1

/16 - 1/8 - 1/4 DIN PROCESS CONTROLLERS Panel-Mounting

The mounting panel must be rigid, and may be up to
2. SELECT MODE -  Parameter Lower Upper Adjustment range & Description
Display Display
Default
Value
CONCISE PRODUCT MANUAL (59300-12) 6.0mm (0.25inch) thick. Cut-out sizes are:
B
Select mode is used to access the configuration and operation menu functions. Dev. Alarm 2
 
Cut-Out Dim A Cut-Out Dim B It can be accessed at any time by holding down and pressing . Value*
1 Same options as Alarm 1
CAUTION: Installation should be only performed by technically /16 & 1/8 Din = 45mm 1
/16 Din = 45mm In select mode, press or to choose the required mode, press to enter. Alarm 2
1
/4 Din = 92mm 1
/8 & 1/4 Din = 92mm An unlock code is required to prevent unauthorised entry to Configuration, & Setup Hysteresis*  
competent personnel. It is the responsibility of the installing engineer
to ensure that the configuration is safe. Local regulations regarding For n multiple instruments mounted side-by-side, cut-out A modes. Press or to enter the unlock code, then press to proceed. Loop Alarm   (disabled) or  (enabled) 
electrical installation & safety must be observed - e.g. US National A is 48n-4mm (1/16 & 1/8 Din) or 96n-4mm (1/4 Din) Mode Upper Lower Description Default Loop Alarm
Electrical Code (NEC) and/or Canadian Electrical Code. Impairment of Tolerance +0.5, -0.0mm
Unlock Time*  1 sec to 99 mins. 59secs .
Display Display
protection will occur if the product is used in a manner not specified
by the manufacturer. See section 12 for addional installation and
1. Insert instrument into Codes  No alarms Inhibited
safety information.
the panel cut-out. Operator   Normal operation None  Alarm 1 inhibited
Mounting Panel Alarm Inhibit  
2. Hold front bezel firmly
Set Up   Tailor settings to the application   Alarm 2 inhibited
1. INSTALLATION Instrument (without pressing on Configuration   Configure the instrument for use   Alarm 1 and alarm 2 inhibited
Some installation details vary between the three model sizes covered by this manual Housing display area), and re-fit Product Info   Check manufacturing information None  Primary Power
mounting clamp.
(refer to section 10). These differences have been clearly shown.
Ratchets
Auto-Tuning   Invoke Pre-Tune or Self-Tune   Secondary Power
Installing Option Modules: 1/16 Din Size Instruments 3. Push clamp forward, Note: The instrument will always return automatically to Operator mode if  Alarm 1, Direct
there is no key activity for 2 minutes.
Gasket using a tool if necessary,  Alarm 1, Reverse
CPU PCB
3. CONFIGURATION MODE - 
Mounting Struts until gasket is  Alarm 2, Direct
compressed
and instrument held firmly  Alarm 2, Reverse
First select Configuration mode from Select mode (refer to section 2).
Option Module 1 Option Module A
in position.  Loop Alarm, Direct
Press to scroll through the parameters, then press or to set the required Output 1 Usage  
value. Press to accept the change, otherwise parameter will revert to previous  Loop Alarm, Reverse
Option Module 3 CAUTION: For an effective IP66 & NEMA 4X seal against dust and value. To exit from Configuration mode, hold down and press , to return to  Logical Alarm 1 OR 2, Direct
Option Module 2 moisture, ensure gasket is well compressed against the panel, with the 4 Select mode.  Logical Alarm 1 OR 2, Reverse
tongues located in the same ratchet slot. Note: Parameters displayed depends on how instrument has been configured.
PSU PCB Refer to user guide (available from your supplier) for further details.  Logical Alarm 1 AND 2, Direct
Rear Terminal Wiring Parameters marked * are repeated in Setup Mode.  Logical Alarm 1 AND 2, Reverse

1 1
Installing Option Modules: /8 & /4 Din Size Instruments USE COPPER CONDUCTORS (EXCEPT FOR T/C INPUT). CABLE RATING 80°C MIN Retransmit SP Output
Parameter Lower Upper Adjustment range & Description Default
Single Strand wire gauge: Max 1.2mm (18SWG)  Retransmit PV Output
Display Display Value
The diagrams below show all possible option combinations. The actual  0 to 5 V DC output
Input
CPU PCB Mounting Struts connections required depends on the exact model and options fitted. Range/Type  See following table for possible codes   0 to 10 V DC output
Linear Output 1
CAUTION: Check information label on housing for correct operating Code Input Type & Code Input Type & Code Input Type & Range   2 to 10 V DC output 
Option Module B voltage before connecting supply to Power Input Range Range Range  0 to 20 mA DC output
Option Module A Fuse: 100 – 240V ac – 1Amp anti-surge
bC B: 100 - 1824 ºC L.C L: 0.0 - 537.7 ºC PtRh20% vs 40%:  4 to 20 mA DC output
24/48V ac/dc – 315mA anti-surge P24F 32 - 3362 ºF
1 bF B: 211 - 3315 ºF L.F L: 32.0 - 999.9 ºF Retransmit -1999 to 9999
Option Module 2 /16 Din Size Instrument Connections
Option Module 3 Output 1 Scale  (display value at which output Range max
CC C: 0 - 2320 ºC NC N: 0 - 1399 ºC PTC Pt100: –199 - 800 ºC maximum will be maximum)
CF C: 32 - 4208 ºF NF N: 32 - 2551 ºF PtF Pt100: –328 - 1472 ºF Retransmit -1999 to 9999
Option Module 1
PSU PCB J: –200 - 1200 ºC Pt.C Pt100: –128.8 - 537.7 ºC
Output 1 Scale  (display value at which output Range min
JC rC R: 0 - 1759 ºC
minimum will be minimum)
JF J: –328 - 2192 ºF rF R: 32 - 3198 ºF Pt.F Pt100: –199.9 - 999.9 ºF
Output 2 Usage  Same options as Output 1 Sec or Al2
j.C J: –128.8 - 537.7 ºC SC S: 0 - 1762 ºC 0 - 20 mA DC Linear Output 2
To access modules 1, A or B, first detach the PSU and CPU boards from the front by
Range  Same options as Output 1 
lifting first the upper, and then lower mounting struts. Gently separate the boards. j.F J: –199.9 - 999.9 ºF SF S: 32 - 3204 ºF 4 - 20 mA DC
a. Plug the required option modules into the correct connectors, as shown below. Retransmit -1999 to 9999
KC K: –240 - 1373 ºC tC T: –240 - 400 ºC 0 - 50 mV DC
b. Locate the module tongues in the corresponding slot on the opposite board. Output 2 Scale  (display value at which output Range max
c. Hold the main boards together while relocating back on the mounting struts. KF K: –400 - 2503 ºF tF T: –400 - 752 ºF .10 - 50 mV DC maximum will be maximum)
Retransmit -1999 to 9999
d. Replace the instrument by aligning the CPU and PSU boards with their guides k.C K: –128.8 - 537.7 ºC t.C T: –128.8 - 400.0 ºC  0 - 5 V DC
in the housing, then slowly push the instrument back into position. Output 2 Scale  (display value at which output Range min
K.F K: –199.9 - 999.9 ºF t.F T: –199.9 - 752.0 ºF  1 - 5 V DC minimum will be minimum)
Note: Option modules are automatically detected at power up.
LC L: 0 - 762 ºC PtRh20% vs. 40%: 0 - 10 V DC Output 3 Usage  Same options as Output 1 
Option Module Connectors: 1/16 Din Size Instruments P24C 0 - 1850 ºC
LF 2 - 10 V DC Linear Output 3
 
L: 32 - 1403 ºF Same options as Output 1
Option Slot 1 Option Slot A Note: Decimal point shown in table indicates temperature resolution of 0.1° Range
Connectors Connectors Retransmit -1999 to 9999
Parameter Lower Upper Adjustment range & Description Default
PL7 & PL8 PL5 & PL6 Display Display Value
Output 3 Scale  (display value at which output Range max
maximum will be maximum)
Scale Range Scale Range Lower Limit +100 Range max
Upper Limit  to Range Maximum (Lin=1000)
Retransmit -1999 to 9999
Option Slot 2 Option Slot 3 Output 3 Scale  (display value at which output Range min
Connector Scale Range Range Minimum to Range min minimum will be minimum)
Connector
Lower Limit  Scale Range Upper Limit -100 (Linear=0)
PL4A , , , ,  or  (refer to section 8)
 
1
PL4B /8 & 1/4 Din Size Instrument Connections Display Strategy
Decimal point 0=XXXX, 1=XXX.X, 2=XX.XX, 3=X.XXX
position  (non-temperature ranges only)
1  ASCII
Serial
 Primary only Mm Modbus with no parity
Option Module Connectors: 1/8 & 1/4 Din Size Instruments Control Type Communications  Mm
 Primary & Secondary  Protocol Mm Modbus with Even Parity

Option Slot B
(e.g. heat & cool) Mm Modbus with Odd Parity
Connectors Primary Output  Reverse Acting . 1.2 kbps
 
PL2A, PL2B & Control Action  Direct Acting Serial . 2.4 kbps
PL2C Communications
 Process High Alarm  . 4.8 kbps .
Bit Rate
 Process Low Alarm . 9.6 kbps
Option Slot 2 Alarm 1Type   Deviation Alarm  . 19.2 kbps
Connector
 Band Alarm Comms Address   1 to 255 (Modbus), 1 to 99 (ASCII) 
PL4A
 No alarm Ww Read/Write
High Alarm 1 Comms Write  Ww
 Range Max  Read only
Option Slot 1 value* Range Minimum to Range Maximum in
display units Digital Input 1  Setpoint 1 / Setpoint 2 select*
Connectors Low Alarm 1
 Range Min  
PL7 & PL8 value* Usage  Automatic / Manual select
Band Alarm 1
 1 LSD to span from setpoint in display units   Setpoint 1 / Setpoint 2 select*
value* Digital Input 2
Usage   Automatic / Manual select 
Dev. Alarm 1
Option Slot A
value*  +/- Span from setpoint in display units   Remote / Local setpoint select
Connectors
PL5 & PL6 Alarm 1
 1 LSD to full span in display units  Note:  has priority over  if both are configured for the same usage.
Hysteresis*
If  or  =  the remote setpoint input is disabled.
Alarm 2 Type*  
High Alarm 2
Continued on next page…
Option Slot 3
value*  Range Max
Connector
PL4B Low Alarm 2 Same options as Alarm 1
Note: At first power-up the message   is displayed, as described in value*  Range Min
section 7 of this manual. Access to other menus is denied until configuration Band Alarm 2
mode is completed value*  
Parameter Lower Upper Adjustment range & Description
Display Display
Default
Value 5. AUTOMATIC TUNING MODE -  8. OPERATOR MODE -  DIGITAL INPUTS
Volt-free(or TTL): Open(2 to 24VDC) = SP1, Local SP or Auto Mode,
 0 to 20 mA DC input First select Automatic tuning mode from Select mode (refer to section 2). This mode is entered at power on, or accessed from Select mode (see section 2).
Closed(<0.8VDC) = SP2, Remote SP or Manual Mode.
Press to scroll through the modes, then press or to set the required value. Note: All Configuration mode and Setup mode parameters must be set as required
 4 to 20 mA DC input
To exit from Automatic tuning mode, hold down and press , to return to Select before starting normal operations. Isolation: Reinforced safety isolation from inputs and other outputs.
 0 to 10 V DC input
mode. Press to scroll through the parameters, then press or to set the required
 2 to 10 V DC input Pre-tune is a single-shot routine and is thus self-disengaging when complete. value. OUTPUTS
Remote Setpoint
Input Range   0 to 5 V DC input  If  in Setup mode = , Pre-tune will attempt to run at every power up*. Note: All Operator Mode parameters in Display strategy 6 are read only (see  in Relay
 1 to 5 V DC input Refer to the full user guide (available from your supplier) for details on controller tuning. configuration mode), they can only be adjusted via Setup mode. Contact Type & Single pole double throw (SPDT); 2A resistive at 120/240VAC.
Pre-tune LED flashes and Self-tune LED is solid. Rating:
 0 to 100mV DC input Available on Upper Lower Display Strategy and Description
Potentiometer full RSP Parameter Lower Upper Display Default Display Display When Visible Lifetime: >500,000 operations at rated voltage/current.
 (2K minimum) (Slot B) only Display Value PV and target value of selected SP Isolation: Basic Isolation from universal input and SSR outputs.
Active SP
RSP Upper Limit  -1999 to 9999 Range max Pre-Tune   or . Indication remains  if automatic PV Value
Value
1 & 2 (initial screen) Local Setpoints are adjustable in
SSR Driver
Off Strategy 2
RSP Lower Limit  -1999 to 9999 Range min Self-Tune  tuning cannot be used at this time*
Drive Capability: SSR drive voltage >10V into 500 min. (~20mA)
Actual PV and actual value of selected SP
Constrained within Scale Range Upper & Tune Lock  0 to 9999  PV Value 3 & 6 (initial screen)
RSP Offset  Scale Range Lower limits  * Note: Automatic tuning will not engage if either proportional band = 0.
SP Value (e.g. ramping SP value). Read only Isolation: Not isolated from universal input or other SSR driver outputs.
Process variable only Triac
Configuration Also, Pre-tune will not engage if setpoint is ramping, or the PV is less than 5% of PV Value (Blank) 4 (initial screen)
Lock Code  0 to 9999  input span from the setpoint.
Read only Operating Voltage: 20 to 280Vrms (47 to 63Hz).
Active SP Target value of selected setpoint only.
(Blank) 5 (initial screen) Current Rating: 0.01 to 1A (full cycle rms on-state @ 25°C);
4. SETUP MODE -  6. PRODUCT INFORMATION MODE - 
Value Read only
derates linearly above 40°C to 0.5A @ 80°C.
1, 3, 4, 5 & 6 if digital Target value of SP
Isolation: Reinforced safety isolation from inputs and other outputs.
Note: Configuration must be completed before adjusting Setup parameters. First select Product information mode from Select mode (refer to section 2). SP Value  input is not  and Adjustable except in Strategy 6
First select Setup mode from Select mode (refer to section 2). The MAN LED Press to view each parameter. To exit from Product Information mode, RSP not fitted DC
will light solid while in Setup mode. Press to scroll through the parameters, hold down and press to return to Select mode.
Digital input = . Target value of SP1 Types / Ranges 0 to 20mA, 4 to 20mA, 0 to 5V, 0 to 10V or 2 to 10V
then press or to set the required value. Note: These parameters are all read only. SP1 Value  Adjustable except in Strategy 6
To exit from Setup mode, hold down and press to return to Select mode. _ lit if active SP = SP1 Load Resistance: Current Output 500 max, Voltage Output 500 min.
Parameter Lower Upper Description
Note: Parameters displayed depends on how instrument has been configured. Digital input = . Target value of SP2 Resolution: 8 bits in 250mS (10 bits in 1s typical, >10 bits in >1s typical).
Display Display SP2 Value  Adjustable except in Strategy 6
Parameter Lower Upper Display Adjustment Default Input type   Universal input  lit if active SP = SP2 Isolation: Reinforced safety isolation from inputs and other outputs.
Display Range & Description Value RSP fitted. Target value of local setpoint Transmitter PSU
.  No option fitted Local SP
Input Filter Time Constant  OFF or 0.5 to 100.0 secs   or * lit if the Adjustable except in Strategy 6 Power Rating: 20 to 28V DC (24V nominal) into 910 minimum resistance.
 Relay output Value
Process Variable Offset  Span of controller  active SP =  Isolation: Reinforced safety isolation from inputs and other outputs.
Option 1 module type fitted   SSR drive output
Primary Power Ww Current % power levels RSP fitted. Target value of remote setpoint
N/A  Triac output Remote SP
  or * lit if the Read only SERIAL COMMUNICATIONS
Secondary Power Ww (read only) Value
 Linear DC voltage / current output active SP =  Physical: RS485, at 1200, 2400, 4800, 9600 or 19200 bps.
Primary Proportional
Band  0.0% (ON/OFF) and 0.5% to Option 2 module type fitted  Same as Option 1 Selects local/remote active setpoint Protocols: Selectable between Modbus and West ASCII.
.  = local SP,  = remote SP
Secondary Proportional 999.9% of input span  No option fitted Isolation: Reinforced safety isolation from all inputs and outputs.
 RSP is fitted, digital input
Band  Relay output  = selection via digital input (if You cannot connect both configuration port & RS485 port at the same time.
, is not  and 
Automatic Reset

1 sec to 99 mins 59 secs and
. Option 3 module type fitted   SSR drive output  configured). Note: selecting  or
(Integral Time) OFF (blank)  or  is enabled in OPERATING CONDITIONS (FOR INDOOR USE)
 Linear DC voltage / current output Setup mode  will override digital input, active
Rate (Derivative Time)  00 secs (OFF) to 99 mins 59 secs . SP indication changes to * Ambient Temperature: 0°C to 55°C (Operating), –20°C to 80°C (Storage).
-20 to +20% of Primary and  Transmitter power supply
Relative Humidity: 20% to 95% non-condensing.
Adjustable except in Strategy 6
Overlap/Deadband  
Secondary Proportional Band  No option fitted Actual SP Actual (ramping) value of Altitude: <2000m
 0%(-100% if dual control) to 100%    is not blank
Manual Reset (Bias) Auxiliary Option A module  RS485 communications Value selected SP. Read only Supply Voltage and 100 to 240VAC 10%, 50/60Hz, 7.5VA

Primary ON/OFF

type fitted  Digital Input*  enabled in SP ramping rate, in units per hour Power: (for mains powered versions), or
Differential 0.1% to 10.0% of input span Ramp Rate  Adjustable except in Strategy 6
centered about the setpoint.  Remote Setpoint Input (basic)* Setup mode 20 to 48VAC 50/60Hz 7.5VA or 22 to 65VDC 5W
Secondary ON/OFF Diff.  . (for low voltage versions).
(Entered as a percentage  No option fitted When one or more L Alarm 2 active
Prim. & Sec. ON/OFF Auxiliary Option B module alarms are active.
 of span)  Remote Setpoint Input (full)
Active Alarm
  Alarm 1 active ENVIRONMENTAL
Differential type fitted  Status ALM indicator will
and Digital Input 2* L Loop Alarm active
Setpoint Upper Limit  Current Setpoint to Range max R/max also flash Standards: CE, UL, cUL & CSA
Firmware type  Value displayed is firmware type number
Setpoint Lower limit  Range min to Current Setpoint R/min Manual Control EMI: Complies with EN61326-1:2013.
Firmware issue  Value displayed is firmware issue number
Primary Output Power If  is set to  in Setup mode, manual control can be selected/de-selected by Safety Considerations: Complies with UL61010-1 Edition 3, EN61010-1 Version 2010 &
Limit  0% to 100% of full power  Product Revision Level  Value displayed is Product Revision level CSA 22.2 No 1010.192.
pressing the key in Operator mode, or by changing the status of a digital input if  Pollution Degree 2, Installation Category II.
 Date of manufacture Mm Manufacturing date code (mmyy)
Output 1 Cycle Time or  have been configured for  in Configuration mode. Panel Sealing: Front to IP66 & NEMA 4X when correctly mounted
0.5, 1, 2, 4, 8, 16, 32, 64, 128, 
Output 2 Cycle Time  256 or 512 secs.  Serial number 1 First four digits of serial number
– Refer to section 1
While in Manual Control mode, the indicator will flash and the lower display will show
Output 3 Cycle Time  Serial number 2  Middle four digits of serial number
xxx (where xxx is the current manual power level). Switching to/from manual mode is via
High Alarm 1 value  Range Minimum to Range R/max Serial number 3  Last four digits of serial number PHYSICAL
Bumpless Transfer. Press or to set the required output power. Front Bezel Size: 1
/16 Din = 48 x 48mm, 1/8 Din = 96 x 48mm,
Low Alarm 1 value  Maximum R/min Caution: Manual power level is not restricted by the  power limit. 1
/4 Din = 96 x 96mm.
Deviation Alarm 1 Value  Span from SP in display units 
7. MESSAGES & ERROR INDICATIONS 1
Depth Behind Panel: /16 Din = 110mm, 1/8 & 1/4 Din = 100mm.
Band Alarm 1 value  1 LSD to span from setpoint  These messages indicate that an error has occurred or there is a problem with the process 9. SERIAL COMMUNICATIONS
Weight: 0.21kg maximum.
variable signal or its wiring.
Alarm 1 Hysteresis  1 LSD to full span in display units  Refer to the full user guide (available from your supplier) for details.
Caution: Do not continue with the process until the issue is resolved. Note: you cannot connect to the configuration port & RS485 at the same time 11. ADDITIONAL INSTALLATION & SAFETY
High Alarm 2 value  Range Minimum to Range R/max
Parameter Upper Lower Description
10. SPECIFICATIONS INFORMATION
Low Alarm 2 value  Maximum R/min Display Display -Compliance shall not be impaired when fitted to the final installation.
Deviation Alarm 2 Value  Span from SP in display units  Configuration & Setup required. This screen is UNIVERSAL INPUT -Designed to offer a minimum of Basic Insulation only.
Band Alarm 2 value  1 LSD to span from setpoint  Instrument
seen at first turn on, or if hardware configuration
Thermocouple 0.1% of full range, 1LSD (1°C for Thermocouple CJC). -The body responsible for the installation is to ensure that supplementary insulation
has been changed. Press to enter the
Alarm 2 Hysteresis  1 LSD to full span in display units  parameters are in   Configuration Mode, next press or to
Calibration: BS4937, NBS125 & IEC584. suitable for Installation Category II is achieved when fully installed.
default conditions -To avoid possible hazards, accessible conductive parts of the final installation should be
Loop Alarm Time  1 LSD to full span in display units . enter the unlock code number, PT100 Calibration: 0.1% of full range, 1LSD. BS1904 & DIN43760 (0.00385//°C). protectively earthed in accordance with EN61010 for Class 1 Equipment.
then press to proceed DC Calibration: 0.1% of full range, 1LSD.
Auto Pre-tune  -Output wiring should be within a Protectively Earthed cabinet.
Process variable input > 5% over-range, or wrong -Sensor sheaths should be bonded to protective earth or not be accessible.
Auto/manual Control Input Over Range  Normal Sampling Rate: 4 per second.
 sensor type. -Live parts should not be accessible without the use of a tool.
selection  (disabled) or Process variable input > 5% under-range, or
Impedance: >10M resistive, except DC mA (5) and V (47k ).
-When fitted to the final installation, an IEC/CSA APPROVED disconnecting device should
Setpoint Select shown in  Input Under Range  Normal
Operator Mode   (enabled) wrong sensor type. Sensor Break Thermocouple, RTD, 4 to 20 mA, 2 to 10V and 1 to 5V ranges only. be used to disconnect both LINE and NEUTRAL conductors simultaneously.
Break detected in process variable input sensor, Detection: Control outputs turn off. -Do not position the equipment so that it is difficult to operate the disconnecting device.
Setpoint ramp adjustment Input Sensor Break  Normal
shown in Operator Mode  wiring, or wrong sensor type.The SP goes to 0. Isolation: Isolated from all outputs (except SSR driver).
WARNING: This product can expose you to chemicals including arsenic, which is known to the
RSP Over Range Normal  ** RSP input over-range ** also seen Universal input must not be connected to operator accessible
SP Ramp Rate Value  1 to 9999 units/hour or Off (blank) Off State of California to cause cancer. For more information go to www.P65Warnings.ca.gov
RSP Under Range Normal  ** RSP input under-range wherever RSP circuits if relay outputs are connected to a hazardous voltage
source. Supplementary insulation or input grounding would then be
Setpoint Value  Scale range upper to lower limits. Break detected in RSP value would be
RSP Break Normal  ** required.
(when dual or remote setpoint input signal displayed
Local Setpoint Value  options are used, Scale Option 1 Error  Option 1 module fault REMOTE SETPOINT INPUT (100 device load)
 is replaced by Range Option 2 Error  Option 2 module fault Accuracy: 0.25% of input range 1 LSD.
Setpoint 1 Value   &  or  Minimum Option 3 Error   Option 3 module fault Sampling Rate: 4 per second.
 or * before the legend Option A Error  Option A module fault or RSP in both A & B Sensor Break 4 to 20 mA, 2 to 10V and 1 to 5V ranges only. Control outputs turn
indicates the currently active SP)
Setpoint 2 Value  Option B Error  Option B module fault Detection: off if RSP is the active SP.
Isolation: Slot A - Basic isolation, Slot B - Reinforced safety isolation from
Setup Lock Code  0 to 9999  other inputs and outputs.