Operating and Maintenance Instructions NEMO’-Pump “Model of Pump : Job’ No. = ‘Year of Manufacture : Important Note: Operating Instructions are * must always be conven- transportation, which is designed to familiarize the iently located wherever the responsibility of the User with the machine and the machine is in use; end user and his its designated use. authorized personnel in accordance with national The Instruction Manual: requirements on accident prevention and environ- must be read and clearly understood by any person in charge of carrying out + contains important work with - and on - the operate the machine i safely, properly and most operation including set- In addition to the operating efficiently. Observing Meuoubeestouand ene instructions, and to the proper handling and mandatory rules and disposal of waste, regulations for accident these instructions will help to avoid danger, reduce costly repairs, minimize maintenance (servicing, prevention and environmental downtime and increase the inspection, repair); protection in the country and reliability and life of the place of use of the machine, machin ‘the generally recognized rules for safe and proper operation must be observed. NETZSCH INCORPORATED 149 PICKERING WAY EXTON, PA 19341-1393 NENO® isa eaistored wademark of NETZ5CH TELEPHONE: 610.363.8010 Ntzech inearporsted. FAX: 610.363.0971 Progressing Cavity© TABLE OF CONTENTS a Page 1 Safety Precautions 1.0 2 Description 2.0 3 Packing, Transportation, Storage 3.0 4 Installation Instructions 40 5 Start-up 5.0 6 Temporary Shutdown 60 7 Maintenance 7.0 8 Trouble-Shooting and Remedying 8.0 9 Dismantling and Assembly of the Pump Housing 9.0 10 Dismantling and Assembly of the Rotating Parts 10.0 11 Dismantling and Assembly of the Bearings 11.0 12 Dismantling and Assembly of the Shaft Sealing 12.0 13 Dismantling and Assembly of Special Units 13.0 14 Recommended Stock of Wear Parts 14.0 15 List of Spares and Sectional Drawing 15.0 16 List of After-Sales Service Centres 16.0 Remark: Because of data transfer the text sheet printouts of our operating instructions do not contain a personal signature. Date Tome Signed Tevson ved 36.0555 angel Subsite Tor aoe approred 77.0955 filer of 18.03.94 ileal — 78.0955 Hanshi aes1 SAFETY PRECAUTIONS PAGE 1.0 1 Safety Instructions This manual contains basic instructions which must be observed when installing, operating and servicing the machine / equipment. It is essential therefore for the user / installer or responsible technician to read the manual thoroughly prior to installation and opera- tion. copy of the manual must always be at hand where the machine / equipment is being used. In addition to the general safety instructions listed in this main section on safety, itis OPepeP>-& Continued Page 1.0R necessary to observe the special safety rules included in other sections of the manual, eg. for private use. 1.1 Safety Signs The signs below are printed in the manual as. general hazard / danger symbols to mark those safety instructions whose non-obser- vance can result in danger to personnel or to the machine / equipment. These signs are Hazard sign DIN 4844 - W9 Danger to general public Hazard sign DIN 4844 - W8 Risk of electric shock Risk of injury from machinery Danger from suspended loads. Damage to machinery Risk of injury to your eyes: goggles required. tae ae Tae Taian rd 31056 waned Subsea oped 9098 Derk of 071096 reed 37056 Fa 3109 er tetro, ore corn 5 =PAGE 1.0R 1 SAFETY PRECAUTIONS Warning plates located directly on the pump/ equipment showing for example the correct direction of rotation or the fluid connections used must always be observed and kept com- pletely legible. 1.2. Personnel Qualifications and Training Operating, maintenance, inspection and installation staff must possess the correct qua- lifications for their work. Areas of responsi- bility, scope of authority and staff supervi- sion must be exactly defined by the user. If personnel do not have the necessary know- ledge they must receive due training and instruction. If necessary, the user of the ma- chine / equipment can arrange for such trai- ning and instruction to be provided by the manufacturer / supplier. The user must also make sure that the content of the manual is fully understood by the staff concerned. All work on and operation of the pump/ equipment should be carried out by trained/ competent and qualified operators, trades- men and / or engineers as appropriate. Any person responsible for or in charge of — working with lifting gear and ropes when moving a pump / equipment will have to be duly instructed prior to doing the transpor- tation job; = mounting a drive to a pump / equipment must be qualified / trained as an industrial mechanic / technician; ~ setting up installations into a plant must be qualified / trained as an industrial mechanic/ technician and must be familiar with the design and functioning of the piant in which the pump / equipment is being installed; = doing work on starting up, operation and maintenance must gain knowledge of the pump / equipment principle prior to perfor- ming such works and must study the safety instructions and the manual thoroughly; ~ doing repair works, and prior to doing such works, must be trained and skilled in the job. He must have due knowledge of the pump/ equipments specific details set up in the repair instructions. Unskilled personnel must be trained and repair works checked. 1.3 Dangers arising from Non- Observance of the Safety Instructions Non-observance of the safety instructions can result in danger to personnel as well as to the environment and the machine. Non-obser- vance of the safety instructions can result in the loss of claims for compensation. Non-observance of the safety instructions can have, for example, the following consequen- ces: 4 Failure of essential functions of the machine / equipment 4. Failure of mandatory maintenance and servicing methods Continued Page 1.1 Revision: 5 Date Name Signed Substitute for esue sued ___} 09.1096 Mangel = of 25.01.95 _ approved 02.10.96 Denk textno Rotooo-va [leased 07.1096 | Hantschk _ a copy 10: 951 SAFETY PRECAUTIONS ‘4 Danger to personnel from electricity, machinery and chemicals ‘4 Danger to the environment from leakage of hazardous substances. 1.4 Safety Conscious Working In addition to the safety instructions listed in the manual, it is essential to observe the national accident prevention directives currently in force and any of the users own internal regulations concerning work and safety. 1.5 Safety Instructions for the User / Operator If there is a risk of danger from any hot or cold machine component, the user must fit protective guards to prevent such components from being touched (according to Standard EN 563). ‘A Protective guards fitted to prevent contact with moving parts (eg. couplings) must be in position when the machine / equipment is in use. -&. Leakages (eg. from a shaft seal) of hazardous materials (eg. explosive, toxic, hot material) must be discharged in such a way that neither personnel nor the environment are placed at risk. Legal directives must be observed, 4 All possible danger from electricity must be eliminated (for details see eg. the regulations of your local power supply company). 1.6 Safety Instructions for Maintenance, Inspection and Installation The user must ensure that all maintenance, inspection and installation work is carried out by authorized and qualified personnel who understand the operating instructions and are adequately trained. Work on a pump / equipment must only be carried out with the machine stopped and electrical power supply turned off. The pump/ equipment must not be under any pressure and must have cooled off. All. procedures detailed in these operating instructions on the stoppage of the machine must always be adhered to. Pumps / equipment which convey harmful media must be decontaminated. Immediately after the maintenance work is finished all safety devices and guards must be re-installed and the safety trips must be tested, Before putting the machine back into opera- tion the points detailed in section "Start-up" should be observed. Continued Page 1.1R Date Name Signed TT reson issued 01.1096 Mangal ‘Substitute for issue approved 02.1035 of 25.01.95 [ released 07.1096 copy to: 35 texte. 01000-2/4PAGE 41.1R 1 SAFETY PRECAUTIONS 1.7 Unauthorized Modifications and Manufacture of Spares Modifications or changes to machines /eq ment are only permissible with the manu- facturer's agreement. Original spare parts and accessories authorized by the manufac- turer ensure safety. The use of other components revokes any’ bility for consequences which may result. 1.8 Improper Application Delivered machinery / equipment is only gua- ranteed safe for the use specified. This machine / equipment was designed in accordance with the prescribed conditions of use. The limits of use are laid down in the con- ditions of use and should in no way be ex- ceeded. 1.9 Specific Points for the Use of a NEMO® Pump A NEMO® pump must be used for the purpose only for which it was sold. if you change or wish to change the process medium, you must check with either the supplier or manufacturer that the pump is suitable for the new medium. This is espe- cially important with aggressive, poisonous or otherwise hazardous substances. Pump criteria include: 1. Compatibility with the medium 2. Suitability for seal design / material, especially the shaft seal 3. Resistance to pressure and temperature of the medium. Please note that NEMO® pumps are pro- gressing cavity pumps and as such can gene- rate very high pressure. A blockage or the chance closure of a valve in the discharge line can cause a pressure rise manifold as high as can be tolerated by the installation. This can result in the bursting of pipes, which must be avoided especially in the case of dangerous media. Corresponding safety equipment must therefore be installed, for example an emergency stop button, a pressure relief valve with return pipe or a bursting disc. During maintenance and repair work on the pump please note the following: 1. Ensure that the pump drive can not be turned on without authorization. 2. When opening the pump follow the instructions for handling the medium (eg. protective clothing, no smoking et). 3. Before putting the pump back into ‘operation ensure that all guards and other safety devices (eg. drive-belt protection, coupling protection) are properly re-installed. Continued Page 1.2 Teviion 7 T Date [ame ined Substitute for Bau [asved 01.1056 angel of 06.04.95 approved 02.1096 Denke @ tov wovoooa [eed 07 1086 Hanisch copy to: 951 SAFETY PRECAUTIONS PAGE as Continued Page 1.3 Always bear in mind your safety during operation, maintenance and installation of equipment. Please adhere to the EC-Directive for Machinery including the national regulations and follow the European Standard EN 292 with the accident prevention rules laid down by the trade unions and other appropriate technical institutions. Date Name Signed Revision: 3 issued 01.1098 Mangal ___| ‘Substitute forissue approved 02.10.96 Denk of 1803.94 released 071096 Hanisch ears copy 16: 95ree 1 SAFETY PRECAUTIONS 1.10 Notes on Inspection and Repair The legal regulations for safety at work, such as regulations for the workplace, regulations governing dangerous materials, accident prevention, environmental protection eg. regulations on disposal and water balance obligate all commercial business to protect their employees and / or people and the environment from adverse effects caused by contact with dangerous materials. Important: Inspection / repair of machinery and its parts only takes place when a safety conformity certificate has been completed by an authorized and qualified specialist. Please use a copy and leave the original in the operation and maintenance manual. Where special safety precautions are necessary in spite of careful emptying and cleaning of the machinery, the necessary information must be given. Machinery operating with radio-active media will only be repaired or inspected by one of our specialist engineers under the safety of the owner. The safety conformity certificate is part of the inspection / repair service. We reserve the right to refuse acceptance of this order / service for other reasons. i Ore Tame Toned Substitute Yor soe Tana 011038 ange ot prod oai096 Denk | released [or v0.96 rane textno, notoonaya | TEESPAGE 1 SAFETY PRECAUTIONS 13 Safety Conformity Certificate ‘The machinery and its accessories together with this safety conformity certificate relating to repair / inspection services given to the undersigned by ourselves Machine Type Number u . Delivery Date nun Delivery Note No. was carefully emptied and cleaned both inside and D yes out in preparation for shipment O no Special safety precautions with regard to health or © necessary media endangered by water are to be implemented unnecessary The machinery is set up to transport materials dangerous to health or water and came in contact with O yes media containing harmful substances 0 no The following safety precautions are necessary with regard to irrigation media, overflow liquid and waste management: We confirm that the above mentioned details are correct and complete and that, despatch will follow in accordance with the legal requirements: Company Telephone Fax Telex Address Name Position Date Company Stamp / Signature Date Tame Signed Revision 3 issued 01.1036 Mangel Substitute forasue approved 02.10.96 Denk of 18.03.94 released 07.10.96 Hantschk_ -| texrno. 01000-4/41 SAFETY PRECAUTIONS PAGE 14 Safety for the Use of Openthroat NEMOo® Pumps with Screw For safety reasons this type of pump must not be operated without inlet hopper (height 1 m minimum from place of installation) or fs = protective grille (please observe EN 294!) 1. With inlet hopper (EN 294 table 1) Distance a Height b to hopper edge fromground | 2200 | 2000 | 1800 | 1600 | 1400 | 1200 | 1000 point Horizontal distance ¢ from hazard point Hazard point: -| 2400 roo | 100] 100] 100] 100] 100] 100 ‘Screw 2200 280 | 350 | 400 | 500 | soo | 600 | 600 upper edge 2000 - | 350 | 500} 600 | 700 | 900 | 1100 1800 - | = | 600} 900 } 900 | 1000 | 1100 1600 =| = | 500] 900 } 900 | 1000 } 1300 1400 - | =| 10} 800 | 900 | 1000 | 1300 T | 1200 : =| 500} 900 | 1000 | 1400 | | 1000 | 300 | 900 | 1000 | 1200 a 00 ee 600 | 900 | 1300 | oo : - = | 500 | 1200 I 400 5 : -|- =| 300 | 1200 —* | 200 el e|| = - | 200 | 1100 2 With protective grille (EN 294 table 4) Distance to hazard point = Screw upper edge to grille oan 120mm < 30mm 200mm < om ss c120m Oe Tans Tare Taian oad E0255 waned Subsite Tore mpd ie0295 eile of 250135 released 7083s Ta = tetvo of001 copyie2 DESCRIPTION AND GENERAL DATA PAGE 2.0 2 Description The NEMO® pump is a progressing cavity pump. The main components which determine the system discovered by Professor René Moineau. are a rotating part, called the rotor anda sta- tic part, called the stator. The rotor is a helical screw with an extreme- ly large pitch, large thread depth and small centre diameter with round cross-section for 1i2-geometry and elliptical cross-section for 213-geometry. The stator has a two start or resp. 3 start thread and is double or resp. 1.5 the pitch length of the rotor. This provides space for the medium between the rotor and stator. When the rotor turns round inside the stator the medium moves continuously from the inlet to the outlet. The universal NEMO® pump system unifies many positive characteristics of other pump types: ® Like centrifugal pumps NEMO® pumps have no suction or pressure valves, but do. have a stable flow rate in proportion to the number of revolutions. Like piston pumps NEMO® pumps have a n capability of up to 8.5 m vacuum metric. Like membrane and peristaltic pumps the NEMO® pump can transport every type of inhomogenous, gaseous and abrasive media, as well as those that are not of a liquid con- sistency or contain solids andlor fibrous mate- rial. Like gear pumps and screw pumps the NEMO® pump is capable of coping with high medium viscosities. Like piston, membrane, gear or screw pumps the NEMO® pump can perform dosing operations. Continued Page 2.0R 1 Rotor position Length and cross-sections through the rotor and stator with 1/2-geometry during a rotation = Tame Sane Teor 2 ied 030838 Wand bse oF Bd topo o4oasa Fant of 180394 teleased 05.08 98 Hantschk Texino, 02000 o9y 1.5PAGE 2.0R 2 DESCRIPTION AND GENERAL DATA 1/2-geometry 2/3-geometry Length and cross-sections through the stator with rotor with reduced stator wall thickness 2.2 General Data Noise emissi ions: The maximum permitted noise emission level at a work place is 70 dB (A). The noise level was measured in accordance with DIN Standard 45635-24-01-KL2 to assure that the pump does not exceed 70 dB (A). Noises generated by the drive and pipes are not included in the above emission value. A prerequisite for the noise emission level of < 70 dB (A) is that the pump is operated in a cavity free regime and is bolted to a concrete base. Reusion: 3 Date Name Signed Substitute for sue issued 03.08.58 Mangel - of 07.12.94 approved 04.08.98 Hantschk released 05.08.98 Hantschk @® text no. 02000 copy 10: 95PAGE 3 PACKAGING, TRANSPORTATION, STORAGE 3.0 34 Packaging, Transportation, Storage Packaging and Transportation NEMO® pumps are shipped in railroad containers or crates unless the customer specifies otherwise. The packings are labelled and symbols give the handling instructions in accordance with DIN 55402. On receipt check for any transport damages. Transport damages should be reported to the transporter immediately. The pumps should be transported as closely as possible to the location of installation and only there should they be uncrated. Uncrated horizontal pumps should be lifted by using a shackle which can be attached to the baseplate. The bolt holes of the frame or the lifting lugs attached to the baseplate could be used as shown on the installation drawing. Vertical pumps should be lifted by using the bolt down holes, lifting lugs or shackles attached to the baseplate. This is shown on the installation drawing. For most applications, the drive is mounted on top of the pump. Be careful when lifting top heavy pumps. The centre of gravity may be above the points where the lifting gear is attached to. If the case, secure additionally against tipping over! Vertical pumps should not be deposited unless they are secured vertically. Hazards of tipping! Deposit only in horizontal position! It is essential to avoid that the total pump unit be suspended with eye bolts of the motor or gear box. These eye bolts should be used for lifting the motor and/or the gear box only. The Accident Prevention Rules, Section 18.4 relating to for the lifting of loads (VBG 9a) must be strictly adhered to. 9 accessories Because of the variety of possible pump designs and applications, only general instructions can be given here. These should be good enough for experienced assemblymen or transportation experts. When in doubt, please ask for detailed information on the pump unit concerned, Continued Page 3.0R oa Tome sae Tamora iad as Hanae Subsea opr cee [Berk of 071294 reed 068 Denk [ee : tet no e3t002 copyPAGE 3.0R 3 PACKAGING, TRANSPORTATION, STORAGE When moving the pump or unit on wheels strictly attend to the following: Pad lock the motor drive and secure against unintended starting up. Move the pump unit carefully and slowly, especially where the ground is uneven. Hazards of tipping! Ensure a stable position of the pump or unit at the operating /storage place and secure it by actuating alll clamping devices on all the wheels or rollers against voluntary moving away. | Where fitted loosely, carefully watch the pipe bends when pumping. Power of repulsion! Where necessary, secure the pump unit additionally with support blocks. 3.2 Storage ‘The pumps are preserved for transport unless specified otherwise. In cases of longer storage the pumps should be handled as follows until installation: Stator: If the pump is not to be used immediately, then the elastomer along the contact line between rotor and stator may become permanently distorted (compression-set). This will increase the break away torque. Therefore, the stator should be removed and kept separately in a clean, cool and dry environment. Standard DIN 7716 summarizes detailed information on the storage of rubber products, some of which is gathered here, and the following notice applies to a storage for a period of up to six months. General ‘Most of the rubber products may change their physical properties under unfavourable conditions or if treated improperly, which will result in a shorter lifetime. Or they may become useless through excessive hardening, aging, regenerating or permanent deformation, also because of blistering, cracking or other damages appearing on the surfaces. The changes may occur under the influence of oxygen, ozone, heat, light, humidity, solvents or because of storing the products under tension. If stored and treated properly, the rubber products will keep their properties, even over a long period of time (some years), almost unchanged. This does, however, not apply to uncured rubber compounds. Continued Page 3.1 Fevsion- 4 Date Tame Tined 1 Substitute for Fave ied [230658 angel of 07.12.94 approved 240698 | Denk enna Rosooeaa | Reased 75.06.98 Deni copy 1: 95 E3 PACKAGING, TRANSPORTATION, STORAGE PAGE 34 Store room The environment in which rubber products are being kept must be cool, dry, free of dust and rather airy, and they must not be stored in the open, not even in a weather sheltered space. Rubber products should be kept in surroundings not having less than minus 10 °C and not more than plus 15 °C. Store rooms should not be damp, and it must be ensured that there will be no condensation. Most favourable is an environment offering a relative humidity under 65%. Rubber products must be protected against light, particularly direct sunlight or artificial light when having a high UV portion, They should furthermore be kept away from ventilation, especially draught, by wrapping them up. As ozone is very aggressive and harmful there should be no store room used which houses equipment likely to produce ozone, e.g. electric motors or other equipment which might bring about sparks or other electrical discharges. There must be no solvents, oil, grease, lubricants or any chemicals kept ina store room. Rotor Please support with wooden blocks and cover up against harm from mechanical impact. For rotors of RCC (material number 1.2436): coat the surfaces with protective grease to avoid rusting. Shaft Sealing by packing gland Remove the gland and coat the exposed shaft surface with grease. Pump parts in stainless steel No grease coating necessary. Other, non-coated pump parts Protect with grease Drives Please observe the drive supplier's instructions. Date Signed Revision issued 2300698 Substitute for ave ‘approved 240598 of released 250698 copy to: 35 retro 03000-2/2PAGE 4 INSTALLATION INSTRUCTIONS 4.0 43 44 Mounting and Installation Coupling, Drive-Belt The coupling flange or drive-belt pulley should be installed by using the threaded hole in the shaft as anchor for a screw with washer which can pull them onto the shaft. Do not use a hammer! Alignment of Pump and Drive (important for trouble free operation) Permitted maximum misalignment tolerances for Rotex couplings (standard installation): = Radial shift: 1% (of the largest external diameter) = Angular misalignment: # 1° 30° Misalignment tolerances of non Rotex couplings can be taken from the respective coupling suppliers catalogue. Pumps supplied complete with baseplate and drive will be aligned when assembled in the factory. After bolting the baseplate to the foundation, remove the coupling guard and check the alignment of the coupling with a ruler. (There is danger of bending the baseplate if the foundation is uneven). Direction of Rotation ‘The direction of rotation of the pump is given on the model plate and in the order confirmation. The direction of delivery of the NEMO® pump is a function of the direction of rotation. Changes must be agreed upon and confirmed by thé supplier. Pressure If not explicitly confirmed otherwise in the order confirmation, the maximum permissible pressure (e.g. when turning clockwi inside the pump housing (A) is 6 bar. Continued Page 4.0R i ioe Taal Tea mad 8 ri Subst seorned are eter oi2e1034 oI o7i238 FE a tee, afore eaePAGE 4 INSTALLATION INSTRUCTIONS 4.0R The maximum permissible pressures inside the end flange (8) is a function of the design applied for connections ~ with flange: maximum nominal pressure (e.g. PN 16) ~ with threaded internal socket: maximum 25 bar ~ with DIN 11851 “dairy” thread up to DN 100 for one or two stage pumps: max. 12 bar, for multi stage pumps: max. 25 bar — for other versions: maximum permissible pressure of the socket connection, but not more than 6 bar per pump stage, depending on the stator installed. 4.5. Piping System Arrange suction and pressure pipes so that when the pump is not running, the medium is still present before and after the pump. Sufficient media should remain inside in order to lubricate the pump during restart. The installation of a removable distance piece between the end flange (8) and the pipe work is recommended in order to make the dismantling of the stator easy. The distance piece (see sketch) needs to have a minimum "ABL" disassembly length the values of which are shown in the table overleaf, depending on the pump size and the number of stages. [t “{) stator t-- - ek ABL =< +--+ Continued Page 4.1 ievsion 3 Date Name Signed Substitute for sue issued 05.1254 Mangel a 2f 28.10.94 ‘approved 05.12.98 Eitler Donn wosoonva | iesed 07.12.98 Hantschi = copy 10:984 INSTALLATION INSTRUCTIONS PAGE 41 Disassembly length ABL in mm: ae Number of stages size 1 2 3 4 6 8 10 12 015 90 160 | 230 | 310 | 460 | «to | 770 | 920 Meo pnts 220 oao |) eso terol ceo) | toon pst 031 | 170 | 3t0 | 450 | 590 | a0 | 1160 | 1440 | 1730 03s | 230 | 430 | 630 | #30 | 1230 | 1630 | 2030 | 2430 oas | 270 | 500 | 730 | 960 | 1430 | 1890 | 2350 | 2820 o53 | 320 | 600 | #80 | 1170 | 1730 | 2290 | 2060 | 3420 063 | 370 | 690 | toro | 1330 | 1980 | 2620 | 3270 | 3910 076 | 420 | soo | 1170 | 1540 | 2280 | 3030 | 3770 | 4520 030 | 500 | 950 | 1390 | 1840 | 2720 | 3610 | 4500 105 | 630 | 1180 | 1740 | 2300 | 3410 | 4520 | (oe Ee eee 148 | 90 | 1680 | 2470 | 3260 180 | 1020 | i910 Type key Example: internal. Pump size ype Model — Number of stages Geometry max. permissible pressure difference, anti-clockwise Joint The disassembly length "ABL" is also shown in the arrangement drawings in accordance with our Standard QSH V - T8 01 - 002 Continued Page 4.1R Date Name Signed Revision & issued 22.1037 Mangel Substitute forissue ‘approved 23.1097 Denk | of 07.12.94 | released 241097 Hantschk [[cony to: 95 texto, 0404-214PAGE 4.1R 4 INSTALLATION INSTRUCTIONS Clean the pipe work and rinse thoroughly before installing the pump. Connect the pipe work ensuring that no external stress attacks the pump body. The installation of compensators between the pump and the pipework is recommended: = No risk of damage to the pump housing from pil the pump. = No risk of damage to the pump housing through vibrating pipelines. ines "resting" on The twisting loads (F,, Fy F,) and bending loads (M,, My, M,) permitted to be put on the suction/discharge flange comply with the requirements of API 676. They are shown in the table on the next page. Continued Page 4.2 Revision: 3 Date Name. Signed Substitute for issue issued 05.12.38 Mange! of 28.1094 approved 06.12.98 Eee | @ wie noeone zn | lesed 07.12.94 Hantschk copy to: 95 _PAGE 42 eee may Me a H ; ia at . with loads which may ae fore s are 31 50. 680, iF 350 “| g 0 1020 : 63 100 1360 695 | 76 ~ 125 1700 865 tnd 150 2040 1040 leas! 200 2720 rises [ 148 250 3400 1730 180 250 3400 ~ 1730 4.6 Shaft Sealing Where applicable, ensure that adequate supply lines for the buffer, flushing or quenching fluid for the shaft seals are connected before the pump is put into operation. For more details see Section 7.4! 4.7 Electrical Connection All work relating to electricity shall only be made by authorized and qualified personnel and it should be in compliance with the requirements of the relevant national regulations! In particular for control systems should the latest version of the EC-Directive for Machinery, Annex |, Section 1.2 Controls be carefully observed! Continued Page 4.2R oi Te Tad Tear? Tad 190895 ‘aaa baa oe toprol 200855 eile of 071294 rls 210855 Fanci Teno, of008are conyte 3 qPAGE non 4 INSTALLATION INSTRUCTIONS An extract thereof, including the 1st and 2nd Amendment, is reported here: 12 Controls 1.2.1. Safety and reliability of control systems Control systems mus be designed and constructed so that they are safe aed rlale in a way tha il prevent 2 singer tution ang. Abel they mtb deine and costed ah 3 may tat sro ogi do not lad to dangerous stations 1.2.2. Control devices ontrl devices must be: = clearly wlle ana isenifable and appropriately marked where nacetary, = postioned for af operation without hesitation ole f tie, and without ambiguity = designed so that the movement ofthe controls content wiht effect. = located outide the danger zones, except for certain contra where necesay, uch as emergency op eonvoe for vaiing of ros, ~ positioned so that thelr operation cannot cause addtional isk, ~ designed or protected so thatthe desired effect, where a sk ivalved cannot occu without 30 Intentional persion, ~ made 25 to withstand frseeable stra particular attention must be paid to emergency stop ‘levees tablet be subjected fo coraerable sal here» central designed and contacted perform several diferent actions arly where ther iso one-to-one ‘araspandence(e9. keyboard etc), ie action tobe performed must be dearly diplaved and subject to conimaton CContols must be so aranged that the Tayo travel and restance ta aperation are compatible with the 3 ction tbe performed taking acount of ergonomic pines Canstraint ue tthe necessary a freseeable eof pesanal protection equipment (sich as footwear, gloves, ec) must be taken Into acount Machinery must be ited with nats das, inal, et) as reuied for safe operation. The operator must be able foreed them from the contol postion, ‘From the main convo positon the eperatar must be able to ensure that there are no exposed persons in the danger 1 os impessibe, the contra sstom must be designed and constructed so that an acouste alr vial warning Signa sven wenaver the machinery about t stare. The exposed person must have te me and the means 0 OKC ‘api action to prevent the machinery ang Up. 1.2.3. Starting ‘must be possible to start machinery only by voluntary actuation ofa otro provided fr the purpose. The same requireet apples: = wine estarting the machinery after stoppage, whatever the cure = when effecting a significant change in the operating conditions, speed resur ee) unless such restarting or change in operating canons is without 0 exposed etn. ‘Thiessen requirement doesnot apply fo the restarting ofthe machinery o¢ to the change in operating conations resting from the normal sequence of an autamave le mere machinery has several starting cons and the operators can therefor put eachother in danger, addtional devices {eg enibing devices ar selectors allowing anly one part af the staring mechanism fo be actuated a any onetime) MUS Be Wide true out uch as emus passe for sutomated plant fnetoning In automatic made tobe vestartad eatly after a stoppage once te safety Conditions hove bean fulleg Continued Page 4.3 Revsion 1 Date Name Signed Substitute for sue issued 30.09.56 Mangel of 28.1094 approved 01.1096 Denk released 02.1096 Hantschk ~ @® wrt no, R 04004-3/4 ‘copy 10:95)PAGE 4 INSTALLATION INSTRUCTIONS 43 124. 12.6 Stopping device ‘Each machine must be ited with canto! wheraby the machine canbe brought safely t 3 complete sop, ach workstation must be ited with conto! sop some o ll of the moving part ofthe machinen depending onthe ype thas so that tne machinery is rndered sae: The macrinen stop ental mit have pionty over the art cntole (Once de machinery ts dangerous pars have stopped he eneray supply othe actuators cncernad must be cut of Emergency stop ach machine must be fied with one or more emergency stop devices to enable actus or impending dange tobe averted. The felling exceptions spp) = machines inatich an emergency stop device would not essen thei thar becaute It would not reduce the stopping {ime or because it would no enable be Spell mesures required deal withthe Miko be keh, = hashed portale machine na hand-puded machines Ti device must ~ have clearly denial, clearly vibe and quickly accesible control, ~ stop the dangerous proces as quily as possible, without creating addvona hazards, ~ where necesan, tigger or permit the tapering of certain safeguard movernents ‘The emergency stop cantrl must remain engaged: must be possible to disengage It al by an appropiate operation: ‘deengaging te contra mur not rextert the machinery, but ony pert retaring, the stp Cntral ust ot gar the Hopping function before being inte engaged postion Complex Instaltations nthe case of machinery o pars of machinery designed wo work together, the manufacturer mus so design and contac the machinery that the stop conto including the emergency stop can stop not onl the machinery eel but a all quent Upstream andor dowmream fi continaed operation an be damgeraut, Mode selection The control mode selected mus override al the ont systems with the exception ofthe emergency stop. it machinry hasbeen designed and bul fo allow forts we in several conta or operating modes presenting ferent {21a levels (a9. to alow for ahustment maintenance, inspecion tc) lt ust be feted with 2 mode sale whi ‘am belocked in each poston Ech postion ofthe slectr mua corespand to single apersting or conte mode. ‘The selector maybe replaced by another selection method which restric the use of certain functions ofthe machinery To ceca categories of operator (eg. access codes for certatn numeral controle funeion et. 1 for certain operations tha machinery must be able operate with is protection devices neuvalized, the mode thletor must satan = dale the automatic conta mode, ~ permit moverents oly by contol requling sustzned action, = permit he operation of dangerous moving parts ony in enhanced safety constions (eg. educed speed, reed Dower, step oy step or ather adequate provision) while preventing hizard ram inked sequences = prevent any movement liable to pote 2 donger by acting voluntarily valntaiy on te machin’ intemal sears, 1m ation, the operator mast beable to contol operation of the parts he is orking on atthe afustment pin Failure of the power supply ‘he interuption. reestablishment afte an intrrpton or fuctustion a whatever manner of the power supply othe (machinery mat rot led t9 cangerove situation In pareatar: = the machinry must not tart unexpectedly, = the machinery must not be prevented rom sopping if the command has sreaay been given, = 1 moving part ofthe machinery rece held bythe machinery mus fll or be ejacted, ~ automatic or manu stopping of he moving pars whatever they may be must be unimpeded, = the protection devices mat remain fl effective Continued Page 4.3R Or Tae Tad Tei iad 30.0098 Wana z Subse oe appro 01.1098 en of 28,1098 reled 081096 Farsi tena, oer any 0 95PAGE 43R 4 INSTALLATION INSTRUCTIONS In paral: 1.28. Software Failure of the control circuit A fault nthe contol drut fog flare of or damage to the contol curt must not esd to dangerous stuations = the machinery must not start unexpectedly, = te machinery must not be prevented from stopping if the command hat already been given ~ ne moving part of he machinery or piece held bythe machinery mut al orb ected = automatic or manual stopping of the moving pars whatove they may be mut be unimpeded, ~ the protection devices must remain fly effective, Interactive sofware beowaen the operator and the command or conta stom of # machine must be use en Revision: 1 Date Name Signed Substitute for ssue iiued 30.09.96 Mangel [of 28.1094 ‘approved [1.1086 Denk = 2 released _ 02.1086 Hantschike text no, R.04008-4/4 copy to: 85PAGE 5 START-UP 5.0 Start-up The NEMO® pump design reqi ¥s strict attention to the following: Never run the NEMO® pump dry! A few rotations in dry condition will damage the stator! Before starting up for the first time, fill the pump with medium. In the case of high viscosity media fill with a liquid. Pump priming is vital to ensure lubrication of the rubber stator. Fill the piping on the pump suction side. In anti-clockwise rotation only: Fill the pump housing. The NEMO® pump is a progressing cavity pump which can produce pressures that may cause the bursting of vessels or pipes. ‘The power transmission train (shaft, coupling rod, joints, rotor) of the pump may be overloaded thus resulting in damage or breakage. Also the pump housing parts with their connections may be ‘overloaded and break. There is a table in Section 4 of these Maintenance and Operating Instructions showing the pressure resistance of the pump housing parts. Never run the pump against a closed inlet or outlet valve! Open valves and vents before starting the pump! Check the direction of rotation by briefly switching on the pump motor. NEMO® pumps supplied for Food duties When a pump has been supplied for a food application it is important to ensure that the pump is clean prior to initial pump operation. The cleaning of the pump, before use on food, can be executed in two ways: A) by dismantling the pump components and manual cleaning of these parts using suitable detergents. No dirt contamination must enter anew during re-assembly, 8) By applying a C.LP. (Cleaning In Place) procedure provided the type and execution of the pump suit such a procedure. ae ae Ta Taian ied To08s wea Subst Tore opr Tiana rani of 301134 reased 120855 Tani texto. 05000 coy :PAGE 5.0R 5 START-UP A dean in place treatment on the pump should be executed at the following times: m= When the pump is first commissioned for use ‘When any spare components are fitted into the wetted area of the pump. m After operations, i.e. before a fairly long idleness of the pump m After longer idleness, before re-operation. Many companies have their own C.I.P. procedures which suit to their pumping media, but if you are unsure that your C.LP. procedure is suitable for the pump supplied then please contact the pump manufacturer. ‘A recommended C.L.P. procedure is as follows: ~ Towns water pre-rinse to get out product left over inside the pump ~ 1-2 % water/volume Sodium Hydroxide for 10-20 minutes at 60-80 °C = Towns water for 5-10 mins ~ 11.5 % water/volume Nitric Acid for 5-10 mins at 50-70 °C ~ Towns water for 5-10 mins, The flow rate of the rinsing liquids should not be lower than 1.5 m/s during C.L?. procedure, When under C.1.P. treatment, the stator has to undergo thermal and chemical stress. It is therefore important to ensure that the NEMO‘ pump is operating in STOP AND GO function during C.I.P. treatment which is two to three starts with one to two rotations in the course of one minute. This will provide sufficient cleaning of the rotor/stator conveying cavities and it also reduces the mechanical stress additionally. put on the stator through deformation work. Revson 1 Date Name Signed Substitute for ssue issued 100838 Mangel of 30.11.94 approved 110858 Hantschik @® woo wos000 oa 12,0898 Bantschk : copy te: iPAGE 6 TEMPORARY SHUTDOWN 6.0 Temporary Shutdown After stopping the pump empty and if necessary rinse it if = the medium might freeze due to the temperature surrounding the pump. Especially where there is a danger of frost if the pump is installed outside a building ~ the medium tends to solidify or harden = the medium tends to glue up the shaft seal. Stator: When stored for a long period, the elastomer along the contact line between the rotor and stator may become permanently distorted (compression-set).. This will increase the break away torque. For this reason, the stator should be removed, and stored in a cool, dry place in air tight package to give protection against light and air. Rotor: When stored for a long period, support on wooden blocks, and cover to protect it from mechanical damage. Rotors made of RCC (material number 1.2436): Protect the rotor surfaces against corrosion with protective grease. Remove the grease before re-installing the stator and clean the rotor thoroughly in order to avoid unsuitability of the grease with the pumping medium or the stator material. Stand-by pump: A stand-by pump is sometimes used as a back-up for the main pump and, when standing idle for longer periods, should be operated from time to time. The pump may otherwise become seized when being started up. This is due to compression set i.e. distortion of the stator against the surface of the rotor. oa Tae Sa = iad ors wana Sabre Tr opr 38 eter oftattse reese wise rane ‘eve. 05000 @® cyte @PAGE 7 MAINTENANCE 70 a a Maintenance Pumps in General ‘The pumps should be regularly rinsed or cleaned if deposits of medium are likely to build up (sedimentation). If the pump needs to be opened to do this, ensure that the pump and motor are switched off and cannot be turned on accidently (eg. by removing the fuse). Periodical standstill to allow for cleaning during operation depends on the medium and type of operation. ‘The pump can be cleaned: = through the cleaning ports provided in the pump housing ~ manually by dismantling the pump = automatically (CIP cleaning) for special housings with a flushing section (important instructions for CIP procedures are given in Section 5 (START UP). Date Tae Signed Revison: 2 issed 23.106 ‘angel Substitute for sue approved 30.1096 Denk of 1803.98 released [Bui0s6 Hantsehe 7 = = —-| textno. 07100 py 0PAGE 7 MAINTENANCE 74 7.2. Lubricating the Drive Shaft Bearings The drive shaft roller bearings are greased for life in the factory. @ Should the bearings have to be removed, the old grease should be washed out with a suitable cleaning fluid and re-greased, The type of roller bearing and the quanitiy of grease required per bearing is a function of the drive shaft diameter d: Roller bearing @d | Bearing | Bearing pos. A Bearing pos. 8 inmm | housing DIN. grease DIN | grease Gee | basic | pes, TW pe stan- |perbra.| pes. Type __| Stan- | per bra. sketch) | size dard | ing dard | ing 12 | NMom| 1 6203.C3 625 | 3 | 1 | 6002c3 | 625] 2 14 | NMois| 1 | 3304B.1vH.c3 | 628 | 4 | 1 | 6303.3 | 625 | 4 14 | NMo2i] 1 | 3304B.1vH.c3 | 628 | 4 | 1 | 6303.3 | 625 | 4 16 | NMo31} 1 | 3305B.1vH.c3 | 628] 6 | 1 | 6304.c3 | 625 | 6 22 | nmo3s| 1 | 3306B.1vH.c3 | 628} 10 | 1 | 6305.c3 | 625] 8 28 | nmoas| 1 | 3308B.tvH.c3 | 628 | 20 | 1 | 6307.c3 | 625 | 15 32 | wmos3] 1 | 3309B.1vH.c3 | 628} 35 | 1 | 6308.c3 | 625 | 30 38 | nmoss| 1 | 331181TvH.c3 | 628 | 40 | 1 | 6309.c3 | 625 | 30 43 | nmove| 1 | 3312B1VvH.c3 | 628} so | 1 | 6311.03 | 625 | 40 55 | NMo90| 1 3314.03 628 | 95 | 1 | 6313.03 | 625 | 70 60 | nm105| 1 3314.03 628 | 95 | 1 | 6313.03 | 625 | 70 75 | NM125| 1 3317m.c3_—| 628 | 160 | 1 | 6316.3 | 625 | 160 a5 | nmiae| 1 3320m.c3._— | 628 | 220 | 1 | 6319.c3 | 625 | 220 so | Nm1g0] 1 |Qu328N2ma.c3| 628 | 550 | 1 | 6226.c3 | 625 | 300 Continued Page 7.1R ey ae Tai Sane Fao 5 ed 10057 Hanae Skate ore oped 150437 Denk oi 040858 reese TE0437 i = etre. 07208 ony 5PAGE 7.1R 7 MAINTENANCE Lubricating Grease: Operating Designation Temperature DIN 51502 Example *c 30... #120 *SHELL* Alvania G3 30... +180 LE “KLOBER™ PETAMO GHY 443 “35... 4260 J "KLOBER* Barrierta L55/3 Tevsion? Date Tame Tigned Substitute forse ied 04.1295 Mangal of 18.0394 approved 04.12.95 filer tao Rermoe | teesed 041285 Hani — copy to: 35PAGE 7 MAINTENANCE 72 7.3. Lubricating the Pin Joints with SM-Pin Joint Seals Its advisable to change the oil and check the seals of the pin joints: ~ when renewing worn joint parts ~ when opening the pump for any reason. The quantity of oil added per pin joint is a function of the joint external diameter D: Joint external Joint Quantity of oil diameter D basic size per joint in mm series series in cm? (see sketch) NM New 25 NM 003-011 - 1 28 NM 015, - 15 30 NM 021 2 40 NM 031 5 48 - " 54 NM 038, 15 65 NM 045 - 2 76 NM 053 N...040 36 83 NM 063, N..050 78 102 NM 076 N...060 165 125 NM 090 NN...080 205 148 NM 105 N...100 450 8235 Continued Page 7.2R Date [Name Signed Revision @ ised 300555 | Mangel__—_——_—| Substitute for ssue approved 31.0595 Denk - of 09.12.94 released 31.0595 Hantschi E . : 7 text no, 07307 enePAGE 72R 7 MAINTENANCE Lubricating Oil: Industrial Designation ' application DIN 51502 iui Food and Authorized [pyc ]|"KLOBER" KLOBEROIL 4 UH 1- 460 Beverage for use fee authorized under USDA Ht Industry in foodstuffs only This synthetic oil meets both the German “Arzneimittelbuch" requirements and the still stricter / N US American FDA regulations. Nevertheless, it is not quite harmless if swallowed in more than minor quantities! Ata sudden break in a joint up to 450 ml of lubricating oil together with metal rubbings may enter the pumping medium. It is therefore of essential importance to regularly check the state of the joint seals and renew in time, if necessary. If the pin joints operate without lubricating oil or seals, there will be no of contaminating the medium with oil. This operation, however, results in a higher amount of rubbed off metal parts through wear on the joints. These metal rubbings will inevitably and continuously come into contact with the pumping medium. cup "SHELL" Omala 460 460 General — Industry with SM-pin joint seal (8235) of EPDM prescribed: CLP PG KLOBERSYNTH Sao GH 6-320 Revision 6 Date Tame Signed Substitute for sue ised _[150638 Mangel of 28.08.96 ‘approved 16.06 98 Denk released 17.0698 Hantschk no.rovso7 | eessed __ | 1706.98PAGE 7 MAINTENANCE 73 74 744 AS “Risk of injury where the pin is vi Shaft Sealing through Stuffing Box Putting Into Operation Before operation, it should be found out by visual check or on the order confirmation whether the stuffing box housing is fitted with buffer fluid connections and equipped with a buffer ring (7050). With a butfer ring (7050) fitted between the packing rings and suitable connection bores provided in the stuffing box housing, it will be possible to proceed as follows: ™ EB a) Adding a clear liquid as buffer medium under slight excess pressure. This applies for dirty or dangerous media or for the exclusion of air at suction operation of the pump. b) Adding a lubricant. ©) Adding a cooling or warming fluid or steam For a) and b) itis usually enough to just add t the buffer medium. However, the second connection in the stuffing box housing should then be closed off. For ¢) it is necessary to feed in and carry away the medium via the two connection bores. If for a compelling reason a stuffing box with buffer ring has to be operated without a medium as described in a) to 0), itis essential to ensure that all the connection bores in the stuffing box are tightened with plugs (please note the material resistance!). This is especially important when the pump has to prime as otherwise air will be drawn in through the bores. Stuffing box packings have the function of minimizing, but not totally eliminating the escape of medium. A lubricant or liquid coating is required to reduce the shaft wear to a minimum and dissipate the heat caused by friction. Avoid touching the rotating shaft. The stuffing box gland should therefore be tightened only gently by hand prior to putting into operation. A high initial rate of leakage should be permitted, particularly with PTFE or PTFE-impregnated packings; 50 - 200 drops/min depending on the medium and sliding velocity. Continued Page 7.38 Date Tame Signed Tevtion: 2 med 05.0298 ‘Mangal Substitute for sue approved 07.02.95 Etler 0f 180398 ces Eee texto, 07401-1/2PAGE 73R 7 MAINTENANCE During the 30 minute running-in time pak the minimum leakage rate should be set =! by tightening the gland nuts in steps a 3 approx. 1/6th of a turn each. 7 The stuffing box temperature should not Wows rise above normal, about 20 - 60 °C above the temperature of the medium is permissible. If there is a sudden jump in temperature and a notable reduction in leakage, the gland must be slackened immediately and running-in repeated, The attainable leakage amounts depend, among other things, on the medium, pressure, temperature, leakage gap, sliding velocity, shaft movement and the packing material used. In the event of increased peripheral leakage i.e. around the stuffing box outer edges, the pump should be stopped and the packing rings briefly compressed. Then the gland should be slackened and running-in repeated. 7.4.2 Replacement j\ Please observe Safety Precautions 1.5, 1.6 und 1.8 ! Removal of old packing After releasing the pressure on the unit and removing the gland, use the packing extractor to remove all the old packing rings and debris right down to the bottom of the stuffing box. Preparation of the stuffing box area Thoroughly clean the stuffing box area and the shaft surface. Replace corroded or worn shafts or sleeves. Check the shaft bearing and the shaft concentricity. Examine the gap in the gland and stuffing box base. To reduce an excessively large gap, insert a washer or disc in order to prevent the packing material from being extruded into the gap. An alternative is to use extrusion-resistant packing material for the first and last packing ring. Continued Page 7.4 Revision: 2 Date Tame Signed Substitute forissve | esued 06.02.55 Mangel of 18.03.94 approved 07:02,95 Eitler Tent no, Rovaonara [leased 08.02.95 Hanisch LC copy to 85PAGE 7 MAINTENANCE 74 Selection of grade and size of packing Before installing the packing, check once again whether you have chosen a packing suitable for the operating conditions req} Cutting the packing rings Exactly cut rings are required: a packing cutter ensures exactly cut rings. fo cutter is available, proceed as follows: The ring cutting length Ly is determined by the shaft diameter d and the packing width s under the following formula: La = (d+s) -X +2 (mm) X= allowance factor: X= 1.10 for shaft dia = 60 mm X= 1.07 for shaft dia = 100 mm X= 1,04 for shaft dia > 100 mm. These are mean values which may vary with specific packing grades and types of application. Example: Shaft diameter d=60mm Stuffing box diameter D = 80mm Packing width s: s=(D~d)/2= (80-60) /2= 10mm Cutting length Lut Ly = (d+5)- 110-2 = (60 + 10) - 1.10 = 242 mm D 3 | 212° 20" 3, 12°" 20° Straight cuts For rotating shafts we generally recommend cutting the packing straight and at right angles to the shaft. In order to achieve parallel contact of the cut ends without a gap when closing the packing ring, the cutting angle on both ends should be about 12-20". By applying the above formula or using the packing cutter, the cut ring will be slightly overlong, Continued Page 7.4 Date Name Signed Revision: 2 issued 05.0295, Mangel Substitute for sue approved (07.02.95, itl of 19.03.94 released 05.0295, Hantachke ~ copy to: 95, tetno, 07801272PAGE 7.4R 7 MAINTENANCE In conjunction with the straight cut this results in a slight bracing of the rings against the stuffing box outer diameter, thus preventing co-rotation of the packing rings on the product side as well as leakage to the outside. Installation Carefully twist open the die-pressed rings in axial and radial direction just far enough to enable them to be easily slipped over the shaft. Excessive bending of the rings can cause structural damage through kinking = Install each ring separately as follows: ~ insert into stuffing box with cut ends first = place around shaft with each next cut ends turned by 90° ~ push into stuffing box compartment by means of assembly shells or gland. Never use pointed objects for this operation! Ax Risk of damaging the shaft and deforming the packing material! Only continue inserting rings into the stuffing box until the gland projects for guidance into the stuffing box compartment by at least approx. 1/2 of the packing width “s” m= Now press the rings home with the gland and tighten the nuts by hand. Where a butfer ring is fitted, check that it is correctly positioned to the connection even after the gland has been tightened. 7.43 Important Notes Correct: Lubrication through liquid or lubricant. if Not correct: Lack of lubrication by liquid due to excessive tightening of the gland nuts; impregnation squeezing, Consequences due to excessive gland compression: Dry running, burning of packing; heavy wear on the seals and therefore high leakage. i ue t l Source reference: This material (abridged and adapted) is taken with kind approval from the catalogue ‘of Burgmann / Wolfratshausen. itis also valid for other gland packing manufacturers. Revision 5 Date Name ‘Signed Substitute for esue issued 22.0535 Mangel ~ of 08.02.95 approved 23.05.95 _ [eile __ @ win noraovae [seat 24.05.95 Hantschk copy to: 958 TROUBLE-SHOOTING AND REMEDYING PAGE 8.0 8 Trouble-Shooting and Remedying 8.1 Trouble Chart ‘The chart overleaf lists possible problems = the type ~ the likely reason / cause ~ the remedy, A problem may have various causes: Several boxes in the vertical column are marked with a cross. Areason/cause may result in various problems: Several boxes in the horizontal column are marked with a cross, 8.2 How do you trace the kind of problem to find the possible cause ? ~ The column describing a possible problem shows one or several boxes marked with a cross. = On the corresponding lines you will find the possible reasons/cause and some hints how to handle the problem Thus the actual cause of the problem can be narrowed down and eventually detected. ~ If you find further cross-marked boxes on one of the lines and should there appear corresponding problems as well, ‘then the likely cause of the problem has been detected. The table helps in finding the root of the problem and will give you ‘the remedy if it is straight forward. For more complicated problems the manufacturer has to be consulted. Continued Page 8.0R Date Name Signed Revision 2 [isued______| 200895 ‘Mangel | Substitute for issue | approved 7210985 —_| fier of 18.03.94 released 22.08.95 Hanisch ao — tet no, 08000-1/2 ony = ‘eePossible Problems 2lZ/Z| |8 Bl The NEMO®-pump is a well established product g(s/2] jsle 13 which was thoroughly tested before leaving the is 5 zlgjel2} |gizlé factory. If you use the pump in keeping with your Plelalal2|zle(gleli Order Specification and treat it in accordance with elelelelelslzlelels our Operating and Maintenance Instructions, it elelg/e (gle l : |S) 2| _ will run satistactorly fora long period of time. glele(e/el2/2 (5/8 /8/2 ElE|E 2 (2 [E/E [Ele |E |e | rossite causes (Remedy overleaf In-new purnps or stators: the sate ition is too great. ‘hve pump electrical equipment & not compatible withthe lecical supply. | The pressure is too high. ee “There are foreign bodies in the pump. TT TTT BAKES] ~The temperature of ‘the liquid medium is too high ‘the stator is too ductile. a| ‘The stator has swellen, the elastomer isnot compatible withthe medium, ‘The solids content of the medium is too high and leads to blockages. ‘The lgid medium sediments or hardens when left to Rand. t| "There sar nthe suction pipe. " The suction pipe is leaking. ee : NS] The shaft seal is leaking. ere "With reduced diameter rotors operating temperature has not been reached. Mme rT The pump is eunning dy. CI [_ “Th stator i worn out, of temperature of liquid is too ow. IT x = The stator material is brittle. I The PSléris worn out I The joins ‘are worn out. - eal The pump. ‘and drive are not axially aligned. ‘The elastic element of the coupling is worn out. TH The roller bearings are destroyed. a The rpm is too high. The viscosity is too high. “| The specific ‘weight of the medium is too high. a The stuffing box is incorrectly tightened 5 - The packing is not suited to the liquid medium. 2 tiechanical seal: rotation is incorcec Gl ‘Mechanical seal : mechanical seal and mating ring have failed, ‘Mechanical seal : elastomers damaged, Swollen or brittle, Tv: Date [Name Signed Substitute or ave ieued 20.0855 angel of approved 71.0935 —[ eer een oo 22.08.95 Hantschk .PAGE 8 TROUBLE-SHOOTING AND REMEDYING 84 Remedy Fillthe pump up, then pump through manually using a suitable appliance; if necessary use glycerine as lubricant inthe stator. ‘hie order information. Examine electrical installation (posibly 2 phase operation). Measure the pressure with a manometer and check agaist order detail. Reduce the pressure or change the drive, Remove foreign bodies and eliminate posible damage. H the lig medium temperature cannot be lowered, use a reduced diameter rotor. ‘Check whether the liquid medium agrees with the order requirements, Possibly change stator material. Increase the liquid part of the medium. “Clean the pump and rinse through after each run. Increase the suction quid level, prevent turbulance and air bubbles atthe inet. ‘Check Seals and tighten pipe connections Stuffing box: tighten or renew. Mechanical seal: renew seals, eliminate solid deposits. Inthe case of adjustable drives case the rom. iF necessary change the drive, ‘Warm Up the pump (stator) to operating temperature first of all Decrease suction resistance, lower the temperature ofthe liquid medium. install the pump at a lower location. up the pump, provide for dry running protection, move the pipes. uid temperature Fita new stator. Check the liquid medium agrees with order details if necessary change the stator material Ghange Tote, extablsh the Cause, Wear and tea, coronion, cavitation if necesery change toa cfferent material or coating. Replace relevant parts carefully repeal and lubricate, Recalign the unit. Use a new connection and re-align the pump. Replace rolier bearings, lubricate, feseal. At higher temperatures observe the lubricant and the bearings. Jn the case of adjustable drives : lower the rpm. Measure the viscosity and compare with order details. If necessary adjust viscosity or change the drive. Measure specific weight and compare with order details. If necessary adjust specific weight or change the drive. Service stuffing box according to page 7.4, if necessary renew worn shaft. 9 type. Replace fitted packing with another pac ‘Change electrical connection, z Replace relevant rings with new ones. Replace elastomers. Check whether the liquid medium agrees with order detalls, if necessary change material, Date Name Signed Revision 3 issued 18.1095, Mangel Substitute for save approved [9.1035 ‘antschk cof 22.09.95 released _ Hantschk — ————] tertno 8000-272 copy to: 959 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING 9.0 Continued Page 9.0R Removal and Fitting of End Stud, Stator and Pump Housing ‘The pump with attached pipework should be empty and must have cooled off! Disconnect the pipework on the suction side and pressure side of the pump. Remove the securing screws (5) from support feet (2035) to baseplate (6). Unscrew the hex nuts A (3020) and remove with spring washers (3015), then withdraw the end stud (2005) and first support foot (2035/1) with washers. (3070) Loosen the hex nuts B (3020) and remove the thru bolts (3010). Support pump housing (2010) with wooden blocks. Where fitted, remove the second support foot (2035/2) and the washers (3070). 2035/1 Caution for pumps with tubular rotors: 3005 1999) Where the walls of tubular rotors are worn in the wear zones, pumping medium may occur inside the rotor and may come out when pulling off the stator, Ensure that protective measures have been taken when pumping dangerous media! Pull the stator (3005) out forward, A stator extractor can be supplied as special accessory. Remove the cylindrical head screws (2250). Pull the pump housing (2010) off forward. | If the bearing and the shaft sealing have to be dismantled: Remove the hex nuts (2030) and the washers (2025) and take off the intermediate flange (2240) after having dismantled the rotating parts. 2240 Refitting is a simple reversal of this procedure. 2010 2250 2025 530PAGE 9 DISMANTLING AND ASSEMBLY 9.0R OF THE PUMP HOUSING 41 When refitting the stator (3005) check direction of stator (3005) is correct! The funnel-shaped inflow side (€) of the stator (3005) must show to ~ the pump housing (2010) when viewed on pump shaft end. Elastomer stators (A) have integrated front side 2005 2010 —o sealing profiles (0). They don't need additional gas- kets for sealing off the end stud (2005) and the pump housing (2010). Solid stators (B) have no integrated front side sea- ling profiles. Therefore additional gaskets (8005) should be installed to seal off the end stud (2005) as well as the pump housing (2010). Be careful when engaging the stator (3005) and J rotor (1999), Do not trap your fingers! Do not reach inside the stator! Apply some glycerine to ease engaging the stator (3005) and rotor (1999). Continued Page 9.1 Revision. 1 Date [Name Signed Subsite for ae eda [Lana of 14.1194 approved 15.1254 | ier released 161298 anche text no, R 09020-1/2 — _. _ copy to9 DISMANTLING AND ASSEMBLY PAGE OF THE PUMP HOUSING 9.1 When tightening hex nuts (2030) a gap will remain between bearing housing (0005) and intermediate flange (2240). Please do not try to close this gap by overtightening the nuts! Bearing housing (0005) may break! Torque values for hex nuts (2030): size | Me | ms | mio | mi2] mi6 | M20 | M24 | M30 Required torque | 8 | 15 | 30 | 45 | 75 | 80 | 100 | 120 Nm Fastening the end stud (2005): a Screw the hex nuts C (3020) down into the thru bolts (3010) as far as possible. Slip on the first washers (3070), the support foot (2035), the second washers (3070), the end stud (2005) and tighten with spring washers (3015) and hex nuts A (3020). Finally, fasten the support foot (2035) from behind ‘ with the two hex nuts C (3020), Se 2005 2035, “3020 3010 \ Ensure the drain plug (2015) is not screwed too tightly into the pump housing (2010), since otherwise its conical thread may break the pump housing (2010). The torque should be about 40 - 50 Nm. Ensure during refitting that the O-ring (8015 / 8017) or, where a heating jacket (3025) is installed, the O-rings (8030) are in perfect condition and will sit correctly. Date Tame fever 2 ed 78.0656 Mangel Subsite For eaue approved 19.0636 Denk of 24.0595 released 200596 Hanshi - tT textno 09020-272 copy10 DISMANTLING AND ASSEMBLY OF THE ROTATING PARTS PAGE 10.0 10 10.1 Dismantling and Assembly of the Rotating Parts with Pin Joints with SM-Pin Joint Seal Removal of Rotor and Coupling Rod For removal of the rotor (1999) and coupling rod (1998) the pin joints should be dismantled as follows: Place the dismantled unit ~ consisting of bearing housing (0005) with drive shaft (1005), coupling rod (1998) and rotor (1999) — on the workbench with a wooden block supporting the rotor (1999). Push circlip (5065, 5066) out of its groove and slip off over the head of rotor (1999) or adapter (5055, 5056). Slip safety sleeve (5115, 5116) off over the head of rotor (1999) or adapter (5055, 5056). If necessary hit the edge of sleeve (5115, 5116) at an angle with the help of a wooden block and a plastic hammer. Taking care not to damage the O-rings (8060, 8061)! 19991998, 1005 0005, 5065, 5066 1999, 5055 5036 1999/5055 bso 5115, 5116 5056 8061 Continued Page 10.0R oe Tae [ned =a ‘esued 26.05 97, ‘angel - substitute forthe sue approved 270597, Denk dated released 2805 97, | Hantschk = text no. 10024 oyPAGE 10.0R OF THE ROTATING PARTS 10 DISMANTLING AND ASSEMBLY Press the pin (5075, 5076) out of the head of rotor (1999) or adapter (5055, 5056). If necessary use a hammer and a thin cylindrical pin (DIN 6450 ©). Drain the oll into a receptacle. Please dispose of this oil in the proper manner. Using a screwdriver, carefully lever the SM-pin joint seal (8235, 8236) out of the head of rotor (1999) or adapter (5055, 5056). Taking care not to damage the SM-pin joint seal (8235, 8236)! 5275 5276 13060 8061 Pull apart the rotor (1999)/ coupling rod (1998)/ drive shaft (1005) with adapter (5055, 5056) assembly. Remove the O-rings (8060, 8061). Push the SM-pin joint seal (8235, 8236) towards the narrow coupling rod head (5275, 5276) section and press the clamp ring (5425, 5426) out of the groove of the seal. Then slip the SM-pin joint seal (8235, 8236) and clamp ring (5425, 5426) off over the coupling rod head (5275, 5276). Where an adapter (5055, 5056) is fitted: See Section 10.3: Removal and Fitting of Adapters. Removal of the coupling rod heads (5275, 5276): See Section 10.4: Removal and Fitting of the Coupling Rod Heads. [sus $425, 5426 8235,8236 5276 Continued Page 10.1 revision wate Tame signed ~ substitute for the sue issued 2605.97 ‘Mangel dated _[ approved 27.05.97 Denk a released _ 2805.97 Hantschk copy to:10 DISMANTLING AND ASSEMBLY OF THE ROTATING PARTS. PAGE 10.1 10.2. Fitting the Rotor and Coupling Rod For fitting the rotor (1999) with coupling rod (1998), the two pin joints should be assembled as follows: For fitting the adapter (5055, 5056) See Section 10.3— Removal and Fi of the Adapter. For fitting the coupling rod heads (5275, 5276): See Section 10.4~ Removal and Fitting of the Coupling Rod He: ads. '@ Slip the clamp ring (5425, 5426) over the coupling rod head (5275, 5276). Push the SM-pin joint seal (8235, 8236) over the coupling rod head (5275, 5276) towards its narrow section, there sqeezing the clamp ring (5425, 5426) into the groove of the SM-pin joint seal (8235, 8236). 5425, 5426 8235, 5436 5276 Push the SM-pin joint seal (8235, 8236) with the correctly placed clamp ring (5425, 5426) up to the shoulder of coupling rod head (5275, 5276). a 5275 5276 $425,542 8235, 8236 YD [ Continued Page 10.1R aie [name ned rein Ted 210557 [Mange ‘substitute forthe Bae approved 320597 Denk dated released 730597 Hanisch 5 textro. 103304172 3 [oye 7PAGE 10.1R 10 DISMANTLING AND ASS: EMBLY OF THE ROTATING PARTS Continued Page 10.2 Slip the circlip (5065, 5066) on to the coupling rod head (5275, 5276). Slide the sleeve (5115, 5116) on to coupling rod head (5275, 5276) so the inside diameter of chamfering (A) is being placed towards the coupling rod head (5275, 5276) extension. Chamfering (A) will later on ease the installation over the O-rings (8060, 8061). Orient the coupling rod head (5275, 5276) until itis in vertical position for the bore (B) for the pin (5075, 5076). 5065, 5065 5115, 5116, Observe the correct orientation of coupling rod (1998) and rotor (1999): For an optimum delivery of the pump the end of the conveyor screw on coupling rod (1998) should be situated opposite to the start of the rotor cross section, ie rotate the conveyor screw on coupling rod (1998) so that its end points to the bottom, then rotate the rotor (1999) so that the start of the rotor cross section points to the top (see arrows). Join coupling rod (1998) and rotor (1999) in this orientation. Slide the coupling rod head (5275, 5276) with SM- pin joint seal (8235, 8236) into the bore of rotor (1999) or adapter (5055, 5056) and insert the pin (5075, 5076) from below and push up to the upper edge of coupling rod head (5275, 5276). Support the pin (5075, 5076) against dropping out. Slide the SM-pin joint seal (8235) into the rotor (1999) or adapter (5055, 5056) only from below, and. ina slightly slanted position. 5275 8235 | 5075 5276 8236 | 5076 5086 reiion aa aie Tame Signed subsite Yor the Bue 21.0557 Mangal dated 20557 Denk @® www no. R 10330-172 at BT — = copy10 DISMANTLING AND ASSEMBLY PAGE OF THE ROTATING PARTS 10.2 @ For lubrication, use an oil can which should be fitted with a thin plastic hose having an outside dia- > Sees meter of not more than 4 mm. 5056 Insert this hose into the upper oll port opening in the rotor (1999) or adapter (5055, 5056). Then slide the hose end past the coupling rod head (5275, 5276) all the way down to the bottom section of the rotor, head (1999) or adapter (5055, 5056). Slowly fill with lubricating oil up to the filling port. 5275 5276 5075, 5076 fi Pull the hose out. ‘Then insert the hose end through the small gap on the topside of SM-pin joint seal (8235, 8236) and guide it down to the bottom of the hollow space bet- ‘ween coupling rod head (5275, 5276) and SM-pin joint seal (8235, 8236). Slowly fill with lubricating oil up to the gap. ® Pull the hose out. Push the pin (5075, 5076) entirely into the bore of head of rotor (1999) or adapter (5055, 5056) and retain in place. Only now, press the SM-pin joint seal (8235, 8236) into the bore of head of rotor (1999) or adapter (5055, 5056) and push up to the shoulder. In doing so the SM-pin joint seal (8235, 8236) should be slightly bulbous around the outer surface. Wipe off overflow oil. Use this oil for lubricating the O-rings 1 (8060, 8061) 5276 023s, e236 5086 5075, 5076 ™ Slip the sleeve (5115, 5116), with its chamfering (A) forward, on to the head of rotor (1999) or adapter (5055, 5056) and push up to the shoulder. 5115/5116 5056 Continued Page 10.2R oie name Signed revision sued 21.0597 Mangal J substitute Tor the eave approved 22.05.97, Denk dated released 23.0597, Hanisch a B = textno, 10330-2/2 conPAGE 10.2R 10 DISMANTLING AND ASSEMBLY OF THE ROTATING PARTS mt Place the circlip (5065, 5066) into its groove on the rotor head (1999) or adapter (5055, 5056) and carefully snap in place all around ™ Drive shaft (1005) with adapter (5055, 5056), coupling rod (1998) and rotor (1999) are now joined | by means of the two pin joints. | Pump housing (2010), stator (3005) and end stud | | (2005) may now be fitted. 5065, 5066 1999 5055 5056 19991998 1005 0005 Continued Page 10.3 revision: wae Tame. signed _] substitute for the maue issued 2105.97 Mangal ~ dated ‘approved 22.05.97 Denk Teano Rissa | leased 2305.97 Hantschk copy to!10 DISMANTLING AND ASSEMBLY OF THE ROTATING PARTS 10.3 Removal and Fitting of the Adapters Removal: Remove cover plate (5500). Remove screws from taper lock ringset (5335). Drive a screw into each forcing thread of taper lock ringset (5335) and adjust the screws evenly over cross until the ringset (5335) unlocks. Pull adapter (5055) with taper lock ringset (5335) off the drive shaft (1005), connecting shaft (1050) or rotor (1999). Refitting: Contrary to the manufacturer's original installation instruction, all external ringset (5335) surfaces ‘contacting the drive shaft (1005) / connecting shaft, (1050) / rotor (1999) or adapter (5055) must be free from grease or oil before assembly. Also, the extension of drive shaft (1005) / connecting shaft (1050) /or rotor (1999) and the adapter (5055) bore must be free from grease or oil (see arrows). Alll tapered, inner ringset (5335) contacting surfaces like the threads, the area around the screw heads and the ringset (5335) conical sliding surfaces remain lubricated as initially delivered or where having been cleaned should be re-ciled (see arrows). But do not use oils containing molybdenum disulphide! Push adapter (5055) with O-ring (8065) on to drive shaft (1005), connecting shaft (1050) or rotor (1999), Continued Page 10.3R [ane signed revision 5 ued 230897 aa Substitute forthe issue approved 240897 dated 0405.95 released 250497, ae |e copy to 8SPAGE 10 DISMANTLING AND ASSEMBLY 10.3R OF THE ROTATING PARTS Unscrew all clamping screws by several turns. Screw out as many screws as there are forcing threads available and screw them into the forcing thread bores for keeping the inner and external parts at a distance. Insert taper lock ringset (5335) into adapter (5055) and push as far as possible down on to the drive shaft (1005), connecting shaft (1050) or rotor (1999). m_ By removing the clamping screws from the forcing threads, drive these screws back into the ringset clamping bores. Fasten the clamping screws by hand in pairs over cross, adjusting the adapter (5055) at the same time. Adjust the clamping screws with a torque key, | soss torque adjusted (half torque), in pairs over cross. Now, using the required torque, screw home all tthe screws in pairs over cross according to the table below. 1005 1050 1999 m= Then, using the full torque, retighten all the screws several times, one after the other. This activity is terminated only when there is no screw to be turned in any further under full torque. Screw size M6 MB torque [Nm] 13 28 {ft-tbs) 94 20.3 Insert cover plate (5500) into adapter (5055). By introducing the 0.1 or 0.2 mm sized feeler gauge F between the cover plate (5500) edge and the adapter (5055) wall, the trapped air is able to escape, Push the cover plate (5500) down to the stop. revision’ 5 ae Tame signed substitute forthe sue 23.0497 Mangel dated 24.02.95 24.04.37 Denk ie 25.0497 Hantschk I10 DISMANTLING AND ASSEMBLY PAGE OF THE ROTATING PARTS 10.4 10.4 Removal and Fitting of the Coupling Rod Heads ‘The coupling rod heads (5275, 5276) are connected to the coupling rod (1998) by pins (1056, 1057). Removal: Unscrew the plugs (1061, 1064) and remove the pins (1056, 1057). ae \ Vola "| uy) )\ Uy) ad | Rd 1056 — | 1057 1061, 1064} 1998 Now withdraw the coupling rod heads (5275, 5276) from coupling rod (1998). nora | Remove the O-rings (1062, 1063). \ Fitting: = When refitting the coupling rod heads (5275, 5276), which is a simple reversal of the above procedure, replace the O-rings (1062, 1063) with new ones and secure the plugs (1061, 1064) by anaerobic bond. (for type please see sectional drawing G...). cae Tame Toned eison 1 ~ ised [23.0837 ‘Mangal substitute forthe sve approved | 240497 Denk dated 21.02.97 released 25.08 97 Hants a texto, 10229, copy to: 8511 DISMANTLING AND ASSEMBLY OF THE BEARINGS PAGE 11.0 14 Continued page 11.0R mantling and Assembly of the Bearings For drive shaft removal : Remove key (1010). If an adapter (5055) exists and had not yet been removed together with the joints: Removal of the adapter according to = Page 10.3, Section 10.3 with pin joints ~ Page 10.5, Section 10.6 with gear joints. 1010 Remove stuffing box housing (7015) from bearing housing (0005) and slip off from drive shaft (1005). For pumps equipped with a different type of shaft sealing, with for instance a mechanical seal, please follow the Instructions under Sections 7 and 12. Remove thrower (7111) from drive shaft (1005). Remove lip seal (0030) and substitute a new one every time during refitting. Then, remove circlip (0135) as well as second spacer ring (0065/2). Press drive shaft (1005) with roller bearings (0020, 0110) out of bearing housing (0005) or apply a puller-device. Build this device yourself according to drawing over- leaf or purchase from manufacturer. Press lip seal (0041) out of bearing housing (0005) and substitute a new one every time during refitting, [copy to: 35) aie Tame signed revision 3 issued 27.0984 | Mangal “substitute forthe issve approved 2809.94 iter dated 29 04.94 released — 79094 Hantache etre. 11009-1/3PAGE 11.0R 11 DISMANTLING AND ASSEMBLY OF THE BEARINGS Bearing Housing Size A H a L G NM 063 167 175 m2 240 mi0 NM 076 185 180 m6 250 Miz NM 090 200 205 mis 280 mis NM 105 225 230 20 310 mie NM 125 260 265 M24 350 mie NM 148 320 300 M30 400 20 Continued page 11.1 revision: 2 date Tame Sioned substitute forthe sue ised 77.0394 Mangal dated 15.1093 approved 28.0998 Filer released Tiss 98 Hantschk @ text no. 8 11009-073 copy to: 9511 DISMANTLING AND ASSEMBLY PAGE Remove first spacer ring (0055/1). OF THE BEARINGS 14 11.2. For removal of bearings from drive shaft: == Remove circlip (0035). q Se 0035, = Pullroller bearing (0110) off from drive shaft (1005). Remove grease retaining ring (0050) and second spacer ring (0055/2). Remove grease retaining ring (0310) and first spacer ring (0065/1) Remove circlip (0315) and also spacer ring (0025). 0310 06st 031s — 025 Pull roller bearing (0020) off from drive shaft (1005). 0020 ~—_ 10 Continued page 11.1R = wee Tame sned revisor 2 [aed 370834 Mange subst forthe ue approved 73.0994 tier dated 15.10.93 released 73.0888 Hantschk copy 101 95 | tert re. 1009-23PAGE 11 DISMANTLING AND ASSEMBLY 11.1R OF THE BEARINGS 11.3. For pre-assembly of drive shaft : Continued page 11.2 Heat up roller bearing (0020) to about 100°C, e.g. ona cooktop. Spread trade recommended “anti-stick paste” on drive shaft (1005) bearing seats to avoid frictional corrosion, also for easier demounting later on. Please wear heat-proof gloves! Align roller bearing (0020) so that the filling groove (F) point in direction of the end with key way of drive shaft (1005). Push roller bearing (0020) up to shoulder (A) on to drive shaft (1005). Push spacer ring (0025) until it touches the inner raceway of the roller bearing (0020) on drive shaft (1005). Push circlip (0315) until it touches the spacer ring (0025) on drive shaft (1005) and snap it into its groove all around. 1005 Apply grease on to both sides of roller bearing (0020). Fill all hollow spaces! From the drive side, slip first spacer ring (0065/1), also grease retaining ring (0310), over drive shaft (1005) and place on roller bearing (0020). Pay attention to correct orientation of grease retaining ring (0310). Please compare sectional drawing NM....! Slip first spacer ring (0055/1) over drive shaft (1005) until it touches the smaller shoulder (8). Slip grease retaining ring (0050) over drive shaft (1005) until it touches the first spacer ring (0055/1). Pay attention to its correct orientation. Please compare sectional drawing NM. Tevkion'2 wae Tame Saned ‘substitute forthe sve issued 27.0334 Mangel _ dated 15.10.93 approved 28.0998 Eier _ ‘enna Revosaa [eased 290994 | Hantschk . copy 10: 9511 DISMANTLING AND ASSEMBLY OF THE BEARINGS PAGE 11.2 Continued page 11.2R Heat roller bearing (0110) up to about 100 °C, e.g. on a cooktop. Spread trade recommended “anti-stick paste" on drive shaft (1005) bearing seats to avoid frictional corrosion, also for easier demounting later on. Please wear heat-proof gloves! Push roller bearing (0110) over drive shaft (1005) until it touches the grease retaining ring (0050). Apply grease on roller bearing (0110). Fill all hollow spaces! Place second spacer ring (0055/2) until it touches the roller bearing (0110) on drive shaft (1005). Place circlip (0035) on drive shaft (1005) and push until it touches the second spacer ring (0055/2) on drive shaft (1005) and snap into its groove all around. Before fitting pre-assembled drive shaft (1005) into the bearing housing (0005), the shaft must be totally cooled offi For fitting pre-assembled drive shaft into bearing housing: Spray anti-corrosion oil (as commercially available) on the inside of bearing housing (0005) and heat for instance in the waterbath to a temperature of 50-70°C Thoroughly prepare all subsequent activities and carry through without delay! The bearing housing (0005) should not coo! off too much, since otherwise the fitting of the bearings might become difficult! Please wear heat-proof gloves! With the drive side (A) at the bottom, place vertically and clamp bearing housing (0005) in a vice, or support it on wooden blocks. At the drive side (A) of bearing housing (0005), there should be ample space for the protruding end of drive shaft (1005), Dry off bearing housing (0005) by means of com- pressed air and again treat inside with anti- corrosion oil. copy 10: 95 “Taw Tae [sared reason 2 aed Tone angel ‘substitute forte ie spprored 33.0994 Fier dated 15.1093 cleaed 30994 anise ‘enna 1000379PAGE 11.2R OF THE BEARINGS 11 DISMANTLING AND ASSEMBLY Insert pre-assembled drive shaft (1005) with roller bearings (0020, 0110) from above into bearing housing (0005) until it touches the stop of roller bearing (0020) at first spacer ring (0065/1). Do not interrupt this “insertion” procedure! For bigger pumps (size NM 063... and larger) use a crane. Place second spacer ring (0065/2) on roller bearing (0020). Insert circlip (0135) into bearing housing (0005) and snap it into its groove all around. Insert a new lip seal (0030) into bearing housing (0005). Pay attention to correct orientation. The spiral ring | gg99 must point to the inside of roller bearing (0020). ‘Compare sectional drawing NM... . 0005 —-{ Push thrower (7111) on to drive shaft (1005) in a distance of about § to 10 mm to bearing housing (0005). 7015 Place pre-assembled stuffing box housing (7015) with inserted front/rear packing (7040, 7045) on to drive shaft (1005) and insert into bearing housing (0005). For pumps equipped with a different type of shaft sealing, with for instance a mechanical seal, please follow the Instructions undér Sections 7 and 12. 0005 ~ 0020 Insert lip seal (0041) into bearing housing (0005). Take care of correct orientation. The spiral ring must point to the inside of roller bearing (0110). ‘Compare sectional drawing NM...! cis 00) (at If an adapter (5055) exists: Fitting of the adapter according to ~ Page 10.3, Section 10.3 with pin joints ~ Page 10.5, Section 10.6 with gear joints. Tevkion 5 cae Tame Toned ‘substitute forthe Rave issued 09.1296 Mangel dated 29.09.94 approved _ 10.12.96 Denk text no, R 11008-3/3 lead 3236 Pranisan copy to: 857040 7015 = 703077930 7025 «7935 «7035 7111 \ \ \ 7040 7050 re. | Schnitt-Zeichnung-Nr. Stopfbuchse We 08 ry wlolgl4lololo ohne Kannesrng ws mi Kanmesrng Te aun Name. Unerschnft Revision 3 erste 24.08.96 Thoma Ersatz fur Avsgane 2 eorul 24.08.96 Denk Sars freigeaeben 24.06.96 Denk Dd ett @ @ @ @ @ nwesize © © © © © sma $500 S000 $200 5900 000 ofofolz)ojof a] junl “-BuNUYIIEZ- UNIS tony OO §=—0S00 SHED. OLED :0200— SEL S000 O£02 S9EO S202 0522 0Z0Z 8661 0108 S102 SEOZ OLE OZ0E OLOE OLOE SEOZ jt | \ / 020€ 020€ vi | / SOO OLOL ©5108 «O22 = -LL08 o10z 666L S00£ $002 902 ZL08“N-BunuypIa7=1ay>S 66S 00sS 2665 2901 le. l es | 1665, £901 2665 15 B00 5908 $905 sL0S 0908 = sez “90. 8661 a 9901 f | | S00 SEES | 0908 | SIS | S905 | SZ9S \ £501 | 9275 | 9905 WS | 1908 Us, ann01.* i | | i \ 9€28 1908 9406 666114 RECOMMENDED STOCK OF WEAR PARTS PAGE 14.0 14 Recommended Spare Parts (Pump with pin joints with SM-seal) In general, we have all spare part stock. Our subsi spare parts, corresponding to the pump, in stock on site as follows: ries and exclusive representatives also hold a certain stock. For special cases and when short waiting periods are not acceptable, we recommend to keep an amount of Pieces Position Designation Large Small | Number set set 1 1 3005 stator 1 1 8015 O-ring 1 1 8017 O-ring 1 - 198. coupling rod 1 - 5075 pin 1 - 5076 pin 1 - 8235 SM-seal 1 : 8236 sM-seal 2 1 8060 Oring 2 1 8061 Oring 1 1 1062 Oring 1 1 1063 O-ring 1 : 5065 circlip 1 - 5066 circlip 2 - 5115, sleeve 1 - 5116 sleeve 1 - 1999 rotor 1 - 5425 clamp ring 1 - 5426 clamp ring To avoid mistakes in delivery, please identify the parts by their position number shown in the spare parts list or on the sectional drawing. Continued page 14.0R ose etaPAGE 14 RECOMMENDED STOCK 14.0R OF WEAR PARTS For placing a spare parts order, it is absolutely necessary to give the following details: Pieces - Designation - Identification Number (see column 2) (see column 3) (ee column 4) The column details are taken from the spare parts list. See example. Example: (Cameo aa a mae a 2 __ 3 a —— [ene'fios [cui | one Sixers atrlutace cose sao [00s | aco = Bearing housing sa rsi0 oor | 000 | ve tance aoe soz sso ons | 1000 | ve bearing cover som Note: ‘The sectional drawing may contain position numbers which do not show in the spare parts list. These parts have not been installed! The spare parts list drawn up at the initial order stage is valid for the scope of delivery. If more than one spare parts list exists for a pump, please compare the date and/or the time on the first line with each other. Should these vary from one list to the other, then always the most up to date (newest) list prevails. Teor ae rma Toned J substitute Yor the sue ied 19.0297 ‘angel dated ‘approved z Denke al released 2102.57 Hanisch text no. R 14058 = oye