ID eS G QQ — PARTS BOOK and MAINTENANCE GUIDE Unitized 160 Ton Traveling Block MODEL "C"IRI INTERNATIONAL P.O. BOX 1101 PAMBPA, TX. 79065 TELEPHONE: (806) 665-3701 For parts and service contact your IRI district sales office in your area. ‘When ordering parts always furnish the following information to assure prompt delivery: 1. Serial number of machine. 2. Part name, part number, and quantity required. 3. Whether to ship by freight, express, or parcel post. Claims for shortages or errors should be made immediately upon receipt of material. IDECO/FRANKSMAINTENANCE CHECKLIST] IDECO U.T.B. 75, 110, 160 & 265 BLOCKS LUBRICATION Grease at "A" Daily when in use. Grease Sheave Bearings weekly at Sheave. Do Not Overgrease) Grease Spring Housing at "C" once évery month. Brush Grease Daily at "D" when in use. : Lubricate Link Ear Bolts “E" weekly. "when in use. (1 Fitting for each RECOMMENDED LUBRICANTS Sheave Bearings, Brush Grease:_Use an Extreme Pressure Multipurpose Grease of No. 1 of No. 2 Consistency. Spring Housing: Use a multipurpose Automotive Grease or an Extreme Pressure Multipurpose Grease of No. 1 Consistency. dg OPERATIONAL MAINTENANCE 1. Clean and Inspect for Wear and Cracks on Each Link Ear every month. Contact Ideco for Maximum Wear Allowance. 2. Remove Hook Stem Pin and Check for Wear and Cracks in Pin, Hook and Hook Stem every 6 months. Brush Coat Pin with Grease upon reassembly . 3. Check entire area of Block Assembly for Wear, Cracks or Metal Deformation every month. (continued? IDECO U.T.B, 75, 110, 160 & 205 BLOCKS. MAINTENANCE CHECKLISTMAINTENANCE CHECKLIST - octinusds IDECO U.T.B. 75, 110, 160 & 265 BLOCKS OPERATIONAL MAINTENANCE CONTINUED 4. Check for Sheave Wobble or Searing Waar after every wall. Sheave Groove can be checked by refering to API RP-9B publication. NOTE: DURING STORAGE OR OPERATION PROTECT BLOCK FROM CORROSION BY SUFFICIENT LUBRICATION AT ALL POINTS NOTED ABOVE. REMOVE ANY EXISTING RUST AND PROTECT AS NECESSARY, OPERATING PRACTICE At first sign of Excessive Weor or Cracks on any portion of Hook or Body Assembly, use of Block must be discontinued until approved repair or replacement has been made. MAINTENANCE AND OPERATIONAL GUIDE FOR A SPECIFIC BLOCK IS AVAILABLE FROM IDECO AT P.0. BOX 3350, BEAUMONT, TEXAS, US.A., 77704 NOTE: SPECIFICATIONS IN THIS BULLETIN ARE SUBJECT TO CHANGE WITHOUT NOTICE. WDECO UT. 75, 110, 160 & 265 BLOCKS. MAINTENANCE CHECKLISTPARTS LIST es FoR 160 TON SHORTY MODEL “c™ DATE: _9-6-79 1-10392-57-8 ‘S-SHEAVE 4-SHEAVE ITEM PART HO, DESCRIPTION eda 1 10392-1038 CASE ASSEMBLY (4 SHEAVE) NONE 1 . 2 10392-104 CENTER PIN (4 SHEAVE) NONE 1 A 10392-103A CASE ASSEMBLY (3. SHEAVE) 1 NONE 4 10392-105 CENTER PIN (3 SHEAVE) 1 NONE 5 10392-106 SPACER . 2 NONE 6 10407-40 SPACER 1 1 7 36" "FABRIFORM" SHEAVE - 1" WL’ 36" "FABRIFORM" SHEAVE - 1-1/8" WeL.. Jorn. 3 4 8 10413-4A GREASE SEAL 8 9 10407-39 CENTER PIN KEY 1 1 10 3/4" NC. X 2" ALLEN HD. CPSCREW W/L.W. 3 3 u 18-226 TIMKEN’ TAPERED ROLLER BEARING 3 4 12 10392-35E GUARD HINGE PIN 6 6 13 10392-72 SSHEAVE GUARD 1 1 4 10392-60 UPPER SPRING RETAINER 1 1 15 10351-10 SLIPS 2HLVS. 2 HLVS. 6 10351-18 HOOK SPRING COMPLETE 1 ser 1 SéT 7 10392-109 SPRING HOUSING CAP 1 1 8 1039243 LOCK PIN W/1" LW. 2 2 19 10392-42 SUPPORT PIN 2 | 20 7/8" N.C. X 1-1/2" ALLEN HD. CPSCRW W/L. 4 4 a 1 NPT’ SOCKET HD. PIPE PLUG 1 1 22 10392-20 HOOK STEM. 1 1 23 1-1/4" NPT SOCKET HD. PIPE PLUG 1 1 24 10392-39 LOWER SPRING RETAINER 1 1 25 10403-45 SWIVEL LOCK ASSEMBLY 1 1 26 17826 LOWER CASE 1 1 a 1" NAC. X 6-1/2" CPSCRH W/CAST. NUT AND COTTER’PIN 4 4 28 10392-21 LINKS LATCH 2 2 29 TF=100 ALEMITE FITTING 6 7 30 1/2" X 1/4" PIPE BUSHING 4 5 31 10392-9 HOOK SUPPORT PIN 1 1 32 17737 HOOK 1 1 3 17738 LOCKING ARM 1 1 4 10379-548, PIN RETAINER 2 2 35, 10392-74 LOWER BRONZE BEARING 1 1 36 10-541 "0" RING 1 1 37 10-542 "0" RING 1 1 38 10392-73, ‘SEAL ADAPTER 1 1 39. 1R-133 SNAP RING 1 1 40 10379-48 LOCKING HOOK PIN 1 1 al 10379-9868 LATCH PIN 1 1 42 1037-53 LATCH SPRING 1 1 a 10379-98A LATCH PIN 1 i 44 10379-14 LOCKING LATCH 1 1 45 10379-88 PIN 1 1 46 1B~422 ROLLWAY THRUST BEARING 1 1 a7 10392-5 REV. IV LOCK RING 1 1 48. 10392-79 THRUST BEARING 1 1 49 1-121 GREASE RELIEF 1 1 50 3/4" NPT SOCKET HD, PIPE PLUS 1 1 51 10407-78 DOVETATL LOCK KEY 1 1 * OTHER GROOVING ON REQUESTPARTS LIST FoR. 160 TON SHORTY MODEL "c* DATE: _9-6-79 DMG. NO. 1-10392-5-7 ITEM PART NO, DESCRIPTION gry. ary. 1 10392-102 CASE ASSEMBLY NONE 1 2 10392-104 CENTER PIN (4 SHEAVE) NONE 1 3 10392-101 CASE ASSEMBLY (3. SHEAVE) 7 NONE a 10392-105 CENTER PIN (3. SHEAVE) 1 NONE 5 10392-1086 SPACER nid 2 NONE 6 0407-40 SPACER 1 1 7 BMT.1254-13, 30" “FABRIFORM" SHEAVE - 1" WL.’ JopT# BHT1256-14 30" “FABRIFORM" SHEAVE = 1-1/8" WL] 3 4 a 1o4i3-aa\ GREASE SEAL 6 8 9 10407-39 CENTER PIN KEY 1 1 io 3/4" N.C. X 2" ALLEN HD, CPSCRW W/L.W. 3 3 n 18-226 TIMKEN’ TAPERED ROLLER BEARING 3 4 12 10392-35€ GUARD HINGE PIN 6 6 13 10392-62 SHEAVE GUARD 1 1 14 1039-60 UPPER SPRING RETAINER 1 1 15 10351-10, SLIPS 2 LYS. 2 HLVS. 16 10351-18 HOOK SPRING COMPLETE Vser” 1 ser 17 10392-109 SPRING HOUSING CAP 1 1 18 10392-43 LOCK PIN W/7" Low. 2 2 19 10392-42 SUPPORT PIN 2 2 20 7/8" N.C. X 1-1/2" ALLEN HD. CPSCRW W/LW 4 4 21 1" NPT'SOCKET HD. PIPE PLUG 1 1 22 1039220 HOOK STEM 1 1 23 1-1/4" NPT SOCKET HO. PIPE PLUG 1 1 24 =~ 10392-39 LOWER SPRING RETAINER 1 1 25 © 10403-45 SWIVEL LOCK ASSEMBLY 1 1 2 17826 LOWER CASE 1 1 a VNC. X 6-1/2" CPSCRH W/CAST. NUT AND COTTER PIN 4 4 28 1039221 LINKS LATCH 2 2 29 IF-100 ALEMITE FITTING 7 7 30 1/2" X 1/4" PIPE BUSHING 4 5 31 10392-9 HOOK SUPPORT PIN 1 1 TT HOOK 1 1 3B 1B LOCKING ARM 1 1 34 PIN RETAINER 2 2 35 LOWER BRONZE BEARING 1 1 36 "OM RING 1 1 2 "0" RING 1 1 38 10392-73, SEAL ADAPTER 1 1 39 1R-133 SNAP RING. 1 1 40 10379-44 LOCKING HOOK PIN 1 1 41 10379-988, LATCH PIN 1 1 42 10379-53 LATCH SPRING 1 1 at PIN LATOW 1 1 44 40379-14 LOCKING LATCH 1 1 45 (10379-88 PIN 1 1 4618-422 ROLLWAY THRUST BEARING 1 1 47 103925 REV. IV LOCK RING 1 1 48 1039279 THRUST BEARING 1 1 493 W121 GREASE RELIEF 1 1 50 3/4" NPT SOCKET HD. PIPE PLUG 1 1 51 10407-78 DOVETAIL LOCK KEY 1 1 + OTHER GROOVING ON REQUEST‘Se-eobOrb BILL OF MATERIALS PART NO, DESCRIPTION [er HOUSING ASSY PLUNGER. LEVER. SPRING. ‘CAM SHAFT ‘CAM: ‘CAM ROLLER = RETAINER ‘CAM LATCH, ‘SPAIN ‘SPRING RETAINER MANUFACTURING GASKET (REF) [0aos-a80- (REF) * CONSTITUTES SUB ASS'Y NO. 10409-45¥ PLUNGER SHOWN DOTTED IN| "OUT" POSITION. ENO VIEW LESS COVER(emer)