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    STD-INSP-02 (INCOMING MATERIAL INSPECTION PROCEDURE)

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    32 views28 pages

    Std-Insp-02 (Incoming Material Inspection Procedure)

    Uploaded by

    rahmad musliadi

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 28
    Q&/QC INSPECTOR - COURSE SERVICES Rasy STD-INSP-02 INCOMING MATERIAL INSPECTION PROCEDURE WELDING & NDT SERVICES, SURAT > YOUTUBE : WELDING KNOWLEDGE bttps://www. ym /channel/UCIUgZeXcvTUaiRmain10Cx > LINKEDIN :- VISHAL DHAMELIYA https://www. linkedin com/in/vishal-dhameliya-07605a4a, >» WEBSITE :- WELDING & NDT SERVICES https://weldingndtservice.com, Q WhatsApp Chat Link For Technical Discussion, Q NDT Level If & Ill Training, U NDT Certificate Renewal, Q QC Inspector Trainin; Q BGAS/CSWIP/NACE/API Question Bank for Examination Below number you can contact: > Ajay Raval := https://wa.me/+919429419518, > Dipesh Patel : https://wa.me/+918155079565 > Vishal Dhameliya ‘= https://wa.me/+919737177783 # 1. Scope: > This procedure describes the method of Inspection of Incoming Material or Receipt Materials for Plates, pipes, forgings, flanges, fasteners, gaskets etc. + > Quality Manager > Quality inspector > Inspection Engineer > Store Supervisor / Engineer + 3. Reference: > ASME SEC IIA / IIB /IIC > ASME B16.20 (Metallic Gaskets for Pipe Flanges) > ASME B16.5 (1.5” TO 24”)* (Pipe Flanges and Flanged Fittings) > ASME B16.47 Series A & B (26” TO 60”)* (Large Diameter Steel Flanges) > ASME B16.9 (Factory-Made Wrought Butt Welding Fittings) > ASME B16.11 (Forged Fittings, Socket-Welding and Threaded) > ASME B16.28 (Wrought Steel Butt Welding Short Radius Elbows and Returns) > Customer specification > Applicable Drawing / sketch 4. Procedure: > Along with the Goods Received Note (GRN) the following documents shall be made available: A. Purchase order B. Test certificates C. Additional Requirement of Material (ARM) (if applicable) D. Dimension report (if applicable) > Review Test certificate as per Purchase order or requirement applicable Code , specified in drawing or ARM No. followed by stamp / sign on test certificate. > Verification of marking on materials. The following shall be checked. A. Size / Rating B. Material Specification Heat no. / Batch no. D. Manufacturer's Name / Trademark E. Third party stamp (if applicable) F, Project No. / Position No. Dimensional measurement: Surface quality of plate / flange / forging / tubes / fittings/ fasteners etc. Plate shall be of good quality. However, on the base of Inspection, if required, plates are to be blasted on both the sides or one side prior to GRN clearance. Surface Quality of flange/forging/tube/fittings/fasteners as per ASME Sec-II A & applicable spec. No welding is permitted on surface, unless permitted by customer with proper documentation (weld plan, Test Plan etc.). If any requirement not fulfilled, make discrepancy report. Based on the Inspection carried out reject or accept the plates / flanges / forgings / tubes / fittings / fasteners. Record observation on GRN. Sign / Stamp GRN for further processing. # Level of Testing of Consumable: Table 1 provides a summary of the levels of testing described below. > 5.1 Schedule 1 or F. The level of testing shall be the manufacturer's standard. A statement, “the product supplied will meet the requirements of the applicable AWS, ISO, or other applicable welding consumable standard when tested in accordance with that standard” and a summary of the typical properties of the material, when tested in that manner, shall be supplied upon written request. 5.2 Schedule 2 or G. Test results shall be supplied from any product manufactured within twelve months preceding the date of the purchase order. This shall include results of all tests required for that classification in the AWS, ISO, or other applicable welding or brazing consumable standard. v 5.3 Schedule 3 or H. Chemical analysis of the specific lot of consumables shall be supplied. The analysis shall include those elements required for that classification in the AWS, ISO, or other applicable welding or bra: consumable standard. 8 > 5.4 Schedule 4 or I. Results of the tests called for in Table 2 for the specific lot of consumables shall be supplied. These tests represent a consensus of those frequently requested for consumables certification; however, they do not necessarily include all tests required for Schedule 5 or J. The tests shall be performed as prescribed for that classification in the AWS standard. > 5.5 Schedule 5 or J. Results of all of the tests required for classification in the AWS, ISO, or other applicable welding or brazing consumable standard for the specific lot of consumables shall be supplied. > 5.6 Schedule 6 or K. In addition to, or in place of, any of the tests called for in the AWS, ISO, or other applicable welding or brazing consumable standard, the purchaser may require other tests (such as testing after a specified heat treatment). In all such cases, the purchaser shall identify on the purchase order the specific tests that are to. be conducted, the procedures to be followed, the requirements that shall be met and the results to be reported for the specific lot of consumables. Table 1 Testing Schedules * lore The manufacturer's standard testing schedule 2orG Classification tests from product manufactured within12 5.2 22 months preceding the date of the purchase order 30rH Chemical analysis of the specific lot 53 34 4orl Tests called for by Table 2, for the specific lot 54 3.4 Sor) All tests prescribed for classification in the AWS, ISO, or 55 3.4 other applicable welding or brazing consumable standard, for the specific lot 6ork All tests specified by the purchaser for the specific lot 5.6 31 a Testing shall be conducted in accordance with the applicable filler metal classification standard, unless otherwise agreed upon by purchaser and seller. b Either the numeric or alphabetic designations may be used interchangeably. c Inspection document types per ISO 10474 or EN 10204. See these standards for detailed requirements. Table 2 Schedule 4 or Required Tests." a Table 2 (Continued) Schedule 4 or I-Required Tests* > Brazing Niche ‘Aluminum Copper Magnesium Tianiam Zirconium Welding stants ta cot Nd SS dee Product Type Carbon Steel Low-Alloy Stest Steel” Alloy Surfacing rom AlsAlleyCuvhllyMrllay—THAlloy—Zeslley Meta Consumable 0530) (4530) as AS Ine . 1 7 1 ~ - - -— = Met Vecwum Gade ase, bran Piles - - SF - - - 7 Tattler ethical promed ony whet ay re ied by th applicable AWS speciation fr he panic ls Wed Tests shal be performs ia te Feenstra ee = SoSee ami foramen WELD METAL, dee Rae ere ere ® W, WIDTH (SEE NOTE a) BASE METAL The minimum completed pad size shall be at least four layers in height (H) with length (L) and width (WW) sufficient to perform analysis. The sample for analysis shall be taken at least 6.0 mm above the original base metal surface. Notes: 1. Base metal of any convenient size, of any type specified in Table 5, shall be used as the base for the weld pad. 2, The surface of the base metal on which the filer metal is to be deposited shall be clean. 3. The pad shall be welded in the flat position with successive layers to obtain undiluted weld metal. 4, One pad shall be welded for each type of current shown in Table 4 except for those classifications identified by note:- When DCEP and DCEN are shown, only DCEN need be tested. WELD METAL, H, HEIGHT la EL hte | (SEE NOTE a) W, WIDTH (SEE NOTE a) BASE METAL 5. The number and size of the beads will vary according to the size of the electrode and the width of the weave, as well as the amperage ‘employed. The width of each weld pass in each weld layer shall be no more than 2-1/2 times the diameter of the core wire. 6. The preheat temperature shall not be less than 15°C and the inter pass temperature shall not exceed 150°C. 7. The slag shall be removed after each pass. 8, The test assembly may be quenched in water between passes to control inter pass temperature. Figure 1—Pad for Chemical Analysis of Undiluted Weld Metal re oS Trew es ADOR WELDING LIMITED Sy sr Shean Rk - Ud oo nage vet, theo Mae eee ACT TC TI e020 2327, ‘cate rating com TEST CERTIFICATE ae aE TITS Ea 0 e Date 24DEC m9 cae make Dave Name {rt tat ti pr dr ain EE frm al i of ASME Sin Far 019 ara {GHEMICAL ANALYSIS: Tested in accordance with EN 10204, 9631 eae om [ous | se [cose [ne | steel] so [ow | wom [cone [ sate | rote [oe [re [moe | ze | ane vee ass [1250 | xm | wat | ons [om [| oom oa sar | oor | asso | eae | ons PHVSICAL PROPERTIES; Alar ieee Sheig on en ry Tastee ot Fee Tea. Taare, | \Materores | ae Sto weeps ee Tene a oN 6 om us rouas12301122 . # Santor TEST CERTIFICATE = Aust | aes oe ao Sy Ow POSIBLE HYOROGEN PERAG0 gm WEED METAL: 3.02 Mi (ereury Method) Ke) SPECIAL PROPERTIES IF ANY Autonet Sigoetsry —————") = ADOR WELDING LIMITED adorn) Sony nowran ‘TEST CERTIFICATE “ovum Bahn Dut of Manutacare Wee “err a08 ‘sen2007 We ety tat he sappy ade gains tis TC. conforms tall requirements of ASME Seton Par C2017 al vopect ‘CHEMICAL ANALYSIS :Tested in accordance with EN 10204, fype 3:1 ements x_| ste sre | ve | wr | cure | sore | rere | se | ree | me | zee | arm Wire ong: | 17 = T= [= Jew] = [2 [enn | eve] - [ Wardoes Fost easier ‘Sayers Diet ein ee 1 om Satatactory ADOR WELDING LIMITED iD a Ms SS TEST CERTIFIOATE LUE anes” ual ae STROTO T A = ee rs sea a Tie ae co

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