B.
Tech III Year Syllabus (R20) CSE
MLRITM - MECH
MARRI LAXMAN REDDY INSTITUTE OF TECHNOLOGY AND MANAGEMENT
(AUTONOMOUS)
2070303: FABRICATION PROCESS
(Open Elective –I I)
III Year B. Tech. MECH II – Sem L T P C
3 0 0 3
COURSE OBJECTIVES:
To gain knowledge on the basic concepts of Fabrication processes and also to know
the accuracy, precision and recognize the importance of manufacturing processes.
To understand the performance manufacturing processes like casting, welding.
To provide foundation in manufacturing processes.
To analyze forging, extrusion, cold working operations.
To explain the latest fabrication processes.
COURSE OUTCOMES:
After completion of the course the student is able to
To understand the casting processes.(L1)
To discuss the fundamentals of welding, different processes.(L2)
To explain the hot working and cold working operations. (L2)
To analyze the concept of Basic extrusion process of metals. (L4)
To gain knowledge on the Forging processes, Rotary forging, forging defects and
forging operations.(L1)
To acquire the knowledge of production techniques, to estimate time, resources to
complete the course. (L1)
UNIT – I
Casting: Steps involved in making a casting – Advantage of casting and its applications;
Patterns - Pattern making, Types, Materials used for patterns, pattern allowances and their
construction; Properties of moulding sands. Methods of Melting - Crucible melting and
cupola operation – Defects in castings; Casting processes – Types – Sand moulding,
Centrifugal casting, die- casting, Investment casting, shell moulding; Principles of Gating –
Requirements – Types of gates, Design of gating systems – Riser – Function, types of Riser
and Riser design.
LEARNING OUTCOME:
Understanding of casting process and casting defects.(L2)
knowledge of working methods of mouldings and gating systems(L1)
UNIT – II
Welding: Classification – Types of welds and welded joints; Gas welding - Types, oxy-fuel
gas cutting. Arc welding, forge welding, submerged arc welding, Resistance welding,
Thermit welding. Inert Gas Welding - TIG Welding, MIG welding, explosive welding, Laser
Welding; Soldering and Brazing; Heat affected zone in welding. Welding defects – causes
and remedies; destructive and non- destructive testing of welds
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B.Tech III Year Syllabus (R20) MLRITM - MECH
MARRI LAXMAN REDDY INSTITUTE OF TECHNOLOGY AND MANAGEMENT
(AUTONOMOUS)
LEARNING OUTCOMES:
Outline technology that is used in submerged are welding and explosive welding.(L1)
List and explain the welding defects causes and remedies.(L2)
UNIT – III
Hot working, cold working, strain hardening, recovery, recrystallization, and grain growth.
Stamping, forming, and other cold working processes. Blanking and piercing – Bending and
forming – Drawing and its types – wire drawing and Tube drawing – coining – Hot and cold
spinning. Types of presses and press tools. Forces and power requirement in the above
operations.
LEARNING OUTCOME:
Ability to analyse the cold working and hot working process.(L4)
Identify the different types of manufacturing process.(L2)
UNIT – IV
Extrusion of Metals: Basic extrusion process and its characteristics. Hot extrusion and cold
extrusion - Forward extrusion and backward extrusion – Impact extrusion – Extruding
equipment – Tube extrusion and pipe making, Hydrostatic extrusion. Forces in extrusion
LEARNING OUTCOME:
Understand the concept and differences between Hot working and Cold working.(L2)
Describe the process of tube extrusion, Hydrostatic extrusion and pipe making.(L3)
UNIT – V
Forging Processes: Forging operations and principles – Tools – Forging methods – Smith
forging, Drop Forging – Roll forging – Forging hammers : Rotary forging – forging defects –
cold forging, swaging, Forces in forging operations
LEARNING OUTCOME:
Categorize the different methods of forging.(L4)
Discuss the forging tools and forging operations.(L2)
TEXT BOOKS:
1. Manufacturing Technology / PN Rao/Mc grow hill. Vol 1-4th Edition, vol 2/3rd Edition
2. Manufacturing Technology – P.N Rao; TMH, Edition/vol 4th Edition
REFERENCE BOOKS:
1. Manufacturing Processes for Engineering Materials – Serope Kalpakjian and Steven
R Schmid, Pearson Pub /5th Edition
2. Process and materials of manufacturing – Lindberg /PE. /4th Edition
3. Principles of Metal Castings – Roenthal/ 2nd Edition
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