Professional Documents
Culture Documents
Manual Partes K300+
Manual Partes K300+
K300+
Crusher Parts Book
Serial Number: C100656
MANTLE 456262SX
LINER 456397SX
results from such materials. Any application analysis and resultant equipment performance expectations are
provided as estimates only and are not to be construed in any manner as a production guarantee.
KPI-JCI is wholly discharged of all liability under the foregoing warranties in the event that purchaser of the
machinery or parts fails to pay for the goods promptly and in accordance with the terms of the purchase
agreement.
KPI-JCI's liability hereunder is conditioned upon Distributor (or in the event of a direct sale to a first end-user,
then first end-user) giving notice in writing to KPI-JCI of any alleged defect, and such notice must be given
immediately upon the discovery of such alleged defect; such notice must be received by KPI-JCI not later than
30 days after the expiration of the warranty period.
KPI-JCI does not warrant or represent that any machinery, parts, or accessories furnished by it meet any
Federal, State or Local statutes, codes, ordinances, rules, standard or other regulations covering safety,
pollution, noise, electrical wiring, etc.
THE FOREGOING WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED
(EXCEPT THE WARRANTY OF TITLE) INCLUDING BUT NOT LIMITED TO ANY WARRANTY OR
MERCHANTABILITY, KPI/JCI SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES
WHATSOEVER WITH RESPECT TO MACHINERY, PARTS, ACCESSORIES, OR SERVICES
MANUFACTURED OR FURNISHED BY IT OR ANY UNDERTAKINGS, ACTS OR OMISSIONS RELATING
THERETO. UNDER NO CIRCUMSTANCES SHALL KPI/JCI BE LIABLE FOR ANY CONSEQUENTIAL OR
OTHER DAMAGES, EXPENSES, LOSSES OR DELAYS HOWSOEVER CAUSED. THERE ARE NO
WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF.
Any questions about your crusher’s warranty can be addressed to the following:
JCI
86470 Franklin Blvd.
Eugene, Oregon 97405
Voice Phone: 800-314-4656
Fax: 541-988-9401
24/7 Parts: 888-474-0115
Technical Support: 24/7 1-866-875-4058
1. Follow the steps to safely lock out/tag out the power source to your crusher. (Lockout/Tagout Kit # 090011)
2. Find the model number and serial number of your crusher from the Serial Number Plate. Located on the oppo-
site side of the drive side of the crusher.
3. Locate the parts to be replaced by using the parts lists and drawings in this catalog.
4. Call your JCI dealer or use the JCI Parts contact information provided to order your parts. Be sure to include
model number and serial number when ordering.
Information Needed To Order Parts
1. **Serial number of the equipment. (ex. 99C04D1400LS for a crusher or 99LP05G32 for a screen)
2. Model of the equipment. (ex. 1400LS, JCI6203-32LP)
3. Part number(s) and quantity.
4. Shipping information.
5. Priority. (Next day air, ground, truck, etc…)
6. Purchase order number. JCI also accepts Visa and MasterCard. Orders may also be sent COD.
*There is a $100 call in charge for emergency orders shipped outside of normal business hours.
**JCI can also supply you with parts for your Cedarapids/ElJay® Rollercone™ Crusher and 3-shaft screens.
• Perform a complete inspection before starting the crusher. Be sure that the crushing chamber is
clear. Make sure the cone blocking is removed.
• Be sure that all guards and other safety devices are correctly installed and tightly secured before
starting the crusher. Stay clear of rotating or moving parts during crusher operation.
• Do not allow personnel to be on or near the crusher during operation. The crusher will shake vio-
lently should tramp iron be feed into the machine. Stay clear of feed and discharge areas to prevent
being injured or killed by flying or falling rock.
• Rock projected upwards through the feed opening can injure or kill. Do not look directly into the
feed opening while the crusher is operating. Use mirrors or closed-circuit cameras if close observa-
tion of the feed arrangement is necessary for troubleshooting or evaluation purposes.
• Never attempt to clear jammed material from the crushing chamber while the crusher is operating.
Serious injury or death could result if you are pulled into, or fall inside, the crushing chamber.
• Never attempt to manually clear jammed material from the crushing chamber while the upper frame
is in the lowered (clamping) position. Any material lodged in the chamber could release without
warning, and may be propelled upward through the feed opening. Serious injury or death could
result.
• Do not tamper with crusher alarm components. Never attempt to defeat electrical interlocks or to
disable crusher protective devices.
• Never place hands on cylinder rods. Stay clear of pinch-point area between the upper and main
frames.
• Never stand on hydraulic hoses or use them as steps. If hoses rupture, serious injury or death
could result. As required, use a safety harness during servicing.
• Always lockout/tagout power to the crusher drive motor, crusher oil lubrication system and crusher
hydraulic system before performing any inspection, adjustment, lubrication, maintenance or repair
procedures. Also lockout power to all crusher feed and discharge equipment. Be sure pressure is
fully relieved before servicing the hydraulic system.
• If the crusher is powered by a diesel engine, always disconnect batteries and shut-off fuel supply
before performing any inspection, adjustment, lubrication, maintenance or repair procedures. Lock-
out/tagout engine controls to prevent the engine from being accidentally started while the crusher is
being serviced.
• Support the crusher upper frame with hardwood blocking or steel safety spacers before entering
the crushing chamber for service work. Never rely on hydraulic pressure to keep the upper frame
raised. You could be crushed and killed if the upper frame lowers unexpectedly.
• Always stop the crusher immediately if any gauges show abnormal readings, or if there is a sudden
obvious change in operation. Be alert for noises that might indicate trouble.
• Inspect, lubricate, maintain and repair the crusher in accordance with the instructions contained in
this manual and any additional manuals or documentation provided with the crusher.
• Inspect all warning signs and caution decals. If they become torn or not readable contact your local
dealer or Johnson Crushers International for replacement.
• On portable plants be sure that the trailer is properly blocked and level. All blocking must be suit-
able to support the trailer dead load weight plus the crusher impact live loading.
• Before starting the crusher visually check the tramp iron and clamp cylinder pressure gauges on
the hydraulic manifold. Both pressures should range from 2700 psi to 3000 psi. Occasionally check
the system pressure gauge with the hydraulic pump motor running. This pressure shall not exceed
3000 psi.
• Avoid stopping the crusher with material inside the crushing chamber. In the event that the crushing
chamber is full of rock use the hydraulic clearing feature. Always inspect the crushing chamber and
U-seat after a clear for loose or jammed rock.
• Do not adjust the close side setting smaller than the recommended minimum setting for your man-
tle and bowl liner combination.
• An oil flow meter has been provided as a safety device to protect the crusher components in the
event of a lubrication system failure. Should the flow meter detect a flow of oil less than its preset
value, the electrical panel will activate the warning horn alerting crusher operators that the machine
needs to be shut down immediately to prevent permanent damage to crusher components. In addi-
tion, it is strongly suggested that the control circuit be wired such that, when the warning system is
activated, the feed device feeding the crusher is shut down. The crusher should be shut down
immediately after the rock has cleared the crushing chamber (less than 10 seconds).Wear your hard
hat at all times.
• Stop the crusher, lock out power, and tag controls:
1.Before performing any lubrication, maintenance, adjustments, or repairs.
2.Before removing any spilled materials.
3.Before clearing jams or working on the crusher.
4.Whenever any unusual noises or sudden changes in operation are noticed.
• Refer to the JCI Operation Manual for screen safety information. If your copy of the manual is miss-
ing, please contact your local JCI dealer or the JCI Parts Department for a replacement copy.Read
your Operation Manual for your screen. Be sure that you fully understand all phases of screen oper-
ation. A careful and well-trained operator is the best insurance against an accident.
9 1/2 10 3/8 1
10 11 1 3/4
10 1/4 11 1/4 2
Chamber Weights:
Reduction Ratio: 4:1 to 8:1 Max. (Based on no bowl float. If bowl float occurs Liner: 1743lbs (791kg)
then you have gone beyond the allowable reduction ratio.) Mantle:1600lbs (726kg)
Liner Hardware
7 3/4 9 7/8
8 9 1
Chamber Weights:
Liner:1868lbs (847kg)
Reduction Ratio: 4:1 to 8:1 Max. (Based on no bowl float. If bowl float occurs Mantle:1600lbs (726kg)
then you have gone beyond the allowable reduction ratio.)
Liner Hardware
8 9 3/4
8 1/4 9 1/4 1
Chamber Weights:
Liner: 1871lbs (849kg)
Mantle: 1600lbs (726kg)
Reduction Ratio: 3:1 to 6:1 Max. (Based on no bowl float. If bowl float occurs
then you have gone beyond the allowable reduction ratio.)
Liner Hardware
6 7/8 8 1
Chamber Weights:
Liner: 1862lbs (845kg)
Mantle: 1600 lbs (726kg)
Reduction Ratio: 3:1 to 6:1 Max. (Based on no bowl float. If bowl float occurs
then you have gone beyond the allowable reduction ratio.)
Liner Hardware
4 5 1/2 7/8
4 1/8 5 5/8 1
Chamber Weights:
Liner: 1843lbs (836kg)
Mantle: 1600 lbs (726kg)
Reduction Ratio: 3:1 to 6:1 Max. (Based on no bowl float. If bowl float occurs
then you have gone beyond the allowable reduction ratio.)
Liner Hardware
3 4 5/8 1/2
3 3/8 5 7/8
Chamber Weights:
Liner: 1657lbs (752kg)
Reduction Ratio: 3:1 to 6:1 Max. (Based on no bowl float. If bowl float occurs Mantle: 1604 lbs (728kg)
then you have gone beyond the allowable reduction ratio.)
Liner Hardware
18 19
16 17
14 15
12 13
11 10 9 8 7 6 5 4 3 2 1
18 16 14 15 17 19
Top View
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
N/A 1 090034 WRENCH ALLEN Not Shown
N/A 1 450132 WRENCH MANTLE NUT STD Not Shown
REF# 456346
Crusher Components
Rev. D 1
7/8/11
REF# 456346
Crusher Components
Rev. D 2
7/8/11
REF# 456346
Crusher Components
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 456372 LOWER ASSY K300+1
2 1 456347 UPPER ASSY
4 3 456195 SHIM ROT STOP BLOCK .312 THK
5 1 456424 TIR ASSEMBLY K300+1
7 1 456455 HOPPER ASSY
8 5 540236 ANGLE CLIP 2X2X3/8
9 5 070059 CAPSCREW HEX 1/2 13NC X 1-3/4
10 5 076024 NUT 1/2-13NC
11 5 078025 WASHER LOCK 1/2
12 5 078019 WASHER FLAT 1/2
13 1 090034 WRENCH ALLEN 7/8 NOT SHOWN
15 1 450132 WRENCH MANTLE NUT STD NOT SHOWN
16 1 456294 BLOCK TEST CYL RELIEF
17 1 087091 PLUG CAVITY T16A-2 087112 O-RING KIT AVAILABLE
18 1 083074 NEEDLE OIL SAMPLER W/TUBING NOT SHOWN
19 1 085095 ELEMENT FILTER HMK04 NOT SHOWN
20 4 546338 SHIM 16 GA BASEFRAME MNTG NOT SHOWN
22 1 456531 CONE LIFTING EYE NOT SHOWN
23 1 456532 CONE LIFTING EYE ASSY NOT SHOWN
Rev. D 3
7/8/11
REF# 456346
Crusher Components
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 060021 CRUSHER SHEAVE
2 1 060012 CRUSHER BUSHING
N/A 1 060078 MOTOR SHEAVE 8V 10GR 19.0 OD 18.8 PD
N/A 1 060079 MOTOR BUSHING QD M 3-7/8
N/A 10 060528 V-BELT 8V 1900
Rev. D 4
7/8/11
REF# 456372
Lower Assembly
Rev. C 5
7/8/11
REF# 456372
Lower Assembly
Rev. C 6
7/8/11
REF# 456372
Lower Assembly
Rev. C 7
7/8/11
REF# 456372
Lower Assembly
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 456373 BASEFRAME MACHINED
2 1 546840 PIN CLUTCH ASSEMBLY 10-PIN
3 1 079124 RET RING SMALLEY WHM-162
4 1 456538 CLUTCH GUIDE RING 10-PIN
5 4 070255 CAPSCREW SOC 3/8 16NC X 1-1/2
6 4 070130 CAPSCREW HEX 5/16 24NF X 3/4
7 1 406015 CVR BRAKE HOUSING
8 30 070058 CAPSCREW HEX 1/2 13NC X 1 G5
9 30 078025 WASHER LOCK 1/2
10 2 080032 PLUG MAGNETIC 1
11 2 070141 SETSCREW SOC 5/8 11NC X 5/8
12 1 456365 SEAL BASEFRAME
13 1 456350 WEDGE PLATE ASSY K300+1
14 1 450166 THRUST PLATE
15 6 070152 CAPSCREW HEX 1 14NF X 3
16 1 406087 SHAFT CONE BRAKE
17 2 406110 BRAKE SHAFT KEY
18 1 406109 CONE BRAKE PLATE
19 1 450497 FLOATING PLATE W/ INSERTS
20 1 456433 WEDGE PLATE GUARD
21 10 070027 CAPSCREW HEX 1/2 13NC X 1-1/4
22 10 078019 WASHER FLAT 1/2
23 1 456368 CONE ASSY K300+1
24 1 456387 PINION ASSY K300+1
25 12 070010 CAPSCREW HEX 5/8 11NC X 1-3/4
26 12 078014 WASHER LOCK 5/8
27 1 406216 PINION TUNNEL ACCESS COVER
29 2 083249 PLUG PIPE NPT SQ HEAD 2 1/2
30 1 540176 KEY DRIVE PINION SHAFT
31 1 083556 FS2503-12-12
32 1 083508 FS0304-C-12
33 6 456536 SPACER OIL DEFLECTOR BAND
34 1 456535 OIL DEFLECTOR BAND
35 6 070042 CAPSCREW HEX 3/8NC X 1-1/2
36 6 078007 WASHER HT 3/8
Rev. C 8
10/26/12
REF# 456373
Baseframe Components
Rev. D 9
10/26/12
REF# 456373
Baseframe Components
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
2 1 456381 SPINDLE BASEFRAME - 4140
3 1 450249 NUT AN-44
4 5 456344 PLUG 1.625 DIA X 0.500
5 4 456332 VSEAT LINER 3.5"
7 2 080122 FLANGE WELD 2 1/2NPT W/O PILOT
8 6 456585 CYL MOUNTING EYE
9 12 079119 PIN DOWEL .500 OD X 1.000
10 1 456382 PINION TUNNEL WEAR PLATE
11 4 406260 STRUT GUARD
12 1 456467 TUB LINER BURN-FORM NOT SHOWN
Rev. D 10
7/8/11
REF# 456350
Rev. 0 11
7/8/11
REF# 456350
Rev. 0 12
7/8/11
REF# 456350
Rev. 0 13
7/8/11
REF# 456350
Rev. 0 14
7/8/11
REF# 456350
Rev. 0 15
7/8/11
REF# 450497
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 450168 FLOATING PLATE
2 2 450312 FLOATING PLATE UPPER INSERT
3 2 450313 FLOATING PLATE LOWER INSERT
4 16 070039 CAP SCREW SOC 3/8 16NC X 3/4
5 2 450498 FLOATING PLATE UPPER INSERT
Rev. C 16
7/8/11
REF# 456368
Cone Assembly
Rev. B 17
7/8/11
REF# 456368
Cone Assembly
ITEM QTY PART NUMBER DESCRIPTION COMMENTS
1 1 456369 CONE WITH STEM
2 1 456188 BOLT MANTLE
3 1 450053 CAP NUT MANTLE 45 INCH
4 1 456191 WASHER MANTLE
5 1 456362 SEAL CONE
6 1 456132 RETAINER BRG RADIAL CONE
7 1 456463 BRG RADIAL SLOTTED
8 1 456304 BAR TORQUE
9 2 450257 PIN .500 X 1.000
10 2 070189 CAPSCREW SOC 7/8 9NC X 1-3/4
11 4 070032 CAPSCREW HEX 3/8 16NC X 1-1/4
12 1 070105 CAPSCREW SOC 1-1/4 7NC X2-1/2
13 1 540103 FOAM 1X2X44
14 2 A025403490004 PIN, TORQUE BAR
Rev. B 18
7/8/11
REF# 456387
Pinion Assembly
Rev. C 19
7/8/11
REF# 456387
Pinion Assembly
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 456465 SHAFT PINION
2 1 456079 KEY PINION GEAR
3 1 456032 GEAR PINION
4 1 540096 BRG PINION CONE INNER 861
5 2 540097 BRG PINION CUP 854
6 1 456388 HOUSING PINION MACHINED
7 1 540137 LOCKNUT PINION
8 1 540095 BRG PINION CONE OUTER 864
9 2 540045 LOCKNUT PINION SHAFT
10 1 540140 KEY LOCK RING
11 1 540028 FLINGER INNER
12 1 540027 PL CVR
13 12 078024 WASHER LOCK 3/8
14 12 070008 CAPSCREW HEX 3/8 16NC X1G5
15 1 540029 FLINGER OUTER
16 3 070142 SETSCREW SOC 3/8 16NC X 3/8
17 1 084078 O-RING PARKER 2-449
18 1 070088 SET SCREW 5/16 - 18NC X 1G8 Not Shown
Rev. C 20
7/8/11
REF# 456347
Upper Assembly
Rev. E 21
7/8/11
REF# 456347
Upper Assembly
Rev. E 22
7/8/11
REF# 456347
Upper Assembly
Rev. E 23
7/8/11
REF# 456347
Upper Assembly
Rev. E 24
7/8/11
REF# 456347
Upper Assembly
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 456584 BOWL SUPPORT MACHINED
2 3 456207 PIN ANTI ROTATION
3 3 070216 SETSCREW SOC 1/2 13NC X 1.0
4 212 090428 SPONGE RBBR 9/16T X 1/2W
5 1 456438 BOWL CLAMP MACHINED
6 1 456017 SEAL PISTON
7 5 546192 ROD ACETAL SQ 7/8X7/8X48
8 6 456443 DRIVE RING SEAL UPPER RETAINER
9 35 070058 CAPSCREW HEX 1/2 13NC X 1 G5
10 58 078025 WASHER LOCK 1/2
11 12 456444 DRIVE RING SEAL RUBBER
12 6 456445 DRIVE RING SEAL LOWER RETAINER
13 6 456440 RETAINER, SEAL DUST UPPER
14 12 456442 SEAL DUST RUBBER
15 6 456441 RETAINER SEAL DUST LOWER
16 20 070016 CAPSCREW HEX 1/2 13NC X 1-1/2
17 1 456371 MOTOR BASE
18 1 456401 MOTOR MOUNTING PLATE
19 4 070023 CAPSCREW HEX 3/4 10NC X 2-1/4
20 12 078026 WASHER LOCK 3/4
21 4 070024 CAPSCREW HEX 3/4 10NC X 2-3/4
22 8 078021 WASHER FLAT 3/4
23 8 076017 NUT 3/4-10NC G5
24 2 076097 NUT JAM 1/2-13NC
25 2 070336 BOLT SQ HD 1/2-13 NC X 2-1/4
26 1 546602 GEAR REDUCER 4.43:1
27 4 070046 CAPSCREW HEX 3/4 10NC X 3-1/4
28 1 084076 O-RING 2-242
29 1 546048 MTR HYD MLHSB315-G4A REMOTE
30 1 546015 GEAR DRIVE 14T 2 DP 7 PD
31 2 070155 SETSCREW SOC 3/8 16NC X 3/4
32 1 546124 GEAR HOLD DOWN PLATE
33 2 070363 CAPSCREW HEX 1/2-20NF X 1 G5
34 1 546056 GUARD GEAR HYD DRIVE REMOTE
35 4 070008 CAPSCREW HEX 3/8 16NC X1G5
36 4 078024 WASHER LOCK 3/8
37 1 546129 MOUNT PROXIMITY SENSORS
38 1 020445 SENSOR PROX AB-871TM-DH8NP18-D
39 1 020114 SENSOR CABLE AB-889DR4AC2
Rev. E 25
7/8/11
REF# 456347
Upper Assembly
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
41 3 042095 "CLAMP HOSE 3/8"" ID 5515A "
42 1 200094 KODIAK PLC PROX J-BOX
43 4 070062 CAPSCREW HEX 1/4 20NC X 1 G5
44 4 076026 NUT NYLOCK 1/4-20NC
45 2 083104 DISCONNECT CPLR PLUG 1/2 NPT
46 2 083116 DISCONNECT PARKER 4050-15
47 2 083327 FS6809-08-08-NWO
48 2 083474 FS6400-08-10-O
49 1 083566 FS6400-04-06-O
50 1 083038 CPLR DISC QUICK PVV-14-F
51 1 083051 TMP-14
52 3 070083 CAPSCREW HEX 7/8 9NC X 2-1/2
53 3 546795 SPACER GEAR SUPPORT
54 3 546796 ROLLER GEAR SUPPORT
55 3 078034 WASHER LOCK 7/8
56 3 076063 NUT 7/8-9NC
57 1 456558 GEAR DRIVEN WELDMENT/MACH
59 6 070391 CAPSCREW HEX 1 1/4-7NC X 8 G5
60 6 078056 WASHER HT 1-1/4 YELLOW ZINC
61 3 546890 ROTATION STOP UPPER
62 3 546776 SHEAR PIN ROTATION STOP
63 1 456383 BOWL MACHINED
64 14.15 084002 O-RING 1/4
65 1 456449 RING DRIVE FAB & MACHINING
66 4 070141 SETSCREW SOC 5/8 11NC X 5/8
67 20 070038 CAPSCREW HEX 5/8 11NC X 2
68 20 078014 WASHER LOCK 5/8
70 4 406206 LINER CAP FILL HOLE
71 3 070003 CAPSCREW HEX 3/4 10NC X 1-1/2
72 3 076058 NUT JAM 3/4-10 NC
73 1 456451 BOWL RETAINER RING
74 12 076002 NUT 1-8NC G5
75 12 406078 BOWL RETAINING RING BOLT
76 12 406080 BOWL RETAINER LOCK NUT
77 12 456452 LOCKING RING KEEPER
78 24 070036 CAPSCREW HEX 3/4-10 X 2 G5 ZNC
79 24 078011 WASHER HT 3/4 YELLOW ZINC
80 1 456450 LOCKING RING
81 4 456453 FOAM UNDER LINER RET RING
82 3 456454 FOAM LINER RET
Rev. E 26
7/8/11
REF# 456347
Upper Assembly
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
83 1 456516 KIT HOSE UPPER ASSEMBLY
84 1 456503 BRACKET SENSOR POS LIMITER
85 1 078004 WASHER HT 1/2 YELLOW ZINC
86 1 070027 CAPSCREW HEX 1/2 13NC X 1-1/4
87 1 020535 SENSOR PROX BI7Q08-AP6X2-V2131
88 1 020536 CABLE 2M M8-1 X 3
89 2 070522 MACHSCREW RD HD #4-40 X 3/8
90 1 070055 CAPSCREW HEX 1/4 20NC X 3/4
91 6 070126 SETSCREW SOC 1/4-20NC X 1/4
92 4 070329 SETSCREW SOC 3/4 10NC X 3/4
Rev. E 27
7/8/11
REF# 456438
Bowl Clamp
Rev. B 28
7/8/11
REF# 456438
Bowl Clamp
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 456439 FORGING BOWL CLAMP
2 2 456410 INSERT 1.00 SQ BRASS ROLLED
3 2 406039 THREAD 0.75 STOP
Rev. B 29
7/8/11
REF# 200094
Rev. A 30
7/8/11
REF# 200094
Rev. A 31
7/8/11
REF# 456516
Rev. B 32
7/8/11
REF# 456424
Rev. D 33
7/8/11
REF# 456424
Rev. D 34
7/8/11
REF# 456425
Rev. A 35
7/8/11
REF# 456425
Rev. A 36
7/8/11
REF# 456478
Rev. C 37
7/8/11
REF# 456349
Decal Location
Rev. D 38
7/8/11
REF# 456349
Decal Location
Rev. D 39
7/8/11
REF# 456349
Decal Location
Rev. D 40
7/8/11
REF# 456349
Decal Location
Rev. D 41
7/8/11
REF# 456349
Decal Location
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 090555 PL SERIAL NUMBER KODIAK+
2 3 090564 DECAL CRUSHING ZONE K300
3 2 090643 DECAL KODIAK K300+
4 1 090485 DECAL ISO1014/6011 CRSH/LOTO
5 2 090486 DECAL ISO6202/6115/6041 HRG/EP
6 2 090489 DECAL ISO6071/6046 LIFT PTS
7 2 090490 DECAL ISO5018 FALL HZD
8 2 090497 DECAL ISO6202 EYE PROT
9 2 090498 DECAL ISO6126 READ OPS MAN
10 2 090499 DECAL ISO1017 PINCH PT
11 1 090504 DECAL ARROW CLOCKWISE ROTATION
12 2 090506 DECAL KPI/JCI 22.00 X 5.00
13 2 090508 DECAL ISO1040 WRNG HIGHPRESS
14 1 090512 DECAL ISO1014 HAND ENTANGLEMNT
15 1 090056 DECAL BUILT IN USA SMALL
16 2 090523 DECAL ISO5066 CRSHR MVNG PARTS
17 1 090560 "DECAL, ARROW 2 1/2"" "
18 6 090625 DECAL ISO1017 PINCHPT 2 X 4
19 1 090626 DECAL LUBRICANTS
Rev. D 42
7/8/11
REF# 456455
Hopper Assembly
Rev. A 43
7/8/11
REF# 456455
Hopper Assembly
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
5 1 456091 RING HOPPER OUTER
6 1 456457 HOPPER RING
7 1 456458 HOPPER RING UPPER
8 1 456098 FLANGE ROLLED 54 ID
Rev. A 44
7/8/11
REF# 456294
Rev. C 45
7/8/11
REF# 456532
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
ARTÍ CAN NÚMERO
CUL TIDA DE DESCRIPCIÓN COMENTARIOS
O D PARTE
1 1 456533 CONE LIFTING EYE BASE
2 1 078056 WASHER HT 1 1/4
3 1 070548 CAPSCREW SOC 1-1/4 7NC X 4-1/2
4 1 456534 CONE LIFTING EYE WELDMENT
5 4 078004 WASHER HT 1/2
6 4 070486 CAPSCREW HEX 1/2-13 X 1-3/4 G8
Rev. 0 46
7/8/11
Rev. 0 47
7/8/11
Rev. 0 48
7/8/11
Rev. 0 49
7/8/11
Rev. 0 50
7/8/11
REF# 200089
2211
Rev. H 51
7/8/11
REF# 200089
Rev. H 52
9/6/11
REF# 200317
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 027758 PANEL BACK G306 HEATER
2 4 027757 RESISTOR 6 OHM 50 WATT
3 1 027756 THERMOSTAT 68F
4 2 027759 SCREW PANHEAD #6-32 X .25
5 8 027760 SCREW PANHEAD #4-40 X .25
6 3 078023 WASHER LOCK 5/16
7 3 076178 PUSH NUT 1/4 ID X 17/32 OD
Rev. A 53
7/8/11
REF# 456570
Rev. B 54
7/8/11
REF# 456570
Rev. B 55
7/8/11
REF# 456570
Rev. B 56
7/8/11
REF# 456570
Rev. B 57
7/8/11
REF# 456570
Rev. B 58
7/8/11
REF# 456570
Rev. B 59
7/8/11
REF# 456570
Rev. B 60
7/8/11
REF# 456570
Rev. B 61
7/8/11
REF# 456570
Rev. B 62
7/8/11
REF# 456578
Rev. 0 63
7/8/11
REF# 456502
Manifold Assembly
Rev. C 64
7/8/11
REF# 456502
Manifold Assembly
Rev. C 65
7/8/11
REF# 456502
Manifold Assembly
Rev. C 66
7/8/11
REF# 456502
Manifold Assembly
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 456200 MANIFOLD HYD MACH
2 1 087169 VALVE D05 DBL SOL 24V DIN
3 1 087170 VALVE D05 SGL SOL 24V DIN
4 1 087161 VALVE D05 DBL SOL 24V DIN
6 15 083127 6408-H-06-O
7 1 087046 VALVE RELIEF CARTRIDGE
8 2 087027 VALVE NEEDLE VALVE CART
9 1 087064 VALVE DIRECTIONAL C10-2
11 3 083244 6408-H-10-O
13 1 087025 VALVE SHUTTLE C10-3
14 1 083487 FS6801-04-06-NWO
15 2 083881 6410-06-04
17 1 083549 FS6400-12-10-O
18 1 083325 FS6400-10-10-O
19 1 089016 GAUGE 0-5000 PSI LOWER MOUNT
22 2 087032 VALVE CHECK PO CARTRIDGE
23 1 083883 6835-06-06-06
24 1 087210 VALVE SV10-20Y-0-N-24-DG
25 2 027244 TXDR PRES
26 1 083566 FS6400-04-06-O
28 1 083588 6405-06-04-O
29 1 027245 TXDR PRES
30 1 083880 4601-06-04
Rev. C 67
7/8/11
REF# 456200
Hydraulic Schematic
Rev. G 68
7/8/11
REF# 456513
Rev. B 69
7/8/11
REF# 456577
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 086164 PUMP TRANSFER MANUAL
2 1 083053 5406-12-06
3 1 083319 ADPTR MALE CAMLOK 3/4 NPT
Rev. 0 70
7/8/11
REF# 200088
Rev. G 71
7/8/11
REF# 200088
Rev. G 72
7/8/11
REF# 200088
Rev. G 73
7/8/11
REF# 200088
Rev. G 74
7/8/11
REF# 200088
Rev. G 75
7/8/11
REF# 456510
Rev. C 76
7/8/11
REF# 456510
Rev. C 77
7/8/11
REF# 456510
Rev. C 78
7/8/11
REF# 456510
Rev. C 79
7/8/11
REF# 456510
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 406059 LUBE ENCLOSURE W/ RES
2 1 089078 "GAUGE SIGHT LEVEL 12"" CENTERS "
3 1 200090 ASSY LUBE/P PLC 120V HTRS
4 4 070067 CAPSCREW HEX 5/16 18NC X 1 G5
5 8 076027 NUT NYLOCK 5/16-18NC
6 12 078016 WASHER FLAT 5/16
7 2 089077 HEATER 2NPT 1.5KW 120V 80-100F
8 2 026658 "RE 1"" X 3/4"" RB100-75 "
9 2 020040 "CORD GRIP 3/4"" .50-.62 CGB295 "
Rev. C 80
7/8/11
REF# 456510
Rev. C 81
7/8/11
REF# 456510
Rev. C 82
7/8/11
REF# 200090
Rev. A 83
7/8/11
REF# 200090
Rev. A 84
7/8/11
REF# 456595
Rev. 0 85
7/8/11
REF# 456561
Rev. A 86
7/8/11
REF# 456561
Rev. A 87
7/8/11
REF# 456561
Rev. A 88
7/8/11
REF# 456511
PART
ITEM QTY DESCRIPTION COMMENTS
NUMBER
1 1 027245 TXDR PRES PT400R
3 1 020537 CABLE 10M M12-1 X 4 X 90
4 1 456569 BRKT PRESS SENSOR
5 2 078015 WASHER FLAT 1/4
6 2 076026 NUT NYLOCK 1/4-20NC
7 2 070062 CAPSCREW HEX 1/4 20NC X 1 G5
8 1 083876 6405-10-04
9 2 083188 FS2404-04-04
10 1 H04R17- 04 HOSE 100R17
04FFSL-
04FFSL-54
11 1 027410 DEUTSCH 2 PIN SOCKET DT04-2P
12 1 027412 DEUTSCH 2 PIN WEDGELOCK W2P
13 2 027366 DEUTSCH PIN 16 NICKEL 16-20AWG
14 1 083575 FS2408-04
15 1 083964 FS0304-C-04
Rev. A 89