Project No.

: SSG-RA-G5-2024 Date : 29-Jan-2024

Doc No. : SSG-RA-P5-G5-2024 Prepared by : NFL
Equipment tag : P-201 Checked by : Vegapunk
Project Name :

Tittle : Sizing Calculation for Triethylene Glycol Transfer Pump Revision No. 0

1. CALCULATION OBJECTIVE
The objective of this calculation is to perform correct size of Triethylene Glicol 60%
Transfer Pump. Calculation are done by finding differential head and NPSHa of the pump.

2. GENERAL INFORMATION
Equipment name = TEG Transfer Pump
Equipment type = Centrifufal pump
Equipment tag number = P-201
P&ID refference = SSG-RA-P1-G5-2024
P&ID sheet = 3 of 5
Inlet line = LO-375-2 1/2-40S
Outlet line = LO-376-1 1/2-40S

3. PROCESS DATA
3.1 Fluid Properties
Fluid name = Triethylene Glicol 60%
Volumetric flowrate F = 22.000 L/h
0
Operating temperature T = 55 C
Density at temperature ρ = 1.079,4 kg/m3
Viscosity at temperature µ = 0,00309 Pa.s
Vapor pressure at operating temp. P_vap = 12,8 kPa

3.2 Suction Side Condition

Suction line ID = LO-375-2 1/2-40S
Pipe type = Commercial Steel
Pipe nominal size NPS = 2 1/2 SCH 40S
Pipe outside diameter OD = 73,03 mm
Pipe wall thickness t = 5,16 mm
Pipe inside diameter ID = 62,71 mm
Pipe cross sectional area Ac = 0,0031 mm
Pipe roughness ε_s = 0,045720 m
Overall length L_s = 2 m
Elevation hl_s = 0,45 m
Supply pressure from source P_s = 1,0 bar

3.3 Discharge Side Condition

Discharge line ID = LO-376-1 1/2-40S
Pipe type = Commercial Steel
Pipe nominal size NPS = 2 SCH 40S
Pipe outside diameter OD = 60,33 mm
Pipe wall thickness t = 3,91 mm
Pipe inside diameter ID = 52,51 mm
Pipe cross sectional area Ac = 0,0022 mm
Project No. : SSG-RA-G5-2024 Date : 29-Jan-2024
Doc No. : SSG-RA-P5-G5-2024 Prepared by : NFL
Equipment tag : P-201 Checked by : Vegapunk
Project Name :

Tittle : Sizing Calculation for Triethylene Glycol Transfer Pump Revision No. 0

Pipe roughness ε_d = 0,045720 mm

Overall length L_d = 12,00 m
Elevation hl_d = 8,0 m
Destination pressure requirement P_d = 3,0 bar

3.4 Schematic Diagram

P2 discharge

4 x
P1 suction
X

P1 discharge
x 3
1

2 P2 suction

4. CALCULATION
4.1 NPSH and Suction Pressure Calculation
A. Head loss by pipe friction
Flowrate F = 0,0061 m3/s
Fluid velocity in pipe v = 1,98 m/s
Fluid Reynold number NRe = 43.326
Reynold criteria = Turbulence

Now friction factor are approximate by modified Colebrook formula that given by S.E.
Haaland (1983) :
1 6.9 𝜀 1.11
= -1.8log 𝑁𝑅𝑒
+ 3.7 𝐼𝐷
𝑓

friction factor f = 0,0235

Head loss due to pipe friction are calculate using d'Arcy formula:
4𝑓𝐿 𝑣 2
ℎ𝑓 = 2𝑔𝐼𝐷

Head loss due to pipe friction hf = 0,6 m

B. Head loss by fittings and components

Head loss by fitting are calculate by following formula :
𝑓 𝑣2 𝐿
ℎ𝑐 = 2𝑔 𝐷
Project No. : SSG-RA-G5-2024 Date : 29-Jan-2024
Doc No. : SSG-RA-P5-G5-2024 Prepared by : NFL
Equipment tag : P-201 Checked by : Vegapunk
Project Name :

Tittle : Sizing Calculation for Triethylene Glycol Transfer Pump Revision No. 0

Fittings/Components Quantity L/D factor hc (m)

Gate Valve 3 8,0 0,1125
Globe Valve 0 340,0 0
Angle Globe Valve 0 55,0 0
Check Valve Swing 0 100,0 0
Check Valve Lift 0 600,0 0
Check Valve Disc 0 60,0 0
Y strainer 0 2,0 0
Ball Valve 0 3,0 0
Butterfly Valve 0 25,0 0
Plug Valve 0 18,0 0
3 Way V/V Run 0 30,0 0
3 Way V/V Branch 0 90,0 0
90o Bend r/d 1.0 0 20,0 0
90o Bend r/d 1.5 0 14,0 0
90o Bend r/d 3 0 12,0 0
90o Bend r/d 5 2 16,0 0,15
90o Bend r/d 10.0 0 30,0 0
45o Bend 0 16,0 0
Tee Run 0 20,0 0
Tee Branch 0 60,0 0
Total head loss by fittings and components 0,2625

C. Pressure supply head

Supply pressure from source to pump P_s = 1,0 bar
Pressure supply head h_s = 9,5 m

D. Vapor pressure head

Supply pressure from source to pump P_v = 12,8 kPa
Pressure supply head h_v = 1,2 m

4.2 Discharge Head and Pressure Calculation

A. Head loss by pipe friction
Flowrate F = 0,0061 m3/s
Fluid velocity in pipe v = 2,82 m/s
Fluid Reynold number NRe = 51.742
Reynold criteria = Turbulence

Now friction factor are approximate by modified Colebrook formula that given by S.E.
Haaland (1983) :

1 6.9 𝜀 1.11
= -1.8log 𝑁𝑅𝑒
+ 3.7 𝐼𝐷
𝑓

friction factor f = 0,0232

Project No. : SSG-RA-G5-2024 Date : 29-Jan-2024
Doc No. : SSG-RA-P5-G5-2024 Prepared by : NFL
Equipment tag : P-201 Checked by : Vegapunk
Project Name :

Tittle : Sizing Calculation for Triethylene Glycol Transfer Pump Revision No. 0

Head loss due to pipe friction are calculate using d'Arcy formula:

4𝑓𝐿 𝑣 2
ℎ𝑓 = 2𝑔𝐼𝐷

Head loss due to pipe friction hf = 8,6 m

B. Head loss by fittings and components

Head loss by fitting are calculate by following formula :
𝑓 𝑣2 𝐿
ℎ𝑐 =
2𝑔 𝐷

Fittings/Components Quantity L/D factor hc (m)

Gate Valve 0 8,0 0
Globe Valve 1 340,0 1,59377
Angle Globe Valve 0 55,0 0
Check Valve Swing 0 100,0 0
Check Valve Lift 0 600,0 0
Check Valve Disc 0 60,0 0
Y strainer 0 2,0 0
Ball Valve 0 3,0 0
Butterfly Valve 0 25,0 0
Plug Valve 0 18,0 0
3 Way V/V Run 0 30,0 0
3 Way V/V Branch 0 90,0 0
90o Bend r/d 1.0 0 20,0 0
90o Bend r/d 1.5 0 14,0 0
90o Bend r/d 3 0 12,0 0
90o Bend r/d 5 2 16,0 0,15
90o Bend r/d 10.0 0 30,0 0
45o Bend 0 16,0 0
Tee Run 1 20,0 0,09375
Tee Branch 0 60,0 0
Total head loss by fittings and components 1,83752

5. RESULTS
5.1 NPSH and Suction Pressure
Net Positive Suction Head of the system are calculated by summation of operating and
elevation head minus friction, component loss, and vapor head :

𝑁𝑃𝑆𝐻 = ℎ𝑠 + ℎ𝐿 − ℎ𝑓 − ℎ𝑐 − ℎ𝑣

Supply pressure head hs = 9,5 m

Elevation head hL = 0,5 m
Project No. : SSG-RA-G5-2024 Date : 29-Jan-2024
Doc No. : SSG-RA-P5-G5-2024 Prepared by : NFL
Equipment tag : P-201 Checked by : Vegapunk
Project Name :

Tittle : Sizing Calculation for Triethylene Glycol Transfer Pump Revision No. 0

Pipe friction head hf = 0,6 m

Component loss head hc = 0,3 m
Vapor pressure head hv = 1,2 m

Net positive suction head NPSH = 7,84 m

Suction pressure P1 = 0,83 bar

5.2 Discharge Head and Discharge Pressure

Likewise the suction head, discharge head are calculated by summation of pipe friction
head, component head, and required pressure at destination :

Required pressure at destination P_d =3 bar

Destination head h_d = 28,4 m

𝐷𝑖𝑠𝑐ℎ𝑎𝑟𝑔𝑒 ℎ𝑒𝑎𝑑 = ℎ𝐿 + ℎ𝑓 + ℎ𝑐 + ℎ𝑑

Elevation head hL = 8,0 m

Pipe friction head hf = 8,6 m
Component loss head hc = 1,8 m
Destination head hd = 28,4 m

Discharge head h2 = 46,83 m

Discharge pressure P2 = 5,0 bar

5.3 Estimated Pump Power

Theoretically, pump power can be estimated by following equation. Actual pump power
shall be provided by pump manufacturer.

𝐹𝑃2
𝑊=
𝜂

Pump efficiency η = 0,75

Pump power W = 4,0 kW

5.4 Differential Pressure

Differential pressure defined as pressure difference between suction and discharge
pressure. Calculated as follows :

𝐷𝑖𝑓𝑓𝑒𝑟𝑒𝑛𝑡𝑖𝑎𝑙 𝑝𝑟𝑒𝑠𝑠𝑢𝑟𝑒 = 𝑃𝑑𝑖𝑠𝑐ℎ𝑎𝑟𝑔𝑒 − 𝑃𝑠𝑢𝑐𝑡𝑖𝑜𝑛

Differential pressure ΔP = 4,1 bar

Project No. : SSG-RA-G5-2024 Date : 29-Jan-2024
Doc No. : SSG-RA-P5-G5-2024 Prepared by : NFL
Equipment tag : P-201 Checked by : Vegapunk
Project Name :

Tittle : Sizing Calculation for Triethylene Glycol Transfer Pump Revision No. 0

6. SUMMARY

TEG Transfer Pump

P-201
Equipment type = Centrifufal pump
P&ID refference = SSG-RA-P1-G5-2024
P&ID sheet = 3 of 5
Suction nominal pipe size NPS = 2 1/2
NPSH available NPSHa = 7,84 m
Suction pressure P1 = 0,83 bar
Discharge nominal pipe size NPS = 2
Discharge head h2 = 46,8 m
Discharge pressure P2 = 4,95 bar
Estimated power W = 4,0 kW
Differential pressure ∆P = 4,1 bar

Pump Flowrate vs NPSH

10,0

8,0 7,84
NPSH (M)

6,0

4,0

2,0

0,0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28
FLOWRATE (M3/H)

Pump Flowrate vs Discharge Head

55,0
50,0
46,83
45,0
HEAD (M)

40,0
35,0
30,0
25,0
20,0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28

FLOWRATE (M3/H)
Project No. : SSG-RA-G5-2024 Date : 29-Jan-2024
Doc No. : SSG-RA-P5-G5-2024 Prepared by : NFL
Equipment tag : P-201 Checked by : Vegapunk
Project Name :

Tittle : Sizing Calculation for Triethylene Glycol Transfer Pump Revision No. 0

Pump Flowrate vs Power

8,0
7,0
6,0
POWER (KW)

5,0 4,04

4,0
3,0
2,0
1,0
0,0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28

FLOWRATE (M3/H)