TILTING MACHINE
Subject: Propose mechanical, hydraulic and controls
modification of Tilting Machine
Objective: To prevent frequent down of the unit every
use during loading of risen,
FREQUENT PROBLEM ENCOUNTER DURING MACHINE
OPERATION
1. Central alarm ( main cause is signal of 4 locking
mechanism malfunction due to stock up lock pin)
2. Unbalance 4 lifting cylinder (main cause is centralize
hydraulic distribution and use only 1 directional
valve which is very hard to control balance
distribution of oil every lifting cylinder)
3. Stock up of 4 locking mechanism due to container
van lock hole deformed.
ayTILTING MACHINE
PROPOSE COUNTERMEASURE
1. Reduce diameter of 4.lock pin to adopt deformed
lock hole of container van.
2. Provision of 4 unit 5/3 way valve for every lifting
cylinder including hydraulic manifold, hose and
tubing line (use manually operated every lifting
cylinder once unbalance lifting encounter and return
to auto/centralize control).
3. Replacement of 4 unit flow control valve for lifting
down.
4. Provision of manual 4 push button up/down of 4
lifting cylinder including modification of PLC program.
5. Need individual evaluation of 4 lifting cylinder and
conduct after modification for easy tracing of
internal leakage.
NOTE: Mechanical, hydraulic and electrical drawing to
follow.
q2-24
chatopher Nero ok
PREPARED BY CHECK BY APPROVED BY