Rae ee § ©) e ES: 1717/ 2008 PIPES AND FITTINGS MADE OF UNPLASTICIZED POLY (VINYL CHLORIDE) (PVC-U)FOR SEWAGE ICS :83.140.30 Arab Republic of Egypt Egyptian Organization for Standardization and Quality~ in7/208 ©) Price : L.E. Approval Date: 27/3/2008 All rights reserved to EOS , unless otherwise specified . No part of this standard can be reproduced or utilized in any form and by any means electronic or mechanical , including photocopying and microfilm, without previous permission in writing from either EOS or the publisher. Egyptian Organization for Standardization and Quality Address : 16 Tadreeb El-Modarrebeen St., Ameriya, Cairo Tel: +20222845522-20222845524 Fax: +20222845504 E-mail: moi@idse.net.eg Website: www.cos.org.eg, 2/341717/2008 & INTRODUCTION egyptian standard no. 1717/2008 specifies the requirements for " pipes and fittings made of unplasticized poly (vinyl chloride) (pvc-u)for sewage " is identical with some amendments with the international Standard ISO 4435/2003 for Plastic Piping systems for non - pressure underground drainage and sewerage-unplasticized poly (vinyl chloride) (PVC-U) This Standard supersedes its latest edition in 2006 . This Standard has been arranged in two main items i .¢ essential requirements and Descriptive Criteria . This Standard has been developed by the Harmonization committee no ( 2/3 ) on. | plastics , resins and adhesives . Appendix (A) indicates the differences between this standard and the international standard (ISO 4435 ) . ae ; 3/341717/2008 _——— way Pipes and fittings made of unplasticized poly (vinyl chloride) (PVC-U)for sewage 1-Scope iH This Standard specifies the requirements for unplasticized poly (vinyl chloride) (PVC-U) pipes , fittings and piping systems intended for use for non pressure underground drainage and sewerage for the conveyance of soil and waste discharge of domestic and industrial origin, as well as surface water . It covers buried pipework but does not apply to piping systems buried within the building structure In the case of industrial discharge, the chemical and temperature resistance have to be taken into account , but this will have to be done separately This Standard is applicable to PVC-U pipes with or without an integral socket. Fittings may be manufactured (i.e. produced on a large scale) by injection- moulding or be fabricated (i.e. produced on a small scale) from pipes and/or mouldings . This Standard also specifies the test parameters for the test methods referred to herein . It does not cover requirements for the K-value of the raw material. 2- Normative References ISO 265 — | , Pipes and fittings of plastics materials — Fittings for domestic and industrial waste pipes — Basic dimensions : Metric series ~ Part | : Unplasticized poly (vinyl chloride) (PVC -U). ISO 3126, Plastics piping systems — Plastics piping components ~ Measurement and determination of dimensions . ISO 4633 , Rubber seals — Joint rings for water supply , drainage and sewerage | pipelines — Specification for materials 4/34 =p 1717/2008 © ~ EN 580 , Plastics piping systems — Unplasticized poly ( vinyl chloride ) ( PVC — U) pipes — Test method for the resistance to dichloromethane at a specified temperature (DCMT ). EN 727 , Plastics piping and ducting systems — Thermoplastics pipes and fittings - Determination of vicat softening temperature ( VST ) . EN 743 : 1994 , Plastics piping and ducting systems — Thermoplastics pipes — Determination of the longitudinal reversion . EN 744 , Plastics piping and ducting systems ~ Thermoplastics pipes — Test method for resistance to external blows by the round — the — clock method . EN 763 : 1994 Plastics piping and ducting systems — Injection-moulded thermoplastics fittings — Test method for visually assessing effects of heating . EN 921 , Plastics piping systems — Thermoplastics pipes — Determination of resistance to internal pressure at constant temperature . EN 1053 , Plastics piping systems — Thermoplastics piping systems for non- pressure applications — Test method for watertightness . EN 1411, Plastics piping and ducting systems — Thermoplastics pipes — Determination of resistance to external blows by the staircase method . EN 1905 , Plastics piping systems — Unplasticized poly (vinyl chloride ) (PVC — U) pipes , fittings and material - Method for assessment of the PVC content based on total chlorine content . EN 12061 , Plastics piping systems — Thermoplastics fittings — Test method for impact resistance . EN 12256 , Plastics piping systems — Thermoplastics fittings — Test method for mechanical strength or flexibility of fabricated fittings . 3- Symbols and abbreviated terms 0 3/1 Symbols A length of engagement a circumferential side cover of a saddle branch c depth of sealing zone dem mean outside diameter d, nominal outside diameter 5/34 71717/2008 ©) dom mean inside diameter of a socket DN nominal size DN/OD _ nominal size , outside diameter related ds internal diameter of groove e wall chickness em mean wall thickness e wall thickness of a socket e wall thickness in the groove area f groove width H length of chamfer L axial cover of a saddle branch Li length of spigot L length of a solvent cement socket I effective length of a pipe R radius of a swept fitting Zz laying length (z-length) a angle of a fitting 3/2 Abbreviated terms PVC-U _unplasticized poly (vinyl chloride) SDR standard dimension ratio SN nominal stiffness TIR true impact rate 4- Essential Requirements 4/1 Raw material 4/1/1 The raw material shall be PVC-U to which have been added some additives that are needed to facilitate the manufacture of components conforming, to the requirements of this standard. It is recommended that the requirements given in EN 1401-1 be followed for the use of non-virgin material . 634 7= 1717/2008 6 1 NOTE Definitions relating to materials are given in EN 1401-1 The PVC content shall be at least 80% by mass for pipes and 85% by mass for injection-moulded fittings when calculated on the basis of a known formulation or when the formulation is not known, it is determined in accordance with EN 1905. 4/2 Mechanical characteristics of pipes 4/2/1 Impact strength : ‘The total number of failures shall not exceed 10% of the number of specimens tested . 4/3 Physical characteristics of pipes Table 1 indicates the Physical characteristics of pipes Table 1 — Physical characteristics of pipes Test method characteristic Requirement Test parameters Vicat softening temperature (VST) >19'c As specified in EN 727 | _ EN 727 Longitudinal reversion <5% Test 150°c EN The pipe shall temperature 743:1994 exhibit no Immersion time Method bubbles or cracks for: Acliquid e 4mm e> 8mm test temperature EN 743 immersion time | 1999 for: Method | e4Amm 30 min B:air | 4mm16mm 120min a__ incase of dispute, the manufacture shall declare the test method to be used 7134 ~1717/2008 6) 4/4 Physical characteristics of fittings Physical characteristics of fittings are specified in Table 2 Table 2- physical characteristics of fitting Characteristics Requirement Test parameters Test method Vicat softening aT As specified in EN 727 EN 727 temperature (VST) Effect of heating See footnotes test temperature 150°c EN 763:1994 aandb Heating time for: Method A:air e 10mm 60 min a 1) Within a radius of 15 times the wall thickness around the injection point (s), the depth of any cracks,delamination or blisters shall not exceed 50% of the wall thickness at the point being assessed. 2) Within a distance of 10 times the wall thickness from the diaphragm zone, the depth of any cracks, delamination or blisters shall not exceed 50%of the wall thickness , at the point being assessed. 3) Within a distance of 10 times the wall thickness from the ring gate, the length of any cracks shall not exceed 50% of the wall thickness at the point being assessed 4) The weld line shall not have opened by more than 50% of the wall thickness at the line 5) At all other parts of the surface, the depth of any cracks or delamination shall not exceed 30% of the wall thickness at the point being assessed . Blisters shall not exceed a length 10 times the wall thickness > After cutting through the fitting, the cut surface, when viewed without magnification , shall show no foreign particles 4/5 Additional physical characteristics of fabricated fittings Additional physical characteristics of fabricated fittings are specified in Table 3 Table 3 - Additional physical characteristics of fabricated fittings Characteristic Requirement Test parameters Test method Watertightness' | No leakage Water pressure 0.5 bar” EN 1053 Duration 1 min a Only for fabricated fittings made from more than one piece . A sealing ring retaining component is not considered as a separate piece. b_1 bar = 10° N/m*=0.1 MPa a _ 8/34 ~1717 / 2008 6 — 5- Descriptive Criteria 5/1 Pipe material The pipe material shall conform to the requirement given in Table 4 when tested in accordance with the method specified in Table 4, using the parameters indicated, The pipe material shall be tested in the form of a pipe ,using this equation P(d,-e) a Ss Where: S circumferential (hoop) stress. P test pressure. d,, the outside diameter. e the minimum thickness (mm) Table 4 — Pipe material characteristic | Requirement Test parameters Resistance to | No failure End caps Type A or B internal during Orientation Not specified pressure | test period Number of test 3 | pieces Ih | Conditioning Water-in-water period | Type of test test temperature | 23° 60" 60" circumferential 42MPa | 17MPa | 10MPa (hoop) stress test period th th 1000 h in case of dispute, the manufacture shall declare the type of end cap to be usedp- 1717/2008 6 a 5/2 Fitting material The fitting material shall conform to the requirements given in Table 5 Wwhen tested in accordance with the method specified in Table 5, using the parameters indicated The fitting material shall be tested, without further modification, in the form of an extruded or injection-moulded pipe. When fittings or parts of fittings are fabricated (i.e. produced on a small scale), they shall be made from pipes conforming to all the requirements specified in this standard, except for the requirements for the wall thickness,and/or from mouldings made from PVC-U which conforms to the material, mechanical and physical characteristics required by this standard . Table 5 — Fitting material characteristic | Requirement ‘Test parameters Resistance to. | No faiture End caps Type A or B* internal during Dimensions 50mm 250 0.01 (DN) kN.m Minimum moment for 12256 | | leakage or, | Minimum displacement 170 mm icated fittings made from more than one piece . A sealing ring retaining component is not considered as a separate piece 7/ 3 Methylene Chloride effect Test piece have no effect at any part of the surface of the specimen by using methylene chloride . When there is some effect for methylene chloride , provided that the specimen pass the mechanical tests , included in this standard , the pipe is accepted . The test is carried out according to the following method : 7/ 3/1 Determining methylene chloride effect 7/ 3/ 1/1 Scope This test of methylene chloride effect on the pipe material is for quality control . 7/ 3/ 1/2 Test specimens Length of part of the pipe of about 100 mm have plain and smooth ends ,to clear methylene chloride effect . 7/3/ 1/3 Method | Test pieces are immersed in methylene chloride which is covered by layer of distilled water to a height of 20 mm at ( 23 +2) ¢ for 20 min. Any change in the internal or external surface the pipe and cross section is observed . — 29 134 = ~f 1717/2008 © 7 8- Sealing Rings Sealing rings shall not have any detrimental effect effect on the properties of the pipe or fitting and shall not cause the test assembly to fail to conform to the requirements of this standard 9- Adhesives The adhesive used shall be solvent cement as specified by the manufacturer of the pipes or fittings . The adhesive shall have no detrimental effects on the properties of the pipe or fitting and shall not cause the test assembly to fail to conform to the requirements of this Standard . 10- Marking 10/1 General 10/ 1/1 Marking elements shall be labelled or printed or formed directly on the pipe or fitting and /or labelled or printed on the packaging. 10/ 1/2 Marking on a pipe or fitting shall not initiate cracks or other types of defect likely to prevent conformity to the requirements of this Standard. 10/2 Minimum required marking of pipes The minimum marking required for pipes is specified in Table 14. Pipes shall be marked at intervals of, at the maximum, 2m, at least once per pipe . Table 14 - Minimum required marking of pipes Marking or symbol Number of standard Manufacturer's name and/or tradem: Nominal size e.g DN 200 Minimum wall thickness or SDR Leg. 4.9 mm or SDR Nominal ring stiffness eg. SN4 Material | PVC or PVC-U Manufacturer's information production date | | Country of origin Made in Egypt or Country of origin 30 /34— 1717/2008 6 10/3 Minimum required marking of fittings The minimum marking required for fittings is specified in Table 15. Table 15 Minimum required marking of fittings Marking or symbol Number of standard A | Manufacturer's name and/or trademark | Xxx Nominal size ___|eg DN 200 Nominal angle eg. 45° Operation pressure PN Material PVC or PVC-U Manufacturer's information: Production date Country of origin Made in Egypt or country of origin 11- Terminology length of engagement depth of sealing zone internal diameter of groove Socket spigot laying length bend coupler branch saddle branch plug | 12- Referencesl] ISO 4435 - 2003 Plastics piping systems for non-pressure underground drainage and sewerage - Unplasticized poly ( vinyl chloride ) (PVC ~ U) oe 31/34 ~~ 1717/2008 (6) Bodies Participating in Developing this Standard This standard has been developed by the technical committee no 2/3 on plastics , resins and adhesives, comprising the following bodies = - Egyptian Organization for Standardization and Quality (EOS) - National Research Centre - Plastic Industries development Centre ~ Industrial Control Authority (ICA ) - General Organization for Export and Import Control ( GOEIC) - Chemistry Administration . - Arab Company for Construction Materials - E] Shorouk Company for Plastics . - Egyptian Plastics Equipment Company ( EPECO ) - Al Amal Co. for Plastic Pipes Industry . ~ Misr — El Hegaz Co. for Pipes and Plastics Industries . - Misr ~ El Nour Co. for Plastics and Metals . - National Organization for Drinking Water and Sewerage . - Housing and Building National Research Center . Hend ... 32:34p 1717/2008 © Item Appendix (A) Table of deviations from ISO 4435 ISO 4435 ES 1717 Reasons T/1/1 Determination of the impact strength of a pipe by using pendulum impact Test temperature is_ | Test temperature is at oc 23°C According to the nature of climate and environment 7/3 Methylene Chloride effect Test temperature is | Test temperature is at oc 23C According to the nature of climate and environment 33 /34p 1717/2008 © © Egyptian Organization for Standardization and Quality (EOS)? 1- According to the Presidential Decree no. 29/1957, the Egyptian Organization for Standardization had been established in 1957 to be the national reference for standardization activities. Moreover, Law no.2/1957 had stipulated that the standard cannot be considered standardized unless it is approved by EOS 2- In 1979, the Presidential Decree no.392/1979 had been issued stipulating the joining of Quality Control Center to the Egyptian Organization for Standardization . 3- In 2005, the Presidential Decree no. 83/2005 has been issued for renaming "Egyptian Organization for standardization and Quality Control” to be "Egyptian Organization for standardization and Quality", according to which EOS has become responsible for the following: ~ Developing and issuing standards for raw materials, products, equipment, management systems, documentation, information, safety and security requirements as well as shelf life periods and measurement instruments. - Technical inspection, testing, controlling, sampling and issuing conformity certificates according to approved standards and metrology certificates for measurement instruments. - Licensing for granting Quality Mark for industrial products along with Quality and Conformity Marks and Certificates for products according to standards. Providing technical consultancy and training services in the fields of standards, quality, measurement, metrology, testing and information for all interested parties. Representing Egypt in the activities of intemational and regional organizations in respect of standards, quality, testing and metrology. EOS carries out the requirements of WTO/TBT Agreement as EOS is the Egyptian contact, point responsible for supplying with information and documents in the fields of standards and conformity assessment. 4- EOS is managed by a Council headed by the First Under Secretary, EOS President, and comprising representatives from different bodies concerned with standardization, quality control, testing and metrology in Egypt, in addition to a number of academics, scientists, experts, legal and mass media representatives. 5- Egyptian standards are developed through the relevant technical committees, about 100 committees, with the membership of experts according to international norms and specialists from all interested bodies and the secretariat of members of EOS staff. 6- Draft standards are circulated to a large number of concerned bodies and Arab countries for comment within 60 days. Moreover, these drafts are reviewed by Wording Committee and other general committees before being submitted to EOS Council. 7- EOS follows up a license system for factories using Quality Marks for commodities and products complying with Egyptian standards for protecting consumer and upgrading the quality of products. EOS has a great number of modem laboratories for testing chemical, engineering, food and textile products as construction materials besides laboratories for mechanical, electric and physical metrology and measurement. 8- EOS has a Consumer Protection Unit to receive complaints and work on solving them and it has achieved a great success. 9- EOS has the sole library in Egypt, specialized in standards and including more than 130 000 intemational, foreign, regional, Arabic and Egyptian standards. 34/34