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Acta Materialia
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Article history: The origin of the rate-sensitive behaviour of plasticity over strain rate regimes from 105 to 105 s1 has
Received 4 November 2015 been assessed with reference to three key mechanisms: dislocation nucleation, time of flight (dislocation
Received in revised form mobility) and thermally activated escape of pinned dislocations. A new mechanistic formalism for
15 January 2016
incorporating thermally activated dislocation escape into discrete dislocation plasticity modelling
Accepted 17 January 2016
Available online 5 February 2016
techniques is presented. It is shown that nucleation and dislocation mobility explain rate-sensitive
behaviour for strain rates in the range 102 to 105 s1, but cannot do so for significantly lower strain
rates, for which thermally-activated dislocation escape becomes the predominant rate-controlling
Keywords:
Hexagonal close-packed polycrystals
mechanism. At low strain rates, and for a model Ti alloy considered at 20 C, the strong experimen-
Rate sensitivity tally observed rate-sensitive behaviour manifested as stress relaxation and creep is shown to be captured
Discrete dislocation plasticity well by the new thermal activation discrete dislocation plasticity model, which otherwise simply cannot
Thermal activation be captured by nucleation or mobility arguments. Increasing activation energy leads to a higher energy
barrier and as a consequence, a higher dislocation escape time. Conversely, increasing obstacle spacing
tends to diminish the thermal activation time.
© 2016 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY 4.0
license (http://creativecommons.org/licenses/by/4.0/).
1. Introduction plastic strain gradient effects are small. Where this is not the case,
crystal plasticity theory has been developed to incorporate size
The rate sensitivity of the plastic deformation behaviour of al- effects considering plastic strain gradients from the development of
loys has long been of scientific interest and technological relevance, geometrically necessary dislocation (GND) densities [11]. However,
e.g. Refs. [1e4]. Rate sensitivity is strongly material dependent and these theories are based on statistical representations and cannot
much work has been done in order to understand its mechanistic capture individual local slip events.
basis. Its manifestation is often through the observed progressive Discrete dislocation plasticity (DDP) is a modelling technique in
increase in flow stress from low strain rates (_ε < 103 s1 ) to high which slip on defined active crystallographic systems is repre-
strain rates (_ε 103 s1 ) in a positively rate sensitive material [5]. It sented through explicit representation and motion of discrete
is argued that the plastic deformation is moderated by thermal dislocations. In the classical two-dimensional DDP model [12],
activation events at low strain rates while being controlled by there are two parameters associated with time scale: first, the
viscous drag at high rates [6]. Based on the observation of various dislocation source nucleation time tnuc describes the operation of
metals, grain size has also been found to be of influence in rate the Frank-Read source from a trapped dislocation segment to a full,
sensitivity studies [4,7,8] and materials with finer grain structure glissile loop, and second, the ratio of viscous drag coefficient and
have been found to be more rate dependent and a coarse grain shear modulus B/G characterises the time scale of a dislocation
structure to lead to lower rate sensitivity [9]. Classical time- moving within an obstacle-free crystal matrix [13]. A systematic
independent continuum plasticity models assume that the local study of rate sensitivity in DDP was conducted by Agnihotri et al.
stress at one material point depends only on the strain at the same [13] and reveals that quasi-static DDP is able to predict the rate
point [10]. This theory has been shown to be adequate provided sensitivity in the high strain rate regime of ε_ 103 s1 (albeit only
up to rates at which elastodynamic effects become relevant [14]).
Beyond ε_ ¼ 103 s1 , plasticity is controlled by viscous dissipation
* Corresponding author. and the constitutive rules used in classical DDP models give rise to
E-mail address: d.balint@imperial.ac.uk (D.S. Balint).
http://dx.doi.org/10.1016/j.actamat.2016.01.035
1359-6454/© 2016 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY license 4.0 (http://creativecommons.org/licenses/by/4.0/).
18 Z. Zheng et al. / Acta Materialia 107 (2016) 17e26
the rate dependence of the material. However, there is no explicit are permitted along with appropriate cþa-type pyramidal slip
time-associated parameter but rather, the rate sensitivity comes which satisfies the plane strain constraint. Here we consider only a-
from the strength assigned to obstacles, i.e. the leading dislocation prism slip for two reasons: first, the critical resolved shear stress of
is released from an obstacle immediately once the resolved shear the a-prismatic slip systems is generally lower than that of the
stress exceeds a critical strength, so that classical DDP cannot ac- pyramidal systems, hence if the loading direction is perpendicular
count for the thermal activation processes particularly at lower or nearly perpendicular to the c-axis, prismatic slip is always
strain rates. Thermal activation is thought to be important in the preferred (see Appendix A for detail); second, when the crystal is
context of enabling the escape of pinned dislocations, for example oriented such that the c-axis is perpendicular to the plane of the
by obstacles such as solute atoms or small precipitates, simply by DDP model, the set of three a-prism slip systems constitutes a
the freeing of the pinned dislocation, the development of disloca- linearly dependent set of slip directions that satisfies the plane
tion jogs, or through dislocation climb. Monnet et al. investigated strain constraint.
hardening in a zirconium single crystal using a 3D DDP model in Fig. 2 shows schematically a rectangular region with height H
which the mobility of the dislocation is controlled by a kink-pair and width W, within which dislocation slip is permitted. The
mechanism [15]. Their model was able to predict the rate sensi- potentially active slip systems are characterised by an angle a(i)
tivity in the low strain rate regime (_ε < 103 s1 ). The analysis was with respect to the positive x-axis. The three prismatic slip systems
developed using a phenomenological form for the activation free are oriented 60 relative to each other, as shown in Fig. 2b. All slip
energy associated with dislocationeobstacle interactions based on planes are modelled as 100b apart. The crystals are taken to be
the body-centred cubic (BCC) crystals study [16]. Hence, their dislocation free initially but with Frank-Read sources randomly
model does not include the dislocation pile-up in front of individual distributed on all slip planes. The distribution of obstacles is ach-
obstacles and no rate sensitivity during nucleation process because ieved using the symmetric double-ended model introduced by
new dislocations are introduced using periodic boundary Chakravarthy and Curtin [19]. The spacing between obstacles on a
conditions. given slip plane is taken to be uniform. Each source is randomly
Gibbs [17] addressed thermal-activation controlled rate theory assigned a nucleation strength tnuc from a normal distribution of
based on the concept of thermally-activated escape of pinned dis- mean value tnuc and standard deviation 0:2tnuc . Edge dislocations
locations. Gibbs considered a dislocation segment pinned by three only with Burgers vector magnitude b can be generated from the
obstacles located at two ends and at the segment mid-point. The sources if the resolved shear stress t on the source exceeds its
frequency of successful escape from the middle obstacle was then strength for a period of time, i.e. nucleation time tnuc, which sub-
given in terms of the fundamental frequency with which the pin- sequently glide along the corresponding slip plane. The nucleation
ned segment attempts to overcome (or jump) the energy barriers time has been estimated by Benzerga [20] and developed by
(lattice vibration) together with the probability of the thermal Agnihotri and Van der Giessen [13] as
motion of atoms making a successful attempt. The probability of
successful attempts is governed by the Gibbs free energy of acti- f
tnuc ¼ h1 h2 (1)
vation which allows dislocations to overcome the energy barrier of tb
local obstacles. The Gibbs free energy was expressed as the sum-
mation of the Helmholtz energy and the work done by the external where 2f is the source length, h1 is an enhancement factor which
stress field, resulting in the establishment of the forward jump describes the dislocation multiplication from semi-ellipse to com-
frequency of a pinned dislocation under applied stress, and in later plete dislocation loop, and h2 is treated as a constant related to the
utilisation [18], the net jump frequency is given by the difference viscous drag coefficient B. The initial length of the dipole is chosen
between the forward and the subsequent reverse jump frequency. such that the attraction stress between dislocations is equilibrated
In this paper, we utilise a systematic methodology by consid- to the applied stress field tnuc, thus giving
ering single crystal stress relaxation in order to study the mecha-
nistic contributions to observed rate-sensitive behaviour over the Gb
Lnuc ¼ (2)
strain rate regime 105 to 105 s1. We address the roles of dislo- 2p tnuc ð1 nÞ
cation nucleation and time of flight or mobility, and present a new
formalism for incorporating thermally activated dislocation escape in which G and n are the shear modulus and Poisson's ratio
in numerical DDP techniques. We then assess the regimes of strain respectively [12]. For a source with length 2f, its strength can be
rate over which each of the mechanisms contribute and predomi- calculated by tnuc¼Gb/f. The boundary value problem is then
nate, and go on to address the well-known rate-sensitive behaviour resolved utilising the superposition method developed by Van der
of many Ti alloys at 20 C which somewhat surprisingly show Giessen and Needleman [12]. Two dislocations on the same plane
remarkable creep and stress relaxation even at low temperature. with opposite Burgers vector annihilate if they are within a critical
We finish by assessing the resulting predicted polycrystal rate- annihilation distance Le¼6b. Dislocation annihilation is modelled
sensitive response and show comparisons with experiments. by dislocation removal when the annihilation distance is reached. A
fixed number of increments is used to resolve the dislocation dy-
2. Discrete dislocation plasticity and crystal plasticity namics at different strain rates. In order to obtain 0.01 strain in
formulations 10000 increments, a time step Dt ¼ 1 ns is required for a strain rate
ε_ ¼ 103 s1 , while Dt ¼ 0.1 ns is required for ε_ ¼ 104 s1 ; for all
A small-strain, two-dimensional, plane strain discrete disloca- strain rates, the change in strain per increment Dε is fixed. Unless
tion plasticity formulation was developed for hexagonal close- specified, the simulations were performed using the parameters
packed (HCP) polycrystals. These crystals in general permit slip listed in Table 1. The source density and strength were obtained
along basal, prismatic, and pyramidal a-type systems, together with from the fitting of simulated load-deflection responses over a range
type I and type II pyramidal cþa systems as detailed in Fig. 1. The of specimen sizes to experimental micro-cantilever data for a-Ti
plane strain condition imposes the constraint that out-of-plane slip [21] in Tarleton et al. [22]. The model was validated by comparison
is not permitted and a consequence is a constraint on the slip with pure bending tests carried out by Cleveringa et al. [23]. All the
system activation which is then consistent. In the 2D model single crystal studies were performed using the reference crystal
considered here, in principle both basal and prismatic a-type slip orientation, i.e. a(1)¼0 .
Z. Zheng et al. / Acta Materialia 107 (2016) 17e26 19
1 vt
g_ ¼ g_ p þ g_ e with g_ e ¼ (4)
G vt
During the strain hold, stress relaxation is expected to occur,
depending on the rate sensitivity of the material. A linear mobility
law is employed with vg¼c0t where c0 is constant and related to the
drag coefficient, and the total strain rate during the hold is g_ ¼ 0.
Hence, substituting eq. (3) and the mobility law into eq. (4) gives
the following solution for the resulting stress drop Dt:
Dt t
¼ exp (5)
t0 t0
1
t0 ¼ (6)
Grm bc0 in which the time constant t0nuc from the nucleation process can be
obtained from eq. (6) and is given by
In this simple system, the stress coefficient t0 and time constant
t0 control the magnitude of the stress decrease during stress 4ph1 h2 ð1 nÞ
relaxation and the time scale over which the relaxation occurs. t0nuc ¼ (11)
Grm b2
Hence in subsequent analyses, both of these quantities are assessed
in order to investigate quantitatively the origin and regimes of Next, addressing dislocation mobility, the velocity during free
relevance of the controlling mechanisms leading to rate sensitivity. flight is related to the Peach-Koehler force tb through drag coeffi-
The rate sensitivity in DDP originates from three key mecha- cient B [25], i.e.
nisms associated with time scale: (i) tnuc, the duration of the
dislocation nucleation process, (ii) the intrinsic mobility of dislo- b
vmob
g ¼ t (12)
cations opposed by lattice drag for which the relevant time con- B
stant is given by the ratio of the drag coefficient to the shear Hence, the plastic strain rate is
modulus B/G [13] and (iii) the pinned dislocation obstacle-escape
time tobs resulting from thermal activation events. The effects and rm b2
manifestations of these three mechanisms in determining rate- g_ p ¼ t (13)
B
controlling behaviour are presented in the following sections.
During strain hold, the total strain rate is zero and hence
3.1. Dislocation nucleation and mobility
rm b2 1 vt
tþ ¼0 (14)
During the nucleation process, a whole dislocation loop with B G vt
radius Lnuc/2 is generated from a pinned dislocation segment during The solution is given by
the nucleation time tnuc as illustrated in Fig. 3. The average dislo- !
cation velocity during this process is then given by half of the initial Dt t
dipole length divided by the nucleation time, thus ¼ exp (15)
tmob
0 t0mob
Lnuc =2 b Similarly, the time constant t0mob can be obtained from eq. (6) as
vnuc
g ¼ ¼ t (7)
tnuc 4ph1 h2 ð1 nÞ
B
Substitute eq. (7) into eq. (3), the plastic strain rate is obtained as t0mob ¼ (16)
Grm b2
r m b2 In order to investigate the solutions, two single crystal models
g_ p ¼ t (8)
4ph1 h2 ð1 nÞ have been contrived in order to carry out mechanistic studies. In
order to maximize the rate sensitivity, only single slip oriented 45
Then substituting into eq. (4) gives
with respect to the x-axis is considered to reduce the dislocation
interactions. The first is a thin film of size 0.3mm 0.03 mm. A single
rm b2 1 vt
tþ ¼0 (9) Frank-Read source is located at the mid-point of each slip plane.
4ph1 h2 ð1 nÞ G vt
Newly nucleated dislocations escape from the free surfaces quickly
once they are generated because the crystal width is roughly equal
from which the solution is
to the initial length of the dipole. Hence, any rate sensitivity comes
from the nucleation process alone. The second model is ascribed
Dt t
¼ exp (10) dimensions of 36mm 12 mm and one dislocation source is
tnuc
0 t0nuc
assigned to each slip plane but with random location. The nucle-
ation time is switched to zero to eliminate its effect on rate
Z. Zheng et al. / Acta Materialia 107 (2016) 17e26 21
sensitivity, i.e. the rate sensitivity is now controlled by the mobility become significant at much lower strain rates in many metallic
of dislocations alone. The two example problems are solved using systems, particularly for homologous temperatures (T/Tm) in excess
both the analytical solutions above together with the numerical of about 0.3. Further, for the case of two-phase, near-alpha titanium
DDP technique. The results of the two studies are shown in Fig. 4. alloys [27,28], the rate sensitivity is known to be strong even
As shown in Fig. 4, both the analytical results and DDP simula- at 20 C and below [29]. While there is much evidence for the rate
tions reveal that the rate sensitivity manifested as stress relaxation sensitivity, including room temperature creep and stress relaxation
resulting from both dislocation nucleation and mobility diminishes [30e33], the mechanistic basis remains elusive. For example, there
to insignificant levels for strain rates lower than 103 s1. In earlier is no clear (e.g. TEM) evidence for dislocation climb mechanisms
papers [13,26], both classical DDP models and experimental results operating, and the current work suggests that neither dislocation
showed the same trend. At higher strain rates greater than 105 s1, nucleation through Frank-Read sources nor the mobility itself is
there is found to be a contribution to rate sensitivity from both sufficient to explain the low-temperature empirical observations of
dislocation nucleation and mobility mechanisms, and the effect rate sensitivity. Hence we argue that an additional mechanism
from nucleation is found to be stronger at lower strain rates than operates facilitating slip and introducing a much stronger rate
that for mobility. sensitivity at low temperature, and that it is the rate controlling
A more general model, considering both nucleation and process of combined obstacle pinning of dislocations together with
mobility, has been developed in various sizes to study the effect of thermally activated escape.
source density. The larger (H¼10 mm) sample behaviour is antici- The motion of dislocations can be hindered by several types of
pated to be dominated by mobility, and the smaller sample obstacle such as forest dislocations, solute atoms and small pre-
(H¼1 mm) by the dislocation nucleation process. Fig. 5 shows that cipitates, etc. In the DDP formulation presented here, obstacles are
with increasing source density rnuc, the magnitude of the stress modelled as points on the slip planes and may be assigned a time
relaxation during the strain hold decreases, and more significantly tobs, in a similar manner to the nucleation time discussed above,
in the small model. A higher source density facilitates easier crystal which is a thermal activation-related, stress-related variable
slip and leads to lower flow stress, so that during the strain hold, describing the required time for pinned dislocations to escape ob-
the relaxed stress equilibrium state is easier to achieve. The results stacles. We consider a dislocation line gliding along its slip plane
also show that the source density does not influence the strain rate which becomes pinned by a group of obstacles as shown in Fig. 6a.
at which stress relaxation starts to occur (about 105 s1 in the large The dislocation experiences a thermal activation event under the
model and 104 s1 in the small model) for the material properties applied stress t enabling it to attempt to overcome the energy
considered here. This suggests that source density predominately barrier and escape the obstacles. As shown in Fig. 6b, the work
affects the magnitude of the stress relaxation but not the strain rate carried out by the applied stress is tg0DV, in which the activation
at which rate sensitivity starts to become apparent. volume DV can be calculated from the area A swept out by the
dislocation segment and the magnitude of the Burgers vector, i.e.
3.2. Thermal activation processes DV¼Ab. With the further approximation dzb, the activation vol-
ume may be expressed as DV¼lobsb2. The Gibbs free energy under
The investigation of dislocation nucleation and mobility in the the stress field can be calculated by
context of stress relaxation has demonstrated that these mecha-
nisms clearly contribute to crystal sensitivity to strain rate provided DG ¼ DF tg0 DV (17)
rates are in excess of about 104 s1, at least at 20 C for the model a-
Ti alloy considered here. However, rate sensitivity is well known to The frequency of successful jumps to escape obstacles of only
forward activation was first introduced by Gibbs [17] and subse-
quently utilised by Dunne [18] considering both forward and
backward activation events to give
nD b DF tg0 DV
G¼ exp sinh (18)
lobs kT kT
lobs DF tg0 DV
vobs
g ¼ ¼ nD bexp sinh (19)
tobs kT kT
For the purposes of analytical study (but not for numerical
implementation), this expression may be simplified for the case of
Fig. 4. Relative contributions of nucleation time and mobility of dislocations on con-
low stress (giving rise to low strain rate) and approximated using a
trolling stress relaxation and its time response from DDP simulations (symbols) and Taylor expansion for the hyperbolic sine, so that sinh(x)zx and with
analytical results (lines). DV¼lobsb2, eq. (19) becomes
22 Z. Zheng et al. / Acta Materialia 107 (2016) 17e26
Fig. 5. Effect of source density rnuc on obstacle free models of different sizes (a) H¼10 mm and (b) H¼1 mm.
!
Dt t
¼ exp (23)
tobs
0 t0obs
kT
t0obs ¼ (24)
Grm b4 n D g0 lobs exp DF
kT
Fig. 7. Effect of activation energy DF on the rate sensitivity range of strain rate for thermally activated dislocation escape in a model single crystal.
temperature (i.e. here 20 C) which is entirely consistent with Since it is more difficult for dislocations to escape at higher strain
empirical observations [29] for alpha Ti alloys. rate, the hardening is much stronger and the stress-strain response
The full DDP numerical solution also provides spatial informa- approaches that of elastic tension, albeit with a lower slope. If the
tion on discrete dislocation and slip activity and Fig. 8 compares the applied strain rate is within the sensitive range, Fig. 8b shows that
plastic slip distribution at the end of 2% uniaxial tension for three both strong and weak slip planes develop. When dislocations are
20
selected strain rates using an activation energy DF¼7.510
J/ pinned at obstacles, they escape once the obstacle time has been
P3
atom. The plastic slip is here defined as P ¼ i¼1 gðiÞ ; in which g(i) achieved, but this is similar to the loading time, hence the rate
is the resolved shear strain of slip system i [35]. The three selected sensitivity becomes apparent. For low strain rate loading shown in
strain rates are from the range identified in Fig. 7 for the given Fig. 8c, only one specific strong slip line occurs corresponding to
activation energy thereby representing strain rates below, within that slip plane containing the weakest source. The source with the
and above the rate-sensitive strain rate range. When the strain rate lowest strength is activated first after the elastic deformation. The
is higher than the rate-sensitive range, as shown in Fig. 8a, most of low strain rate provides more time for the achievement of the same
the slip planes are activated because there is not sufficient time for amount applied strain, so that once pinned dislocations escape
dislocations to overcome and escape obstacles and the resulting obstacles, the next time step allows a new dipole to be generated,
strong pile-ups leads to the activation of sources on other planes. thus ensuring the weakest source continues to be activated.
The final number of dislocations resulting after the application
of the tension strain versus applied strain rate is shown in Fig. 9,
together with the fraction of pinned dislocations (with respect to all
dislocations). The total and pinned dislocations show a trend
similar to the normalised stress drop as shown in Fig. 7. At low
strain rate, few dislocations on limited slip planes are generated
and most of them are pinned by obstacles. The pinned dislocations
experience thermal activation escape and become released. At high
strain rate, considerably higher dislocation densities develop at the
end of loading and the number of pinned dislocations is also high
due to the large population of total dislocations. However, only the
leading dislocations on each slip plane are pinned which makes the
fraction of pinned dislocations lower compared with low strain
rate.
Not all pinned dislocations are capable of escape from obstacles.
In order to investigate this, a parameter is defined to analyse the
level of ‘success’ of the thermal activation process, h¼Dt/tobs, where
Dt is the time that has elapsed since the dislocation was pinned and
tobs is the total required time to escape. We found that for most of
the pinned dislocations, when h exceeds 10%, even with a tiny stress
increasing, the total escaping time decrease rapidly and the dislo-
cation is able to escape after a few more time steps. Hence h10%
implies dislocations approaching release with further loading and
h<10% dislocations which have the potential to escape obstacles. A
Fig. 8. Plastic slip distribution resulting from the strain rates with activation energy for threshold stress value 0.1tnuc is used in order to limit the compu-
self-diffusion DF¼7.51020J/atom at (a) ε_ ¼ 102 s1 , (b) ε_ ¼ 102 s1 and(c)
tation time such that when the resolved shear stress on a
ε_ ¼ 105 s1 .
24 Z. Zheng et al. / Acta Materialia 107 (2016) 17e26
Fig. 11. Effect of (a) obstacle density and (b) obstacle spacing on the rate sensitivity.
Fig. 12. Strain rate sensitivity calibration with polycrystalline material showing (a) experimental results (Hasija; 2003) and (b) DDP model results for DF¼8.91020J/atom.
5. Conclusions
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