No Station Problem

3 Packing Ambil tool jauh

4 Packing Ambil dummy jauh
5 Packing Ambil cover battery
6 Packing Ambil temp. dummy (abnormal)
7 Packing Ambil kunci L (coding)
8 Packing Ambil kunci pass dari stamp ke ALT
9 Packing Setting rubber tercampur
10 Packing Setting parameter sulit dilihat
11 Packing Setting guider battery
12 Packing Setting posisi rubber ALT lama
13 HSM Kerta heater plate jauh
14 HSM Pengencangan baut h.plate bawah lama
15 HSM Test melting (sulit setting)
16 HSM Test destructive (sulit setting)
17 HSM Tool kurang ringkas, kesulitan mencari tool
18 COS Setting head short test & IRT lama
19 Enveloper Ganti roll separator
20 Enveloper Setting roll press
21 Enveloper Setting guider maintrack setelah sealing
22 Enveloper Menyebrang conveyor untuk set aligner cell
23 Enveloper Jalan menuju lemari tools
24 Enveloper Ambil tools
25 Enveloper Bawa tools ke COS
26 Enveloper Ambil tools di COS
27 Enveloper Bawa tools ke pocket conveyor
28 Enveloper Jalan menuju lemari tools
29 Enveloper Taruh tools di lemari
30 Enveloper Jalan kembali ke pocket conveyor
32 Enveloper Bawa label ex material ke tempat sampah
Idea Category Impact
Additional tool di area packing Step 3 14 0.2
Dummy battery di centralkan masing" line Step 3 26 0.4
Didekatkan di area packing Step 3 10 0.2
Dihilangkan Step 3 10 0.2
Additional tool di area packing Step 3 6 0.1
Additional tool di area packing Step 3 5 0.1
Dibuatkan box rubber per type Step 3 8 0.1
Modifikasi penerangan Step 3 12 0.2
Modifikiasi air cylinder mechanism Step 3 55 0.9
Additional JIG Step 3 60 1.0
Kereta heater plate didekatkan Step 3 44 0.7
Dibuatkan varian baut / std counterbore h.plate Step 3 300 5.0
Review dengan tim ENG terkait parameter setting Step 3 380 6.3
Review dengan tim ENG terkait parameter setting Step 3 234 3.9
Dibuatkan layout/tag identifikasi tertentu Step 3 20 0.3
Modifikasi head short test & IRT Step 3 280 4.7
Dipindah ke soto Step 2 93 1.6
Modifikasi to plug and play Step 3 300 5.0
Modifikasi guider jadi 1 Step 3 198 3.3
Modifikasi spindle Step 3 29 0.5
Step 3 14 0.2
Step 3 2 0.0
Step 3 6 0.1
Step 3 4 0.1
Step 3 9 0.2
Step 3 6 0.1
Step 3 2 0.0
Step 3 13 0.2
Step 3 67 1.1
Detik Menit
Total 2207 36.78333

Chart Title
120.0

100.0

80.0

60.0

40.0

20.0

0.0
Step 2 Step 3

Soto dandori Setting Uchi dandori Row 8 Row 9

40.0

20.0

0.0
Step 2 Step 3

Soto dandori Setting Uchi dandori Row 8 Row 9

 Step 1 Step 2 Step 3 Step 4 Step 5
Soto dandori 13.0 13.0 13.0 13.0 13.0
Setting 14.0 14.0 14.0 10.0 10.0
Uchi dandori 29.0 29.0 29.0 12.0 12.0
56.0 56.0 56.0 35.0 35.0

60.0

50.0

29.0 29.0 29.0

40.0
Axis Title

30.0
12.0

20.0 14.0 14.0 14.0

10.0

10.0

0.0
Step 1 Step 2 Step 3 Step 4
 Uchi dandori
12.0 12.0 Setting
Soto dandori

10.0 10.0

Step 4 Step 5
 MP1 MP2 MP3 MP4
MWS Leader
(Enveloper) (COS) (HSM) (Packing)
Soto awal 20.0 26.0 20.0 20.0 20.0 20.0
Run A 0.0 3.4 8.1 11.0
Uchi 16.3 22.1 40.7 66.2 39.1
Setting 7.9 17.6
Validasi 4.8
Run B 3.4 4.8
Waiting 48.7 28.2
Run B 2.8
Setting 1.0 3.8
Waiting 10.8 3.8
Total Dandori 71.0
 Soto awal Run A Uchi Settin

100.0
10.8

4.8

4.8
80.0
48.7

17.6

Total 60.0
20.0
11.0
3.4
66.2
7.9
40.7
40.0

16.3
4.9 22.1

3.4
20.0

20.0

0.0
MWS Leader MP1 MP2
(Enveloper) (COS)
oto awal Run A Uchi Setting Validasi Waiting Run B Setting

3.8
3.8 4.9
10.8 1.0

2.8
4.8

4.8 28.2

48.7

17.6

66.2
66.2

3.4
39.1

7.9
40.7

22.1

11.0 11.0
8.1
3.4

20.0

MP1 MP2 MP3 MP4 Total

(Enveloper) (COS) (HSM) (Packing)
 3783
4703
1055
135
920

137
3192

MP1 MP2 MP3 MP4

MWS Leader
(Enveloper) (COS) (HSM) (Packing)
Soto awal 20 20.0 20.0 20.0 20
Soto awal 20.0 4.3
Run A 0.0 3.4 8.1 11.0
Uchi 16.3 33.9 53.2 66.2 39.1
Setting 10.3 5.5
Validasi 4.8
Run B 3.4 4.8
Waiting 28.2
Run B 2.8
Setting 1.0 3.8
Waiting
Run B
Total Dandori 71.0
 Soto awal Soto awal Run A Uchi Setti

100

4.8

4.8

80 5.5

3.4
Total
60 10.3
20.0
11.0
67.2 53.2

40
33.9

3.8 16.3

3.4
20

0
MWS Leader MP1 MP2
(Enveloper) (COS)
 Soto awal Run A Uchi Setting Run B Waiting Run B Waiting Run B

3.8 3.8
1.0

2.8
4.8

4.8 28.2

5.5

3.4
67.2
66.2
10.3

53.2 39.1

33.9

11.0 11.0
8.1
3.4

MP1 MP2 MP3 MP4 Total

Enveloper) (COS) (HSM) (Packing)
 3783
4703
1055
135
920

MP1 MP2 MP3 MP4

MWS Leader
(Enveloper) (COS) (HSM) (Packing)
Soto awal 20 16.4 20.0 14.1 18.5
Soto awal 20.0 4.3 3.6 5.9 1.5
Run A 0.0 3.4 8.1 11.0
Uchi 16.3 30.3 53.2 60.3 37.6
Setting 10.3 5.5
Validasi 4.8
Run B 3.4 4.8
Waiting 3.1 26.9
Run B 2.8
Setting 1.0 3.8
Waiting
Run B
Total Dandori 68.3
 Soto awal Soto awal Run A Uchi Setti

100

4.8

4.8

80 5.5

Total
3.4
60

20.0 10.3
11.0
64.4 53.2

40

30.3
3.8 16.3

3.4
20

0
MWS Leader MP1 MP2
(Enveloper) (COS)
 Soto awal Run A Uchi Setting Run B Waiting Run B Waiting Run B

3.8 3.8
1.0

4.8 3.1 2.8

4.8
26.9
5.5

3.4 64.4

60.3
10.3

53.2 37.6

30.3

11.0 11.0
8.1
3.4

MP1 MP2 MP3 MP4 Total

Enveloper) (COS) (HSM) (Packing)
 3783
4703
1055
135
920
236
3.933333333 3954
260 976 65.9
16.26666667

MP1 MP2 MP3 MP4

MWS Leader
(Enveloper) (COS) (HSM) (Packing)
Soto awal 20 16.4 20.0 14.0 18.5
Soto awal 20.0 4.3 3.6 6.0 1.5
Run A 0.0 3.4 8.1 11.0
Uchi 11.9 21.5 44.7 52.1 35.0
Setting 10.3 5.5
Validasi 4.8
Run B 3.4 4.8
Waiting 2.8 20.9
Run B 2.8
Setting 1.0 3.8
Waiting
Run B
Total Dandori 59.7
 Soto awal Soto awal Run A Uchi Setti

100

740 80 4.8

4.8

5.5

Total
60

20.0
11.0 3.4
55.9
10.3
44.7

40

3.8 21.5
11.9

3.4
20

0
MWS Leader MP1 MP2
(Enveloper) (COS)
 Soto awal Run A Uchi Setting Run B Waiting Run B Waiting Run B

3.8 3.8
1.0

2.8 2.8
4.8

4.8 20.9

5.5

55.9

3.4 52.1

35.0
10.3
44.7

21.5

11.0 11.0
8.1
3.4

MP1 MP2 MP3 MP4 Total

Enveloper) (COS) (HSM) (Packing)
 Short test & IRT 236
Auto Pole 639
PW 731 595

ganti PW tip 136 ke packing

jig fluxing 101 ke enveloper

MP1 MP2 MP3

MWS Leader
(Enveloper) (COS) (HSM)
Soto awal 20 16.4 20.0 14.0
Soto awal 20.0 4.3 3.6 6.0
Run A 0.0 3.4 8.1
Uchi 22.6 23.2 36.8 41.5
Setting 10.3 5.5
Validasi 4.8
Run B 3.4 4.8
Waiting 5.5
Run B 2.8
Setting 1.0
Waiting
Run B
Total Dandori 51.8
 Soto awal Soto awal Run

100

80

MP4
Total
(Packing)
18.5 60

1.5 20.0 3.4

11.0 11.0
41.2 48.0
10.3

40
6.8
22.6

3.8 3.8 23.2

20

0
MWS Leader MP1
(Enveloper)
Soto awal Soto awal Run A Uchi Setting Run B Waiting Run B Waiting Run B

3.8 3.8
1.0
6.8
4.8 2.8
5.5

4.8

5.5

3.4 48.0
41.2
10.3 41.5

36.8

23.2

11.0 11.0
8.1
3.4

MP1 MP2 MP3 MP4 Total

(Enveloper) (COS) (HSM) (Packing)
 3.8

48.0

11.0

Total
 Short test & IRT 236
Auto Pole 639
PW 731 595

ganti PW tip 136 ke packing

jig fluxing 101 ke enveloper

MP1 MP2 MP3

MWS Leader
(Enveloper) (COS) (HSM)
Soto awal 20 18.5 20.0 14.0
Soto awal 20.0 4.3 1.6 6.0
Run A 0.0 3.4 8.1
Uchi 22.6 25.3 36.8 41.5
Setting 10.3 2.5
Validasi 4.8
Run B 3.4 4.8
Waiting 2.6
Run B 2.8
Setting 1.0
Waiting
Run B
Total Dandori 45.0
 Soto awal Soto awal Run

100

85
60
1.416666667

80

MP4
Total
(Packing)
18.5 60
3.4
1.5 20.0
11.0 11.0
41.2 44.0 10.3

40

22.6
25.3
1.0

20

0
MWS Leader MP1
(Enveloper)
Soto awal Soto awal Run A Uchi Setting Run B Waiting Run B Waiting Run B

1.0 1.0

2.6 2.8
4.8

4.8
2.5

3.4

44.0
41.2
10.3
41.5

36.8

25.3

11.0 11.0
8.1
3.4

MP1 MP2 MP3 MP4 Total

(Enveloper) (COS) (HSM) (Packing)
 1.0

44.0

11.0

Total
Graphic Waktu Dandori Proses AMB Line 7
Dandori Time per MP
160
140
120 50 50 50 50 50 50
100
80
40 40 40 40 40 40
60
40 30 30 30 30 30 30
20
20 20 20 20 20 20
0
MP 1 MP 2 MP 3 MP 4 MP5 MP6
Workshop Enveloper COS Press Weld HSM Packing

Running type A Soto awal Uchi

Soto Akhir Dandori Time

MP 1 MP 2 MP 3 MP 4
Workshop Enveloper COS Press Weld
Running type A 20 20 20 20
Soto awal 30 30 30 30
Uchi 40 40 40 40
Soto Akhir 50 50 50 50
Dandori Time 35 35 35 35
Dandori Time 110 110 110 110
Running type B
MP

50 50
Dandori time

40 40

30 30

20 20
MP5 MP6
HSM Packing

wal Uchi
i Time

MP5 MP6
HSM Packing
20 20
30 30
40 40
50 50
35 35 35
110 110 110
 Curret Target 100
Soto 20 20 90
Uchi 63.4 40 80
Re-Setting 4.8 0
70
Waiting 2.8 0
60 Waiti

Axis Title
71 40 50 Re-S
Uchi
40 Soto
30
20
10
0
Curret Target

g
 Waiting
Re-Setting
Uchi
Soto

Target
Graphic Waktu Dandori Proses AMB Line 7

Waktu Dandori (menit)

100
90
20 20
80
70 10 10
Dandori time (minute)

60
50
40 40
40
30
20
10 25 25

0
Curent Plan

Soto awal Uchi Setting Soto Akhir

Curent Plan
Soto awal 25 25
Uchi 40 40
Setting 10 10
Soto Akhir 20 20
20

10

40

25

Plan
 Soto awal Run A Uchi Setting Validasi Waiting Run B
3.8
100 Finish Dandori
4.9
10.8 1.0

90 2.8

4.8 28.2
80

17.6
70

66.2
60 66.2
Duration (m)

50 39.1
7.9
40.7
40

16.3
22.1 Start Dandori
30

8.1 11.0 11.0

3.4
20

10 20.0 20.0

0
MWS Leader MP1 MP2 MP3 MP4 Total
(Enveloper) (COS) (HSM) (Packing)

MP1 MP2 MP3 MP4

MWS Leader STEP 1
(Enveloper) (COS) (HSM) (Packing)
Soto Dandori 20 20
Uchi Dandori 16.3 22.1 40.7 66.2 39.1 63.4
Setting 7.9 17.6 3.8 4.8
Validasi 4.8
Waiting 14.9 1 2.8
Total 20 16.3 44.9 63.1 67.2 42.9 71 menit
Graphic Waktu Dandori Proses AMB Line 7

Frequensi Dandori (kali)

5

4
Dandori time (minute)

2 2 2

1
1 1
0
Curent Plan

Besar Frequensi Dand

Curent Plan
Besar 1 1
Frequensi Dand 2 2
 2

Plan
 987
825
13.75

162
2.7