Standarisasi Implement & Attachment

MHD
AED – SVC – CP – MKT (PM1)
Date : 11 May 2023 Room : BOD 2 Pembahasan:
- Memilah list accessories dan attachment untuk distandarisasi terutama dari
Participant vendor local dan yang berpengaruh terhadap warranty unit.
1. Tri Mulyono
2. Rifyan Faliq
3. Febricho Handra
4. Rezza Ikhwansyah
5. Dimas Agung Dwiparona
6. Cathlin Clarisa Issue:
7. Warno - Masih adanya ketidak seragaman untuk lokasi accessories pada unit.
- Masih adanya pemasangan wiring accessories yang bisa berdampak terhadap
warranty unit.

Action meeting sebelumnya: Next Plan:

- Membuat List accessories dan attachment - Collect data foto, drawing, spec, wiring
unit Toyota dan BT - Check actual accessories yang terpasang di unit.

2
 BT Raymond
Attachment Accessories
NO ITEM NAME NO ITEM NAME NO ITEM NAME NO ITEM NAME
1 Long Fork 1370 cap. 3 ton 26 FORK SHOE 2200 MM 51 BATTERY 6 PzS 930 48V 1 BACKREST RAYMOND SERIES
2 Long Fork 1370 cap. 3,5 ton 27 BATTERY 3 PzB 225 24V 52 BATTERY 8 PzS 1240 48V 2 BACKREST TOYOTA SERIES
3 Long Fork 1070 cap. 1,5 - 1,8 ton 28 BATTERY 4 PzB 260 24V 53 BATTERY 3 PzS 375 48V 3 CHANGETABLE BATTERY BT & TOYOTA
4 Long Fork 1070 cap. 2,0 ton 29 BATTERY 3 PzB 300 24V 54 Charger 24V-36A 4 TROLEY BATTREY BT & TOYOTA
5 Long Fork 1070 cap. 2,5 ton 30 BATTERY 4 PzB 300 24V 55 Charger 24V, 72A 5 SOCKET CHARGER 32A-6H KS025
6 Long Fork 1070 cap. 3,0 ton 31 BATTERY 2 PzS 310 48V 56 Charger 48V, 60A 6 EXTENTION CABLE
7 Long Fork 1070 cap. 3,5 - 4,5 ton 32 BATTERY 2 PzB 150 24V 57 Charger 48V, 120A 7 APAR 1KG ,BRACKET + INS
8 Long Fork 1220 cap. 2,5 ton 33 BATTERY 3 PzS 345 24V 58 Charger 48V, 180A 8 BLUE SPOT LIGHT
9 Long Fork 1220 cap. 3,0 ton 34 BATTERY 3 PzS 240 24V 59 Charger 24V, 40A 9 WORKING LAMP LED + INS
10 Long Fork 1220 cap. 3,5 - 4,5 ton 35 BATTERY 3 PzS 270 24V 60 Charger 24V, 100A 10 WORKING LAMP NON LED + INS
11 Long Fork 1220 cap. 5,0 - 6,0 ton 36 BATTERY 4 PZB 400 24V 61 Charger 24V, 70A 11 APAR 6KG & BRACKET + INS
12 Long Fork 1220 cap. 7,0 ton 37 BATTERY 4 PzB 420 24V 62 Charger 36V, 180A 12 MIRROR & BRACKET FORKLIFT
13 Long Fork 1520 cap. 2,5 ton 38 BATTERY 5 PzB 425 24V 63 Charger 48V, 80A 13 APAR 3KG & BRACKET + INS
14 Long Fork 1520 cap. 3,0 ton 39 BATTERY 3 PzS 465 48V 64 Charger 48V, 100A 14 LOAD SUPPORT BT
15 Long Fork 1520 cap. 3,5 - 4,5 ton 40 BATTERY 5 PzB 375 80V 65 Charger 48V, 120A 15 REDZONE LINE LIGHT
16 Long Fork 1670 cap. 3,5 - 4,5 ton 41 BATTERY 5 PzB 500 24V 66 Charger 48V-140A 16 APAR 2KG + BRACKET
17 Long Fork 1820 cap. 2,5 ton 42 BATTERY 6 PzB 510 24V 67 Charger 48V-180A 17 Panoramic Mirror
18 Long Fork 1820 cap. 3,0 ton 43 BATTERY 6 PzB 450 48V 18 ROLLER BED FORKLIFT
19 Long Fork 2440 cap. 7,0 ton 44 BATTERY 7 PzB 525 48V 19 SEAL KIT RRE
20 Long Fork 2000 45 BATTERY 7 PzB 525 24V 20 WARNING LIGHT INC DC
21 Long Fork 1820 46 BATTERY 4 PzS 620 24V 21 PENGADAAN ROLLERBED RAYMOND
22 Long Fork 1370 5,0 - 6,0 ton 47 BATTERY 4 PzS 620 48V 22 FORK CAMERA SYSTEM
23 Long Fork 1520 5,0 - 6,0 ton 48 BATTERY 5 PzS 775 36V 23 TRAVEL ALARM
24 FORK SHOE 2000 MM 2.5 ton 49 BATTERY 5 PzS 775 48V
25 FORK SHOE 1500 MM 2.5 - 3 TON 50 BATTERY 6 PzS 930 36V

3
 Attachment TOYOTA Accessories
NO Attachment NO Attachment NO Attachment NO ITEM NAME
1 BUCKET 0,6M3 DAUBLE CYLINDER 42 Rotators 5 Ton MC 4A 83 Single / Double Pallet Handler 3.5 Ton 3A 1 BACKREST TOYOTA
2 BUCKET 0.8M3 FOR HINGEFORK FD25/30 43 Bale Clamps 1.5-2.5 Ton MC 2A 84 Single / Double Pallet Handler 5 Ton 4A 2 BATTERY CHANGE TABLE
3 Control Valve Diesel 2,5-3 Ton 44 Bale Clamps 2.5-3 TonMC 3A 85 Rotating Drum Clamp 2.5 Ton 2A 3 TROLLEY BATTERY
4 Control Valve Battery 2,5-3 Ton 45 Bale Clamps 3-3.5 TonMC 3A 86 Rotating Drum Clamp 3 Ton 3A 4 SOCKET CHARGER
5 Control Valve Diesel 5 Ton 46 Bale Clamps 4 Ton MC 4A 87 Rotating Drum Clamp 3 Ton 3A 5 EXTENSION CABLE
6 Control Valve Battery 5 Ton 47 Bale Clamps 5 Ton MC 4A 88 Rotating Drum Clamp 3.5 Ton 3A 6 APAR 1 KG
7 Control Valve 4 Way Diesel 2,5-3 Ton 48 Bale Clamps 7 Ton MC 4A 89 Rotating Drum Clamp 5 Ton 4A 7 APAR 2 KG
8 Control Valve 4 Way Battery 2,5-3,5 Ton 49 Paper Roll Clamps 1.5-2.5 Ton 2 90 Drum Clamp w/ Sideshifter 2.5 Ton 2A 8 APAR 3 KG
9 HOSELINE 2-3,5 Ton 50 Paper Roll Clamps 3 Ton 3A 91 Drum Clamp w/ Sideshifter 3 Ton 3A 9 APAR 6 KG
10 HOSELINE 4-5 Ton 51 Paper Roll Clamps 3.5 Ton 3A 92 Drum Clamp w/ Sideshifter 3.5 Ton 3A 10 BLUE SPOT LIGHT
11 Long Fork 1370 cap. 3 ton 52 Paper Roll Clamps 4-5 Ton 4A 93 Drum Clamp w/ Sideshifter 5 Ton 4A 11 RED ZONE LINE LIGHT
12 Long Fork 1370 cap. 3,5 ton 53 Push/Pulls 1.5-2.5 Ton 2A 94 Battery 420/48 VSF6A 12 FORK CAMERA SYSTEM
13 Long Fork 1070 cap. 1,5 - 1,8 ton 54 Push/Pulls 3 Ton 3A 95 Battery 470/48 VGI470 13 WARNING LIGHT
14 Long Fork 1070 cap. 2,0 ton 55 Push/Pulls 3.5 Ton 3A 96 Battery 565/48 VGI565 14 WORKING LAMP
15 Long Fork 1070 cap. 2,5 ton 56 Push/Pulls 5 Ton 4A 97 Battery 645/48 VGI645 15 BACK BUZZER
16 Long Fork 1070 cap. 3,0 ton 57 Carton Clamps 2.5 Ton 2A 98 Battery 725/48 VGI725 16 SIGN LAMP
17 Long Fork 1070 cap. 3,5 - 4,5 ton 58 Carton Clamps 3 Ton 3A 99 Battery 370/80 VGI370 17 FRONT ACYRYLIC
18 Long Fork 1220 cap. 2,5 ton 59 Carton Clamps 3.5 Ton 3A 100 Battery 470/80 VGI470 18 MIRROR
19 Long Fork 1220 cap. 3,0 ton 60 Carton Clamps 5 Ton 4A 101 Battery 170/48 VSD3A 19 LOAD SUPPORT
20 Long Fork 1220 cap. 3,5 - 4,5 ton 61 Revolving Bale Clamps 1.5-2.5 Ton MC 2A 102 Battery 210/48 VSF3A 20 FRONT GUARD WIRE MESH
21 Long Fork 1220 cap. 5,0 - 6,0 ton 62 Revolving Bale Clamps 2.5-3 TonMC 3A 103 Battery 265/48 VSD5A 21 WORKING CAGE
22 Long Fork 1220 cap. 7,0 ton 63 Revolving Bale Clamps 3-3.5 TonMC 3A 104 Battery 435/48 VSD8AC 22 SPARK GUARD
23 Long Fork 1520 cap. 2,5 ton 64 Revolving Bale Clamps 4 Ton MC 4A 105 Battery 485/48 VGD485 23 LOTO BOX + LOCKOUT SWTCH, BATTERY STARTER
24 Long Fork 1520 cap. 3,0 ton 65 Revolving Bale Clamps 5 Ton MC 4A 106 Battery 475/48 VSD9AC 24 EMERGENCY STOP
25 Long Fork 1520 cap. 3,5 - 4,5 ton 66 Revolving Bale Clamps 7 Ton MC 4A 107 Battery 565/48 VGD565 25 STICKER PINCH POINT
26 Long Fork 1670 cap. 3,5 - 4,5 ton 67 Hydraulic Fork Shifter 1.5-2.5 Ton MC 2A 108 Battery 600/48 VGD600 26 TURN SIGNAL LIGHT
27 Long Fork 1820 cap. 2,5 ton 68 Hydraulic Fork Shifter 2.5-3 TonMC 3A 109 Battery 340/48 VSF340 27 SEAT BELT
28 Long Fork 1820 cap. 3,0 ton 69 Hydraulic Fork Shifter 3-3.5 TonMC 3A 110 Battery 290/48 VSF4 28 SPION L-R
29 Long Fork 2440 cap. 7,0 ton 70 Hydraulic Fork Shifter 4 Ton MC 4A 111 Battery 340/48 VSF340 29 PLATE BRACKET BATTERY
30 Sideshifter 2.0-2.5ton, MC 2A 71 Hydraulic Fork Shifter 5 Ton MC 4A 112 Battery 720/48 VGF720 30 TERMINAL BATTERY
31 Sideshifter 3.0, MC 3A 72 Hydraulic Fork Shifter 7 Ton MC 4A 113 Battery 100/24 EB100 31 RLR-04 48VDC PATLITE
32 Sideshifter 3.5-4.5ton, MC 3A 73 Multi Purpose Clamp 2.5 Ton 2A 114 Charger 45/24 SG3-35-45 JBY 32 TURBO III PRE-CLEANER
33 Sideshifter 5-7 ton, MC 4A 74 Multi Purpose Clamp 3 Ton 3A 115 Charger 60/24 SG3-35-60 JBY 33 UPSWEPT EXHAUST
34 Hinged Forks CLASS 2.0-2.5ton, MC 2A 75 Multi Purpose Clamp 3.5 Ton 3A 116 Charger 85/24 SG3-35-85 JBY 34 Panoramic Mirror
35 Hinged Forks CLASS 3.0ton, MC 3A 76 Multi Purpose Clamp 5 Ton 4A 117 Charger 35/48 SG3-69-35 JBY 35 LED REAR COMBINATION LIGHTS
36 Hinged Forks CLASS 3.0-4.0ton, MC 3A 77 Telescopic Fork 2.5 Ton 2A 118 Charger 45/48 SG3-69-45 JBY 36 DOUBLE HORN
37 Hinged Forks CLASS 4.5 ton, MC 4A to MC 3A 78 Telescopic Fork 3 Ton 3A 119 Charger 60/48 SG3-69-60 JBY 37 FRONT DRAWBAR
38 Hinged Forks CLASS 5.0-7.0 ton, MC 4A 79 Telescopic Fork 3.5 Ton 3A 120 Charger 80/48 SG3-69-80 JBY 38 SOLID TIRE
39 Rotators 1.5-2.5 Ton MC 2A 80 Telescopic Fork 5 Ton 4A 121 Charger 100/48 SG3-69-100 JBY 39 PNEUMATIC TIRE
40 Rotators 3 Ton MC 3A 81 Single / Double Pallet Handler 2.5 Ton 2A 122 Charger 130/48 SG3-69-130 JBY 40 TRAVEL ALARM
41 Rotators 3.5 MC 3A 82 Single / Double Pallet Handler 3 Ton 3A 123 Charger 80/80 SG3-115-80 JBY 41 SPEED ALARM

4
List Standarisasi:
- Brand component yang dipakai
- Jenis material yang di gunakan (plate, cable, dll)
- Size component yang terpasang (rotary lamp, mirror, buzzer, dll)
- Letak component yang terpasang di unit (APAR. Rotary lamp, dll)
- Wiring electric yang akan dipasang ( recommended dari Service /PS )
- Hydraulic line yang akan dipasang (recommended dari Service / PS)

5
Process Standarisasi
- Collect list attachment and accessories Toyota and BT Raymond
- Collect dokumentasi (foto accessories setiap vendor)
- Collect data accessories setiap vendor (BOM, spesifikasi, dll)
- Make data comparasi setiap vendor.
- Pilah jenis accessories (“mudah” atau “kompleks” untuk distandarisasi)
- Diskusi routine antara AED, Service, MKT dan CP
- Buat standarisasi accessories yang akan dipakai untuk kedepannya.

6
 Assy Rotary Lamp LED
Model : 8FB25 / 8FBN25 Drawing Foto

Wiring

Position

BOM
Specification No Nama Jml Material
1 Rotary Lamp LED DC 12 - 80 V 1 Rotary LED
Rotary Lamp : 48 Vdc, 8.2 Watt 2 Bracket Rotary Lamp 1 Mild Steel 2mm
3 Bolt M5 X 25 3 Mild Steel
Colour : Orange 4 Socket Male Female Waterproof 1 Plastik
Dimensi : 15x15x17 cm 5 Fuse 10 A 1 Tabung Kaca 0 cm dari atap sisi belakang
Brand / Model : Patlite / RLR-04 6 Kabel NYAF 1.5 mm X 2.7 m (Merah & Hitam) 1 Serabut
46 cm dari atap sisi kiri dan kanan
7 Pembungkus Kable Spiral Hitam 1 Plastik

7
 Blue Spot Light
Model : 8FB25 Drawing Foto

Wiring

Position
BOM
Specification No Nama Jml Material
1 Rotary Lamp LED DC 12 - 80 V 1 Rotary LED
Rotary Lamp :- 2 Bracket Rotary Lamp 1 Mild Steel 2mm
3 Bolt M5 X 25 2 Mild Steel
Colour : Blue
4 Socket Male Female Waterproof 1 Plastik
Dimensi : 10x10x10 cm 5 Fuse 10 A 1 Tabung Kaca 0 cm dari atap sisi belakang
Brand / Model :- 6 Kabel NYAF 1.5 mm X 2.7 m (Merah & Hitam) 1 Serabut
7 cm dari atap sisi kiri
7 Pembungkus Kabel Spiral Hitam 1 Plastik

8
 Working Lamp & Assy Rotary RRE
Model : 8FB25 Drawing Foto

Wiring

BOM Position
No Nama Jml Material
1 Rotary Lamp LED DC 12 - 80 V 1 Rotary LED
2 Work Lamp 9 -60 V DC 1 LED
3 Bracket Rotary / Work Lamp 1 Mild Steel 2mm
Specification 4 Socket Male Female Waterproof 2 Plastik
5 Kabel NYAF 1.5 mm X 2.7 m (Merah & Hitam) 1 Serabut
6 Saklar Double 1 Plastik
Rotary Lamp : 48 Vdc, 8.2 Watt
7 Konverter DC to DC 1 Output 48 VDC
Colour : Orange 8 Saklar Tongkat 1 Plastik
Dimensi : 6x8x16 cm 9 Fuse 10 1 Tabung Kaca 0 dari bingkai depan forklift
Brand / Model : Patlite / RLR-04 10 Pembungkus Kabel Spiral Hitam 1 Plastik 10 cm kebawah dari atap
11 Bolt M5 X 25 3 Mild Steel

9
 Assy Flasher Lamp LED
Model : 8FD30 Drawing Foto

Wiring

Position

BOM
Specification No Nama Jml Material
1 Rotary Lamp LED DC 12 - 80 V 1 Rotary LED
Rotary Lamp : 12 Vdc, 12 Watt 2 Bracket Rotary Lamp 1 Mild Steel 2mm
Colour : Orange 3 Bolt M5 X 25 4 Mild Steel
4 Socket Male Female Waterproof 1 Plastik
Dimensi : 10x15x16 cm 5 Fuse 10 A 1 Tabung Kaca 10 cm dari atap sisi belakang
Brand / Model : FL-2N-B 6 Kabel NYAF 1.5 mm X 2.7 m (Merah & Hitam) 1 Serabut
7 cm dari atap sisi kanan
7 Pembungkus Kable Spiral Hitam 1 Plastik

10
 APAR
Model : 8FBN25
Foto
Position

48 cm dibawah atap
Di pondasi belakang kanan BOM

Specification No Nama Jml Material

1 Rotary Lamp LED DC 12 - 80 V 1 Rotary LED
2 Bracket Rotary Lamp 1 Mild Steel 2mm
Type : Powder 1 kg
3 Bolt M5 X 25 3 Mild Steel
Colour : Orange 4 Socket Male Female Waterproof 1 Plastik
Dimensi : 9x12x30 cm 5 Fuse 10 A 1 Tabung Kaca
Brand / Model : ABC 6 Kabel NYAF 1.5 mm X 2.7 m (Merah & Hitam) 1 Serabut
7 Pembungkus Kable Spiral Hitam 1 Plastik

11
 01

03

02
04

06
Ground Battery

05

07

Positif Battery P4

12
01 02

04
03
04
10
05

06 07 + Battery

08 09 - Battery

13
Terima Kasih