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Module 4 - Pure Substances and Vapour Power Cycles
Module 4 - Pure Substances and Vapour Power Cycles
STRUCTURE:
4. Introduction
4.1 Application of 1st law of thermodynamics for a closed system
4. Introduction: The system encountered in thermodynamics is often quite less complex and consists of
fluids that do not change chemically, or exhibit significant electrical, magnetic or capillary effects. These
relatively simple systems are given the generic name the Pure Substance.
“A system is set to be a pure substance if it is (i) homogeneous in chemical composition, (ii)
homogeneous in chemical aggregation and (iii) invariable in chemical aggregation.”
Pure Substances
Define Pure Substance:
A substance that has a fixed chemical composition throughout is called a pure substance such as water, air,
and nitrogen.
A pure substance does not have to be of a single element or compound. A mixture of two or more phases of
a pure substance is still a pure substance as long as the chemical composition of all phases is the same.
Vapor Dome
The general shape of a P-v diagram for a pure substance is very similar to that of a T-v diagram.
P
critical point
SUPERHEATED
sat. vapor line VAPOR REGION
COMPRESSED
LIQUID
REGION T2 = const. >T1
SATURATED
sat. liquid LIQUID-VAPOR
line REGION T1 = const
Property Tables
For most substances, the relationships among thermodynamic properties are too complex to be expressed by
simple equations. Thus, properties are frequently presented in the form of tables, see Table A-4.
The subscript “f” is used to denote properties of a saturated liquid and “g” for saturated vapor. Another
subscript, “fg”, denotes the difference between the saturated vapor and saturated liquid values of the same
property.
For example:
vf = specific volume of saturated liquid
vg = specific volume of saturated vapor
vfg = difference between vg and vf ( vfg = vg – vf)
Enthalpy: is a property defined as H = U + PV (kJ) or h = u + Pv (kJ/kg) (per mass unit).
Enthalpy of vaporization (or latent heat): represents the amount of energy needed to vaporize a unit mass of
saturated liquid at a given temperature or pressure. It decreases as the temperature or pressure increase, and
becomes zero at the critical point.
P or critical point
T
sat.
sat. vapor
liquid states
states
sat. vapor
sat. liquid
Fig. 4: The relative amounts of liquid and vapor phases (quality x) are used to calculate the mixture
properties.
Similarly,
u ave u f xu fg
have h f xh fg
Or in general, it can be summarized as yave = yf +x.yfg. Note that:
0 x 1
y f y ave y g
Note: pressure and temperature are dependent in the saturated mixture region.
3
P2 = 1.5 bar
2
P1 = 1 bar
1
The mass of vapor at state 2 is found similarly using quality x2. From Table A-5, for P2 = 1.5 bar, we have:
v vf2
x2
vg 2 v f 2
0.8475 0.001053
x2 0.731
1.159 0.001053
mg 2 0.731 0.59kg 0.431 kg
If heating continued, state 3 would be on the saturated vapor line, as shown in on the T-v diagram above.
Thus, the pressure would be the corresponding saturation pressure. Interpolating in Table A-5 at vg =
0.8475 m3 /kg, we get P3 = 2.11 bar.
2- Superheated Vapor
Superheated region is a single phase region (vapor only), temperature and pressure are no longer dependent.
See Table A-6 for superheated vapor properties.
If T>> Tcritical or P<<Pcritical, then the vapor can be approximated as an “ideal gas”.
3- Compressed (or Sub-cooled) Liquid
The properties of a liquid are relatively independent of pressure (incompressible).
A general approximation is to treat compressed liquid as saturated liquid at the given saturation
temperature.
Separating calorimeter:
The quality of wet steam is usually defined by its dryness fraction. When the dryness fraction, pressure and
temperature of the steam are known, then the state of wet steam is fully defined. In a steam plant it is at
times necessary to know the state of the steam. For wet steam, this entails finding the dryness fraction.
When the steam is very wet, we make use of a separating calorimeter.
Construction of separating calorimeter is as shown in figure:
The steam is collected out of the main steam supply and enters the separator from the top. The steam is
forced to make a sharp turn when it hits the perforated cup (or any other mechanism that produces the same
effect). This results in a vortex motion in the steam, and water separates out by the centrifugal action. The
droplets then remain inside the separator and are collected at the bottom, where the level can be recorded
from the water glass. The dry steam will pass out of the calorimeter into a small condenser for the collection
of the condensate. However, not all the water droplets remain in the collector tank. Some water droplets
pass through to the condenser, and hence this calorimeter only gives a close approximation of the dryness
fraction of the steam.
From the results obtained from the two collectors, the dryness fraction may then be found from
Dryness fraction =
x=
Where,
M is the mass of dry steam and
m is the mass of suspended water separated in the calorimeter in the same time.
Throttling calorimeter:
If we have steam that is nearly dry, we make use of a throttling calorimeter as shown in figure. This
calorimeter is operated by first opening the stop valve fully so that the steam is not partially throttled as it
passes through the apparatus for a while to allow the pressure and temperature to stabilize. If the pressure is
very close to atmospheric pressure, the saturation should be around 100°C, it may be assumed that the
steam is superheated.
When the conditions have become steady, the gauge pressure before throttling is read from the pressure
gauge. After throttling, the temperature and gauge pressure are read from the thermometer and manometer
respectively. The barometric pressure is also recorded.
From equation = ,
We have at p1 = at p2
And thus x =
List of Formulas:
1. Dryness fraction of steam sample entering Separating Calorimeter = x =
Where,M is the mass of dry steam and
m is the mass of suspended water separated in the calorimeter in the same time.
2. Dryness fraction of steam sample entering Throttling calorimeter
We have hW at p1 = hsup at p2
And thus x=
OUTCOME: Demonstrate understanding of key concepts including phase and pure substance, state
principle for simple compressible systems, p-v-T surface, saturation temperature and saturation pressure,
two-phase liquid-vapor mixture, quality, enthalpy, and specific heats.Apply the closed system energy
balance with property data.
IMPORTANT QUESTIONS:
1. With a neat sketch explain how Combined separating and throttling calorimeter can be used to
measure the dryness fraction of wet vapour
2. With a neat sketch explain throttling calorimeter can be used to measure the dryness fraction of wet
vapour
3. Draw phase equilibrium diagram of water on P-T Coordinates indicating triple and critical point
4. Steam initially at 1.5 MPa 300˚C expands reversibly and adiabatically in a steam turbine to 40˚C .
Determine the ideal work output of the turbine per kg of steam
FURTHER READING:
1. Basic Engineering Thermodynamics, A.Venkatesh, Universities Press, 2008
2. Basic and Applied Thermodynamics, P.K.Nag, 2nd Ed., Tata McGraw Hill Pub.
3. http://www.nptel.ac.in/courses/112104113/4#
Problems
For 1kg of fluid, the SFEE for the boiler gives, h4 + QA = h1 i.e., QA = h1 – h4
SFEE to turbine, h 1 = W T + h2 i.e., WT = h1 – h2
SFEE to condenser, h2 = QR + h3 i.e., QR = h2 – h3
SFEE to pump, h3 + WP = h4 i.e., WP = h4 – h3
= 𝑉𝑓(𝑃4 − 𝑃3)
Generally the pump work is smaller than the turbine work and hence pump work can be neglected.
(ℎ1−ℎ2)
η= (ℎ1−ℎ4)
Work ratio:
𝑁𝑒𝑡 𝑊𝑜𝑟𝑘 𝑊𝑛𝑒𝑡 (ℎ1−ℎ2)−(ℎ4−ℎ3) (ℎ4−ℎ3)
WR = 𝑃𝑜𝑠𝑖𝑡𝑖𝑣𝑒 𝑊𝑜𝑟𝑘
= 𝑊𝑇
= (ℎ1−ℎ2)
WR = 1- (ℎ1−ℎ2)
1. For the same maximum and minimum temperatures Rankine cycle has lower efficiency than that of
the Carnot cycle.
2. For the same maximum and minimum temperatures Rankine cycle has the higher specific output
than that of the Carnot cycle.
3. Compression of wet vapor is difficult and involves large pump work in case of Carnot cycle when
compared to the pumping work of feed water to the boiler in case of a Rankine cycle.
3) Increasing the boiler pressure and temperature increases the efficiency of the cycle:
The increase in the operating pressure of the boiler automatically raises
the temperature at which the boiling takes place. This in turn, raises the
average temperature at which heat is transferred to the steam and raises
the thermal efficiency of the cycle.
But for a fixed turbine inlet temperature, the cycle shifts to the left and
the moisture content of steam at the turbine exit increases. High
moisture content results in erosion of blade surfaces, affecting their life.
This undesirable side effect can be corrected by reheating the steam.
Efficiency increases with boiler pressure and reaches maximum value
when the pressure is about 160bar.
Further increase in boiler pressure results in a fall in efficiency.
Actual vapor power cycle:
As a result of irreversibility in various components, the
actual vapor power cycle differs from the ideal Rankine
cycle.
• Fluid friction and heat loss to the surroundings are
the two common sources of the irreversibilities.
• Fluid friction causes pressure drops in the boiler,
condenser and piping between various components.
• The pressure at the turbine inlet is lower than that
in the boiler exit due to the pressure drop in the connecting
pipes.
• To compensate for the pressure drops, the water
must be pumped to a sufficiently higher pressure than the ideal cycle.
• This requires a larger pump and larger work input to the pump.
• More heat needs be transferred to the steam in the boiler to compensate for the undesirable heat
losses.
In the ideal reheat Rankine cycle the expansion process takes place in two or more stages. In the first stage
(HP turbine), steam is expanded isentropically to an intermediate pressure and sent back to the boiler where
it is reheated at constant pressure usually to the inlet temperature of the first turbine. Steam then expands
isentropically in the second stage (LP turbine) to the condenser pressure.
Reheating increases heat supplied and work output. The efficiency does not improve.
The quality of steam at turbine exit improves, reducing the turbine blade corrosion.
Regenerative cycle is a modified form of Rankine cycle in which it is devised to increase mean temperature
of heat addition so that cycle gets close to Carnot cycle in which all heat addition occurs at highest possible
temperature.
In ideal regenerative cycle, the feed water is heated up so as to reduce the heat addition in boiler and heat
addition occur at hotter feed water temperature.
In ideal regenerative cycle, the condensate after leaving the pump, circulates around the turbine casing,
counter flow to the direction of vapour flow in the turbine. Thus it is possible to transfer heat from the
vapour as it flows through the turbine, to the liquid flowing around the turbine.
Therefore all the heat added from an external source (QH), is at constant temperature T1, and all the heat
rejected (QL) is at constant temperature T2, both being reversible.
Then,
QH = h1 – h4’ = T1(S1 – S4’)
QL = h2 – h3 = T2(S2 – S3)
Efficiency is given by,
𝑄𝐻−𝑄𝐿 𝑄𝐿 𝑇2(𝑆2 – 𝑆3)
𝞰= 𝑄𝐻
=1 − 𝑄𝐻
= 1- 𝑇1(𝑆1 – 𝑆4')
But S4’ - S3 = S1 – S2
Or S1 – S4’ = S2 – S3
𝑇2
𝞰 = 1- 𝑇1
In the practical regenerative cycle, the feed water is heated by steam extracted from intermediate
stages of the turbine.
The device where the feed water is heated by regeneration is called regenerator or a feed water heater
(FWH). A feed water heater is basically a heat exchanger where heat is transferred from steam to the feed
water either by mixing the two fluid streams (open feed water heaters) or without mixing them (closed feed
water heaters).
1. Open cycle feed water heater:
An open (or direct-contact) feed water heater is a mixing chamber, where the steam extracted from the
turbine mixes with the feed water exiting the pump I.
In an ideal regenerative Rankine cycle, steam enters the turbine at the boiler pressure (state 1) and expands
isentropic ally to an intermediate pressure (state 2). Some steam is extracted at this state and routed to the
feed water heater, while the remaining steam continues to expand isentropic ally to the condenser pressure
(state 3).
This steam leaves the condenser as a saturated liquid at the condenser pressure (state 4). The condensed
water which is also called the feed water then enters the pump I, where it is compressed to the feed water
heater pressure (state 5) and is routed to the feed water heater, where it mixes with the steam extracted from
the turbine. The fraction of the steam extracted is such that the mixture leaves the heater as a saturated liquid
at the heater pressure (state 6). A second pump II raises the pressure of the water to the boiler pressure (state
7). The cycle is completed by heating the water in the boiler to the turbine inlet (state 1).
In this heat is transferred from the extracted steam to the feed water without any mixing. The two streams
can be at ‘different pressures', since they do not mix.
Module-4
Pure Substances
Vapour Power Cycles
Pure Substances
1. Find the saturation temperature, the changes in specific volume and entropy during
evoparation and the latent heat of vaporization of steam at 1 MPa.
2. Find the enthalpy and entropy of steam when the pressure is 2 MPa and the specific
volume is 0.09 m3/kg.
3. Find the enthalpy, entropy and volume of steam at 1.4 MPa, 380°C.
4. A vessel of volume 0.04 m3 contains a mixture of saturated water and saturated steam at a
temperature of 250°C. The mass of the liquid present is 9 kg. Find the pressure, the mass, the
specific volume, the enthalpy, the entropy, and the internal energy.
5. Steam initially at 0.3 MPa, 250°C is cooled at constant volume. (a) At what temperature
will the steam become saturated vapour? (b) What is the quality at 80°C? What is the heat
transferred per kg of steam in cooling from 250°C to 80°C?
6. Steam initially at 1.5 MPa. 300°C expands reversibly and adiabatically in a steam turbine
to 40°C. Determine the ideal work output of the turbine per kg of steam.
7. Steam at 0.8 MPa, 250°C and flowing at the rate of 1 kg/s passes into a pipe carrying wet
steam at 0.8 MPa, 0.95 dry. After adiabatic mixing the flow rate is 2.3 kg/s. Determine the
condition of steam after mixing.
The mixture is now expanded in a frictionless nozzle isentropically to a pressure of 0.4 MPa.
Determine the velocity of the steam leaving the nozzle. Neglect the velocity of steam in the
pipeline.
8. The following data were obtained with a separating and throttling calorimeter:
9. A steam boiler initially contains 5 m3 of steam and 5 m3 of water at 1 MPa. Steam is taken
out at constant pressure until 4 m3 of water is left. What is the heat transferred during the
process?
10. A quantity of steam at 10 bar and 0.85 dryness occupies 0.15 m3. Determine the heat
supplied to raise the temperature of the steam to 300°C at constant pressure and percentage of
this heat which appears as external work.
Take specific heat of superheated steam as 2.2 kJ/kg K.
11. Find the specific volume, enthalpy and internal energy of wet steam at 18 bar, dryness
fraction 0.85.
12. Two boilers one with superheater and other without superheater are delivering equal
quantities of steam into a common main. The pressure in the boilers and main is 20 bar. The
temperature of steam from a boiler with a superheater is 350°C and temperature of the steam
in the main is 250°C.
Determine the quality of steam supplied by the other boiler. Take Cps = 2.25 kJ/kg.
1. Steam at 20 bar, 360° C is expanded in a steam turbine to a pressure of 0.08 bar. If then
enters a condenser, where it is condensed to saturated liquid water. Assuming the turbine and
feed pump efficiencies as 60% and 90% respectively, determine per kg of steam, the network,
the heat transferred to the working fluid and the Rankine efficiency of the cycle. (08 Marks)
2. A cyclic steam power plant is to be designed for a steam temperature at turbine inlet of
360°C and an exhaust pressure of 0.08 bar. After isentropic expansion of steam in the turbine,
the moisture content at the turbine exhaust is not to exceed 15%. Determine the greatest
allowable steam pressure at the turbine inlet, and calculate the Rankine cycle efficiency for
these steam conditions. Estimate also the mean temperature of heat addition.
Solution: As state 2s (Fig. Ex. 12.3 ), the quality and pressure are
3. In a single heater regenerative cycle the steam enters the turbine at 30 bar, 400°C and the
exhaust pressure is 0.10 bar. The feedwater heater is a direct contact type which operates at 5
bar. Find (i) The efficiency (ii) steam rate of the cycle. Neglect pump work done. (12 Marks)
5. A certain chemical plant requires heat from process steam at 120°C at the rate of 5.83 MJ/s
and power at the rate of 1000 kW from the generator terminals. Both the heat and power
requirements are met by a back pressure turbine of 80% brake and 85% internal efficiency,
which exhaust steam at 120°C dry saturated. All the latent heat released during condensation
is utilized in the process heater. Find the pressure and temperature of steam at the inlet to the
turbine. Assume 90% efficiency for the generator.
Solution: At 120°C, hfg= 2202.6 kJ/kg = h2 – h3 (Fig. Ex. 12. 9)
6. In a steam power cycle, the steam supply is at 15 bar and dry and saturated. The condenser
pressure is 0.4 bar. Calculate the Carnot and Rankine efficiencies of the cycle. Neglect
pump work.
7. A simple Rankine cycle works between pressures 28 bar and 0.06 bar, the initial condition
of steam being dry saturated. Calculate the cycle efficiency, work ratio and specific steam
consumption.
9. A steam power plant operates on a theoretical reheat cycle. Steam at boiler at 150 bar,
550°C expands through the high pressure turbine. It is reheated at a constant pressure of 40
bar to 550°C and expands through the low pressure turbine to a condenser at 0.1 bar. Draw T-
s and h-s diagrams. Find:
(i) Quality of steam at turbine exhaust ; (ii) Cycle efficiency ; (iii) Steam rate in kg/kWh.
2. Consider a steam power plant operating on an ideal Reheat Rankine cycle. Steam enters
the high pressure turbine at 15 MPa and 600°C and is condensed in the condenser at a
pressure of 10 kPa. If the moisture content of the steam at the exit of low pressure turbine is
not to exceed 10.4%, determine (i) Pressure at which the steam should be reheated (ii)
Thermal efficiency of the cycle. Assume the steam is reheated to the inlet temperature of the
high pressure turbine:(10 Marks)
3. Steam at 20 bar, 360° C is expanded in a steam turbine to a pressure of 0.08 bar. If then
enters a condenser, where it is condensed to saturated liquid water. Assuming the turbine and
feed pump efficiencies as 60% and 90% respectively, determine per kg of steam, the network,
the heat transferred to the working fluid and the Rankine efficiency of the cycle. (08 Marks)
4. In a reheat cycle, steam at 150 bar, 500°C expands in HP turbine till it is saturated vapour.
It is then reheated at constant pressure to 400°C and then expanded in LP turbine to 40°C. It
the maximum moisture content at the turbine exhaust is limited to 15%, find (i) The Reheat
pressure (ii) The pressure of steam at the inlet to HP turbine (iii) The cycle efficiency(08
Marks)
5. In a single heater regenerative cycle the steam enters the turbine at 30 bar, 400°C and the
exhaust pressure is 0.10 bar. The feedwater heater is a direct contact type which operates at 5
bar. Find (i) The efficiency (ii) steam rate of the cycle. Neglect pump work done. (12 Marks)
6. A turbine is supplied with steam at a pressure of 32 bar and temperature of 410°C. The
steam then expands isentropically to a pressure of 0.08 bar. Find the dryness fraction at the
end of expansion and thermal efficiency of the cycle.
If the steam is reheated at 5.5 bar to a temperature of 400°C and then expanded isentropically
to a pressure of 0.08 bar, what will be the dryness fraction and thermal efficiency of the
cycle. (10 Marks)
7. A 40 MW steam power plant working on Rankine cycle operates between boiler pressure
of 4 MPa and condenser pressure of 10 KPa. The steam leaves the boiler and enters the steam
turbine at 400°C. The isentropic efficiency of the steam turbine is 85%. Determine (i) The
cycle efficiency (ii) The quality of exhaust steam from the turbine and (iii) the steam flow
rate in kg per hour. Consider pump work. (10 Marks)
8. A 40 MW steam power plant working on Rankine cycle operator between boiler pressure
of 40 bar and condenser pressure of 0.1 bar. Steam leaves the boiler and enters the turbine at
400°C. The isentropic efficiency of steam turbine is 84%. Determine: i) Efficiency ii) Quality
of exhaust iii) Steam flow rate in kg/hr. (10 Marks)
9. A steam power plant operates on a theoretical reheat cycle. Steam at boiler outlet 150 bar,
550°C expands through the high pressure turbine. It is reheated at a constant pressure of 40
bar to 550°C and expands through the low pressure turbine to a condenser at 0.1 bar. Draw T-
S and h-s diagrams. Find: Quality of steam at turbine exhaust (ii) Cycle efficiency (iii) Steam
rate in kg/kWh. (10 Marks)