Electronic Metering Pumps Series D Installation Operation Maintenance Instruction READ ALL WARNINGS CAREFULLY BEFORE INSTALLING ce40. so 0 0. oy ‘TABLE OE CONTENTS, Pace SAFETY INSTRUCTIONS 3 1 General Safety Considerations nnn 3 12. Safty Operating Proves 3 UNPACKING THE PUMP 6 INTRODUCTION. 6 SAL Principle of Operation 6 32. Matai ofConstrction 6 INSTALLATION cen 1 41 Mosntng 7 2 tpg 5 43 Wirng o {64 WellPunp System illign nn w [START UP AND OPERATION woven 4 SA Control Pat $2 Power S21 Powsetip 2 Sal peer 2 5A. Capuciy Conrol 1B ST Fated Opention a 54.2 Pace Operation im S421" Pace Wing ir 5422 PhceContguation 5 $423 Pace Operation ” 5424 Flow Messinemene 18 S43 Sip Operon ® MAINTENANCE » 1 Rowine Maincsunes nnn ” 62. Disscembly and Asembly Diagbrsgm Removal 2” 63 Diaphragm Replace nen ey (64 Vale Replacement 21 “TROUBLESHOOTING 2 POLICIESAND PROCEDURES ccc 3 I ManufstreésProdot Waray B 42. European Technical Fle Locaion nnn = AS Retwre 2s oo ————_—_—_—_—_—__ 2» SPECIFICATIONS cnet a 9.0. SPECIFICATIONS Unit Power +" Operating Voge: 157250 V- 4-10 fact configured, 2AMPS a. + Proection Fos" 250V, 2A fast ating ltlse PIN 218 002) + Condage length 1GAWG S-wie Donne 15 or 230V- power cond st (etry coniure) Pace Input + "Dey Conte! or Open Collector (Hall Etec!) + seondctr22 AWGPVC cont cable, Consolidated E22577S or cqivaent Elf) + Sconutor22 AWGPVC contol cable, Consolidated E22577S.rcqivalent User Interface + "Displays 16Charater LCD + Keypad! Momivane yl, 4 Keys Enter Up, Down, StrvStop Enclosure SIDRatng: ——_ IPSA (teed again cst and splashing wan) + NEMATRaing: Type SR (went enclosure rts gia dat, sin, let andes is) Environment Macinum Ambion Temperature: 104 UOC) n83. RETURNS ‘The Casomer Service Deparment willie 4 Retin Auorizton (RA) umber oral turns. The following information wll be egies 1 Biting sl hip adoss. 2 Model and wil numer, 4. Comact name a phone mundo 4 Reason or turn 5 Purchase ode (here applica {6 RA number on onteide ofthe ero. Allmeil us beret eight prepaid, All merchandise must bepropecy clad and eo any conosive tui orlorwisehusardous beats. All ‘ems etmed mst reference Retin Authorization. 4 CREDITS Nocqupeert will be cepted beyond ix ont ter date of spe fram the faci Only unused stduniarage eelpmct willbe seeped ort toneck, Allerebitearebmedon acceptance of materials ax cm ae uneedy ‘ur inpection peronnc. A rcsocing foc will ply All upon rete {recredt met ave RA sumer and be otra righ perp. 26 10 SAFETY INSTRUCTIONS 2d WARNING ‘When using chemical fed pumps, asc safety pre ‘ution should alvayse allowed rede ako Sr, eect nck, and persona injry., Fallere to follow thee incon could tal in death ‘eros ioy. READ_ALL INSTRUCTIONS GENERAL SAFETY CONSIDERATIONS 1 Always wear protective clathing ncoingsloves and aftygogales when + Inspect bing regularly whon eepleising chee solution for cackin or ddcirtion and eplaceasocenay. (Always wear protective clothing and safety glass when inspecting tubing) ‘+ When pump isexpose o drs slight UV. esisant bin, + Follow directions and wamings provided withthe chemical fom the coma ‘manufacturer. User isespnsiblefordterning choca compa wit ‘hems fxd pam, 1+ Securecheicasundintering pun aking nacelle amd + Makesurthe vollgc onthe chemical meeting pump maisesthe voltage atthe installation + Domotcathe ground lugofforthecetiaco-comslaticonsed setiian for repenstallation, 1+ Pumps NOT ioe wd to andl flammable ids, 1.2. SAFETY OPERATING PROCEDURES Each Blcronic MtringPumphasbeen sted tomsct prescribed spcitiationsand safety standards Proper care inkanding iastallationand operation willelpinensuingsuoubleticePlease read all these cautionary notes prior instal metering pomp. joand starvup of your Important: Pump must he installed and wad with sapplid hack pres! injection valve, Failreto doco roultinecesve pam + Hanis pump with care. Dropping oo impet cass maton exer hag othe pimp, tat alo to clectial parts inside + Insalthepampinaplace wherethe ambient mpertre doesnot exceed 10°F (40°C), The pnp sweater resistant and ds prot by cosructon and canbe tse outdoors xwever donot operate the pump submerged. To avoid high eral pump tompotts, do ot oper a eet sli (ANCAITIOR] sorenis hoosng ead a prs housing may be hot oto Teor TOO), + tana he pumpin place convenes fori fre mistenace al impecion, + Pottivecaps muthoremovedprioroinllng bing onto vavoassombls, ‘Usetobing of specified sin. Connect the ting tothe ston sid securely event th entrance of ouside ai, Make sre that here oii eskage on + Becarflto check ha the voltage ofthe insllation matches vole india ‘nthe pu datalael. Mos pup model are cauippedwita ce pons ns ‘Anas be sure the pumps grounded. To dsconnetdo nx pl wit bat gp ‘he plug with fingers and pull oat. Do not we the receptacle ia common with hea electrical equipment. which genratssurgevolage.Itcancausf the elcronc eeu imide the pomp + Tamposing with clctical devices can be potently Hazardous. Always place chomicals and pump itstlaion well out ofthe eh of chien *+ Nove epairor move the mtring pnp while opraling. Always daconest slope Forsaftalas eur prtetvecting protien ‘Safety gasses shen workingom or near ceric metering An sichleed valves alae formes mode with hing connections. Ale ‘urgesshoulsbepeformed whenthepme-came contains att tine tf aarup.Asasafety mesure, connect the return tubing totes bled valve Sa bypats sd back o storage unk o suitable din + Foraciratyolmeospt. te pumpin calitated under ypical operating sondions 8.0. POLICIES AND PROCEDURES Sa. MANUFACTURERS PRODUCT WARRANTY “The manufoctur warrants cqupmencoftsmanuacturtobe toe of delet innril or workmanship Listy nde this plicyenendsForcitcen 1) ‘ont rom he date of porch or one (yea from date of installation ot ‘iichover comes fist The mmutactre’s ability is Tinsed te repair ot Feplacment of any device e prt which retumed prepa othe actoy and Shichi provendletve upon examination. ‘This waranty docs mt inca [nwallatonorrepaircotandinnacven!salthe manufacturer slabityeceed itseing pie of chp The manufactur discsims all ably fr damage to is poduets dows imoper instlton rsintemnse, neo temps to operate sch pris beyonce fnctonalcapat,tentonllyorthense,orany nathan ed repair Replica clstomercparterc expendable an arena coveredby an) ‘estat cher expressed or inp. The manufactures ot sponse for Consequential ore damages jus orexpease nue Hho se produ ‘Tye shone warrany sin iev of any oer waranty, thr expres orm “The manafotucr makes warrant of ines merchant. No penta Fc warranty and service matters wthinthe Europea Union, conte th llr fino Pats Europe ‘Marsteden 68 1847 AD Enshose “The Netherlands 82. EUROPEAN TECHNICAL FILE LOCATION POBox 91 Washington NESTIYH United Kingdom 2s7.0 TROUBLESHOOTING cont [PRoBLEN PROBABLE CAUSE REMEDY PRIME ayes Ba cs gmt strep sen Ces Ose eae al jl on Sees ton ‘See part pe ‘cl Reig ah fanaa socintp at Be ps ote san Sey pee 27F siecong poe wun Nor PR (Ck hes tse seamen oh ost wih pg hd hence Tanai apne wh tres po atin ‘Dp a ck al ako Ss wor po ae ‘Stam aug ‘cea gt Reso sn me ie ‘Sint Opera Ss) inet Drs ‘apne tpn sn dc he Feaeiee CCemicals wo may be Jangcrows and shoul bused carly and according ‘omurningson Beal, Follow thedrestion ven with eachiypeof chemical. Darnut assim chemical eth sume because te ook ai Alay sore chomcls in safe cation away fom chilren and thors We canal be ‘oponsibe forthe of chorcaleing edby te pump. Always tavethe ‘nari afi dat shot (MSDS) available for any bing por AIL pups ae pretest with wter before shipment. Remove head nd dy ‘horomsly fou ae pomp mater hat wilreact sith were. alone cid plymers. Valeseats, allchecks, gaskets and phragm shouldbe Are! Before placing pumpin servic cxreme care shuld taken fllow this procedure Valve caries are stamped tina Mid ow drction. Always sao ‘hat markings ea from opto tor, th the row poning inthe ston ffl: ‘When metering zanous maria! DO NOT use plac ubing, tly ne rope: iid pipe. Cont spi for posal adapters vale cmb, PumpisNOT tobe med tohandle or meter amiable Hguids or materia, Standardwhitedschrgetubingisnotrecommendsdfrinsllstions expos ict sunlight. Const supplier pil Mack hing. Factory will not be hell esponsibe for imoroper instalation of pum or plumbing Aleauogs are bereadthoroughl pie to books plumbing Foralinsallaionsa ptesional plunber shouldbe consulted Awaysaher= ‘ooea plumbing codes and roqutemorts ‘Whenosingpompsithpresurizedsysems make seth res ofthesyser oes nt execed the maximum presee rating onthe pur data abel. Be sur to deprssuize sso pio took up or dsconectng 4 ten pup. leconc power modeler equipped wil automatic eet eral oreo devices an ay ree uneapetedl.2.0 UNPACKING THE PUMP {Check al equipment for completeness against the order and for any evidence of| shipping damage. Shortages or damages should be reported itnmediately to the ‘Carrer ad tothe seller ofthe gulps, ‘The cron should Contain: Meterns Pars Clear Pexble SstonTubine* ‘Silt White Discharge Tubing” Foot valveStainerAserbls -ackpresure ljsction Valve Assembly Of. prowired pcestop cable Manas! ged Valve Assembly Sines Weigh" “ums mayo may at be included depending on model Makesuethataliens haved revel fomtheshippingcartonbeforeltsdlscerde 30 INTRODUCTION ‘These insalltion opertionandmintnansisraconscover yurclestmnicmetering pap. Refer tothe pump data abel determine the octal mode ‘M_ PRINCIPLE OF OPERATION Diaphengm metering pps re wot dispense chess figs. This is schioved by anlestomagnei dive nesta fokeid which connect 0 {ape ‘Who he solo iplbed by th contol ict tapas the Slopes, which hough the uaa of check sales, mover heal at the Slacape under prams. When the sole i de-enrpae it rts the ‘apheresis the pp ead andthe eel repeats 32. MATERIALS OF CONSTRUCTION, ‘The wet material (those pats tat contact the solaon being pumped) saiile for constrotion ag! FPP glass illadpolproplea), PVC, SAN, Hypalo, Vito, Teflon, 816 Staines Stel, PVDF, Caramicand Alloy. These raters ae very rest to pst chemicals However, there are some ‘hemicals suchas sro acs e oguic solvents whichcans deterioration of Some clasomer and plist pat such the pla, valve seas, or hea 7.0 TROUBLESHOOTING cont'd, PRON EMIS DY np ig ob Choo pt th thle (Ab, Mus St, ‘Too MucH CHEMICAL ep stig oak storm Daron ps ke ted ge of enka ‘roe tence pe tebe pi Wastin Sash nase EAKAGE AT TUBING Tecan. Rep dr Fh i cs fees an (ek pla and pt ‘enor sarap7.0 TROUBLESHOOTING PROB PROBABLE CAUSE REMEDY tana Tae ae FAILURE TO Pome a Ppa ste or thre ioe dp, Is Sacinattstone 10 Zpyrsnac oa ah 25 ‘cyce wih rae ac mean ep shal fe ‘Stanne Mcp bre Regs drag a Grek prose sine ‘a eta te hn ppwe NOTE Cre eee wit pgm ‘rean came digi ‘ee alka ep yr a ata ng a on went cont pny al Michal comp scams ots Stooge Bot par ea 0 ‘Seri and Opa Comer rots rotten ‘Coun spe Tek 32. MATERIALS OF CONSTRUCTION contd. CConelts Chemist Resistance Gide o Saplicfrinfomution om choca Verio manufactre of plats eaters an pumping equipment pai sielinethalaiinthesekstionel wetted mata forprping corer "viable chemicals and chemi compounds Tw factors mas always be Consifered whenusinganclastomer rps pan iopurpcherical. They a= + The tempore of servic: Higher temperatures increase the effect of micas on weted materials, The ree varies withthe materia andthe ‘omic beng used A material quite table at room temperature might Be affected at higher empeatues ‘+ Mtcricboice: Matera thsi properties ifergeaiyfrmone ‘moter in performance when exposed enn cei. 40 INSTALLATION ‘The motragpanp stouidte located in an teats allows convenient connections to oth the oneal trig ak al the pola jection The pups water ‘slat and dant proof by eomtrction andar be wed outdoors homer dood peratesubmerstd,Avoidcontinvstemperiarsinencenol 100 F0°C) To {Both coul ot in came the pn NOTE: The ui should te positioned sock th he plas ie aecone 41. MOUNTING “Typical mounting rangement re showin Figues 3.4, and Important: Injection pnt ust be higher than the top ofthe stution Tank to prohibit gravity feeding, unless suitable Inackpresureisalvays presenta theinjectio plat asta ‘dom af an ansiphon valve wll probit east feeding. ‘+ For wall oe be mousing refer o Figure 3. Connect suction bing 1 scion alveof chemical pum. Suction valves the lower vale. Tuba ‘Soule lng enough so a the foot valetrainer sembly hangs about [inches 2S cm) above the Beton of chemi tank. To hep chemical From being contaninated the tank shoul have «ove*+ loved suction mounting Gnsaling the pump the base ofthe chesica rage tinh, Figure 4) the ox tule fee pe of inallation al ‘reommendedforvery low euiplreiremens Sine thesachontubing ld with chemical priming accomplohed quickly and the chance of “Temountpamp dil for holexof 25° (6m) ameter inthe ssa shown inthe dimension drawing Fgure2). Atach pump sourly sing Four #10(M5) wot an! ae + The pump can be mounted on topofasoluiontank shown Figue5.Insal chemical pop ‘onthe cover, Insert sictontub- ing though he center hae aed ‘ut tings fot valvohtaine Tangs about Toe? inches — cemaboretickatomaftetank. MOUNTING HOLE_DIMENSLONS Mout the chemical pnp rg. PRN DMEBTOR Tae ialytydiliagtow 25°(@am) Ergot ta Toes ad sing four #10 Ms) ESRB Le screws and aus + USEAN ANTTSIPHON VALVEIN THEDISCHARGELINE whenever the li pressure inthe discharge lie isbelow atmosphere. Tas etch neon mt 0 the tin le Wate pon ay 63 6a DIAPHRAGM REPLACEMENT cont, Apply grease to eas ofthe aphragm tha conc tbe deletion plas She the diaphragm deflection plate oto the back ofthe diaphragm to ‘seid towarethe haphrapm.Newtslidewoshinsomt te diaphram hades and screw the dahragm nt the BPM unit. Refer a Pigure 13 Twndishyg clock sc ni deflection plateand shins ae phagsis solennidshaftsndthedaphagin sparing. [there isa between the ‘Mipor andra, repeat the procedie removing one sim each ie tnt the dgphragm ost toes the adaptor oli resed Phcsthe pump eadonto the adaptor th ave fw arrows pining pnd install and uahon pumpheadscrws Tahon screws ualpunp esd pulls up agaist the ads VALVE REPLACEMENT Flashpumptoclan any chemical fom pump hea Usplog pump. rkas pte prewurs, ad daconect uing oe iins Unscrew vlvecatrdgesand discal. Also remove sings downside the Insal ew valvecaidpeswith stamped ters ein from opto tom nth row pitngin the dietonof Now Hondghen nly, donotane ‘wenchevorplien. Thisixespesallyimporan enh pomphsad sade Of SAN mater Recon bingo piping ens the pum. (Check or fens around newly nse tings. 26.2. DISASSEMBLY AND ASSEMBL DIAPHRAGM REMOVAL "Flush pup Head and valve assembles outby runing pump with water or ther ‘witb neualizing solution, Washoulsideo pup fchecal x dppedon un. Depressrize the sytem and connec tubing oF piping fom the pun Remove the our pap hea ote nd en remove the pup head ase Remo the diaphragm by grasping iat the oar dg and tuning counter locks unl tumetews fromtheeletonic poser model (EPM) Don Tose the deflector pats ordapragm shins whichare behind he daphne ‘ceded or eascy- Not shi guanity may vr fom 12 Inspect diaphragm. iit isintnded tobe asd agai look or indications ofthe Teflon{ace being overt, (ole whit nea) orth aso onthe fuck of te diaphragm being Kore” Excosie amounts of ether coniion quite diaphragm repent. 63 DIAPHRAGM REPLACEMENT + When elacng the diaphragm, ite alvajsazoadieatorpiceevaye jog re, fadgcsandother worputs. AKL Pee ‘sovallatefromyoursppliervithall parsnecessry o compltly ebuild oumenon ‘Your pups wet ead All your sup lie rcedsto ko inthc"KOPL Pat No" on your pump dats label to spy tht \Couenesset + youkepthe shims om tke orginal) ane Skanbragm a know the oii an tty you can void the nex step for shimmig the dapraem. 42 PIPING Useprovided bing ofspeciedsizeforconection. Comectubag securely topreventleakageol chemicaland th cna st Since last mee te hed or tings they should ot be gene exconively (oe hand ghten nly). NPT scion and discharge valvenemast NOT overtighene Hold ‘ung implace wile ang piping and iting. NPT aytion and charge ‘ao sho only Be tightens 38 to 8 The 5.69 gle, he sible valve stscmbly being wed ctr ine (bing) sell be securely connected and outed bac othe storage tank To avo pose Injury trom chemicals do not attempt to prime wsing «bled valve svthout stalling return ‘When pumps shelf mounted or tp mounted on tank, sation tubing should beep son a pombe “Toniain metering erase» hackqessrfinjtion valve provide ‘Thesping nthe tun intone yea ads 17-20PSI(A- 138 [BAR)tohelineresure. The jection valve miktbe salon the discharge ine. expect stoinsalheinecton ae athe pout ofeheialaacion, he discharge uhingispoing tobe exposed to dct suligh, Mack thing shouldbe sedinstadofthe standard white tnslocent tubing appli with tach punp. To oti, conta! supplier To prevent clogsng or chick valve malfinstio aways ntl trier sly tothe en ofthe sation ating (Figure 3), Ths foe valerie? ‘sel souldabwayske inal 1 inches (2-5 em) above the btn thechemica tank. Ths wllelpreentclorsingte trainee wth any sls tha may sete om tanto The hom an an foe valerie shoul ected regula, nensarecontious tube fre operon. the temic bsing pumped relly prciitates on of soliton or doesnot iol eal orcomplsy eg. calms) amine snob so) ithechemicaltank Ths ae eal vale many moor onigraions ‘nd mounting. Toba, emacs, {A loded suction tank gid evel alwaysat higher ‘levaonthonthepunp)iseconmended when pone Solutions sich as sodium hypochlorite (NaOCD, Tyrese poroide (HO), ets which ae ley 12 produce air bubbles Maintaining low liguld temperature wl also lp elated psn, Pipe coosion can result i llion atthe injection oat doesnot coeur rapidly. This poem is easily Prevenedby observingthis sprue: inllinecton ‘ing so that then into ceterf teow sean tthe lin bing ested. Ta njctr pa eed, See Figure 6. Note Extended jection sere salable forage water ne Cans our super femers information, cue43, WIRING. + AX WARNIIG)—Risk of electrical shock. This pump is supplied with ‘thre-prong grounding pe power pls. To reduce rk of etre ‘hachsconnestonly toa propery grounded gundingtpereceptace. + Tiemetrag puny sould te wietoaneletical source which conforms to those onthe pump da libel. Applying higher voage ane pup ‘ated for wil damage the imma cei + Inthclcrniciitofthecontlunit menses fortrevolagearc mae by mean of sgn absorbing lement ap igh voltage seconicter Nevenhles, excesive Suge volae my eam fire in some ares ‘Thereforsthe power conection othe pump sbould othe wsd incom with heavy electrical equipment which generates hgh voltage. I this i Tivol however, meas shoul be taken by (henson of "ge absringserent arora min surgeresase 20008 othe powe Supply connection of th pug.) he sallabonof anise sapeesion| wf S «© ‘+ Signal inp to the ema pulse signa input terminals (EXTERNAL [STOP) mst ten vltage en rome contts te. andthe np oF tate sgsas sprite. in theese rey cmt, 100 bso bow ‘ttenONand Limspobmsorabore wen OFF, Tepes drain thing Signlnnsite IOmlscconshcconrand ie esueneyof be npr sents ‘tence 15 tines per mint dry contact mode of pero, 444 WELL PUMPSYSTEM INSTALLATION Ens that he metering pump voltage matches the voltage ofthe wl ump. Typical wel puny ‘etic cet are shown in Figue 8 Al ‘ec wiing shou installed insccorance MAIN UME to lcal codes by a cesed eosin user Tnsall he backyrestueinjction (gue Ton MAEARS the discharge side a the meeing pumpin a IGERE 7 {ee whichis installed note waterline going 0 the pessne tank 6.0 MAINTENANCE ‘ere pertrming any uaatenaes crepes on chemi CASCAUTION ring paper sur to dsconnect alice eonnse tos nse tall pressure sles are sa ff and pres Stren the pump a lines has ben bed wf [ARCAUTION] Att wear protective thing, loves and safety lasses Sten perforing nny maintenance a repairs betes ‘metering pam 64. ROUTINE MAINTENANCE ‘+ Routinely chcktho physica operating coniton ofthe pump. Lookfoethe preseneeo ary abnormal ose, excess, ow flow ar ress Supt high temperatures [hen nting cons) ataxia sok "athe pump housing temperature can he upto 10°F "CI ‘+ For optimum performance, carrie aves sould be changed every 6 mouths Doping on th application, more fequce changes ay Be ‘eae, Actaloperuing experience isthe bot id inthis uation, 1 Repeated short-term dtriortion of valve sets and als sly indicates ‘needa review the sitatliyof wet materi selsted forte applic tion” Contct the supp or guidance + Chocktoreasaoundftingsoessareuot dtrioringubingl eg show andar white tranducentdvcargs aig expend to dest sonia) ‘Takeappropriste action comecthe leaky tgheningftangsorepacing componens ‘+ Keepthe pun fee of dit anddebissthisprovidesinsuation anand twetcessive pp temperate. + nbepunphasbeenodtofsenceforamonthorlongs.leribepurpead tnd valveaseminbypungng fresh water foraproximately 3 ines Te pomp does not operate morally ae his "Paring an replace the canidge vale assmbies Purps carrying the "ETL Sanitation” (tested to NSF Stang S0) maths iste For ‘sinning pools span hr tabs, and wen rope material ae slid, capable ‘Sf hing bt oo lite ete follwing chemical alton 10 19‘54.24 Flow Measurement ‘Pupontgurefor PACE pet aso display the approximate amount of alos of ites that have assed by the senso. This vafoe can Be ‘splay during onnaloperaion fromhePACE WAIT oxPACERUN sereens: Press the UP ke todipay the FLOW vale FLOW. 93,638,024 “The FLOW vse counts pth amoantof GALLONS or TERS upto 99 399,909 befow llinghack lo 0. Theflowcan aloe setback ‘o2er0by the opratorby holding downto ENTER Lo foe seconds ‘hilsoathe FLOW seen, Trem athe PACE WAIT or PACERUN Seren, peste UP key sain $443 SiopOperation “The sop inputallowsanextemal device suchas SUB Wing flow ic osp he ump omstroking. This fee i aera Wig | section Figure 1) fer further details Wheatheswichepens.thepumpwillsopsiek- | 22225) ingan the folowing seen s dpa Esa Whe the switch closes the pump returns tits pevious operating mode (eg.FixedorPace, “Thepumpanornsl shipped with vir atahedtothe STOP ERN) and GNDIGRN pratnasofcomectr Il Tarwirmatberhertel formal ‘operation withoutanexternalowiteh eg Flow Sth 5.0 START UP AND OPERATION 5.41 CONTROL PANEL ‘Adey tush pa and 16 character display are we cool the operation of the pump kor} seas au ie ‘ore ce ‘ou So 52 POWER Allmeseting pump aravailsbin Sand 230 vos SUSO Heinle pbs. Poe starup aways chock einer hat he pny vllagefcecy ns ‘macho thao the power sop: QACAUTION) 1 sid with « PVC puny head 7 poston of model numeri "Vor W" Net: PVC sera. nohlac) sie Ihand ghten the four He screws Hfore 1822 in Ths (G23 9kglem), Pesdialy tighten ater instalation,S21 Ponentip ‘The normal splay soguenee at ome pi fll Theanit or Prime), ten reseeitslast moe of operation (Stand By Fined, Pace ‘Waite to pump iin tbe standby mode i will spond to key presses bat will pot dchage ud, Whileinthis node the display wilshow the word STANDBY. Pres STARTSTOP to ciety STAND BY avd 53. PRIMING -Airrnstbe rgd fom the pumphead before the pumpilloperate against prewere Priningzemoves hear I shoo he performed when he pomp {fit inal whenever th id wp ie hanged. CANCADTION) when working on or around a cenica metering pump in- sallation, protective clothing, sloves and safety elses ‘shouldbe worn a al des. CANCAUTION) £1 pomps are tested with water. If the chemical to be pumped react when med with water (eg, slfri aid, Dolmen the pump head shuld be removed and dried thor. ‘uhly alongwith the diaphragm and valve seats. GAXCAUTION) the prime mode oversidesthe stop mode. Donot we prime ititpresents a harardovs condition tthe wser Use the following procedure to prime your pump: + tre cschrg ine is connected irety to a presrized system it should eter passed cig ining the pap. Thebed salve applied withthe pump wll mpi ths operation by allowing ‘us bypass ofthe discharge Mid Geter to Figue 10a the tp of he text page) ‘Th bloodline should be outed buck oh spply ake ‘+ Apply power, Press STARTISTOP nil he disly ede: ‘STANDBY dig, Usetns UP oe DOWNarrowstochangetbe vale highlighted bythe curt, Ussthe STARTSTOPheytonmveto he next Press tho ENTER bey tosave te desire le. GALLONS: 000 LITERS: 000 1+ nally st the RUN TIME ofthe pap. The runtime vl canbe ‘ethsracen 0:00 599, nd ieseredin MS font. Uscthe STARTISTOP cy to paethecursor onthe irs plac ofthe tine UsetheUPorDOWNarowstochange the alebighighedy the suo. UsetheSTARTISTOP key tochange tothe next digit Use AeENTER ke tone the dosed ute, RUN-TIME: 00:00 Forithr Pave configuration hesstom mstsandinialies without DryContst or Hal et configuration ForDryConacsetigs. the Aipay wll qiekly how CPCED V1.00xX or Hal ect seings he display wil uk show (PCE V:1.00.« The seag"VLODXX" isthe eae! versio of he software istaled with fe pump. After displaying the stings, the pump wil finish Inalizng. When don. the pumpisnoseto bein STANDBY inde thefollowing serum willappee PACE WAIT 542. Pace Operation ‘Whenthe ora rescivetenuehpsesonthe acs ina the arp willtimon forthe ime specifies by the weer mconfigurtion The "lapsed om ims is iplyed inthe frat belo: * PAGE RUN 00:00 Whenthepamphascomplsteditsrun ine, iwillstrnto dpaying thePACE WAIT sereen+ Next ste amountof GALLONS orLITERS) flowy the water cea device. This vale ct inte sure manners he fuer Usethe STARTISTOPhey ocmablethecusorom eis {gt UsetheUP or DOWN arowsto change the vale highlighted ‘by thocunor. Use te STARTISTOP hoy tomovetothe nxt sii Pros the ENTER Koy ose the dese vale (GALLONS: 000) LITERS: _000 + Finally atthe RUN TIME ofthe pe. Thc tute alacanbe sethetecea Wand 899, andistoredin MMS format Ueto STARTISTOP ey plas the caror onthe int plac ofthe ine seth UP or DOWN srowatochanasthe vals highlighted he cunor Usethe STARTISTOP kayo chingetothones! pie Use THe ENTER key sv the desir runtime RUN-TIME: 00:00 ‘Toconfgure Hal fect: HALL EFFECT + ‘The neat screens for choosing the unit of measurement. Soe, GALLONS orLITERSisngtheUPorDOWNamomstochange the vale, Pest ENTER key save UNITS: GALLONS: UNITS: LITERS 4+ Thoneutscrvnistorstingtevlucofhe K FACTOR. Tisvae ‘asa posible range of (01 tough 9999999. To sett press the STARTISTOP ky nce. This iste acarsron hist dit ‘ofthe Kfar. Usethe UP or DOWN trons tounge hs digs “alu. Tomovetothnextdigt presse STARTISTOPey. When Tepeoper factor alubasboen st press the ENTER ose the valle, K-FAGT: 0000.000 + Nextsetheamountof GALLONS or LITERS) flowy the water neat device, This valet st inthe sane manera the factor Used STARTISTOP ey eablethecreral the it 6 1+ Press and bold STARTISTOP for 5 seconds + Rene STARTSTOR The pumpilaise ——omstone SccmsimemsatteSmace Tedigy ne @ Vil] + While ts pono ani opm esd [IS Jae adjstnn ine by ing cower) paren ie + Ran wie Boe vale open ssa ae Sam fd ones ft ee ing ain ‘Sibmoartaes Chomca sl tock ; the pany he ater ae mts ot oertion Fp ere he TROUBLESHOOTING: Pump in prine” soon mie ack This Close the Heed valve hy uring the adjntment nob clockwise {Contam proper pimp sncarse ‘Pros STARTISTOP. The pumps now realy for operation, S4_ CAPACITY CONTROL Capacity canbe comtoted by sting ise stroking rato by allowing an xtra deve (eg contacting bad water mater to pace he pu 4 Fl Operation net aricieatesteeedeatten is (@ sine Por DOWN aw tye “Wilinthe fixed mod the dst willshow the word FIXED followed FIXED, 100% “The aseisk ced the xtreme esd ofthe ston played ach ‘ime the pump stokes.Stroke Frequency Calelation Use the olowing example todeternine the stroke equenyforaspeiied Oupor Capacity = 2igilonspoeday GPD)® DesiedPlow = GD Rogue Soke Frequency = 43.1000 appoxinat) * Checks value hy mesursment. Outpt opacity Iehigher when fending paint ethan riod peste S42 Pace Operation ‘Tre stoking acto ofthe parm canbe iret controlled through he pace input The pump monitors the pt pulses an accumulates the i the tse parce amet thon the pump eas fora pest ims S421 Pave Wiring “To sethe pace feature the supplied tight (nad) and cable (GO inched) unt be conneted us sown lw forthe seed ode of eperaton, A'S conductor 22AWG snd cable Consolidnted 226774) RelstoFigure Hew: CARCAUTION) Dscunectpomertaforeringtothecontrapnetaseni Nm ay Bw Bek er ~ | EE —fowoomer | 25 a er [ea Tow @ cmemounse | 54.22 Pace Configuration "Tone th pce tpt the puny configuration meat be changed ror ‘tedeautscting FIXED), sethefllowingproceduretochangethe pomp configuration: + Remove powerfamtepunp, 1 Press an hold STARTISTOP. ‘+ While holding START/STOP, apply power tothe puny, 4 Atethefootup sequence he pup configuration i dal in Fromimemory Iltheconiurationvalidthefalowang ree (CONFIGURATION, ‘The stove sren wilfllow withtheconigunaon ofthe pa. If th pump inst as FIXED operation, thesroce wil isla: FIXED RATE ‘+ PressUPor DOWN anon sls: DRY CONTACT fr dry contact ‘penton, HALL EFFECT for Hal etfs operon, or rt 0 FXEDMODE. ‘+ Prssthe ENTER KEY slr you havemade you sletio, ‘Toconfgure Dry Contact DRY CONTACT ‘+The next scren is for choosing the unit of mcasuemen. Set GALLONS or LITERS txingtie UP oe DOWNarmowstochangthe bts, Press the ENTER key tse, UNITS: GALLONS: UNITS: LITERS ‘+ Thonexscrcenistorstingtheanounto uit Now.igGALLONS! PULSE or LITERS/PULSE), Th values aprsibleraige of | ‘trough 999, Tosett res the STARTISTOP hay once. Tus scivacacusoronthe fist dit ofthe lus. Usethe UP DOWN rows change isi’ Value. Tonmvetothenext digit pes. {he STOPSTART ey. Won the propo alas ben st press {MeENTER Key tse the vale GALIPULSE: 0000 LTRIPULSE. 0000