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fe) fete} SERVICE AS EN VHF FM TRANSCEIVER IC-F310 Icom Inc. INTRODUCTION This service manual describes the latest service information for the IC-F310 and IC-F320 VHF FM TRANSCEIVER at the time of publication. To upgrade quality, any electrical or mechanical parts and internal circuits are subject to change without notice or obligation. DANGER NEVER connect the transceiver to an AC outlet or to a DC power supply that uses more than 16 V. This will ruin the transceiver. DO NOT expose the transceiver to rain, snow or any liquids. DO NOT reverse the polarities of the power supply when connecting the transceiver. DO NOT apply an RF signal of more than 20 dBm (100 mW) to the antenna connector. This could damage the transceiver's front end. ORDERING PARTS REPAIR NOTES Be sure to include the following four points when ordering replacement parts: 1. 10-digit order numbers 2. Component part number and name 3. Equipment model name and unit name 4. Quantity required 1160007930 IC SC-1364 IC-F310 MAIN UNIT 5 pieces 8810005840 Screw PHETMSx6NIZUIC-F310 Bottom cover 10 pieces Addresses are provided on the inside back cover for your convenience. 1. Make sure a problem is internal before disassembling the transceiver. 2. DO NOT open the transceiver until the transceiver is disconnected from its power source. 3. DO NOT force any of the variable components. Turn them slowly and smoothly. 4. DO NOT short any circuits or electronic parts. An insulated tuning tool MUST be used for all adjustments. 5. DO NOT keep power ON for a long time when the transceiver is defective. 6. DO NOT transmit power into a signal generator or a sweep generator. 7. ALWAYS connect a 50 dB to 60 dB attenuator between the transceiver and a deviation meter or spectrum analyzer when using such test equipment. 8. READ the instructions of test equipment thoroughly before connecting equipment to the transceiver. EXPLICIT DEFINITIONS VERSIONS LMR (Land Mobile Radio) USA. version PMA (Private Mobile Radio) European version FREQUENCY COVERAGE Lband 136-155 MHz Heband 146—174 MHz CHANNEL SPACING WiderNarow-type. 25 KHa/12.5 WH TABLE OF CONTENTS SECTION 1 SPECIFICATIONS SECTION 2 INSIDE VIEW SECTION 3 DISASSEMBLY INSTRUCTIONS: SECTION 4 CIRCUIT DESCRIPTION 4-1 RECEIVER CIRCUITS 4-2. TRANSMITTER CIRCUITS 4-3 PLLCIRCUITS 4-4 POWER SUPPLY CIRCUITS... 4-8 PORT ALLOCATIONS SECTION 5 ADJUSTMENT PROCEDURES 8-1 PREPARATION 5 5 5 6 1 2 PLL ADJUSTMENT... -3. TRIMMER ADJUSTMENT .. 4 BEEP ADJUSTMENT... SECTION PARTS LIST SECTION 7 MECHANICAL PARTS SECTION 8 SEMI-CONDUCTOR INFORMATION SECTION 9 BOARD LAYOUTS 9-1 FRONT UNIT (IC-F310/F320) 9-2. MAIN UNIT (IC-F310).. 9-3 MAIN UNIT (IC-F320) SECTION 10 BLOCK DIAGRAM SECTION 11 VOLTAGE DIAGRAM 11-1 FRONT UNIT 11-2 MAIN UNIT... 1-4 11-2 SECTION 1 SPECIFICATIONS 1C-F310 (PMR) IC-F320 (LMR) Mesurement method ETS 200 086 EIAMTIA-162C/2040 Frequency coverage eee Number of dhannels 22 (16 ch x2 banks) ; {6KOFSE (26 kHz; Wide) Type of emission @KSOF9E (12.5 kHz; Narrow) Frequency stability 71500 Hz I 20.0008% 2 3 | Operating temperature range =20°C 10 +60°G; -22°F to +140°F 2 Power supply voltage 13.2 V DC (negative ground) 13.6 V DC (negative ground) a 6 Tx] max. power 0A 100A Current drain 5 7 feppro8) | ay Hao 700 mi stanchby 200 mA ‘Antenna connector 30-239 (60 0) Dimensions (pro, not included) 140(W) x 40(H) x 170(0) mm 5 Ya(W) x 1'94e(H) x 61M%e(D) inch Weight 12g; 2b 1002 ‘Output power aw aw Modulation system Variable reactance frequency modulation whiz ce] Mo teqequency devon = ie) & E | sparious emissions 025 uw 7038 2 a 70 dB (Wide) BI Actacent cham! power 7 ere oe EF '55 dB typical (Wide) 46 dB typical (Wide) ee eenenee 50 dB typical (Narrow) 40 dB typical (Narrow) Limiting 70-100 % of modulation Microphone connector ‘8-pin modular (600 22) ist: 37.08 MH Intermediate freq, Ne pete ‘Sensitivity —4 dBUV (em) at 20 6B SINAD 0:22 nV typical at 12 68 SINAD Squelch sencitvty ~4 gBUV (emi) 0:22 wW typical 70 a8 (Wi | Aceon coat sletvty ener | Sporn pone er | tntemoduration 65.48 15 dB typical (Wide) 46 dB typical (Wide) ey 50 dB typical (Narrow) 40 08 typical (Narrow) Audio output power 3 W typical at §% distortion with a 4 0 load External SP connector 2-conductor 35 (d) mm (Wy4 All stated specifications are subject to change without notice or obligation. SECTION INSIDE VIEW External SP jack- PLL IC (102) High path filter (IC8) Reference oscillated (1) VO expander (IC 11) CPt Cc" connector VCO circuit Crystal BPF (FI1) os ————_. FM demodulator (IC3) PM discriminator (x3) Lock valtage check point Me Ceramic BPF (FI4) Cass | — - Ceramic BPF (F13) Level converter (ICs) SECTION 3 PUY Nt) 5111] 9 al UCTIONS © Opening case © Lit the front portion of the main unit and remove it. © Unscrew 4 screws, ®, and remove the bottom cover. © Unscrew 2 screws, ©, and remove the front case, ‘© Opening installation UT-96 TONE UNIT UT-105 Smar Trank I Logic Board (HY @ Remove shield case, © Unsolder 3 points, ©, from the antenna connector. SECTION 4 CIRCUIT DESCRIPTION 4-1 RECEIVER CIRCUITS 4-1-1 ANTENNA SWITCHING CIRCUIT (MAIN unit) ‘The antenna switching circuit functions as a low-pass filter while receiving and as resonator circuit while transmitting. The circuit does not allow transmit signals to enter receiver circuits. Received signals enter the antenna connector and pass through the low-pass filter (L1-L3, C1-C3, C8-C10, C11-C13). The filtered signals are then applied to the RF circuit passed through the 4 type antenna switching circuit (013, 014, 18). 4-1-2 RF CIRCUIT (MAIN unit) ‘The RF circuit amplifies signals within the range of frequen- cy coverage and titers out-of-band signals. The signals from the antenna switching circult pass through the attenuator circuit (013, D14) and the two-stage tunable bandpass fiters (D16, D17). The fitered signals are ampli- fied at the RF amplifier (212) and then enter the another two-stage bandpass fiters (D18-D21) to suppress unwant- ed signals. The fitered signals are applied to the 1st mixer circuit (213). ‘The tunable bandpass fiters (016-021) employ varactor diodes to tune the canter trequency of the RF passband for wide bandwidth receiving and good image response rejec- tion. These diodes are controlled by the CPU (FRONT unt It) via the level controler (15). ‘The attenuator circuit (013, D14) functions only when the attenuator function is assigned to a programable key and. tures on to protect the RF amplifier from distortion caused. by receiving excessively strong signals. When the attenuator function is turned on, CPU (FRONT unit; C1, pin 32) switches the voltage level of the “AF ATT” rom high to low and then controls the attenuator switch (Q385). In this case, the current of D13, D14 is increased and D13, D14 act as an attenuator. + 2nd IF and demodulator circuits. 4-1-3 1ST MIXER AND 1ST IF CIRCUITS (MAIN unit) The 1st mixer circuit converts the received signals to a fixed frequency of the 1st IF signal with the PLL output frequency. By changing the PLL frequency, only the desired frequency will pass through a pair of crystal fiters at the next stage of the 1st mixer. The RF signals from the bandpass fitter are applied to the 1st mixer circuit (Q13). The applied signals are mixed with the 1st LO signal coming from the VCO circuit (Q7, 08) to produce a 31.05 MHz 1st IF signal. The 1st IF signal pass- €¢ through a pair of crystal fers (Fita/b) to suppress out- of-band signals. The fitered signal is amplified at the 1st IF ‘amplifier (Q14) and applied to the 2nd IF circuit 4-1-4 2ND IF AND DEMODULATOR CIRCUITS (MAIN unit) The 2nd mixer circuit converts the 1st IF signal to @ 2nd IF signal. A double-conversion superheterodyne system improves the image rejection ratio and obtains stable recelv- er gain. ‘The 1st IF signal from the IF amplifier (214) is applied to the 2nd mixer section of the FM IF IC (IC3, pin 16) and is then mixed with the 2nd LO signal for conversion to a 450 kHz 2nd IF signal IC3 contains the 2nd mixer, limiter amplifier, quadrature detector, active fier and noise ampifir circuits, ote. A dou- bled frequency from the PLL reference oscillator is used for the 2nd LO signal (20.6 MH2), ‘The 2nd IF signal from the 2nd mixer (IC3, pin 3) passes through ceramic fiers (FIS and Fl4) during narrow channel ‘spacing selection or passes through Fi4 (bypassing FS) ‘only during wide channel spacing selection. tis then ampii- fied at the limiter ampltier section (IC3, pin 5) and applied to the quadrature detector section (IC3, pins 10, 11 and X3) to demodulate the 2nd IF signal into AF signals. The AF signals are output from pin 9 (IC3) and are then applied to the AF amplifier circuit. {+ nos signal to the CPU (FRONT unit; 1C1) errs nue 90.6 MHz = be", ra bfins, eM Fare 12 | ; rae peal _ a wos # Neer Tae a a i aa bed Mixer er Cass-] ica a seas —t Fi Ta rama anpter 016 5 i X3 Discriminator 4-1-5 AF AMPLIFIER CIRCUIT (MAIN unit) ‘The AF ampitior circuit ampities the demodulated AF sig- nals to drive a speaker. [AF signals rom the FM IF IC (IC3, pin 9) are ampitied at the ‘AF amplifier (1C7a) and then pass through the AF switching IC ((C4, pins 1, 2) and high-pass fiter(1C8) whose charac teristics are controlled by the “AFHPF" line. When “AFHPF” is at a high level, the cutoff frequency is shifted higher to remove CTCSS or DTCS signals. ‘The filtered signals from IC8 (pin 7) are ampitied atthe lim- iter (IC7D) and butfer (IC7c) ampliiers, and passed through the de-emphasis circuit (R145, C182) with frequency char- acteristics of -6 dB/octave, and are then applied to the level controller (IC5). The audio level controlled signals are passed through the low-pass filter (IC6b) and AF switching IC (IC4, pins 8, 9), and are then power amplified at the AF amplifier (IC10) to drive a speaker via the buffer amplifier (ced). 4-1-6 RECEIVER MUTE CIRCUITS (MAIN and FRONT units) + NOISE SQUELCH ‘The noise squelch circuit cuts out AF signals when no RF signals are received. By detecting nolse components in the AF signals, the squelch circuit switches the AF mute switch portion of the AF signals from the FM IF IC (IC3, pin 9) are applied to the level controll (IC5, pin 24). The level con- trolled noise components are output from pin 23 and are applied to the active filter in IC3 (pin 8). Noise components cof about 1OkHz are amplified and output rom pin 7 and aro then applied to the noise detector section (pins 10, 11). The detected noise signals are rected and output trom pin 13, without smoothing ‘The noise signal (NOIS) from C3 (pin 13) is applied to the CPU (FRONT unit; IC1, pin 19). The CPU analyzes the Noise condition and outputs the RMUT signal via the VO ‘expander IC (IC11) to toggle the AF mute switches (ICAa/c. + CTCSS AND DTCS The tone squelch circuit detects AF signals and opens the squelch only when receiving a signal containing a matching subaudible tone (CTCSS or DTCS). When tone squelch isin Use, and a signal with a mismatched or no subaudible tone is received, the tone squelch circuit mutes the AF signals ‘even when noise squelch is open. ‘A portion of the AF signals from the AF amplifier (IC7a) asses through the low-pass fiter (FRONT unit; Q5) to remove AF (voice) signals and is applied to the CTCSS or TCS decoder inside the CPU (FRONT unit; IC1, pin 97) via. the “CTCIN’ line to control the AF mute switch Via the VO expander IC (IC11). 4-2 TRANSMITTER CIRCUIT 4-2-4 MICROPHONE AMPLIFIER CIRCUIT (MAIN unit) ‘The microphone amplifier circuit ampitios the audio signals from the microphone, within +6 dB/octave pre-emphasis characteristics, to a level needed for the modulation circuit. ‘The AF signals from the microphone are amplified at the AF amplifier (IC7d) and are then passed through the pre- ‘emphasis circuit (F172, C295) which has +6 dB/octave pre- emphasis characteristics, ‘The pre-emphasized signals are applied to the AF switching IC (IC4, pins 4, 3), and are then passed through the high- pass fiter (ICBarb). The fitered signals are ampified at the limiter ((C7b) and butter \C7c) ampitiers. ‘The signals are applied to the level controller (ICS, pins 16, 15). The deviation level controlled signals are passed through the splatter fiter (IC6b) and AF switching IC (IC4, pins 11, 10), and are then applied to modulation circuit as the "MOD" signal. ‘The narrowhwide switch (Q21) is connected to the input of the splatter fiter (IC8b) and switched by the “NWC" signal coming from the VO expander IC (IC'11). When *NWC" is at 2 high level, the narrowiwvide switch (221) shits the fiter cutoff frequency for narrow deviation selection. 4-2-2 MODULATION CIRCUIT (MAIN unit) ‘The modulation circuit modulates the VCO oscillating signal (RF signal) using the microphone AF signals. ‘The "MOD" signals from the AF switching IC (IC4, pin 10) change the reactance of D9 to modulate the oscillated sig- ral at the VCO circuit (Q7, Q8). The modulated signal is amplified at the buffer ampitiers (Q6, Q4) and is then applied to the drive amplifier circut. + AF clreult i Fm F po al ic7a = “Swen” = 108 ic7be cs ta Swat iced) “ap ftom 3 ae i foys}f\ver ve /}-fae4 { ca ae 110 Speaker AF Her nwo AFON Mur: Voume cof signal RMUT! 4-2-3 DRIVE AMPLIFIER CIRCUIT (MAIN unit) The drive ampitier circuit amples the VCO oscilating sig- ral to the level needed at the power ampifier. ‘The RF signal from the butter amplifier (Q4) passes through the TIR switch (D5) and is amplified at the butter (03, Q2) and drive (Q1) amplifiers. The amplified signal is applied to the power ampitier circuit. 4-2-4 POWER AMPLIFIER CIRCUIT (MAIN unit) ‘The power amplifier circuit amplties the driver signal to an ‘output power level. ‘The RF signal from the drive amplifier (Q1) is applied to the power module (IC1) to obtain 45 W (lor IC-F320; 25 W for IC-F310) of RF power. The ampitied signal is passed through the antenna switch- ing circuit (03, D4), low-pass fiter and APC detector, and is. then applied to the antenna connector. Collector voltages for the driver (1) and control voltage for the power amplifier (IC, pin 2) come from APC controller (Q17, 218) to stabilize the output power. The transmit mute switch (Q23) controls the APC controller when transmit mute is necessary. 4-2-5 APC CIRCUIT (MAIN unit) ‘The APC circuit protects the power amplifir from a mis- matched output load and stabilize the output power. ‘The APC detector circuit (D1, D2) detects forward signals and reflection signals at D2 and D1 respectively. The com- bined voltage is at minimum level when the antenna impod- ance is matched at 50 9 and is increased when it is mis- matched. ‘The detected voltage is applied to the inverse ampitier ((C6c, pin 9), and the power setting voltage (T4) is applied to the other input (pin 10) for the reference. When antenna impedance is mismatched, the detected voltage exceeds the power setting voltage. The output voltage ofthe inverse amplifier (IC8c, pin 8) controls the input current of the power ‘module (IC1) and drive amplifier (21) to reduce the output power via the APC controller (Q17, Q18). 4-3 PLL CIRCUITS 4-3-1 PLL CIRCUIT ‘PLL circuit provides stable oscillation of the transmit fre- quency and receive 1st LO frequency. The PLL circuit con- sists of the PLL IC (IC2), loop fier and reference oscillator circuit and employs a puise swallow counter, ‘An oscillated signal from the VCO (Q7, Q8) passes thorough the butter amplifiers (Q6, Q5) is applied to the PLL IC (IC2, pin 2) and is prescaled in the PLL IC based on the divided Tatio (N-data). The reference signal is generated at the ret ‘erence oscillator (X1) and is also applied to the PLL IC. The PLL IC detects the out-of-step phase using the reference frequency and outputs it from pin 8. The output signal is passed thorough the loop fier (R43-R45, C80, C81) and is. then applied to the VCO circuit as the lock voltage. 4-3-2 VCO CIRCUIT (MAIN unit) The VCO oscilated signal is amplified at the butter ampli- fiers (Q6, Q4) and is then applied to the T/R switching circuit (05, D6). The Rx signal is applied to the 1st mixer citcuit (Q13) via the bandpass fier (123, L24, C116-C118) andthe ‘Tx signal othe driver (Qt) via the butfer ampiiters (Q2, 03). ‘A portion of the signal from Q6 is amplified at the butter ampitier(Q5) and is then fed back to the PLL IC (IC2 pin 2) *PLL circuit utr D5 to transmitter circuit, Pg towansmiter cic autor = to tt mixerchout itor Coop itr 162 (PLL IC) 8 Phase [Programmable fo occag dal 2 [detector || counter [Preseater 30.6 MHz signal t ms oimeeMiriC 171 [>] [Progammane rm Prog snags EH—Sex 4-4 POWER SUPPLY CIRCUITS 4-4-1 VOLTAGE LINES (MAIN unit) CPU (IC1}-continued Description Pin une oe jnumber, oo Description VCC |The voltage from a DC power supply. Ouputs AF attenuator control signal | Tho same votage as the VOC tine which is con} 32 | RATT | the atenuator swatch (MAIN unit; 035) trolled by the power switching circuit (25, 026). Lea Whine teen oon Hv |When the [POWER] switch is pushed, the CPU outputs the “PWON” control signal to the powe ‘input por for PLL unlock signal from] switching ccut to tum the circut ON. 36 | UNLK | the PLLIC (MAIN unit 102), High: During unioc [Common 6 V for the CPU converted from the cpusy |YEC tne by the CPUSY regulator creut 103) Outputs contro! signal for the power The circuit outputs the voltage regardless of the} 37_| pwon | Switching circut (MAIN unit; G25) and power ON/OFF condition BY reper creat (WAN un Cz 0) [Common 8 V converted from the HV Tine by te av : Ouiputs contol signal for LOD back BV regulator circuit (036). ce | om [ch wy _ [Garimon & V conver rom the VOC tne by tel low: While LCD backlight is ON. SV regulator circult (C220, C90). Input port for the PTT switch from the Receive 5 V controlled by the R5 regulator circuit] 39 | EXTPTT| external connector (MAIN unit; J3). 5 |(@27) using the “TSC" signal from the 1/0 Low: Exemal PTT switch is ON. fenpander IG (1C11). ‘Input port for the LCD backlight control} Transmit V controled by the TS regulator creul 40. | pian | anal rom tho extemal connector 15 |(Q28) using the “TSC” signal trom the (MAIN unt J). expander IC (C11). Low: Exteral dimmer switch is ON. Ouipuis strobe signals for tho PLL IC “a Gey (MAIN unit; 1C2). ae | oasr | Outbis strobe signals forthe lvel 4-5 PORT ALLOCATIONS controle Ic (MAIN unt: ICS). 4-5-1 CPU (FRONT unit; 1C1) Outputs strobe signals for the VO peaial papa 43 | EXST | expander IC (MAIN unit C11) Joumber| “name Description 45, 46 |KS1, KSO| Output ports for the key matrix. inpat_por Tor overvahage detector KPO + | vin [vt por for overokage dete 47-50 | “FS | input pots forthe key matix Outputs clock signal to the EEPROM Outputs control signal for the beep 12 | scx. {C9 PLL IC (MAIN unit 1C2) ang 51 | BM | mute circuit (Q10). expander ICs (MAIN unt; ICS, 1C11)] High: Beep muted ote 5 CTDAO- | Output port for the CTCSS/ DTCS sig- ve | ar [input por Torte data signals rom ta 2-64 | CTDAZ | naa, EEPROM (IC3), etc. Input pot forthe microphone hanger Outputs daia signals to the EEPROW| 55 | HANG | dotecton signal 14 so. (C3), PLL IC (MAIN unit; IC2) and] Low: Microphone on hook expander ICs (MAIN unit; ICS, IC11),] es Ouput por ~ 90 | MTONE | beep audio while receiving. 76 [CLIN [input pon for the cloning signal 2/5 tone signals while transmitting. 77_| CLOUT | Output por forthe coring signal 91_| TONED | Outputs DTMF signals. Input forthe POWER sch, | OPV3- [Input port forthe option cannector stat 18 | Pos | tow: While POWER switch is 94-96 | ‘opvt | (MAIN unit 2). Pushed. Input port for the GTCSS/DTCS 'NOIS signal input por from the FM TF 87 | CTCIN | decode signals. 19 NOIS |IC load unit; IC3) for noise squelch] 8 SD | Input port for S-meter signal. operation. eee hear 22 | LVIN | input port for PLL lock votage: input por for the PTT swish. = 26 | prt ; input port for the WansceWver’s ermal Low: While PTT ewicn is pushed 100 | Temp | peu Bet 4-5-2 VO expander IC (1) ICS (MAIN unit) Pin | Port lumber] name Description 2, 3, 10] Tire. | Output tunable band pass fiter contol signals. (Output port for tunable band pass fier control sig- 11 | T4 | nalwhiter receiving. output power control signal while transmitting, 14 | REF _ | Output port for reference frequency control volage. (2)1C11 (MAIN unit) Pin lnumber| Port name Description Tc Outputs control signal for the T5 and] AS regurator circuits (MAIN unit; 27, 28), High: While transmiting, TwuT Outputs Tx mute switch (MAIN unit} Q19, €23) control signal High: While Tx is muted, RM ‘Oulpuls AF mute switch (MAIN unit| 1C4) control signal for the receiver cir| cuit High: While no receive audio is emit ed MM. ‘Outputs MIC mute control signal High: While DTMF signals are output, ete, " HORNO ‘Outputs external device coniral signal] High: When matched 2/5-one signals ae received 12 AFON ‘Outputs control signal for the AF ampli fier regulator circuit High: When squelch is open, etc. 13 AFHPF Outputs AF filter control signal High: Fiters out CTCSS or DTCS tre} quency. “ Nwe Outputs receivehransmit passband] width control signal. High: While narrow bandwiath is selected. SECTION 5 DJUSTMENT PROCEDURES 5-1 PREPARATION MREQUIRED TEST EQUIPMENT EQUIPMENT (GRADE AND RANGE EQUIPMENT ‘GRADE AND RANGE ower (Output votage = 193.2 (186) VOC ido generator [Frequency range: 800-3000 He DC power suoply —|curenteapacty —_: 15Ar more fAuclo generator |ygeasuring range _:1-600/mV Measuring range: 1-75.W Frequency range 0.1-300 MHz JRF powermeter | Frequency range 100-300 MHz Serra Seay | Ouibut evel 0.1 pv-82 mv (terminated type) | Impedance 500 6 (127-17 dBm) Gil So Frequency range: DG-20 He Frequency range _: 0.1-900 Mie Measuring range 001-20 Frequency counter | Frequncyaccaeys1 pom ot eter ac avsmatar | Measuring ranges 0 mV=10V 7 input impedance 4a ovation meter [Frequency ange: 00-900 Miz tema! speaker FM deviation meter Toasuring range: 010 10 kHz [Capacity ne ADJUSTMENT FREQUENCY DATA + ADJUSTMENT FREQUENCY lore staring the agjustment, back up the original fre~ Channel| L-band | Heband | Power uenoy data and program adjustment frequency alright mth icone darth No. [MHz] | [MHz]_| selection Using the optional EX-2057 FIELD PROGRAMMING SOFT- WARE (Rev. 1.0 oF later), OPC-478 CLONING CABLE and 7 45,0000 | 174,00000 | ~_Lowt (OPC-592 ADAPTOR CABLE for your convenience. 436,00000 | 146.0000 | Lowt 148,00000 | 160.0000 | High 148.0000 | 160.0000 | _Low2 +148,00000 | 160.0000 | ~_Lowt MmTRIMMER ADJUSTMENT When you adjust the contents on page 6-4, TRIMMER, ADJUSTMENT, the optional EX-2057, OPC-478 and JIG. CABLE are required. + STARTING TRIMMER ADJUSTMENT ‘Turn the transceiver power ON, connect a computer to the [MIC] jack using the optional OPC-478 CLONING CABLE and JIG CABLE, then start up the "ADJUST" program in EX-2057. + STARTING THE PROGRAM ® Boot up DOS. KOO AB Boot up DOS, and @ Insert the EX-2087 backup disk into drive A. AeACSAOUSTIAT change the directory. ® Type the following to start up the program: ADJ>ADJUST [/A : /B}'1 [1 : /2]*? [Enter] ‘The adjustment screen appears after reading set data from the transceiver. @ Atter the adjustment screen appears, set or modify the data as desired. “IPLL reference crystal type. 1A: Normal crystal type. (You must select (/A] for IC- F310/F320's adjustment.) IB: This does not activate for 1C-F310/F320's adjust- ment. “2RS-232C port number. ‘Startup command, Program starts up, then the adjustment screen appears atter reading set data from the transceiver. NOTE: When the EEPROM (FRONT unit; C3) is replaced or the transceiver displays an error message and beeps, the following operation is necessary before starting the ADJUSTMENT. 1. Download the programmed data using the EX-2057 FIELD PROGRAMMING SOFTWARE (Rev. 1.0 or later) from an exact same version of the transceiver, then save it. (See the instructions for detailed operation.) 2. Set the cursor to the [MODEL] and push the [L] key on the computer keyboard. 3. Type "RESERVE" then push (Enter) "Reserved" indicator flashes at the right hand, top corner on the computer screen 4, Connect the transceiver which has been repaired, then write the data to the transceiver. ) ] ]W 5-1 I PROGRAM SCREEN EXAMPLE seeee Trimmer Control Software for IO-F300 Series +++ Rev. 1.0 i Connected DC voltage —TaD VIN 177: Bin 1368V [D/A BPTI 170:AAn 293V Internal temperature —\W]yD TEMPS 180: B4h 27.700 || D/A BPT2 1B8:8Ch 3.16. OVA BPT3 184:88n 311V PLL lock voltage 1D LIN 160: Adh 3.38 DIA T&POW 190:BEh 3.18V DUA REF 87:57 1.720 [[jae so. “a8! tom aay BI Aeibev "10mm 00% DTGS balance level —[1IDIA DICSBL 96: 24h 14.12% SOL level Toa Sat Lev_10: oAh__ 3.90% |store Operating charnet — Ss ae an FF output power -[||| Fone) : a8 ber Te Leet eens FM devaton “CHE MOSN! ser Te i orostaance cH ores % sot is it DTCs W Reference trequency 11 rxF SET [Space]: AD, D/A Read . [TAB]: Display Parameters (F8] at BPF: Swoop _[F9] at BPF T1: Swoop T1"T4 [Enter] at TXF: REF Set Mode 1/:Cursor UprOown :—/+ ESC :Quit NOTE: The above values for settings are examples only. Each transceiver has its ‘own specific values for each setting. CONNECTIONS Siandard signal generator] [FM deviation meter] [RF power meter DG power supply =17 to -125 dBm (OC measurable) | | 50.0/1-75W 132 (13.6) V/15 Al (32 mV t00.13 wV) I ‘Atlenuator Frequency 50 dB or 60 4B counter (CAUTION: DO NOT transmit white j to DC cable een to the antenna connector Ine antenna connector. Personal ‘computer to.an RS-232C port & ea, “Nee Gi @HOMIC comer 478g? DB9 female plug (inl. level coawerter circu) Jig cable Pin 6 (© MICE) r 1 ‘Radio generator AC 300 Hz to 3 kHz_| | milvoltmeter Pinger LPnS(@ MO) rises MIC connector Pin 2 (Clone) [ Receive sensitivity 5-2 PLL ADJUSTMENT "ADJUSTMENT MEASUREMENT ADJUSTMENT | ADJUSTMENT CONDITION VALUE PONT. UNIT | _ LOCATION unit [ADJUST| IPLLLOGK [|= Operating frequency: (cht) | MAIN [Connect a digial|as V [L-band] MAIN | Lia VOLTAGE +185,00000 MHz [L-band] multimeter or osci-|4.3 V [H-band] +174,00000 MHz [H-band} loscope to the + Transmitting [check point CPt. 2 | Receiving 26-36 V [Land] Verily 33-43 V [H-band] 3 |+ Operating frequency: (Ch 2) 42-22 V {L-band} +¥96.00000 MHz [L-band] (0.9-1.9 V [H-band] 146.0000 MHz [H-band] + Transmiting 4 [+ Receiving 1.2-22 V [L-band 0.9-1.9 V [H-band} ‘DC power supply 132 (13.6) V/15A\ ua PLL lock voltage adjustment cpt PLL lock voltage ‘check point 5-3 TRIMMER ADJUSTMENT Select an operation using [7] / [1] keys, then set specified value using [<-] / [>] keys on the connected computer keyboard. MEASUREMENT ‘ADJUSTMENT ADJUSTMENT CONDITION VALUE UNIT LOCATION [REFERENCE [+ Operating frequency: (Ch 1) Rear [Loosely couple a frequency] 155.00000 MHz FREQUENCY 155.0000 MHz [L-band] | panel |counter to the antenna connec- {L-bang] (TXF SET] 174.0000 MHz [H-band] tor. 174.0000 MHz_ }+ Power selection: Low1 [H-bang] + Transmitting Transmitting 155.0155 MHz. [L-band) 174.0155 MHz. [H-bang) louTPUT = Operating frequency: (Ch 3) Rear [Connect an RF power meter tol 45.0 W [LMR] POWER 146.0000 MHz [L-band] } panel |the antenna connector, 25.0 W [PMR] [Power (Hi)] 160.0000 MHz [H-band] '* Power selection —: High Transmitting [Power (L2)] = Power selection: Low2 (Ch 4) 25.0 W [LMA] Transmitting 10.0 W [PMR] [Power (L1)] Power selection: Lowi (Ch 6) 4.5 W [LMA] }* Transmitting 2.5. W [PMA] FM DEVIATION | 1 |* Operating frequency: (Ch 5) Rear [Connect an FM deviation meter| 24.2 kHz (Wide) {MOD NJ or 146.0000 MHz [L-band] | panel |to the antenna connector} #2.1 kHz (Narrow) [MOD W] 116000000 MHz [H-band] through an attenuator. }+ Power selection —: Lowt NOTE: }* Connect an audio generator to the [Wide/Narrow] ver- [MIC] jack and set as: sion must adjust 1 kHz / 40 mV both setting. }* Set an FM deviation meter as: HPF ‘OFF LPF 20 kHz De-emphasis — : OFF Detector (P-Py2 }+ Transmitting lDTCS WAVE * Operating frequency: (Ch 5) Rear [Connect an FM deviation meter| set to fat wave FORM 146.00000 MHz [L-band] | panel |with an oscilloscope to the] form 160.00000 MHz [H-band] [antenna connector through an \ '+ Power selection: Low1 attenuator. '* No audio signal is applied to the [MIC] Jack = DTCS code 007 }* Set an FM deviation meter as: HPF OFF LPF 20 kHz De-emphasis. — : OFF Detector (P-py2 * Transmitting TRIMMER ADJUSTMENT — continued Select an operation using [1] / {1 Jkeys, then set specified value using [<-] / [+] keys on the connected computer keyboard. + Connect a standard signal generator 10 the antenna connector and set as: Level :3.2 pV" (-97 dBm) Modulation: + kHz Deviation : 21.75 kHz {Narrow 43.5 KHz [Wide] + Receiving MEASUREMENT ADJUSTMENT ADJUSTMENT CONDITION VALUE UNIT LOCATION RECEIVE 1 ]> Operating frequency: (Ch 2) [Connect a SINAD meter with a 4 [Minimum distortion [6PF TI 186.0000 MHz [L-band] | panel | load to the external {SP} jack. JIevel [BPF 14) 1146,00000 MHz [H-band} [CONVENIENT The BPF TI-BPF Té can be adjust @-1 Set each to 0, then push the (The cursor must be set to the BPF T' position.) (D-2 The connected PC tunes BPF T1-BPF T4 to peak levels. ted automatically. 9} key. ‘1 Set the cursor to one of BPF T1, 72, 73 or T4 as desired. 2 Push [F8] to start tuning. @-3 Pepeat ®-1 and @2 to pertorm addtional BPF tuning. ISQUELCH LEVEL (sau) 1 [+ Operating frequency: (Ch 2) 1148.00000 MHz {H-band] }+ Connect an $SG to the antenna con- nector and set as Level: adjust SSG's level to 8 dB SINAD on the con- necting SINAD meter Modulation: OFF + Receiving 138.0000 MHz {L-band} | panel [Connect a SINAD meter with a 4] {2 load to the extemal [SP] jack. [At the point where noise just appears. “This output level of a standard signal generator (SSG) is indicated as SSG's open circuit. 5-4 BEEP ADJUSTMENT MEASUREMENT ADIUSTHENT Jaowusrment | anuusTwENT CONDITION vawwe aT aOR aT ADIT |BEEP AUDIO] 1 | + Operating frequency: Any Rear |Connect an AC mil- |62.5 mV. “TFRONT| R60 seaman asse eartorto | pent [eames wens pin 25 (MAIN unit; J2) and set load to the [SP] e bes "wie S50 nV }* Squeich : OPEN, Sate vt Resse * MAIN unit ‘SINAD DC power supply meter 13.2 (13.6) V/ 15 A) ve itivotmeter | | ‘Speaker = lo | 9 | © LoS" fSsBh Ooo Fe) a 0 a : ‘J2, pin 25 Audio input point @ © FRONT unit of Reo ———|—-9 OOMIODEN® Beep level adjustment 5-6 SECTION 6 head [FRONT UNIT] [FRONT UNIT] REF | ORDER REF | ORDER nodlhcons DESCRIPTION aot ; DESCRIPTION vcr | raooe760] SiC HOSNsa87AGIR ‘ase _|7oso009aa0| SRESISTOR _ ERISGEVI ae v (7 Ka) tc2_| 10003500 | S16 S.607426L-A8-71 ss |7osoods440| SRESISTOR —_ERI9GEYJ 102 V( ka) 1c | 1190009670] 8 16 25LCI6OTISN se |7os0003440| SAESISTOR —ERYSGEYJ 102 V(t ka) ss |7os00036e0| SRESISTOR _ERLSGEYJ 108 V(100 ka) 56 |7090009600| SRESISTOR _-ERLOGEYY 682 V(6.6 AA) 1 | rsacco20K0] S TRANSISTOR — 25C4081 T107 R fier |7os000ase| SRESISTOR ——_—EAISGEYI 159.V (5 ka) ‘a3 | 1500000440] STRANSISTOR — DTAY4aZU T307 fase | oso0ou640| SAESISTOR -ERUSGEYJ 479 V (47 kl} ‘a4 | ts200006e0| STRANSISTOR —DrcisaTU T1O7 ‘aso |os000a440| SAESISTOR —-ERLAGEYJ $02 V(1 ka} (05 | 1500001660] STRANSISTOR —xP46OI (TX) ‘R60 |Yer0002740| S.TAIMMER —_RV-150 (RHORAIATAXOFC)109 105 | 1530002060] STRANSISTOR 2804083 Ti07 A ‘Rei [7030003660] SRESISTOR —_ERLSGEYJ 108 V (100 ka) ‘a7 | 1580002060] STRANSISTOR — 28Ca0B1 T107 A ‘Rez |os000%40| SAESISTOR —-ERUSGEYY 102 V(1 Ka) Gio | 1se0000860] STRANSISTOR —DTCr44TU TIO? fries |oa0020440| SAESISTOR —-ERUSGEYJ 102 V1 ka) fret |oscoas440| SAESISTOR —ERLAGEYI 102 V(t Ka) Res |7oa00o2ee0| SAESISTOR —ERUOGEYI 104 V (100 ka) 1 | s790001280] s.0100e att (9 Res | 702000360] SRESISTOR ERUSGEYI 10e V (100 ka) 2 | s7s0000180] S1DIODE ‘azo4u T107 fer |7oso0036e0| SAESISTOR —ERUSGEYI 108 V (100 ka) a _| 17s0000120| S ODE Dazo4U T107 Rea |rosocosso| RESISTOR ERISGEYI47S V(47 xa) Ds | 250000180] .ODE agoau T107 Reo |70s0003680] SFESISTOR ERISGEYJ 108 V (100 kn) bs | 17e0000820| S DIODE MazT (Tw) R70 |7ose0as640| SRESISTOR —EAISGEYI 479 V(47 ka} 106 | 1720002020] ZENER YMaeost-¥ (7X) c1 |4as0006000] SCERAMIC C1608 JB TE 109K T-A x1 |osooro1s0} s xTaL (0P.590 (6.0015 Mrz) Ge _}4080006000] SCERAMIC C1608 JB TE 10K-T-A (63 |40s0006000] SCERAMIC C1608 JB TE 103K T-A C4 |4osc006900] SCERAMIC C1608 JB YE 109KT-A Lr |szo0004720] s.co 1. s2aso2T-1R0) (65 |oscooss00] SCERAMIC 1608 JB TE 105K T-A (3 |ezoccossa0| s.con. NL sease2T-a70d (65 |osc0os900] SCERAMIC 01608 JB TE 105KT-A Gz |caccosoo0| SCERAMIC C1608 JB 1E 100K-T-A 2 |oaccosao0| SCERAMIG C1608 JB 1E 100K.T-A i |rosoonsseo| SRESISTOR ——-ERIAGEYS 102 V(10 ka} co [assocosao0| STANTALUM —ECSTOUYIOER Fe |rosoonsseo| S.RESISTOR ——-ERLOGEYS 104 V(100 Ka) Cio |éosccossoo] SCERAMIC ——C1608B1E 100K-T- 3 |Tosoons720| SRESISTOR ———ERIMGEYS 224 V (220 ka) Gri [eosocosseo| SCERAMIG —— C1608 18 1H 10K T-A 4 |roso0098e0| S.RESISTOR —ERYOGEYS 104 V (100 ka) 12 |4oo0006900| SCERAMIC 1808.18 TE 109K-T-A 5 |7osoo03s70| SIRESISTOR ——_—ERISGEYI 128 (12 ka) 13 [osocosa6o| SCERAMIG C1608 JB 1H 10OK.T-A Re [rosceos6ro| SRESISTOR —-ERLISGEVA 128 V (12 a} Cua [assocosiso| S TANTALUM —-ECSTIEYA7AR fr |Fosooosaco| SAESISTOR —_ERISGEYI 105 V(1 MA} 61s |4030006660| SCERAMIC C1608 JB 1H TOOK T-A fhe |foeccos200| SAESISTOR —-ERISGEYI 100V (100), 616 | 030006860 SCERAMIC ——C1608JB IH TOK TA rt |7occcos4s0| SAESISTOR —«ERIOGEYI 821 V (e200) G17 [4030006860] SCERAMIC C1608 JB 1H T0aK TA fiz |roaccasseo| SRESISTOR —--ERIGEYI 391 V (290), 18 |aoscoore00| SCERAMIC —Cleoe CH IM A7AL-TA fra |70s0c03000| SRESISTOR ———ERISGEY 991 V (2902) G10 |Aosao0gs20| SCERAMIC C1808 CH 1H 0500-78 rs |rosccoaieo| SAESISTOR —-ERISGEYI 202 V2? xa) 620 |osn00e900] SCERAMIC C1608 CH 1H 200-78 fre |7osccos4eo| SAESISTOA —-«ERUSGEYI 222 V(22 xa) ‘621 |4os0008000| & CERAM (01808 JB 1E 1036-T-A ir |retecooaso | S ARRAY ExevaV 102iV Gaz |tosccorens| SCERAMIG Claas CHIH 470-7 Rte |7oaooos40o| SRESIGTOR ——-_-EAIIGEYI 471 V 470) cz |osoco7o00| SCERAMIC C1608 CH IH ATOL-TA ria |7osoc0s400| RESISTOR —_—ERIAGEY 471 V(=70.Q), C24 |osocor000| SCERAMIC ——Cle08 CH 1H aTOLTA eo |rosoonsi40| SRESISTOR —-ERIIGEYI 102 V(1 ka) 625 |4oso0c7000| SCERAMIC ——C1E08 CH IH 470-7 at |rosoonsaso| SRESSTOR —-ERISGEYS 102 V(1 ka} G26 |4os0007090] SCERAMIG C1808 CH 1H 4701-78 a2 |rosoons200| SRESISTOR ———ERISGEYS 100 V0.0), Ger [aosoocrone| SCERAMIG tea GH H47Q)-FA Ree |rosoons710| SRESISTOR ——_-ERISGEYS 104 V(:80ka) 20 |sosoo08eeo| SCERAMIG C1608 JB 1H 102K-T-A Res |rosceasoso| RESISTOR —_ERISGEYs 8a V (96 ka) 625 |aosooossoo| SCERAMIC C1608 JB 1H 100K-T-A Ree |rosceassio| SRESISTOR ——_—ERISGEYs 202 (3.9 Ka) 1630 |4030006860] SCERAMIC —C1608JB TH ATIC TA Rar |rosconse20| SRESISTOR ——_-ERISGEY. 399 V (39k) Gx |osoooseco| SCERAMIC ——C1608JB TH 102K TA ee |7osooc244o| SAESISTOR ——_—ERJSGEYS 102 V (1 ka) 633 [4030006660] SCERAMIC C1608 JB TH 102K TA ee |roso00%eo| SAESISTOR ——_-ERISGE.I 102 (1k) Gat }4080007000] SCERAMIC C1608 CH 1H 470N-TA ‘20 |foaccosseo| SAESSTOR —ERISGEYI 10910 ka) 635 |oscooes60| SCERAMIC C1608 JB IH TORKT-A frat |oacooasso| SAESSTOR —ERISGEYS 108 V (10 kl 1635 |osc00ss00] SCERAMIG C1608 JB TE 109K-T-A free |7oao0ga6oo| SRESSTOR ——-ERIIGEYS 228 V (22 Ka} sr [assoooszo00] STANTALUM —ECSTAY06R fase |7oacoossso| SAESSTOR —ERIOGEYJ 683 V (68 Ka} (638 |4osooosseo| SCERAMIC —C1600JB 10 229KT-A Ru |rosoogasio| SAESISTOR —ERISGEYS 273 (27 kd 32 |fosoori6oo| SCERAMIC ——Cte08 JB 16 TONKT-N fas |7oa0002660| SAESISTOR —_ERIOGEYY 100 V (10 ka} 40 |aosoocee20| SCERAMIC 160818 10 47SKTA free [7oso0a2s70| SRESISTOR © ERISGEYS 128 (12 KO} a1 |osooosooo| SCERAMIC ——C1e08 1B 16 S3BKT-A rar |rosoonas70| SRESISTOR —-ERISGEYS 128 V (12 Ka] #2 |aosoorteco| SCERAMIC ——_CTE08 JB 1C 1O4KTN ae |7osoon9640| S RESISTOR ——_-ERISGEYS 473 V (47 kd} G23 |4030006000] SCERANIC C1608 JB TE 10aK-T-A Rao |7ox0009600| SRESISTOR —_ERISGEYS 104 V (300 ka) ‘Ge | a20006000] SCERAMIC ———CHEOBJB YE 10aKT-A Fao |7os000s600| SRESISTOR —_ERISGEYS 104 V (100 ka) G45 |os0006800] SCERAMIC C1608 JB TE 109K. T-A fet |7os0008730| SRESSTOR ——_—ERISGEYS 274 V (270 ka) cas |4oso00re00| SCERAMIC C1608 CH IH A7aL-TA fz |7oso0nsr40| SRESSTOR ——_—ERISGEYS 994 V (200 ka) Ger |4osoo0re%0| SCERAMIC C1608 CH 1H 47a fats |os000ss70| SRESISTOR ——-ERLSGEYI 128 V(12 Ka) ‘64a |osn00re00| SCERAMIC C1606 CH 1H 47a ‘hes |r4r0000050] SAARAY EXB-VEV 1024 (G49 |fosoooree0| SCERAMIG C1606 CH 1H 47a fas | ataoo0eso| SARRAY EXB-Vev 102 650 |oscooreso| SCERAMIC —Cteos CH rH a7au-TA ‘hus. | 7410000050] SARRAY EXBVEV 1025 ese |oso007000| SCERAMIC C1608 CH 1H a7O-T-A far | retcoooas| SARRAY EXE VAY 100.0 se [fosccorono| SCERAMIG ——Cteoe CH IHa70LTA fxs | 7410000060] S ARRAY xe VeV 10000 57 |foaccaroee| SCERAMG C608 CHIH A7OLTA us |7oaccosie0| SAESISTOR —_EAISGEYS 101 V (100) 1058 |oso007000| SCERAMIC —Cte08 CH 1H a7OL-TA ‘aso |7oa0000600| SESISTOR -ERIIGEYI 104 V (10040) 50 |4o20007000] SCERAMIG C1608 CH TH a70s-TA Fst |rosooossdo| SAESISTOR —ERLSGEYS 102 V(1 ka} 620 |4c30007060) SCERAMIC C1608 CH IH a7akTA [EPMA ELM ‘S=Surlace mount

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