POLITSHNi+ MALAYSIA" BAHAGIAN PEPERIKSAAN DAN PENILAIAN JABATAN PENDIDIKAN POLITEKNIK DAN KOLEJ KOMUNITI KEMENTERIAN PENGAIIAN TINGGI JABATAN KEJURUTERAAN MEKANIKAL PEPERIKSAAN AKHIR ‘SSK II: 2021/2022 DJJ30113: MATERIAL SCIENCE AND ENGINEERING TARIKH : 28 JUN 2022 MASA :2.30PM-4.30 PM @ JAM) Kertas ini mengandungi LAPAN (7) halaman bereetak. ‘Bahagian A: Struktur (4 soalen) Dokumen sokongan yang disertakan : TIADA JANGAN BUKA KERTAS SOALAN INI SEHINGGA DIARAHKAN (CLO yang tertera hanya sebagai rujukan)cLot cl cio 2 cLo1 o. suur ns013; MATERIAL SCIENCE AND ENGINEERING INSTRUCTION: ‘This section consists of FOUR (6 structured questions, Answer ALL questions ARAHAN : ‘Bahagian ini mengansrl EMPAT(4) soolan strut Sila javab SEMUA soar, QUESTION 1 SOALAN 1 (@) Lists FIVE) classifcaon of materials. Senaraikan LIMA(S) elas baa. [smacks] {8 markt] (6) Match THREE() biomaterial products withthe appropriate characteris. ‘Senaraltan TIGA (3) produ biomaterial dengan meryatakan si aan yang berseuaion. {6marks) {6 morkat] (6) Compare between mixture and compound. Bandinglan antara campuran dan satan. [marks] [4 mark} (@) onic bonding bappens between metal and non-metal materials such as CaCl compound “haan ink: Brlaku antara balan logam dan bukanlogam sper sebation act i. Write how the bonding occurs and formed CaCl compound Tuliskan bagaimana pembenukan ikaton sebatian CaCl [marks] maka}cLo1 ctor cLot ctor sur ‘DAIL: MATERIAL SCIENCE AND ENGINEERING |i, Draw the fone bond formation of CaCl compound (atic number (a= 20 and atomic number CI= 17) Laks proses pemBentkan tata fonik bag sebatian Ca (o.com (Ca=20 dan no. atom C17) [marks] [6 mark) QUESTION? SOALAN? (Lists FOUR() types of mechanical properties in metas ‘Senaraitan EMPAT(4) jens sft mekanial bahanlogam. marks} (4 mortal (©) Explain the difernces between resilience and toughness. in material proper, Terarganperbezoan antarabetahanan dan keluatan dalam if ban marks} [mark (©) Explain the intersilsoid solution with an ad o diagram. Teranghan laratanpepaalcelahan dengan bantuan gamarajah. (5 marks} [5 markah} (©) Based on the Fe-C phase diagram in Figure 2. answer the fllowing questions below Berdasarkan gambarajah fora Fe-C dalam Rajah 2, jawab svalan-soalan eri:sour DDtot3: MATERIAL SCIENCE AND ENGINEERING Composition (wt.% ¢) a Figure 2.1: Fe-C phase diagram upto 2.0% carbon. Rajah 2.1: Gambaraiah fsa Fe-C shingga 2.0% arbor i. rom the phase dlagram, find the maximum solubility ofcarbon infer phase ‘Berdasarkan gambarajoh fsa, tentkan eterlaratan malin karbon dalam fas ert (marks) 2 markah) ii, sed on the agra, find the transformation Yeperatieffom ferrite ‘austenite in pur iro. ‘Berdasarkan gombarajoh fse, tenulan subu ransormas’ dar esa ferit -efasacustent dalam bes talon [2 marks) E2markohy 1H, Draw the microstructure and label the phases present at pint T1and"T3 in the diagram. LEakismibrostrtur dan labelkanfsa-fva yang hdr pala tik TI dan T [8 marks} BB markalc1ol cl Lol 2 cLol 2 Lot ct QUESTION3 SOALAN3 (@) List TWO) main diferences between ferous metal and non-ferrous metal ‘Senarilan DUA) perbezaan antaralogam frus dan logam user fers. (4 marks} (4 mariah) (©) Discuss FOUR (4 characteristics of nodular (ute) east ron, Bincanghan EMPAT(4) sif-sift best tuangan nodular (ul) (marks) [4 marta (©) Elaborate the hot working process in metal fabrication. _Huraikan proses kerja panas dalam fobrikas logan. [S mari} [5 marta (@) Forging is process forming metal into desired shapes, Tempaan adalah satu proses pembentikan logan. Lists TWOQ) types of feging process. ‘Senarailan DUAQ) kaedah dalam proses tempaon [2 maris} 2 markahy Ti, Sketch the diagram and expan briefly both process in). Laka dan eraghan bedua-uakaadah yang dinataan dal () (10 mars) (0 markah)Loi toi iol 3 sur _puu03: MATERIAL SCIENCE AND ENGINEERING QUESTION 4 SOALAN 4 (@) List FIVEGS) types of corsion. ‘Senarakan LIMAGS) jens katsan. (5 marks] [mark © Figure 4.1: Corosion in stainless sel pipe ‘Rajah 4.1 Kakisan pod pip ell tahan ara. Discus the typeof orrosion accu in stainless set pipes as shown in Figure 4a. Bincanghen jens kakisan yang berlak pode pop kell tahan hart yang lanl pos Rajah 4.1 [8 marks} [8 mark (©) There are different types of material testing required o ensure the quality of ‘metal products. The material testing are spi into two categories which are desructve test (DT) and non-destructive test (NDT) Answer the following question base onthe Figure 4.2 below. Terdapatpelbag ents penguian bahan dilakukan tuk menernkan bath prod logam. Pengujian bakan ind dipecabkan kepada dua katesrt ait Ujisour _DAII113: MATERIAL SCIENCE AND ENGINEERING -Musnah dan Ujian Tanpa Musnah Jeweb semua berdasarkan Rajah 4.2 di bawah “ee Figure 42: Non-destuctive testing method Rajah 4.2: Koedah ji tampa musnoh {L_ Name the non-destuctive test (NDT) sown in Figure 4.2 above. [Nama in tna musnah yang ltenubkan dalam Raja 2 ats. (2 marks] 2markah) |i, There are TWOQ) differen ways to detect defects in materi using the method in Figure 42. Explain briefly both ways with an appropriate diagram, TTerdopet DUA(2) cara dalam mengesan becocatan bakan dengan ‘menggunakan kaedah dalam Rajah 4.2. Teranghan secara ringhs hed. dua cara trsebut dengan Bantuan gambarajah yang bersesucian. [maris} (6 martah) ii, Diseuss TWOQ) advantages using non-destructive test method to determine the quality of metal products Bincongkan DUA@) kelebitan menggunakan kaedoh penguin tanpa ‘musa dalam menentukankuait produkBerasakan ogam (4 marks} (4 markoh) SOALAN TAMAT.