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PM 450 Symphony of Technology HAVER BOECKER
PM 450 Symphony of Technology HAVER BOECKER
DIE MASCHINENFABRIK
A SYMPHONY OF TECHNOLOGY
MAKE YOUR TEAM THE CONDUCTOR OF
YOUR PACKING PROCESS
H AV ER & B OEC K ER
A SYMPHONY
OF TECHNOLOGY
Ladies & Gentlemen, welcome to your concert ”A Symphony of Technology”.
My name is Q. Q is short for QUAT²RO®. You cannot see me, but you can hear me, and you
can definitely experience me. I am your digital assistant. My job is to make you the conductor
of your very own “Symphony of Technology”. Together we will combine ability, diversification,
harmony and the right timing to beauty.
First, let me introduce you to today’s artists. Playing the base, we have “ROTO”, short for
ROTO-PACKER®. Playing the violin today is “RADI” short for RADIMAT®. Playing the guitar
today is “AMI”, short for AMICUS®. AMI is new to our orchestra.
ROTO, RADI and AMI will play a very special concert for you. Fully automatically they will
identify the product you wish to pack by scanning the bag, they will then depalletize the
empty bags, feed them into the bag applicator, apply the bags to the packing machine and
simulate the packing process. Your job is to conduct them!
THE ROTO-PACKER® –
THE ORIGINAL 6-35
THE RADIMAT® –
THE BAG APPLICATOR 36-39
THE AMICUS® –
THE FRIENDLIEST
DEPALLETIZER 40-43
REBUILDS &
UPGRADES 44-47
ACCESSORIES 48-51
PROCHECK
PLANET BLUE 52-59
PACKAGING
TRIANGLE
Our recommendation for the heartbeat of your perfect packing process: The original
ROTO-PACKER® - the most advanced packing machine for industrial goods of our time.
The ROTO-PACKER® RS series packs your cement, building material or chemical products
into formed, filled, sealed (FFS) bags, using ADAMS® technology.
The ROTO-PACKER® RV series packs your cement, building material or chemical products
into valve bags. The valve bags can be made of paper, woven PP or even film.
ROTO-PACKER®
RST/RSL ADAMS® EDITION
PAGES 18|19
The ROTO-PACKER® RS series, with up to 10 filling spouts, packs your cement, building
material or chemical products into formed, filled, sealed (FFS) bags at rates from 400 to
1,200 bags/hr (7-20 bags/min.), using ADAMS® technology. The result is a fully
recyclable packaging with excellent protection for your product from weather conditions. In
other words: The ADAMS® film bag is weatherproof, safe and profitable.
1
6
The tubular film The printing The bag scanner 3
The polyethylene bags are delivered The versatile marking systems ensu- The optional bag scanner scans the
as film (PE side gusseted tubular film) re reliable and positionally accurate QR code printed on the film to ensure
2
on rolls, picked up on a carrier and fed printing with your individual marking. that the machine operator is using the
manually into the machine. We adapt this process step exactly to correct bag roll selected for the product
the speed requirements of the machine. to be filled. QR codes can additionally
Empty bag printing with laser (CO2 + be used for product and bag tracing.
fiber laser), thermal transfer or labeler
and full bag printing with inkjet are
optionally available.
4 5 6 7 8 9
The bag manufacturing: corner wel- The hexagon filling spout The filling and bag closure The full-bag transport The quality control The bag forming section
ding and bottom seam welding The bag gripper clamps the bag chest The combined MEC® control and The filled bags are forwarded in an upright The check-weigher for the „bag-check“ The belt conveyor consists of various ad-
Due to the diagonal welding of the side tight to the hexagonal filling spout, weighing electronics – a development position, closed and placed on the con- with weight and closure control. justable elements, that ensure proper filling
gussets, the bag bottoms are optimally reesulting in a clean filling process. of HAVER & BOECKER – ensures exact veyor belt. and increase process reliability. By using a
formed. Among the advantages of cor- filling quantities. Product compaction pressing belt, the filled and sealed bags are
ner welding are improved bag geome- inside the bag is a fundamental require- formed precisely and can thus be palletized
try, higher bag strength and very good ment for achieving a clean and efficient perfectly.
stackability. This attractive positioning final result. Inner and outer vibration
options on pallets, both in terms of compactors provide the required pro-
storage positioning options on pallets. duct compaction. The contents of the
The machine automatically adjusts to bags are efficiently compacted during
different bag lengths as soon as the filling. This reduces costs: compacted Mark Wehling
corresponding data have been entered. bag contents mean less volume and Area Sales Manager
The system variably compensates for therefore less film.
the bag lengths. Separated by a knife Phone: +49 (0) 2522 30-139
the bag is open at the top.
E-mail: m.wehling@haverboecker.com
The properties of your product determine the filling module. If you are packing fine powders, SL-Module (air) Tubular Film ST-Module (turbine) Tubular Film
you’ll choose the T-module. The ”T“ stands for ”turbine“, which means impeller. The product
is transported into the bag by means of a turbine. The T-module is available in vertical and
horizontal versions.
If you are packing mixed products that differ in grain size, select the L-module. ”L“ stands
for ”air“. In this process, the product is conveyed from the pressure chamber into the bag by
means of air pressure. The L-module is available in two versions, either with an angled or a
fully ventilated base plate in the pressure chamber.
We offer the turbine filling technology and the air filling technology as a ST-module and a
SL-module for the use of tubular film.
The two RS-modules are equipped with either a vibrating bottle or a vacuum lance to
optimize deaeration during the filling process.
Number of spouts Performance Performance class Intuitive Plug & Pack Product variety min./max. bag
bags/hr per 25 kg weights
operation
Bag sizes in mm Range film Delivery of Sample-bag Handle punch Vibrating bottle Hexagonal dust
thickness tubular film function tight filling spout
width: 210 - 420* 100-200 µm possible option yes possible option yes yes
length: 350 - 710
550 - 910
CL
E enjoy increased satisfaction
in a dust-free and healthy work surrounding
AN
E
BL
FIL
through SEAL or ADAMS®
TYA
LIN
due to 100% PERFECT FLOW
EMP
G
100 %
use of all material for our blue planet Your storage …
TEAR-RESISTANT
through ADAMS®
LF-LIFE
through ADAMS®
DS
W
Your logistics chain …
E
E
D
AT
are drawn to
EN
H
T
ER
EX
your product
PR
OO
MS®
through SEAL or ADA F
C TI VE
AT T R A
The rotating high-performance The RADIMAT® bag applicator AMICUS® depalletizer to comple-
system with up to 16 filling automates your rotating filling te your automation from empty
spouts, equippable with the ultra- line. It shoots the bags onto the to full bag in harmony with an
sonic SEAL device for welding the filling spouts of the packaging automatic bag applicator.
valve shut after the filling process, machine mechanically with a
achieves maximum performance maximum performance of
when filling your products into 6,000 bags/hr, and adapts to their PAGES 40|41
valve bags. speed accurate.
The traditional paper-valve bag was designed in 1926. But today, the natural tolerances in
a paper valve when pressed against the bag construction after the filling process simply do
not meet the cleanliness expectations of customers. Producers are nowadays paying special
attention to ensure that their packages are compact, clean and looking sharp.
In response to this market trend, HAVER & BOECKER has developed the SEAL technology.
The system was designed with the goal of creating a new standard when it comes to traditi-
onal valve bag filling technology. SEAL technology eliminates spillage by inflating a rubber
sleeve lining in a specially designed filling spout during the filling process. After filling, the
bag is carefully pulled off the spout and the specially designed paper valve is welded shut by
an ultrasound sealing device. The result is an absolutely compact and clean bag, which will
make the product stand out in any form of presentation.
More importantly, the SEAL technology prevents spillage during transport. It also eliminates
any kind of contamination or criminally motivated product extraction during the complete
logistical process. This allows the producer to increase his weight accuracy exponentially
without having to overfill the bag. The resulting additional product profit to the producing
operation is significant.
1 2 3
The empty bags AMICUS® – the automatic de-palleti- The automatic bag placer RADIMAT®
The plant is supplied with empty bags zer for bag bundles The bag placer is loaded with empty
via palletized bag bundles or empty The camera system on the de-palletizer valve bags from a bundle or from a roll
bags on a roll. Maximum performance locates the empty bag bundles. The and shoots the bags mechanically onto
and easy handling are achieved with a bag bundles are picked up from the the filling spouts of the packaging ma-
double roll changer. pallet by the gripper and placed on the chine. An optional bag scanner enables
deposit table at the RADIMAT®. grade selection control and provides
the desired data transfer.
4 5 6 7 8 9
The dust-free silo filling The dosing system Filling tubes Clean and fully closed valve bag Quality controls Palletizing and loading
Your product is filled into the ROTO- The new patented and high-perfor- Iron cast long lasting filling tubes are SEAL technology prevents material loss. The electronic check-weighing system pro- For safe transport, the filled valve bags
PACKER® quietly, dust-free, and consis- mance dosing unit with the filling box characterized by a longer service life. A sleeve in the filling tube inflates at the vides automatic compensation of the pa- are palletized automatically, by robot if
tently below the product level without ensures the clean filling of valve bags, Alternatively, we recommend the use of beginning of the filling process. After dust- cking machine weigher, including statistical preferred. Loading is carried out manually,
unnecessary air intake. even for high blaine cements. filling tubes with an inflatable sleeve. free filling, the bag is carefully pulled off the data of filling spouts. Use the interface for semi-automatically or fully automatically
spout and the specially designed bag valve remote adjustment of the check-weigher. according to your requirements.
is welded shut by means of the ultrasonic
sealing unit.
Mirko Hoffmann
Head of Sales
Phone: +49 (0) 2522 30-662
E-mail: m.hoffmann@haverboecker.com
The properties of your product determine the filling module. If you are packing fine powders, VL-Module (air) Valve Bag VT-Module (turbine) Valve Bag
you’ll choose the T-module. The ”T“ stands for ”turbine“, which means impeller. The product
is transported into the bag by means of a turbine. The T-module is available in vertical and
horizontal versions.
If you are packing mixed products that differ in grain size, select the L-module. ”L“ stands
for ”air“. In this process, the product is conveyed from the pressure chamber into the bag by
means of air pressure. The L-module is available in two versions, either with an angled or a
fully ventilated base plate in the pressure chamber.
We offer the turbine filling technology and the air filling technology as a VT-module and a
VL-module.
The two RV-modules are available in a standard version or as a SEAL upgrade to weld the
valve shut after the filling process. The T-module can be equipped with standard sliding
plates or the patented ROTO-LOCK® dosing system.
THE ROTO-PACKER®
RVT/RVL
4, 6, 8, 10, 12, 14 or 16 up to 375 per spout 24/7 yes all types of cement, buil-
(blind spouts possible) ding products, minerals and
chemical products
PE
WPP
Paper
min./max. bag weights Bag sizes in mm Delivery of empty bags Bag type Bag material
10 - 50 kg width: 300 - 550* possible option glued or sewn paper, PE or WPP (coated)
length: 350 - 650
550 - 850
4, 6, 8, 10, 12, 14 or 16 up to 375 per spout 24/7 yes all types of cement, buil-
(blind spouts possible) ding products, minerals and
chemical products
PE
WPP
Paper
min./max. bag weights Bag sizes in mm Delivery of empty bags Bag type Bag material
10 - 50 kg width: 300 - 550* possible option glued or sewn paper, PE or WPP (coated)
length: 350 - 650
550 - 850
The demands for a reduction in manufacturing costs, an increase in profitability, clean filling
and consistently high quality are continuously increasing, certainly also in your market. Very
importantly, optimizing the packing process must not be at the expense of the environment
and the health of your employees. The solution: equip your workflow with a RADIMAT®.
THE RADIMAT®
NC/HC BAG APPLICATOR
Delivery of empty bags Automatic bundle check Pre-selection of the Empty bag feeding Automatic bundle
variety feeding
possible option option via a fixed barcode optional with a wireless bundle or reel option with depalletizing
scannerd barcode scanner system
AMICUS® - the Latin word for ”friend“ - is HAVER & BOECKER‘s new advanced family of
robots to further complement its line expertise for complete, fully automatic and thus labor-
saving packaging systems. The first member of this new family is the AMICUS® DEPAL Edition
for use as a depalletizer of empty bags for fully automatic placement with an automatic bag
applicator. The tool of this AMICUS® DEPAL Edition is an in-house development and thus the
continued competence of HAVER & BOECKER engineers.
THE AMICUS®
DEPAL EDITION DEPALLETIZER
Delivery of empty bags Automatic bundle check Pre-selection of the Empty bag feeding Automatic bag
variety application
possible option yes optional with a wireless bundle or reel option with RADIMAT®
barcode scanner
Rotary Drive ROTO-FEED® ROTO-LOCK® Impeller shaft assembly SEAL closing device Automatic saddle-heights adjustment RADIMAT® SEW servo bag shooting
(air flush sealing)
„stop after ¼ turn“ airless filling of the ROTO- dosing system, clean dosing sealing through air flush clean filling, higher weight- automatic positioning of the bags automatic bag application longterm available spare parts
PACKER® silo accuracy, less wear
improving your standards for improving your standards for improving your standards for less wear for your equipment improving your standards for faster processing, better control improving your standards for increase your output
health and safety health and safety health and safety health and safety and easier operation of your health and safety reduction of your operational and
reduction of your maintenance
process
less wear for your equipment less wear for your equipment less wear for your equipment costs less wear for your equipment faster processing, better control set-up costs
increase your output and easier operation of your
reduction of your product reduction of your product reduction of your product increase your machine availability
process
losses, maintenance costs and losses, maintenance costs and losses, maintenance costs and reduction of your operational and
cleaning expenses cleaning expenses cleaning expenses set-up costs reduction of your product losses
increase your output increase your machine compact bags for a better increase your machine availability reduction of your cleaning
availability transport expenses
increase your machine
availability clean and compact bags clean and compact bags increase your output
clean and compact bags precisely weighted bags precisely weighted bags reduction of your operational and
set-up costs
precisely weighted bags
increase your machine availability
Ring aeration Spillage return flap Saddle-in-grate design Two step bag discharge Conversion to special sensoric Conversion to special sensoric Vacuum generator/-converter New rip belt for bag transport
controlled aeration during filling spillage discharge directly into the reduced dust deposit area faster valve closure change lightning sensor to change lightning sensor to ultrasonic replacement of the vacuum pump better guidance through a larger
spillage return funnel ultrasonic very quick cross section
less wear for your equipment reduction of your product reduction of your cleaning less wear for your equipment increase your output increase your output reduction of your maintenance faster processing, better control
losses expenses costs and easier operation of your
reduction of your product reduction of your operational and reduction of your operational and
faster processing, better process
clean and compact bags losses set-up costs set-up costs increase your machine availability
control and easier operation of reduction of your maintenance
availability of spare parts
your process costs reduction of your cleaning increase your machine availability increase your machine availability
expenses
increase your output reduction of your cleaning
compact bags for a better
expenses
transport
reduction of your operational
and set-up costs clean and compact bags clean and compact bagsa
QUAT²RO® Monitoring QUAT²RO® Remote Service QUAT²RO® Analytics QUAT²RO® DPS SEAL control Check weigher Automatic bag discharge Pallet press
Data processing system
Intelligent system monitoring Remote support by experienced Make the long-term interpretations Software for storage and evaluation Control instrument for the bag Weighing technology from the Control and rejection of defective bags Module for safe full bag transport
OEM-experts of your system data usable of weighing data closure company Wipotec
Monitor the production of your Enjoy the OEM security that Convert these insights into Informs continuously about Checks the tightness of the Offers automatic weight control/ Transports rejects to For the safe transport, the bag
machines in real time your systems work optimally profit and optimized operating product quality sealed bag check weighing material return stacks are carefully pressed
conditions before stretching
Recognize wear and tear at an Get concrete advice on Display can be individually Gives feedback to the machine Shows adjustable tolerance range Provides real-time information on
early stage technical and filling questions Take advantage for predictive configured or to the spout product quality
Is the feedback control to
maintenance and optimum
Increase your efficiency by Enjoy knowing there is always Saves data as proof of your Is easy to operate the filling spout Can be individually configured
spare parts stocking
comparing the machine data someone who can help quality controls
Can be retrofitted installed Ensures proper filling Offers export and import of data
Profit from ideal maintenance
Proactively plan your Motivate your team and give Offers export and import of
work time management Regulates the perfect filling
maintenance based on the them safety data
process
machine data Motivate your team, give them
Offer your team a perfect
confidence and the perfect
Check machine settings and support with learning effects
support with learning effects
optimize your planning
Reduce your downtimes
Reduce machine downtime
Bag scanner Fully automatic reel changer Printing systems/Labelers Belt conveyor Palletizer Hood and wrap stretchers Pallet loading system HAVER Service Pad
The bag scanner as a reliable Film reel changer for highest pro- Position accurate bag printing Modules for complete full bag Module for automatic full bag Module for safe full bag transport Fully automatic loading Mobile control device in tablet format
control unit duction output transport transport
Checking whether it is Increased economic efficiency The following printing options are Various adjustable elements Fully automatic palletizing of Fully automatic systems for safe Safe and effective: your loading Increases ease of use in daily
the correct tubular film for through reduced downtimes available: full bags transport protection process is not a bottleneck operation
Guarantees proper filling
the selected product
Empty bag printing by laser Adaptable to any packaging Stabilization of critical cargo areas Enables remote control and
High degree of automation Increases process reliability
(CO2 and fiber laser), inkjet or capacity troubleshooting
Control whether the printing
labeler Optionally completely
is correct, if a printer or labeler Product variety Careful bag handling ensures a Connects quickly with
encapsulated
is connected upstream Full bag printing by inkjet stable pallet pattern and safe HAVER & BOECKER Remote
Short set-up times transport Service
Integrated camera for photo
and video recording
product
We master the interaction between product, packaging and machine technology and combi-
ne it with over 135 years of machine development and manufacturing. This is the basis of our
expertise and the starting point to make your process flow perfectly.
Mastering the three dimensions of product, packaging or screening media and machine technology is the basis of our
expertise and the starting point for your perfect flow. With our PROcheck life-cycle approach, we add the time component
and accompany you on the way to your goal. We understand it as our philosophy and it’s our understanding for a
functioning and successful partnership to always have your process in view and to look after it throughout its entire life
cycle with our products, our services and our tools. We’ve developed PROcheck as an orientation for precisely this
because "we are always there for you". PROcheck systematizes all instruments and actions with which you can keep an eye
on the efficiency and potential of your processes at all times and optimize your success:
With PROcheck, we show you very specifically where and how you can sustainably maximize your productivity and thus
your results over the entire life cycle of your plants, systems and machines.
So that you’ll be also in perfect flow in the future!
To accompany and inspire you on your way to your "Perfect Flow", we have developed PROcheck. Our commitment to
and our understanding of this approach have a lot in common with all of our personal lives. After all, it makes sense to
identify the root causes of our challenges, to focus on the right equipment, to consume intelligently and sustainably, to
replace what needs to be replaced, to constantly adapt to current requirements, to combine our own experience with the
know-how of experts, to implement plans and goals with uncompromising, comprehensive solutions, and to shape con-
cepts and ideas with experience-based services.
PROcheck stands exactely for this "we are always there for you".
Internet: www.haverboecker.com
E-mail: haver@haverboecker.com
Carl-Haver-Platz 3 59302 Oelde Germany
Phone: +49 (0) 2522 30-0 Fax: +49 (0) 2522 30-403
PM 450 E 4227 0423 0,5 Fe
The machines and equipment shown in this brochure as well as the technical parameters represent only examples of customer-specific technical solutions. We reserve the right to make chan-
ges at any time without notice! The ® symbol indicates a registered trademark of HAVER & BOECKER oHG in Germany. Some of the trademarks are also registered in other countries.