Iron R-McCoy

TECHNICAL MANUAL
weTORQ85
8-¾” (222 mm) Mechanical Roughneck
SPECIFICATIONS | INSTALLATION & COMMISSIONING | OPERATION | MAINTENANCE | PARTS
MCCOYGLOBAL.COM
weTORQ85 Mechanical Roughneck
ORIGINAL INSTRUCTIONS
This technical document applies to the following models:
EQUIPMENT MODEL REV DESCRIPTION
80-IR-85000 0 McCoy mechanical roughneck. Available with optional positioner.
McCoy mechanical roughneck configured for use with an existing ST-80 type manipulator /
80-IR-ST80-85000 0
positioner.
81-0000-01 0 McCoy 80-IR-85000 mechanical roughneck with 97-0000 positioner
McCoy has made an effort ensure that this technical manual is accurate, but please note that some illustra-
tions used may not exactly visually match your equipment.
PATENTS PENDING
MOVING GLOBAL ENERGY FORWARD Technical Manual iii
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WARNING
READ BEFORE USING EQUIPMENT
AUTHORIZED USE ONLY
Only authorized personnel deemed competent to operate, maintain, and repair this
equipment shall do so.
Do not operate equipment without fully reviewing and complying with all safety guide-
lines contained within this manual.
A “LOAD-BEARING DEVICE” IS A CHAIN SLING, RIGID SLING, SPREADER BAR ASSEMBLY, FRAME, OR
ANY OTHER DEVICE THAT BEARS THE PARTIAL OR TOTAL WEIGHT OF THE EQUIPMENT FOR WHICH
THIS MANUAL HAS BEEN PRODUCED
THE LOAD-BEARING DEVICE SUPPLIED BY MCCOY GLOBAL IS DESIGNED TO SUPPORT THE EQUIP-
MENT DESCRIBED IN THIS MANUAL. MCCOY GLOBAL WILL NOT GUARANTEE THE ABILITY OF THE
LOAD-BEARING DEVICE TO SUPPORT ANY OTHER PART, ASSEMBLY OR COMBINATION OF PARTS
AND ASSEMBLIES. MCCOY GLOBAL WILL NOT GUARANTEE THE ABILITY OF THE LOAD-BEARING DE-
VICE TO LIFT OR SUPPORT THE EQUIPMENT DESCRIBED IN THIS MANUAL IF THERE ARE ANY MODI-
FICATIONS TO THE LOAD-BEARING DEVICE, OR ANY ADDITIONS TO THE EQUIPMENT DESCRIBED IN
THIS MANUAL THAT ADD WEIGHT TO THE EQUIPMENT, UNLESS SUPPLIED BY MCCOY GLOBAL.
WHEN RE-ASSEMBLING LOAD-BEARING DEVICES (CHAIN SLINGS, RIGID SLINGS, BACKUP LEGS,
ETC.) NOTE THAT THE ASSOCIATED FASTENERS MUST BE TIGHTENED TO THE CORRECT TORQUE
SPECIFIED FOR THAT SIZE OF FASTENER (SEE SECTION 3 - OVERHAUL). ANY THREADED FASTENER
IN A LOAD-BEARING DEVICE MUST BE SECURED WITH RED OR BLUE LOCTITE™.
ANY REPLACEMENT FASTENER (BOLTS, NUTS, CAP SCREWS, MACHINE SCREWS, ETC.) USED
DURING MAINTENANCE OR OVERHAUL MUST BE GRADE 8 OR EQUIVALENT UNLESS OTHERWISE
SPECIFIED.
MOVING GLOBAL ENERGY FORWARD Technical Manual v

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Published by McCoy Global, Technical Publications Department
14755 - 121A Avenue • Edmonton, AB, Canada, T5L 2T2
Copyright © 2013 - 2014 McCoy Global, all rights reserved. This document is the property of McCoy Global and is supplied as reference infor-
mation for users of our products. This document and the contents within are considered confidential information, not to be disclosed, copied,
transmitted, transcribed in any form, or stored on any type of data storage media without the express written consent of McCoy Global.
McCoy Global has made every effort to ensure the information contained in this document is accurate and current. This manual is intended to
provide equipment operation and safety instructions for your equipment. However, McCoy Global does not warrant or guarantee that the informa-
tion is either complete or accurate in every respect, and the user of the manual shall protect, indemnify, and hold harmless McCoy Global and
all their directors, officers, employees, and agents from and against all liability for personal injury, death, or property damage resulting directly or
indirectly from the use of the information contained in this manual.
Observance of all descriptions, information and instructions set out in this manual is the full responsibility of the user. This manual is intended
for guidance and informational purposes and must be used in association with adequate training and on-the-job supervision to provide safe and
effective equipment use.
It is the responsibility of the user to conform to all regulations and requirements issued by an authority or agency which may affect the operation,
safety or equipment integrity, that may overrule the content of this documentation.
The user will acknowledge and obey any general legal or other mandatory regulation in force relating to accident prevention, safety, and equip-
ment integrity.
Summary Of Revisions
Date Section Page Description Of Revision Approved
JUL 2013 N/A N/A Initial Release M.Gerwing
All All Updated branding and content to latest technical manual standard
Preamble iii Added supported models to list
1.6 - 1.7 Added warning label illustrations
1 1.8 Corrected vertical travel spec, positioner arm 97-1000
1.9 Added fastener torque specs and assembly considerations
Inserted new section 2.A “Equipment Receipt and Handling. Renumbered “Initial
2.3
Receipt and Inspection” as sub-section 2.A.1
2.3 Inserted new sub-section 2.A.2 “Un-packing and Initial Equipment Assembly”
2 2.12 Revised illustration 2.D.1 to include socket installation dimensions
2.13 Inserted table listing all positioner arms
2.13 Revised subsection 2.D.2
MAR 2014 M.Gerwing
2.15 Revised subsection 2.D.3
3.9 Updated illustration 3.D.2
3.10 Updated illustration 3.E.1
3
3.10 Revised section 3.E
3.11 Revised subsection 3.F.1
4.15 Inserted new section 4.H “Equipment Inspections
4.15 Inserted new subsection 4.H.1 “Inspection Criteria”
4
4.16 Inserted new subsection 4.H.2 “Inspection Categories and Intervals”
4.17 Inserted new section 4.I “weTORQ Inspection Checklist”
6.19 Corrected part# for item 5 in B.O.M.
6
6.23 Updated B.O.M. to include part numbers for weldments for all three positioners
MOVING GLOBAL ENERGY FORWARD Technical Manual vii

weTORQ85 Mechanical Roughneck Table Of Contents
SECTION ONE: INTRODUCTION & SPECIFICATIONS
Introduction............................................................................................................................................................................ 1.3
Specifications........................................................................................................................................................................ 1.4
SECTION TWO: INSTALLATION & COMMISSIONING
2.A EQUIPMENT SHIPPING AND HANDLING
2.A.1 Initial Receipt and Inspection of Equipment................................................................................................. 2.3
2.A.2 Unpacking and Initial Equipment Assembly.................................................................................................. 2.3
2.B MAJOR COMPONENT IDENTIFICATION.................................................................................................................. 2.4
2.C HYDRAULIC SCHEMATIC / COMPONENT IDENTIFICATION.................................................................................. 2.6
2.D INSTALLATION
2.D.1 Drill Floor Preparation................................................................................................................................... 2.12
2.D.2 Positioner Installation.................................................................................................................................... 2.13
2.D.3 Mounting Roughneck to Positioner............................................................................................................... 2.15
2.D.4 Mounting Roughneck to Positioner Other Than McCoy............................................................................... 2.16
2.E HYDRAULIC CONNECTIONS.................................................................................................................................... 2.19
2.F LEVELING
2.F.1 Main Body Leveling....................................................................................................................................... 2.20
2.F.2 Spin Wrench Leveling................................................................................................................................... 2.21
2.G SWING DAMPING...................................................................................................................................................... 2.21
SECTION THREE: OPERATION
3.A OPERATOR TRAINING.............................................................................................................................................. 3.3
3.B OPERATOR SAFETY................................................................................................................................................. 3.3
3.C VALVE OPERATION................................................................................................................................................... 3.3
3.D PRE-OPERATIONAL CHECKS AND ADJUSTMENTS.............................................................................................. 3.8
3.E SETTING WELL CENTRE.......................................................................................................................................... 3.10
3.F. MAKING AND BREAKING CONNECTIONS
3.F.1 Making A Connection.................................................................................................................................... 3.11
3.F.2. Breaking A Connection.................................................................................................................................. 3.13
SECTION FOUR: MAINTENANCE
4.A GENERAL MAINTENANCE SAFETY PRACTICES................................................................................................... 4.3
4.B CLEANING.................................................................................................................................................................. 4.3
4.C PREVENTIVE MAINTENANCE PRACTICES............................................................................................................. 4.3
4.D HYDRAULIC SYSTEM DE-PRESSURIZATION......................................................................................................... 4.4
4.E LUBRICATION INSTRUCTIONS................................................................................................................................ 4.4
4.F UPPER/LOWER CLAMP JAW & JAW DIE REPLACEMENT..................................................................................... 4.12
4.G SPIN ROLLER REPLACEMENT................................................................................................................................ 4.14
4.H EQUIPMENT INSPECTIONS..................................................................................................................................... 4.15
4.H.1 Inspection Criteria......................................................................................................................................... 4.15
4.H.2 Inspection Categories & Intervals................................................................................................................. 4.16
4.I WETORQ85 DAILY INSPECTION CHECKLIST......................................................................................................... 4.17
SECTION FIVE: TROUBLESHOOTING
5.A SPIN WRENCH WILL NOT ROTATE PIPE................................................................................................................ 5.3
5.B CLAMP CYLINDERS DO NOT ADEQUATELY GRIP PIPE........................................................................................ 5.4
5.C TORQUE CYLINDER DOES NOT ROTATE PIPE..................................................................................................... 5.5
5.D POSITIONER DOES NOT OPERATE........................................................................................................................ 5.6
5.E MISCELLANEOUS...................................................................................................................................................... 5.7
5.F GENERAL COMMENTS............................................................................................................................................. 5.8
SECTION SIX: PARTS AND ASSEMBLIES
Recommended (One Year) Spare parts................................................................................................................................ 6.3
Spin Wrench Mount............................................................................................................................................................... 6.4
Spin Wrench Clamp/Slider.................................................................................................................................................... 6.6
Spin Wrench.......................................................................................................................................................................... 6.8
weTORQ85 Mounting Bracket.............................................................................................................................................. 6.10
Clamp/Torque Assembly........................................................................................................................................................ 6.12
Torque Cylinder..................................................................................................................................................................... 6.14
Positioner Assembly.............................................................................................................................................................. 6.16
Positioner Trolley................................................................................................................................................................... 6.18
Positioner Trolley Details....................................................................................................................................................... 6.20
Well Centre Lock................................................................................................................................................................... 6.21
Extension Arm....................................................................................................................................................................... 6.22
viii Technical Manual MOVING GLOBAL ENERGY FORWARD

List Of Illustrations weTORQ85 Mechanical Roughneck
Illustration 1.A.1: weTORQ85 Mechanical Roughneck (Shown With Optional Positioner)......................................................................... 1.3
Illustration 1.A.2: we-TORQ85 Dimensions................................................................................................................................................. 1.4
Illustration 1.A.3: we-TORQ85 Dimensions (With Optional Positioner)....................................................................................................... 1.5
Illustration 1.A.4: weTORQ85 Warning Labels............................................................................................................................................ 1.6
Illustration 1.A.5: weTORQ85 Positioner Warning Labels........................................................................................................................... 1.7
Illustration 2.A.1: weTORQ85 Hoisting Lugs............................................................................................................................................... 2.3
Illustration 2.B.1: Major Component Identification 01 (Shown With Optional Positioner)............................................................................ 2.4
Illustration 2.B.2: Major Component Identification 02.................................................................................................................................. 2.5
Illustration 2.C.1: Hydraulic Schematic - Overview...................................................................................................................................... 2.6
Illustration 2.C.2: Hydraulic Schematic - Lower Clamp Hose Kit................................................................................................................. 2.7
Illustration 2.C.3: Hydraulic Schematic - Spin Wrench Hose Kit................................................................................................................. 2.8
Illustration 2.C.4: Hydraulic Schematic - Upper Clamp & Torque Clamp Hose Kit...................................................................................... 2.9
Illustration 2.C.5: Hydraulic Schematic - Positioner Hose Kit...................................................................................................................... 2.10
Illustration 2.C.6: Hydraulic Schematic - Valve Assembly Hose/Fitting Kit.................................................................................................. 2.11
Illustration 2.D.1: Typical 8” Diameter Floor Socket.................................................................................................................................... 2.12
Illustration 2.D.2: weTorq85 Installation Zone.............................................................................................................................................. 2.13
Illustration 2.D.3: weTorq85 Positioner Well Centre Lock............................................................................................................................ 2.14
Illustration 2.D.4: weTorq85 Hoisting Lugs.................................................................................................................................................. 2.14
Illustration 2.D.5: weTorq85 Protective Plate............................................................................................................................................... 2.15
Illustration 2.D.6: weTorq85 Mating To Positioner........................................................................................................................................ 2.16
Illustration 2.D.7: weTorq85 Spin Wrench Removal.................................................................................................................................... 2.17
Illustration 2.D.8: weTorq85 Mating To ST80 Manipulator........................................................................................................................... 2.18
Illustration 2.E.1: Hydraulic Connections 01................................................................................................................................................ 2.19
Illustration 2.E.2: Hydraulic Connections 02................................................................................................................................................ 2.19
Illustration 2.F.1: Leveling Main Body.......................................................................................................................................................... 2.20
Illustration 2.F.2: Leveling Spin Wrench....................................................................................................................................................... 2.21
Illustration 2.F.3: Swing Damping Adjustment.............................................................................................................................................. 2.22
Illustration 3.C.1: Positioner Trolley Control................................................................................................................................................. 3.4
Illustration 3.C.2: Positioner Extension Arm Control.................................................................................................................................... 3.4
Illustration 3.C.3: Lower Clamp Control....................................................................................................................................................... 3.5
Illustration 3.C.4: Spin Wrench Clamp Control............................................................................................................................................ 3.5
Illustration 3.C.5: Spin Wrench Rotation Control......................................................................................................................................... 3.6
Illustration 3.C.6: Upper Clamp Cylinder Control......................................................................................................................................... 3.6
Illustration 3.C.7: Torque Control Valve........................................................................................................................................................ 3.7
Illustration 3.C.8: Torque Adjustment Valve................................................................................................................................................. 3.7
Illustration 3.D.1: Clamping Stroke Adjustment........................................................................................................................................... 3.8
Illustration 3.D.2: Extension Arm Speed Adjustment................................................................................................................................... 3.9
Illustration 3.E.1: Setting Well Centre.......................................................................................................................................................... 3.10
Illustration 3.F.1: Setting Make-up Torque................................................................................................................................................... 3.12
Illustration 4.E.1: Lubrication Points - Spin Wrench Gear Box (Top)........................................................................................................... 4.4
Illustration 4.E.2: Lubrication Points - Spin Wrench Gear Box (Bottom)..................................................................................................... 4.5
Illustration 4.E.3: Lubrication Points - Spin Wrench Gear Box (Bottom)..................................................................................................... 4.5
Illustration 4.E.4: Spin Wrench Cylinder Glide Lubrication.......................................................................................................................... 4.6
Illustration 4.E.5: Lubrication Points - weTORQ Supports........................................................................................................................... 4.6
Illustration 4.E.6: Lubrication Points - Torque Cylinder Anchor Pin............................................................................................................. 4.7
Illustration 4.E.7: Lubrication Points - Upper Clamp Support Ring.............................................................................................................. 4.7
Illustration 4.E.8: Lubrication Points - Extension Arm Knuckle.................................................................................................................... 4.8
Illustration 4.E.9: Lubrication Points - Trolley............................................................................................................................................... 4.8
Illustration 4.E.10: Lubrication Points - Trolley Positioner Cylinder............................................................................................................. 4.9
Illustration 4.E.11: Lubrication Points - Extension Arm Cylinder.................................................................................................................. 4.9
Illustration 4.E.12: Lubrication Points - Positioner Socket........................................................................................................................... 4.10
Illustration 4.E.13: Lubrication Points - Trolley............................................................................................................................................. 4.10
Illustration 4.E.14: Lubrication Points - Positioner Socket........................................................................................................................... 4.11
Illustration 4.F.1: Changing Jaws - Cylinder Extension................................................................................................................................ 4.12
Illustration 4.F.2: Changing Jaws - Jaw Removal........................................................................................................................................ 4.13
Illustration 4.G.1: Spin Roller Replacement 01............................................................................................................................................ 4.14
Illustration 6.1: Spin Wrench Mount Exploded............................................................................................................................................. 6.4
Illustration 6.2: Spin Wrench Mount............................................................................................................................................................. 6.5
Illustration 6.3: Spin Wrench Slider Assembly............................................................................................................................................. 6.6
Illustration 6.4: Spin Wrench........................................................................................................................................................................ 6.7
Illustration 6.5: Spin Wrench Exploded........................................................................................................................................................ 6.8
Illustration 6.6: weTORQ85 Mount 01......................................................................................................................................................... 6.10
Illustration 6.7: weTORQ85 Mount 02......................................................................................................................................................... 6.10
Illustration 6.8: Mounting weTORQ85 To Positioner.................................................................................................................................... 6.11
Illustration 6.9: weTORQ85 Upper Clamp/Torque Section Exploded.......................................................................................................... 6.12
Illustration 6.10: weTORQ85 Lower Clamp Guide Ring.............................................................................................................................. 6.12
Illustration 6.11: weTORQ85 Clamp/Torque Section................................................................................................................................... 6.13
Illustration 6.12: Torque Cylinder Installation............................................................................................................................................... 6.14
Illustration 6.13: weTORQ85 Extension Arm Installation............................................................................................................................. 6.16
Illustration 6.14: weTORQ85 Positioner....................................................................................................................................................... 6.17
Illustration 6.15: weTORQ85 Positioner Trolley Lift Cylinder....................................................................................................................... 6.18
Illustration 6.16: weTORQ85 Positioner Trolley........................................................................................................................................... 6.19
Illustration 6.17: weTORQ85 Trolley Slider/Bumper Details........................................................................................................................ 6.20
Illustration 6.18: weTORQ85 Well Centre Lock Assembly Exploded.......................................................................................................... 6.21
Illustration 6.19: weTORQ85 Positioner Extension Arm Exploded.............................................................................................................. 6.22
Illustration 6.20: weTORQ85 Positioner Extension Arm.............................................................................................................................. 6.23
MOVING GLOBAL ENERGY FORWARD Technical Manual ix

The information presented in this document will provide setup, operating, and maintenance instructions for your
weTORQ85. Due to the wide variety of operating conditions, these instructions must be considered guidelines
rather than absolute operating procedures. It is the responsibility of the user to use these guidelines together with
an experienced manager to develop operating procedures that conform to all policies set forth by the operating
authority (ies).
IDENTIFICATION OF OF WARNINGS AND OTHER NOMENCLATURE OF

IMPORTANCE USED IN THIS INSTALLATION GUIDE
McCoy Drilling & Completions uses three indicators to describe items of three degrees of importance.
A HAZARD to operators or equipment is represented by an exclamation point within a red triangle and identifies items of the
highest importance. Failure to heed information identified by a HAZARD symbol may result in bodily injury, death, catastrophic
equipment damage, or any combination of these. A HAZARD may also indicate the potential for dangerous environmental con-
tamination.
This identifies a HAZARD to operators or equipment
A WARNING is represented by an exclamation point within an orange triangle, and contains information that will alert personnel
to a potential safety hazard that is not life-threatening. A WARNING may also serve to alert the user to information critical to the
correct assembly or operation of the equipment in use.
This identifies a WARNING to users
A CAUTION is represented by an exclamation point within a yellow triangle and highlights information that may aid the user
during assembly or operation of your equipment. CAUTIONs are also used to ensure common errors are not made during as-
sembly or operation of your equipment.
This identifies a CAUTION to users
Observance of the following is the full responsibility of the user:
• all descriptions, information and instructions set out in this manual

• any regulation or requirement issued by an authority or agency which may influence operation, safety
or integrity of the equipment that overrules the content of this document.
• any legal or other mandatory regulation in force governing accident prevention or environmental
protection.
x Technical Manual MOVING GLOBAL ENERGY FORWARD

Section 1: Introduction & Specifications
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Introduction & Specifications weTORQ85 Mechanical Roughneck
Congratulations on the purchase of your McCoy weTORQ85 8-¾” mechanical roughneck. This unit will provide you with years of outstanding
performance. Combining the mechanical roughneck tool with the optional manipulator/positioner provides a valuable addition to your drill floor.
As an alternative, the mechanical roughneck tool has been designed to easily mate with other popular manipulator/positioners.
Our simple and reliable design features urethane spin rollers for maximum grip and zero tubular marking, uses standard jaw dies, and single-
function controls for vertical and horizontal travel. Active make-up torque measurement and control allows on-the-fly setting of torque require-
ments.
Simple maintenance requirements and ease of repair will minimize expensive downtime. Following the preventive maintenance recommenda-
tions and periodic adjustments within this manual will extend its life and ensure years of excellent performance and reliability. The setup, operat-
ing, and maintenance instructions in this manual will assist you in giving your equipment the care it requires. Please carefully read the manual
before installing and using your equipment. Replacement parts are readily available from McCoy Global Canada in Edmonton Alberta. Should
you need replacement parts, or should you experience any difficulty not covered in this manual, please contact:
McCoy Global
14755 121A Avenue
Edmonton, Alberta
Canada T5L 2T2
Phone: 780.453.3277
Fax: 780.455.2432
Email Customer Service: customerservice@mccoyglobal.com
Email Sales: dcsales@mccoyglobal.com
Website: http://www.mccoyglobal.com/drilling-completions
Illustration 1.A.1: weTORQ85 Mechanical Roughneck (Shown With Optional Positioner)

weTORQ85 Mechanical Roughneck Introduction & Specifications
A
B
A = 53-½”
B = 39-¾”
C = 78” Maximum
E
D = 63-⅛”
E = 47”
Illustration 1.A.2: we-TORQ85 Dimensions
1.4 Technical Manual MOVING GLOBAL ENERGY FORWARD

C
A
E F
A = 94”
B = 24” (Minimum tool joint height)
C = 138“ (Max. height & full extension)
D = 60” (Max. tool joint height)
E = 48” (Minimum height fully retracted)
F = 108” (Max. horizontal extension = 60“)
G
G = 78” Maximum
Illustration 1.A.3: we-TORQ85 Dimensions (With Optional Positioner)

Illustration 1.A.4: weTORQ85 Warning Labels

Illustration 1.A.5: weTORQ85 Positioner Warning Labels

Hydraulic Requirements (max.): 40 US GPM @ 2,500 psi (Sufficient for mechanical roughneck & positioner)
Tubular Range: Spin Wrench = 2 ¾” MIN O.D. to 8 ¾” MAX O.D.
Upper/Lower Clamp = 3 ¼” MIN O.D. to 8 ¾” MAX O.D.
Minimum Tool Joint Height: 24 in. (61 cm)
Maximum Tool Joint Height: 60 in. (152.4 cm)
Maximum Torque - Spin Wrench: 1,850 Lbs.-Ft. (1364 Nm)
Maximum Torque - Make-up: 65,000 Lbs.-Ft. (88,128 Nm)
Maximum Torque - Break-out: 85,000 Lbs.-Ft. (115,245 Nm)
Maximum Speed - Spin Wrench: 140 RPM (175 RPM on 4-½” pipe)
Torque Wrench Rotation: 37.5 degrees from “Neutral (Upper and Lower Clamp mouths aligned)”
in Make-up or Break-out direction (Total rotation available is 75 degrees)
Available Control Functions: Lower Clamp, Upper Clamp, Torque, Spin Clamp, Spin
Design Temperature: -20 oC to 40 oC
Make/Break Tool Weight (Approximate): 4500 lb. /2045 kg.
Optional Positioner Weight (Approximate): 3500 lb. /1591 kg.
Optional Positioner Specifications

Available Control Functions: Vertical Movement, Horizontal Extension
Positioner Arm Part Number 97-0000

Maximum Horizontal Travel 60 in (1.524 m)
Maximum Vertical Travel (Extended) 36 in (0.914 m)

Maximum Vertical Travel 36 in (0.914 m)

ALL REPLACEMENT FASTENER (BOLTS, NUTS, CAP SCREWS, MACHINE SCREWS, ETC.) USED
DURING MAINTENANCE OR OVERHAUL MUST BE GRADE 8 OR EQUIVALENT UNLESS OTHER-
WISE SPECIFIED.

GENERAL ASSEMBLY CONSIDERATIONS
Ensure all bearings are liberally greased before installing over a shaft or into gears or bearing caps. When inserting a shaft through a
support roller assembly ensure shaft is greased. Also ensure all metal-to-metal contact in the gear train is adequately greased. When
IN DOUBT, please refer to the relevant exploded diagrams in Section 6.
ALL FASTENERS USED DURING REASSEMBLY OF LOAD-BEARING COMPONENTS (CHAIN

SLINGS, RIGID SLINGS, BACKUP LEGS) MUST BE TIGHTENED TO THE CORRECT TORQUE.
THREADED FASTENERS USED IN LOAD-BEARING DEVICES MUST BE SECURED WITH RED
LOCTITE™.
DO NOT TORQUE NYLOCK NUTS. NYLOCK NUTS ARE NOT USED FOR CLAMPING PURPOSES
AND SHOULD ONLY BE TIGHTENED UNTIL METAL-TO-METAL CONTACT IS MADE, AND HORI-
ZONTAL OR VERTICAL MOTION IS ELIMINATED. OVER-TIGHTENING WILL RESULT IN PREMA-
TURE BUSHING FAILURE AND WILL INHIBIT ROTATION, AND MAY IMPART EXCESS STRESS ON
ROTATING COMPONENTS.
FASTENER TORQUE SPECIFICATIONS

SAE GRADE 8 - FINE THREAD
SIZE CLAMP LOAD PLAIN PLATED
¼ - 28 (.250) 3,263 14 ft. lbs. 10 ft. lbs.
5
/16- 24 (.3125) 5,113 27 ft. lbs. 20 ft. lbs.
⅜ - 24 (.375) 7,875 49 ft. lbs. 37 ft. lbs.
7
/16 - 20 (.4375) 10,650 78 ft. lbs. 58 ft. lbs.
½ - 20 (.500) 14,400 120 ft. lbs. 90 ft. lbs.
9
/16 - 18 (.5625) 18,300 172 ft. lbs. 129 ft. lbs.
⅝ - 18 (.625) 23,025 240 ft. lbs. 180 ft. lbs.
¾ - 16 (.750) 33,600 420 ft. lbs. 315 ft. lbs.
⅞ - 14 (.875) 45,825 668 ft. lbs. 501 ft. lbs.
1 - 12 (1.000) 59,700 995 ft. lbs. 746 ft. lbs.
1 - 14 (1.000) 61,125 1019 ft. lbs. 764 ft. lbs.
1-⅛ - 12 (1.125) 77,025 1444 ft. lbs. 1083 ft. lbs.
1-¼ - 12 (1.125) 96,600 2012 ft. lbs. 1509 ft. lbs.
1-⅜ - 12 (1.375) 118,350 2712 ft. lbs. 2034 ft. lbs.
1-½ - 12 (1.500) 142,275 3557 ft. lbs. 2668 ft. lbs.
SAE GRADE 8 - COARSE THREAD
SIZE CLAMP LOAD PLAIN PLATED
¼ - 20 (.250) 2,850 12 ft. lbs. 9 ft. lbs.
5
/16- 18 (.3125) 4,725 25 ft. lbs. 18 ft. lbs.
⅜ - 16 (.375) 6,975 44 ft. lbs. 33 ft. lbs.
7
/16 - 14 (.4375) 9,600 70 ft. lbs. 52 ft. lbs.
½ - 13 (.500) 12,750 106 ft. lbs. 80 ft. lbs.
9
/16 - 12 (.5625) 16,350 153 ft. lbs. 115 ft. lbs.
⅝ - 11 (.625) 20,325 212 ft. lbs. 159 ft. lbs.
¾ - 10 (.750) 30,075 376 ft. lbs. 282 ft. lbs.
⅞ - 9 (.875) 41,550 606 ft. lbs. 454 ft. lbs.
1 - 8 (1.000) 54,525 909 ft. lbs. 682 ft. lbs.
1-⅛ - 7 (1.125) 68,700 1288 ft. lbs. 966 ft. lbs.
1-¼ - 7 (1.125) 87,225 1817 ft. lbs. 1363 ft. lbs.
1-⅜ - 6 (1.375) 103,950 2382 ft. lbs. 1787 ft. lbs.
1-½ - 6 (1.500) 126,450 3161 ft. lbs. 2371 ft. lbs.

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Section 2: Installation & Commissioning

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Installation & Commissioning weTORQ85 Mechanical Roughneck
Adequate setup and proper hydraulic connections are essential in ensuring reliable operation of your McCoy mechanical roughneck. For best
results and long term reliability, read and obey the installation and commissioning instructions in this section.
2.A EQUIPMENT RECEIPT AND HANDLING

2.A.1 Initial Receipt and Inspection of Equipment
YOUR EQUIPMENT HAS BEEN THOROUGHLY TESTED AND INSPECTED AT THE

FACTORY. HOWEVER, MCCOY ADVISES INSPECTING YOUR EQUIPMENT FOR SHIP-
PING DAMAGE UPON RECEIPT AND TESTING YOUR EQUIPMENT BEFORE RELEASING
TO AN OPERATIONAL ENVIRONMENT.
McCoy typically packages and ships this product in a sturdy wooden shipping crate built around a custom-made metal ship-
ping pallet. After removal of equipment McCoy recommends keeping the shipping pallet for use in future equipment trans-
portation.
Upon receipt inspect the shipping crate, and note damage to the crate. Shipping damage may include (but not be limited
to) perforation of the crate, crushed corners, misshapen crate, missing hardware, and impact or orientation indicators (like a
“tip’n’tell). Record all shipping damage on the shipping manifest and ensure shipping company and McCoy are immediately
contacted.
Remove the top and sides of the shipping crate. McCoy recommends storing the crating components in the event that future
shipping of the tool is required. Perform a visual inspection of the equipment. Check structural components for bending or
buckling indicative of vertical impact. Immediately identify any shipping damage to the shipping company, and correct all dam-
age before connecting equipment to a hydraulic power source.
2.A.2 Unpacking and Initial Equipment Assembly
1. Remove the remainder of shipping material including plastic wrap, desiccant packs, padding, etc.
2. Remove the weTORQ85 tool from the shipping pallet:
• Ensure the weTORQ85 tool is secure on the pallet before removing strapping.
• Remove the strapping securing the weTORQ to the shipping pallet.
• Build a temporary support nearby to support the weight of the weTORQ so that it does not rest on its bottom plate
• Attach a temporary lifting sling to the positioner attachment points on the weTORQ, and use a crane to hoist the
weTORQ from the shipping pallet on to the temporary support. Ensure the weTORQ is stable before disengaging
crane.
3. Unstrap the positioner bottom bearing assembly. Connect bearing assembly to the bottom of the positioner mast using
twenty ⅝” UNC x 3-¼” hex bolts and twenty ⅝” lock washers. Torque fasteners according to specifications on Pg. 1.9.
4. Ensure the positioner tool is secure on the pallet before removing strapping. Remove strapping to free the positioner
from the pallet.
5. Ensure well centre lock is fully engaged before hoisting tong. See section 2.D.2, step 3.
6. Attach a temporary lifting sling to the hoisting lug at the top of the mast. Do not hoist positioner by the lifting lug on the
“elbow” of the extension arm. Connect a crane to the temporary lifting sling and carefully hoist the positioner from the
pallet. Once the positioner is vertical, carefully lower it in to the socket in the floor of the shipping pallet.
Hoist here when

lifting combined
assembly
Hoist here when
lifting positioner
only
Illustration 2.A.1: weTorq85 Hoisting Lugs

weTORQ85 Mechanical Roughneck Installation & Commissioning
2.A.2 Unpacking and Initial Equipment Assembly
7. Follow the instructions in Sections 2.D.3 to mount the weTORQ85 to the positioner.
8. Following assembly on the shipping pallet, the entire tool/positioner assembly may be hoisted on to the drill floor into
a prepared socket (See Section 2.D.2) using the lifting lug on the elbow of the positioner. If desired the tool may be
assembled directly on the drill floor following the instructions in this section.
2.B MAJOR COMPONENT IDENTIFICATION
Mast
Extension
Arm
Spin
Wrench
Trolley
Assembly
Upper
Clamp
Hydraulic
Console
Support
Pin
Lower
Clamp
Illustration 2.B.1: Major Component Identification 01 (Shown With Optional Positioner)

2.B MAJOR COMPONENT IDENTIFICATION (CONTINUED):
Vertical
Alignment
Adjust
Spin Wrench
Clamp Spin Wrench
Cylinder Rollers
Hydraulic
Valve Bank
Support
Bracket
Torque
Cylinder
Torque
Gauge
Jaws &
Jaw Dies
Torque
Adust Clamp
Cylinders
Hydraulic
Controls
Illustration 2.A.2: Major Component Identification 02

2.C
PRESSURE LINE
DRAIN LINE
2.6
RETURN LINE
PILOT LINE
weTORQ85
CONTROL LINE
9
TORQUE CYLINDER POSITIONER

LOWER CLAMP CYLINDERS
5 6 HORIZONTAL TRAVEL VERTICAL TRAVEL
8 CYLINDER CYLINDER
SPINNER CLAMP CYLINDERS MOTOR
CASE
DRAIN SPINNER MOTORS
4
7 5
UPPER CLAMP CYLINDERS
14 15
13
CA CB CB CA
19 MB4282A
C1A C2A C2B C1B D1 D2 M1A PP1 PP2 M2A M1B M2B
Technical Manual
12
13
PR
Mechanical Roughneck
2000 PSI 16
16 13
PP PR 2500 PSI 11
13 10 13
G 3
#4 CAP T 17
V1 V2 MB4281A
(FOR PRESSURE CHECK) 18
V1C V2C T V1M V2M
A B A B A B A B A B A B A B
HYDRAULIC SCHEMATIC / COMPONENT IDENTIFICATION
VALVE INLET
M
VALVE END CAP
(CLOSED CENTER)
3000 PSI MAX.
LS
Illustration 2.C.1: Hydraulic Schematic - Overview

T P LS LS LS LS LS LS LS LS LS LS LS LS LS LS
A B A B A B A B A B A B A B
1 850 PSI 2400 PSI

2300 PSI
MOVING GLOBAL ENERGY FORWARD

2
ITEM QTY P/N TITLE SUBJECT ITEM QTY P/N TITLE SUBJECT
1 1 02-E0133-YXX VALVE ASSEMBLY SAUER-DANFOSS PVG32 11 1 02-E0248 CATRIDGE ASSEMBLY LOGIC ELEMENT
12 1 02-E0246 CATRIDGE ASSEMBLY SEQUENCE VALVE
2 1 02-E0129 CATRIDGE ASSEMBLY DIRECT ACTING RELIEF
13 6 08-0481 CATRIDGE ASSEMBLY PILOT TO OPEN CHECK
3 1 02-E0244 CATRIDGE ASSEMBLY FLOW DIVIDER
14 1 02-E0149 CYLINDER ASSEMBLY HYDRAULIC LIFT
4 2 08-9062 VALVE FLOW CONTROL
15 1 02-E0150 CYLINDER ASSEMBLY HYDRAULIC LIFT
5 4 02-E0121 CYLINDER ASSEMBLY HYDRAULIC CLAMP
16 2 08-9064 VALVE FLOW CONTROL
6 2 02-E0118 CYLINDER ASSEMBLY HYDRAULIC CLAMP
17 1 02-E0247 CATRIDGE ASSEMBLY SHUTTLE VALVE
7 2 02-E0116 MOTOR HYDRAULIC
18 1 MB4281A MANIFOLD SPIN WRENCH
8 1 02-E0122 CYLINDER ASSEMBLY HYDRAULIC TORQUE
19 1 MB4282A MANIFOLD LOWER CLAMP
9 1 02-E0128 GAUGE ASSEMBLY TORQUE
Installation & Commissioning
10 1 02-E0245 CATRIDGE ASSEMBLY PILOT OPERATED DIRECTIONAL

SOFT START LC SETTING
LC LEFT PR(TO SOFT START SEQUENCE VALVE)
G PR
LC B
CB 11 TO SD VALVES
V2
LC A
7 CB TO SD VALVES
CA CB 12
V1
CA MB4282A
13
8 T
TO TANK(-08)
CA
9
PP
10 PP(TO TC CHECK)

CA CB
LC RIGHT LOWER CLAMP HOSE LIST

ITEM P/N LENGTH
7 IR-103 23
8 IR-103 23
9 IR-103 23
10 IR-103 23
11 IR-104 60
MECHANICAL ROUGHNECK
Illustration 2.C.2: Hydraulic Schematic - Lower Clamp Hose Kit

12 IR-105 75
weTORQ85
REPRESENTATION 13 IR-106 60
LEFT RIGHT
FRONT
Technical Manual
2.7
6 SW MOTOR SPD CONTROL(2500 PSI)
2.8
MOTOR CAVITATION PREVENTION(BACK PRESSURE MIN 200 PSI)
18
TO TANK(-04)
weTORQ85
7
D1
M1A 8 19
M1B
TO TANK(-04)
G
PP1
9 D2 20 SW B
D1 TO SD VALVES
SW MOTOR RIGHT
10 M2B
M1B SW A
D2
21 TO SD VALVES
Technical Manual
11 PP2
D1
PP1
D2
M2B M2A V2M
12 22
M2A
TO TANK(-04)
MB4281A
PP2 T
13 M1A
SWC MOTOR LEFT

V1M 23 SC B
TO SD VALVES
C2B
V2C
14
C2A SC A
24
C2B V1C TO SD VALVES
C1B
15
SWC RIGHT
C1B C1A
16 SPIN WRENCH HOSE LIST

ITEM P/N LENGTH
6 IR-201 44
C2A 7 IR-202 44
8 IR-201 44
9 IR-202 44
SWC LEFT 17 10 IR-202 44
11 IR-201 44
Illustration 2.C.3: Hydraulic Schematic - Spin Wrench Hose Kit

C1A 12 IR-202 44

13 IR-201 44
14 IR-203 38
15 IR-203 38
16 IR-203 38
17 IR-204 50
18 IR-205 60
19 IR-205 60
20 IR-206 76
MECHANICAL ROUGHNECK 21 IR-207 70
REPRESENTATION 22 IR-205 60
23 IR-208 82
24 IR-208 82
LEFT RIGHT
FRONT
TORQUE GAGE
TC
20 22
TORQUE RELIEF
19
21
TO TANK(-04)
18
HYDRAULIC CONSOLE
TO TC LSA
PORT VALVE #5
UC A
TO SD VALVES
TC PILOT TO OPEN CHECK 26
UC B
UC LEFT 25 TO SD VALVES
9
PILOT TO OPEN CHECK
17
TO TANK(-04)
10 16 27

28 TC B
TO SD VALVES
23
UC RIGHT TC A
TO SD VALVES
11 29
12
UPPER CLAMP/TORQUE HOSE LIST
ITEM P/N LENGTH

PILOT TO OPEN CHECK 9 IR-301 85
15 10 IR-302 85
11 IR-303 102
24 12 IR-304 102
13 IR-305 52
14 IR-306 TBD
weTORQ85
15 IR-307 16
13 16 IR-308 TBD
17 IR-309 35
PP(FROM ON MB4282A) 18 IR-310 76
Illustration 2.C.4: Hydraulic Schematic - Upper Clamp & Torque Clamp Hose Kit
PR(FROM ON MB4282A)
19 IR-311 TBD
20 IR-312 50
21 IR-313 TBD
22 IR-314 TBD
SOFT START SEQUENCE VALVE 23 IR-315 TBD
Technical Manual
24 IR-316 28
14 25 IR-317 54
26 IR-318 21
27 IR-319 TBD
28 IR-320 TBD
29 IR-321 22
2.9
TO TANK(-04)
2.10
HORIZONTAL CYLINDER
weTORQ85
11
HC B
TO SD VALVES
12
Technical Manual
HC A
TO SD VALVES
VERTICAL CYLINDER
VC B
13
TO SD VALVES
15
VC A
TO SD VALVES
14
Illustration 2.C.5: Hydraulic Schematic - Positioner Hose Kit

ITEM P/N LENGTH
11 IR-401 4
PILOT TO OPEN CHECK 12 IR-401 4
13 IR-402 11
14 IR-402 11
15 IR-4 40
-10
VC B
VC VC A
HC B
HC HC A
TC LSA TC B
-05 TC TC A
UC B
UC UC A
ITEM P/N LENGTH SW B
10 IR-501 TBD

11 IR-502 TBD SW SW A
12 IR-503 TBD
SC B
SC SC A
LC B
-04 LC LC A
-08 INLET/OUTLET
-12 T P
weTORQ85
Illustration 2.C.6: Hydraulic Schematic - Valve Assembly Hose/Fitting Kit

12
10
TANK MANIFOLD
11
CUSTOMER SPECIFIC
Technical Manual
CUSTOMER SPECIFIC
2.11
2.D INSTALLATION
2.D.1 Drill Floor Preparation
The drill floor must be adequately prepared for the installation of the weTORQ85 positioner and mechanical roughneck. In
the event a manipulator has previously been installed on the drill floor please note that the support pin on the positioner will
fit a standard 8” (nominal) floor socket designed to support a moment of 41,666 lbs-ft (minimum). If this is a new installation
the following guidelines must be observed:
1. Install floor socket (PN 80-IR-85000_SOCKET). Ensure the drill floor and socket will support the combined weight of
the mechanical roughneck and positioner, approximately 8,000 lbs (3636 kg). The socket and drill floor structure must
also support a moment of 41,666 lbs-ft (minimum).
FLOOR SOCKET MUST SUPPORT A MINIMUM MOMENT OF 41,666 LBS-FT.
1.00
FLOOR
ORIENTATION IS CRITICAL
SOCKET MUST BE LEVEL WITHIN

1/2 IN ALL DIRECTION
FOR PROPER OPERATION
SOCKET SUPPORT STRUCTURE MUST

1.00 SUPPORT 41,666 FTLB MOMENT (MIN)
Illustration 2.D.1: Typical 8” Diameter Floor Socket
2. The socket must be level in the drill floor to ½ degree in all directions to ensure proper operation.
3. Install the socket within the installation area identified in illustration 2.D.2 (next page) to ensure the mechanical rough-
neck will adequately service the well centre and mouse hole.

2.D.1 Drill Floor Preparation (Continued):

Maximum Vertical Travel (Extended) 36 in (0.914 m)


INSTALLATION ZONE
R = Maximum horizontal
R = Maximum horizontal extension minus one inch
extension minus one inch
R48.00 R = 48.00
WELL CENTER MOUSE CENTER

Illustration 2.D.2: weTorq85 Installation Zone
2.D.2 Positioner Installation
The weTorq85 mechanical roughneck ships in one of three configurations
• When using the optional travelling skid the roughneck and positioner are shipped as an assembled unit.
• When shipping internationally using the optional travelling skid the roughneck and positioner are disassembled and
strapped to the skid.
• When the optional traveling skid is not used the roughneck and positioner are shipped on individual pallets.
1. Move the shipping pallet or travelling skid next to the rig structure for hoisting on to the drill floor.
2. Remove all remaining packaging and restraining straps.
3. The well centre lock is typically factory set to its transportation position, which prevents arm extension during hoisting.
However, McCoy recommends inspection of the well centre lock and, if necessary, proper adjustment before hoisting
the positioner. The well centre lock must be at the lower limit of the ACME adjustment screw (see Illustration 2.D.3)
prior to hoisting. If necessary remove the rotation lock and rotate the ACME screw counter-clockwise to drive the well
centre lock down to its limit before hoisting.

2.D.2 Positioner Installation (Continued):
ACME Screw
Rotation Lock
ACME Screw
Ajdustment Hex
ACME Screw
Shown with side plate
of trolley assembly
removed for clarity
Well Centre
Lock
Illustration 2.D.3: weTorq85 Positioner Well Centre Lock
4. Use a utility crane to hoist the equipment on to the drill floor. Minimum capacity of the crane must be higher than the
combined weight of the roughneck and positioner (approximately 8,000 lbs / 3636 kg).
• When hoisting the positioner off its own shipping pallet attach the crane to the lifting lug on the mast of the posi-
tioner. Lift until the positioner is vertical, then hoist to the drill floor and insert the mounting pin in to the greased
cavity of the socket.
• When hoisting the positioner and mechanical roughneck assembly from the optional traveling skid connect the
crane to the lifting lug on the elbow of the extension arm. Hoist straight up off the skid, raise to drill floor, and insert
the mounting pin in to the greased cavity of the socket.
Hoist here when

lifting combined
assembly
Hoist here when
lifting positioner
only
Illustration 2.D.4: weTorq85 Hoisting Lugs

2.D.3 Mounting Roughneck to Positioner
1. Move the shipping pallet containing the mechanical roughneck next to the rig structure for hoisting on to the drill floor.
2. Remove all packaging and tie-down straps from the tool.
3. Position two sturdy metal work horses on the drill floor in front of the positioner within the range of the extension arm.
Use a temporary lifting sling and utility crane to lift the weTORQ85 (weight = approximately 4500 lbs/2045 kg) from the
shipping pallet and place on to the metal horses. CAUTION: the protective plate on the bottom of the weTORQ85 is not
intended for use as a support. Do not place a horse or any other supporting structure directly beneath the protective
plate. Use caution to avoid pinching hydraulic lines when placing the weTORQ on horses.
DO NOT SUPPORT THE WEIGHT OF THE WETORQ ON THE PROTECTIVE PLATE.

DO NOT PINCH HYDRAULIC LINES WHEN SUPPORTING TOOL
Do not support the weight

of the tool with this plate
Illustration 2.D.5: weTorq85 Protective Plate
4. Connect hydraulic power to the 1” supply line and a 1-¼” return line. See Section 2.E for important hydraulic connection
instructions.
5. Connect hydraulic power lines between the main hydraulic connection point and the hydraulic valve block. (see
Section 2.E).
6. Review and follow the operating procedures for the weTORQ85 in Section 3 of this manual.
7. Energize hydraulic power to the weTORQ85.
8. Use the hydraulic valves to maneuver the extension arm to mate with the hanger bracket on the mechanical rough-
neck.
SEE ILLUSTRATION 2.D.6 WHEN PERFORMING STEPS 9 THROUGH 13
9. Insert an anti-sway washer (PN 101-5328) between each side of the manipulator arm weldment and the side plate of
the bracket.
10. Insert the mounting pin (PN 101-5334) through the mounting bracket, anti-sway washers, middle spacer (PN 101-
6104) and manipulator arm weldment until it protrudes through the other side of the mounting bracket.

2.D.3 Mounting Roughneck to Positioner (Continued):
11. Slide three Belleville washers (PN 02-E0141) over one side of the mounting pin, ensuring the washers are installed
“front-to-back”, and are not nested together.
12. Slide the anti-sway washer spacer (PN 101-5333) over the end of the mounting pin against the Belleville washers.
13. Secure both sides of the mounting pin with a 1-¼” narrow flat washer and 1-¼” UNC nylock nut.
weTORQ85 shown with spin wrench section

removed for clarity only. Removal of the spin
wrench is not required when mating rough-
PN 101-5333 neck with positioner.
PN 101-5334
PN 02-E0141
PN 101-5328
Illustration 2.D.6: weTorq85 Mating To Positioner
2.D.4 Mounting Roughneck to Positioner Other Than McCoy

A design feature of the McCoy we-TORQ85 is compatibility with several existing popular manipulators, such as used with the
Varco ST-80. Attach the we-TORQ85 to an existing manipulator using the following procedure:
1. Move the shipping pallet containing the mechanical roughneck next to the rig structure for hoisting on to the drill floor.
2. Remove all packaging and tie-down straps from the tool.
3. Position two sturdy metal work horses on the drill floor in front of the positioner within the range of the extension arm.
Use a temporary lifting sling and utility crane to lift the weTORQ85 (weight = approximately 4500 lbs/2045 kg) from the
shipping pallet and place on to the metal horses. CAUTION: the protective plate on the bottom of the weTORQ85 is not
intended for use as a support. Do not place a horse or any other supporting structure directly beneath the protective
plate (see Illustration 2.D.5).
4. Use a permanent black marker to mark the existing position of the spin wrench on the mounting bracket.
5. Attach a temporary lifting sling to the spin wrench portion of the mechanical roughneck. Remove the four ¾” hex bolts
and ¾” lock washers securing the spin wrench to the mounting bracket Use a crane to hoist the spin wrench away
(see illustration 2.D.7 next page).
6. Removal of the two lugs on top of the ST-80 manipulator arm may be required in order to retract the weTORQ into its
fully parked position. Perform this operation before installing weTORQ (see illustration 2.D.8).

2.D.4 Mounting Roughneck to Positioner Other Than McCoy (Continued):
Illustration 2.D.7: weTorq85 Spin Wrench Removal
7. Connect hydraulic power lines between the main hydraulic connection point on the manipulator and the hydraulic valve
block on the weTORQ85. See Section 2.E for important hydraulic connection instructions.
8. Remove the support pin, Belleville washers, anti-sway bushings, flat washers, & nylock nuts from the mounting
bracket on the we-TORQ85.
9. Review and follow the operating procedures for the weTORQ85 in Section 3 of this manual.
11. Use the hydraulic valves to maneuver the extension arm to mate with the hanger bracket on the mechanical rough-
neck.
SEE ILLUSTRATION 2.D.8 WHEN PERFORMING STEPS 11 THROUGH 15
12. Insert an anti-sway washer (PN 101-5328) between each side of the manipulator arm weldment and the side plate of
the bracket.
13. Insert the mounting pin (PN 101-5334) through the mounting bracket, anti-sway washers, and manipulator arm weld-
ment until it protrudes through the other side of the mounting bracket.
14. Slide three Belleville washers (PN 02-E0141) over one side of the mounting pin, ensuring the washers are installed
“front-to-back”, and are not nested together.
15. Slide the anti-sway washer spacer (PN 101-5333) over the end of the mounting pin against the Belleville washers.
16. Secure both sides of the mounting pin with a 1-1/4” narrow flat washer and 1-1/4” UNC nylock nut.

2.D.4 Mounting Roughneck to Positioner Other Than McCoy (Continued):
PN 101-5333
Remove these two lugs prior
PN 101-5334 to weTORQ installation
PN 02-E0141
PN 101-5328
Illustration 2.D.8: weTorq85 Mating To ST80 Manipulator
17. Use a crane to lower the spin wrench back on to the mounting bracket.
18. Align the spin wrench to the alignment marks made on the mounting bracket in Step 4. Secure the spin wrench to the
mounting bracket using four ¾” UNC x 2” hex bolts and ¾” lock washers.

2.E HYDRAULIC CONNECTIONS
A 1” supply line and a 1-1/4”” return line connect the weTORQ85 to the hydraulic power unit. Ancillary devices (hydraulic motors, lift
cylinders, etc.) are connected through the valve block.
Perform hydraulic connections when the power unit is not running, or when the hydraulic pump is disengaged. The possibility of error in
inter-changing the high pressure supply hose and the low pressure return hose has been eliminated, because the supply side coupling
is smaller than the return side. These hose couplings are self-sealing, and care should be taken to ensure complete engagement to
prevent partial closure of the check valve in the coupling. Ensure that the nut (female) side is completely made up onto the male con-
nector - there is a line on the male fitting that indicates complete make-up. Snug the female fitting right up to the line.
1” SUPPLY
1-¼” RETURN
Illustration 2.E.1: Hydraulic Connections 01
Connect the hydraulic lines from the inlet/outlet manifold to the hydraulic valve bank on the weTORQ85 roughneck. These two lines
are equal size, so care must be taken to correctly identify each line. Use extreme caution to ensure the pressure line is connected to
the pressure port, and the tank line is connected to the tank port.
Illustration 2.E.2: Hydraulic Connections 02

2.E HYDRAULIC CONNECTIONS (CONTINUED):
Connect the four hydraulic lines from the two positioner cylinders to the designated hydraulic control valves on the hydraulic valve bank
on the weTORQ85 roughneck. If cylinder operation is backward following connection simply reverse the connections on the hydraulic
valve.
2.F LEVELING
Ensure maximum performance by ensuring your weTORQ85 is level before performing connection or disconnection activities.
2.F.1 Main Body Leveling
1. Place a level axially (front-to-back) along the top plate of the upper clamp section. The bubble in the sight glass of
the level must be between the two indicator marks. If any part of the bubble in the sight glass is outside the indicator
mark the main body of the weTORQ must be leveled. If leveling is not required proceed directly to subsection 2.F.2.
2. Rotate all four nuts indicated in illustration 2.F.1 to raise or lower the front of the clamping section. Rotate the nuts
clockwise to lower the front of the clamping section, and rotate the nuts counter-clockwise to raise the front of the
clamping section. Rotate nuts in half-turn increments, and re-check level after each adjustment.
• When lowering the front of the clamping section rotate the two rear nuts 1/2 turn clockwise, then rotate the two
front nuts 1/2 turn clockwise.
• When raising the front of the clamping section rotate the two front nuts 1/2 turn counter-clockwise, then rotate the
two rear nuts 1/2 turn counter-clockwise.
Illustration 2.F.1: Leveling Main Body
ALL EIGHT DIES ON THE UPPER AND LOWER CLAMPS WILL EQUALLY GRIP PIPE WHEN THE
TOOL HAS BEEN PROPERLY LEVELED. REPEAT THE LEVELING PROCEDURE IF UNEQUAL
MARKING OF THE PIPE IS OBSERVED.
3. Following leveling of the main body of the weTORQ proceed to section 2.F.2 to check and adjust the level of the spin
wrench

2.F LEVELING (CONTINUED):
2.F.2 Spin Wrench Leveling
1. Place a level axially (front-to-back) along the top plate of one of the two spin wrench gear boxes. The bubble in the
sight glass of the level must be between the two indicator marks. If any part of the bubble in the sight glass is outside
the indicator mark the spin wrench must be leveled.
2. Rotate both nuts indicated in illustration 2.F.2 to raise or lower the front of the spin wrench. Rotate the nuts clockwise
to lower the front of the spin wrench, and rotate the nuts counter-clockwise to raise the front of the spin wrench. Rotate
nuts in half-turn increments, and re-check level after each adjustment.
• When lowering the front of the spin wrench rotate the rear nut ½ turn clockwise, then rotate the front nut ½ turn
clockwise.
• When raising the front of the spin wrench rotate the front nut ½ turn counter-clockwise, then rotate the rear nut ½
turn counter-clockwise.
Illustration 2.F.2: Leveling Spin Wrench
2.G SWING DAMPING

Use this procedure to adjust the bracket pivots to remove excessive pitching motion of the tool during extension or retraction of the arm.
1. Partially extend the extension arm.
2. Push firmly against the bottom of the tool to start a swinging motion. A properly damped tool will not swing back through centre
more than once. Remove excess swinging motion by tightening the 1-¼” nylock nuts on the pivot point. Adjust each nut ½ a rota-
tion, and check swinging motion after each adjustment. Over-tightening these nuts will damage the brake material between the
extension arm and the mounting bracket. Determine if the nuts have been over-tightened by inspecting the Belleville washers.
Complete compression of the washers indicates that the nuts have been over-tightened.
DO NOT OVER-TIGHTEN BELLEVILLE WASHER ASSEMBLIES

2.G SWING DAMPING (CONTINUED):
Illustration 2.F.3: Swing Damping Adjustment

Section 3: Operation

left blank
Operation weTORQ85 Mechanical Roughneck
3.A OPERATOR TRAINING
Many companies set qualification standards that must be met before equipment may be operated without supervision. McCoy Drilling
& Completions recommends operator training, which typically consists of operation of the equipment under the supervision of a trained
equipment operator until a satisfactory level of competence is achieved. Typical operator training should include:
• Introduction to and general description of equipment
• Technical specifications and performance data
• Operating instructions
• Control systems and interlocks
• Operating hazards
• Checks and inspections
3.B OPERATOR SAFETY
McCoy recommends that a hazard assessment of the work area be performed by a designated safety representative before commenc-
ing operations. A designated safety representative is responsible for verifying that all operators have adequate equipment and safety
training.
The area surrounding the roughneck operating area must be clutter-free and free from tripping hazards, or protruding objects that may
snag hydraulic hoses on the tong, backup, lift cylinder, or torque measurement system. Operating surface or drill floor must be kept free
of slipping hazards like grease, oil, water, etc.
Adequate lighting of the work area is required. All warnings, labels, gauges, and signs must be clearly visible
The components of the roughneck commonly manipulated or requiring control input are painted green, and are safe for continuous
handling. Areas painted yellow are designated as hazardous areas, and contact with those areas must be avoided during operation.
Always wear all personal protective equipment (PPE) specified by your company’s HSE policy, and follow all of your company’s safety
guidelines.
ALWAYS WEAR APPROVED PERSONAL PROTECTIVE EQUIPMENT (PPE) WHEN OPERATING

HYDRAULICALLY-POWERED EQUIPMENT.
Ensure hydraulic power is deactivated and tong hydraulics are de-pressurized before disconnecting the main hydraulic lines. McCoy
recommends depressurizing the hydraulic system before connecting or disconnecting quick-connect fittings.
DEPRESSURIZE EQUIPMENT BEFORE DISCONNECTING MAIN HYDRAULIC LINES.
3.C VALVE OPERATION

4-way proportional valves control operation of hydraulic devices on the tong assembly such as hydraulic motors and cylinders. When
any one valve is “centered” or in the detent position, there is no hydraulic output from the valve. When the valve is pushed forward there
is an effect, and when the valve is pulled back, there is an opposite effect. These valves feature proportional control, which means that
further extension of the valve handle (thereby further opening the valve orifice) results in proportionally higher hydraulic output to the
controlled device.
The illustrations on the following four pages demonstrate the type and effect of the hydraulic valves with which this mechanical rough-
neck is equipped.

weTORQ85 Mechanical Roughneck Operation
3.C VALVE OPERATION (CONTINUED):
POSITIONER - TROLLEY RAISE/LOWER

This is a two-way proportional valve. Upward pressure on the valve handle raises the positioner
trolley, while downward pressure on the valve handle lowers the trolley. The amount of valve handle
deflection directly affects the speed of the trolley from a creep up to the factory-limited maximum
trolley speed.
Illustration 3.C.1: Positioner Trolley Control
POSITIONER - EXTENSION ARM EXTEND/RETRACT

This is a two-way proportional valve. Upward pressure on the valve handle extends the positioner
arm, while downward pressure on the valve handle retracts the positioner arm. The amount of valve
handle deflection directly affects the rate of extension or retraction. Maximum speed of extension
and retraction is limited using a needle valve.
Illustration 3.C.2: Positioner Extension Arm Control

LOWER CLAMP
This is a two-way proportional valve. Upward pressure on the valve handle extends the lower clamp
cylinders, while downward pressure on the valve handle retracts the lower clamp cylinders.
Illustration 3.C.3: Lower Clamp Control
SPIN WRENCH CLAMP

This is a two-way proportional valve. Upward pressure on the valve handle extends the spin wrench
clamp cylinders, while downward pressure on the valve handle retracts the spin wrench clamp cyl-
inders.
Illustration 3.C.4: Spin Wrench Clamp Control

SPIN WRENCH
This is a two-way proportional valve. Downward pressure on the valve handle actuates the spin
wrench rollers to rotate the pipe in the counter-clockwise (break-out) direction, while upward pressure
on the valve handle actuates the spin wrench rollers to rotate the pipe in the clockwise (make-up)
direction. The amount of valve handle deflection directly affects the speed of rotation to a maximum
speed of 140 RPM (175 RPM for 4-½” pipe).
Illustration 3.C.5: Spin Wrench Rotation Control
UPPER CLAMP
This is a two-way proportional valve. Upward pressure on the valve handle extends the upper clamp
cylinders, while downward pressure on the valve handle retracts the upper clamp cylinders.
Illustration 3.C.6: Upper Clamp Cylinder Control

MAKE-UP/BREAK-OUT TORQUE
Downward pressure on the valve handle retracts the torque cylinder causing the upper clamp section
to rotate counter-clockwise (break-out direction) to a maximum of 37.5 degrees from centre. Upward
pressure on the valve handle extends the torque cylinder causing the upper clamp section to rotate
clockwise (make-up direction) to a maximum of 37.5 degrees from centre.
Illustration 3.C.7: Torque Control Valve
SETTING TORQUE
Illustration 3.C.8: Torque Adjustment Valve

3.D PRE-OPERATIONAL CHECKS AND ADJUSTMENTS
McCoy recommends that the following pre-operating tests be performed prior to releasing the tong assembly to a operational environ-
ment:
1. Connect the roughneck to a hydraulic power source in a controlled environment. Ensure the power unit’s operating parameters are
within the specifications as identified on Pg. 1.6. Ensure the hydraulic connections from the power unit are properly and securely
made up (see Section 2.E).
2. Start the power unit as specified by the power unit operator’s manual. Open the Bypass Valve on the hydraulic system, and inspect
all pressure and return line hose connections to ensure correct and secure installation. A restriction in the pressure supply hose
will result in high pressure within the power unit hydraulic system, which will activate the hydraulic governor and increase the
engine speed to as high as maximum RPM. A restriction in the return line will result in high pressure within the power unit and the
mechanical roughneck hydraulic system, causing engine speeds as high as maximum RPM.
A CLEARLY IDENTIFIED REMOTE POWER PACK EMERGENCY STOP MUST BE INSTALLED

IN THE IMMEDIATE VICINITY OF THE OPERATOR.
3. Allow hydraulic system to warm by circulating fluid for about 10 minutes, then slowly close the bypass valve to allow fluid to circu-
late through the hydraulic system. Ensure circulating pressure does not exceed 200 psi.
4. Inspect all hydraulic hoses and connections. Immediately correct any hydraulic fluid leaks.
5. Inspect all gauges. Replace leaking or cracked gauges, or any gauge not registering a reading.
6. Confirm that all load-bearing pins and R-clip retainers are installed and in good condition (extension arm bracket, mast trolley, etc.).
7. Confirm all hydraulic hoses are securely restrained (where applicable) and do not create a snagging hazard.
8. Ensure the weTORQ85 is hanging plumb and level - see Section 2.F.
9. Ensure excessive swinging motions have been corrected - see Section 2.G.
10. Rotate the spin wrench in both directions. If at any time abnormal operation is suspected (surging, grinding, squealing, or other
noises deemed to be unusual, or failure to operate) discontinue operation and contact McCoy Drilling & Completions immediately.
11. Extend and retract the lower clamp. Observe that both clamping cylinders extend at the same rate and are equidistant from centre
at the end of the stroke. Occasionally an adjustment is required to balance the hydraulic flow to these cylinders so they extend
equally:
• Extend the lower clamp cylinders
• Completely open the needle valve identified in Illustration 3.D.1
Illustration 3.D.1: Clamping Stroke Adjustment

3.D PRE-OPERATIONAL CHECKS AND ADJUSTMENTS (CONTINUED):
• Retract the lower clamp cylinders, and turn control knob on needle valve ¼ turn clockwise.
• Extend and observe cylinder extension and final positions.
• Continue to adjust the needle valve in ¼ turn increments, and test cylinder extension and final position after every adjustment
until the lower clamp cylinders activate symmetrically.
12. Rotate the top clamp assembly by extending and retracting the torque cylinder. OPERATING NOTE: The torque cylinder cannot
be actuated unless the LOWER clamp cylinders are energized and either clamped on to a pipe stub or extended to the end of their
strokes.
13. Extend and retract the upper clamp cylinders.
14. Extend and retract the extension arm. If desired adjust the speed at which the extension arm extends and retracts by opening or
closing the needle valves shown in Illustration 3.D.2. Adjust the needle valve in ¼ turn increments, and continue to test extension
arm speed after every adjustment.
Illustration 3.D.2: Extension Arm Speed Adjustment

15. Re-inspect all hydraulic hoses, connections, and components. Immediately correct any hydraulic fluid leaks.

3.E SETTING WELL CENTRE
Set the tool to well centre before before proceeding with make/break operations.
1. Remove the rotation lock from the well centre ACME adjustment screw. Rotate the adjustment screw clockwise to bring the well
centre lock to its highest position (see Illustration 3.E.1).
Rotation
Lock
ACME Screw
Ajdustment Hex
Shown with side plate

of trolley assembly
removed for clarity
Well Centre
Lock
Well centre lock plate

shown in its lowest
position
Illustration 3.E.1: Setting Well Centre

3. If not already done ensure the main body and spin wrench have been leveled (see section 2.F).
4. Use the appropriate control handle to extend the weTORQ85 to the pipe at well centre. Visually centre the upper and lower clamps
around the pipe.
5. Slowly extend the lower clamp cylinders. The tool may require repositioning to enable all four dies in the lower clamp to bite evenly.
When the tool is centered around the pipe, fully engage lower clamp.
6. Extend the upper clamp cylinders and fully engage with the pipe.
7. Turn off hydraulic power to the weTORQ.
8. Rotate the ACME well centre lock adjustment screw until the well centre lock firmly engages with the extension arm.
9. Lock the adjustment screw in place using the rotation lock.
10. Re-energize hydraulic power to the tool and retract the upper and lower clamps. Retract the extension arm to parked position,
then fully extend the arem. Confirm that extension stops when centre of clamps reach well centre. If further adjustment is required
repeat steps 3 through 9 until the arm extension stops at exactly well centre.
11. Well centre has been set. Retract the upper and lower clamps, and retract the extension arm.

3.F. MAKING AND BREAKING CONNECTIONS
THESE OPERATING PROCEDURES ASSUME THE USER HAS PROPERLY SET UP AND PRE-
PARED THE EQUIPMENT FOR OPERATION AS PER SECTIONS 2E, 2F, 2G, 3.D, & 3.E OF THIS
MANUAL.
Set up and prepare your equipment for operation as per the following sections of this manual:
• 2.E - Hydraulic Connections
• 2.F - Leveling
• 2.G - Swing Damping
• 3.D - Pre-operational Checks & Adjustments
• 3.E - Setting Well Centre
Your mechanical roughneck should be properly installed and lubricated, connected to a hydraulic power source, and ready to make or
break connections before starting make/break operations.
3.F.1 Making A Connection
2. Ensure the openings on the upper and lower clamps are aligned. Use the Make/Break Torque control handle to
manipulate the upper clamp until the two sections are aligned.
3. Extend the tool to well centre around the pipe section (see Section 3.E for instructions on setting the tool to well cen-
tre).
4. Align the weTORQ85 with the box section of the joint. The height of the tool may require a slight adjustment to properly
align with the box section. Extend the lower clamp cylinders to fully clamp on to the box section of the joint. Avoid
clamping on “hard-banding” on drill pipe. Contact of the dies with hard banding will quickly dull the dies and render
them useless.
OPERATING NOTE: The weTORQ85 features a “soft grip” mode when clamping the lower clamp. Pressure on the
clamp cylinders is limited to prevent distortion of the box end of the pipe. Full clamping pressure will only be applied
after the pin end of the pipe has been spun in to the box end and the upper clamp has been engaged.
5. Extend the spin wrench rollers to grab the pin section of the pipe. Do not engage rollers with the pipe if they are spin-
ning.
DO NOT ENGAGE THE SPIN ROLLERS WHILE THE ROLLERS ARE TURNING
6. Actuate the spin wrench control handle to spin the pin section in to the box section. Extend the life of the spin rollers
by immediately releasing the spin wrench control handle when pipe stops spinning.
7. Retract the spin wrench rollers.
8. Engage the upper clamp.
If desired a make-up torque may be pre-set before beginning make-up operations. The relief valve on the front of the
control panel controls the maximum pressure applied to the torque cylinder during make-up. OPERATIONAL NOTE:
Avoid false torque readings by ensure the upper clamp does not hit its end of stroke during the torquing process. Align
the opening on the upper clamp with the opening on the lower clamp before beginning the torquing operation.
a. After clamping to the pipe with the upper clamp completely lower the applied torque by turning the torque control
valve on the front panel counter-clockwise until it stops (see illustration 3.F.1 next page).
b. Set the red marker on the torque gauge to the desired torque.
c. Apply make-up torque by pushing down on the “Make-up/Break-out Torque” handle.
d. Rotate the torque adjustment valve clockwise until the applied torque matches the red set-point needle.
Re-adjustment of the torque setting is unnecessary until a different value of make-up torque required.

3.F.1 Making A Connection (Continued):
Torque Gauge
Set-point Needle
Torque Adjustment
Make/Break Torque
Control Handle
Illustration 3.F.1: Setting Make-up Torque

9. Retract the upper clamp cylinders.
10. Retract torque cylinder until the upper and lower clamps are aligned.
11. Retract the lower clamp cylinders.
12. Retract the extension arm to move the weTORQ away from well centre to allow the newly connected section to be
lowered into the well hole.

3.F.2. Breaking A Connection
THESE OPERATING PROCEDURES ASSUME THE USER HAS PROPERLY SET UP AND
PREPARED THE EQUIPMENT FOR OPERATION AS PER SECTIONS 2E, 2F, 2G, 3.D, &
3.E OF THIS MANUAL.
ENSURE BOX END OF PIPE BEING REMOVED IS SUPPORTED BEFORE BEGINNING

BREAK-OUT OPERATIONS

2. Ensure the openings on the upper and lower clamps are aligned. Use the Make/Break Torque control handle to
manipulate the upper clamp until the two sections are aligned.
3. Extend the tool to well centre around the pipe section (see Section 3.E for instructions on setting the tool to well cen-
tre).
4. Align the lower clamp with the box section of the pipe below the joint. The height of the tool may require a slight adjust-
ment to properly align with the box section. Extend the lower clamp cylinders to fully clamp on to the box section of
the joint, and ensure that all four dies in the lower clamp section equally engage the pipe. Avoid clamping on “hard-
banding” on drill pipe. Contact of the dies with hard banding will quickly dull the dies and render them useless.
5. Engage the upper clamp with the pipe above the joint.
6. Apply break-out torque by moving the “Make/Break Torque” handle downward. Note: problematic or “stuck” joints may
require using the following procedure:
a. Retract the upper clamp cylinders.
b. Use the Make/Break Torque” handle to rotate the upper clamp section to the limit of its rotation in the make-up
direction (37.5 degrees from centre).
c. Re-extend the upper clamp cylinders to clamp with the pipe above the joint.
d. Apply break-out torque to the joint. Applying break-out torque when the upper clamp is rotated fully in the make-
up direction allows maximum torque to be applied to the joint for the longest arc of the breakout rotation (a full 75
degrees as opposed to 37.5 degrees if starting application of break-out torque from the centre position).
7. Retract the upper clamp cylinders.
8. Retract torque cylinder until the upper and lower clamps are aligned.
9. Extend the spin wrench rollers to grab the pin section of the pipe. Do not engage rollers with the pipe if they are spin-
ning.
DO NOT ENGAGE THE SPIN ROLLERS WHILE THE ROLLERS ARE TURNING
10. Actuate the spin wrench control handle to un-thread the pin section from the box section. Release the spin wrench
control handle when pipe comes free.
11. Retract the spin wrench rollers.
12. Retract the lower clamp.
13. Retract the extension arm to move the weTORQ away from well centre to allow tripping operations.

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Section 4: Maintenance

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Maintenance weTORQ85 Mechanical Roughneck
McCoy Global recognizes that minor on-site repairs and modifications are required to maintain peak operating condition of your equipment, or
to match your equipment with the operating environment. Examples of minor repairs are
• replacement of damaged hydraulic hoses and fittings.
• replacement of malfunctioning pressure gauges and valves.
• replacement of fasteners
Replace defective or failed components with an identical component supplied by McCoy. Replaced fasteners must be Grade 8 or equivalent
unless specified by McCoy.
4.A GENERAL MAINTENANCE SAFETY PRACTICES

The practices identified here are intended as a guideline. All personnel are responsible for performing their tasks in a manner that
ensures worker, equipment, and environmental safety, and may require taking additional steps that are not identified in this section.
Equipment maintenance shall be performed only by designated qualified maintenance personnel. Wear approved eye wear and foot-
wear, and follow all of your company’s safety guidelines. Do not begin a maintenance task without the proper tools or materials on hand,
or the proper drawings and documentation necessary.
Schedule planned maintenance with operators to avoid conflicts, unnecessary downtime, and the danger of accidental equipment
activation. Notify operations when maintenance procedures are complete and equipment functionality is restored.
Isolate the location of the maintenance under way to prevent unaware personnel from inadvertently exposing themselves to a hazard.
Use tape, rope, or signs to clearly indicate “off-limits” area.
Replacement of large, heavy individual parts and/or heavy structural components must be performed using an approved lifting device of
sufficient lifting capacity. Use care when attaching the lifting device, and safeguard area to avoid endangering personnel or equipment.
All spare parts must meet or exceed OEM specifications in order to maintain equipment integrity, especially protective equipment
McCoy recommends that disconnection of hydraulic connectors be performed with the power unit off and the hydraulic circuit depres-
surized.
Your equipment uses materials that may be harmful to the environment if improperly disposed of (hydraulic fluid, grease, etc.). Dispose
of all materials according to your company’s proscribed environmental protection regulations.
4.B CLEANING
Clean equipment thoroughly with a good petroleum-based cleaning agent after each job, prior to storage. If using cleaning agents
ensure that cleaning solvents and chemicals are captured to prevent environmental contamination, and dispose of all materials accord-
ing to your company’s proscribed environmental protection regulations. Use a pressure washer with a medium fan setting on the spray
nozzle to wash mud, dirt, and cleaning materials from the roughneck. Use caution that the spray from the pressure washer is not
powerful enough to perforate hydraulic lines.
4.C PREVENTIVE MAINTENANCE PRACTICES

Regular maintenance programs are necessary, and must be established to assure safe, dependable operation of your Hydraulic Tubular
Connection System and to avoid costly breakdown maintenance. The following maintenance procedures provides information required
to properly maintain your equipment. Your equipment may require more, or less maintenance depending upon the frequency of use
and the field conditions under which your equipment operates. These maintenance procedures are designed for equipment operating
at 10°C to 35°C ambient temperature for 10 hours per day. McCoy recommends that the inspection and maintenance procedures in
this section be performed as recommended, in conjunction with your maintenance foreman’s experience and best estimate of when
your equipment is due for this maintenance.
Purchased components included with your hydraulic tubular connection equipment (for example: motors, valves, etc.) may specify
maintenance tasks and intervals over and above what McCoy recommends as part of their recommended procedures. Users of this
equipment may choose to perform or ignore these additional tasks at their discretion.
Premature fouling of particulate filters within your hydraulic system requires immediate hydraulic fluid laboratory analysis to prevent
premature wear of hydraulic system due to high levels of wear metals in the fluid.
McCoy recommends tracking all maintenance activity including the lubrication schedule. This may be a simple as keeping a paper
log, or using a software-based maintenance tracking utility. A maintenance log is a valuable tool that can be used for easily retrieving
maintenance history or identifying trends that require correction.

weTORQ85 Mechanical Roughneck Maintenance
4.D HYDRAULIC SYSTEM DE-PRESSURIZATION
McCoy Drilling & Completions recommends that the hydraulic system be de-pressurized prior to maintenance on any hydraulic compo-
nent. Perform the following steps to ensure the dangers posed by hydraulic fluid under pressure are minimized.
ENSURE ADEQUATE CONTAINMENT IS IN PLACE TO PREVENT ENVIRONMENTAL CONTAMINA-

TION FROM RESIDUAL HYDRAULIC FLUID
1. Completely lower the positioner trolley.

2. De-energize the power unit.
3. Repeatedly actuate the spin wrench motor control valve lever IN BOTH DIRECTIONS to dissipate any residual pressure in the
valve and motors.
4. Remove the hydraulic SUPPLY line from the equipment.
5. Repeatedly actuate the remaining control valve levers IN BOTH DIRECTIONS to dissipate any residual pressure in the remainder
of the hydraulic control system.
7. Disconnect the hydraulic RETURN line from the equipment.
HYDRAULIC PRESSURES AS HIGH AS OPERATING PRESSURE MAY REMAIN TRAPPED IN

SMALL AREAS OF THE EQUIPMENT. ENSURE ALL MAINTENANCE IS CARRIED OUT BY A
QUALIFIED SERVICE TECHNICIAN, AND THAT ADEQUATE PERSONAL PROTECTIVE EQUIP-
MENT IS USED TO GUARD AGAINST PRESSURE INJURIES
4.E LUBRICATION
Use a quality multipurpose bearing lubricant that will remain within its viscosity range at expected operating temperatures. In addition,
McCoy recommends the following lubrication procedure at the completion of each job prior to storage.
4.E.1 Spin Wrench Gear Boxes
Apply grease to the spin wrench gear boxes through the three grease fittings on top of each gear box and the one grease
fitting on the bottom of each gear box (8 locations total).
Illustration 4.E.1: Lubrication Points - Spin Wrench Gear Box (Top)

4.E.1 Spin Wrench Gear Boxes (Continued):
Illustration 4.E.2: Lubrication Points - Spin Wrench Gear Box (Bottom)
4.E.2 Spin Wrench Rollers

Apply grease to the spin wrench rollers through the grease fittings at the bottom of each spin roller (4 locations total).
Illustration 4.E.3: Lubrication Points - Spin Wrench Gear Box (Bottom)

4.E.3 Spin Wrench Cylinder Glides
Apply grease to the spin wrench cylinder glides through the grease fittings shown in illustration 4.E.4 (4 locations total).
Illustration 4.E.4: Spin Wrench Cylinder Glide Lubrication

4.E.4 weTORQ Supports
Apply grease to the two support tubes through the grease fittings in the extension arm and the support bracket (4 locations
total).
Illustration 4.E.5: Lubrication Points - weTORQ Supports

4.E.5 Torque Cylinder Anchor
Apply grease to the torque cylinder anchor through the grease fittings shown in illustraton 4.E.6.
Illustration 4.E.6: Lubrication Points - Torque Cylinder Anchor Pin
4.E.6 Upper Clamp Support Ring

Apply grease to the upper clamp rotation plate through the grease fittings shown in illustration 4.E.7
Illustration 4.E.7: Lubrication Points - Upper Clamp Support Ring

4.E.7 Extension Arm Knuckle
Apply grease to the extension arm knuckle through the grease fittings shown in illustration 4.E.8 (8 locations total).
Illustration 4.E.8: Lubrication Points - Extension Arm Knuckle

4.E.8 Trolley Pads
Apply grease to the trolley pads through two grease fittings on each of the four sides of the trolley (8 locations total).
Illustration 4.E.9: Lubrication Points - Trolley

4.E.9 Trolley Positioner Cylinder Pivots
Apply grease to the positioner cylinder pivots through the grease fittings in each cylinder anchor (2 locations total).
Illustration 4.E.10: Lubrication Points - Trolley Positioner Cylinder
4.E.10 Extension Arm Cylinder Pivots

Apply grease to the extension arm cylinder pivots through the grease fittings in each cylinder anchor (2 locations total).
Illustration 4.E.11: Lubrication Points - Extension Arm Cylinder

4.E.11 Positioner Socket
Apply grease to the positioner socket through the grease fittings surrounding the socket (4 locations total).
Illustration 4.E.12: Lubrication Points - Positioner Socket

4.E.12 Extension Arm Pivots
Apply grease to the extension arm pivots through five grease fittings shown in illustration 4.E.13.
Illustration 4.E.13: Lubrication Points - Trolley 01

4.E.13 Additional Lubrication Points
Apply grease to the these additional lubrication points:
Well Centre Lock

Slide Plate
Runner Surfaces
ACME Screw
Extension Arm
Guide Slot
Illustration 4.E.14: Lubrication Points - Trolley 02

4.F UPPER/LOWER CLAMP JAW & JAW DIE REPLACEMENT
Replace the jaw dies when the installed dies are no longer able to effectively able to grip the tubular. McCoy recommends stocking
several “pre-loaded” jaw sets, replacing the entire jaw assembly, and re-loading the removed jaws in your shop.
The following table lists the jaws and dies that are available as standard stocked sizes for this equipment
DESCRIPTION JAW PART NUMBER JAW DIE PART NUMBER

Jaw with 5” dies (standard, shown in illustration 4.F.1) 101-5571_ASSEM 13-0008-500-0
Jaw with 5-⅞” dies (optional) 101-5179_ASSEM 13-0008-514-00
Replace jaws and jaw dies using the following procedure:

1. Extend the set of clamps to be serviced toward pipe centre i.e. extend into the “clamp” position.
Illustration 4.F.1: Changing Jaws - Cylinder Extension
2. Remove hydraulic power from the tool

3. Extract the two ⅜” UNC socket head cap screws, ⅜” nuts, and two keeper plates securing the jaw to the jaw block.
4. Slide the jaw off the jaw block (see illustration 4.F.2).
5. Clean the slot in the jaw block. Remove debris or dirt that may impede installation of the new jaw.
6. Insert the new pre-loaded jaw. Secure the jaw to the jaw block using the two ⅜” UNC x 5-½” socket head cap screws, ⅜” UNC
nuts, and two keeper plates.
7. Grease all exposed jaw surfaces before retracting clamp cylinder.
8. Re-engage hydraulic power. Retract the jaw, and repeat steps 1 through 6 for the remaining cylinders.

4.F UPPER/LOWER CLAMP JAW & JAW DIE REPLACEMENT (CONTINUED):
Illustration 4.F.2: Changing Jaws - Jaw Removal

4.G SPIN ROLLER REPLACEMENT
McCoy offers your choice of steel spin rollers or urethane-lined spin rollers. Use urethane-lines spin rollers if marking of the pipe can-
not be tolerated.
Steel Spin Rollers (standard) = PN 101-5153
Urethane-lined Spin Rollers (optional) = 101-5443_ROLLER
Steel spin rollers are extremely durable and should not require replacement. However, McCoy recommends replacing the rollers if they
become damaged during operation of the tool. Replace urethane-lined rollers when the rollers are no longer able to adequately grip the
pipe, if the urethane is damaged, or if the urethane begins to break down due to wear.
Replace the spin rollers using the following procedure:
1. Remove the two retaining bolts and lock washers securing the bottom spin plate to the spin roller weldment.
Illustration 4.G.1: Spin Roller Replacement 01

2. Rotate the jack screw clockwise to lower the bottom spin roller plate to its lower limit.

4.G SPIN ROLLER REPLACEMENT (CONTINUED):
3. Pull each spin roller straight up and out of the bearing in the lower spin roller plate. Use caution not to lose the inner race of the
bearing in the lower spin roller plate. If the race becomes dislodged during spin roller removal ensure it is replaced in its proper
position in the bearing before installing new spin rollers.
4. Insert the new spin rollers in to the lower bearings.

5. Rotate the jack screw counter-clockwise to raise the bottom spin roller plate. Ensure inner splines in spin rollers are aligned with
the outer splines on the drive gears while the lower spin roller plate is being raised. Align and engage the rear roller first, followed
by the front roller. Continue to drive the bottom spin roller plate up until the limit of its motion is reached.
6. Replace the two ¾” UNC x 2-½” retaining bolts and ¾” lock washers.
7. Repeats steps 1 through 6 for the two spin rollers on the opposite side of the spin wrench.
4.H EQUIPMENT INSPECTIONS

Use API 8B categories when inspecting the positioner and weTORQ85 tool. This section lists inspection criteria and timing, and offers
a recommended checklist to track inspections over the life of the tool.
4.H.1 Inspection Criteria
These recommended practices for inspections, maintenance, repair and re-manufacture of hoisting equipment are based on
API standard API 8B/ISO 13534:2000 7th Edition.
“The existence of cracks can indicate severe deterioration and impending failure. Their detection, identification and evalu-
ation require accurate inspection methods. Prompt attention is then required either to remove the equipment from service
immediately or to provide appropriate service and/or repair. Caution shall be exercised to take into account the increased
susceptibility to brittle fracture of many steels when operating at low temperatures. If any manufacturing defects are discov-
ered, they should be reported to the manufacturer or supplier.” (API 8B: sec 5.3.1)
5.3.2.1 General
The objective of these inspections is to detect service defects and possible hidden manufacturing defects. Inspection results
shall be reported on equipment files and drawings.
5.3.2.2 Category I
This category involves observing the equipment during operation for indications of inadequate performance.
When in use, equipment shall be visually inspected on a daily basis for cracks, loose fits or connections, elongation of
parts, and other signs of wear, corrosion or overloading. Any equipment found to show cracks, excessive wear, etc., shall
be removed from service for further examination. The equipment shall be visually inspected by a person knowledgeable in
that equipment and its function.

4.H.1 Inspection Criteria (Continued):
5.3.2.3 Category II
This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration,
proper lubrication, visible external cracks, and adjustment.
5.3.2.4 Category III
This is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disas-
sembly to access specific components and to identify wear that exceeds the manufacturer’s allowable tolerances.
5.3.2.5 Category IV
This is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to
conduct NDT of all primary-load-carrying components as defined by manufacturer.
Equipment shall be:
• - disassembled in a suitably-equipped facility to the extent necessary to permit full inspection of all primary-load-carrying
components and other components that are critical to the equipment;
• - inspected for excessive wear, cracks, flaws and deformations.
Corrections shall be made in accordance with the manufacturer’s recommendations.
Prior to Category III and Category IV inspections, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be
removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting).
4.H.2 Inspection Categories & Intervals
Category I: General Observation
Category II: Daily Inspection
Category III: One-Year Inspection
Category II: Two-Year Inspection
Inspection Item Part Number Category

All moving parts N/A I, II
Hydraulics N/A I, II
Socket flange weldment 101-5640 I, II, III, IV
Positioner mast weldment 101-5364 I, II, III, IV
Arm connecting link 101-5388 I, II, III, IV
Positioner shafts (ALL) N/A I, II, III, IV
Turntable bearing 02-E0260 I, II, III, IV
weTORQ lifting lugs 101-5635 I, II, III, IV
weTORQ support shafts (ALL) N/A I, II, III, IV
Frame support weldment 101-5219 I, II, III, IV
Fastener tie-wire N/A I, II

4.I WETORQ85 DAILY INSPECTION CHECKLIST
DISABLE HYDRAULIC POWER SOURCE BEFORE PROCEEDING WITH INSPECTIONS.
McCoy Roughneck Assembly with Positioner MODEL 81-0000- UNIT# SERIAL#
MONTH YEAR SUPERVISOR’S REVIEW:
 ITEM IS OK  ITEM REQUIRES REPAIR OR ATTENTION - SEE NOTES N/A NOT APPLICABLE
VISUAL INSPECTIONS MON TUES WED THURS FRI SAT SUN
All gauges and instruments functional
Decals and data plate intact & legible
Warning signs and labels intact & legible
Paint free from cracks, peeling, & dents
All guards intact and in place
Fastener tie-wires intact and unbroken
Hydraulic oil: adequate level, good condition
No hydraulic fluid leaks from hoses or connections
Electrical wiring intact and free of kinks and cuts
Fire extinguisher is intact and not expired
Welds visually inspected for obvious cracks
OPERATION OF MECHANICAL ROUGHNECK TO BE PERFORMED BY TRAINED, AUTHORIZED PER-

SONNEL ONLY.
OPERATIONAL CHECKS MON TUES WED THURS FRI SAT SUN
Test all hydraulic functions per Section 3.D

Test all electrical functions
Complete lubrication as per Section 4.E
OPERATOR’S NAME (PRINT)
OPERATOR’S SIGNATURE
TIME OF INSPECTION
REMARKS:

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Section 5: Troubleshooting

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Troubleshooting weTORQ85 Mechanical Roughneck
Adequate maintenance and proper fluid selection is essential for minimizing hydraulic-related failures. All troubleshooting must be performed by
a technician trained in hydraulic systems, and familiar with the equipment design, assembly and operation.
The following troubleshooting instructions are intended to be guidelines only. Any faults not solved through the use of this guide should be re-
ferred to our engineering department for their evaluation and recommendations.
5.A SPIN WRENCH WILL NOT ROTATE PIPE
POSSIBLE PROBLEM SOLUTION(S)

Repair threads
1 Pipe threads are damaged
Replace pipe section
Completely remove pin from box. Inspect threads to ensure they are not damaged
2 Pipe threads are cross-threaded
and re-thread the pin in to the box.
3 Pipe is not correctly doped Completely remove pin from box. Properly treat threads with pipe dope.
Ensure hydraulic power supply is energized
4 Inadequate hydraulic flow and/or pressure
Ensure main supply and return lines are correctly connected
Debris affecting the spin wrench’s ability to effec-
5 Clear debris from clamping path
tively clamp.
6 Downward force being applied to string Check with operations to ensure drill string is not under vertical load
7 Spin rollers are excessively worn Replace spin rollers (see section 4.G)
8 Spin wrench clamp cylinder hydraulics are leaking Repair spin wrench clamp cylinder hydraulics.
9 Control valve section is malfunctioning Rebuild or replace spin wrench control valve section
10 Gear box failure Contact McCoy engineering for troubleshooting instructions.

weTORQ85 Mechanical Roughneck Troubleshooting
5.B CLAMP CYLINDERS DO NOT ADEQUATELY GRIP PIPE

2 Jaw dies are excessively worn, or are broken Replace jaws & jaw dies - see section 4.F
3 Equipment has not been properly leveled Level the equipment - see section 2.F
Rebuild hydraulic cylinder(s) - disassemble, clean, and install new seal kit. Replace
Clamp cylinders are unable to hold adequate pres- all damaged components
4
sure
Install new hydraulic cylinder
Hydraulic lines or fittings to clamp cylinders are
5 Troubleshoot and repair hydraulic plumbing components
leaking
6 Control valve section is malfunctioning Replace or rebuild valve section.
Thoroughly inspect area around cylinders and guides and remove the metal frag-
ment if it is accessible. NOTE: Removal of trapped metal fragments may require
Metal fragment or debris has become lodged be- some disassembly of the tool. Following removal of the fragment inspect cylinders
7
tween the cylinder and a fixed piece of the body and fixed backup components to ensure the metal has not been gouged or chipped.
Damaged components may require replacement to ensure smooth cylinder move-
ment.

5.C TORQUE CYLINDER DOES NOT ROTATE PIPE

Clamp cylinders are not aligned with centre axis Un-clamp & re-clamp, ensuring clamp cylinders extend so all dies grab the pipe
2
of pipe. equally around the centre axis of the pipe
Rebuild hydraulic cylinder - disassemble, clean, and install new seal kit. Replace all
Torque cylinder is unable to hold adequate pres- damaged components
3
sure
Install new torque cylinder
Hydraulic lines or fittings to torque cylinder is leak-
ing
5 Control valve section is malfunctioning Replace or rebuild valve section.
Torque has been incorrectly set on hydraulic con-
6 See subsection 3.F.1 for information on correctly setting the applied torque.
sole
7 Jaw dies are excessively worn, or are broken Replace jaws & jaw dies - see section 4.F

5.D POSITIONER DOES NOT OPERATE

1 Well centre lock is set to shipping position See section 3.E for correctly setting the well centre lock
Inspect all moveable parts of positioner and ensure there are no obstructions
2 Obstruction in a motion path
preventing the moveable parts from moving.
Rebuild faulty hydraulic cylinder - disassemble, clean, and install new seal kit. Re-
Trolley lift cylinder or extension cylinder are unable place all damaged components
3
to hold adequate pressure
Replace the faulty cylinder
Hydraulic lines or fittings to trolley or extension cyl-
inder are leaking
5 Control valve section is malfunctioning Replace or rebuild faulty valve section.

5.E MISCELLANEOUS

Upper clamp becomes displaced from pipe cen- Centering ring between upper and lower clamp has broken, or bolts securing cen-
1
tre or will not rotate around pipe centre tering
Check urethane mounts for damage
2 Unable to fully level tool Check adjustment screws for damage
Check for obstructions

5.F GENERAL COMMENTS
The following factors generally contribute to poor hydraulic operation and premature wear of equipment:
1. Contaminated hydraulic fluid due to overuse, overheating, or inadequate fluid filtration.
2. Unsuitable hydraulic fluid, especially in extreme climatic conditions.
3. Defective packing or seals in components of the hydraulic system.
4. Poor or incomplete hydraulic system training. Users must be fully qualified to operate the equipment, and have complete under-
standing of the hydraulic system.
If your hydraulic troubleshooting procedures involve flow and pressure tests at the power unit, McCoy Completions & Drilling recom-
mends construction of a test rig that can easily be connected to the main suction and discharge ports of the power unit.

Section 6: Parts & Assemblies

left blank
Parts & Assemblies weTORQ85 Mechanical Roughneck
RECOMMENDED (ONE YEAR) SPARE PARTS
McCoy suggests stocking the spare parts listed in the following table. Stocking these components may significantly decrease repair time in the
event of long lead times from the factory
The quantities listed in the following table are total quantities of each part that McCoy recommends stocking. See individual parts & assemblies
pages to see the quantity of each part required for each assembly.
MISC PARTS
Description Part Number Qty. Recommended
Support ring 101-5622 1
Support disk 101-5241 5
Spring centered manual lever C8521B000 2
Lever control cable 02-E0132 2
Spin wrench roller (urethane coated) (OPTIONAL) 101-5443_ROLLER 4
Spin wrench roller (steel, standard) 101-5153 4
Gear 101-5140 1
Gear 101-5141 1
Gear 101-5530 1
Gear 101-5142 1
Gear 101-5143 1
Positioner wear pad 101-5392 2
Positioner roller 101-5477 2
Positioner raceway 101-5390 2
BEARINGS & BUSHINGS

Bearing 02-E0146 2
Bearing 02-E0117 12
Bushing 101-5154 4
Bushing 02-E0174 6
JAW COMPONENTS
Jaw for 5” dies 101-5571_FRONT 2
Jaw for 5-⅞” dies (OPTIONAL) 101-5179_FRONT 2
5” die inserts 13-0008-500-0 24
5-⅞” die inserts (OPTIONAL) 13-0008-514-00 24
HYDRAULICS
Upper / lower clamp cylinder seal kit 02-E0121-SK 2
Torque cylinder seal kit 02-E0122-SK 1
Control valve seal kit (5 piece valve bank) 02-E0133-SK-5 1
Control valve seal kit (7 piece valve bank) 02-E0133-SK-7 1
Spin wrench clamp cylinder seal kit 02-E0118-SK 2
Positioner arm extension cylinder seal kit 02-E0149-SK 1
Positioner trolley lift cylinder seal kit 02-E0150-SK 1
Upper / lower clamp cylinder (OPTIONAL) 02-E0121 1
Spin wrench clamp cylinder (OPTIONAL) 02-E0118 1
Spin wrench hydraulic motor (OPTIONAL) 02-E0116 1
Positioner arm extension cylinder (OPTIONAL) 02-E0149 1
Positioner trolley lift cylinder (OPTIONAL) 02-E0150 1

weTORQ85 Mechanical Roughneck Parts & Assemblies
1
7
2 8
9
10
10
11
12
Illustration 6.1: Spin Wrench Mount Exploded
DO NOT TORQUE NYLOCK NUTS. NYLOCK NUTS MUST ONLY BE TIGHTENED UNTIL METAL-TO-
METAL CONTACT IS MADE AND VERTICAL OR HORIZONTAL MOTION IS ELIMINATED. OVER-TIGHT-
ENING WILL RESULT IN PREMATURE BUSHING FAILURE AND WILL INHIBIT ROTATION OR OTHER
INTENDED MOTION

Illustration 6.2: Spin Wrench Mount
Recommended Spares (Per Assembly)

Item Type Description Qty Part Number Critical One-Year Overhaul
1 Part ¾” UNC x 1” hex socket head set screw 2
2 Part Spin wrench support shaft 2 101-5563
3 Part 1” x 3-½” hex socket UNC shoulder bolt 1 09-0206
4 Part 1-¼” narrow flat washer 2
5 Part 1-¼” UNC thin nylock nut 2 09-1484
6 Weldment Spin wrench support weldment 1 101-5133
7 Weldment Support shaft mounting weldment 1 101-5172
8 Part Pivot shaft 1 101-5292
9 Part Urethane bushing 1 101-5150
10 Part ¾” UNC nylock nut 3 1429-39-02
11 Part Belleville washer assembly 2 9712K89_ASSEM
12 Part Level adjustment rod 1 101-5192

2 9
3
4
10
6
7
Illustration 6.3: Spin Wrench Slider Assembly
INTENDED MOTION

Illustration 6.4: Spin Wrench

1 Assembly Spin Roller Assembly (see Pp. 6.8 - 6.9) 2
2 Part ¾” lock washer 2 09-5118
3 Part ¾” UNC x 1-¾” hex bolt 2 09-1290
4 Assembly Spin Wrench Clamp Cylinder 2 02-E0118 1*
5 Part ½” UNC x 1-¾” hex bolt 8 09-1172
6 Part ½” lock washer 8 09-5110
7 Part Cylinder Mounting Plate 2 101-5170
8 Part ¼” UNF straight thread grease fitting 4 02-0097
10 Weldment Spin wrench sliding weldment (RH) 1 101-5156
Weldment Spin wrench sliding weldment (LH) 1 101-5163
11 Kit Spin Wrench Clamp Cylinder Seal Kit 02-E0118-SK 1
* Optional

13
1
2
14
3
15
5
6
7
8
16
9
9
10
17
11 18
19
20
21
22
23
24
12
25
Illustration 6.5: Spin Wrench Exploded

1 Part ⅜” UNC x 4-½” hex bolt 7 09-1064
2 Part ⅜” lock washer 7 09-5106
4 Part ¼”-28 straight thread grease fitting 6 02-0097
5 Part Idler bearing spacer 1 101-5148
6 Part Internal retaining ring 1 02-E0191
7 Part Idler gear 1 101-5142 1
8 Part Idler bearing 1 02-E0146 2
9 Part Spin roller bearing 6 02-E0117 2
10 Part Spin roller gear (rear) 1 101-5530 1
11 Part Spin roller, urethane-coated (optional, shown) 2 101-5443_ROLLER 2 (A)
Part Spin roller, steel (standard) 2 101-5153 2 (A)
12 Part Spin roller mounting plate 1 101-5138
13 Part ½” UNC x 6” hex bolt 2 09-1190
14 Part ½” narrow flat washer 2 09-5119
15 Part Spin roller gear box top plate 1 101-5145
16 Part Idler shaft 1 101-5147
17 Part Spin roller gear (front) 1 101-5141 1
18 Part Reduction gear 1 101-5140 1
19 Part Motor gear 1 101-5143 1
20 Part Spin wrench gear box side body 1 101-5146
21 Part Shoulder bushing 2 101-5154 2
22 Weldment Spin wrench sliding weldment (RH) 1 101-5156
Weldment Spin wrench sliding weldment (LH) 1 101-5163
23 Part Spin wrench hydraulic motor 1 02-E0116 1 (B)
24 Part ½” UNC thin nylock nut 2 09-5610S
25 Part ⅞” UNC x 7” hex bolt 1 09-7777
A) Dependant upon application

B) Optional
INTENDED MOTION

Illustration 6.6: weTORQ85 Mount 01
1 2 3
4 5 6 7 8 9 10 5 4
Illustration 6.7: weTORQ85 Mount 02

4 5 6 1 7 2 11
Illustration 6.8: Mounting weTORQ85 To Positioner

1 Part Mounting shaft 1 101-5334
2 Part Brake disc 2 101-5328 2
3 Weldment Mounting link weldment 2 101-5635
5 Part 1-¼” narrow flat washer 2
6 Part Spacer washer 1 101-5333
7 Part Belleville washer 3 05-E0142
8 Part Leveling rod 2 101-5192
10 Part Belleville washer assembly 4 9712K89_ASSEM
11 Part Mounting Spacer 1 101-6104
INTENDED MOTION

1
4
5 1
2
9
6
7
10
11
12
13
8 14
Illustration 6.9: weTORQ85 Upper Clamp/Torque Section Exploded
15
16 20
17
18
19
Illustration 6.10: weTORQ85 Lower Clamp Guide Ring

Illustration 6.11: weTORQ85 Clamp/Torque Section

1 Part ⅜” UNC x 1” hex bolt (upper clamp lock pins) 5 09-1046
Part ⅜” UNC x 1-¼” hex bolt (lower clamp lock pins) 4 09-9082
3 Part Torque cylinder pin lock 1 101-5280
4 Part Torque cylinder pin 1 101-5240
5 Assembly Clamp jaw block assembly (5” dies) 4 101-5571_ASSEM
Assembly Clamp jaw block assembly (5-⅞” dies) (OPTIONAL) 4 101-5179_ASSEM
6 Part ¾” UNC x 3-½” hex bolt 5 09-1300

8 Part Top support Ring 1 101-5622
9 Weldment Clamp jaw lock pin weldment 4 101-5653
10 Part Handle 2 101-5191
11 Part 1” lock washer 16 09-5126
12 Part 1” UNC x 4-¾” hex bolt 8 09-9906
13 Part 1” UNC x 3-¾” hex bolt 8 09-9905
14 Assembly Clamp cylinder 4 02-E0121 1*
Kit Clamp cylinder seal kit 02-E0121-SK 1
15 Part ½” UNC x 1-¾” hex socket head FHCS 5 09-9084
16 Part Support disc 5 101-5241 5
17 Part ½” narrow flat washer 5 09-5119
19 Part ½” UNC x 2-½” hex bolt 5 09-9092
20 Part Bottom support ring 1 101-5190
* Optional

7
8
1
2 9
Shown without LH
side plate for clarity
Illustration 6.12: Torque Cylinder Installation


1 Weldment Trunnion mounting plate weldment (top) 1 101-5232
3 Part Trunnion mounting plate spacer 2 101-5235
4 Assembly Torque cylinder 1 02-E0122 1*
Kit Torque cylinder seal kit 02-E0122-SK 1
5 Weldment Trunnion mounting plate weldment (bottom) 1 101-5283
6 Part ⅜” UNC x 1” hex bolt 5 09-1046
8 Part Torque cylinder pin lock 1 101-5280
9 Part Trunnion plate anchor pin 2 101-5234
* Optional

6
7
6
7
2
3
4
9
7
Illustration 6.13: weTORQ85 Extension Arm Installation
INTENDED MOTION

Illustration 6.14: weTORQ85 Positioner

1 Assembly Extension arm assembly 1 See Pp. 6.22-6.23
2 Part Load runner spacer 2 101-5389
3 Part Bushing 4 02-E0174 4
4 Part Compression arm roller 2 101-5477 2
5 Assembly Positioner arm extension cylinder 1 02-E0149 1*
Kit Positioner arm extension cylinder seal kit 02-E0149-SK 1
6 Part Positioner arm shaft 2 101-5397
8 Assembly Trolley 1 See Pp. 6.18-6.21
9 Part Cylinder anchor shaft 1 101-5400
* Optional

10
3
11
4
7
5
8
Illustration 6.15: weTORQ85 Positioner Trolley Lift Cylinder

Illustration 6.16: weTORQ85 Positioner Trolley

1 Part ⅝” UNC x 3-½” Hex Bolt 4 09-9206
2 Part ⅝” lock washer 20 09-5114
3 Assembly Positioner arm extension cylinder 1 02-E0150 1*
Kit Positioner arm extension cylinder seal kit 02-E0150-SK 1
4 Weldment Bottom lift cylinder mounting lug weldment 1 101-5838
5 Part Turntable Bearing 1 02-E0260
6 Part Cylinder pin (top) 1 101-5531
7 Part ⅜” UNC x 1” hex bolt 2 09-1046
8 Part Cylinder pin lock 2 101-5395
9 Assembly Trolley sliding pad assembly 8 See Pg. 6.20
10 Part ⅝” UNC x 2-¾” Hex Bolt 16 09-9209
11 Part Cylinder pin (bottom) 1 101-5404
* Optional

1 2 3 4 5 6 7 8
9 10 11 12
Illustration 6.17: weTORQ85 Trolley Slider/Bumper Details

2 Part ¾” UNC x 1-½” Hex Bolt 2 09-1290
4 Part 1” UNC x 2” hex socket set screw 2 09-3000
5 Part 1” UNC hex jam nut 2 09-5525
6 Part Wear pad cover plate (sides) 1 101-5393
Part Wear pad cover plate (front & back) 1 101-5650
7 Part Wear pad compression plate 1 101-5391
8 Part Wear pad 2 101-5392 2
9 Part ½” UNC hex nut 2 09-9124
10 Part Rubber bumper 2 02-E0141 2
11 Part ½” wide flat washer 2 09-5012
12 Part ½” UNC x 1-¾” hex bolt 2 09-1172

13
14
15
16
17
13
18
19
20
Illustration 6.18: weTORQ85 Well Centre Lock Assembly Exploded

13 Part Shoulder Bushing 2 02-E0196
14 Part ACME screw 1 101-5667
15 Weldment Well centre lock weldment 1 101-5659
16 Part Load runner raceway 2 101-5390 2
17 Part ½” UNC x 2” hex socket FHCS 4 101-5838
18 Part Well centre locking plate 1 101-5664
20 Part ½” UNC x 1-¼” hex bolt 2 09-1168

2
6
3
8
9
Illustration 6.19: weTORQ85 Positioner Extension Arm Exploded
INTENDED MOTION

Illustration 6.20: weTORQ85 Positioner Extension Arm

1 Weldment Main arm weldment (97-0000 positioner) 1 101-5421
Weldment Main arm weldment (97-1000 positioner) 1 101-5790
Weldment Main arm weldment (97-2000 positioner) 1 101-5883
2 Weldment Compression arm weldment (97-0000 positioner) 1 101-5414
Weldment Compression arm weldment (97-1000 positioner) 1 101-5786
Weldment Compression arm weldment (97-2000 positioner) 1 101-5879
4 Part Arm mounting shaft 2 101-5399
5 Weldment Tension arm weldment (97-0000 positioner) 1 101-5387
Weldment Tension arm weldment (97-1000 positioner) 1 101-5793
Weldment Tension arm weldment (97-2000 positioner) 1 101-5886
6 Part Arm shaft 1 101-5397
7 Part Arm shaft (short) 1 101-5408
8 Part Bushing 2 02-E0174 2
9 Part Arm connecting link 1 101-5388

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TECHNICAL MANUAL

SPECIFICATIONS | INSTALLATION & COMMISSIONING | OPERATION | MAINTENANCE | PARTS

81-0000-02 0 McCoy 80-IR-85000 mechanical roughneck with 97-1000 positioner

81-0000-03 0 McCoy 80-IR-85000 mechanical roughneck with 97-2000 positioner

MOVING GLOBAL ENERGY FORWARD Technical Manual v

MOVING GLOBAL ENERGY FORWARD Technical Manual vii

viii Technical Manual MOVING GLOBAL ENERGY FORWARD

MOVING GLOBAL ENERGY FORWARD Technical Manual ix

IDENTIFICATION OF OF WARNINGS AND OTHER NOMENCLATURE OF

This identifies a HAZARD to operators or equipment

This identifies a WARNING to users

This identifies a CAUTION to users

Observance of the following is the full responsibility of the user:

• all descriptions, information and instructions set out in this manual

x Technical Manual MOVING GLOBAL ENERGY FORWARD

Section 1: Introduction & Specifications

MOVING GLOBAL ENERGY FORWARD Technical Manual 1.1

Illustration 1.A.1: weTORQ85 Mechanical Roughneck (Shown With Optional Positioner)

MOVING GLOBAL ENERGY FORWARD Technical Manual 1.3

Illustration 1.A.2: we-TORQ85 Dimensions

1.4 Technical Manual MOVING GLOBAL ENERGY FORWARD

Illustration 1.A.3: we-TORQ85 Dimensions (With Optional Positioner)

MOVING GLOBAL ENERGY FORWARD Technical Manual 1.5

Illustration 1.A.4: weTORQ85 Warning Labels

1.6 Technical Manual MOVING GLOBAL ENERGY FORWARD

Illustration 1.A.5: weTORQ85 Positioner Warning Labels

MOVING GLOBAL ENERGY FORWARD Technical Manual 1.7

Optional Positioner Specifications

Positioner Arm Part Number 97-0000

Positioner Arm Part Number 97-1000

Positioner Arm Part Number 97-2000

1.8 Technical Manual MOVING GLOBAL ENERGY FORWARD

ALL FASTENERS USED DURING REASSEMBLY OF LOAD-BEARING COMPONENTS (CHAIN

FASTENER TORQUE SPECIFICATIONS

MOVING GLOBAL ENERGY FORWARD Technical Manual 1.9

Section 2: Installation & Commissioning

MOVING GLOBAL ENERGY FORWARD Technical Manual 2.1

2.A EQUIPMENT RECEIPT AND HANDLING

YOUR EQUIPMENT HAS BEEN THOROUGHLY TESTED AND INSPECTED AT THE

Hoist here when

Illustration 2.A.1: weTorq85 Hoisting Lugs

MOVING GLOBAL ENERGY FORWARD Technical Manual 2.3

2.B MAJOR COMPONENT IDENTIFICATION

Illustration 2.B.1: Major Component Identification 01 (Shown With Optional Positioner)

2.4 Technical Manual MOVING GLOBAL ENERGY FORWARD

Illustration 2.A.2: Major Component Identification 02

MOVING GLOBAL ENERGY FORWARD Technical Manual 2.5

TORQUE CYLINDER POSITIONER

V1C V2C T V1M V2M

3000 PSI MAX.

Illustration 2.C.1: Hydraulic Schematic - Overview

1 850 PSI 2400 PSI

MOVING GLOBAL ENERGY FORWARD

10 1 02-E0245 CATRIDGE ASSEMBLY PILOT OPERATED DIRECTIONAL

LC LEFT PR(TO SOFT START SEQUENCE VALVE)

MOVING GLOBAL ENERGY FORWARD

LC RIGHT LOWER CLAMP HOSE LIST

Illustration 2.C.2: Hydraulic Schematic - Lower Clamp Hose Kit

SWC MOTOR LEFT