please wipe burrs after cutting the pipe.


50mm ±1mm

It is OK if you can insert the M4-screw. (This will be used at a later time.)

1mm
Approximately, 1 mm is fine.
Paste a double-stick tape on the Fix a pipe. Please make the paper and
backside. Please make the 1 mm the pipe on parallel.
Please be careful with the position. length-header appear.
It is a good idea to paste a large tape,
and cut the marginal part.

Mountain fold line


Coil and Paste it with the pipe. Some points of the pipe appear.
Apply glue to the margin on the Be careful with the front and the
upper. back of the paper.

6
Please continue the works in the same manners as other gears’.

First, paste to one place. Insert a ring. Paste the rest.

Paste the glue a bit more on the Fix the shapes neatly. Please apply the glue per each cog,
backside, and insert to the depths. by rolling it up.
Please make sure to find if no
paper sticks out with your fingers,
Please make sure to find if like other cogs.
no paper sticks out with 7
your fingers, like the photo.
The photos of the completed gear.

Gear1 Gear2 Gear3


[The mirror inversion of the gear5] [The mirror inversion of the gear11] [The mirror inversion of the gear10]

Gear4(large gear) Gear5 Gear6(large gear)


[The mirror inversion of the gear1]

Gear7 Gear8(large gear) Gear9

Gear10 Gear11 Gear12


[The mirror inversion of the gear3] [The mirror inversion of the gear2]

8
Part 2; How to use a rotary parts.
You will create 11 items. There are 12 paper-patterns, but one is as a backup.

Materials
◆ A-4 (210 x 297) size Kent-paper with 0.25 mm thick
(We will use Kent-paper because this part requires the strength. This part will not appear on the surface.)
◆Straw with 6 mm-diameter.

Instruments needed:
Cutter.
Scissors.
Ruler.
Metallic pencil (or eyeleteer).
Toothpick.
Tweezers.
Wood glue(Fast drying) :The ingredient is Polyvinyl acetate emulsion adhesives.

◉Print the paper pattern for the rotary parts.


Please make sure that you are printing with the actual size.
Please measure the dimension of straw-use gauge on R-1 page.
Please open ‘rotary-parts’ in the ‘pattern’ folder, and print it.

◉Please attach traces to all bending lines with your metallic pencil.

◉Please cut all parts.

A quick advice There are place to make holes. Please make a space precisely, not to protrude.
Even if the hole of 7mm ofin the washer slips off to some extent, it does not really
matter so that you can practise with washers.

washer
◉Please make the mountain folds and the valley folds, which look like mountains and valleys,
respectively, on all parts.

◉Cut the straw to 11 pieces, with 34.5 mm-length and 6 mm-diameter.

First of all, cut it with scissors Cut-end should be straight.


Please make a fine adjustment to With a gauge, please check the
roughly. length of the straws being cut into
make it.
Roughly cutting is enough. pieces.
I am almost good.
Even if a cut-end is a little rickety,
it is all right.
9
◉Make same 11 items.

Be careful with
the directions.

First, paste a margin.


Please be careful with the
directions.

Adjust the
height.

First, paste a margin,


and adjust the height.

Roll up the rest as shown in the Please confirm whether the


photo, and apply the glue. symbol is the same.

Please confirm whether the Cut the part which protruded, That is the way you go.
symbol is the same. with your scissor.

10
◉From this step,
you will perform a temporary
composition, and testing.
4
2
3

Fit a straw. Adhere.


Prepare the parts shown in the
photo.
Fit in order.
Do not adhere.

2
3
1

First, fit a washer. And then, fit a pentagonal prism. Fit another washer.
Please be careful with the directions.

Do not adhere. Do not adhere. Do not adhere.

4 Pin
3 Washer

4 2
Pentagonal
prism
1 Washer

Finally, fit a pin.


Please test if it rotates with
Please insert into the depths with
your finger smoothly.
your finger, as shown in the photo.
Cross-sectional drawing
Do not adhere.

After the test, once disintegrate it.


Please push a straw back again
to the depths if it comes off then.

11
◉This is to assemble the main body.

Please suppress the position of


the pillar with your middle finger.
With the
same name.
4
2
3
1

Please suppress the angles


Prepare a pentagonal prism of the hole with your thumb.
Fit in order, in the previously
with the same name as that For the backside, please suppress mentioned manners.
of shaft’. And leave it to the position of the pillar.
Insert shaft into the gear. your neighbor. (Should you have lost the name
Please be careful not to smash of gears, please refer to
Please do not adhere. them, and make sure to the photos on page 8.)
Do not adhere. insert to the depths.

2
1 3

First, fit a washer. And then, fit a pentagonal prism. Fit another washer.
Please be careful with the directions.

Do not adhere. Do not adhere. Do not adhere.

Paste the glue.

Insert to half, and place small Push further to the depths. In the same manner,
volume of glue with ‘○’ marks Please careful not to enforce please assemble other gears.
on 3 areas. too much.

12
Part 3; How to make a pillar.

Materials
◆ A-4 (210 x 297) size paper with 0.25 mm thick.
(The original gear’s heart is using Lesac 66 in red, with the weight of 175 kg.
With the gear in the photo on the guidance, we have applied Kent (with 0.25 mm-thick)paper.
Please refer to page 25 for how to make a black gear.)
◆Threaded 332 mm-rod screw of M4.
(Rod screw of M4 is made of stainless steel after cutting.
In the specification, there is only stainless steel made regarding the M4 rod screws longer
than 285 mm. There may be lots of home center stores which do not have M4-put rod.
Please look for a specialty store of screws.
You still can buy via online shop should you be unable to buy at any retailer shops. )
◆ Double-stick tape.

Instruments needed:
Cutter.
Ruler.
Metallic pencil (or eyeleteer).
Quick drying glue.
Toothpick.
Tweezers.
stainless steel made saw.

◉Cut the rod screw.


Please cut the 332 mm rod screw with a stainless steel made saw.
Please do not hustle as the stainless steel is too hard. The variance ±2mm is fine.
As the stainless made saw’s blade is a bit expensive, it is recommended to ask a shop cut if possible.

M4-rod screw
332mm ±2mm

◉Please print the paper pattern for the pillar.


Please make sure that you point with the actual size.
There is a scale for confirmation on page 2. Please double check after printing.
Please open the file ‘pillar’ in the ‘pattern’ folder, and print it.

◉Please attach traces to all bending lines with your metallic pencil.

◉Please cut all parts.

◉Please make the mountain folds and the valley folds, which look like mountains and valleys,
respectively, on all parts.

13
Paste a double-stick tape on the Paste the longer one with the
backside. rod screw.
Please be careful with the position. Please make the 2 mm-header
It is a good idea to paste a large tape, of the rod screw,
and cut the marginal part. appear.

First, paste with the whole


2mm Coil and Paste it with the rod screw.
margin ‘A’.
Roughly 2 mm is fine.
Please paste the paper and the
rod screw on parallel.

1
Not to adhere.

2 This is for adhesion.


Like the photo, please insert the That is the way you go. Paste with the whole margin ‘B’.
rod screw, without adhere.
Next, apply the glue with the margin
on the upper part of rod screw and
paste through the upper hole.

Paste the margin with the Paste with the whole margin ‘C’. Finally, apply the glue to the
lower part of the rod screw. margin ‘Z’ of the two.

14
Tear off the mount of the
double-stick tape, and please
paste straight it on the bottom.

Lift the margin as shown in the Apply the glue to the margins That is the way you go.
photo, and apply the glue. of the rod screw and the
pentagonal prism at the same time.

Make 11 same items. Fix the pentagonal prism to That is the way you go.
all of them.

6
1 6 5
5 1

11 2 11
2
4

7
10 3
Please write the numbers 3 10
inside of the pentagonal prism,
referring to the right figure.
8 12
12 9 8
9
The figure viewed from the above. The figure viewed from the below.
Front. 15
Part 4; how to make a box and the internal structure.

Materials
◆0.25 mm-thick A-4 size (210 x 297) paper.
(This will be used for a box. The original gear’s heart is using Lesac 66 in black, with weight of 175 kg.
With the gear in the photo on the guidance, we have applied Kent paper (with 0.25 mm-thick)).
◆12 mm-thick plywood.
◆1 mm-thick cardboard (which can cover the 155 x 85-area).
◆Plain papers
◆Straw with 6 mm-diameter.
◆4 pieces of 10 mm-M4-pan screw made in M4 (Wood screws not acceptable).
◆Metal pipe with 5mm-outer diameter × 0.5 mm thickness.
(The 50 mm-item cut at the time of the gear 7.)

Instruments needed
Cutter.
Scissors. The diameter in need for a drill.
Ruler.
Metallic pencil (or eyeleteer). 3.5mm
Toothpick. 4.0mm
Tweezers.
Sellotape. 5.2mm
Screwdriver.
Drilling machine.
Wood glue(Fast drying) :The ingredient is Polyvinyl acetate emulsion adhesives.

Please cut the 12 mm-plywood in the following dimension.


130mm 130mm 1
130mm 118mm 1
20mm 20mm 5
You can get it cut at a large store of home center.

About a drilling machine


Drilling stage comes during the fabrication.
As it is necessary to make a hole perpendicularly, drilling machine is needed.
(It is difficult to make a hole with hand-drilling.)
There are some low cost products less than ¥10,000. But, it is not economical
to buy for this work, and there is an issue in the storage.
Therefore, it is recommended for those without drilling machine, to go to your
nearest home center-store offering drilling services. It is efficient to make them
drill a hole while making them cut sheets of plywood. In that case, please take
at a look at the latter part on page 20 pages, because the method will slightly
be changed.

◉Please print the paper pattern of the box.


Please make sure that you are printing with the actual size.
Please confirm the dimension of gauge for the straws on B-2 page.
Open the file ‘box’ in ‘pattern’ holder, and print it.

◉Please print the paper pattern of the internal gear on plain papers.
Please make sure that you are printing with the actual size.
Please confirm the size of the internal gear’s frame is of 155mm x 85mm.
Open the file ‘internal gear’ in ‘pattern’ holder, and print it.(Plain papers)
(Please refer to the actual size cross-sectional drawing as below, in the final assembly.)

◉Please attach traces to all bending lines with your metallic pencil.
◉Please cut all parts.
◉Please make the mountain folds and the valley folds, which look like mountains and valleys,
respectively, on all parts. 16
◉Make a frame of plywood.
130
6
10 6
10 A 3.5mm-hole. 55 20 55
There is a hole.

55
10

130
20
It is recommended to
Cross-sectional place the tape, setting

55
drawing the drill as standard.
Make a 3.5 mm-hole with the
10 mm-depth, in the center of the Fix a sheet of the 20 x 20 plywood,
side-area of 4 sheets of the with a mark and a hole, referring to
20 mm x 20 mm-plywood. the above figure.

130
55 20 55 There is
no hole.
55

Top
118
20
43

If the glue dries, make a hole,


When the glue dries, make a hole. referring to the below figure.
Fix a sheet of the 20 x 20 plywood, While you are waiting until it Place a board beneath the
without a mark and a hole, referring becomes dried, frame, in order to prevent
to the above figure. you may start the next work. it from being shaken.

Please note that the size of each hole is different.


130 130 130 x 130 Plywood.
65 65 65 65
65

65

Top
130

118

A 4 mm-hole.
53

A 5.2mm-hole.
65

Please insert a 10 mm-M4 screw


into the 130 x 130 plywood
Make a 5.2 mm hole on the through the hole you have
Make a 4 mm-hole on the 130 x 118 plywood. Please made, to the limit of depth.
130 x 130 plywood. double check the direction.


65
118

Paste an L-character on Paste a right-angle-template When the glue dries,


the plywood, referring to with sellotapes to make the take out the
the right figure. 130 plywood cross perpendicularly. right-angle-template.
Please double check with
he direction of each board. Cross-sectional
drawing of the side areas 17
◉Make an internal gear.

Cut with a large cutter. Draw a line on the backside of


To paste a paper of the pattern the gear, as shown in the photo,
on a 1 mm thick-cardboard. Do not try to take once.
Please cut the same areas gradually. and put a mark in the center of
the 20 x 20 plywood,
and paste it firmly.

5.2mmの穴

5.2mmの穴
10 10
10 10

After the glue dried, Please stick the screw, through


Please take out the blade of the
Make a 5.2 mm-hole on both of two sheets. the hole, to the limit of depth.
cutter a longer.
At the same time, please make a
Take out the burrs.
5.2 mm-hole in the center of the final
20 x 20 plywood.

The position of the pipe


is almost same as the
upper part of the board.

Cross-sectional Tighten screw and fix pipe.


Please insert a 50 mm drawing Please adjust your power
aluminum-pipe when you cut when you tighten, because
during making the gear 7 into the pipe could be deformed,
the internal gear. and plywood’s screw thread
becomes meaningless.

◉Make a handle. (Works will be in the same manner as that of rotating parts.)

Please confirm whether Cut the part which


the symbol is the same. protruded,
with your scissor.

18
1

Cut the 6 mm-diameters straw Fit a straw. To adhere.


to a 21 mm long-single piece.

Fit the remaining straw


with the hole.
Fit the remaining straw with
Cover the top.
the hole, and apply the glue
Please do not adhere at this
with the side only.
point.
After adhesion,
please putt the
straw out.
Apply glue.
Small washer.
2
1 1
2

Please push the pin-2 to half Apply the small volume


of the depth. of glue to the ‘○’ marked
area, and push.
Do not adhere. Do not adhere.

Please stick the screw, through Fix the sheet of plywood.


the hole, to the limit of depth. Please make sure the direction.

19
◉Make a box.

Write numbers on the backside Paste the margin-1. Paste the margin-2.
of the parts cut away,
with your pen.

Paste other margins in the numerical order. That is the way you go.

※In case you ask a home center store make a hole (please show them this page.)

All of the boards are of the 12mm thick plywood. 130 130
65 65 65 65

20
10 10
65

65
130

118
10 10

53

For a 4 mm-hole For a 5.2 mm-hole


65
20

1
For a 1
5.2mm-hole 1
S=1:4
20 12
10 10 6 6 How to adhere in case the hole was made in advance.
For a 3.5 mm-hole, Put the plywood with a hole, and then, adhere.
the depth is
10 10

maximum 10 mm.
20

For a
5.2mm-hole 3

20 12
10 10 6 6
For a 3.5 mm-hole,
the depth is
Place the plywood to be pasted,
10 10

maximum 10 mm. Insert a rod screw


making its hole inserted with the
20

(or, a pipe) through


For a a hole. rod screw (or the pipe),
4 mm-hole 1 S=1:1 and paste it.
20
Part 5: Final assembly.

Materials
◆M4-Washer×1
◆M5-Washer×3
◆All parts made per Part 1 to 4.

Instruments needed
Screwdriver.

Insert the frame of plywood Insert an M5-washer. Insert a gear.


into the box.
Be careful with the directions.

Put a box on the top of the item Insert a clearance gauge Insert 2 M5-washer. That is the way you go.
composed of 2 roll papers. to the pipe.
Please cover while keeping a pipe,
in order to prevent a gear from
being detached.

Place a handle. Fix it by tightening the screw, Pull the clearance gauge.
while keeping the handle gently.
Please adjust your power when
you tighten, because the pipe could
be deformed, and plywood’s screw
thread becomes meaningless. 21
The position of the pipe is
almost same as that of the
lower part of the plywood.

Cross-sectional
Insert the gear 7’s pipe Place the gear to the pipe. drawing
into a hole of the box.

Tighten screw and fix pipe. Place a gear gently so that the
Place a M4-washer, not to
Please adjust your power M4 washer does not slip off.
touch the hole of plywood.
when you tighten, because Please make sure that the gears
the pipe could be deformed, mesh at the same time.
and plywood’s screw thread
becomes meaningless.

To make parallel.

3 10

4
1 5

Insert a clearance gauge Adjust the pillar to the right position


Insert the pillar to the pipe of the gear 7. between the washer and (The photo is of the view from
Insert through the washer neatly to the the plywood. the above.)
plywood.

Pull the clearance gauge. Please close the lid of the box,
Fix the pillar by tightening with a Please test to find if the after making sure the gear is
screw, while keeping it. gear moves smoothly by smoothly moving.
Please do not push too much. operating the handle.
Please be careful because moving
the pillar after tightening the screw, A quick advice
causes damages. When you paste something as weight in an empty-space,the body is
stable when you operate the handle. In such a case, please be careful
not to bother the movement of the internal gear.
22
◉Fit the gear. You will not paste the gear with glue, because it will be difficult to detach.
Please make sure that you won’t make a mistake.
Gear 7 Front.

Front.

The figure viewed Joint


The view of the side.
from the below.
Place the gear 7 to the right position. First, push the gear 6 As seen in the photo, push
The joint comes just beside. to half of the depth. straight gradually, with your palm.
Because this gear is symmetric with the top and Push the gear 6 and the Push the gear 6 and the
the bottom, the matter of left or right, does not gear 7 to the extent not gear 7 to the extent not
matter as long as the joint is just beside. to touch one another. to touch one another.

Gear 6

After pushing to the extent not to 7 If the gear 7 meshes with the
touch one another, rotate the gear 6, gear 6 at the right position,
and to make it mesh with the gear 7 push it with your palm to the
at the right position, referring to the deeper area.
right figure. Rear View

Fix the gear 8.


Fix other gears in the
same manner.
Gear 8 Gear 8
6
Please fix the gears properly
to the depths. Otherwise,
it does not mesh well.

In case a gear drops shortly; 7 7


If the gear drops off for some reasons,
please apply the small volume of glue
to the side of pentagonal prism.
Front view Reference figure for mesh.
Fix the gear 9. Fix the gear 4. Fix the gear 12.
Gear 4
4

Gear 9
9 9

8
8 8
Gear 12

7
7 7

Front view Front view Front view


23
Fix the gear 3. Fix the gear 10.
4 4

3
9 Gear 3 4 Gear 10 9 3
4
9
8 Gear 3 8
9
12 12
8
Gear 10

7 7 12

Front view Reference figure Front view Reference figure


for mesh. for mesh.
Fix the gear 5. Fix the gear 1.
4 4

Gear 5 Gear 1 5

6 6

7 7

Rear View Rear View

Fix the gear 11.


4
10
4

1 5
5 1

6
Gear 11 Gear 11
6

7 7

Rear View Reference figure for mesh.


It is now completed by fixing the gear 2. How to play;
4
3
4
1
1 5

6
Gear 2 11
6 Gear 2

7 If you rotate the handle 3 times


7 clockwise or anti-clockwise, it
returns to the original position.
Rear View Reference figure for mesh. 24
Addition: The arrangement of ideas
How to make black gear. (In case the actual color of paper is dark and the lines printed are not visible, instead of black.)
This work is for senior and skilled people.

Paste the adhesives which let you


Print a paper-pattern on a As soon as it dries, paste
paste and tear off instantly, on the
plain paper. back side of the paper pattern. on the paper for usage.
Let the adhesive dry per the guide.

Please attach traces to all bending Please cut the perforated lines After cutting, peel the plain
lines with your metallic pencil. per each plain paper. paper, and assemble.
Try with a paper not needed, because If the adhesives are left, please
the power adjustment is not easy. wipe out with a clean towel.

In case you would like a metal-like item; Handle

There is a seal with which you feel as if you have


made the metal-quality, after making the surface You may use a handle available in the market.
as "metal tinfoil" with glue. In such a case, you will have to adjust the
The item shown in the photo is something, being concerning diameters to that of shaft with handle,
tore off ‘metal tinfoil’ and put it and sharpened it sold in the market.
with a file.
Arrangement of pedestal 1 Arrangement of pedestal 2

You can assemble a box with clean grains on the board. You may show the inside, without covers.
Or you can assemble with plywood in this way, and place
a paper box in it, because the original box easily gets hollow. 25
歯車9 このページは紙の裏面に印刷して下さい。
山折り線 Mountain fold
Please print this page on the backside of the paper.
Gear9 谷折り線 Valley fold
切取り線 Cut Line
接着目安線 Indicator line to
attach the parts.

グレーの部分は折り目をつけた
あとに切り取ります
★ Cut out the gray part after
folding it.

&

♥ &

$

注意 山折り線

Caution Mountain fold $ B
↓ ↓
nt
山↑Mou
山↑M


C
S
#
# 単位はセンチです。原寸で印刷されているか確認して下さい。
♥ The unit is in centimeter.
Please confirm if this has been printed with the actual size.

0 1 2 3 4 5 6 7

歯車12
Gear12
山折り線 Mountain fold
谷折り線 Valley fold
切取り線 Cut Line
接着目安線 Indicator line to
attach the parts.
グレーの部分は折り目をつけた
あとに切り取ります
Cut out the gray part after ★
folding it.

C
#

#

B &

& $

♥ ♥

●Gb-1
歯車2 このページは紙の裏面に印刷して下さい。
山折り線 Mountain fold
Please print this page on the
Gear2 谷折り線 Valley fold
backside of the paper.


切取り線 Cut Line
接着目安線 Indicator line to

&
attach the parts.
S

グレーの部分は折り目をつけた
あとに切り取ります
Cut out the gray part after
#

folding it.


C

$ ♥

&

この部品は後で使います。
B

Will use this parts at a later time.↓



Connection
連結部品

$
Parts

★ ★
Gear2 Gear2
歯車2 Pi-2 歯車2 ♥

歯車11
Gear11


山折り線 Mountain fold
谷折り線 Valley fold
&

切取り線 Cut Line


接着目安線 Indicator line to

S
attach the parts.
グレーの部分は折り目をつけた
あとに切り取ります
#

Cut out the gray part after


folding it.


C
$


&

この部品は後で使います。
B

Will use this parts at a later time.↓



Connection
連結部品

$
Parts

★ ★
Gear11 Gear11
♥ 歯車11 Pi-2 歯車11

●Gb-2
歯車3 山折り線 Mountain fold
Gear3 谷折り線 Valley fold


切取り線 Cut Line
接着目安線 Indicator line to
attach the parts.

#

★ グレーの部分は折り目をつけた
あとに切り取ります
Cut out the gray part after
folding it.
%


#
$


B

C
&
s

S
s

%

&
$
このページは紙の裏面に印刷して下さい。
歯車10 Please print this page on the backside of the paper.
Gear10

山折り線 Mountain fold
谷折り線 Valley fold
切取り線 Cut Line
接着目安線 Indicator line to
#

attach the parts. ♥

グレーの部分は折り目をつけた
あとに切り取ります ★
Cut out the gray part after
folding it.
%



$

C

B
&

s
S

s
%


&

●Gb-3
歯車1 ♥
このページは紙の裏面に 山折り線 Mountain fold
印刷して下さい。
Gear1 Please print this page 谷折り線 Valley fold
on the backside of
the paper.
切取り線 Cut Line
# # 接着目安線 Indicator line to
attach the parts.

B
% %
s S

C
♥ ♥



#
歯車5 #
Gear5

B
%
% s
S

C




歯車7 ♥
Gear7 ♥

@ 山折り線 Mountain fold


♥ 谷折り線 Valley fold
切取り線 Cut Line

&
&

#

S
S
s
#

@
●Gb-4
このページは紙の裏面に
歯車6 印刷して下さい。 山折り線 Mountain fold
Gear6 Please print this page
on the backside of
谷折り線 Valley fold
the paper. 切取り線 Cut Line
接着目安線 Indicator line to
attach the parts.



S
#
$
グレーの部分は折り目をつけた
あとに切り取ります
Cut out the gray part after


folding it.
%



C




$
B



#

山折り線 Mountain fold 歯車8


谷折り線 Valley fold Gear8


切取り線 Cut Line


接着目安線 Indicator line to ♥

attach the parts.


グレーの部分は折り目をつけた
あとに切り取ります
Cut out the gray part after

B
folding it.

C
#

% $


$
#

S


●Gb-5
歯車4 Pi-2 歯車4 山折り線 Mountain fold
Gear4
Gear4 谷折り線 Valley fold

切取り線 Cut Line
% 接着目安線 Indicator line to
attach the parts.

グレーの部分は折り目をつけた
あとに切り取ります
Cut out the gray part after
folding it.

&
$
%
#


B

s S

$

★ C


&

♥ ♥

この部品は後で使います。


Will use this parts at a later time.↓
Connection
連結部品

Parts

このページは紙の裏面に ★
印刷して下さい。 ♥

Please print this page
Gear4
on the backside of
歯車4
the paper. ●Gb-6

★ Pi-1
歯車9


Gear9


A




B


A

C
歯車9
Gear9


連結部品

Pi-2
Connection
Pi-2

Parts


連結部品


歯車9

Connection
Gear9

歯車12
A

Gear12
Parts

C
この部品は後で使います。

Will use this parts at a later time.↓


この部品は後で使います。

歯車12
Gear12
Will use this parts at a later time.↓

S

A
単位はセンチです。原寸で印刷されているか確認して下さい。
The unit is in centimeter.
Please confirm if this has been printed with the actual size.

S
歯車12
Gear12

G-1
Pi-1
0 1 2 3 4 5 6 7
歯車2 ♥

Gear2 ♥
Pi-1

A ♥

A

♥ ♥

歯車11
Gear11

S

C
A
Pi-1

B

S

G-2


歯車3
Gear3


Jo

Jo

s s S
A

この部品は後で使います。
Will use this parts at a later time.↓
C

A
Connection Parts
連結部品

★ ★
Gear3 Gear3
Pi-1 ★ Pi-2 歯車3 歯車3

G-3
歯車10 ♥

Gear10

Jo

Jo

S s s
A

この部品は後で使います。
Will use this parts at a later time.↓
C

A
Connection Parts
連結部品

★ ★


Gear10 Gear10
歯車10 歯車10 Pi-2 Pi-1

G-4

歯車1


Gear1

歯車1
Gear1

連結部品

この部品は後で使います。
Connection
Parts

Will use this parts at a later time.↓


S
s


A
C

Pi-1
B

Pi-2

歯車1
Gear1
単位はセンチです。原寸で印刷されているか確認して下さい。

The unit is in centimeter.


Please confirm if this has been printed with the actual size.

0 1 2 3 4 5 6 7

G-5
歯車5
Gear5 ♥

♥ ♥


A

s S
山折り線 Mountain fold
谷折り線 Valley fold
切取り線 Cut Line
接着目安線 Indicator line to
attach the parts. この部品は後で使います。
Will use this parts at a later time.↓

A
Connection
連結部品

Parts

★ ★


Gear5 Gear5
歯車5 Pi-2 Pi-1 歯車5

G-6
歯車7 ♥
Gear7


s



R

直 ta
ig

角 ng
h

テ le
ン t
プ em

ー pl
ト at

直角テンプレート
Right angle template
e

この部品はベニアを貼る時に使います
Use this part for putting plywood

G-7
歯車6
Gear6

♥ ♥

Jo
Jo

B
A


S



この部品は後で使います。
Will use this parts at a later time.↓


Connection

A
連結部品


Parts


Gear6 Gear6
歯車6 Pi-1 歯車6 Pi-2

G-8
歯車8 ♥
Gear8

Jo

Jo

A
C

この部品は後で使います。
Will use this parts at a later time.↓
A
Connection
連結部品


Parts


Gear8 Gear8
歯車8 Pi-1 Pi-2 歯車8

G-9
歯車4
Gear4 C

s

S


Pi-1


A



Jo

Jo ♥

@ ♥


G-10
このページはコピー用紙に印刷して下さい。
内部歯車
This page prints it on a copy paper.
Internal gear
155mm

85mm

原寸断面図
Cross section of the actual size
支柱 山折り線 Mountain fold
Pillar 谷折り線 Valley fold
切取り線 Cut Line
接着目安線 Indicator line to
attach the parts.

A A

A
A
C


p
To
A
A

A A

C
Z

B
Z

B
B
B

C
C
Bottom

B
C
C

P-1
支柱
Pillar

単位はセンチです。原寸で印刷されているか確認して下さい。
The unit is in centimeter.
Please confirm if this has been printed with the actual size.

0 1 2 3 4 5 6 7 P-2
回転部品 山折り線 Mountain fold
Rotary Parts 谷折り線 Valley fold
切取り線 Cut Line
接着目安線 Indicator line to
attach the parts.

34.5 mm
34.5 mm

Gear1
歯車1

歯車2
Gear2

Gear3
歯車3

歯車4
Gear4

R-1
回転部品 山折り線 Mountain fold
Rotary Parts 谷折り線 Valley fold
切取り線 Cut Line
接着目安線 Indicator line to
attach the parts.

34.5 mm
34.5 mm

Gear5
歯車5

歯車6
Gear6

Gear8
歯車8

歯車9
Gear9

R-2
回転部品 山折り線 Mountain fold
Rotary Parts 谷折り線 Valley fold
切取り線 Cut Line
接着目安線 Indicator line to
attach the parts.

Clearance Gauge
隙間ゲージ

この部品は別の作業で使用します。
Use this part by another work.

Gear10
歯車10

歯車11
Gear11

Gear12
歯車12

1個予備 One spare R-3


回転部品 1個予備 One spare
Rotary Parts

R-4

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