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Polymeric (Nano) composites Based on Poly (ε-caprolactone) and Mesoporous Silica SBA-15 for Controlled Release Applications
Polymeric (Nano) composites Based on Poly (ε-caprolactone) and Mesoporous Silica SBA-15 for Controlled Release Applications
Nadine Antunes
nadine.antunes@tecnico.ulisboa.pt
July 2021
Abstract
In this research different nanocomposites based on commercial poly(ε-caprolactone) (PCL) and mesoporous silica SBA-15
have been attained by melt extrusion as an attempt to understand the possible effect of this filler in enhancing the mechanical be-
haviour of PCL. The resulting materials were characterised through several experimental techniques such as: transmission electron
microscopy (TEM); high resolution field emission scanning electron microscopy (FESEM); thermogravimetric analysis (TGA); dif-
ferential scanning calorimetry (DSC); X-ray diffraction (XRD); strain-stress experiments and dynamic mechanical analysis (DMA).
The results indicate that the methodology used in preparing the composites didn’t alter the well-defined hexagonal arrangement
characteristic of the SBA-15 particles and allowed for a homogeneous dispersion of the nanofillers within the PCL matrix. It has
been found that, at temperature close to room temperature, the incorporation of small amount of SBA-15 resulted in stiffer materi-
als than the pristine PCL, and that it was higher for higher amounts of silica. Additionally, the results indicate there was no much
change to the PCL crystallinity nor to the thermal degradation processes it undergoes, as well as to the location of Tg and Tm and
to the position of the relaxation processes observed experimentally.
1
Table 1: TGA results under nitrogen and air atmospheres for neat PCL and gen, was employed for the temperature control. The calibra-
its composites prepared by melt extrusion: temperature of a loss weight of 10%
(T10% ) and temperature at the maximum (Tmax ) together with the SBA-15 wt.% tion of spacings was obtained by means of silver behenate
at 600 ºC in both environments and its average. and Cr2 O3 standards. The initial 2D X-ray images were con-
verted into 1D diffractograms, as function of the inverse scat-
Inert atmosphere Oxidative atmosphere
Sample
Average
T10% (ºC) Tmax (ºC)
SBA-15
T10% (ºC) Tmax (ºC)
SBA-15 tering vector, s = 1/d = 2 sin θ/λ, by means of pyFAI python
SBA-15 wt.% wt.% wt.%
PCL 0 359.0 360.0 wt.% 344.5 356.0 0
code (ESRF), modified by ALBA beamline staff. Film samples
PCL-SBA3 3.3 357.5 359.5 3.8 350.5 354.5 2.8 of around 5×5×0.1 mm were used in the synchrotron analy-
PCL-SBA6 6.0 358.0 359.5 6.0 353.0 357.5 6.0
PCL-SBA9 9.0 358.5 361.0 9.3 347.0 355.5 8.6 sis.
2.8. Dynamic mechanical thermal analysis
Viscoelastic relaxations were measured with a TA Q800 Dy-
100 ° C for 24 h. In the extruder, a screw temperature profile
namic Mechanical Thermal Analyser (DMTA), working in a
of 100, 105, 110, 120 and 110 ° C was used from the hopper
tensile mode. The storage modulus, E’, loss modulus, E”,
to the die, being the length-to-diameter ratio 20:1. Films were
and the loss tangent, tan δ, of the different composites were
obtained by compression moulding in a hot-plate Collin press.
determined as function of temperature over the range from
First stage was the maintenance of the material at a temper-
–140 to 60 ° C at a fixed frequency of 3 Hz, and at a heating
ature of 120 ° C and at a pressure of 30 bar for 6 minutes.
rate of 1.5 ° C/min. For this analysis, strips of 2.2 mm wide
Then, a cooling process was applied to the different compos-
and 15 mm length were cut from the moulded films.
ites from their molten state to room temperature for 4 min at
the relatively fast rate of around 80 ° C/min and at a pressure 2.9. Mechanical behaviour by means of stress-Strain tests
of 30 bar.
Nominal stress-strain tests were performed at a tempera-
2.3. Transmission electron microscopy (TEM) ture of 25 ° C and a stretching rate of 10 mm/min in MTS
Q-Test Elite dynamometer with a load-cell of 100 N. Speci-
Measurements were performed at room temperature in a
mens for these experiments were punched out from the poly-
200 kV JEM-2100 JEOL microscope. The particles were dis-
mer films. The dimensions of these strips were 15 mm long,
persed in acetone in an ultrasonic bath for 5 min and then
1.9 mm wide and around 0.20 mm thick. At least, six different
deposited in a holder prior to observation.
strips were stretched until fracture at a given specimen.
2.4. Scanning electron microscopy (SEM)
3. Results
Images were attained in a S-8000 Hitachi equipment at 3.1. Morphological Characteristics
room temperature in different cryo-fractured sections of com-
posites at distinct mesoporous content. Those thin sections TEM micrographs of the SBA-15 silica used for this inves-
of around 40 nm were cut by cryo-ultramicrotomy (Leica EM tigation (figure 1a) show the distinctive vermicular elongated
UC6) at -120 ° C and deposited in a holder. shape of these particles with an approximate average size of
350 nm wide and 0.9 µm long, being in conformity with lit-
2.5. Thermogravimetric analysis erature findings for mesoporous these particles synthesized
in the laboratory[15]. Its magnification, shown in figure 1b,
Thermogravimetric analysis (TGA) was performed in a
displays the particle morphology: a uniform, well-defined and
Q500 equipment of TA Instruments under nitrogen or air at-
ordered channel structure (region within cyan squares) with a
mosphere at a heating rate of 10 ° C/min. Degradation tem-
hexagonal arrangement (region within the magenta ellipse).
peratures of the distinct materials were determined, as well
as the exact SBA-15 amount incorporated into the compos-
ites prepared by extrusion, which has been estimated as an
average of values obtained from the two environments. The
resulting values of the SBA-15 content are listed in table 1.
2
The well-defined channel structure and its corresponding Table 2: Average SBA-15 wt.% estimated from TGA measurements and DSC
results: glass transition (Tg ) -calculated from the first heating run-, melting (Tm )
regular hexagonal arrangement characteristic in these meso- and crystallisation (Tc ) temperatures, and overall crystallinity (normalised to the
m1
porous SBA-15 particles are maintained when they are em- actual PCL content in the material) for the first melting (fc,N ORM ), crystallisa-
C 2 m
bedded in the PCL matrix for the different composites (see tion (fc,N ORM ) and second melting (fc,N ORM ) processes.
figures 2d and 2e). This fact points out that regularity at the
SBA-15 m1 C m2
mesoscale is not altered by the shear forces imposed during Sample
wt.%
Tg (ºC) Tm1 (ºC) fc,N ORM Tc (ºC) fc,N ORM Tm2 (ºC) fc,N ORM
3
(a) (b) (c)
(d) (e)
Figure 2: FESEM micrographs for the different composites: at a scale bar of 5 µm (a) PCL-SBA3; (b) PCL-SBA6; and, (c) PCL-SBA9 at a scale bar of; at a scale
bar of 300 nm (d) PCL-SBA3 (e) PCL-SBA6.
Figure 5: DSC curves, involving first melting, crystallisation and second melting
Figure 3: TGA curves under inert atmosphere (a) and their derivatives (b) for processes, for the neat PCL and its PCL-SBA9 composite prepared by melt
the neat PCL and its composites with SBA-15 at different contents prepared by extrusion. Curves have been shifted for the sake of clarity.
melt extrusion.
4
(a)
(b)
(c) (d)
Figure 6: DSC curves for the neat PCL and its composites prepared by melt extrusion in the range of glass transition (a), first heating run (b), cooling run (c)
and second heating run (d). Inset in (a) represents the heat flow (HF) normalised to the actual PCL amount at a given material. Inset in (b) represents a smaller
temperature range. In (a), (b) and (c) curves have been shifted for the sake of clarity.
in all these samples. This feature points out the size of PCL processed films. This decrease is obvious in spite of cooling
crystallites is not affected by the incorporation of SBA-15 par- rate applied in the DSC experiments are slower than in the film
ticles. preparation, 20° C/min instead of approximately 80° C/min.
This difference is associated with the fact that the samples
The results obtained during the first melting process after
from as-processed films were maintained at room temperature
normalisation of enthalpies by the actual PCL amount at each
for 2 days before their DSC testing and during that time crys-
composite are reported in table 2. Incorporation of meso-
tallites were able to undergo several melting-recrystallisation
porous silica does not change the PCL crystallinity in these
processes that led to an increase of crystallinity. Incorporation
films processed by applying a fast cooling from the melt and
of mesoporous silica seems to not affect PCL crystallinity.
annealed at room temperature for two days.
Figure 6c depicts the curves attained for the subsequent Figure 6d depicts the DSC curves of the second melting
cooling process An exothermic event is noticeable since these after PCL crystallisation. A unique endothermic process is
materials based on PCL are semicrystalline. Mesoporous observed, differently to the complex melting behaviour found
SBA-15 particles exert an evident nucleating effect in the PCL during the first heating scan. As this heating process is initi-
crystallisation and its location is shifted to higher temperature ated just after cooling is finished, the crystalline entities do not
in the composites. This is more significant in the composite have enough time to evolve toward more perfect crystallites.
with the lowest silica content, showing then the highest Tc . An Accordingly, melting-recrystallisation processes do not take
increase of the SBA-15 composition leads to a progressive place in this second heating run and the Tm values are slightly
decrease of Tc , whose value is always superior to that found shifted to lower temperatures. Its location is rather indepen-
in the pristine PCL. dent of the incorporation of SBA-15 particles. Absence of
those melting-recrystallisation processes makes crystallinity
Another crystallisation process is observed in the compos- to be lower than in the first melting processes.
ites from 0 to 10° C, as seen in the inset of figure 6c. It be-
comes more evident for the PCL-SBA9 material and it is not The only effect of presence of SBA-15 is again seen in
almost noticeable in the PCL-SBA3 one. The pure PCL does the interval ranging between 25 and 45 ° C. The same event
not show any event in this temperature range (this will be dis- was evident during first heating scan at identical temperature
cussed afterward). range and during cooling in the interval ranging between -5
and 15° C.
Table 2 presents the estimation of PCL crystallinity after
normalisation of enthalpies by the actual PCL amount at each These small endothermic events during heating runs, more
composite . A reduction of crystallinity is observed com- intense in the first than in the second melting process, are
pared with that obtained for the samples taken from the as- assigned to the melting of the PCL crystals confined in-
5
Figure 7: Wide angle profiles at room temperature, obtained with synchrotron
radiation, for PCL homopolymer, SBA-15 and the composites prepared by ex- Figure 8: Determination of PCL crystallinity in the PCL-SBA9 composite. Total
trusion. composite and SBA-15 profiles, normalised at same area (left picture); total
composite profile and normalised SBA-15 pattern at its actual content in the
PCL-SBA9 composite (middle representation); and, subtracted profile, which
corresponds only to PCL (total composite profile - normalised SBA-15 pattern
side the SBA-15 pores, which are thinner than those out of at its actual content), and its deconvolution into the amorphous halo and the
different crystalline diffractions (right plot).
mesoporous particles. Therefore, the melting temperature of
the confined crystals are much lower than those outside the
Table 3: Characteristics of the PCL crystalline phase for the pristine polymer and
mesoporous particles. That can be explained considering the P CL
the different composites: fc,W AXD (crystallinity degree determined by WAXD
more general Gibbs-Thomson equation[24, 25]. These thinner at room temperature); s values (scattering vector); LP CL
SAXS (long spacing, s
−1
,
crystals hold very low values in their lateral size, as a result of estimated by SAXS at room temperature), and lc (most probable crystal size
P CL P CL
calculated assuming a two-phase model: lc = LSAXS x fc,W AXD . Standard
the pore diameter, which in turn leads to considerably cor- N ORM SAXS
errors: fc,W AXS ± 4%; L and lc ± 0.3nm.
responding low melting temperatures. On cooling, the small
exothermic process that takes place between -5 to 15° C cor- SBA-15
responds to the crystallisation of these thin crystallites within Sample P CL
fc,W AXD s (nm−1 ) LP CL
SAXS (nm) lc (nm)
wt.%
the SBA-15 channels. Temperature has been moved down PCL 0 0.57 0.059 17.1 9.7
because of their smaller size than those crystals developed PCL-SBA3 3.3 0.56 0.057 17.6 9.8
PCL-SBA6 6.0 0.55 0.056 17.8 9.8
out of the mesoporous particles.
PCL-SBA9 9.0 0.55 0.055 18.1 10.0
Small endotherms have been previously observed for in
situ polymerised nanocomposites based on distinct types of
polyethylene and mesoporous silicas [15, 26, 27, 28] and in to the total scattered intensity [34]. In the present study, the
iPP nanocomposites with either SBA-15 or MCM-41 silicas estimation of crystallinity does not exactly follow the conven-
obtained by extrusion [29, 30, 31, 32]. The location of these tional procedure, since the SBA-15 material exhibits its amor-
endotherms is dependent on the polymer under study and the phous halo at the same interval that the X-ray diffraction pat-
type of mesoporous silica incorporated. Because they require tern of neat PCL, as seen in figure 7. Then, the SBA-15
a small amount of enthalpy (since reptation is not favoured amorphous component must be subtracted prior to any fur-
in the molten state, within nanometric channels), polymeric ther determination. Figure 8 shows a summary of the protocol
chains are able to crystallise inside the confined spaces of that has been followed, displaying patterns for the PCL-SBA9
SBA-15 channels. composite, as an example.
Presence of PCL within constrained nanometric spaces of PCL crystallinity values do not vary much in the compos-
SBA-15 means these systems can be named as nanocom- ites when compared with the one found in the pristine PCL. A
posites. decreasing trend is observed although results are within ex-
perimental error.
3.4. Crystalline characteristics
Figure 9 shows for the SAXS profiles found at room temper-
In this investigation, XRD experiments have been per- ature for the neat PCL, its composites and the mesoporous
formed at wide angle (WAXD) to analyse the PCL crystalline SBA-15 silica. The ordering of the mesoporous particles has
lattice as well as to estimate crystallinity degree and at small been maintained throughout extrusion for the distinct compos-
angle (SAXS) to determine PCL long spacing and to attain ites. Thus, the characteristic reflections (100), (110), (200),
information of the characteristic SBA-15 diffractions. (210) and (300) (these two latest seen in the inset repre-
sented in logarithmic scale only for SBA-15 and the PLC-
Figure 7 shows the WAXD profiles at room temperature for
SBA9 composite) of its hexagonal p6mm symmetry [35, 36]
the pristine PCL, its composites and the neat SBA-15 silica.
are observed in the SAXS profiles. Additionally, a broad peak
The PCL is semicrystalline and crystallises into an orthorhom-
can be observed for low values of s, which is linked to the dif-
bic lattice [33]. There are not noticeable changes in the lo-
ferent electron densities within the PCL matrix originated by
cation of its characteristic diffraction (100), (110) and (200)
its semicrystalline nature and lamellar crystallites, i.e, imputed
peaks by the presence of mesoporous silica. This is amor-
to its most probable long spacing. The values for the different
phous at short-range showing a wide halo, which is centred at
samples are reported in table 3. Presence of SBA-15 particles
an s value of 2.54 nm−1 .
increases PCL long spacing, as much as mesoporous content
The crystalline degree can be determined from X-ray is raised in the composite. The most probable crystal size also
diffraction at the wide-angle scale if a two-phase model is con- is enlarged in the composites, increasing with SBA-15 con-
sidered, by comparison of the area under the crystalline peaks tent. These thicker crystallites seem not to affect the Tm of
6
Table 4: Mechanical parameters derived from stress-strain tests at 25° C for
the different samples: average Young’s modulus (E); yield stress (σY ). SBA-15
wt.% content, crystallinity by WAXD (fcP CLW AXD ) and crystallite size (lc )
have been also listed.
SBA-15
Sample fcP CLW AXD lc (nm) E (MPa) σY (MPa)
wt.%
PCL 0 0.57 9.7 285 13.6
PCL-SBA3 3.3 0.56 9.8 310 13.7
PCL-SBA6 6.0 0.55 9.8 350 14.5
PCL-SBA9 9.0 0.55 10.0 400 18.0
7
its very poor mechanical performance. At 25° C under the dy-
namic conditions used, PCL presents an E’ value of 285 MPa,
which is increased by a factor of 1.8 for the PCL-SBA3, of
2.1 for PCL-SBA6 and 3.0 for PCL-SBA9. This increase in
more significant at 50° C: 2.0 for the PCL-SBA3, 2.3 for PCL-
SBA6 and 3.6 for PCL-SBA9. The PCL mechanical response
is significantly improved by presence of mesoporous SBA-15
particles.
4. Conclusions
Composites based on PCL and different amounts of meso-
porous SBA-15 silica have been prepared by melt extrusion.
8
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