Professional Documents
Culture Documents
1.1.3 Services
The site should be in a locality where the various facilities as mentioned below are available:
• Community services such as police and fire protection, clearing of waste and street cleaning
• Utility services such as water supply, gas, electricity, telephone, and drainage.
Consider the feasibility of bringing utilities to site at reasonable cost.
Take a look at what other businesses and services are in the vicinity from two key perspectives. First,
see if you can benefit from nearby businesses--by the customer traffic they generate--because those
companies and their employees could become your customers, or because it may be convenient and
efficient for you to be their customer.
Second, look at how they'll enrich the quality of your company as a workplace. Does the vicinity have
an adequate selection of restaurants so your employees have places to go for lunch? Is there a nearby
day-care center for employees with children? Are other shops and services you and your employees
might want conveniently located?
1.1.4 Communication
What means of communication are readily available? You might benefit more from a site with a good
connection to the telephone and internet services.
1.1.5 Market
Manufacturing a thing successfully is not sufficient. It is also necessary that the output should find ready
market and that the product is sold at a price to yield reasonable profit. This is possible only when the
market is not far away. Nearness of the market ensures transportation costs less and minimum
wastage.
Also, you need to study the locality and know those who will likely be your competitors. This will help
you to properly strategize your planning to make you have an edge over them.
With the right innovative mechanism, you can surpass your competitors and generate a high return on
investment in no time.
1.3.3. Gas
This is LPG, and fuel oil supply. The availability of a piped supply of Gas is a necessity for many factory
layout designs. Many industries use fuel for their process. Dependable supply to the site is an
advantage.
1.3.4 Telephone
Proximity to telephone services ensures you benefit from personalized faster interactions between your
employees and customers. Also, take note of active emergency lines for quick responses when needed.
2.1 Safety
For instance, Section 73 of The Act makes provisions for how vessels containing dangerous liquids
should be handled:
“(1) Every fixed vessel, structure, sump or pit of which the edge is less than one metre above the
adjoining ground or
platform shall, if it contains any scalding, corrosive or poisonous liquid, either be securely covered or
be securely fenced to at least that height to prevent any person from falling into the vessel, structure,
sump or pit.
(2) A plant referred to in subsection (1) shall have a warning notice, indicating the nature of the
danger, in a form readily understood by the persons in the workplace and shall be marked on or
attached to the plant or, if this is not
practicable, be posted in a conspicuous location near the plant.”
Section 74 0f The Act makes provisions for storage:
“(1) All goods, articles and substances stored in a workplace shall be stored or stacked –
a) in such manner as will ensure their stability and prevent any fall or collapse of the stack;
b) in such manner as not to interfere with the adequate distribution of natural or artificial
light, the natural ventilation systems, the proper operation of machines or other equipment,
the unobstructed use of passageways, gangways or traffic lanes, and the efficient functioning
of sprinkler systems, the unobstructed access to other fire extinguishing equipment within the
workplace; and
c) On firm foundations not liable to overload any floor.
(2) No goods, articles or substances shall be stored or stacked against a wall or partition unless the wall
or partition
is of sufficient strength to withstand any pressure caused thereby.”
Section 75 deals with ladders, emphasizing the need for ladders in a workplace to be of good
construction, sound material adequate strength and suitable for the purpose for which it is used and
properly maintained.
Section 76 requires employers to take necessary steps to ensure that workstations, equipment and work
tasks are adapted to fit the employee and the employee’s ability including protection against mental
strain. Section 75 also requires manufactures, suppliers or importers of machinery and equipment to
ensure that the equipment complies with the prescribed safety and health standards while providing
adequate and appropriate information including hazard warning signs.
Section 77 provides for safe means of access and safe place of employment; while sections 78 and 79
provides for fire prevention and precautions in places where dangerous fumes are likely.
2.2 Health
Section 47 makes provisions for cleanliness while section 48 discourages overcrowding in a workplace.
Also sections 49 and 50 provides for mandatory ventilation and lighting of workplaces, while section
52 requires employers to provide sufficient and suitable sanitary conveniences for the persons
employed in the workplace.
The law requires that you provide drinking water and ensure that:
• It is free from contamination and is preferably from the public water supply– bottled water
dispensers are acceptable as a secondary supply;
• It is easily accessible by all employees;
• There are adequate supplies taking into consideration the temperature of the working
environment and types of work activity;
• Cups or a drinking fountain are provided.
Drinking water does not have to be marked unless there is a significant risk of people drinking non-
drinking water.
If the work activity requires your employees to change into and wear specialist clothing (overalls, a
uniform, thermal clothing etc), then you must provide enough changing rooms for the number of
people expected to use them.
3.0 Workshop Layout
The arrangement of the machinery and equipment in a workshop is called ‘Workshop layout’, and a
good workshop layout is a well-planned positioning of the company’s plant, machinery, and
equipment, which gives excellent ambiance for the employees to give out their best and improves the
overall efficiency of the organization and also better utilization of labor, machinery, and material.
The workshop layout is the art of planning and positioning the machine tools, equipment,
operator workbenches, assembly area, storage areas (for raw material, associated items, and
finished product), supervisor area, shipping area, employee amenities, gangways, and allied
items in a manner which results in maximum utilization of labor, machinery, and space; and
increase the overall output and efficiency of the workshop.
Workshops must provide space suitable for heavy machinery equipment, if necessary, along with
adequate open space for ventilation and circulation.
Exercise:
Visit the Kisii National Polytechnic’s plumbing workshop. Study the layout of
the plumbing workshop and identify the various spaces allocated. What are
some of the reasons as to why various spaces are allocated in particular
positions? Sketch this workshop layout. Your sketch should be well-labelled.
4.0 Materials
4.1 Ordering and supplying materials
Ordering materials literally means the request for the materials to be supplied.
Materials are to be purchased and obtained or delivered:
• In good time (to avoid delay)
• In correct quantities (to avoid wastage)
• At the most economical rates (to safe cost)
Ordering of materials are done in the contractor`s head office by the buying
department. Site supervisors can only carry out the ordering of materials in a very small jobs.
To supply sites with materials the majority of builders maintain some form of stores depot for small
quantities of common user stock, to be issued to contracts as required.
Delivery requirements:
Delivery is the process of transporting goods from a source location to a predefined destination.
Once goods are dispatched from the supplier, the buyer will be sent with an advice note.
An advice note is sent by the supplier to the site or to the central depot well before the
actual delivery date in order to enable the site supervisor to have adequate preparation for
the receipt of the materials.
The description of the materials to be delivered, the delivery date and the method of
transport and off-loading is clearly stated. If there is any special instruction on how to handle
and store the material, it will be mentioned.
Once the goods reach their destination, you can receive, or reject them. The goods are normally
accompanied by a delivery note.
A delivery note is a document that accompanies a shipment of goods. It provides a list of the
products and quantity of the goods included in the delivery. The delivery note does not
usually list the price of the goods being delivered, that information will be on the invoice
which follows shortly after.
A copy of a delivery note may be signed by the recipient and returned to the seller as proof of
delivery.
Once you (the customer) receives the goods (package) you will:
• Check the contents of the package against the delivery note.
• Sign the delivery note to confirm receipt of the goods.
If an item is missing or damaged you should contact the supplier as soon as possible. If any of the
goods are damaged, the person delivering the shipment should make a note of this on the delivery
note. The supplier will then either send a replacement or raise a credit note for the damaged goods.
It is good practice to have two copies of each delivery note — one for buyer’s own records and one for
the supplier.
Invoices
An invoice is a document that requests payment in exchange for a product or service. It is issued by a
supplier to the buyer indicating the products, quantities and agreed prices for products or services the
supplier has provided. Typically, an invoice contains invoice number, vendor information,
credits/discounts availed, payment schedule/date, and total amount due.
Quotations
Quotations are a necessary part of the procurement function for several reasons. First, quotations
ensure that we are getting the best value for our money. A formal quotation is documented proof that
demonstrates fiscal responsibility. A vendor’s job is to get as much margin on their sale as possible. If a
vendor knows that there is competition for their goods or services, they tend to be more competitive.
Secondly, quotations provide a fair forum for outside vendors to participate.
Process of purchasing
This involves such steps as:
a. Identification of need:
This could be identifying the need to buy a new item or reordering something when it is
required or falls below a certain threshold of stock. This might involve a requisition process in
most businesses. It is important that all the stakeholders be consulted at this stage to prevent
issues later on in the procurement process.
Also, determine the exact specifics of the need or requirement. This would include technical
specifications or part numbers. If the item is not one that has been previously procured this list
of specifics is generated with concurrence from all the technical people involved. Detailed
specifics with proper consultation with all the departments involved will prevent expensive
mistakes from happening further down the procurement process.
b. Sourcing:
Once it is determined that a specific item or service is to be bought, the procurement team has
to then do the research required to determine the various sources that supply it.
For repeat orders, there will usually be a pre-existing vendor list. For a new item, the process of
identifying and then vetting vendors is longer. It is faster to work with a pre-existing vendor
who has already been determined to be a good supplier. New suppliers will need to be
thoroughly investigated to determine their reputation, speed, quality, reliability, and prices.
Therefore, compare an array of different options from suppliers.
A top vendor should have such traits as:
• Accountability
• Production capabilities
• Ease of communication
• Ethics
• Prioritising building relationships
The rule of thumb is to get at least three quotes, but that’s a best practice that should be
determined by your organization. Approval from the relevant levels of management will
have to be obtained based on the sourcing options and costs involved. If there is a bidding
or tendering process involved for the order, the request for proposal, bids or tenders will
have to be published.
c. Negotiate Contract Terms with Selected Supplier:
After you’ve made your decision on which supplier to work with, you need to negotiate your
contract terms with them. This stage is important as you want to agree on a price that’s fair for
both parties and that you’re both happy to work with.
Contracts don’t only cover pricing either. The scope of the whole project — terms, conditions and
timelines of delivery are all areas that should be taken into account. You should always keep a
copy of your contract so that you can refer to it should anything not be up to your expected
standard.
If there is a bidding or tendering process for the procurement, the selection of the qualifying
bids will be as per the terms and conditions set. The selected supplier will be chosen and
announced as per the set process preferably in a highly transparent manner. Selecting from the
various bidders is a process that should be fair and transparent to ensure that the buyer gets the
best value and quality of supply. When the selection process is compromised, it might also
compromise the value of the goods or services supplied.
At this point, the buyer has to decide between the merits of having a single high-volume
supplier or choosing multiple suppliers. When choosing to have a single supplier, the higher
volume of orders gives better bargaining power when negotiating rates. However, if a single
supplier is unable to fulfill an order it will affect the entire manufacturing process. Having more
than one supplier for an item reduces the risks while giving one less room to negotiate rates.
Sometimes, multiple suppliers help to build competition with regard to rates and quality.
d. Finalise the Purchase Order:
Once you’ve submitted your contract to your supplier and both parties are happy with the
detailing, it’s time to finalise your purchase order. Purchase order outlines:
• A description of the goods or service
• Total costs
• Quantity
• Approval of workflow
This document shows a further agreement between the two parties. Whereas a contract agrees
the whole collaboration, purchase orders tend to contractually agree to individual jobs. A
purchase order is typically sent via email.
e. Receive Invoice and Process Payment:
Once your supplier has received your purchase order, you’ll receive an invoice from them
detailing the agreed price and instructions on how to pay. On this invoice you’ll find details of
your order too, so make sure that you keep a record of them for any future reference necessary.
Make the necessary payments, depending on your agreement with the supplier.
f. Delivery and Audit of the Order:
Depending on what terms you’ve agreed in your contract your delivery will arrive soon after
your purchase order has been sent in. You should always keep a record of when the order is
delivered in relation to when you ordered it. That way, you can keep track of whether your
supplier is sticking to their agreed delivery times.
Always double-check the order upon arrival too. The last thing you want is for you to come to
carry out a job and the product that you thought was there turns out it hasn’t been delivered.
Could lead to you letting your customer base down for something that wasn’t your mistake.
So, when your order arrives, take your invoice and inspect the delivery. If you notice that
something is missing, then contact your supplier as quickly as possible to rectify the problem and
reduce potential downtime.
g. Maintain Accurate Record of Invoices:
Keep a record of all your invoices and payment records. In case of any audits carried out, you
then know exactly how much you’ve spent throughout the allotted time and can categorise them
to analyse your spending even further. Keeping all your invoices is key to working out whether
you’re overspending or sticking to your budget.
Purchasing process
In general, procurement focuses on evaluating risks before they become bigger and cause problems to
the supply chain and the rest of the business or organization functions.
Procurement is one of the most important steps in the supply chain of any goods. The profit margins
of a company, as well as the quality of its raw materials, are dependent on this activity. Ideally,
every procurement department will keep 5 principles of procurement in mind at every stage.
Adhering to these five pillars of procurement will ensure that the company’s procurement process is
as efficient and economical as possible.
The five pillars of procurement on a national scale, fosters free and fair trade that helps grow the
economy. On a smaller scale, it offers equal opportunities for vendors to be given business based on
their merits. These pillars are:
• Value: The buyer should aim to get the best possible product that offers value for money. When a
buyer compromises on the quality of the input based on the lowest cost, it has a cascading effect
on the company’s finished goods or services. Value for money should be the uppermost factor for
the selection of a supplier.
• Open Competition: Creating a process of vendor selection that is bias-free and transparent,
ensures a level playing field for all suppliers. This open competition is to the benefit of the
buyer who can get the best value for money.
• Ethics and Transparency: The selection process for a vendor whether it is through direct purchase,
tenders or bids is very vulnerable to corruption. Any unethical practices that are followed to
skew the process of vendor selection will compromise the quality and value of the items being
purchased.
• Accountability and Record-Keeping: Every person at each stage of procurement should be
accountable for the decision making and process. Excellent record-keeping practices make it
easier to trace the steps of procurement.
Equity: Ensuring a fair and uniform procurement process across all industries provides all the players
with equal and fair opportunities to flourish
Specification:
Any description of the physical or functional characteristics or of the nature of goods/services to be
purchased. It may include a description of any requirements for inspecting, testing, or preparing
goods/services for delivery.
Detailed specifications gives the nature, quality and class of work, materials to be used in the various
parts of work , quality of the material, their proportions, method of preparation, workmanship and
description of execution of work are required.
A specification becomes an essential contract management document which is used to ensure that the
chosen supplier provides what is specified. It must therefore be clear and accurately define what is
expected from a supplier regarding the outputs or the functional and performance requirements.
A well-structured specification should:
• Apply a high standard in the delivery of requirements
• Be clear and simple and avoid onerous or unnecessary requirements
• Not refer to the following:
o Brands or trade names
o Any particular process that is specific to a supplier in the market place
o Trademarks, patents, types, or a specific origin or production. (Unless it is justified by
the subject-matter of the contract). Alternatively on an exceptional basis where a
sufficiently precise description of the contract subject-matter is not possible. In such
cases you must add “or equivalent” to the reference.
Before preparing a specification, you should have a clear understanding of:
• Any government policy, local and international standards, supplier charters or codes of conduct,
which are relevant to the procurement.
• The evaluation criteria to be applied and the relative importance of each criteria.
• Customer, user and stakeholder requirements.
Illustration
Kerubo’s requisition: "I want something to eat my dinner with"
This is a poor undetailed specification.
Kemunto’s requisition: "I would like a knife and fork to eat my dinner with, they must be no
more than 5 inches high and they must be made of metal.
This is a clear defined specification.
A material transfer form/note is a document used for recording the direct transfer of materials from
one job or work order to another. It is signed by the foremen or site clerk of the sending and receiving
departments and forwarded to the costing office, where the necessary adjustments are made in the
respective job accounts.
4.3.1 Timber
Timber and other joinery items should be stored horizontally and covered in a scaffold rack, although
provision should be made for free air flow, usually by the rack having open ends and sides, while
having a top that is covered. It is advisable for different timber sizes to be kept separate.
4.3.2 Cement
Since any contact with direct or airborne moisture can cause cement to set, it must be kept dry. In
terms of organization, it is advisable for a rotational system to be used, whereby the first batch of
cement delivered is the first to be used.
Small quantities of bagged cement should be stacked to a height no more than 1 m, on a raised dry
platform such as a timber pallet. A polythene sheet should be used as cover, with care being made to
ensure that it is weighted down around the edges.
Medium quantities of bagged cement may need to be stored in a watertight and fireproof shed, with
galvanized steel sides and adjustable legs on bearing plates.
Large quantities of loose cement should be stored in a cement storage silo.
4.3.6 Bricks/Blocks
Bricks may be delivered to site loose or strapped in unit loads and stored on timber pallets to be
transported using a forklift. Bricks should be stacked on edge in rows to a maximum height of 2.4 m.
It is important that they are stored on level, well-drained ground and covered with a polythene sheet
to protect against efflorescence and other issues. When calculating the area required for storage,
allowance of around 5 m should be given for the forklift approach.
Blocks may be delivered to site loose or strapped in unit loads on timber pallets. They should be
stacked in columns, to a maximum height of 8 courses, and covered with a protective sheet.
4.4.2 Schedules
The material schedule in construction is a document that lists all of the building materials that are
required to complete the project. Material schedules are often organized based on the category for the
building, with different schedules for each component. The material schedule often will include
additional information such as the quantity, description, unit price, total price, and other relevant
information related to the building materials.
Keeping track of material schedules will help you and enlighten you on the particular materials that
you should have at any given time.
4.5.1 Wastage
Wastage on site is a big issue in most building sites as large amount of materials are classified as waste
due to varying circumstances. This is a problem for the site supervisor to control by putting some
wastage control measures into consideration. Some of the waste reduction measures you could adopt
are:
• Ensure that materials are delivered as required so that site storage is cut to minimum
• Ensure that materials delivered are those specified for that particular job
• Ensure that workmen are not producing excessive amount of “off-cuts.
• Collect waste, e.g half bricks, and re-use to prevent more cutting.
• Make sure that when materials are stored they do not deteriorate.
• Protect materials such as cements from direct rainfall
4.5.2 Cleanliness
Site cleanliness can decrease the number of wasted materials. Simple steps can be taken to ensure your
construction site is clean, but it will require that you institute a policy and make sure everyone is
accountable on a daily basis. Also, organize and store your materials safely after work.
4.5.3 Pilfering and theft
Materials and equipment may need protection from theft and vandalism, particularly when left out in
the open where they have the potential to be removed late at night by opportunistic thieves.
Tradespeople often have heavy duty lockable compartments or vans for storing tools, but where it is
more practical to leave equipment and materials on site, security may need to be provided. This can be
in the form of a lockable fenced compound on site, perhaps with CCTV, alarms and patrols. Close
boarded fences are often used which are similar to hoarding, or chain link fencing with precast concrete
posts, sometimes incorporating a 45° crank which faces out.
Materials and small hand tools are lost to the builders each year through pilfering by the operatives;
this is easier to control than outside theft by adopting the following procedures:
• Small items should be issued by the store keeper or foreman and keep the record
• Accurate stock control must be maintained with regular checks
• Car parks should be located far away from the store
• Inspection of the delivery lorries leaving the site
• Checking of the workers leaving the site
• The site should be securely fenced
4.6.1 Stores
Use stores to look away your valuables.
4.6.2 Watchman
The physical presence of security guards is invaluable for any building site. Thieves will assume there
are security cameras in play and will be ready to eliminate them, but the appearance of actual security
guards may discourage them from attempting anything underhanded at all. Security guards patrol the
site, are aware of any areas that may be problematic or attractive to thieves, and their presence alone
helps minimize any worry about the safety of your building site after working hours.
Therefore, plant and equipment maintenance aim at keeping equipment running smoothly and avoiding
costly repairs that suddenly take it out of service. Below are some types of maintenance:
6.1.1.2 Electricity
It is essential for running plant that is electric as well as aiding in communication channels.
Make a provision for a constant and reliable electricity supply.
Fitness for purpose and safety must be ensured by fully testing and certifying electricity installations.
Site offices and welfare units are likely to require a high concentration of electricity supply, but other,
perhaps more isolated areas of a site may also need supplying.
6.1.1.3 Telephone
Establish helpful communication methods for any construction site.
Install an office system to cater for various communication needs of the construction works
Also, make a provision for mobile access to make it easier to communicate with employees or suppliers
who work away from their desks.
6.1.1.6 Signboards
All construction sites must have a signboard showing project details such as:
• The name of the project and land reference number
• Name and addresses of the Client and Consultants involved in the project
• Name and addresses of all the Contractors and Sub-contractors, County Council, NCA and NEMA
approval number
Signboards must be strategically placed especially near the site entrance.
6.1.2 Insurance
There are many risks in any construction project. The majority of these risks are usually assumed (and
priced) by the contractor during the construction phase, who typically covers this exposure by taking
out various insurance policies.
The most common forms of insurance under a construction contract include:
• All risks insurance — this insure against physical damage to the works (and usually materials
on site)
• Professional indemnity insurance — this insures contractors with design responsibilities (I.e.
under design and build contracts) against liability arising out of professional negligence.
• Public liability insurance injury to third parties (but not the contractor’s employees) - this
provides cover for liability arising out of death or personal
• Workers’ compensation insurance- this insures the contractor against liability for the death or
personal injury to its employees (usually on site) when performing the works.
6.2.3 Communication
Construction works involve team work hence communication should be clear, concise, complete and correct.
It can be verbal or non-verbal.
Effective communication saves time and provides feedback.
Under section 27 any person who lacks a permit but constructs or employs works to use the water commits an offence.
This is because domestic use of water is given precedence above other uses.
Every development has both positive and negative implications on the environmental. This is why it is imperative that
the implications of implementing a project are well understood and documented. Once, the effects of a project are
identified, mitigation plans are put in place in a NEMA Report. A licensed environmental Expert prepares a NEMA
Report and submits it for approval.