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ooe INDIAN. ACTS | STANDARD OPERATING PROCEDURE
Clinical and Translational Sciences Institute Indiana CTST Specimen Storage Faclity
TITLE: Standard Operating Procedure for Deviation Management
CHAPTER: —1--Administration and Quality Oversight
Issue Date: 0°7 13. 1S
SOP #: SF-1-9.04
SUPERSEDES SOP#: N/A Effective Date: O77. /2. 1S
AUTHORED BY: Gg LZ DATE: _0¢ Sue 2ors~
Indiana CTSI SSF Director
Ose memos te Vile dated oxméeaeis. flo op juezou”
QA APPROVAL: a DATE: _7. 43. 4S
Quality Compliance Specialist
1. REVISION
1.1. Significant changes incorporated in this version include:
1.1.1. Edited Section 6.44 to clarify the description of the response. Updated Appendix A
accordingly.
1.1.2. Updated Appendix B to include a field for documenting applicable SOPs.
2. PURPOSE
2.1. This Standard Operating Procedure (SOP) defines the procedures used in the Indiana CTSI
Specimen Storage Facility (SSF) for documenting, investigating, and logging deviations. This
procedure satisfies guidance set forth in ISBER “Best Practices”. ISBER Best Practices defines a
deviation as an intentional or unintentional event that is a departure from a procedure or normal
practice. Section E3.100 of ISBER Best Practices requires that: “Deviation reports are produced
for all events that fall outside SOPs”.
3. PRINCIPLE
3.1. Deviations must be fully addressed to include documentation of the event, investigation of the
cause(s), and a plan for preventing recurrence. This procedure is designed to address all of these
aspects of a deviation through the corrective and preventative actions (CAPA) for continuous
improvement approach. Deviations may be discovered through result of an audit, an observation
by any SSF personnel or review by a clients and are distinctly different from Out of Specification
Conditions (OOS); however, OOS conditions may result from or point to a deviation. Examples
of occurrences documented as deviations compared to occurrences documented as OOS conditions
are provided below.
3.1.1, Example of an QOS which is NOT a deviation: An SSP freezer is found to read below the
acceptance range. The SSF technician addresses the reading according to the SOP,
3.1.2. Example of an OOS which is ALSO a deviation: An SSF freezer is being accessed and
reaches a temperature of -65° C, The technician is aware that study personnel only requires
a few more minutes to complete the specimen retrieval, acknowledges the alarm, and
proceeds to assist the study personnel. The freezer is then closed when study personnel are
SOP SF-1-9,04 SOP for Deviation ManagementPage 2 of 6
finished; however, the freezer has reached -58° C. The freezer fails to recover and, since
the alarm was acknowledged fails to re-alarm. The unit is found at -5°C the following day.
3.1.3. Example of a Deviation not related to an QOS: An audit is being conducted and the auditor
reviews the SSF visitor log. There are 2 non-SSF personnel in the Mechanical Refrigeration
Unit Storage room; however, there is only 1 visitor logged in for the day.
4, SCOPE
4.1. This SOP defines the actions and responsibilities for all SSF personnel in the event of a deviation.
Out of Specification (00S) conditions are managed per SOP SF-1-10.
5. MATERIALS
S.A. N/A
6. PROCEDURE
6.1. DEFINITIONS
Corrective Action — Action taken immediately to resolve the deviation.
Preventative Action — Steps taken to prevent future occurrences of the same deviation
Planned Deviation — An intentional departure from normal operation of SOPs.
Root Cause ~ The most basic reason for an undesirable condition or problem that, if
eliminated or corrected, would have prevented an event from occurring,
5. Unplanned Deviation ~ An unanticipated error or accident.
.6. Planned/Unplanned Deviations ~ a deviation which has both an unplanned component and
a planned component.
6.2, UNPLANNED DEVIATIONS
Note: An unplanned deviation may occur in conjunction with a planned deviation. Additionally,
multiple unplanned deviations which are related (e.g., an additional deviation may be discovered
during the investigation of the deviation in question) may be documented together.
6.2.1. Upon discovery, immediately notify the SSF Management and QA. Notification needs to
take place within 1 working day of discovery.
6.2.2. SSF Management and QA will advise regarding an acceptable immediate corrective action
to minimize the adverse impact on stored specimens.
6.2.3. The person discovering the deviation initiates the Deviation Report Form (Appendix A)
with the description and record of the immediate corrective action taken within 5 working
days of discovery.
63. PLANNED DEVIATIONS
6.3.1. Planned deviations are first documented on a Deviation Report Form (Appendix A).
Documented approval from SSF Management and QA is required prior to implementation
of planned deviations. Copies of planned deviations may be kept with the SSF SOP or
applicable form until the revised document is made effective (as applicable).
6.4, DEVIATION PROCESSING AND INVESTIGATION OF IMPACT
64.1, Obtain a deviation tracking number from QA.
6.4.1.1. The deviation tracking number is assigned as follows:
D- YY-XX, where:
D~ Indicates that the reference number pertains to a Deviation.
YY ~ Indicates the last two digits of the year in which the deviation is initiated
XX —Deviation Number (issued consecutively within year of occurrence)
6.4.2. SSF personnel initiate a Deviation Report Form (Appendix A).
SOP SF-1-9.04 SOP for Deviation ManagementPage 3 of 6
64.3. Qu personnel record the deviation tracking number on the Deviation Report Log (Appendix
B)
64.4. SSF Personnel proceed with completion Sections 1-5 of the Deviation Report Form
(Appendix A) as follows:
Decry
Document the following information as
defined below:
vent Date - The actual date on which the
event occurred
Report Date ~ The date this report was initiated
Deviation Tracking Number - Assigned 25 | Compete as soon as
eee possible after deviation
‘Approximate Duration ~ The time elapsed | is discovered, Inform
|_| from the apparent beginning tothe end of te | QA that a deviation
deviation. Note: Deviations which have gone | has occurred so that a
indetected fora long period should include an | number can be
investigation to determine if potential quality | assigned as soon 2s
‘sien Improvements are needed Include | possible
attachment of investigative reports as needed
Person who
discovered the
deviation or
designated
alternate,
Planned or unplanned - Designate as
appropriate
Planned/Unplanned — Delineate both the
planned component and the unplanned
‘component separately within the deviation,
‘Angwer each of the lems as completely as
possible,
Applicable SOPs - Enter the SOP number that
‘was not followed. This may include | or more
nities
Description of the deviation and immediate
response to remedy an existing situation and to Person who
lessen potential impact includes what, who and | Complete as soon as _| discovered the
2 | when for esch point. possible after Section 1 | deviation or
is complete designated
alternate.
Indicate the impacted area(s) as those
presumed to be affected by the deviation.
Document as “none” if there is no associated
impact.
Obtain and attach (with pagination) supporting
documentation and reference the deviation
number on associated SSF documentation, as
appropriate,
Document the results of the Investigation and
Root Cause Analysis Complete Section 3
after Section 2 is, Person who
‘The root cause is determined by asking the | complete and as the | gieeevored the
question “Why” repeatedly. For example: non | investigation
authorized personnel were permitted access to | progresses. There may |
‘ specimen storage unit.
deviation or
designated
bbe multiple entries on | aftemnate.
+ “Why: The SSF tech didn’t know the | different dates to
person wasn’t authorized for access. reflect the history and
SOP SF-1-9.04 SOP for Deviation ManagementPage 4 of 6
+ “Wig? The SSF tech didn't review the
‘SF-1-4 submission form.
+ “Why”: (@ The SF-1-4 form was not
available on the unit and. (b) the SSF tech
didn't go locate the form
+ “Why: (a) The SSF Operations Manager
*t know thatthe form was required to
bbe posted immediataly and (b) the
technician failed to follow defined
protocol
+ Root Cause: (a) Inadequate SOP and (6)
personnel need to be retrained
Unmnutiple deviations are discovered during the
course of the root cause analysis, include an
investigation to determine if potential quality
system improvements are needed. Include
‘attachment of investigative reports as needed.
Obtain and attach (with pagination) supporting,
documentation and reference the dev
number on associated SSF documentation, as
‘appropriate.
Docuinent the final assessment of impact and
applicable additional response as defined by
discussion to include the SSF staff completing
the form, SSF Operations Manager and SSF
Director. When applicable, the SSF Director
notifies investigator/owner of the specimens.
Obtain and attach (with pagination) supporting,
documentation and reference the deviation
number on associated SSF documentation, as
appropriate,
Complete after the SSF
sta investigation is
complete and
applicable parties have
discussed and reached
‘consensus
Person who
discovered the
deviation or
designated
alternate,
Document the preventive action and follow-up
plan to include the date set for completion and
responsible party. Not all deviations require
preventative actions and/or follow-up. ‘The
frequency, severity, impact and cause of the
deviation are reviewed to determine if
| preventative actions are required. Follow-up is.
only required where the timeframe for the
‘completion of the preventative actions extends
beyond the desired close-out date.
Obtain and attach (with pagination) supporting
documentation and reference the deviation
umber on associated SSF documentation, as
appropriate,
Complete after the SSF
staff investigation is
‘complete and
applicable parties have
discussed,
Person who
discovered the
deviation or
designated
alternate.
6.4.5.1
6.4.5.2.
64.5.3.
64.5.4
64.5.5.
6.
6
Accuracy and completeness of the deviation description
Completeness of the investigation
Attribution of impact
Complete Section 6 with signatures when signatory personnel agree to the following:
Appropriateness of the corrective actions (immediate & long-term)
Need for follow-up
Both the appropriateness of the follow-up actions specified and the
appropriateness of the time specified for completion.
SOP SF-1-9.04 SOP for Deviation ManagementPage 5 of 6
6.4.6. Upon documentation of all signatory approvals, submit to QA for final close-out once all
follow-up actions (as appropriate) have been completed. Provide evidence of completion of
follow-up activities (as appropriate) to QA.
6.4.7. QA personnel complete the Deviation Report Log (Appendix B)
oT De
Ran
Event Date Date of ocourrence As soon as known
Deviation # ‘The reference number assigned
= t AS soon as known
Assigned By _| QA Initials and date assigned
‘After Completion of Section |
Summary Description of the event, |? Of Deviation Report Form
Description by SSF Personnel or upon
ee een receipt of notification of the
event
‘After final assessment by SSF
Final Impact Equipment, Facility, Specimen, ete | personnel or upon receipt of
report for signature
Following signature by SSE
personnel or upon receipt of
report for signature
Date of QA signature on Section 6 of
fee ae Deviation Report Form
Enter Yes/No to correspond to section
5 of Deviation Report
Enter either “N/A* or enter the date
Follow-up Req'd As above
Follow-Up Upon receipt of evidence that
complete completed (Grom section 7) and QM | sotowup is complete
Enter Yes/No to correspond to
> 60 days elapsed time between report initiation | YPOn reeeiPt of noticaion
and QA close-out signature. eae Pl
Comment Clarifying or reference information | As needed
6.4.8. Complete close-out of deviations within 60 calendar days unless the scope is such that it is
not feasible to do so, When this occurs, note the reason in the deviation documentation.
6.4.9 All open deviations are reviewed in SSF meetings and may continue review until the
recommended actions have been completed.
6.4.10. Once completed, the official date of deviation close-out is listed on Appendix B by QA and
is determined once all corrective and preventive actions have been completed and
documented as required. Supporting documentation may be added as it becomes available
(2s applicable). QA verifies completion of Close Out and Follow-up by signing/dating
Section 7 of Appendix A.
|. REFERENCES
7.1, ISBER Best Practices (current version)
DOCUMENTATION
8.1. Documents are retained in the SS
Management (SF-1-6).
F Operation’s office per the SOP for Controlled Document
. APPENDICES
9.1. The current version of each of the following appendices is used to implement this SOP:
SOP SF-1-9,04 SOP for Deviation ManagementPage 6 of 6
APPENDIX A: Deviation Report Form (1 Page)
‘APPENIDX B: Deviation Report Log (1 Page)
‘SOP SF-1-9.04 SOP for Deviation ManagementAppendix A. Page 1 of 1
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"ANDARD OPERATING PROCEDURE
Indiana CTST Specimen Storage Facility
4. Reporting Information Event Date: Report Date:
‘Tracking Number: (O-yy-xx)
Planned
‘Approx. Duration: pia
Janne
22 Describe the Deviation’ —
2.3 Describe the Immediate Reso
‘Zi Make an iniial Impact Assessment:
Specimens No O Yes (Describe
Facilly C1 No_ClYas (Describe)
Equioment No” Yes (Describe)
‘Other O No 0 Yes (Describe)
Faeisroe Ds EXeeinene O No 0 Yes (# of pages)
EA Sri kee CRIED eek GUC CeCe lich cies
Cone)
Dopeeser Ne) Aes XR No Gi Yes (# of pages),
Cary ae nee rece een
‘G1 Assessment of impact unchanged from initial. No Additional Response required.
TF Modification of initial assessment and/or additional response required as described below.
Byte ny gee) No_ Yes (# of pages)
Bianca ha en eens ser
5.1 What will be done to prevent a recurrence?
| When will this be completed? ___ Whois responsible?
5.2 What documentation will demonstrate completion?
‘When wil his be completed?” "We
oa PS otiate) aa No O Yes (Hof pages)
pa
Genser
‘SSF Operations Management
SSF Director
‘Quality Compliance
ACM ETE
QA Verified/Date:
responsible?
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