HRG ALLOYS & STEELS PVT LTD

A Brief introduction of the organisation

H. R. G. mining company is into mining operations since 1950. The company has a vast
experience in the field of mining. By virtue of which they are one of the reputed and top mining
companies in India

Mr. H.G.Rangan Gowd (Founder)

Mr. H. G. Rangan Goud is the Founder and Chairman of the company who took over the
company and had established and developed the company to one of the top mining companies in
India. His vision is to globalize the company business in mining and steel industry.

HRG Alloys and Steels pvt. Ltd.

HRG group has set up an integrated steel plant, with the production capacity of 300 Tons per day
of TMT rods.

The details of the project is as follows.

1. Plant location : Hirekasinkandi village, Survey no. 12 and 13, Koppal dist, Karnataka.
2. Area for the plant : 80 acres of NA land.
3. Nearest National highway ; NH 63. ( 7 Kms away )

The project has started its construction activities during 2010, June and has completed the project
in 2012, in a record time.

The integrated steel plant has got the following facilities.

1. 220 KV Power supply from KPCL grid, with a sanctioned load of 10 MVA, station
commissioned during October 2012.
2. Iron ore beneficiation plant of capacity of 250 TPH.
3. Sponge iron plant with rotary kilns of 2 x 175 TPD.
4. Induction Furnace of 25 Tons per heat, with a production capacity of 250 tons per day.
5. Rolling mill to manufacture TMT rods ranging from 8 mm to 32 mm with a production
capacity of 300 TPD.
6. Thermal power plant of 12 MW.
7. 30 % of the land being dedicated to the green belt development.
The detailed project report is as follows.

1. 220 KV Sub Station:

a. Project cost : Rs. 15 Crores.
b. Sanctioned load 10,000 KVA MD
c. Transmission towers of 220 KV up to the KPTCL station, installation and conductor
drawing.
d. Power Transformer of 20/25 MVA, 220 KV / 11 KV, manufactured from ABB with
OLTC facility
e. 220 KV SF 6 circuit breaker from CGL
f. Built as per standards of KPTCL, KERC and IE rules, over an area of 2 acres.
g. Station commissioned during October 2012.
h. Loaded the transformer up to a maximum of 9.5 MVA

2. Iron Ore Beneficiation Plant :

a. Project cost : Rs. 2 Crores.
b. Plant production capacity of 250 TPH.
c. Plant comprising of wet scrubber, screen, classifiers, cyclones and belt conveyors.
d. Earth moving equipments like Hitachi, JCB, Pay loader, Tippers, etc.
e. Ore conditioning equipments – Primary Jaw crusher, secondary Cone crusher, screens
and conveyors.
f. Total power requirement for the unit is 1 MW.
g. Plant successfully commissioned during the month of September 2012.
h. Benefits from the plant is that it increase the Fe content in the ore substantially and
making fit for the sponge iron plant raw material.
i. Total man power is about 80

3. Sponge Iron Plant :

a. Project cost is Rs. 35 Crores.
b. Plant installed capacity is 2 rotary kilns each of capacity 175 tons per day production.
c. Plant successfully commissioned and taken in to commercial production from Nov
2011.
d. We are getting an output of sponge iron from this plant as high as 80+ Fe, which will
be used as the raw material for Induction Furnace.
e. The power requirement for the plant is 1.5 MW.
f. All electrical equipments are from ABB.
g. Principle of operation is rotary kilns, direct reduction process.
h. Raw material used for the plant is washed ore and south African coal which is being
imported.
 i. Per day production is 300 tons sponge, for which we need at least 2.3 times the raw
ore that is 690 tons of ROM per day.
j. South African coal is at least 0.9 times, that is 270 tons per day, is required in
addition to transportation and moisture loses.
k. Both the kilns are running successfully and smoothly till date.
l. Total man power is about 100.

4. Induction Furnace :
a. Project cost is Rs. 20 Crores.
b. Induction Furnace capacity is 25 tons per heat, a total of 10 heats, that is 250 tons of
billets are being manufactured per day.
c. Raw material used is majority of sponge iron and a small portion of scrap, in addition
to other materials like cast iron / pig iron etc.
d. Daily we need about 500 tons of raw material inclusive of sponge and scrap.
e. Power requirement for the plant is 10 MW.
f. Commercial production has commenced during the month of October 2012, and 250
tons of billets are being manufactured per day.
g. The billets manufactured here are being used as raw material for the rolling mill.
h. The main furnace is being manufactured by M/s Inductotherm and the caster is from
Cone cast, both being the reputed manufacturers in India.
i. Total man power is about 180.

5. Rolling mill
a. Project cost is Rs. 30 Crores.
b. The mill has got the capacity of producing 300 Tons of TMT per day.
c. The reheating furnace is from M/s Technotherma while the mill equipments are from
M/s Rana Udyog, Kolkatta, both are being the leading manufactures in India.
d. The mill has started its commercial production during October 2012, and is
successfully producing 200 Tons of TMT bars per day.
e. The production range is from 8 mm to 32 mm of TMT.
f. Cooling technology is from Thermex, with world Renoved Company for cooling
technology.
g. Mill has got an automatic cooling bed technology, being the latest t in the industry.
h. Total man power is about 170.
i. Rolling mill has got covered shed of three bays each of length of 210 mtrs and a
width of 25 mtrs, with lung space and large storage area.
 6. Power plant :
a. Project cost is Rs. 60 Crores.
b. Capacity of power plant is 12 MW, coal based for 8 MW and WHRB technology for
4 MW.
c. The entire project is being supplied and erected by M/s Thermax india ltd, on a turn
key basis, and the plant is commissioned during August 2012.
d. The basic raw material for the plaht is being coal, imported from indonasia.
e. The storage area for coal is a large covered shed, capable for storing for 1 month
production.
f. The power plant has the facility of synchronizing with the grid, so that we will be
pumping the power back to the grid thus helping the power starving state.
g. The power plant has the capacity of generating 12000 units per hour.
h. Total man power in this plant is 80.

General aspects for the plant :

1. The water requirement for the entire plant is 2500 cu mtrs per day, which is being
pumped from the down Stream of Tungabhadra River, which is situated about 12 KMs
away from the plant.
2. Pipe line has been laid from river bed up to our plant, with a pump house near the river
having pumps of 150 HP.
3. The project has obtained all the statuary clearances from the Local, State and Central
authorities.
4. The entire plant is constructed as per the pollution control board norms.
5. We have provided hospitals, roads, school buildings and equipment etc as social welfare
for the surrounding villages.
6. We have an inhouse ambulance and also a first aid hospital at our premisis.
7. We are developing green belt area in and around our plant in a large scale.

Abstract :

1 Investment :

1. 220 KV sub station Rs. 15 Crores

2. Iron ore benification plant Rs. 2 Crores
3. Sponge iron plant Rs. 35 Crores
4. Induction Furnace plant Rs. 20 Crores
5. Rolling Mill. Rs. 30 crores
6. Power plant Rs. 60 Crores
7. Other infrastructure Rs. 10 Crores.
Total Rs. 172 Crores.

2. Total man power employment Around 1000.