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ALUMINUM BLADE
OVERHAUL MANUAL
© 1996, 1997, 1998, 1999, 2000, 2001, 2003, 2004, 2005, 2007, 2008, 2009, 2011, 2012, 2013,
2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023 - Hartzell Propeller Inc. - All rights reserved
REVISION 45 HIGHLIGHTS
Revision 45, dated November 2023, incorporates the following:
Front matter (Cover, Revision Highlights, etc.), has been revised to match this revision.
Minor language/format changes and renumbering, if applicable, are marked with a
revision bar, but are not listed below.
• BLADE BALANCING
• Revised the section, “Static Balance of Aluminum Propeller Blades”
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REVISION 45 HIGHLIGHTS
Introduction
A. General
(1) This is a list of current revisions that have been issued against this manual.
Please compare to the RECORD OF REVISIONS page to make sure that all
revisions have been added to the manual.
B. Components
(1) Revision No. indicates the revisions incorporated in this manual.
(2) Issue Date is the date of the revision.
(3) Comments indicates the level of the revision.
(a) New Issue is a new manual distribution. The manual is distributed in its
entirety. All the page revision dates are the same and no change bars are
used.
(b) Reissue is a revision to an existing manual that includes major content
and/or major format changes. The manual is distributed in its entirety. All
the page revision dates are the same and no change bars are used.
(c) Major Revision is a revision to an existing manual that includes major
content or minor format changes over a large portion of the manual. The
manual is distributed in its entirety. All the page revision dates are the
same, but change bars are used to indicate the changes incorporated in
the latest revision of the manual.
(d) Minor Revision is a revision to an existing manual that includes minor
content changes to the manual. Only the revised pages of the manual are
distributed. Each page retains the date and the change bars associated
with the last revision to that page.
Revision No. Issue Date Comments
Rev. 1 Feb/97 Minor Revision
Rev. 2 Oct/97 Minor Revision
Rev. 3 Jan/98 Minor Revision
Rev. 4 Feb/99 Minor Revision
Rev. 5 Jun/99 Minor Revision
Rev. 6 Oct/99 Minor Revision
Rev. 7 Mar/00 Minor Revision
Rev. 8 Aug/00 Minor Revision
Rev. 9 Nov/00 Minor Revision
Rev. 10 Feb/01 Minor Revision
Rev. 11 Jun/01 Minor Revision
Rev. 12 Feb/02 Minor Revision
RECORD OF REVISIONS
This is a record of revisions inserted into this manual.
Revision 44 includes all prior revisions.
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Service Advisories:
SA75 Rev. 1 Feb/97
AIRWORTHINESS LIMITATIONS
1. Airworthiness Limitations
A. Life Limits
(1) Certain component parts, as well as the entire propeller, may have specific life
limits established by the FAA. Such limits require replacement of items after a
specific number of hours of use.
(2) For airworthiness limitations information, refer to the applicable Hartzell
Propeller Owner's manual or Hartzell Propeller Overhaul manual.
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TABLE OF CONTENTS
Revision Highlights...........................................................................................................1
Record of Revisions..........................................................................................................1
Record of Temporary Revisions........................................................................................1
Service Document List......................................................................................................1
Airworthiness Limitations..................................................................................................1
List of Effective Pages.......................................................................................................1
Table of Contents..............................................................................................................1
Introduction.......................................................................................................................1
Description and Operation............................................................................................ 1-1
Blade Shank Overhaul.................................................................................................. 2-1
Blade Airfoil Overhaul................................................................................................... 3-1
Special Inspections and Procedures............................................................................. 4-1
Finish............................................................................................................................ 5-1
De-Ice Boot................................................................................................................... 6-1
De-ice and anti-icing boot instructions have been relocated to the Hartzell
Propeller Inc. Propeller Ice Protection System Manual 180 (30-61-80).
Blade Balancing............................................................................................................ 7-1
Illustrated Parts List...................................................................................................... 8-1
Appendix A - Optical Comparator.................................................................................. A-1
Appendix B - Travelers.................................................................................................. B-1
Appendix C - Blade/Tip Specification Tables................................................................C-1
Appendix D - Rolling Machine.......................................................................................D-1
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INTRODUCTION - CONTENTS
1. General........................................................................................................................ 3
2. Reference Publications................................................................................................ 5
A. Hartzell Propeller Inc. Publications........................................................................ 5
B. Vendor Publications............................................................................................... 5
3. Personnel Requirements............................................................................................. 6
4. Special Tooling and Consumable Materials................................................................. 6
A. Special Tooling....................................................................................................... 6
B. Consumable Materials........................................................................................... 6
5. Safe Handling of Paints and Chemicals...................................................................... 7
6. Calendar Limits and Long Term Storage..................................................................... 7
A. Calendar Limits...................................................................................................... 7
B. Long Term Storage................................................................................................. 7
7. Component Life and Overhaul..................................................................................... 8
A. Component Life...................................................................................................... 8
B. Overhaul................................................................................................................. 9
8. Damage/Repair Types............................................................................................... 10
A. Airworthy/Unairworthy Damage........................................................................... 10
B. Major/Minor Repair............................................................................................... 10
C. Damage................................................................................................................ 11
9. Propeller Critical Parts............................................................................................... 11
10. Warranty Service....................................................................................................... 11
11. Hartzell Propeller Inc. Contact Information................................................................ 12
A. Product Support Department............................................................................... 12
B. Technical Publications Department...................................................................... 12
C. Recommended Facilities...................................................................................... 12
12. Definitions.................................................................................................................. 13
13. Abbreviations............................................................................................................. 20
14. Dimensions................................................................................................................ 22
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1. General (Rev. 1)
A. Statement of Purpose
(1) This manual has been reviewed and accepted by the FAA. Additionally, this
manual contains data that has been approved in a manner acceptable to
the FAA Administrator.
(2) This manual provides inspection, repair, and overhaul procedures for all
aluminum propeller blades manufactured by Hartzell Propeller Inc. This manual
assumes that the blade has been removed from the propeller assembly unless
specified otherwise.
(3) This manual is not arranged sequentially in the steps of the overhaul process.
(a) The suggested sequence of required overhaul procedures is provided in a
"traveler", but differing blade conditions as well as individual repair station
requirements may dictate a need for variation in the sequence of blade
overhaul.
(b) Although the sequence of events is not mandatory and may be rearranged
to fit individual repair station requirements, it is essential that all steps of
the overhaul process be completed during overhaul as applicable.
(4) This manual is to be used by propeller repair stations with personnel who are
trained and experienced with Hartzell Propeller Inc. products.
(a) This manual does not provide complete information for an inexperienced
technician to attempt aluminum blade overhaul without supervision.
(5) This manual is intended to be the primary source for aluminum blade repair and
overhaul information.
(a) The propeller models addressed in this manual may be Type Certificated
by the FAA, or may be experimental. Experimental parts must not be
installed on a type certified propeller. Always use the current illustrated
parts list for the assembly of any propeller. Always refer to the aircraft Type
Certificate (TC) or Supplemental Type Certificates (STC) to determine
installation eligibility of any propeller. If installation eligibility is not
identifiable, an additional installation approval, such as FAA form 337 field
approval or Supplemental Type Certificate may be required. If in doubt,
contact Hartzell Propeller Inc. Product Support.
(6) This manual is not a "stand alone" document. The applicable propeller manual
must be consulted for information relating to the entire propeller assembly.
(7) This manual makes reference to other Hartzell Propeller Inc. manuals
that provide important details for procedures such as anodizing, penetrant
inspection, etc.
(8) Where possible, this manual is written in the format specified by
ATA iSpec 2200.
2. Reference Publications
B. Vendor Publications
(1) None
A. Special Tooling
(1) Special tooling may be required for procedures in this manual. For further
tooling information, refer to Hartzell Propeller Inc. Illustrated Tool and
Equipment Manual 165A (61-00-65).
(a) Tooling reference numbers appear with the prefix “TE” directly following
the tool name to which they apply. For example, a template that is
reference number 133 will appear as: template TE133.
B. Consumable Materials
(1) Consumable materials are referenced in certain sections throughout this
manual. Specific approved materials are listed in the Consumable Materials
chapter of Hartzell Propeller Inc. Standard Practices Manual 202A (61‑01‑02).
(a) Consumable material reference numbers appear with the prefix “CM”
directly following the material to which they apply. For example, an
adhesive that is reference number 16 will appear as: adhesive CM16.
Only the material(s) specified can be used.
A. Calendar Limits
(1) The effects of exposure to the environment over a period of time create a
need for propeller overhaul regardless of flight time.
(2) A calendar limit between overhauls is specified in Hartzell Propeller Inc.
Service Letter HC-SL-61-61Y.
(3) Experience has shown that special care, such as keeping an aircraft in a
hangar, is not sufficient to permit extension of the calendar limit.
(4) The start date for the calendar limit is when the propeller is first installed on an
engine.
(5) The calendar limit is not interrupted by subsequent removal and/or storage.
(6) The start date for the calendar limit must not be confused with the warranty
start date, that is with certain exceptions, the date of installation by the first
retail customer.
B. Long Term Storage
(1) Propellers that have been in storage have additional inspection requirements
before installation. Refer to the Packaging and Storage chapter of Hartzell
Propeller Inc. Standard Practices Manual 202A (61‑01‑02).
3 The TSN and TSO of the replacement hub must be recorded and
maintained in the propeller logbook.
4 If tracking any component(s) other than the hub/blades, maintain
these TSN/TSO records separately in the propeller logbook.
NOTE: Hub replacement does not affect the TSN/TSO of any other
propeller components.
B. Overhaul
(1) Overhaul is the periodic disassembly, cleaning, inspecting, repairing as
necessary, reassembling, and testing in accordance with approved
standards and technical data approved by Hartzell Propeller Inc.
(2) The overhaul interval is based on hours of service, i.e., flight time, or on
calendar time.
(a) Overhaul intervals are specified in Hartzell Propeller Inc. Service Letter
HC-SL-61-61Y.
(b) At such specified periods, the propeller hub assembly and the blade
assemblies must be completely disassembled and inspected for cracks,
wear, corrosion, and other unusual or abnormal conditions.
(3) Overhaul must be completed in accordance with the latest revision of the
applicable component maintenance manual and other publications applicable
to, or referenced in, the component maintenance manual.
(a) Parts that are not replaced at overhaul must be inspected in accordance
with the check criteria in the applicable Hartzell Propeller Inc. component
maintenance manual.
(b) Parts that must be replaced at overhaul are identified by a "Y" in the
O/H column of the Illustrated Parts List in the applicable Hartzell
Propeller Inc. component maintenance manual.
(4) The information in this manual supersedes data in all previously published
revisions of this manual.
A. Airworthy/Unairworthy Damage
(1) Airworthy damage is a specific condition to a propeller component that is within
the airworthy damage limits specified in the applicable Hartzell Propeller Inc.
component maintenance manual.
(a) Airworthy damage does not affect the safety or flight characteristics of the
propeller and conforms to its type design.
(b) Airworthy damage does not require repair before further flight, but should
be repaired as soon as possible to prevent degradation of the damage.
(2) Unairworthy damage is a specific condition to a propeller component that
exceeds the airworthy damage limits specified in the applicable Hartzell
Propeller Inc. component maintenance manual.
(a) Unairworthy damage can affect the safety or flight characteristics of the
propeller and does not conform to its type design.
(b) Unairworthy damage must be repaired before the propeller is returned
to service.
B. Minor/Major Repair
(1) Minor Repair
(a) Minor repair is that which may be done safely in the field by a certified
aircraft mechanic.
1 For serviceable limits and repair criteria for Hartzell propeller
components, refer to the applicable Hartzell Propeller Inc. component
maintenance manual.
(2) Major Repair
(a) Major repair cannot be done by elementary operations.
(b) Major repair work must be accepted by an individual that is certified by the
Federal Aviation Administration (FAA) or international equivalent.
1 Hartzell recommends that individuals performing major repairs also
have a Factory Training Certificate from Hartzell Propeller Inc.
2 The repair station must meet facility, tooling, and personnel
requirements and is required to participate in Hartzell Propeller Inc.
Sample Programs as defined in the Approved Facilities chapter of
Hartzell Propeller Inc. Standard Practices Manual 202A (61-01-02).
C. Damage
(1) General procedures for overspeed, foreign object strike (including bent blades),
and fire/heat damage are found in the Special Inspections chapter of Hartzell
Propeller Inc. Standard Practices Manual 202A (61-01-02).
(2) The blade specification tables in this manual provide the minimum width and
thickness limits for aluminum blades.
(a) These are absolute minimums.
(b) Anytime widths and thicknesses are measured, if the width or thickness
limits are below published minimums, retire the blade.
(c) There is no difference between in-service limits and overhaul limits.
A. Warranty Claims
(1) If you believe you have a warranty claim, contact the Hartzell Propeller
Inc. Product Support Department to request a Warranty Application form.
Complete this form and return it to Hartzell Product Support for evaluation
before proceeding with repair or inspection work. Upon receipt of this form,
the Hartzell Product Support Department will provide instructions on how to
proceed.
(a) For Hartzell Propeller Inc. Product Support Department contact
information, refer to the “Contact Information” section in this chapter.
(1) For Hartzell Propeller Inc. service literature and revisions, contact:
Hartzell Propeller Inc. Telephone: 937.778.4200
Attn: Technical Publications Department Fax: 937.778.4215
One Propeller Place E-mail: manuals@hartzellprop.com
Piqua, Ohio 45356-2634 U.S.A.
C. Recommended Facilities
(1) Hartzell Propeller Inc. recommends using Hartzell-approved distributors and
repair facilities for the purchase, repair, and overhaul of Hartzell propeller
assemblies or components.
(2) Information about the Hartzell Propeller Inc. worldwide network of aftermarket
distributors and approved repair facilities is available on the Hartzell website at
www.hartzellprop.com.
Term Definition
Annealed Softening of material due to overexposure to heat
Aviation Certified Intended for FAA or international equivalent type
certificated aircraft applications. A TC and PC number
must be stamped on the hub, and a PC number must be
stamped on blades.
Aviation Experimental Intended for aircraft/propeller applications not certified
by the FAA or international equivalent. Products marked
with an “X” at or near the end of the model number or
part number are not certified by the FAA or international
equivalent and are not intended to use on certificated
aircraft.
Beta Operation A mode of pitch control that is directed by the pilot rather
than by the propeller governor
Beta Range Blade angles between low pitch and maximum reverse
blade angle
Beta System Parts and/or equipment related to operation (manual
control) of propeller blade angle between low pitch blade
angle and full reverse blade angle
Blade Angle Measurement of blade airfoil location described as the
angle between the blade airfoil and the surface described
by propeller rotation
Blade Centerline An imaginary reference line through the length of a blade
around which the blade rotates
Blade Station Refers to a location on an individual blade for blade
inspection purposes. It is a measurement from the blade
"zero" station to a location on a blade, used to apply
blade specification data in blade overhaul manuals.
Note: Do not confuse blade station with reference
blade radius; they may not originate at the same
location.
Blemish An imperfection with visible attributes, but having no
impact on safety or utility
Brinelling A depression caused by failure of the material in
compression
Term Definition
Bulge An outward curve or bend
Camber The surface of the blade that is directed toward the front
of the aircraft. It is the low pressure, or suction, side of the
blade. The camber side is convex in shape over the entire
length of the blade.
Chord A straight line distance between the leading and trailing
edges of an airfoil
Chordwise A direction that is generally from the leading edge to the
trailing edge of an airfoil
Co-bonded The act of bonding a composite laminate and
simultaneously curing it to some other prepared surface
Composite Material Kevlar® (yellow) or graphite (black) fibers bound together
with or encapsulated within an epoxy resin
Compression Rolling A process that provides improved strength and resistance
to fatigue
Constant Force A force that is always present in some degree when the
propeller is operating
Constant Speed A propeller system that employs a governing device to
maintain a selected engine RPM
Corrosion (Aluminum) The chemical or electrochemical attack by an acid or
alkaline that reacts with the protective oxide layer and
results in damage of the base aluminum. Part failure can
occur from corrosion due to loss of structural aluminum
converted to corrosion product, pitting, a rough etched
surface finish, and other strength reduction damage
caused by corrosion.
Corrosion (Steel) Typically, an electrochemical process that requires the
simultaneous presence of iron (component of steel),
moisture and oxygen. The iron is the reducing agent
(gives up electrons) while the oxygen is the oxidizing
agent (gains electrons). Iron or an iron alloy such as steel
is oxidized in the presence of moisture and oxygen to
produce rust. Corrosion is accelerated in the presence
of salty water or acid rain. Part failure can occur from
corrosion due to loss of structural steel converted
to corrosion product, pitting, a rough etched surface
finish and other strength reduction damage caused by
corrosion.
Term Definition
Corrosion Product (Aluminum) A white or dull gray powdery material that has an
increased volume appearance (compared to non-
corroded aluminum). Corrosion product is not to be
confused with damage left in the base aluminum such as
pits, worm holes, and etched surface finish.
Corrosion Product (Steel) When iron or an iron alloy such as steel corrode, a
corrosion product known as rust is formed. Rust is an
iron oxide which is reddish in appearance and occupies
approximately six times the volume of the original
material. Rust is flakey and crumbly and has no structural
integrity. Rust is permeable to air and water, therefore the
interior metallic iron (steel) beneath a rust layer continues
to corrode. Corrosion product is not to be confused with
damage left in the base steel such as pits and etched
surface finish.
Crack Irregularly shaped separation within a material,
sometimes visible as a narrow opening at the surface
Debond Separation of two materials that were originally bonded
together in a separate operation
Defect An imperfection that affects safety or utility
Delamination Internal separation of the layers of composite material
Dent The permanent deflection of the cross section that is
visible on both sides with no visible change in cross
sectional thickness
Depression Surface area where the material has been compressed
but not removed
Distortion Alteration of the original shape or size of a component
Edge Alignment Distance from the blade centerline to the leading edge of
the blade
Erosion Gradual wearing away or deterioration due to action of
the elements
Exposure Leaving material open to action of the elements
Term Definition
Face The surface of the blade that is directed toward the rear
of the aircraft. The face side is the high pressure, or
thrusting, side of the blade. The blade airfoil sections are
normally cambered or curved such that the face side of
the blade may be flat or even concave in the midblade
and tip region.
Face Alignment Distance from the blade centerline to the highest point on
the face side perpendicular to the chord line
Feathering The capability of blades to be rotated parallel to the
relative wind, thus reducing aerodynamic drag
Fraying A raveling or shredding of material
Fretting Damage that develops when relative motion of small
displacement takes place between contacting parts,
wearing away the surface
Galling To fret or wear away by friction
Gouge Surface area where material has been removed
Hazardous Propeller Effect The hazardous propeller effects are defined in
Title 14 CFR section 35.15(g)(1)
Horizontal Balance Balance between the tip and the center of the hub
Impact Damage Damage that occurs when the propeller blade or hub
assembly strikes, or is struck by, an object while in flight
or on the ground
Inboard Toward the butt of the blade
Intergranular Corrosion Corrosion that attacks along the grain boundaries of metal
alloys
Jog A term used to describe movement up/down, left/right, or
on/off in short incremental motions
Laminate To unite composite material by using a bonding material,
usually with pressure and heat
Lengthwise A direction that is generally parallel to the pitch axis
Loose Material Material that is no longer fixed or fully attached
Low Pitch The lowest blade angle attainable by the governor for
constant speed operation
Term Definition
Major Propeller Effect The major propeller effects are defined in
Title 14 CFR section 35.15(g)(2)
Minor Deformation Deformed material not associated with a crack or missing
material
Monocoque A type of construction in which the outer skin carries all or
a major part of the load
Nick A sharp, notch-like displacement of material
Non-Aviation Certified Intended for non-aircraft application, such as Hovercraft
or Wing in Ground Effect (WIG) applications. These
products are certificated by an authority other than FAA.
The hub and blades will be stamped with an identification
that is different from, but comparable to TC and PC.
Non-Aviation Experimental Intended for non-aircraft application, such as Hovercraft
or Wing-In-Ground effect (WIG) applications. Products
marked with an “X” at or near the end of the model
number or part number are not certified by any authority
and are not intended for use on certificated craft.
Onspeed Condition in which the RPM selected by the pilot through
the propeller control/condition lever and the actual engine
(propeller) RPM are equal
Open Circuit Connection of high or infinite resistance between points in
a circuit which are normally lower
Outboard Toward the tip of the blade
Overhaul The periodic disassembly, inspection, repair, refinish,
and reassembly of a propeller assembly to maintain
airworthiness
Overspeed Condition in which the RPM of the propeller or engine
exceeds predetermined maximum limits; the condition
in which the engine (propeller) RPM is higher than the
RPM selected by the pilot through the propeller control/
condition lever
Pitch Same as “Blade Angle”
Pitting Formation of a number of small, irregularly shaped
cavities in surface material caused by corrosion or wear
Pitting (Linear) The configuration of the majority of pits forming a pattern
in the shape of a line
Term Definition
Porosity An aggregation of microvoids. See “voids”
Propeller Critical Parts A part on the propeller whose primary failure can result in
a hazardous propeller effect, as determined by the safety
analysis required by Title 14 CFR section 35.15
Reference Blade Radius Refers to the propeller reference blade radius in an
assembled propeller; e.g., 30-inch radius. A measurement
from the propeller hub centerline to a point on a blade,
used for blade angle measurement in an assembled
propeller. An adhesive stripe (blade angle reference tape
CM160) is usually located at the reference blade radius
location.
NOTE: Do not confuse reference blade radius with blade
station; they may not originate at the same point.
Reversing The capability of rotating blades to a position to generate
reverse thrust to slow the aircraft or back up
Scratch A thin, shallow cut caused by the movement of a sharp
object across a surface
Short Circuit Connection of low resistance between points on a circuit
between which the resistance is normally much greater
Shot Peening Process where steel shot is impinged on a surface
to create compressive surface stress which provides
improved strength and resistance to fatigue
Single Acting Hydraulically actuated propeller that utilizes a single oil
supply for pitch control
Split Delamination of blade extending to the blade surface,
normally found near the trailing edge or tip
Station Line See "Blade Station"
Synchronizing Adjusting the RPM of all the propellers of a multi-engine
aircraft to the same RPM
Synchrophasing A form of propeller sychronization in which not only the
RPM of the engines (propellers) are held constant, but
also the position of the propellers in relation to each other
Ticking A series of parallel marks or scratches running
circumferentially around the diameter of the blade
Term Definition
Track In an assembled propeller, a measurement of the location
of the blade tip with respect to the plane of rotation, used
to verify face alignment and to compare blade tip location
with respect to the locations of the other blades in the
assembly
Trailing Edge The aft edge of an airfoil over which the air passes last
Trimline Factory terminology referring to where the part was
trimmed to length
Underspeed The condition in which the actual engine (propeller) RPM
is lower than the RPM selected by the pilot through the
propeller control/condition lever
Unidirectional Material A composite material in which the fiber are substantially
oriented in the same direction
Variable Force A force that may be applied or removed during propeller
operation
Vertical Balance Balance between the leading and trailing edges of a
two-blade propeller with the blades positioned vertically
Voids Air or gas that has been trapped and cured into a
laminate
Windmilling The rotation of an aircraft propeller caused by air flowing
through it while the engine is not producing power
Woven Fabric A material constructed by interlacing fiber to form a fabric
pattern
Wrinkle (aluminum blade) A wavy appearance caused by high and low material
displacement
Wrinkle (composite blade) Overlap or fold within the material
Abbreviation Term
AD Airworthiness Directives
AMM Aircraft Maintenance Manual
AOG Aircraft on Ground
AR As Required
ATA Air Transport Association
CSU Constant Speed Unit
FAA Federal Aviation Administration
FH Flight Hour
FM Flight Manual
FMS Flight Manual Supplement
Ft-Lb Foot-Pound
HMI Human Machine Interface
ICA Instructions for Continued Airworthiness
ID Inside Diameter
In-Lb Inch-Pound
IPL Illustrated Parts List
IPS Inches Per Second
kPa Kilopascals
Lb(s) Pound(s)
Max. Maximum
Min. Minimum
MIL-SPEC Military Specification
MPI Major Periodic Inspection (Overhaul)
MS Military Standard
MSDS Material Safety Data Sheet
Abbreviation Term
N Newtons
N/A Not Applicable
NAS National Aerospace Standards
NASM National Aerospace Standards, Military
NDT Nondestructive Testing
NIST National Institute of Standards and Technology
N•m Newton-Meters
OD Outside Diameter
OPT Optional
PC Production Certificate
PCP Propeller Critical Part
PLC Programmable Logic Controller
PMB Plastic Media Blasting (Cleaning)
POH Pilot’s Operating Handbook
PSI Pounds per Square Inch
RF Reference
RPM Revolutions per Minute
SAE Society of Automotive Engineers
STC Supplemental Type Certificate
TBO Time Between Overhaul
TC Type Certificate
TSI Time Since Inspection
TSN Time Since New
TSO Time Since Overhaul
UID Unique Identification
WIG Wing-In-Ground-Effect
14. Dimensions
A. General Information
(1) SAE units of measure are used throughout this manual. In many cases, metric
equivalents are also provided.
(2) When a metric unit of measure does not provide an exact conversion, the SAE
unit takes precedence.
(3) SAE units of measure supersede metric units of measure.
LIST OF FIGURES
Blade Nomenclature................................................................... Figure 1-1....................... 1-3
Blade Shank Diagrams............................................................... Figure 1-2....................... 1-8
LIST OF TABLES
Blade Model Designation............................................................ Table 1-1........................ 1-4
Blade Shank Specifications......................................................... Table 1-2........................ 1-7
(Blank Page)
Shank Section
Airfoil Section
Camber Side
Blade Nomenclature
Figure 1-1
Prefix of up to 3 Letters:
C - counterweighted Y-shank
F - large pitch change knob Y- shank
H - right hand rotation, pusher
J - left hand rotation, tractor
L - left hand rotation
D, E, M, MV, P, R, T, V, W - shank design
blank - standard blade, right hand rotation, tractor (X, Y, and Z-shank + few others)
Suffix Letters:
A - Dimensional change to basic blade or Y-shank pitch knob location
B - anti-icing or de-ice boot
C - modified blade, dimensional or blade twist modification from initial blade design
D - modified blade, blade twist or thickness change; for E9512D-1 blade, identical to E9512C-1
except service life
E - de-ice boot, elliptical tip, or alternate life limit
F - modified blade, dimensional modification (width/thickness)
G - for 7663 and 8468 blades, a negative pitch change knob angle; for E9512G-1( ), identical to
E9512C-1( ) except service life
H - hard alloy (76 stamped on blade butt)
H - coated leading edge (all other blade models)
K - de-ice boot
N - shank modification (pilot tube hole), thickness added to certain blade shanks
Q - Q-tip, factory 90 degree formed tip
R - specifically rounded tips
S - shot peening of blade surface, or square tip
Exception: Blade model M10476 was manufactured with a shot peened surface;
however, the “S” shot peen designator was not included in the model number.
The “S” designator will be added to M10476 blades at overhaul.
T - twist
blank - original design, no changes
other letters - location of pitch change knob ("Y" shank), twist
(NOTE: This Blade Finish Table is a general guideline. There may be exceptions that are not listed.)
Asterisk/Number:
An asterisk and number to the right of the blade model number are added
when there is a difference in paint, de-ice, or counterweight from the “standard” blade
configuration. The specific meaning applies only to an individual blade configuration and
does not necessarily represent the same change(s) in blade design for other blade models.
(NOTE: This Blade Finish Table is a general guideline. There may be exceptions that are not listed.)
Blade Clamp
1 blade bushing
V steel double shoulder and C-3-( )
1 needle bearing
1 blade bushing
MV steel single shoulder and D-6831-( )
1 needle bearing
1 blade bushing
W steel single shoulder and C-1301-( )
1 needle bearing
1 blade bushing
R steel single shoulder and C-1977-( )
1 needle bearing
NOTE: There are other shank types that are used for composite blades such as
A, B, E, or M-shank. For information about composite blades, refer to
Hartzell Propeller Inc. Composite Blade Overhaul Manual 135F (61-13-35).
M-shank T-shank
D or E-shank
APS0652
APS0654
(Blank Page)
LIST OF FIGURES
D-shank, E-shank, and Y-shank Inspection Points...........................Figure 2-1.................. 2-5
Inspection Points for Shank Diameters............................................Figure 2-2.................. 2-5
Repair Area for Single Shoulder Retention Radius..........................Figure 2-3.................. 2-8
T-shank, W-shank, and Z-shank Minimum Height............................Figure 2-4................ 2-10
P-shank, R-shank, and M-shank Minimum Height...........................Figure 2-5................ 2-10
Y-shank, D-shank, and E-shank Minimum Height and
Lip Thickness..............................................................................Figure 2-6.................2-11
Bearing Retention Lip Repair Limits.................................................Figure 2-7.................2-11
D-shank, E-shank, and Y-shank Blade Shoulder Repair Area.........Figure 2-8................ 2-13
MV-shank Minimum Height..............................................................Figure 2-9................ 2-15
V-shank Modified to an MV-shank Dimensions................................Figure 2-10.............. 2-18
Electronic Profilometer TE436 and Probe Housing
Component TE437......................................................................Figure 2-11.............. 2-20
Double Shoulder Shank Diameter Dimensions................................Figure 2-12.............. 2-27
Double Shoulder Shank Inspection..................................................Figure 2-13.............. 2-29
Blade Shank Shot Peen Coverage Specifications...........................Figure 2-14.............. 2-34
Perpendicularity of the Pitch Change Knob......................................Figure 2-15.............. 2-39
"F" Pitch Change Knob Inspection Criteria.......................................Figure 2-16.............. 2-40
Non "F" Pitch Change Knob Inspection Criteria...............................Figure 2-17.............. 2-44
Almen Strip Holder TE609................................................................Figure 2-18.............. 2-48
Angle of Incidence and Vertical Axis................................................Figure 2-19.............. 2-50
Align Mark........................................................................................Figure 2-20.............. 2-53
Blade Butt Mask (DST-5855+48)......................................................Figure 2-21.............. 2-55
Pitch Change Knob Location............................................................Figure 2-22.............. 2-58
Blade Plug or Spacer Inspection Area..............................................Figure 2-23.............. 2-70
Critical Area of the Balance Hole .....................................................Figure 2-24.............. 2-74
Tool for Balance Hole Polishing........................................................Figure 2-25.............. 2-76
3M Scotch Brite® Grinding Wheel Modification.................................Figure 2-26.............. 2-77
Shot Peening Lead Balance Hole in Blade......................................Figure 2-27.............. 2-80
Shot Peening Lead Balance Hole....................................................Figure 2-28.............. 2-81
Visual Inspection Area Of Blade Bore..............................................Figure 2-29.............. 2-84
X-shank, X-shank Modified to a V-shank, or
X-shank Modified to an MV-shank..............................................Figure 2-30.............. 2-87
V-shank or V-shank Modified to an MV-shank..................................Figure 2-31.............. 2-88
LIST OF TABLES
Transition Region for Anodize to Chemical Conversion
Coating........................................................................................Table 2-1................. 2-26
Transition Region for Anodize to Chemical Conversion
Coating........................................................................................Table 2-2................. 2-37
Repair Dimensions for "F" and Non "F" Pitch Change Knobs..........Table 2-3................. 2-38
Pitch Change Knob Location (Degrees)...........................................Table 2-4................. 2-59
Blade Plug and Spacer Inspection Criteria.......................................Table 2-5................. 2-69
Blades that Cannot Use the TE208( ) Reamer.................................Table 2-6................. 2-75
Balance Hole Shot Peen Specifications...........................................Table 2-7................. 2-82
Bore Dimensions..............................................................................Table 2-8................. 2-86
Blade Bushing Diameters.................................................................Table 2-9................2-114
Counterweight Mounting Hardware..................................................Table 2-10............. 2-129
Counterweight Dowel Pin Hole Requirements for Press Fit.............Table 2-11.............. 2-129
Counterweight Slug Mounting Hardware Torques............................Table 2-12............. 2-131
Blade Counterweight Knob Surface.................................................Table 2-13............. 2-156
2. Overhaul Procedures
Radius
Transition
Area
B
1.375 inch
(34.93 mm)
DYDIMS
D-shank, E-shank, and Y-shank Inspection Points
Figure 2-1
Shank Diameter
Leading Edge
Trailing Edge
APS6117
(c) If there are tooling marks in the rolled area, repair the rolled area in
accordance with step (7) in this section.
(d) Surface imperfections with a depth of less than 0.002 inch (0.05 mm) may
be repaired by sanding with fine sandpaper (320-grit or finer).
Retention Radius
0.845 Inch
(21.47 mm)
4.187 Inches (106.35 mm)
Minimum
or Greater OD
APS221
T-shank, W-shank, and Z-shank Minimum Height
Figure 2-4
0.250 Inch
(6.35 mm)
Maximum
0.830 Inch
4.187 Inches (106.35 mm)
(21.09 mm)
Minimum - OD "A"
Minimum
TPI-APS220 A
Minimum of Minimum of
0.172 Inch (4.37 mm) 0.799 Inch (20.30 mm)
for Y-shank and D-shank, for Y-shank and D-shank,
0.336 Inch (8.54 mm) Retention Radius 0.959 Inch (24.36 mm)
for E-shank for E-shank
APS222A
Y-shank, D-shank, and E-shank Minimum Height and Lip Thickness
Figure 2-6
0.375 Inch
1.000 Inch
(9.53 mm)
(25.40 mm)
Minimum
Maximum
Original
Circumferential 0.050 Inch
Material
Length ↓ (1.27 mm)
↑ Maximum
Depth
of Repair
Lip width
APS6213
APS6214
Blade Shoulder
Retention Radius
0.500 inch (12.70 mm) Diameter
3.345 inches
(84.97 mm)
Minimum
2.000 inches
3.940 inches ±0.003 (50.80 mm)
1.210 inches (30.74 mm)
(100.08 mm ±0.07) 0.850 inch
Minimum
(21.59 mm)
WORK SURFACE
APS6080B
Retention Radius
0.500 inch (12.70 mm)
Diameter
3.345 inches (84.97 mm)
Minimum Diameter
WORK SURFACE
APS6227
Probe stylus
Stylus guard
W10444
2 Leave the blade in the rolling machine chuck, position the blade
horizontally in a holding fixture, or set the blade vertically, with the
blade butt on a surface or inspection plate that has clearance for the
Y-shank knob, if applicable.
3 Visually examine the blade retention radius and transition area
and make a record of any obvious discontinuities in the radius and
transition areas.
a Examples of unsatisfactory surface conditions are indents, pits,
ridges, or abrupt transitions.
b Using an abrasive pad that has 400-grit or finer, polish
unsatisfactory conditions in accordance with the limits specified
in this chapter.
c If the blade was polished after rolling, re-roll the blade retention
radius. Refer to Appendix D - Rolling Machine in this manual.
4 Set up the profilometer TE436 according to the manufacturer's
instructions.
5 Configure the profilometer to read "Ra" with the units in microinches
or micrometers.
(i) The transition between the chemical conversion coating region and the
anodized portion of the blade is defined in Table 2-1.
1 Overlap of the chemical conversion coating and anodize within this
region is required.
DBLSHLD
Area "A"
Outboard
Shank Height "D"
0.801 inch ±0.001
(20.34 ± 0.025)
minimum
Total Shank
Height "C"
1.337 inches
(33.96 mm)
minimum
Height Flat of the Inboard Retention
"E" Radius
APS0223A
(8) Repair of the Inboard "V" Groove Retention Radius and Area "A"
APS6321
1.750 inches ±0.125
(44.45 mm ±3.18)
(i) Apply the chemical conversion coating in accordance with the instructions
provided by the product manufacturer.
(j) Apply the chemical conversion coating to the retention radius and entire
blade butt, including bore, balance hole, and pitch change knob if present.
1 To make sure of proper bearing installation and corrosion protection,
apply the minimum chemical conversion coating thickness necessary.
(k) The transition between the chemical conversion coating region and the
anodized portion of the blade is defined in Table 2-2.
1 Overlap of the chemical conversion coating and anodize within this
region is required.
Non "F" Knob 0.558 inch 0.800 inch 0.562 inch 0.812 inch
(Y-shank) (14.18 mm) (20.32 mm) (14.28 mm) (20.63 mm)
After July 1971
Non "F" Knob 0.558 inch 0.740 inch 0.562 inch 0.750 inch
(Y-shank) (14.18 mm) (18.80 mm) (14.28 mm) (19.05 mm)
Thru July 1971
Repair Dimensions for "F" and Non "F" Pitch Change Knobs
Table 2-3
(5) Compliance with the following procedures is required during each propeller
overhaul and during inspection after a foreign object strike incident.
(6) Visually examine for damage such as cracks, gouges, scratches, and corrosion
pits.
(a) Repair the damage (if repairable) before the blade is returned to service.
(b) If the damage exceeds the repair limits, retire the blade in accordance with
the Part Retirement Procedures chapter of Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
(7) Visually examine for possible bent knob.
(a) Check perpendicularity of knob with blade butt. Refer to Figure 2-15.
(b) If the knob is bent, retire the blade in accordance with the Part Retirement
Procedures chapter of Hartzell Propeller Inc. Standard Practices
Manual 202A (61-01-02).
90 degrees
TI-00042
(8) Perform inspection and repair in accordance with the following guidelines:
(a) "F" Pitch Change Knobs (Y-shank blades)
1 Finish
a A pitch change knob that has not been shot peened must have
a smooth, high quality finish.
1) Remove all sharp corners and burrs on the knob.
2) Shot peen the knob in accordance with step (9) in this
section after inspection and repair before being returned to
service.
b A shot peened pitch change knob must not show wear below
the shot peen pebble grain surface.
1) A shot peened pitch change knob with visible wear that
penetrates the shot peened surface must be re-shot
peened in accordance to step (9) in this section after
inspection and repair.
0.800 inch
(20.32 mm)
TI-00040
TI-00041
0.525 inch
(13.34 mm) Min.
1.322 inch Location "A" must maintain the minimum
(33.58 mm) Min.
"large OD" of 0.800 inch (20.32 mm).
R 0.115 inch
(2.93 mm) Min R 0.110 inch
(2.80 mm) Min
TI-00043
TI-00044
Small Diameter
e
gl
Fillet Radius
An
3 Troubleshooting
a Problem:
Pulsing or surging of shot is observed in the shot delivery tube.
Remedy:
1 If the metering valve is below 75% open, it can cause the
flow to begin pulsing.
2 If the shot is still pulsing at 75% open, increase the amount
that the metering valve is open.
3 Make sure that the shot is flowing through the shot delivery
tube smoothly, without a visible pulsing flow.
b Problem:
Vacuum pressure produced in the gun body is incorrect.
Remedy:
1 Pull the shot delivery hose off the gun shot inlet.
2 Attach the vacuum gage and tube to the gun shot inlet.
3 Turn on the shot application valve.
4 Loosen the locknut TE603.
5 Adjust the air jet position TE604 until at least 12 in. Hg is
achieved.
c Problem:
Intensity is not in the target range after the first intensity
determination curve.
alignmark
Align Mark
Figure 2-20
ButtBladeMask
Leading Edge
36° + knob angle 36° + knob angle
Leading Edge
Trailing Edge
36° + knob angle
Trailing Edge 36° + knob angle
(4) Using insert removal tool TE389-( ), remove all thin wall inserts before
preforming pre-penetrant etch.
(a) Refer to Hartzell Propeller Inc. Tool and Equipment Manual 165A
(61-00-65) for the appropriate removal tool.
(5) Using insert removal tool TE112-( ), remove all staked inserts before preforming
pre-penetrant etch.
(a) Refer to Hartzell Propeller Inc. Tool and Equipment Manual 165A
(61-00-65) for the appropriate removal tool.
(6) All pitch change bracket mounting hole repairs must be performed by qualified
personnel at an appropriately licensed repair facility in accordance with the
procedures listed below.
(a) Inspection
1 Accumulated thread damage exceeding one full thread in a pitch
change bracket mounting hole must be repaired or the blade must be
retired from service.
2 If the pitch change bracket mounting hole has a diameter greater
than 0.221 inch (5.61 mm), install a thin wall insert B-6986-258M.
3 If the pitch change bracket mounting hole has a diameter greater
than 0.287 inch (7.28 mm), install a staked insert B-6143-( ).
4 A blade with a pitch change bracket mounting hole diameter greater
than 0.339 inch (8.61 mm), retire the blade from service.
(b) Thin Wall Insert B-6986-258M Installation
1 Modify both pitch change bracket holes in the blade.
2 Make sure that the drill is concentric with the hole.
3 Lock the setup in place.
10 Machine off the counterbored end of the thin wall insert to remove the
counterbore and the locking teeth.
11 Using a 1/4-28 UNF-3A bolt, check the fit of the thin wall insert before
installation.
12 Put the modified thin wall insert on the installation tool TE389-1,
modified end first.
13 Using primer CM127, spray the thin wall insert and the newly tapped
hole.
14 Let the primer dry for 3 to 5 minutes.
15 Using a clean cotton swab, apply retaining compound CM74 to the
OD of the thin wall insert.
16 Install a thin wall insert.
a The thin wall insert must be flush to 0.020 inch (0.50 mm) below
the surface of the part.
17 Let the repaired part dry to fixture strength (approximately
15 minutes).
18 Using a 1/4-28 UNF-3A bolt, check the fit of the installed thin wall
insert.
19 If the bolt does not fit, remove and replace the thin wall insert in
accordance with the instructions in this section.
20 Let the repaired part dry for a minimum of 12 hours at room
temperature before installing the pitch change bracket.
(4) For a blade plug or Minor wear on corners and a few If the plating coverage is less than
spacer, visually examine light random scratches are permitted; the permitted serviceable limits,
the blade plug or spacer otherwise, plating must completely replate in accordance with the
for plating coverage if cover the blade plug. A steel blade appropriate chapter of Hartzell
applicable. plug or a steel spacer must be Propeller Inc. Standard Practices
completely covered with cadmium Manual 202A (61-01-02).
plating.
(5) For a spacer, visually A-1349 Spacer: 1/2 of one thread If the depth of the damage is more
examine the spacer for total accumulated than the permitted serviceable
thread damage. damage is permitted. limits, replace the spacer.
A-1499 Spacer: 1/2 of one thread
total accumulated
damage is permitted.
A-1599 Spacer: one thread total
accumulated
damage is permitted.
Preload Plate
Set Screw
Contact Area
Threads
APS6284, A1349
(6) Inspect and Repair the Critical Area of the Balance Hole. Refer to Figure 2-24.
(a) Using a strong source of light, visually examine the bottom 1.00 inch of the
balance hole for corrosion, tool marks, or anodize.
1 Corrosion or anodize are not permitted.
2 Tool marks, wear, or scuff marks that are below the shot peen pebble
grain surface are not permitted.
a The balance hole may have a slightly different depth than
the dimension stamped on the blade butt because the
manufacturing tolerance for the depth of balance holes is plus
or minus 0.063 inch (1.60 mm). For example, a blade stamped
6.375 inches (161.92 mm) may actually have a depth between
6.312 and 6.438 inches (160.32 and 163.52 mm).
b Depending on the actual depth of the balance hole, the amount
of material that may be removed for repair can vary significantly.
c Closely monitor the depth of the balance hole throughout the
repair process.
Scotmoda
(7) Inspection and Repair of the Cylindrical Portion of the Balance Hole
(a) Balance hole local repair excluding the bottom 1.00 inch (25.4 mm) area:
Area "D"
45 degrees ±20 degrees
Area "B"
1.50 inches ±0.25
(38.1 mm ±6.3)
Area "C"
Area "A"
ASK1305b
For MV-shank with N-shank modification, V-shank, V-shank with N-shank modification,
V-shank with MV-shank modification, V-shank modified to MV-shank with N-shank
modification, X-shank, and X-shank with V-shank modification Blades
* Area "B"
1.50 inches ±0.25
(38.1 mm ±6.3)
Area "C"
Area "E"
0.125 Inch
(3.18 mm)
maximum
shot peen
coverage
deviation
ASK1311A
For D-shank, E-shank, M-shank, M-shank with N-shank modification, P-shank, P-shank with N-shank
modification, P-shank modified to R-shank, R-shank, R-shank with N-shank modification, T-shank,
T-shank with N-shank modification, W-shank, W-shank with N-shank modification, Y-shank, Z-shank,
Z-shank modified to W-shank, and Z-shank with N-shank modification Blades
Almen
Description Shot Peen Plug Shot Size Intensity
Type
M-shank and
TE89
T-shank with an N-shank modification Use shot media
P-shank, Z-shank, R-shank, ASR 550
P-shank with an R-shank modification, TE92 (Refer to
0.013 to 0.017 in.
and Z-shank with a W-shank modification AMS-2431/1) A
(0.33 to 0.43 mm)
or S-550
P-shank, R-shank, W-shank, and (Refer to [MIL]
TE458 AMS-S-13165)
Z-shank with an N-shank modification
X-shank, V-shank,
V-shank modified to a MV-shank, and TE371
X-shank with a V-shank modification
For area "B":
V-shank and
TE371
MV-shank with an N-shank modification.
For area "A":
(Refer to Figure 2-27)
TE372
Inspect Blade
Bore Radius
(Critical Area)
SHANK6
**Maximum
Maximum Maximum Maximum Maximum Maximum *Critical Area
Permitted
Blade Shank Permitted Critical Permitted Blade Permitted Center Permitted Inboard Permitted Blade Shot Peen
(Critical Area)
Area Diameter Bore Diameter Bore Diameter Bore Diameter Bore Depth Required
Repair Limit
1.5635 inches 1.5035 inches 1.797 inches 0.030 inches
D n/a n/a No
(39.712 mm) (38.188 mm) (45.64 mm) (0.76 mm)
1.4385 inches 1.3785 inches 1.548 inches 0.030 inches
E n/a n/a No
( 36.538 mm) (35.013 mm) (39.31 mm) (0.76 mm)
1.795 inches 1.7535 inches 2.1278 inches 4.091 inches 0.020 inches
M n/a No
(45.59 mm) (44.538 mm) (54.046 mm) (103.91 mm) (0.51 mm)
1.7535 inches 1.800 inches 2.1278 inches 0.020 inches
M with N mod n/a n/a No
(44.538 mm) (45.72 mm) (54.046 mm) (0.51 mm)
1.5055 inches 1.563 inches 0.010 inches
MV with N mod n/a n/a n/a Yes
(38.239 mm) (39.70 mm) (0.25 mm)
1.802 inches 1.782 inches 4.091 inches 0.010 inches
P n/a n/a No
(45.77 mm) (45.26 mm) (103.91 mm) (0.25 mm)
1.782 inches 0.020 inches
P with N mod n/a n/a n/a n/a No
(45.26 mm) (0.51 mm)
1.802 inches 1.782 inches 4.091 inches 0.010 inches
P modified to R n/a n/a No
(45.77 mm) (45.26 mm) (103.91 mm) (0.25 mm)
1.773 inches 1.7535 inches 1.782 inches 4.091 inches 0.010 inches
R n/a No
(45.03 mm) (44.538 mm) (45.26 mm) (103.91 mm) (0.25 mm)
1.7535 inches 1.770 inches 1.782 inches 0.020 inches
R with N mod n/a n/a No
(44.538 mm) (44.958 mm) (45.26 mm) (0.51 mm)
1.795 inches 1.7535 inches 2.1278 inches 4.091 inches 0.020 inches
T n/a No
(45.59 mm) (44.538 mm) (54.046 mm) (103.91 mm) (0.51 mm)
1.7535 inches 1.800 inches 2.1278 inches 0.020 inches
T with N mod n/a n/a No
(44.538 mm) (45.72 mm) (54.046 mm) (0.51 mm)
1.583 inches 1.5055 inches 1.563 inches 4.091 inches 0.010 inches
V n/a No
(40.20 mm) (38.239 mm) (39.70 mm) (103.91 mm) (0.25 mm)
1.5055 inches 1.563 inches 0.010 inches
V with N mod n/a n/a n/a Yes
(38.239 mm) (39.70 mm) (0.25 mm)
1.583 inches 1.5055 inches 1.563 inches 4.091 inches 0.010 inches
V modified to MV n/a No
(40.20 mm) (38.239 mm) (39.70 mm) (103.91 mm) (0.25 mm)
V modified to MV 1.5055 inches 1.563 inches 0.010 inches
n/a n/a n/a Yes
with N mod (38.239 mm) (39.70 mm) (0.25 mm)
1.773 inches 1.7535 inches 1.782 inches 4.091 inches 0.010 inches
W n/a No
(45.03 mm) (44.538 mm) (45.26 mm) (103.91 mm) (0.25 mm)
1.7535 inches 1.770 inches 1.782 inches 0.020 inches
W with N mod n/a n/a No
(44.538 mm) (44.958 mm) (45.26 mm) (0.51 mm)
1.583 inches 1.563 inches 4.091 inches 0.010 inches
X n/a n/a No
(40.20 mm) (39.70 mm) (103.91 mm) (0.25 mm)
1.583 inches 1.563 inches 4.091 inches 0.010 inches
X modified to V n/a n/a No
(40.20 mm) (39.70 mm) (103.91 mm) (0.25 mm)
1.583 inches 1.563 inches 4.091 inches 0.010 inches
X modified to MV n/a n/a No
(40.20 mm) (39.70 mm) (103.91 mm) (0.25 mm)
1.5635 inches 1.5035 inches 1.797 inches 0.030 inches
Y n/a n/a No
(39.712 mm) (38.188 mm) (45.64 mm) (0.76 mm)
1.802 inches 1.782 inches 4.091 inches 0.010 inches
Z n/a n/a No
(45.77 mm) (45.26 mm) (103.91 mm) (0.25 mm)
1.802 inches 1.782 inches 4.091 inches 0.010 inches
Z modified to W n/a n/a No
(45.77 mm) (45.26 mm) (103.91 mm) (0.25 mm)
1.782 inches 0.020 inches
Z with N Mod n/a n/a n/a n/a No
(45.26 mm) (0.51 mm)
*All repaired balance holes must be re-shot peened. Blades identified with “yes” in this column require re-shot peening in the critical area and
balance hole if either area was repaired.
**When repairing bores to the maximum permitted critical area repair limit, the maximum permitted critical area diameter must be maintained.
Bore Dimensions
Table 2-8
Remove no more
than 0.010 inch
Critical area (0.25 mm)
0.300 inch at any point.
(7.62 mm)
The maximum
permitted
bore depth is
The maximum permitted 4.091 inches
bore diameter is (103.91 mm).
1.563 inches (39.70 mm).
Remove no more than
0.010 inch (0.25 mm)
for any localized repair.
1001
Remove no more
than 0.010 inch
(0.25 mm) at any
point.
Critical area
0.300 inch
(7.62 mm)
The maximum
permitted bore diameter is
1.5055 inches (38.239 mm). Change in bore depth
Remove no more than is not permitted.
0.010 inch (0.25 mm) for
any localized repair.
The maximum
permitted inboard
bore diameter is
1.563 inches (39.70 mm). Remove
no more than 0.010 inch (0.25 mm)
for any localized repair.
1004
No more than
0.010 inch
(0.25 mm) may
be removed at
Critical area
any point.
0.300 inch
(7.62 mm)
The maximum
The maximum permitted permitted bore
bore diameter is depth is
1.7535 inches (44.538 mm). 4.091 inches
Remove no more than (103.91 mm).
0.010 inch (0.25 mm)
for any localized repair.
R-shank or W-shank
Figure 2-34
No more than
0.010 inch
(0.25 mm)
may be
Critical area removed at
0.300 inch any point.
(7.62 mm)
0.240 inch
(6.09 mm)
minimum radius
The maximum
permitted bore
The maximum depth is
permitted bore 4.091 inches
diameter is (103.91 mm).
1.782 inches
(45.26 mm).
Remove no more
than 0.010 inch
(0.25 mm) for any
localized repair.
1005
Remove no more
than 0.020 inch
(0.51 mm) for any The transition
localized repair in area between
the critical area. the two
diameters
0.865 inch has been
(21.97 mm) Critical Area exaggerated
minimum radius on this
drawing.
The transition
area must be
smooth.
The maximum permitted
outboard bore diameter is
1.7535 inches
(44.538 mm).
Remove no more than The maximum
0.010 inch (0.25 mm) permitted
for any localized repair. center bore
diameter is
1.77 inches
(44.9 mm).
The maximum Remove no more
permitted inboard than 0.010 inch
bore diameter is (0.25 mm)
1.782 inches for any localized
(45.26 mm). repair.
Remove no more than
0.010 inch (0.25 mm)
for any localized repair.
1020
0.865 inch
(21.97 mm)
minimum radius Critical Area
No more than
0.020 inch
(0.50 mm)
may be
removed at any
point.
Critical area
0.300 inch
(7.62 mm
0.240 inch
(6.09 mm)
minimum radius
The maximum
permitted bore The maximum
diameter is permitted bore
1.7535 inches depth after repair is
(44.538 mm). 4.091 inches
No more than (103.91 mm).
0.010 inch (0.25 mm)
may be removed for
any localized repair.
Refer to Figure 2-40
tapered bore
The maximum repair tolerances.
permitted
inboard
bore diameter is
2.1278 inches
(54.046 mm).
1009
T-shank or M-shank
Figure 2-38
0.865 inch
Critical Area
(21.97 mm)
minimum radius
The maximum
permitted
outboard bearing
bore diameter is
1.7535 inches Refer to
(44.538 mm). Figure 2-41
Remove no more than for diameter limits
0.010 inch (0.25 mm) and tapered bore
for any localized repair. repair tolerances.
The maximum
permitted inboard
bore diameter is
2.1278 inches
(54.046 mm). Change in bore depth
Remove no more is not permitted.
than 0.010 inch
(0.25 mm) for any
localized repair.
1010
The maximum
permitted outboard
bore diameter in the
"X" area is
1.800 inches
0.15 inch
(45.72 mm).
(3.81 mm)
Remove no more
maximum
than 0.020 inch
(0.50 mm) for
any localized
repair.
"X" Area Localized
damage repair up to
The maximum 0.020 inch (0.50 mm)
permitted inboard is permitted.
bore diameter in
the "X" area is
2.165 inches
(54.99 mm).
Remove no more
than 0.020 inch (0.50 mm)
for any localized repair. 0.83 inches
(21.1 mm)
minimum
1011
T-shank or M-shank Repair Tolerances for Tapered "X" Area of Blade Bore
Figure 2-40
0.030 inch
(0.76 mm)
The maximum permitted
Critical bore depth is 1.797 inches
area (45.64 mm).
0.300 inch
(7.62 mm)
0.187 inch
(4.74 mm)
minimum radius
The maximum
permitted bore
diameter is
1.5035 inches
(38.188 mm). Remove
no more than
0.030 inch (0.76 mm)
for any localized repair.
1014
D-shank
Figure 2-42
0.030 inch
(0.76 mm)
The maximum
permitted bore
depth is
1.797 inches
(45.64 mm).
Critical
area
0.300 inch
(7.62 mm)
0.220 inch
(5.58 mm)
minimum
radius
The maximum
permitted bore
diameter is
1.5035 inches
(38.188 mm).
Remove no
more than 0.030
inch (0.76 mm)
for any localized
repair.
1013
Y-shank
Figure 2-43
0.177 inch
(4.49 mm) radius
The maximum
permitted bore
diameter is 1.3785
inches (35.013 mm).
Remove no more than
0.030 inch (0.76 mm)
for any localized repair.
1014.EPS
E-shank
Figure 2-44
(11) Blade Bushing Installation for blades with a P-shank or a Z-shank with or
without an N-shank Modification
(a) Gasket sealant CM46 must be used during A-1309 blade bushing
installations on each P-shank or Z-shank blade to prevent corrosion in the
blade bore. Refer to Figure 2-45.
(b) Let the paint in the blade bore and in the balance hole dry for a minimum
of 15 minutes before applying gasket sealant CM46.
(c) Apply a moderate layer of gasket sealant CM46 around the circumference
of the blade bore between 3.50 inches (88.9 mm) and 3.75 inches
(95.2 mm) from the blade butt.
(d) Make sure that there is complete coverage on the blade bore
circumference.
NOTE: Applying a moderate amount of gasket sealant CM46 will
minimize the amount of gasket sealant extrusion into the
blade bore after installation of the blade bushing.
Wipe to remove
excess sealant.
Do not use
solvent when
cleaning.
3.75 inches
(95.2 mm) 3.50 inches
(88.9 mm)
Inboard Bearing
Outboard Bearing
Spacer
2.645 Inches
(67.18 mm)
APS656
1005A
Reading Runout
Figure 2-47
1.245 Inches
1.485 Inches
(31.62 mm)
(37.71 mm)
15 degrees
APS2050
ASK706
W10518
Counterweight Inspection
Figure 2-51
Counterweight
APS2022
I. Counterweight Disassembly
(1) Remove the pins from the counterweight bolts.
(2) Remove and discard the counterweight bolts.
(3) Remove the counterweights.
NOTE: The dowel pin has a tendency to remain in the blade when the
counterweight is removed.
(a) If the blade will be overhauled:
1 Remove the dowel pin from the blade and discard it.
a Use suitable customer procured equipment or fixtures for dowel
pin removal.
b If heat is used for dowel pin removal, refer to the Special
Inspections chapter of Hartzell Propeller Inc. Standard Practices
Manual 202A (61-01-02) for heat exposure limitations.
2 If there is a coiled insert in the counterweight, remove and discard it.
(b) Remove and discard the dowel pin if it is part number B-6138-6-7.
1 Dowel pin part number B-6138-6-7 is replaced by dowel pin part
number B-6260.
2 Dowel pin part number B-6260 can be identified by an "S" stamped
on the end of the pin.
(c) Remove and discard the dowel pin if it remains in the counterweight.
Counterweight surface
to apply and remove
TPI-JM-000014
sealant.
Counterweight Surface
Figure 2-53
Counterweight
APS2007
Dowel Pin
Counterweight Assembly
Figure 2-54
Counterweight
Counterweight Bolts
APS2008
1st 2nd
Oversized Oversized
Counterweight Dowel Pin Dowel Pin Dowel Pin
Counterweight Bolt Part Part Part Spring Pin
Part Number Part Number Number Number Number Part Number Torque
D-6021(-) B-3826 B-6260 100332 104074 B-3842-0500 70 Ft-Lb
replaces (95 N•m)
B-6138-6-7
B-3202(-) A-3208 A-65 A-65-1 104073 A-285 65 Ft-Lb
(89 N•m)
Dowel Pin
Part Number Dowel Pin Size Hole Size *
A-65 0.2502 ±0.0001 inch 0.2495 +0.0005/-0.0010 inch
(6.355 ±0.0025 mm) (6.33 +0.0127/-0.0254 mm)
A-65-1 0.2656 ±0.0001 inch 0.2649 +0.0005/-0.0010 inch
(6.746 ±0.0025 mm) (6.72 +0.0127/-0.0254 mm)
B-6260 0.3752 ±0.0001 inch 0.3745 +0.0005/-0.0010 inch
(9.530 ±0.0025 mm) (9.512 +0.0127/-0.0254 mm)
100332 0.3912 ±0.0001 inch 0.3905 +0.0005/-0.0010 inch
(9.936 ±0.0025 mm) (9.918 +0.0127/-0.0254 mm)
104073 0.2852 ±0.0001 inch 0.2845 +0.0005/-0.0010 inch
(7.4244 ±0.0025 mm) (7.226 +0.0127/-0.0254 mm)
104074 0.4102 ±0.0001 inch 0.4095 +0.0005/-0.0010 inch
(10.419 ±0.0025 mm) (10.401 +0.0127/-0.0254 mm)
J. Counterweight Installation
(1) Installation of a New Counterweight on a New Blade
(a) General
1 Counterweight knobs are found on D-shank, E-shank, and Y-shank
aluminum propeller blades.
2 New blades are not manufactured with a counterweight dowel
pin hole. During the assembly process, a counterweight is bolted
onto the counterweight knob (refer to Table 2-10 for counterweight
mounting hardware) and a hole is drilled through a hole in the
counterweight and into the blade. (Refer to Figure 2-58). This creates
a matched counterweight and blade combination.
(b) Installation Procedures
NOTE: This procedure may be performed with the blade assembled or
disassembled from the propeller assembly.
WARNING: ADHESIVES AND SOLVENTS ARE FLAMMABLE AND
TOXIC TO THE SKIN, EYES, AND RESPIRATORY
TRACT. SKIN AND EYE PROTECTION ARE
REQUIRED. AVOID PROLONGED CONTACT AND
BREATHING OF VAPORS. USE SOLVENT RESISTANT
GLOVES TO MINIMIZE SKIN CONTACT AND WEAR
SAFETY GLASSES FOR EYE PROTECTION. USE IN
A WELL VENTILATED AREA AWAY FROM SPARKS
AND FLAME. READ AND OBSERVE ALL WARNING
LABELS.
CAUTION: INSTALLATION OF THE COUNTERWEIGHT AND
MOUNTING BOLTS MUST BE DONE WITHIN
ONE HOUR AFTER APPLYING THE SEALANT CM46.
1 Apply sealant CM46 below the head and to the threads of each
counterweight mounting bolt.
Counterweight Bolt
Spring Pin
Counterweight
Spring Pin
APS2062
Counterweight Spring Pin Installation
Figure 2-56
Mounting Hardware
Torque Value
Part Number
B-3386-(-) 36 Ft-Lb (48.8 N•m)
B-3384(-) 10 Ft-Lb (13.6 N•m)
B-3599 22 Ft-Lb (29.8 N•m)
A-2043-1 22 Ft-Lb (29.8 N•m)
Counterweight
Bolt Well
Bolt Head
Spring Pin/
Spring Pin Hole
TPI-JM-000147
Counterweight View
Figure 2-57
Counterweight
Blade
Counterweight
Knob
Blade
Z
Bearing Retention
Surface
Y
X=0 Threaded Hole
Blade Butt
X Counterweight Knob
Mill Table
Aps6232
(5) Preparation
(a) Locally fabricate the expandable arbor fixture.
(b) Install the expandable arbor fixture to the mill table.
(c) Using an indicator, align the arbor to the chuck in the "Y" axis. Refer to
Figure 2-59.
(d) Using an edge finder, locate the center of the arbor.
(e) Set the "Y" axis to zero with the arbor centered under the chuck.
(f) Install the blade to the arbor fixture. Do not tighten.
(g) Insert a drill blank that fits snugly into the hole to be repaired.
(h) Using a protractor against the drill blank, align the hole perpendicular to
the mill table ("Z" axis), and tighten the blade on the arbor.
(i) Make sure that the center line of the drill blank is at a 90 degree angle to
the mill table (on the "Z" axis). Refer to Figure 2-59.
(j) Using an edge finder, locate the blade bearing surface.
(k) With the blade bearing surface centered under the chuck, set the “X” axis
to zero. Refer to Figure 2-59.
(6) Repair Procedure
(a) If only one hole is to be repaired, use the following procedure without
moving to the second hole.
(b) In the "X" axis, X=0 is at the bearing retention surface. Refer to
Figure 2-59.
1 All dimensions in the "X" axis are moving from X=0 toward the
blade tip.
(c) The "Y" axis is perpendicular to the "X" axis, and parallel to the mill table.
Refer to Figure 2-59.
(d) Move in the “X" axis:
1 For Y-shank and D-shank blades, move to 2.900 inch (73.66 mm)
dimension.
2 For E shank move to either 2.900 inch (73.66 mm) or 2.736 inch
(69.49 mm) dimension.
(e) Move in the “Y" axis 0.4375 inch (11.113 mm) to the first hole.
(f) Using the 0.500 inch end mill, drill 0.800 to 0.900 inch (20.32 to 22.86 mm)
deep.
(g) Make sure that all existing thread is removed.
(h) Using compressed air, remove all loose material.
(i) Move 0.875 inch (22.22 mm) in the “Y” axis to the second hole.
(j) Repeat steps (6)(f) through (6)(h) of this procedure.
(k) Using a 0.5200 inch (13.208 mm) reamer, ream the hole to the same
depth attained in step (6)(f) of this procedure.
(l) Move 0.875 inch (22.22 mm) in the “Y" axis to the first hole.
(m) Repeat step (6)(k) of this procedure.
(n) Using a 0.625 inch (15.87 mm) countersink (chamfer) tool, chamfer the
hole to a depth of 0.030 to 0.045 inch (0.76 to 1.14 mm) on the low side of
the hole.
(o) Using compressed air, remove all loose material.
(p) Roll tap 9/16-12 UNC-2B to 0.650 inch (16.51 mm) minimum depth.
(q) Using compressed air, clear all of the debris from the tapped hole.
(r) Move 0.875 inch (22.22 mm) in the “Y” axis to the second hole.
(s) Repeat steps (6)(p) and (6)(q) of this procedure.
(t) Using a 0.5156 inch (13.096 mm) diameter reamer, ream the thread minor
diameter to 0.5150 inch +0.005/-0.000 (13.081 mm +0.12/-0.00).
(u) Using the applicable plug gauges, inspect the pitch diameter and the
minor diameter of the thread.
(v) Install a staked insert B-6143-7
1 The staked insert must be 0.010 to 0.030 inch (0.25 to 0.76 mm)
below the surface.
(w) Using the insert installation tool TE68-5, drive the locking pins down until
the tool stops on the knob.
(x) Using a flat bottom punch, drive each pin down until it is flush with the
surface of the staked insert.
(y) Remove all burrs from the each hole.
(z) Using compressed air, remove all loose material.
(aa) Using a 7/16-20 UNF-3B thread gauge and a plug gauge, inspect each
completed hole.
(7) Final Inspection
(a) Visually examine the repaired blade for appearance and completeness.
(b) Reinspect the thread size and the depth of the staked insert B-6143-7.
(c) Inspect the part identification for the serial number and the part number to
make sure that they match all documentation.
L. Repair of Oversized 1/2-20 UNF-3B Tapped Holes in D-shank and E-shank Blade
Counterweight Knobs
(1) General
(a) This section contains the recommended procedures from Hartzell
Propeller Inc. for repairing oversized 1/2-20 UNF-3B tapped holes.
(5) Preparation
(a) Locally fabricate the expandable arbor fixture.
(b) Install the expandable arbor fixture to the mill table.
(c) Using an indicator, align the arbor to the chuck in the “Y” axis. Refer to
Figure 2-59.
(d) Using an edge finder, locate the center of the arbor.
(e) With the arbor centered under the chuck, set the “Y” axis to zero.
(f) Install the blade to the arbor fixture. Do not tighten.
(g) Insert a drill blank that fits snugly into the hole to be repaired.
(h) Using a protractor against the drill blank, align the hole perpendicular to
the mill table ("Z" axis).
(i) Tighten the blade on the arbor.
(j) Make sure that the center line of the drill blank is at a 90 degree angle to
the mill table (on the "Z" axis). Refer to Figure 2-59.
(k) Using an edge finder, locate the blade bearing surface.
(l) With the blade bearing surface centered under the chuck, set the “X” axis
to zero. Refer to Figure 2-59.
(6) Repair Procedure
(a) If only one hole is to be repaired, use the following procedure without
moving to the second hole.
(b) In the "X" axis, X=0 is at the bearing retention surface. Refer to
Figure 2-59.
1 All dimensions in the "X" axis are moving from X=0 toward the
blade tip.
(c) The "Y" axis is perpendicular to the "X" axis, and parallel to the mill table.
(d) Move in the "X" axis to 2.900 inch (73.66 mm) dimension.
(e) Move in the "Y" axis 0.500 inch (12.70 mm) to the first hole.
(f) Using the 0.5625 inch end mil, drill 0.860 to 0.960 inch
(21.84 to 24.38 mm) deep. Refer to Figure 2-59.
(g) Make sure that all existing thread is removed.
(h) Using compressed air, remove all loose material.
(i) Move 1.000 inch (25.40 mm) in the "Y" axis to the second hole.
(j) Repeat steps (6)(f) through (6)(h) of this procedure.
(k) Using a 0.5781 inch (13.208 mm) reamer, ream the hole to the same
depth attained in step (4)(f) of this procedure.
(l) Move 1.000 inch (25.400 mm) in the "Y" axis to the first hole.
(m) Repeat step (6)(k) of this procedure.
(n) Using a 0.6875 inch (17.463 mm) countersink (chamfer) tool, chamfer the
hole to a depth of 0.030 to 0.045 inch (0.76 to 1.14 mm) on the low side of
the hole.
(o) Using compressed air, remove all loose material.
(p) Roll tap 5/8-11 UNC-2B to 0.680 inch (17.27 mm) minimum depth.
(q) Using compressed air, remove all of the debris from the tapped hole.
(r) Move 1.000 inch (25.40 mm) in the "Y" axis to the second hole.
(s) Repeat steps (6)(n) through (6)(q) of this procedure.
(t) Using a 0.5781 inch (14.684 mm) diameter reamer, ream the thread minor
diameter to 0.5770 inch +0.005/-0.000 (14.656 mm +0.127/-0.000).
(u) Using the applicable plug gauges, inspect the pitch diameter and the
minor diameter of the thread.
(v) Install the staked insert B-6143-8.
1 The staked insert must be 0.010 to 0.030 inch (0.25 to 0.76 mm)
below the surface.
(w) Using the insert installation tool TE68-( ), drive the locking pins down until
the tool stops on the knob.
(x) Using a flat bottom punch, drive each pin down until it is flush with the
surface of the staked insert.
(y) Remove all burrs from each hole.
(z) Using compressed air, remove all loose material.
(aa) Using a 1/2-20 UNF-3B thread gauge and a plug gauge, inspect each
completed hole.
(7) Final Inspection
(a) Visually examine the repaired blade for appearance and completeness.
(b) Reinspect the thread size and the depth of the staked insert B-6143-8.
(c) Inspect the part identification for the serial number and part number to
make sure that they match all documentation.
Zone 1
Zone 2
Zone 3
Counterweight
Attachment Holes
(a) Visually examine the The maximum permitted depth of If damage is greater than the
counterweight knob damage is 0.005 inch (0.12 mm).serviceable limits, remove damage
top surface, Zone 1 Damage must not be greater 20% by spot repair using an abrasive
for damage. of Zone 1 surface area. pad CM47, or equivalent.
The maximum permitted depth of
repair is 0.010 inch (0.25 mm).
The maximum permitted area of
repair is 20% of Zone 1 surface
area.
Clean the area in accordance with
the Cleaning chapter of Hartzell
Propeller Inc. Standard Practices
Manual 202A (61-01-02).
If damage is greater than the
serviceable limits or the corrective
action limits, retire the blade
in accordance with the Part
Retirement Procedures chapter of
Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
(b) Perform penetrant Pin point penetrant indications are If there are linear pin point
inspection on permitted. penetrant indications, retire the
repaired areas. Linear pin point penetrant blade in accordance with the Part
indications are not permitted. Retirement Procedures chapter of
Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
(a) Visually examine the The maximum permitted depth of If damage is greater than the
counterweight knob damage is 0.005 inch (0.12 mm). serviceable limits, remove damage
top surface, Zone 2 Damage must not be greater than by spot repair using an abrasive
for damage. 50% of Zone 2 surface area. pad CM47, or equivalent.
The maximum permitted depth of
repair is 0.010 inch (0.25 mm).
The maximum permitted area of
repair is 20% of Zone 2 surface
area.
Clean the area in accordance with
the Cleaning chapter of Hartzell
Propeller Inc. Standard Practices
Manual 202A (61-01-02).
If damage is greater than the
serviceable limits or the corrective
action limits, retire the blade
in accordance with the Part
Retirement Procedures chapter of
Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
(b) Perform penetrant Pin point penetrant indications are If there are linear pin point
inspection on permitted. penetrant indications, retire the
repaired areas. Linear pin point penetrant blade in accordance with the Part
indications are not permitted. Retirement Procedures chapter of
Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
(a) Visually examine the The maximum permitted depth of If damage is greater than the
counterweight knob damage is 0.005 inch (0.12 mm). serviceable limits, remove damage
top surface, Zone 3 Damage must not be greater than by spot repair using an abrasive
for damage. 20% of Zone 3 surface area. pad CM47, or equivalent.
The maximum permitted depth of
repair is 0.010 inch (0.25 mm).
The maximum permitted area of
repair is 20% of Zone 3 surface
area.
Clean the area in accordance with
the Cleaning chapter of Hartzell
Propeller Inc. Standard Practices
Manual 202A (61-01-02).
If damage is greater than the
serviceable limits or the corrective
action limits, retire the blade
in accordance with the Part
Retirement Procedures chapter of
Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
(b) Perform penetrant Pin point penetrant indications are If there are linear pin point
inspection on permitted. penetrant indications, retire the
repaired areas. Linear pin point penetrant blade in accordance with the Part
indications are not permitted. Retirement Procedures chapter of
Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
(a) Visually examine the The maximum permitted depth of If damage is greater than the
counterweight knob damage is 0.005 inch (0.12 mm). serviceable limits, remove damage
counter bore and by spot repair using an abrasive
chamfer surfaces for pad CM47, or equivalent.
damage. The maximum permitted depth of
repair is 0.010 inch (0.25 mm).
Clean the area in accordance with
the Cleaning chapter of Hartzell
Propeller Inc. Standard Practices
Manual 202A (61-01-02).
If damage is greater than the
serviceable limits or the corrective
action limits, retire the blade
in accordance with the Part
Retirement Procedures chapter of
Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
(b) Visually examine A total accumulated damage of If damage is greater than the
the counterweight one thread is permitted. serviceable limits, refer to the
attachment hole for section, "Repair of Oversized
damaged threads. 7/16-20UNF-3B Tapped Holes in
D-shank, E-shank, and Y-shank
Blade Counterweight Knobs" or
the section, "Repair of Oversized
1/2-20UNF-3B Tapped Holes
in D-shank and E-shank Blade
Counterweight Knobs" as
appropriate for staked insert repair
instructions.
If preparation for a staked insert
does not remove damage, retire
the blade in accordance with
the Part Retirement Procedures
chapter of Hartzell Propeller Inc.
Standard Practices Manual 202A
(61-01-02).
(c) Perform penetrant Pin point penetrant indications If there are penetrant indications
inspection on are permitted on the on the counterweight attachment
repaired areas. counterweight knob counter bore hole threads, retire the blade
and chamfer surfaces. in accordance with the Part
Penetrant indications are not Retirement Procedures chapter of
permitted on the counterweight Hartzell Propeller Inc. Standard
attachment hole threads. Practices Manual 202A (61-01-02).
(a) Visually examine the The maximum permitted depth of If damage is greater than the
dowel pin hole for damage is 0.005 inch (0.12 mm). serviceable limits, refer to
damage. The damaged area must not be Table 2-10 and Table 2-11 in this
greater than 25% of the dowel pin chapter for information on repair
hole surface area. using oversized dowel pins.
Install an oversized dowel pin to
remove or decrease the damage to
meet the serviceable limits.
If damage remains after installation
of the oversized dowel pin, retire
the blade in accordance with
the Part Retirement Procedures
chapter of Hartzell Propeller Inc.
Standard Practices Manual 202A
(61-01-02).
(b) Examine the fit of the A tight fit is required between If the dowel pin fit is loose or
dowel pin in the blade the dowel pin and the blade insufficient, refer to Table 2-10
counterweight dowel counterweight dowel pin hole and Table 2-11 in this chapter
pin hole. sufficient to prevent movement for information on repair using
of the dowel pin during operation oversized dowel pins.
of the propeller. A loose or If the largest oversized dowel pin
insufficient fit is not permitted. has been installed and the dowel
pin fit is loose or insufficient, retire
the blade in accordance with
the Part Retirement Procedures
chapter of Hartzell Propeller Inc.
Standard Practices Manual 202A
(61-01-02).
(c) Perform penetrant Pin point penetrant indications are If there are linear pin point
inspection on permitted. penetrant indications, retire the
repaired areas. Linear pin point penetrant blade in accordance with the Part
indications are not permitted. Retirement Procedures chapter of
Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
LIST OF FIGURES
Measuring the Angle of a Bend on an Aluminum Blade............. Figure 3-1...................... 3-11
Leading Edge Profile.................................................................. Figure 3-2......................3-14
Using Dowel Pins to Measure Blade Angle................................ Figure 3-3......................3-25
Blade Pitch Fixture TE438.......................................................... Figure 3-4......................3-26
Measuring Blade Angle.............................................................. Figure 3-5......................3-26
Measuring Face Alignment......................................................... Figure 3-6......................3-33
Aluminum Blade Shot Peen Intensity Zone Specifications
Option A Curved Trailing Edge.............................................. Figure 3-7......................3-45
Aluminum Blade Shot Peen Intensity Zone Specifications
Option B Parallel Trailing Edge............................................. Figure 3-8......................3-46
Shot Peening Shank Coverage.................................................. Figure 3-9......................3-47
"Q" Tip Aluminum Propeller Blades........................................... Figure 3-10.....................3-50
LIST OF TABLES
Distance From Blade Butt to 0-Inch Station................................ Table 3-1.........................3-4
Station Setup for Aluminum Hub "Lightweight"
Turbine Propeller Assembly................................................... Table 3-2.........................3-6
Station Setup for Aluminum Hub "Compact" (Y-shank)
Propeller Assembly................................................................ Table 3-3.........................3-6
Station Setup for Steel Hub Turbine Engine
Propeller Assembly................................................................ Table 3-4.........................3-6
Station Setup for Steel Hub Piston Engine
Propeller Assembly................................................................ Table 3-5.........................3-7
Aluminum Blade Bend Limits...................................................... Table 3-6.......................3-10
Dowel Pin Placement.................................................................. Table 3-7.......................3-27
Blade Twist Limits........................................................................ Table 3-8.......................3-32
Shot Peened Aluminum Blades................................................... Table 3-9.......................3-40
A. Important Information
(1) Refer to the Table of Contents of the Special Inspections and Procedures
chapter of this manual to find additional requirements that apply to a specific
blade model/type.
(2) The applicable mandatory inspections and procedures for a specific application,
must be complied with in addition to those requirements listed in this chapter.
2. Overhaul Procedures
Angle of
Bend
Thickness of Blade at
Centerline of Bend
APS0695
C. Blade Straightening
(1) A bent blade may be straightened if it meets the following criteria:
(a) There is no evidence of damage caused by impact on the blade butt or
retention radii.
(b) There is no evidence of damage caused by impact to the blade bore.
(c) The pitch change knob is not bent (if applicable).
(d) The blade or blade tip bend is within the permitted bend limits specified
in the Aluminum Blade Bend Limits Table 3-6 and the Twist Allowances
Table 3-8.
(2) If the blade tip is bent beyond the permitted limits, a blade may not be
converted to another model or to a shorter length version of the existing model.
NOTE: In the past, blades that were bent beyond allowable limits were
sometimes reduced in diameter when the shortened blade model
was completely inboard of the bend. This practice is no longer
permitted.
(3) If a blade does not meet the criteria specified in steps (1)(a) through (1)(d) of
this section, retire the blade in accordance with the Part Retirement Procedures
chapter of Hartzell Propeller Inc. Standard Practices Manual 202A (61-01-02).
(4) Determining Repairability of a Bent Blade
(a) In the past, blades that were bent beyond the permitted limits were
sometimes reduced in diameter when the shortened blade model was
completely inboard of the bend. This practice is no longer permitted.
(b) Using a protractor similar to the one shown in Figure 3-1, measure the
angle of the bend.
(c) If it is not possible to mark and locate the protractor 1.00 inch (25.4 mm)
on each side of the bend, measure as closely as possible to the apex of
the bend to achieve as accurate a measurement of the angle as possible.
(d) Measure the thickness of the blade at the centerline of the bend.
(e) Using the measurement for the blade thickness established in step (4)(d)
of this section, find the maximum angle of bend in Table 3-6.
1 If the bend angle established in step (4)(b) of this section is less
than or equal to the maximum angle of bend, the blade may be
straightened.
2 If the bend angle established in step (4)(b) of this section is greater
than the maximum angle of bend, retire the blade from service.
(f) Blades may only be straightened by qualified personnel at an
appropriately licensed repair facility.
(g) If a blade submitted for overhaul appears to have been straightened in the
field, retire the blade from service.
NOTE: The overhaul shop cannot determine if the maximum angle of
bend was exceeded.
LEADEDG1-4
Yes No No No
(4) Using an abrasive pad that has 400-grit or finer, polish the face and camber
side of the blade parallel to the blade centerline.
TR
AIL
IN
G
ED
GE
D1
D2
E
FAC
Protractor Dowel Pin
Diameter
Dowel Pin R
M BE
Diameter CA 1 Inch (25.4 mm)
Maximum Length
Dowel Pin
Blade Airfoil
1 Inch (25.4 mm) Target Station
Maximum Length
Dowel Pin
W10212
C
R
AM
BE
AM
BE
TRAIL
LEAD
R
C
V-notch
FA
E
C
C
Slide Bar
E
FA
W10448
Bottom of Clamp Block Surface Clamp Block
Face Side
Camber Side
(D1) - Distance from Dowel Diameter (D2) - Distance from Dowel Diameter
Station
Trailing Edge (inch) (inch) Trailing Edge (inch) (inch)
(F)6890
18 0.750 (19.05 mm) 1/4 4.92 (124.9 mm) 1/8
24 1.000 (25.40 mm) 3/16 4.48 (113.7 mm) 1/8
29 0.500 (12.70 mm) 3/16 3.70 (93.9 mm) 1/8
30 0.500 (12.70 mm) 3/16 3.40 (86.3 mm) 1/8
33 0.600 (15.24 mm) 5/32 2.71 (68.8 mm) 1/8
(F)7068
18 1.000 (25.40 mm) 1/4 5.590 (141.98 mm) 1/8
24 0.750 (19.05 mm) 1/4 5.590 (141.98 mm) 3/16
30 1.500 (38.10 mm) 1/8 4.840 (122.93 mm) 1/8
(F)7282
18 0.715 (18.16 mm) 1/4 5.130 (130.30 mm) 1/8
24 0.250 (6.35 mm) 1/4 4.750 (120.65 mm) 1/8
29 0.250 (6.35 mm) 1/4 3.250 (82.55 mm) 1/8
30 0.760 (19.30 mm) 1/4 3.270 (83.05 mm) 3/16
33 0.500 (12.70 mm) 1/4 2.610 (66.29 mm) 3/16
36 0.280 (7.11 mm) 1/4 2.490 (63.24 mm) 3/16
(F)7382
18 0.750 (19.05 mm) 3/16 4.300 (109.22 mm) 1/8
24 0.200 (5.08 mm) 3/16 4.560 (115.82 mm) 1/8
(F)7392
18 1.000 (25.40 mm) 1/4 5.070 (128.77 mm) 3/16
24 0.750 (19.05 mm) 3/16 4.690 (119.12 mm) 1/8
29 0.750 (19.05 mm) 3/16 4.250 (107.95 mm) 5/32
30 0.750 (19.05 mm) 3/16 3.960 (100.58 mm) 5/32
34 0.250 (6.35 mm) 3/16 3.020 (76.70 mm) 5/32
(F)7490
18 1.125 (28.57 mm) 3/16 5.00 (127.0 mm) 1/8
24 0.500 (12.70 mm) 3/16 4.93 (125.2 mm) 1/8
29 0.500 (12.70 mm) 3/16 4.38 (111.2 mm) 1/8
30 0.500 (12.70 mm) 3/16 4.27 (108.4 mm) 1/8
36 1.000 (25.40 mm) 1/8 3.07 (77.9 mm) 1/8
* The 29-inch blade station corresponds to the 30-inch reference blade radius on 3-blade,
Y-shank propellers. The data provided for 29-inch stations may sometimes be useful for
setting blade angles in an assembled propeller.
(D1) - Distance from Dowel Diameter (D2) - Distance from Dowel Diameter
Station
Trailing Edge (inch) (inch) Trailing Edge (inch) (inch)
(F)7496
18 0.500 (12.70 mm) 3/8 5.796 (147.22 mm) 1/5
24 1.625 (41.28 mm) 1/5 5.934 (150.72 mm) 1/8
29 0.500 (12.70 mm) 1/4 4.238 (107.65 mm) 1/6
30 0.500 (12.70 mm) 1/4 3.650 (92.71 mm) 1/6
36 0.125 (3.18 mm) 1/6 1.992 (50.60 mm) 1/8
(F)7497
18 0.250 (6.35 mm) 3/8 5.907 (150.04 mm) 1/5
24 0.250 (6.35 mm) 1/4 4.961 (126.01 mm) 1/8
29 0.500 (12.70 mm) 1/4 5.082 (129.08 mm) 1/5
30 0.500 (12.70 mm) 1/4 4.731 (120.17 mm) 1/5
34 0.125 (3.18 mm) 1/4 2.639 (67.03 mm) 3/16
(F)7590
18 1.250 (31.75 mm) 3/16 4.83 (122.6 mm) 1/8
24 1.500 (38.10 mm) 1/8 4.74 (120.3 mm) 1/8
29 1.375 (34.92 mm) 1/8 4.25 (107.9 mm) 1/8
30 1.375 (34.92 mm) 1/8 4.13 (104.9 mm) 1/8
36 1.000 (25.40 mm) 1/8 3.10 (78.7 mm) 1/8
(F)7691
18 0.850 (21.59 mm) 1/4 5.400 (137.16 mm) 3/16
24 0.335 (8.50 mm) 1/4 4.740 (120.39 mm) 3/16
29 0.250 (6.35 mm) 3/16 4.390 (111.50 mm) 1/8
30 1.000 (25.40 mm) 1/4 4.600 (116.84 mm) 1/4
33 1.036 (26.31 mm) 1/4 3.902 (99.11 mm) 1/4
36 0.750 (19.05 mm) 1/4 3.450 (87.63 mm) 1/4
* The 29-inch blade station corresponds to the 30-inch reference blade radius on 3-blade,
Y-shank propellers. The data provided for 29-inch stations may sometimes be useful for
setting blade angles in an assembled propeller.
(D1) - Distance from Dowel Diameter (D2) - Distance from Dowel Diameter
Station
Trailing Edge (inch) (inch) Trailing Edge (inch) (inch)
D9512, A,
A-5.5, AE
18 1.500 (38.10 mm) 1/4 6.580 (167.13 mm) 1/8
24 1.000 (25.40 mm) 1/4 6.860 (174.13 mm) 1/8
30 0.500 (12.70 mm) 1/4 6.650 (168.91 mm) 5/32
36 0.500 (12.70 mm) 3/16 5.870 (149.09 mm) 1/8
42 0.500 (12.70 mm) 3/16 4.120 (104.64 mm) 5/32
E9512(C,D,G)-1
18 1.500 (38.10 mm) 1/4 6.580 (167.13 mm) 1/8
24 1.000 (25.40 mm) 1/4 6.860 (174.24 mm) 1/8
30 0.500 (12.70 mm) 1/4 6.650 (168.91 mm) 5/32
36 0.500 (12.70 mm) 3/16 5.870 (149.09 mm) 1/8
42 0.500 (12.70 mm) 3/16 4.120 (104.64 mm) 5/32
* The 29-inch blade station corresponds to the 30-inch reference blade radius on 3-blade,
Y-shank propellers. The data provided for 29-inch stations may sometimes be useful for
setting blade angles in an assembled propeller.
Station Line
Face Side
7.50 Inches
(190.5 mm) Height Gauge
APS815
(j) For most blades, stations inboard from the tip have a greater chord width
than outboard stations.
(k) When reducing diameter, it is desirable to minimize the reduction of
the chord width. Some deviation from the specified tip radii may be
appropriate.
1 Refer to section, "Blade Grinding Requirements and Procedures" in
this chapter for tip repair criteria.
(2) Diameter Reduction for Blades to be Returned to Service with a Modified Model
Designation
(a) In the past, blades that were bent beyond permitted limits were sometimes
reduced in diameter when the shortened blade model was completely
inboard of the bend. This practice is no longer permitted.
(b) When blades in a set have had a reduction in length and are being
installed on an application other than the original, the blade model
designation is to be changed using the following method:
1 Impression stamp a line through the original model designation dash
number.
2 Impression stamp the modified model designation next to the original
model designation.
3 The blade may only be modified to a blade model defined within
Appendix C - Blade/Tip Specifications in this manual.
4 Optionally ink stamp the modified model designation on the camber
side of the blade airfoil.
5 Future diameter reductions to blade sets with modified model
designations are to be handled in accordance with the section,
"Reduction in Blade Length" in this chapter.
(c) Blade modifications that result in significant diameter reductions (from one
dash number to another in blade design) must consider factors such as:
1 Pitch change knob location
2 Pitch range capability
3 Interchangeability of modified blades with factory new blades
4 Tip thickness and contour
5 Airfoil width
6 Identification requirements
7 Blade modifications that cause blade-to-blade variation of these
factors within a blade set are not permitted.
(d) Use the Blade Specification Table associated with the new model
designation of the shortened blade.
(e) While reducing the length of a blade is permitted, care must be taken
to avoid creating a blade configuration that is different than that which
Hartzell Propeller Inc. manufactures. Refer to the examples in
steps (e)2 through (e)3.b.
1 Detailed descriptions of differences of all blade model designations
are not given in this manual. Information about specific model
interchangeability can be obtained on an individual basis from the
Hartzell Propeller Inc. Product Support Department.
2 Changing an 8468-8R blade to an 8468-10R blade by reducing the
diameter is permitted.
a Refer to the tip shape diagrams in Appendix C - Blade/Tip
Specifications in this manual.
b Both blades have the same pitch change knob angle and it
would be possible to balance the resultant blade with those
manufactured by Hartzell Propeller Inc. under the same
designation.
3 Changing an 8468-8R blade to an 8468D-14 blade is not permitted
except by STC.
a Although both blades have the same pitch change knob angle,
they have different twist distributions.
b Twisting the original blade to the new configuration will cause
its pitch change knob angle to deviate from the specification
and it will not match blades manufactured by Hartzell
Propeller Inc.
(f) A Q-tip blade can be cut off to make a non-Q-tip blade
1 Remove material tangent to the radius of the tip and far enough
inboard so that the entire Q-tip is removed.
(g) Y-shank blades must conform to knob angle limitations. Refer to
"Interchangeability of Y-shank Blades" in the section, "Pitch Change
Inspection and Overhaul" in the Blade Shank Overhaul chapter.
(h) Since complete tip data is not available in the field, physically compare
blades that have significant diameter reduction to factory new blades of
the same design so that widths, thickness, tip shape, and airfoil shape in
the tip region can be closely matched with factory blades.
(i) Modification of a counterweighted blade to a non-counterweighted blade
by removal of the counterweight knob is not permitted in the field.
NOTE 1: The shot peen coverage has a tolerance of +0.125 inch (+3.17 mm) within the
specified shot peened area. The shot peen within these dimensions cannot be
scattered or speckled, but must have complete coverage. Due to manufacturing
process changes, incomplete coverage or fading of the shot peen is permitted in
specific zones. Refer to Figure 3-9. Stray shot marks are not permitted outside
the shot peen area.
NOTE 2: The Blade Model designation may include a "B" or "K" suffix that indicates a
de-ice or an anti-icing boot.
NOTE 3: All model M10476 blades are manufactured with a shot peened surface;
however, the "S" shot peen designator is not always included in the model
number of all blades. All M10476 blades must be maintained as shot peened
blades, and the "S" designator, if not present, must be added at overhaul.
NOTE 4: Blades may have been previously shot peened from the 4 inch station to the
26 inch station (101.6 mm station to the 660.4 mm station). Pre-existing
coverage between the 4 inch station and the 7 inch station is acceptable, and
does not require additional shot peening.
F7392S-1 from the 6 inch station to the 22 inch station (152.4 to 558.8 mm)
F(C)7495S from the 6 inch station to the 25 inch station (152.4 to 635 mm)
F7495S-1 from the 6 inch station to the 25 inch station (152.4 to 635 mm)
FC7496S from the 6 inch station to the 23 inch station (152.4 to 584.2 mm)
FL7666AS from the 4 inch station to the 28 inch station (101.6 to 711.2 mm)
D8295S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
D8990S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
E9083S from the 7 inch station to the 26 inch station (152 to 660.4 mm) - See Note 4
M9128NS(A) from the 7 inch station to the 28 inch station (177.8 to 711.2 mm)
D9290S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
D9390S-1R from the 7 inch station to the 26 inch station (177.8 to 660.4 mm)
D9510SK from the 7 inch station to the 30 inch station (177.8 to 762 mm)
D9511FAS(-2) from the 7 inch station to the 24 inch station (177.8 to 609.6 mm)
D9511FS from the 7 inch station to the 24 inch station (177.8 to 609.6 mm)
E9673S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
T10176(N)S-5 from the 7 inch station to the 22 inch station (177.8 to 558.8 mm)
T10178(N)S-11R from the 7 inch station to the 30 inch station (177.8 to 762 mm)
M10282A(N)S+6 from the 7 inch station to the 30 inch station (177.8 to 762 mm)
LT10282(N)S-5.3R from the 7 inch station to the 30 inch station (177.8 to 762 mm)
T10282(N)S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
T10282(H)(N)S-6R from the 7 inch station to the 30 inch station (177.8 to 762 mm)
(L)T10282(N)S+4 from the 7 inch station to the 30 inch station (177.8 to 762 mm)
T10290NS+2 from the 7 inch station to the 30 inch station (177.8 to 762 mm)
(L)M10476(N)(S) from the 7 inch station to the 30 inch station (177.8 to 762 mm) - See Note 3
E10477S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
E10478S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
E10479S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
LT10574F(N)S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
T10702NS from the 7 inch station to the 30 inch station (177.8 to 762 mm)
E10703S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
LT10876A(N)S-2Q from the 7 inch station to the 30 inch station (177.8 to 762 mm)
M10876A(N)S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
T10876A(N)S-15.5 from the 7 inch station to the 30 inch station (177.8 to 762 mm)
LM11276(N)S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
M11276(N)S(A) from the 7 inch station to the 30 inch station (177.8 to 762 mm)
M11296(N)S from the 7 inch station to the 30 inch station (177.8 to 762 mm)
M11691NS from the 7 inch station to the 30 inch station (177.8 to 762 mm)
M11692NS from the 7 inch station to the 30 inch station (177.8 to 762 mm)
M11693NS from the 7 inch station to the 30 inch station (177.8 to 762 mm)
(5) Local Repair in the Shot Peened Area Not Associated With Overhaul
NOTE: A local repair removes a specific damage condition between
overhauls. Repair of damage at overhaul is blended more smoothly
with the blade shape and is not considered a local repair.
(a) All repairs must be within the tolerances specified in the applicable Blade
Specification Table.
(b) If a blade is repaired beyond the permitted limits, retire the blade from
service.
(c) Remove all damage before inspection and re-shot peening.
(d) Shot peening of the face and camber sides of the blade is more critical
than the leading and trailing edge. Repairability limits are stricter for the
face and camber surfaces.
(e) The depth of damage refers to measurements taken after repair of the
effected area.
(f) Face and camber repair area is defined as between 10% and 80% of the
chord width from the blade leading edge. If the damage is not deeper than
the base of the shot peen pebble grain, locally repair these areas without
re-shot peening.
(g) If there is damage deeper than the base of the shot peen pebble grain,
re-shot peen only the surface of the blade containing the repair area. For
example, if the camber side of the blade contains a repair, then only the
entire camber side of the blade must be completely re-shot peened.
(h) Lead edge repair area is defined as 10% of the chord width back from
the lead edge. Trail edge repair area is defined as 20% of the chord width
forward from the trail edge. If the extent of the repair is less than
0.250 inch (6.35 mm) from the lead edge or trail edge of the blade, these
areas may be repaired without re-shot peening.
Face
Camber (Curved)
TI-4200
14000
Incomplete
Coverage
Permissible
In These
Zones
Station A, Identified on
Blade Drawings
1.00 inch 0.50 inch 0.50 inch 0.50 inch 0.50 inch 0.6875 inch
(25.4 mm) (12.7 mm) (12.7 mm) (12.7 mm) (12.7 mm) (1.7462 mm)
Blend Smoothly
0.035 inch
(0.88 mm)
Maintain Standard Blade
Thickness from this
Point Inboard per Blade
Specification Tables
90 degrees +5 degrees
-0 degrees
APS226A
APS489
M. Q Tip Blades
(1) A Q tip propeller blade is formed by bending the tip section of the blade 90
degrees toward the face side.
(2) A Q tip blade may only be formed by Hartzell Propeller Inc. on a new blade
only.
(3) Bending a tip section in the field is not permitted.
(4) Field repair of a slightly deformed tip, up to 20 degrees, is permitted.
(5) Data from the Blade Specification Tables is not usable in the area of the bent
tip. Refer to Figure 3-10 for tip thickness requirements.
(6) Blade width in the bend area must be sufficient to maintain the original width as
reasonably as possible.
(7) Q-Tip blade repair
(a) When a Q-tip blade is manufactured, the blend (radius) of the leading and
trailing edges of the tip are identical. As the leading edge of a Q-tip blade
wears, the tip blend (radius) becomes distorted, while the trailing edge tip
blend remains intact.
1 When repairing the leading edge of a Q-tip blade, shape the blend
between the blade tip and the leading edge, as necessary, to match
the shape of the trailing edge blend, using the shape of the trailing
edge as a guide. A slight chord reduction may result.
2 If a repair is made to the width of the blade in the bend area,
smoothly blend the repair into the most outboard, controlled blade
station.
3 Repair of tip damage is permitted, if the distance from the face of the
blade to the tip of the blade in the 90 degree area is at least 0.75 inch
(19.05 mm).
4 If the length of the tip is reduced on one blade, the other blades in
the set must also be reduced to maintain correct propeller assembly
balance.
N. Lightning Strikes
(1) After a propeller lightning strike, an inspection of the each blade is required
before further flight.
(2) Slight arcing damage to the blade surface from a lightning strike that has a
maximum diameter of 0.125 inch (3.18 mm) may be repaired.
(a) Smoothly blend the damaged area and polish using an abrasive pad that
has 400-grit or finer.
(b) Perform a penetrant inspection.
(3) Damage to the blade edge may be repaired in the same way as a small nick or
scratch. This can generally be performed by mechanics in accordance with
FAA Advisory Circular 43.13-1B.
(4) If there are larger areas of arcing damage, or if it appears that intense heat may
have softened the area adjacent to the damage, retire the blade from service or
return it to Hartzell Propeller Inc. Propeller for evaluation.
(5) Perform a Brinell hardness test within 0.125 inch (3.17 mm) of each damaged
area. Refer to the Special Inspections chapter of Hartzell Propeller Inc.
Standard Practices Manual 202A (61-01-02).
(6) For propeller assembly inspection requirements after a lightning strike,
refer to the Special Inspections chapter of Hartzell Propeller Inc. Standard
Practices Manual 202A (61-01-02).
O. Blade Anodizing
LIST OF FIGURES
V-shank Modification................................................................Figure 4-1......................... 4-11
TE131 Blade Inspection Tool....................................................Figure 4-2......................... 4-18
10574F(S)(B) Blade Modification Template..............................Figure 4-3......................... 4-27
Modification of Counterweight for Terminal Strip
and Spring Pin Attaching Holes..........................................Figure 4-4......................... 4-34
Modification of Counterweight for Tie Mount
Attaching Hole.....................................................................Figure 4-5......................... 4-35
Coated Leading Edge Area......................................................Figure 4-6......................... 4-37
LIST OF TABLES
Hard Alloy Blades Requiring Eddy Current Inspection.............Table 4-1............................ 4-8
Blade Changes for V-shank with "N" Modification....................Table 4-2...........................4-11
Inspection Requirements for M10282A(B)+6 Blades...............Table 4-3.......................... 4-13
Counterweight Parts Removed From
BHC-L2YF-4F/FC8468AR Propellers.................................Table 4-4.......................... 4-17
Non-Standard C7479-2R Aluminum Propeller Blades.............Table 4-5.......................... 4-22
10574F(S)(B) Blade Conversion .............................................Table 4-6.......................... 4-26
B. Overhaul Requirements
NOTE: The following requirements are to be performed in addition to those
established in the Blade Airfoil Overhaul chapter of this manual.
(1) Remove the de-ice or anti-icing boot from each blade.
(a) For instructions about removal of a de-ice boot and/or an anti-icing boot,
refer to Hartzell Propeller Inc. Ice Protection System Manual 180
(30-61-80).
(2) Remove all paint.
(a) The recommended method for paint removal, other than removal during
the grinding process, is plastic media cleaning.
(b) For plastic media cleaning guidelines, refer to Hartzell Propeller Inc.
Standard Practices Manual 202A (61-01-02).
(3) Measure the width and thickness of the blade to determine if the blade is within
the tolerances specified in the applicable blade table in Appendix C - Blade/Tip
Specifications in this manual.
(a) If the blade is under the minimum width or thickness measurement, retire
the blade in accordance with the Part Retirement Procedures chapter of
Hartzell Propeller Inc. Standard Practices Manual 202A (61-01-02).
(b) If the blade, from the 9 inch station out to the 24 inch station, is less than
0.020 inch (0.51 mm) over the minimum allowable width or thickness,
retire the blade in accordance with the Part Retirement Procedures
chapter of Hartzell Propeller Inc. Standard Practices Manual 202A
(61-01-02).
(4) Remove 0.010 inch (0.25 mm) of material from the face and camber sides of
the blade from the 9 inch station out to the 24 inch station.
(5) Measure the width and thickness of the blade from the nine inch station out to
the 24 inch station to verify that it is still within the tolerances specified in the
applicable blade table in Appendix C - Blade/Tip Specifications in this manual.
(a) If the blade is under the minimum width or thickness measurement, retire
the blade in accordance with the Part Retirement Procedures chapter of
Hartzell Propeller Inc. Standard Practices Manual 202A (61-01-02).
3. Additional Inspection, Overhaul, and Maintenance Requirements for Hard Alloy Blades
Installed on Turbine-Powered Aircraft
NOTE: This information was obtained from Hartzell Propeller Inc.
Service Bulletin 138.
A. Effectivity
(1) All Hartzell Propeller Inc. turboprop aircraft propeller blades manufactured from
hard alloy aluminum.
NOTE: Hard alloy blades are identified by the letter "H" immediately following
the blade design number, e.g., T10282HB or T10178H-11R; hard alloy
blades are also stamped with the number "76" on the blade butt.
B. General
(1) Hard alloy aluminum (7076-T61) was developed to improve the water and sand
erosion characteristics of propeller blades.
(a) The impact resistance of hard alloy aluminum to stone nicks and dents is
also superior to the standard aluminum alloy.
(b) Hard alloy aluminum can be susceptible to intergranular corrosion,
particularly if corrosion is not thoroughly removed before blade surface
protection, or if corrosive material is trapped between the unprotected bare
metal and paint or a de-ice or anti-icing boot.
C. Check
D. Rework
(1) If the presence of bare metal or corrosion is observed or suspected to exist
under a deteriorated paint coating on any blade, accomplish the following to
make sure that there are no cracks in the blade:
APS0652
APS0653
V-shank Modification
Figure 4-1
C. Check
(1) Inspect the radius end of the blade bearing bore in accordance with the Blade
Shank Overhaul chapter of this manual.
(2) Perform rework procedures if necessary.
NOTE: This includes all evidence of scratches, tool marks, and corrosion, as
well as etching and dye penetrant inspection of the critical areas of
the blade bore.
(3) Retire all blades showing evidence of cracks or other unairworthy conditions.
(a) These blades must be replaced prior to further flight.
(4) Report all incidents of cracks or linear crack indications to Hartzell Propeller Inc
Product Support Department.
D. Compliance
(1) All effected blades must be repetitively inspected after the initial inspection. The
repetitive inspection is based on time in service in accordance with Table 4-3.
NOTE: The repetitive requirements of this inspection are terminated when all
blades installed in a propeller assembly have been replaced by "N"
modification blades.
A. Effectivity
(1) Applies to all propeller models HC-B3TN-5( )L/LT10282( )( )+4 installed on the
Gulfstream American (formerly Rockwell International) Aero Commander 690( )
aircraft.
NOTE: Compliance with Rockwell International Service Bulletin No. 174B,
dated August 29, 1980, satisfies the requirements of this inspection.
B. Discussion
(1) An audible blade stall may occur if high reverse blade angles are used during
high speed landings. This condition may cause high stress concentrations at
blade stations approximately five to 15 inches from the blade tip. The high
stress concentration can cause a fatigue crack, particularly if the blade has been
damaged in this area, such as from a stone nick.
C. Check
(1) Prior to the next and each subsequent flight, visually inspect the blade for
indications of a crack in areas five to 15 inches from the blade tip on the camber
and face surfaces.
(2) Within the next 10 hours and at each 100 hour interval, inspect blades in
the suspect area utilizing an acceptable NDT procedure. See Hartzell
Propeller Inc. Standard Practices Manual 202A (61-01-02).
(3) Retire all blades showing evidence of cracks or other unairworthy conditions.
(a) These blades must be replaced prior to further flight.
TE131
"A"
1" ½ ¾
3.750 ±0.002
"C"
.878 ±0.002
"B"
90°
Camber Side Up
4.1
"A"
CAUTION 1: DO NOT MIX A NEW "N" BLADE WITH AN OLD, HARD ALLOY
BLADE, SUCH AS T10173H, IN A PROPELLER ASSEMBLY.
CAUTION 2: DO NOT MIX A CATEGORY II AND A NON-CATEGORY II BLADE
IN A PROPELLER ASSEMBLY.
(1) New T10173N and T10176N blades can be mixed with "Category II" blades
(identified "Cat. II" on the blade butt), but cannot be mixed with early production
non-category II blades.
NOTE: A Category II blade is thicker than a Non-Category II blade at the
8, 12, and 18 inch stations. Refer to the applicable blade table in
Appendix C - Blade/Tip Specifications for thickness specifications.
(2) If the propeller or aircraft was type certified with an "N" blade only an "N" blade
can only be replaced with an "N" blade.
(3) Blade angle and face alignment requirements for the blades listed in Table 4-5
are listed below.
NOTE: This blade data is only applicable to the blades listed in Table 4-5. For
blade specifications of other C7479-2R blades, refer to Appendix C -
Blade/Tip Specifications in this manual.
Station 30
Edge
Width
Thickness
Face
Angle 0 degrees -Set Up
Station 36
Edge 2.980 inches to 3.060 inches
Width 6.940 inches to 7.020 inches
Thickness 0.555 inches to 0.585 inches
Face 7.070 inches to 7.110 inches
Angle 23.9 degrees to 24.3 degrees
Station 42
Edge 2.750 inches to 2.830 inches
Width 6.400 inches to 6.480 inches
Thickness 0.505 inches to 0.535 inches
Face 6.840 inches to 6.880 inches
Angle 19.2 degrees to 19.4 degrees
Station 48
Edge 2.230 inches to 2.330 inches
Width 5.200 inches to 5.280 inches
Thickness 0.405 inches to 0.435 inches
Face 6.600 inches to 6.640 inches
Angle 16.2 degrees to 16.4 degrees
Figure 4-3
30"
Tip template ends at 42" station
61-13-33
APS257
Rev. 45 Nov/23
Page 4-27
HARTZELL ALUMINUM BLADE OVERHAUL MANUAL
133C
(i) Using a round bottom stamp or vibra-engraver, re-identify the new model
number on the blade butt.
(j) Optionally, re-identify the blade model number with an ink stamp or a label
on the camber side of the blade.
22. Additional Blade Shank Inspection for T9212, 10172( ), 10173( ) and 10176( ) Blades
A. Effectivity
(1) All T9212, non-category II 10172( ) and 10173( ) (excludes 10173D), and
category II 10173( ) and 10176( ) blades.
B. Discussion
(1) When the above blades are at extreme shank thickness or face alignment
limits, it is possible to violate the minimum wall thickness of the blade shank at
the end of the pilot tube bore. This condition may result in fatigue cracks in the
critical radius of the blade bore.
C. Procedure
(1) For the 10172( ) and 10173( ) non-category II blades, use TE131 (refer
to Figure 4-2) to complete the inspection at each overhaul. Complete the
inspection procedures in accordance with paragraph 14.C.(1)(f) of this chapter.
(2) For T9212 and category II 10173( ) and 10176( ) blades, a new tool similar to
that shown in Figure 4-2 must be created by changing the "B" dimension to
0.798 ±0.002 inch. Complete the inspection procedures of paragraph
14.C.(1)(f) of this chapter at each overhaul.
NOTE: The tool for these blades can be created by purchasing a new
TE131 and modifying it, or by fabricating a new tool according to
the dimensions in Figure 4-2 with the exception of the alternate "B"
dimension.
(3) If the leg shown as section "B" does not contact the blade at the thinnest
position located on the shank, the blade must be retired from service.
27. Modification of Counterweight D-6021-1 for use with De-ice Kit 103253
A. Modification of the Counterweight
(1) Modify the counterweight to incorporate the mounting holes for the terminal
strip, the attachment hole for the tie mount, and the spring pin, in accordance
with Figure 4-4 and Figure 4-5.
(2) If the 6-32 UNC-3B threaded hole is damaged, a coiled insert may be installed.
(a) Using a 6-32 true position indicator or a thread tap to locate off of the
thread pitch diameter, determine the center of the threaded hole.
1 Optionally, the largest drill blank that will fit into the minor diameter
of the threaded hole may also be used to determine the center of the
hole.
(b) Bore the hole to a diameter 0.1495 (#25 drill) a minimum of 0.539 inch
(13.70 mm) deep.
(c) Deburr the edges of the hole.
(d) Using Heli-Coil® STI Tap (part number 06CBB or equivalent), tap the newly
bored hole a minimum of 0.414 deep.
(e) Using a Heli-Coil® thread gauge (part number 3688-06 or equivalent),
make an inspection of the tapped hole.
1 The "GO" thread end must install freely.
2 Tap the hole until the inspection of the tapped hole is satisfactory.
(f) Using installation tool Heli-Coil® (part number 7551-06 or equivalent),
install a coiled insert (part number 1185-06CN414) in the threaded hole a
minimum of 1/4 pitch below the mounting surface.
(g) Make a visual inspection of the threads of the installed coiled insert.
(h) Verify that a 6/32 threaded fastener will install correctly.
(3) If the spring pin hole was machined too large, it may be repaired by enlarging
the hole and installing an oversize spring pin.
(a) Drill the spring pin hole to the oversize diameter listed in Figure 4-4.
(b) Install the oversize spring pin B-6378-7 as a replacement for the
spring pin B-3842-0500 identified in the de-ice kit 103253.
Modification of Counterweight for Terminal Strip and Spring Pin Attaching Holes
Figure 4-4
29. Replacement of Y-shank Blades used in Propeller Models ( )HC-( )( )Y( )-( )
A. Effectivity
(1) Hartzell Propeller Inc. compact propeller models ( )HC-( )( )Y( )-( ) with Y-shank,
aluminum blades that have a serial number that is listed in Hartzell
Propeller Inc. Alert Service Bulletin HC-ASB-61-322.
B. Discussion
(1) During dye penetrant inspection at overhaul, one blade was found to have
an indication in the blade bearing bore. This indication was determined to be
caused by a unique condition in the aluminum forging from the vendor.
(2) All blades machined from the same forging lot may have this condition.
C. Requirements
(1) Replace blades as necessary in accordance with the instructions in Hartzell
Propeller Inc. Alert Service Bulletin HC-ASB-61-322.
Coated Area
24.0 inch
(609 mm)
Repair is not
permitted within this
area.
LEADING EDGE
Approximately
0.50 inch (12.7 mm)
Approximately
0.125 inch (3.1 mm)
NOTE 1: Coated leading edge blades are identified by the letter "H" immediately
following the blade design number, e.g., LD99M01H. These blades are NOT
stamped with the number "76" on the blade butt.
NOTE 2: When overhauling the LD99M01H blade, refer to the Blade Overhaul Traveler
LD99M01H Blade and the D, E, or Y-shank Blade Dimensional Traveler.
A. Overhaul Requirements
NOTE: The following requirements are to be performed in addition to those
established in the Blade Airfoil Overhaul chapter of this manual.
FINISH - CONTENTS
1. Finish....................................................................................................................... 5-3
A. Blade Painting.................................................................................................... 5-3
B. Application of Teflon® Tape on D, E, and Y-shank Blades.................................. 5-5
C. Application of Hard Coating on Shank Radius................................................... 5-7
D. Installation of Blade Retention Split Bearing Race and
Bearing Retaining Ring onto D, E, and Y-shank Blades.................................... 5-8
E. Application of Lubricant to the Blade Bore....................................................... 5-10
(Blank Page)
1. Finish
A. Blade Painting
45 degrees 45 degrees
10.620 Inch
(269.75 mm)
B4256
Blade Shank Teflon® Tape
Figure 5-1
CAUTION: Do not overlap the ends of the Teflon® tape CM155 or CM156.
(8) Start applying the Teflon® tape CM155 or CM156, as applicable, on the face
side of the blade.
(a) Apply the Teflon® tape CM155 or CM156, as applicable, so that the split is
located on the camber side of the blade.
(b) The maximum permitted seam gap width between the ends of the Teflon®
tape CM155 or CM156, as applicable is 0.031 inch (0.78 mm).
(c) Fill the gap with epoxy.
(9) Apply 1.5 inch (38 mm) wide masking tape tightly over the Teflon® tape CM155
or CM156.
(10) When the epoxy starts to set, remove the masking tape from the blade.
(11) Using 240-grit emery cloth, sand the seam of the Teflon® tape CM155 or
CM156 to remove any rough edges.
(12) Using 400-grit sandpaper, sand the seam of the Teflon® tape CM155 or CM156
to a smooth finish.
(13) Make an inspection of the Teflon® tape CM155 or CM156 installation.
(a) The maximum permitted seam gap width is 0.031 inch (0.78 mm).
1 If the gap width is more than the maximum permitted, remove the
Teflon® tape CM155 or CM156 and install a new piece of Teflon® tape
CM155 or CM156, as applicable.
(b) The seam gap is filled with adhesive CM68.
(c) Air bubbles larger than 0.031 inch (0.79 mm) diameter are not permitted.
NOTE: Air bubbles can be distinguished from tape blemishes because
the tape can be indented with pressure leaving a depression.
1 If there is an air bubble larger than the maximum permitted, remove
the Teflon® tape CM155 or CM156 and install a new piece of Teflon®
tape CM155 or CM156, as applicable.
(d) All masking tape used during the Teflon® tape CM155 or CM156
installation is removed.
(e) Examine the location of the Teflon® tape CM155 or CM156. Refer to
Figure 502.
1 If the location is incorrect, remove the Teflon® tape CM155 or
CM156 and install a new piece of Teflon® tape CM155 or CM156, as
applicable.
2 If the location is correct, continue to the next step.
(f) Wrinkles, bumps, depressions, or ridges that are detectable by touch on
the surface of the Teflon® tape CM155 or CM156 are not permitted.
1 If there is a wrinkle, bump, depression, or ridge, remove the Teflon®
tape CM155 or CM156 and install a new piece of Teflon® tape CM155
or CM156, as applicable.
(g) Excess adhesive inboard or outboard of the Teflon® tape CM155 or
CM156 must be flush or below the surface of the Teflon® tape CM155 or
CM156.
Approximately
0.50 Inch
(12.7 mm)
Approximately
0.50 Inch
(12.7 mm)
D. Installation of Blade Retention Split Bearing Race and Bearing Retaining Ring
onto D, E, and Y-shank Blades
Fill to Top of
Needle Bearing
ASK1314
NOTE: When filling the blade bore with lubricant CM12, make sure
that no air pockets form within the balance hole or blade bore
because it can affect propeller balance.
1 For blades that have a needle bearing in the bottom of the blade
bore, fill the balance hole and the blade bore to the top of the needle
bearing. Refer to Figure 5-4.
2 For blades that have only a bronze bushing, fill the balance hole and
the blade bore to approximately 1.00 inch (25.4 mm) from the butt of
the blade.
(2) If the blade is to be stored before propeller assembly buildup, cover the blade
shank with a plastic bag secured with a rubber band.
(Blank Page)
LIST OF FIGURES
Blade Balancing, Horizontal Position.......................................Figure 7-1...........................7-3
Blade Balancing, Vertical Position............................................Figure 7-2...........................7-5
(Blank Page)
Adjustable weight
APS2071
(5) Without adjusting the weight, put each of the remaining blades from the set on
the balance stand so that the heaviest blade in the set may be determined.
(6) Put the heaviest blade in the set on the balance stand with the leading edge up.
(a) Adjust the weight until the blade is balanced in the horizontal position.
(7) Individually put the lighter blades in the set on the balance stand.
(a) Do not adjust the weight.
(b) In order to get each of these blades in the horizontal position, it is
necessary to put lead wool in the blade balance hole.
(1) To find the amount of lead wool needed to balance the blade, put
lead wool on the shank area, a distance equal to the depth of the
blade balance hole (this dimension is stamped on the butt of the
blade), until the blade is horizontally balanced.
(8) For D, E, and Y-shank blades that use a closed-end bearing, remove the
bearing before putting lead in the blade bore.
(Blank Page)
1. Introduction (Rev. 1)
A. Fig./Item Number
(1) Figure Number refers to the illustration where items appear. Item Numbers refer
to the specific part callout in the applicable illustration.
(a) Item Numbers that are listed but not shown in the illustration are identified
by a dash to the left of the item number. (example: "-800")
(b) Alpha variants will be used to add additional items. There are two reasons
for the use of alpha variants:
1 A part may have an alternate, or may be superseded, replaced, or
obsoleted by another part.
a For example, the self-locking nut (A-2043) that is item 20 was
superseded by the self-locking nut (A-2043-1) that is item 20A.
2 An Illustrated Parts List may contain multiple configurations.
Effectivity codes are used to distinguish different part numbers
within the same list.
a For example, one propeller configuration may use a mounting
bolt (B-3339-1) that is item 30, yet another propeller
configuration uses a mounting bolt (B-3347) that is item 30A.
Effectivity codes are very important in the determination of parts
in a given configuration.
B. Part Number
(1) The Part Number is the Hartzell Propeller Inc. identification number for the part.
(2) Use the Hartzell Propeller Inc. part number when ordering the part from Hartzell
Propeller Inc. or a Hartzell-approved distributor.
C. Description
(1) This column provides the Hartzell Propeller Inc. description of the part.
(2) Bullets and indentations are used to indicate parts that are components of a
sub-assembly.
(a) For example, a Fork Assembly that is part of a HC-C2YR-1 propeller
assembly will have one bullet ( • ) before the description. This indicates
that the Fork Assembly is part of the propeller assembly.
1 A Fork Bumper that is part of the Fork Assembly will appear
directly below the Fork Assembly with two bullets ( • • ) before the
description. This indicates that the Fork Bumper is part of the Fork
Assembly - that is part of the Propeller Assembly.
a Example: HC-C2YR-1
• Fork Assembly
• • Fork Bumper
(3) If the description in this column includes a "PCP:" prefix, the part is classified as
a Propeller Critical Part.
(4) If applicable, information regarding part alternatives, supersedures,
replacements, or obsolescence will appear in the Description column.
(a) Refer to the section, "Description of Terms" in this chapter for definitions
and requirements for part "alternates", "supersedures", etc.
(b) When part alternatives, supersedures, replacements, etc. are listed, the
service document number related to the change may be included for
reference.
F. Overhaul (O/H)
(1) Designates the parts to be replaced at overhaul. A "Y" identifies the parts that
must be replaced at overhaul.
A. Alternate
(1) Alternate parts are identified by the term "ALTERNATE" in the Description
column. Alternate items are considered airworthy for continued flight and
existing stock of parts may be used for maintenance and/or repair. The new or
alternate part numbers may be used interchangeably when ordering/stocking
new parts.
B. Supersedure
(1) Part changes are identified by the terms "SUPERSEDES ITEM _____" or
"SUPERSEDED BY ITEM _____" in the Description column. Superseded items
are considered airworthy for continued flight and existing stock of superseded
parts may be used for maintenance and/or repair. Once the superseding part
has been incorporated/installed into an assembly, the original superseded part
may no longer be used. Superseded parts may no longer be available, and the
new part number must be used when ordering/stocking new parts.
C. Replacement
(1) Part changes identified by the terms "REPLACES ITEM _____" or "REPLACED
BY ITEM _____" in the Description column are considered airworthy for
continued flight, but must be replaced with a part with the new part number at
overhaul. Existing stock of replaced parts may not used for maintenance and/or
repair of effected assemblies. Replaced parts may no longer be available, and
the new part number must be used when ordering/stocking new parts.
D Obsolete
(1) Obsolete parts are identified by "OBS" in the Units Per Assembly (UPA)
column. Obsolete items are considered unairworthy for continued flight.
A. Important Information
(1) Many O-rings, fasteners, and other vendor supplied hardware listed in Hartzell
Propeller Inc. manuals have previously been specified with AN, MS, NAS or
vendor part number. To provide internal controls and procurement flexibility,
Hartzell part numbers have been assigned to all O-rings, fasteners, and
hardware. Part shipments from Hartzell Propeller Inc. will specify only the
Hartzell part numbers.
(2) Some O-rings, fasteners, and hardware manufactured in accordance with
established industry specifications (certain AN, MS, NAS items) are acceptable
for use in Hartzell Propeller Inc. products without additional standards imposed
by Hartzell.
(a) For a listing of part number interchangeability, refer to the Vendor
Cross Reference chapter of Hartzell Propeller Inc. Standard Practices
Manual 202A (61-01-02).
(b) Where permitted, both the Hartzell part number item and AN, MS, NAS,
and other specified vendor number items can be used interchangeably.
(c) The Hartzell part number must be used when ordering these parts from
Hartzell Propeller Inc.
APS-0641
P-shank
Figure 8-1
2
5 4 3
APS0651
P-shank Modified to an R-shank
Figure 8-2
2 A-1349 • SPACER 1
3 B-6684 • BEARING, NEEDLE 1 Y
3A C-6252 • BEARING, NEEDLE, OVERSIZE, ALTERNATE FOR ITEM 3 1 Y
REFER TO USE OF OVERSIZE INTERNAL BLADE
BEARING IN THE SPECIAL INSPECTIONS AND
PROCEDURES CHAPTER OF THIS MANUAL.
4 A-1309 • BUSHING, BLADE 1 Y
4A A-1309-1 • BUSHING, BLADE, ALTERNATE FOR ITEM 4 1 Y
5 A-1347 • BUSHING, BLADE 1 Y
3 2
APS0650
R-shank
Figure 8-3
2 A-1349 • SPACER 1
3 B-6684 • BEARING, NEEDLE 1 Y
3A C-6252 • BEARING, NEEDLE, OVERSIZE, ALTERNATE FOR ITEM 3 1 Y
REFER TO USE OF OVERSIZE INTERNAL BLADE
BEARING IN THE SPECIAL INSPECTIONS AND
PROCEDURES CHAPTER OF THIS MANUAL.
5 A-1347 • BUSHING, BLADE 1 Y
2
6 3
APS0645
M-shank
Figure 8-4
2 A-1349 • SPACER 1
3 B-6684 • B EARING, NEEDLE 1 Y
3A B-6685 • BEARING, NEEDLE, ALTERNATE FOR ITEM 3 1 Y
3B C-6252 • BEARING, NEEDLE, OVERSIZE, ALTERNATE FOR ITEM 3 1 Y
REFER TO USE OF OVERSIZE INTERNAL BLADE
BEARING IN THE SPECIAL INSPECTIONS AND
PROCEDURES CHAPTER OF THIS MANUAL.
6 B-6682 • BEARING, NEEDLE 1 Y
6A B-6683 • BEARING, NEEDLE, ALTERNATE FOR ITEM 6 1 Y
2
6 3
APS0647
T-shank
Figure 8-5
2 A-1349 • SPACER 1
3 B-6684 • BEARING, NEEDLE 1 Y
3A B-6685 • BEARING, NEEDLE, ALTERNATE FOR ITEM 3 1 Y
3B C-6252 • BEARING, NEEDLE, OVERSIZE, ALTERNATE FOR ITEM 3 1 Y
REFER TO USE OF OVERSIZE INTERNAL BLADE
BEARING IN THE SPECIAL INSPECTIONS AND
PROCEDURES CHAPTER OF THIS MANUAL.
6 B-6682 • BEARING, NEEDLE 1 Y
6A B-6683 • BEARING, NEEDLE, ALTERNATE FOR ITEM 6 1 Y
3 2
6
APS0656
M or T-shank with an "N" Modification
Figure 8-6
2 A-385 • SPACER 1 Y
3 B-6684 • BEARING, NEEDLE 1 Y
3A B-6685 • BEARING, NEEDLE, ALTERNATE FOR ITEM 3 1 Y
3B C-6252 • BEARING, NEEDLE, OVERSIZE, ALTERNATE FOR ITEM 3 1 Y
REFER TO USE OF OVERSIZE INTERNAL BLADE
BEARING IN THE SPECIAL INSPECTIONS AND
PROCEDURES CHAPTER OF THIS MANUAL.
6 B-6682 • BEARING, NEEDLE 1 Y
6A B-6683 • BEARING, NEEDLE, ALTERNATE FOR ITEM 6 1 Y
8 3
1
APS0640
10
Y-shank
Figure 8-7
3
1
7
9
10
APS-0655
D-shank
Figure 8-8
3
1
APS-0655
9
10
E-shank
Figure 8-9
A (H,L)E8218
APS0642
Z-shank
Figure 8-10
5 3 2
4
APS0644
Z-shank Modified to a W-shank
Figure 8-11
2 A-1349 • SPACER 1
3 B-6684 • BEARING, NEEDLE 1 Y
4 A-1309-1 • BUSHING, BLADE 1 Y
4A A-1309 • BUSHING, BLADE, ALTERNATE FOR ITEM 4 1 Y
5 A-1347 • BUSHING, BLADE 1 Y
2
5 3
APS0643
W-shank
Figure 8-12
2 A-1349 • SPACER 1
3 B-6684 • BEARING, NEEDLE 1 Y
3A C-6252 • BEARING, NEEDLE, OVERSIZE, ALTERNATE FOR ITEM 3 1 Y
REFER TO USE OF OVERSIZE INTERNAL BLADE
BEARING IN THE SPECIAL INSPECTIONS AND
PROCEDURES CHAPTER OF THIS MANUAL.
5 A-1347 • BUSHING, BLADE 1 Y
APS0649
(Oil grooves)
X-shank
Figure 8-13
5 3 2
PART NO. BLADE BORE Ø AFTER REWORK
A-127 1.5590 to 1.5610 Inches
(39.599 to 39.649 mm)
Has flange; oil grooves optional
A-127-1 1.5590 to 1.5610 Inches
(39.599 to 39.649 mm)
A-127-4 1.5611 to 1.5630 Inches
(39.652 to 39.700 mm)
Has flange; oil grooves optional
A-127-5 1.5611 to 1.5630 Inches
(39.652 to 39.700 mm)
APS0648
X-shank Modified to a V-shank
Figure 8-14
2
5 3
APS0652
V-shank
Figure 8-15
5 3 2
APS0653
V-shank with an "N" Modification
Figure 8-16
2 A-1599 • SPACER
3 B-6681 • BEARING, NEEDLE
3A B-7283 • BEARING, NEEDLE, OVERSIZE, ALTERNATE FOR ITEM 3 1 Y
REFER TO USE OF OVERSIZE INTERNAL BLADE BEARING
IN THE SPECIAL INSPECTIONS AND PROCEDURES
CHAPTER OF THIS MANUAL.
5 A-1497 • BUSHING, BLADE, REFER TO NOTE 1 1 Y
A-1497-1 • BUSHING, BLADE, REFER TO NOTE 1 1 Y
5 3 2
APS6129
MV-shank with an "N" Modification
Figure 8-17
2 A-1599 • SPACER 1
3 B-6681 • BEARING, NEEDLE 1 Y
3A B-7283 • BEARING, NEEDLE, OVERSIZE, ALTERNATE FOR ITEM 3 1 Y
REFER TO USE OF OVERSIZE INTERNAL BLADE BEARING
IN THE SPECIAL INSPECTIONS AND PROCEDURES
CHAPTER OF THIS MANUAL.
5 A-1497 • BUSHING, BLADE, REFER TO NOTE 1 1 Y
A-1497-1 • BUSHING, BLADE, REFER TO NOTE 1 1 Y
TI-133001
P or Z-shank with an "N" Modification
Figure 8-18
3 2
TI-133002
R or W-shank with an "N" Modification
Figure 8-19
2 A-385 • SPACER 1
3 B-6684 • BEARING, NEEDLE 1 Y
3A C-6252 • BEARING, NEEDLE, OVERSIZE, ALTERNATE FOR ITEM 3 1 Y
REFER TO USE OF OVERSIZE INTERNAL BLADE BEARING
IN THE SPECIAL INSPECTIONS AND PROCEDURES
CHAPTER OF THIS MANUAL.
5 A-1347 • BUSHING, BLADE 1 Y
(Blank Page)
(Blank Page)
1. Optical Comparator
A. General Information
(1) Repair procedures performed on the blade shank retention area can alter the
shape of this highly stressed area. Improper repairs can reduce fatigue strength
and could lead to blade failure.
(2) An optical comparator TE28 and optical comparator overlay TE18-( ) are
devices used to verify the accuracy of repair work performed on the blade
shank retention area.
(3) The optical comparator TE28 projects a magnified profile image of the
blade shank onto a screen. The image is compared to the optical comparator
overlay TE18-( ) that has the required blade shank shape imprinted on its
surface.
(a) The optical comparator overlay TE18-( ) is used to inspect the shape of
the retention radius, not the shank dimension.
(b) Measure the shank dimensions using a micrometer in accordance with the
applicable chapter of this manual.
(4) Following any repair or compression rolling in the blade shank retention area,
use a Hartzell-approved optical comparator TE28 with the applicable optical
comparator overlay TE18-( ) to verify that the shape of the blade shank
retention area is within the permitted limits.
(a) If the blade shank retention area is below the repair line on the comparator
overlay TE18-( ), the blade is unairworthy and must be retired from service
in accordance with Hartzell Propeller Inc. Standard Practices Manual 202A
(61-01-02).
LIST OF FIGURES
Blade Overhaul Traveler D, E, or Y-shank Blade............................................................... B-4
Blade Overhaul Traveler LD99M01H Blade....................................................................... B-5
D, E, or Y-shank Blade Dimensional Traveler.................................................................... B-6
Blade Overhaul Traveler M, P, R, T, W, or Z-shank Blade.................................................. B-7
M, P, or R-shank Blade Dimensional Traveler.................................................................... B-8
T, W, or Z-shank Blade Dimensional Traveler.................................................................... B-9
Blade Overhaul Traveler MV-shank Blade....................................................................... B-10
MV-shank Blade Dimensional Traveler.............................................................................B-11
Blade Overhaul Traveler X and V-shank Blade................................................................ B-12
X and V-shank Blade Dimensional Traveler..................................................................... B-13
V-shank with an "N" Modification Blade Dimensional Traveler......................................... B-14
(Blank Page)
Edge Align: Station 1)______ 2)______ 3)______ 4)______ 5)______ 6)______ 7)______ 8)______ 9)______ 10)______
Shank O.D.: Min:_______ Pre:_______ Final: _______ Lip Thickness: Min:________ Pre:_______ Final:_______
Station Minimum Before O/H After O/H Minimum Before O/H After O/H Face Angles
Width Width Width Thickness Thickness Thickness Alignment
Notes:
Edge Align: Station 1)______ 2)______ 3)______ 4)______ 5)______ 6)______ 7)______ 8)______ 9)______ 10)______
Shank O.D.: Min:_______ Pre:_______ Final: _______ at 0.750": Min:________ Pre:_______ Final:_______
Bore I.D. Max Outer:________ Pre:_________ Final:________ Max Inner:________ Pre:________ Final:________
Bore Critical Area Max:________ Pre:_________ Final:________ Depth Max:________ Pre:________ Final:________
Station Minimum Before O/H After O/H Minimum Before O/H After O/H Face Angles
Width Width Width Thickness Thickness Thickness Alignment
Notes:
Edge Align: Station 1)______ 2)______ 3)______ 4)______ 5)______ 6)______ 7)______ 8)______ 9)______ 10)______
Shank O.D.: Min:_______ Pre:_______ Final: _______ at 0.250": Min:________ Pre:_______ Final:_______
Bore I.D. Max Outer:________ Pre:_________ Final:________ Max Inner:________ Pre:________ Final:________
Bore Critical Area Max:________ Pre:_________ Final:________ Flange Thick: Pre:________ Final:________
Station Minimum Before O/H After O/H Minimum Before O/H After O/H Face Angles
Width Width Width Thickness Thickness Thickness Alignment
Notes:
Edge Align: Station 1)______ 2)______ 3)______ 4)______ 5)______ 6)______ 7)______ 8)______ 9)______ 10)______
Shank O.D. at 0.850": Min:_______ Pre:_______ Final: _______ at 2.0": Min:________ Pre:_______ Final:_______
Bore I.D. Max Outer:________ Pre:_________ Final:________ Max Inner:________ Pre:________ Final:________
Bore Critical Area Max:________ Pre:_________ Final:________ Depth Max:________ Pre:________ Final:________
Station Minimum Before O/H After O/H Minimum Before O/H After O/H Face Angles
Width Width Width Thickness Thickness Thickness Alignment
Notes:
Edge Align: Station 1)______ 2)______ 3)______ 4)______ 5)______ 6)______ 7)______ 8)______ 9)______ 10)______
Shank O.D.: Min:_______ Pre:_______ Final: _______ at 0.750": Min:________ Pre:_______ Final:_______
Bore I.D. Max Outer:________ Pre:_________ Final:________ Bore Critical Area Max:_______ Pre:_______ Final:_______
Station Minimum Before O/H After O/H Minimum Before O/H After O/H Face Angles
Width Width Width Thickness Thickness Thickness Alignment
Notes:
Edge Align: Station 1)______ 2)______ 3)______ 4)______ 5)______ 6)______ 7)______ 8)______ 9)______ 10)______
Shank O.D.: Min:_______ Pre:_______ Final: _______ at 2.50": Min:________ Pre:_______ Final:_______
Bore I.D. Max Outer:________ Pre:_________ Final:________ Max Inner:________ Pre:________ Final:________
Station Minimum Before O/H After O/H Minimum Before O/H After O/H Face Angles
Width Width Width Thickness Thickness Thickness Alignment
Notes:
A. Important Information
(1) The blade tip specification figures have been moved from Appendix D and
incorporated in this Appendix C of this manual.
(2) Blade stations are used during the repair or overhaul process of a blade to
define a blade span location for dimensional measurement.
(3) Reference blade radius is measured from the center of the propeller hub to a
predetermined reference location on the blade for blade angle measurement.
(a) An adhesive stripe (Blade Angle Reference Tape CM160) is usually
located at the reference blade radius location. Refer to the applicable
overhaul manual for blade angle reference tape application instructions.
(3) Suffix letters may have different meanings from one blade design to another.
(a) For example, the 8468A-2 blade is similar to a 8468-2 except for different
knob angle locations, which is unrelated to the blade specification table
data. On the other hand, a 10173A blade is similar to a 10173 blade
except for thickness. This results in two different blade specification tables
for the 10173 and 10173A blades.
(4) Parentheses in a blade model designation indicate a letter that may or may not
be present for use with a given specification table.
(5) Blade specification data are occasionally revised or superseded.
(a) Old data may differ from new or revised data. In some instances, the old
data may have permitted a blade to return to service, whereas the new
data would require replacement of the blade. In these cases (unless
otherwise required by service documentation), a blade overhauled before
publication of the later specifications remains airworthy.
(b) During any subsequent overhaul or other inspection by a propeller
repair station, the blade must be inspected in strict accordance with the
specifications in effect at that time.
(6) Blade specification table data does not apply to "Q" tip propeller blades in the
area of the bent tip. Refer to the Blade Airfoil Overhaul chapter of this manual.
B. Rule of 0.030 Inch Thickness for Blades in Four, Five, and Six Blade Propellers
(1) General
(a) Propellers with four or more blades are susceptible to a type of vibration
called a “reactionless mode” that is excited by operating in crosswinds
while on the ground.
1 This type of vibration cannot be felt by the flight crew or passengers
even though the resulting stresses can be damaging to the blades
and other propeller components.
2 Because it is not practical to avoid operating in crosswinds, most
propellers with four or more blades have restrictions prohibiting
operating in the RPM range where the reactionless mode is likely
to occur.
(b) Blade erosion, wear and impact damage is more likely to occur in the tip
region where the velocity is highest and the ground clearance is least.
1 As the blade wears and is repaired in the tip region, the loss of blade
tip weight causes the RPM at which the reactionless mode occurs
to rise. In an extreme case, the RPM of the reactionless mode could
rise sufficiently to move outside of the restricted operating range.
(c) To avoid the possibility of vibration occurring outside of the restricted RPM
range, Hartzell Propeller Inc. has devised a repair scheme to keep the
reactionless mode within its original RPM boundaries.
1 As the blade tip is repaired, the “0.030 inch rule” requires that a
certain amount of thickness be removed from the inboard sections of
the blade to maintain a balance between the weight and stiffness of
the blade.
(Blank Page)
0.21875 R
33.125
2.125 R
30
ROTATIONAL AXIS
LEADING EDGE
24
6660
0.710 0.500 R
0.375 R
34
33
30
ROTATIONAL AXIS
LEADING EDGE
6890
33.5
35 R
30
ROTATIONAL AXIS
LEADING EDGE
27
7023
35.81
34
30
24
7063
2.75 R 0.375 R
34
33
30
ROTATIONAL AXIS
LEADING EDGE
7068A
0.25 R 0.25 R
36
30
ROTATIONAL AXIS
LEADING EDGE
24
TPI-JM-000391
0.938 R
36
35
34
33
0.085
30
ROTATIONAL AXIS
LEADING EDGE
7282a
1.25 R
36.5
33
30
ROTATIONAL AXIS
LEADING EDGE
7382A
1.55
1.50 R
1.00 R
0.25 R
7391( )
36.5
7391( )-3
35
0.91
34
30
ROTATIONAL AXIS
LEADING EDGE
24
7391
0.375 R
7392(D)
36.5
7392(S)-1
7392-2
2.0
R
2.0
R
2.
0
34
R
30
ROTATIONAL AXIS
LEADING EDGE
24
7392
37
37
1.0 R
35
35
ROTATIONAL AXIS
30
30
LEADING EDGE
ROTATIONAL AXIS
LEADING EDGE
7451
0.077
1.00 R
37
35
30
LEADING EDGE
ROTATIONAL AXIS
24
7453
2X - 2.25 R
7468(D)
37
2X - 2.50 R
7468D-2 1.375 R
36
7468D-4
35
33
30
ROTATIONAL AXIS
LEADING EDGE
7468
0.50 0.09
7479-2R
36
1.25 R 1.25 R
33
30
ROTATIONAL AXIS
LEADING EDGE
7479
0.750
0.500 R 0.375 R
37
36
30
ROTATIONAL AXIS
LEADING EDGE
7490
2.180
0.911
0.375 R
0.125 R
7495( )
37
34
30
ROTATIONAL AXIS
LEADING EDGE
24
7495A
2.180
0.375 R 0.911
0.125 R
7496( )
37
7496( )-1
36.5
7496( )-2
36 34
30
24
7496
2.180
0.375 R
0.911
0.125 R
7497(D)
37
37
7497(D)-1
36.5
36.5
7497(D)-2
36
3634
34
30
30
ROTATIONAL AXIS
LEADING EDGE
24
24
7497-1
0.750 R 0.375 R
37
34
ROTATIONAL AXIS
LEADING EDGE
30
7498
0.500 R 0.375 R
7590
37.5
36
30
ROTATIONAL AXIS
LEADING EDGE
24
7590
38
37
36
35
ROTATIONAL AXIS
LEADING EDGE
30
24
7636
(Blank Page)
38
37
36.5
36
35.5
35
30
ROTATIONAL AXIS
LEADING EDGE
24
7663
(Blank Page)
7666A 7666C
38
1.
0
1.
0
R
7 6 6 6 A-2
37
7 6 6 6 A-2R
R 7 6 6 6 ( )-3R
25
0.
36.5
0.
25
R
R
1.75
1.75
36
R
1.9
2R
0.2
25
2R
0.
5R
1.9
7 6 6 6 ( )-4
34
ROTATIONAL AXIS
LEADING EDGE
7666
(Blank Page)
7673R
38
1.5
8R
36
ROTATIONAL AXIS
LEADING EDGE
30
7673
0.500 R
2.000 R
0.375 R
0.750
7691( )+2
39
38
7691(D)-1
37.5
7691(D)-2
37
7691(D)-3
36.5
36
33
30
ROTATIONAL AXIS
LEADING EDGE
7691
38
37
36
34
ROTATIONAL AXIS
LEADING EDGE
30
7692
1.50 R 0.375 R
0.75 R
7693(D)+2
39
1.75 R
7693(D) 0.50 R
38
7693(D)-1
37.5
7693(D)-2
37
34
ROTATIONAL AXIS
LEADING EDGE
30
7693(D)
0.375 R
1.50 R
1.75 R
0.75 R
7693(D)F+2
39
7693(D)F+1
0.50 R
37.5 38.5
7693(D)F
38
7693F-1
7693(D)F-2
37 34
30
ROTATIONAL AXIS
LEADING EDGE
7693(D)F
7694
38
7694-1
37.5
7694-2
37
7694-4T
36
7694-6T 0.812
35
34
3.50 R
30
1.44
ROTATIONAL AXIS
LEADING EDGE
24
7694
3.50 R
39
36
33
30
ROTATIONAL AXIS
LEADING EDGE
24
7818
1.125 R
39
7854-2
38
1.830
2.30 R
36
0.170
33
30
TRAILING EDGE
ROTATIONAL AXIS
LEADING EDGE
24
7854
1.00 R 0.25 R
( )7894
39
( )7894-1.5
38.25
( )7894-2
38
( )7894-4
37
36
30
ROTATIONAL AXIS
LEADING EDGE
24
40
1.750 R 1.750 R
0.875
0.410
36
ROTATIONAL AXIS
TRAILING EDGE
LEADING EDGE
30
8052
0.75 R
0.25 R
1.50 R
8068(D)+2
41
2.00 R
8068(D)
40
0.50 R
8068(D)-2
39
0.905
36
2.39
ROTATIONAL AXIS
LEADING EDGE
8068
2.61 R
40
36
30
ROTATIONAL AXIS
LEADING EDGE
24
8074
1.0 R 1.0 R
39.625
36
ROTATIONAL AXIS
LEADING EDGE
30
8218
1.00 R 0.630 R
8292
37.375 38.375 39.675
8292( )-2
8292( )-4
36
ROTATIONAL AXIS
LEADING EDGE
30
8292
1.00 R
38.675 39.675
0.25 R
8295(B)-2
36
30
ROTATIONAL AXIS
LEADING EDGE
24
TPI-JM-000092
18
0.25 R
1.50 R
42
39
36
ROTATIONAL AXIS
LEADING EDGE
30
24
TPI-JM-000141
8433-4 0.44 R
40
8433-6
39
8433-8
38
8433-10 1.50 R
37
8433-12
36
0.44 R
0.50 R
ROTATIONAL AXIS
LEADING EDGE
30
8433-1
42 8433
8433-2R 1.50 R
41
8433-4R 1.50 R
40
45˚
8433-6(B) 1.50 R
38.5 39
8433-7
8433-12R 0.44 R
36
2.00 R
ROTATIONAL AXIS
LEADING EDGE
30
8433-2
(Blank Page)
8447
42
8447-1.9
41.05
8447-2 0.50 R
41
8447-4
40
8447AH-6R
8447-6
39
38.687
8447A-8Q
8447AH-8
38
1.50 R
8447-10
37
8447-14A
35
8447-16A
34
33
LEADING EDGE
30
8447
(Blank Page)
8459S
42
8459-2
0.
8459-2R
R
50
50
41
R 1.50 R
0.
0 .5
8459-4
0. 0 R
R
0R
40
50
1.5
1 .7
R
5R
75
1.
8459A-10
37
8459-12R R
1.
36
0
50
5
1.
R
2.
R
50
50
8459-16R
2.
R
34
8459-18
33
2.7
5R
R
0
2.
5
2.
50
R
30
LEADING EDGE
ROTATIONAL AXIS
8459
8459-8Q, 8459-8R
38
8459-9R
37.5
8459-10R
37
2.0
R
R
1.
36
5
1.
5
R
34
33
LEADING EDGE
ROTATIONAL AXIS
30
8459-8_9_10
8465
8465
42
42
1.75 R
1.75 R
8465-2
8465-2 1.75 R 1.75 R
41
41
8465-4
8465-4
2.0 R
2.0 R
2.00 R 2.00 R
40
40
8465-6 2.25 R
2.25 R
8465-6
2.25 R 2.25 R
39
39
38
38
2.5 R
2.50 R
2.5 R
8465-10 2.50 R
8465-10
37
37
36
36
2.0 R
2.00 R
2.0 R
2.00 R
LEADING EDGE
AXIS
AXIS
ROTATIONAL
LEADING EDGE
ROTATIONAL
30
30
8465
8465-7R
38 38.5
8465-7R
38.5
8465-8R
8465-8R
38
1.5 R
1.5 R
1.5 R 1.5 R
1.5 R
37
37
1.5 R 1.5 R
1.5 R
36
36
LEADING EDGE
LEADING EDGE
AXIS
ROTATIONAL AXIS
ROTATIONAL
30
30
8465-01
42
8467S
8467 1.
5
R
R
5
1.
38
36
LEADING EDGE
ROTATIONAL AXIS
30
8467_S
8467-7R
38.5
8467-8R
38
R
1.
06
06
1.
R
R
1.
06
06
1.
R
36
LEADING EDGE
ROTATIONAL AXIS
30
8467_7R_8R
8468S Tip
0.50 R 1.20 R 0.50 R
8468(A)
42
8468(A)-2
41
8468(A)-4R
40
8468-6S 1.65 R
39
8468(A)-10R
37
8468T-12
36
ROTATIONAL AXIS
8468T-18
33
0.50 R
2.75 R
3.00 R
30
0.125 0.50
LEADING EDGE
24
8468-1A
1.20 R 1.30 R
8468R
42
1.65 R
8468(A)-2R 0.50 R
41
8468(A)-4
40
8468(A)-5R
39.5
39 8468(A)-6
1.50 R
36
30
ROTATIONAL AXIS
LEADING EDGE
24
8468-2A
0.50 R
8468-3R, 8468A-3R
40.5
8468(A,D)-6R 1.65 R
37.688 38.688
39
8468-8Q
8468-10Q 1.75 R
37
1.0 R
36
8468D-14
35
0.25 R
30
ROTATIONAL AXIS
LEADING EDGE
24
8468-3A
8468(A)-5R, -6 Y-shank
Refer to Figure C-48
Distance from blade butt to “0” station = 1.000”
8475+2
43
8475 1.25 R
42
8475R
8475-2 1.50 R 1.50 R
41
1.50 R
8475-4 0.10
40
8475-4R
39
8475-6(R) 2.50 R
8475-8
37 37.5 38
8475-9 2.50 R
8475-10
2.50 R
8475-12
36
3.00 R
3.00 R
3.00 R
ROTATIONAL AXIS
LEADING EDGE
30
TPI-8475
8475R Blade
8475(D)-2, -4 Blade Y-shank
Refer to Figure C-49
Distance from blade butt to “0” station = 1.000”
8477
42
8477-2
1.
41
R
5
5
R
1.
8477-4(R)
40
1.
R
5
5
8477D-5(R)
1.
39.5
8477-6
39
R 5R
1.
5
2.1
1.
8477-7
R
38.5
5
1.
8477(A)-8R
1.
R
5
38
5
R
1.
R
1.
5
5
1.
R
1.
75
R
R
75
1.
36
LEADING EDGE
ROTATIONAL AXIS
30
8477
(Blank Page)
0.140 1.00 R
42
39
36
ROTATIONAL AXIS
LEADING EDGE
30
8483
1.00 R
1.00 R
40.375
36
ROTATIONAL AXIS
LEADING EDGE
30
24
TPI-8492
2X 3.50 R
41.125
3.75 R
E8501-3.5
39.375
39
36
30
ROTATIONAL AXIS
LEADING EDGE
8501
8833-S
0.10
8833
44
0.
5
R
8833-2
R
43
0.5
0. 1.5 R
5 R
R 5
0.
42
41
40
38
LEADING EDGE
ROTATIONAL AXIS
32
CPS0566
8833-4
42
1.
5
1.
41
5
R
40
38
LEADING EDGE
ROTATIONAL AXIS
32
CPS0566-1
8847
44
8847-2 R
1.
43
5
1.
5
R
R
0.
7 5
75
0.
42
R
41
40
38
LEADING EDGE
ROTATIONAL AXIS
32
CPS0572
LEADING EDGE
ROTATIONAL AXIS
30
8990
43.625
3.25 R
39
36
LEADING EDGE
ROTATIONAL AXIS
30
9083
2.00 R 0.50 R
44.125
42
36
ROTATIONAL AXIS
LEADING EDGE
32
TPI-JM-000358
0.50 R
45.4
42
36
ROTATIONAL AXIS
LEADING EDGE
9128
92 1 2 - 2
1 .5
0R
0R
1 .5
92 1 2 - 4
1.
R
50
50
R
1.
1.
50 R
R 50
1.
92 1 2 - 9
41.25
1.
R
50
50
1.
R
36
ROTATIONAL AXIS
TRAILING EDGE
LEADING EDGE
30
W10321
45.75
45.75
1.50 R
1.50 R 1.50 R
1.50 R
42
42
36
36
EDGE
AXIS
EDGE
ROTATIONALAXIS
LEADING
ROTATIONAL
LEADING
30
30
9216
0.22 2.40
44.625
1.50 R 1.50 R
40
36
ROTATIONAL AXIS
LEADING EDGE
30
9290
1.42
46.625
42
2.75 R
36
ROTATIONAL AXIS
LEADING EDGE
30
9290CR
3.27 R
45.125
42
0.31
36
LEADING EDGE
ROTATIONAL AXIS
30
CPS0602
0.50 R 0.50 R
9333
46 46.5
9333-R
9333-3R
2.85 0.50 R
9333-5R
(both corners of blade)
9333-3 1.25 R
45
9333-4
44.5
2.00 R
9333-5
44
9333-6
43.5
2.00 R
9333-7Q
43
40
4.14
ROTATIONAL AXIS
LEADING EDGE
34
9333
9349+1/2
47 9349 0.50 R 0.50 R
46.5
46
0.50 R 0.50 R
NOTE: When a 9349-4.6 is
used in a 2-blade assembly
the diameter becomes
9349-4.6 88 inches.
44.2
1.50 R 1.50 R
9349-6.5
43.25
43
0.50 R 0.50 R
ROTATIONAL AXIS
LEADING EDGE
9349A
9350
46 46.5
0.
R
50
88 inches.
50
R
0.
9350-3 2.85
45
9350( )-4.6
0.
44.2
R
50
50
9350-5
44
0.
1.550 R
0. 50 R
9350-9
R
0.
0R
50
43
1.
42
R
0.
50
50
0.
R
40
0.
R
50
50
0.
R
ROTATIONAL AXIS
LEADING EDGE
CPS0610
3.95 R
0.24
45.125
42
36
TRAILING EDGE
ROTATIONAL AXIS
LEADING EDGE
30
CPS0603
1.360 1.00 R
45.125 9390
44.625
9390-1R
0.75 R
2.93 R
42
0.910
36
ROTATIONAL AXIS
LEADING EDGE
30
9390
3.00 R. TYP.
3.00 R
45.125
45.125
42
42
36
36
LEADING EDGE
AXISAXIS
LEADING EDGE
ROTATIONAL
ROTATIONAL
30
30
9391
1.500 R 0.25 R
46.125
42
36
30
ROTATIONAL AXIS
LEADING EDGE
24
9510
9511F(A)
46.125
9511F(A)-2
45.125
44.5
9511F(A)-4
42
9511F(A)-11
41
ROTATIONAL AXIS
2.0 R
2.0 R
36
9511F_a
46.125
9512
9512-1
45.625
2.06 R
42
ROTATIONAL AXIS
LEADING EDGE
36
9512
3.00 R 0.25 R
46.125
42
ROTATIONAL AXIS
LEADING EDGE
36
9515
9587A
47.5 1.00 R
9587D-2 1.00 R
46.5
2.00 R
44 44.5
9587A-7
2.00 R
9587A-10 2.00 R
42 42.5
9587C-17S
1.00 R 1.00 R
39
1.00 R 1.00 R
38
LEADING EDGE
ROTATIONAL AXIS
32.5
9587
0.50 R
46.625
42
ROTATIONAL AXIS
LEADING EDGE
36
W10095
46.625
2 X 1.00 R
42
ROTATIONAL AXIS
LEADING EDGE
36
9673
9684
47.5 48
9684-1
1.00 R
1.
R
9684-3R
00
46 46.5
00
R
1.
9684-4R
R
28
1.
1.
28
R
9684-12
42
1.
00
R
R
00
1.
39.5
ROTATIONAL AXIS
LEADING EDGE
33.5
9684
2.125 R 2.125 R
46.625
0.255
0.115
42
ROTATIONAL AXIS
LEADING EDGE
36
9690
2.00 R 0.25 R
46.975
42
36
ROTATIONAL AXIS
LEADING EDGE
30
24
TPI-JM-000244
1.50 R 1.00 R
48.125
45
42
ROTATIONAL AXIS
LEADING EDGE
36
30
9900
0.25 R R. 0.25
48.125
48
42
ROTATIONAL AXIS
LEADING EDGE
36
30
TPI-JM-000233
1.82 R
49.25
46
42
ROTATIONAL AXIS
LEADING EDGE
36
9990
10133D
50.5
1.
00
R
R
00
10133D-3
1.
49
0.
R
50
10133D-5
50
R
48
0.
0.
50
R
50
R
0.
10133D-11
45
2.
15
R
42
ROTATIONAL AXIS
LEADING EDGE
CPS0568
10151(C)-5
48
0.50 R 0.50 R
10151-8
46.5
10151-8R
46
10151-10
45.5
2.
R
00
45
00
R
2.
10151-10R 2.
R
0
00
0
44
2.
R
43
0.
R
50
50
R
0.
ROTATIONAL AXIS
LEADING EDGE
36
10151
10152-5.5
47 47.5
R
0.
44
44
0.
R
46
45
44
43
42
ROTATIONAL AXIS
LEADING EDGE
36
10152
10160-1
50
0.
R
44
10160-3
44
R
49
0.
48
10160-6
47.5
47
46
45.5
45
44
43
42
ROTATIONAL AXIS
LEADING EDGE
36
CPS0612
10160-6.5R
47.25
47
10160-8.5R
46.25
2.
46
R
25
25
R
2.
2.2
45
R
R
25
2.
44
43
42
LEADING EDGE
ROTATIONAL AXIS
36
CPS0612-1
10160-12E
44.5
44
42
LEADING EDGE
ROTATIONAL AXIS
36
10160-12E
10172
50.5
1.00 R
48
46.5
42
ROTATIONAL AXIS
LEADING EDGE
36
10172
10173A
50.5
1.00 R 1.00 R
1.00 R 1.00 R
48.2 48.5
10173A-4
10173A-6Q
2.00 R 2.00 R
44.25 45
10173AN-12.5
2.50 R 2.50 R
42
ROTATIONAL AXIS
LEADING EDGE
36
10173A-1
(Blank Page)
1.00 R
10173D
50.0
10173D-6Q
48.18
1.00 R
42
LEADING EDGE
ROTATIONAL AXIS
TRAILING EDGE
36
10173D
50.5
1.00 R 1.00 R
48
44.25 45.25
10173FB-10.5
10173F-11, -11R
45
10173F-12.5
2.94 R 2.
R 50
50 R
2.
10173F-12.5
42
10173F-21R
40
3.35 R
36
LEADING EDGE
ROTATIONAL AXIS
30
T10173F
(Blank Page)
51 10173+1
10173
50.5
10173-1 1.00 R
50
1.00 R
10173-3
49
10173-4
48.5
10173-5
48
10173-6
47.5
R R R
2. .00 .00
00
2 2
10173-8
45.5 46.5
R R
0
10173-9
46
10173-10
2.
50
50
10173-11(R)
2.
R
45
2. R R R
2. 2.5 .50 .50
50 0 0
50 0
R
2 2
50
10173-15
R R
R
43
7 5
10173-16 93
42.5
2.
10173-17R
42
10173-18
41.5
R
3.
00
00
10173-19
3.
R
41
3. 3.0 3.0 R R
2. 2. R R R
00 0 0
00 00 0
10173-21R
3. 3. 3.0
R R R
40
R R
2. 2.
50 50
50 50
10173-25R
38
3.35 R
ROTATIONAL AXIS
LEADING EDGE
36
3.40 R
34
T10173
10173(N), +1 Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173N-3 Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173(N)-8R, -9 Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173(N)-11R Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173(N)-13Q* Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173(N)-15 Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173(N)-17R Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173(N)-18 Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173(N)-21R Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173(N)-25R Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173C(N), +1 Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10173C(N)-8 Blade
Category 2 T-shank
Refer to Figure C-95
Distance from blade butt to “0” station = 4.512”
10176+1
51
10176
50.5
1.00 R
1.00 R 1.00 R
10176-3
49
10176-4
48.5
1.
10176-5
R
00
48
1. .00
R
10176-6
R
1
47.5
1.
00
00
10176-5R
2.
R
00
R
10176-8
R R
2. .00
46.5
2. 2.00
00 R
2
00
2.
R
50
50
10176F-12.5
2.
R
44.25
2.
50
R
10176-18
41.5
10176-19
41
2.
R
50 2.5
50
R 0R
2.
R
50
2.
LEADING EDGE
ROTATIONAL AXIS
36
10176
10178+1
51
10178
50.5
10178-3
2. 2.
50 50
49
R R
+
10178-5
+
48
10178-6
47.5
10178-8P
2.
50
10178-8
R
+
46.5
10178-9 2. 2.
50 50
46
R R
10178-10.5 +
45.25
10178-11 +
45
2.
R
50
10178-13 50
R
2.
+ +
2.
44
50 2.5
R 0R
+
10178-15
43
+
R
3.
10178-16.5 00
42.25
00
3.
+
R
10178-17 +
42
3.
R
00
00
R
3.
+ +
3.
R
00
00
R
3.
+ +
40
3.
R
00
00
R
3.
+ +
+ +
LEADING EDGE
ROTATIONAL AXIS
36
10178A
10178R
50.5
10178-3R
49
10178-4R
48.5
10178-5R
R
00
48
10178-6R
3.
47.5
+
10178-8R
R
46.5
75 2.7 .00
R R R
3
5
+
+
2.
10178-11R +
75
45
2.
+
R
10178-13R
75
2.
44
R
75
2.
+ R
75
2.
10178-21R
40
R
50
ROTATIONAL AXIS
3.
+
LEADING EDGE
36
10178A
53.875
10282+5
10282+4
53
10282+3
52.5
3.
00
R
3.
00
10282
R
50.75
10282-1.5
3.
00
50
R
10282-3
49.25
10282-4
47.75 48.75
2. 2.
50 50
R
10282-6
R
10282-7
47.25
10282-4P
3.
0R
00
10282-9.5
46.25
3.0
R
10282-11
2.7
45.5
5R
2.
10282-12
43.75 44.75
75
10282-12.5
R
44.25
10282-14
3.
2.
00
50
R
R
2.
50
R
2.
3.
50
00
R
10282-23.5
39.25
ROTATIONAL AXIS
LEADING EDGE
10282-25.5Q
38.68
1. 1.
50 50
R R
36
TPI-10282-1
10282HR
50.75
10282-4R
47.75 48.75
10282-5.3R
3.
46.25 47.25 48.1
00
10282HS-6R
R
10282-7R
10282-9.5R
3. 3. 3.
00 00 00
R R R
3.
50
R
3.
88
R
10282-19R
41.25
0.87
3.
50
R
ROTATIONAL AXIS
LEADING EDGE
36
TPI-10282-1
10282A+6
54.06
10282A+4
52.25 53
3.3
10282A+2.5
2R
3.0
0R
R
00
3.
10282A-6
47.75
1.
R
50
50
R
1.
ROTATIONAL AXIS
LEADING EDGE
42
10282A
(Blank Page)
0.50 R
10290+2
50.75 51.75
10290
48
42
ROTATIONAL AXIS
LEADING EDGE
36
10290
50.125
46
4.00 R
ROTATIONAL AXIS
LEADING EDGE
42
TI-4137
51.75
2.00 R
0.880
48
42
ROTATIONAL AXIS
TRAILING EDGE
LEADING EDGE
FACE-SIDE
CPS0604
1.75 R
50.625
47
42
LEADING EDGE
LEADING EDGE
AXIS
ROTATIONAL AXIS
ROTATIONAL
36
10477
50.625
2.00 R.
+
48
0.880
42
ROTATIONAL AXIS
LEADING EDGE
36
10478
0.25 R
50.625
3.00 R
48
42
ROTATIONAL AXIS
LEADING EDGE
36
10479
3.00 R
51.125
48
42
ROTATIONAL AXIS
LEADING EDGE
36
10541
0.26 1.50 R
52.25
48
42
LEADING EDGE
ROTATIONAL AXIS
36
CPS0605
1.00 R
52.75
10673-2Q
52.44
2.90 R
0.430
48
ROTATIONAL AXIS
LEADING EDGE
42
10673
2.70 R
53.25
48
42
LEADING EDGE
ROTATIONAL AXIS
36
TPI-10702
1.50 R 0.50 R
52.125
48
42
ROTATIONAL AXIS
LEADING EDGE
36
30
TPI-JM-000010
1.50 R 1.94 R
10876A(S)
54
53.68
0.88
52
48
ROTATIONAL AXIS
LEADING EDGE
42
10876
(Blank Page)
3.00 R 3.75 R
10890
54
10890( )-2
52.75
51
48
ROTATIONAL AXIS
LEADING EDGE
42
10890
54
51
48
ROTATIONAL AXIS
LEADING EDGE
42
10891
52.875
51
48
42 2.94 R 2.94 R
ROTATIONAL AXIS
LEADING EDGE
36
TPI-JM-000046
3.25 R
56
11276-3 4.00 R
54 54.5
11276-4 3.50 R
51
48
ROTATIONAL AXIS
LEADING EDGE
42
11276
11276N(S)* Blade
11276(C)N-3* Blade M-shank
Refer to Figure C-115
Distance from blade butt to "0" station = 4.512"
3.25 R
56
54
48
ROTATIONAL AXIS
LEADING EDGE
42
11296
2.13 R 2.13 R
57.75
54
48
ROTATIONAL AXIS
LEADING EDGE
42
11691
57.75
54
48 2.13 R 2.13 R
ROTATIONAL AXIS
LEADING EDGE
42
11692
2.75 R
57.75
54
48
ROTATIONAL AXIS
LEADING EDGE
42
11693
(Blank Page)
LIST OF FIGURES
Rolling Machine DT-1724-3( )..........................................................Figure D-1................. D-6
Rolling Machine DT-1724-3( ) Roller Head Assembly......................Figure D-2................. D-7
Rolling Machine DT-1724-3( ) Carriage Traverse Motor..................Figure D-3................. D-8
M, P, and R-shank Rolling Characteristics.......................................Figure D-4............... D-14
T, W, and Z-shank Rolling Characteristics........................................Figure D-5............... D-15
D and Y-shank Rolling Characteristics ............................................Figure D-6............... D-16
E-shank Metal Blade Rolling Characteristics ..................................Figure D-7............... D-17
MV-shank Rolling Characteristics.....................................................Figure D-8............... D-18
C-shank Rolling Characteristics.......................................................Figure D-9............... D-19
DT-1724+34 Blade Holding Fixture Modification..............................Figure D-10............. D-22
DT-1724-5 Automated Rolling Machine - Front View.......................Figure D-11............. D-30
HMI...................................................................................................Figure D-12............. D-31
DT-1724-5 Automated Rolling Machine - Without Cage...................Figure D-13............. D-32
DT-1724-5 Automated Rolling Machine - Rear View........................Figure D-14............. D-33
LIST OF TABLES
Rolling Machine DT-1724-3( ) Spacer, Expansion Sleeve,
and Clamp Applications .............................................................Table D-1................. D-20
1. General
2. Principles of Operation
B. DT-1724-3( )
(1) The function of the DT-1724-3( ) rolling machine is to provide a controlled
process of compression rolling the radius of the retention shoulder of Hartzell
Propeller Inc. C (non-counterweighted only), D, E, M, MV, P, R, T, W, Y, and
Z-shank single shoulder aluminum propeller blades. The equipment rotates the
blade, using a geared motor-transmission combination with a face plate and
collet to retain the blade. The initial rotation of this assembly is controlled by a
microswitch activated by the carriage motion. The DT-1724-3( ) rolling machine
can be upgraded to a DT-1724-5 at the Hartzell Propeller Inc. factory.
NOTE 1: A separate conversion kit is required to roll non-countereweighted
C-shank blades. The DT-1724-3( ) Rolling Machine cannot roll
C-shank blades with counterweights. Refer to Setup Procedure for
C-shank Blades in this chapter.
NOTE 2: A separate mounting kit and a modification to the blade holding
fixture are required to roll E-shank blades. Refer to Setup Procedure
for E-shank Metal Blades in this chapter.
(2) The roller portion of the unit consists of a roller head that rotates to follow the
blade retention radius. This unit is mounted on a carriage that moves parallel to
the blade centerline to extend the rolled area beyond the radius.
(3) The roller assembly uses a small reversible motor to drive a geared wheel
to which the roller head is attached. As this wheel rotates, it rotates the roller
head through the required radius. The movement of the roller is controlled by a
microswitch placed at each end of the travel.
(4) The carriage movement is controlled automatically by an electric motor. The
rolling operation begins with the carriage full forward (nearest the blade butt).
Once the roller head has proceeded through the radius portion of the rolling
process, the carriage will begin to move toward the tip of the blade (aft), parallel
to the blade centerline. The roller pressure is gradually decreased to zero.
The reduction of roller pressure is accomplished by releasing the hydraulic
pressure, which is automatically controlled by an air-ball check valve installed in
the air line.
(5) The carriage traverse motor controls the forward and aft movement of the
carriage. Start and stop action is controlled by microswitches located at the
stops at either end of the carriage travel. The forward switch activates the
rolling action when the carriage has reached the full forward position. The aft
switch stops the carriage movement at the home position.
C. DT-1724-5
(1) The function of the DT-1724-5 rolling machine is to provide a controlled process
of compression rolling the radius of the retention shoulder of Hartzell
Propeller Inc. C, D, E, M, MV, P, R, T, W, Y, and Z-shank single shoulder
aluminum propeller blades. The equipment rotates the blade, using a geared
motor-transmission combination with a face plate to retain the blade. The initial
rotation of this assembly is controlled by a Programmable Logic Controller
(PLC) and a library of blade shank specific recipes.
(2) The roller portion of the unit consists of a roller head that rotates to follow the
blade retention radius. This unit is mounted on a carriage that moves parallel to
the blade centerline to extend the rolled area beyond the radius.
(3) The roller assembly uses a small reversible stepper motor to drive a 90 degree
gearbox to which the roller head is attached. As the stepper motor rotates, it
rotates the roller head through the required radius. The movement of the roller
angle is controlled by the PLC.
(4) The carriage movement is controlled automatically by an electric motor. The
rolling operation begins with the carriage in the lowest position, nearest to the
blade butt. Once the roller head has proceeded through the radius portion of
the rolling process, the carriage will begin to move toward the tip of the blade,
parallel to the blade centerline. The roller pressure is gradually decreased to
zero. The reduction of the pressure is accomplished by releasing the hydraulic
pressure of the air-to-oil booster, through the PLC controlled air pressure
regulator.
(5) The carriage traverse motor controls the vertical movement of the carriage. The
motor drives a linear actuator that moves the carriage up or down. Start and
stop action is controlled by the PLC and determined by the applicable blade
recipe.
(6) The roller portion of the machine can be driven to or away from the blade to
set diameter spacing. This automatic action eliminates the need for diameter
spacers as found in the previous versions of the DT-1724-( ) Machine. Once the
machine automatically positions this axis, the PLC activates an electromagnetic
brake to hold position during the roll cycle. Diameter spacing positions are
controlled by the PLC and determined by the applicable blade recipe.
F.R.L. Unit
Carriage
FORWARD DIRECTION AFT DIRECTION
aps0925
Carriage
Blade Drive Motor
Switch
Carriage Return
Switch
Roller
Support
Arm
Blade Drive
Motor Switch
W10376
Drive Gear
Worm Gear
W10375
1 If the lubricator is not using oil, or is using more than the required
amount of oil, make the necessary adjustments in accordance with
the Machine Setup and Testing chapter of Hartzell Propeller Inc.
Blade Shank Rolling Machine Manual 128 (61-00-28).
2 Drain the water separator as necessary to keep the rolling machine
free of moisture.
(b) Before each use, check the level of hydraulic oil in the booster.
1 To fill the reservoir of the booster:
a Remove the reservoir cap.
b Fill the reservoir to the applicable level with hydraulic oil, such
as Mobil DTE 24, Shell TELLUS 23, Chevron EP22, Pro-Cool
AW 46, or automatic transmission fluid.
2 A low level of hydraulic oil in the booster with no evidence of external
leakage may be an indication of internal oil leakage in the booster.
Refer to the Troubleshooting chapter of Hartzell Propeller Inc. Blade
Shank Rolling Machine Maintenance Manual 128 (61-00-28).
(3) Roller Wheel Inspection
(a) Before each use, inspect the roller wheel for the following conditions:
nicks, excessive wear, flat spots in the r adius, corrosion pitting, or tearing
of the material.
1 If conditions exist, replace the roller wheel in accordance with the
Repair and Replace chapter of Hartzell Propeller Inc. Blade Shank
Rolling Machine Manual 128 (61-00-28).
NOTE: The condition of the roller wheel surface and the roller
wheel bearing have the greatest impact on the surface
finish and appearance of the rolled surface.
(4) Pressure Gauge Inspection
(a) If the pressure gauge does not function correctly, refer to the
Troubleshooting and Repair and Replace chapters of Hartzell Blade Shank
Rolling Machine Manual 128 (61-00-28).
NOTE: A pressure gauge purchased separately through Hartzell
Propeller Inc. is not certified when shipped.
(5) Oil Requirements
(a) The oil used in the F.R.L. unit lubricator must be non-detergent oil and
must have a kinematic viscosity rating that meets one of the following
three requirements:
1 SAE 10 or SAE 10W (Society of Automotive Engineers)
2 150 SUS (Saybolt Universal Second [often SUS or SSU] at
210° F [98° C] degrees in accordance with ASTM D156-02)
0.570 Inch
(14.48 mm)
Maximum
0.500 ±
0.060 Inch
(12.70 ±
1.5 mm) 0.220
Rolled at full pressure Inch
(5.59
mm) Pressure must
Min. flare out to zero
compression in
18 +3/-0 Degrees this zone*
Roller Angle Start
Pressure transition
zone
Critical Area
0.3735 Inch (9.487 mm)
Radius
* Pressure must bleed to zero PSI before the blade stops rotating.
APS0510B
Pressure
transition zone
Critical Area
0.250 Inch (6.35 mm) Radius
18 +3/-0 Degrees
Roller angle start
* Pressure must bleed to zero PSI before the blade stops rotating.
APS0507B
0.570 Inch
Rolled at full pressure (14.48 mm)
0.540 ± 0.075 Inch Maximum
(13.72 ± 1.91 mm)
Critical area
0.415 Inch
(10.54 mm)
Radius
* Pressure must bleed to zero PSI before the blade stops rotating.
APS0508B
0.570 Inch
(14.48 mm)
Rolled at full pressure Maximum
0.562
± 0.075 Inch
(14.27 ± 1.91
mm)
0.220
Inch
(5.59 Pressure must
mm) flare out to zero
Min. compression within
15 +0/-5 this zone*
Degrees
Roller angle
start
Pressure
transition zone
Critical area
0.437 Inch
(11.10 mm)
* Pressure must bleed to zero PSI before the blade stops rotating.
APS0509A
Pressure
transition zone
Critical area
0.250 Inch (6.35 mm) radius
18 +3/-0 Degrees
Roller angle start
* Pressure must bleed to zero PSI before the blade stops rotating.
W10097
0.570 Inch
(14.48 mm)
Maximum
0.432 Inch
(10.97 mm)
Radius
* Pressure must bleed to zero PSI before the blade stops rotating.
TPI-133-048
DT-1724+31
DT-1724+33
DT-1724+34
DT-1724+171
DT-1724+172
DT-1724+173
BST-2869-1
DT-1724+160
DT-1724+161
DT-1724+162
DT-1724+164
BST-2866-1
AST-2865-1
AST-2867-1
AST-2867-2
AST-2867-3
BST-2866
AST-2865
BST-2872
BST-2869
AST-2867
Shank
"E" x x x x x x x x
"C" x x x x x x
"D" x x x x x
"M" x x x x x x x x
"MV" x x x x x x
"P" x x x x x x x x
"R" x x x x x x x x
"T" x x x x x x x
"W" x x x x x x x
"Y" x x x x x
"Z" x x x x x x x
(c) Remove the collet screw, collet, and spacer DT-1724+33 if applicable,
from the rolling machine.
(d) Install the DT-1724+162 spacer and DT-1724+161 collet.
(e) Tighten the collet with DT-1724+160 collet screw.
NOTE: The DT-1724+160 collet screw is special and is necessary only
for the DT-1724+161 collet. The standard collet screw is used
for all other blade applications.
(f) Loosen the adjustment screws and move the rolling head assembly to
allow installation of the AST-2867-1 spacer.
(g) Place the AST-2867-1 spacer between the rolling head and AST-2868
plate.
(h) Reposition the rolling head assembly against the spacer, and tighten the
adjustment screws.
(i) Install the BST-2872 spacer on the roller arm, opposite the plunger "P".
(j) Install the blade on the fixture, tighten the collet with the draw bar, then
remove the draw bar.
1 If the blade does not completely tighten, adjust the Allen head screw
in the end of the blade mounting collet.
(7) Setup Procedure for MV-shank Blades
Refer to Table D-1.
(a) Remove the collet screw, collet, and DT-1724+33 spacer.
(b) Install the DT-1724+164 spacer, collet, and collet screw.
(c) Loosen the adjustment screws and move the rolling head assembly to
allow installation of the AST-2867-2 spacer.
(d) Place the AST-2867-2 spacer between the rolling head assembly and the
AST-2868 plate.
(e) Reposition the rolling head assembly against the spacer, and tighten the
adjustment screws.
(f) Install the BST-2869 sleeve onto the roller limit pin.
(g) Remove the BST-2872 spacer from the roller arm, if installed.
(h) Install the blade on the fixture, tighten the collet with a draw bar, then
remove the draw bar.
NOTE: If the blade does not completely tighten, adjust the Allen head
screw in the end of the blade mounting fixture.
F. Blade Inspection
(1) Before the cold rolling process, the blade must be measured, cleaned, and free
of any nicks, scratches, or marks. Refer to the Blade Shank Overhaul chapter
of this manual.
(2) After the rolling process, inspect the blade shank in accordance with the Blade
Shank Overhaul chapter of this manual.
(3) Adjust the booster pressure to 1950-2000 psi (134.44-137.89 bar), regardless
of the pressure on the regulator gauge.
(4) With the carriage in the aft position, lock the face plate to the support block by
tightening the anti-rotation screw in place.
(5) Install the blade to be rolled on the fixture located on the face plate.
(6) For D, E, M, P, R, T, W, Y, Z, and MV-shanks
(a) Make sure that the blade is as far forward as possible before tightening
the collet.
(b) When the draw bar is tight, remove and store the handle.
(7) For C-shanks
(a) Make sure that the blade is as far forward as possible before tightening
the clamping bolts.
(8) Remove the anti-rotation screw between the face plate and support block.
H. Sample Program
(1) Compression Rolling
(a) For information about how a facility can be approved to perform
compressive rolling, refer to the Approved Facilities chapter of Hartzell
Propeller Inc. Standard Practices Manual 202A (61-01-02).
HMI
Main Power
Switch
TPI-JM-000052
HMI
Figure D-12
B-axis
Drive
Y-axis
Drive
X-axis
Drive
TPI-JM-000049
Air Supply
Lines
TPI-JM-000077
(2) Lubrication
E. Blade Inspection
(1) Before the cold rolling process, the blade must be measured, cleaned, and free
of any nicks, scratches, or marks. Refer to the Blade Shank Overhaul chapter
of this manual.
(2) After the rolling process, inspect the blade shank in accordance with the Blade
Shank Overhaul chapter of this manual.
(12) Once complete, the machine will return to the home position, in a standby
condition and the door will automatically unlock.
(13) Loosen the blade fixture with the torque wrench adaptor by turning it
counterclockwise until the blade removes freely from the fixture.
(14) Remove the blade.
(15) Using a clean soft cloth soaked in methyl-ethyl-ketone (MEK) CM106 or
equivalent solvent, wipe the processed blade shank clean.
(16) Continue the blade shank overhaul procedures in accordance with the Blade
Shank Overhaul chapter of this manual.
G. Sample Program
(1) Compression Rolling
(a) For information about how a facility can be approved to perform
compressive rolling, refer to the Approved Facilities chapter of Hartzell
Propeller Inc. Standard Practices Manual 202A (61-01-02).