SCHNEIDER Er feat — SCHNEIDER SENATOR {0 Operating Instructions i ] oT i bed Lee 5) Senator SG - YIdiz@ 92 - 115 - 132 - 155 - 185 - 260 Machine Serial No.: SENATOR KG Sehavider Senator Verkaufs-GmbH & Co. Lsctkeasalle 60 D-22041 Hamburg ‘elon: (040) 656 60 61 ‘Telefax: (040) 656 04 62 ‘Telex : svghh ¢ 214491sc 7 - 260 cast990 Ihts special section shouid precede alt and any operating instructions. ‘Any person at the user's premises entrusted with the in- stallation, start-up, operation, repair and maintenance of the machine must have read and understood the operat ing instructions and the section "Safety" in particular. The user should be recommended to make up and issue inter- departmental instructions, if necessary, taking into consideration the technical qualification of nis employees and to have the receipt of the instruct ion/operating instructions or the participation in an indoctrination/ training course respectively acknowledged in writing. Operators who do not have command of the nattonal language (foreign workers) should be Instructed with particular diligence! Operators, who are not able to speak and/or read the Language of these operating instructions, should be verbally ‘taught and comprehensively trained on the hasis of said instruct tons! The operators are to be made particularly faaitiar with ‘the present section on safety!ALSo Scr —__ SCHNEIDER SCHNEIDER SENATOR _ Annex to the Operating Instructions mc-video 92-260 sc 76-260 Safety Machine Serial No.: SENATOR KG Schneider Senator Verkaufs-GmbH & Co. Luctkensllee 60 D.22041 Hamburg “Telefon: (040) 656 60 61 Telefax: (040) 656 04 62 Telex : svghh d 214491ac-video 92 - 260 se 7% - 240 02/1990 Table of Contents 1 Explanation of sympots ang arovistons Voris safety symbot Attention provision Work safety provisions 1 Explanation of symbols and provisions 1.1 Work safety symbol You will find this symbol in connection with att provisions related to word safety in these operating instruct on (OL) and here a risk of Uife and (inb may be involved. Please observe and pay attention to these provisions and be particularty careful tn these cases. Also inform other users about all safety provisions. In addition to the provisions in these OL, the generatty appt tcapte regulations on safety and on the prevention of accidents are required to be complied vith. 1.2 Attention provision Atention! You witl find this Attention! over passages In these OL to which particular attention should be patd so that the rutes and regulations, instructions, provistons and the proper work flow vill be complied with and that any danage or destruction of the aschine and/or plant cosponents vill be avoided.se 76 - 260 02/1990 2. Work safety provisions The folloving provisions on safety st work should be complied vith In partieutar: The responsipitity for the mounting, dlassenbly and re- assemoly, operation and upkeep/neintenance 1s to de clearly icent ified and to be complied with so that no ynclear competencies wilt arise as to the safety aspect. Concerning the mechanics, electricity and electronics, this guillotine has deen manufactured in accordance With state of art technology and conpties with the generally recognized technicat rules and standards and is safe and reliable to operate, However, the sachine may be dangerous 14 It 1s operated by non-trained personnel in an inpcoper manner or contrary to normal use Any person at the user's premises involved in the mounting, Gisessembly and reassembly, start-up, operation and maintenance (inspection, upkeep and maintenance) of the guillotine must have read and understood the complete operating instructions and the “safety"-retated operating instructions in particular. The user 1s recommended to have this respectively acknovledged in writing by each individual person. The guitlotine 1s exctusively intended for the | cutting of paper, cardooards etc. (see offer and prospectus | material.) Any other kind of usage 1s regarded as not cor- responding to the use as tntendeg. The manufacturer cannot be made Liable for any resulting damage; the risk witt nave to be borne by the user atone. The fntended. us# also ‘nctudes compliance with the mount ing, Cisassembly and reassembly, start-up, operating and upkeep or naintenance conditions as specified by the manufacturer, The guillotine 15 only allovea to de operated, serviced and saintained by correspondingly authorized and trained personnel. These persannet must have been especially trained and instructed as to any danger that may ariseac-viaeo ¥z - 260 sc 76 - 260 02/1990 The machine shoula be set up im accordance with the operating Instructions. Uhen using cleaning agents before and after setting up the guillotine, the processing instructions of the manufacturers are to be complied with, The guillotine is only attoved to be attached to the appropriate Lifting eyes which are referred to in detail in the “Transport Instructions" (see annex). The Load capactty of the hoists to be installed ts at Least to correspond to the weight of the guillotine, Attaching means shalt correspond to the weight carrying equipment for hoist operation as per VBG 93, After mounting or repairing the electrical instatlations, the protecting devices applied have to be tested (e.g. the earthing resistance). The electrical main supply connect fon is to be installed oy an authorized electrician in accordance with the provisions of the Local power supply company! The Local safety and accident prevention regulations are in any case applicable to the operation of the guillotine. The suitehing-off pracedu instructions are to he observed for all and any work retated to the mounting, disassembly and reassembly, start-up, operation, conversion, adaptation and upkeep and maintenance s specified in the operat ing Any upkeep and maintenance operations on the guiitotine have principatly to be carried out with the machine at stangstitt only. Before starting to york on the guillotine, the drives ang accessory equipment of the sane shall de protected from being switched on unintentionally, This can be made possibte with the lockable mein switch (see operating instruct fons)ac-video 92 ~ 260 3c 75 ~ 260 02/1990, a Remove protective devices and guards only with the drive notors and/or the flywheel at standstill and the guillotine secured. Doors, flaps/natches and covers shalt not de opened before standstill of the guillotine. The access to the machine is barred by a fencing system vith 2 door. This door is equipped with a-safety-type Limit sviten pushbutton switching off the machine after opening the door Copttonat». 5 Lubrication and maintenance shat onty be performed with the machine switched off (main switch to position 0) and the flywheel at standstill, Standstilt of the machine 13 not. reached before the flywheel stops any motion! Lubrication small be performed in accordance with the lubrication instructions. Maintenance and Lubrication of the press bean chain are to be carried out carefully and Property. It 1s absolutely necessary to instantly replace chains unich show rust deposits, Oanger of breakage! Prior to setting the machine into operation after maintenance and repair vork, check whether all protection devices and guards nave been refitted and are functioning property. Preventive maintenance helps to avoid accidents! This includes a regular after-sales service and satety- technical inspections as per VGa 7 1. The user 1s obliged to alvays operate the guillotine In a proper condition and environment. The user has to ensure by corresponding instructions and check-ups the cleanliness and easy-to-survey conditions of the workplace at the guiltotine.ne-video 92 ~ 260 se 76 ~ 260 02/1990, ” It 18 not alloved to carry out arbitrary or nonauthorized conversions and changes impairing the safety of the qui LLotine, In case of any disturbances, do not Look for the cause, but first consult the fault diagnosis and then inform Service. the machine must not be operated as long as the sotor Protection twitch of the aoin drive stor 1 suttched off by the low voltage trip unit The guillotine must not be operated in any node tnpairing tts satety. The guillotine 1s not allowed to be operated by more than one operator at a time, The operator also has to take care that no other Honauthorized person will york on the machine, The operator 15 obliged to tmnediately report any changes on the guillotine that may impair its safety. This also applies to new sources of danger recognized. When operating the clamp by the footpedal the operator's extremities run the risk of becoming bruised, & cut-indicator Pressure reduction valve regulate: the following reduced values: the high pressures down to Any manipulation or evasion of the guards (Light barrier ‘iwo-hand cutting release) represent a risk for Life and Limo!ac-vieo 92 - 260 se 76 ~ 260 02/1990, Any operating mode alloving to grip unger the Light barrier 1s connected with danger for Life and Liat hen gripping under the clasp during the “automatic” operating mode there exists the danger of being injured ny the dackgauge. Under certain operating conditions (switching off the machine during the knife dounstroke, knife change) it may happen that. the knife of the guillotine stops pelow the clamp. The operator's hand may suffer injury tn this case! The operator has to ensure that the knife is hold in lundangerous position above the clamp botton. Wen the knife sticks in the cutting material, it 1s not allowed to reach with your hands into the knife area. The knife 1s not covered outside of the panel and thus represents 2 danger, and tnjury 1s possible! No other person 1s altoved to stay within the action radius of the operator when changing the knife! The knife changing process represents a danger for Life and Limb! Therefore you should read the section "Knife Change” in the ‘operating instructions with particular care and work with the aid of the pattern, This setting-up process involves a low safety Level so that tt shall only be carried out by trained expert personnes, This spectat section "Safety" small not only he read, understood and adhered to at 3 new installation of a guittotine but 1t must be read and understood again and again at certain intervals and alvays adhered to.ac-video 92 ~ 260 se 76 - 260 02/1990 “ The operating personnet should repeatedly be trained! The manufacturer wilt carefully check any suggestions and references delivered by users and operators as to the safety of the machine, and include them in new editions of these operating instructions on safety if they appear to be reasonabie. Finally - here 1s an appeal to you H¥lated to Anti-pottution: When changing oll, the-waste ofl must be disposed of in accordance with the applicable provistons. = Do not pour oft tn drains and severs ~ The same applies to the disposal of cleaning matertat.SCHNEIDER SENATOR Meniee —osrse8 oft ‘TABLE OF CONTENS Item Page tom Page 1. Machine Construction 1/128, Starting up the Automatic System 29/4 2, Technical Data an 29.4, Clamping only 291 3, Range of Application zea 29.2. Program Correction 29/2 4, Structural Design an 29.2.1. Correction by Hand 29/2 5. Installation of Machine s/t 29.2.2. Correction by percentage 29/2 6. Before Startup 56 29.28. Correction of Pro-Press Data 29/6 7. Switching on the Maching 0 29.3. Subprogram 20/8 8 Switching on the Blower 7-401 90, Fully Automatic Operation 3031/1 8, Switching off the Machine 7-0/1 91. Switehing onthe Ale Supply 30-31, 10. Safety Devices/Features 7401 82, Difference Measurement son 11, Mechanical Cut indicator 1114/1 99. Programming the Pre-Clamping 39.94/1, 12, Optical Cut Indicator 1144/1 Perlod 19. Clamp Pressure Adjustment 11-14/1.__ 34, Cut Counter 3334/1 14, Function of High Speed Cutter 11-14/1 95. Presetting the number of cuts 35 416. Knife Changing 15/1 36. Code 36h 16. Knife Alignment 1617/1 96.7. Seting the Clock 353 17. Changing the Cutting Stick 1697/1 96.40. Display Version 368 18, Cutting with Clamp Cover Plate 18-191 37, Fault Reporting of Data Memory 97-38)/1 19, Measurement setting byhand —18-19/1._—_38, Preventive Maintenance and 37-38/1 20. Softkeys 20 Repair 21, Measurement System 21-2211 39, Fault Finding Diagnosis. sot 22, Automatic Backgauge Positioning 21-22/1 40. Practice Examples aor 23, Selecting a Program 2a 40.1. Example 1 aon 24, Searching for a Program 2ayt Four-edge trimming with 25. Compiling a Program 25/4 ‘Addet "Paper Eject” Function 258. Cut Optimization 2s) 402. Example 2 4018 26. Operator Information 26 Fouredge trimming with 28.1. Program Information 26 ‘Separating Longitudinal Toxt and Transverse Cut Down to 26.2. SetValue Information Text 26/5 Final Size (programming with 27. Computing with Pocket Calculator 27/4 repeat cul) 28. Application of the Addet Functions 26/1 28.1. Repeat artSCHNEIDER SENATOR Momsee —a8i3201 2 Item Page 40.2.1. Example 2a 40/5 Generating the same Program via Cut Indicator ‘and Pocket Calculator 40.22 Example 2b 40/6 Generating the same Program with Repettion - Measurements without Factor 403. Examples soir Fouredge wimming with ‘Separating Longitudinal and Transverse Gut Down to Final Size Single-cut Program, ie. without Repetition 40.3.1. Example sa 4019 Generating the same Program with Cut Indicator 40.3.2. Example 3b 40/10 Generating the same Program using Pooket Calculator 41, Lubrication instructions aunt 42, Diagrammatic illustration of an Co Relationship of Cut to Clamping 43. Knife Grinding Angle aan 44, Control Panel of MC-Video aanSCHNEIDER SENATOR __ | e-Mdeo 111860 “i 1. Machine Construction 1. Safety lock 8. Clamping pressure adjustment 2. Main switch 9. Cutindicator > 3, Star-Dotta knife change switch 10, On Sen. 92 Handwhee! for kee chenge | 4, Sensor Buttons (2) ‘On Sen. 115 ~ 132 = 185 crank support | 5. Handwheel fr fine seting {or knife change | 6. Video screen with keyboard and softkeys (On Sen, 185 ~ 260 motor for Kalle change 7. On-Off switen for blower 11. Optical cut indicator 12. Program Correction Controlsoan __ SCHNEIDER SENATOR __ me-video 9/1991 an 2. Technical Data Senator High-speed Culler 2 facie vaeta| fe i60] = |e esha |) eeco) Cutting wicth, mm a| 92 | 1150 | 1320 | 1550 | 1850 | 2600 Infeed depth, mm eB | 2 | 1180 | 1440 | 1850° | 980 | d725 (Operating height, mm ce} 10 | 150 | 155 | tes | 165 | ‘tes Residual cut, auto. mm 35, 35 35 35 | too | 310 Residual cut, man. mm 25 Pa 25 30 90 100 (Clamping press. min, da N. g00 | 900 | 400 | 400 | 400 | 500 Camping press. max, da N 300°} 3700 | 4500 | sooo | s000 | 8000 Knife cycle in seconds 143] 14a | saa | tas | tas | 143 Workable height, mm D | 90 | 900 | 900 | 900 | 90 | 90 Machine width, mm E| 1118 | 1980 | 2333 | 2666 | 3025 | 4020 Machine depth, mm F | 1918 | 2310 | 270s | 2360 | asa1 | 4670 Machine height, mm @ | 1400 | 1480 | 1560 | 1620 1850 Feedboard length, mm H| 620 | 680 | 680 | 710 750 Total weight net, approx. kg 1645 | 2750 | 3600 | 5400 10500 Floor load, da Nim* 30 | ‘960 | ‘980 | 1200 900 Spee. surface press, da N/om* o7 or o7 oa 08 Power consumpt. kW 22 30 40 55 110 Weight kg 1635 | 2750 | 3600 | 5300 900 '} Optionally wih extended table LT Infoed depth 1900 mm or 2000 mm *} Optionally with extended cutting width 1908 mm Sound level 5} tnleed depth with reduced residual cut only 1920 mm “Optionally reduced residual cut 0 mm (Worked backgauge) or 40 mm on reduction ofthe ‘maximum clamping pressure, @0 dB(A) iF= —_____________ SCHNEIDER SENATOR Mowido nies 22 2.1. Foundation Drawings Sen. 92-260 ‘Shaded area = Floor contact surace of machine Son. 92 Sen. 118 Sen. 132 Son. 185 ~Sen. 195 Sen. 260 —___ SCHNEIDER SENATOR wevides nna 2/3-31 3. Operation The high-speed SENATOR Guillotnas are high-per- formance machines designed spectically forthe papermaking and convering incusty ~ paper mils, print shops, bookbinders, intl pring depart ments - for use wherever boar plastics, aluminium, PVC fim, wood veneers, asbestes board, emery tot, rubber and leather, a8 wel as ofr sheet ale fal, have tobe cu wih precision and speed4, Construction Compact, space-saving dosign is one of the prime features ofthe SENATOR range of high-speed guilo- tines. The three-part, sold frame structure in heavily. ribbed. grey-cast. components ensures optimum absorption of the forces generated in clamping and cuting. 4.1. FrontBack Frame The front and back panels are of solid, heavily-ibbed design. Between the frames is mounted the crank eer, seated in needle bearings at both sides, The kaife cartier is guided in siding blocks and mounted at ether end on the iront and back panels. Precision cutting and a long service life are guaranteed by wide, long guide surfaces in the back ame and ad tionally externally adjustable guide rails in the trom frame. Extra-large rest surfaces forthe cutting table are cast into the back frame. The operating keyboard is integrated centrally al eye evel inthe front rare, 4.2. Base Frame An extremely low centre of gravy, combined with u form weight distribution and floor loading over the entire machine width, are achieved by accommoca- ting the hydraulics in the box-shaped base unit oca~ ling the main drive motor on the left and the clutch assembly on the right of the back panel. This elimi- rales any need fo anchor the high-speed guillotine into the floor surface, -SCHNEIDER SENATOR __ oes 111586 an 4.3. Clamping/Hyaraulies The original Schneider hydraulics using the twin- plunger system, acts centrally via two heavy-duty compensating levers, ensuring uniform movement and accurate alignment of the clamp. This prevents iting of the clamp, even when cutting the smallest formats. Contact pressure is applied by the clamp onto the cutting stock swifly and gently wth the pres- sure being stepless\y variable by means of a hand lever or a stepped motor. The pre-clamping time is also steplessly adjustable. The clamp cut incicator operates at a reduced clamping pressure for salty reasons. The clamp can be fted rapidly wit a variety of cover plates. 4.4. Knife DrivelCutting [A wear flat balt transmits power trom the main rive motor to the flywheel. As the cutis tipped the solenoid clutch ensures rapid and efficent transfar of direct positive force to the crank wheel drive gearing. The integrated overload clutch cuts out reliably in the event of overioad, thus eliminating the need for shear bolts and permiting the operator to proceed imme- diately tothe next step after rectilying any malfune- tion, The double crank wheel drive gearing is seated in the frame panels at both ends, The gear sprockets are of Lignastone for extremely quiet running, Ligno stone being both wear-tree and offering excellent ‘emergency running properties,‘The knife is driven by an unbreakable terod which ‘raws the knife, boted to its knife carrier, down in a ‘swing cut through the cutting stock or product. This ccuting geometry, in conjunction with the knife which 's fixed at numerous points at 90° to the cutting stroke, ensures a uniform and distortion-tee distibu- tion of cutting force over the entire length ofthe kite Carrier. The knife camiar Is mounted al both ends in slide blocks which run in wide, long guide surfaces. ‘These guide surfaces are oxternally adjustable. Parallel and precision adjustmant of the koife. is achieved by means of cam levers mounted on the back of te machine frame, 45. Cutting Table ‘The cutting table is provided with etrong ribs on its underside for astortion resistance and connected to the machine frame by means of generously propor- tioned seating surfaces on the back panel. The table can be squared manually for knife alignment. Side- lays are provided at both sides of tha table for acou- Fate infeed positoning ofthe cutting stock. Airnozzles integrated in a close raster pattern ensure effortless ‘movement of stock on an ar cushion, The backgauge ‘guide slot uns through the centre of the table (apart from the SENATOR 185 and 260, which are fited with side backgauge guides), 4.8, Backgauge The backgauge Is manually adjustable for both tit and swing, The fingered backgauge Is provided with € spring suspension to facilitate adaptation tothe cut- ling table surface. The SENATOR 185 and 260 high- speed cutersarefited with fla backgauge plates and 2 solid, cast backgauge. The backgauge's seatedon the backgauge black, which is equipped wth ball bearings on both sides running in ground side guides, The backgauge is powered by electric motor via the surface-coated wearpcoot precision spindle wih adjustable spindle nut This ensures precise retention ‘of he cutting setting for ite. 4.7. Control System The control system rellects the latest state ofthe art ang incorporates: = fal-sale cuting systems — the latest microprocessor technology = CMOS logic for ultimate energy-saving — Video screen aispay in graphies quali SCHNEIDER SENATOR — Mevideo nr IZ5. Erecting the Machine Machine erection must be carried out by one of ‘our After-Sales Service specialist fitters. 5.1. The corrosion-protected parts must be cleaned off Suing a suitable cleaning agent and then graased where necessary 5.2. The table is o be bolted tothe machine frame ‘onsite, using the special fastening bots 5.3. Themachineis then aligned using a spit evel, ‘ensuring that itis in ine both longitudinally and trans versely. (With wooden wedges sopplied in the fable rato} 5.4. Alter instaling the table electrical connections are tobe joined up as marked. 7 5.5. The backgauge is now moved up from beck to front positon by turning the nandwheel (5). Easy, smooth action ofthe handwheel will indicate thatthe table isnot distorted 5.6. Alignment of the Table Slacken off the table bolts under the table, Use the _agjustng screw to turn the tale in the required direc ton. A right angle must be formed between the knife and side gauge. Lock down the adjusting ecrew in postion and tighten down the table bots 5.7. Electrical connection ‘Connection to mains supply must be in compliance with regulations laid down by the electricty supply authorities of the country concerned. The electrical supply line must be fused separately. No further con- sumer units must be connected behind the fuse point The machine body (rnass) must aways be earthed! Check the dection of rotation ofthe dive motor (the lectcal crcut diagram and wiring plan accompany the machine documentation). 5.8. Aller the machine has been checked carelully for any stray items which might hava bean lek ving ‘om itor on the table it is ready for operation and can be switched on. Mcaao 11000 5-6/1 6. Before Commissioning 6.1. Machine lubrication in accordance with the lubrication chart For this purpose use Is made of the accompanying ‘grease gun, fled with grease in accordance with the lubrication char. Despite the fact that the machine has been greased correctly betore leaving our works there is always a possibilty that dust or fine grains of sand or grt may have penetrated the bearing points in transit; this can be remedied by greasing once gain, 6.2. Hydraulic system Ater the system has been installed the hydraulic Feservoir must be filed through the fling aperture using (HLP] ISO VG 68 61-75 mm#’sec (eSt) 40° C hycraulc fd, The following fing quantities are tobe Used as indicated forthe respective models: Senator 92-31 lites - 82 gal (US) Sonator 118 ~ 42 Ives -1,1 gal US) Senator 182 - 37 lites - 98 gal (US) Senator 186 - 40 lives - 106 gal (US) Sonaior 185 - 40 lives - 106 gal US) Senator 260 - 60 lives - 158 gal US) 6.3. De-aerating the hydraulic system The hydraulic system and is cylinders are de-seca- {ed by switching onthe hydraulle pump and operating the cut actuating buttons several times —_____ SCHNEIDER SENATOR =7. Switching the Machine On 7.1. Switch on the motor protective switch for the main chive (PKZ M1) on the transmiter side (right- hand safety barren, 72. Unlock the safety lock (1) Switch the main switch (2) rom 0° to.1. Switch the star-deta switch from ,0" to .A and the rotor wil start up When the motor has reached full speed switch to 2. and the machine is ready for operation ‘The safety barter and ighting are switched on. 8. Swichting on the blower Press in the motor protective switch (PZ Mt} on the outside of the right-hand safety barrier. The blower supplies compressed airto the alr nozzles ited in the ‘machine table which genereate an ai cushion for easy movement of cuting stock on the tabletop 8, Switching off the machine When the operating sequence has been completed the knife and c'amp have returned to rest postion and the backgauge i statonay. Only then may the machine be switched of using the rovorse sequence fo switching on SCHNEIDER SENATOR __ Meise 1889 7101 10, Safety features Infrared multi-channel safely barrier with permanent selF-test facility and protection against extraneous light. Cuting is actuated by sensor keys. Safety clam- fing pressure for mechanical cut indicator. Control through a muti-channel, fail-safe electronic cuting system, Solenoid-operated clutch with safety cout and sal-lest facil, 104. Satety barrier Ifthe infra-red beam is disrupted during cutting, the ‘lamp and knife come to an immediate halt. Cuting ‘can be resumed by releasing the cuting control keys {4) and pressing them again 30.2. Cutting control keys “Twoshand safely cut actuating through 2 sensor but- tons tobe depressed simuitaneousy.11. Mechanical Cut Indicator SCHNEIDER SENATOR | wevdeo 11909 1114/4 49. Changing the Clamping Pressure Foot pedal (9} is pressed down to bring the clamp ‘down onto the cutting stock. The cuttine is marked by the leading edge ofthe beam, ‘The clamp can be held in ,loating’ position over the ‘Stock by appropriate foot operation, thus permiting correction ofthe cuting measurement either manu ally or by motor power, 12. Optical Cut Indicator ya TALE i Cost ‘The reversing switch {11} switches from workplace lighting tothe optical cut indicator, whereby a fine light beam defines the cut line on the cutting stock ‘The required clamping pressure is set by turning the handlever (8) and tne scale shows the degree of pressure, Alternatively ho clamping pressure can be set by means of an automatic clamping pressure adjusting device available as an optional exra. The clamping period can be programmed from the Control pane! to adapt to the relative volume of the stock being cut 414, Functional Principles of the High Speed Cutter ~ Clamping and Outing = Two-handed tipping (4 using sensor keys requires simutaneous pressing of he cuting conta! butions, This wil cause tho clamp to descend onto the stock, which it then clamps forthe programmes preciam= ping period. The knife then descends. The cuting Control buts must remain pressed Untl the kite has returned ois upward stoke, itone ofthe cuting contol buitonsis released during | the downward stroke ofthe knife, he knife andclamp wil come to an immediate halt Cuting wil be res- ued aftr the cutting buttons have been pressed agan ‘itor he cut has been completed the knit returns Auiomatcaly to stan posiion. Unies held in clam ing positon by operation of the foot pedal (9) the Clamping beam wil folew at a delayed interval.SCHNEIDER SENATOR _ Movides vies 1541 15. Knife Changing 15.1, Fitting the knife 15.41. Tum switch (9} to JIA" and allow the main ‘motor to pick up normal speed. Set switch (9)t0." and wait unflthe fywheel comes to rest (Sen. $2155}. Incase the machine is equiopes with the motorized kite changing device, a LED in the contro pane for ancilary attachmarts wil ight up to indicate that the ‘iywheel is siationary and the machine ready for the ene change (Sen, 185-260 or special versions),HH SCHNEIDER SENATOR _ Moss nv89 15/2 15.4.2. Set precision setting lever (1] on the back of 18:14. Setkrite upright the machine fo vertical postion 15.1.3. Remove knife from ts packing and lay onto 15.1.8. Slide the knife carefully tothe lft between the two card srips about 3 mm in thickness on the Font front sie plate angthe knfe guide untl tne knife clears table (2) To assist infting tne knife itis rst necessary the front right side plate and can also be pushed to screw in the knite handling grips, against the knife guide and brought ino approximate cutting positon18.1.6. Use the let hand to press the knife timiy ‘against the guide, Unscrew the handling grips and then Use the crank (Sen. 115-156}, handweel (Sen. 92) or [rife Down’ pushbutton in the contol panel or ancl. lary attachments (Sen, 185-260 or Special Equipment versions) to bring the knife holder down eareully. When the knife has reached bde the fixing bolt holes are aligned and the bots can be inserted and tightened own, Warning note: use only the accompanying special washers for the knife bolts! SCHNEIDER SENATOR wowvioo ives 15/3 15.17. Now use the hand orenk (Sen, 115-155}, hhandwhee! (Sen. 92) or Knife Up" motor contro push button in the conizcl panel for ancilary attachments (Sen. 185-260 or Special Equipment versions) to bring the kre back up to top positon, aftr which the last knife tking bol on the right can be tightened, Before the machine is ewiched on turn tne knife holder once again tough a complete cycle, The handerank ean now be removed (Sen, 115-155), 15.418. Switch on machine and use the two precision setting levers to bring the knife to is exact cuting depth, 45.2. Removing the Knife When removing the knife unscrew the right-hand fking ‘ot before bringing the keife cantiar down to bottom poston. The remaining procedures the reverse tothe fiting sequence,16. Knife Alignment The knife must cut through the bottom sheet cf paper. ‘over the full infeed width. If this not achieved ‘an ‘appropriate correction must be made on the fine set ting levers, mowdeo 1960 16-17/1 17. Changing the Cutting Stick ‘The cutting stick must not show any Knife grooves: afer the knife has been changed, change ATA. Lifting Out the Cutting Stick ‘With the aid of screwdriver raige the end of the cut- ting stick and side the screwdriver along under the stick fram lef to right ‘The slot must be cleaned out thorough before inser- ling a new stick. 17.2. Inserting the Cutting Stick ‘The sek is pressed against the right sidelay and down into the groove along its tenglh - without assi stance of any tools. SCHNEIDER SENATOR __18. Cutting with a Cover Plate Fitting of clamp cover plate prevents press marks of the clamp fingers on delicate cuting stock. 18.4. Fitting a Clamp Cover Plate Secure the clamp cover plate (1) under the clamp so thatthe locating pins (2) are inserted as far as they will go into their respective bores (3). The two retal- hing screws are then tightened down using an Allen ey. 18.2. Removing the Clamping Beam Cover Plate ‘The cover plate is removed in averse sequence. SCHNEIDER SENATOR - osvideo W188 18-1911 19. Measurement Setting by Hand 184, ‘The machine is sot tothe required cuting ‘measurement by ting the handutoe (5) oh ot fot 18.2. Longer distances can be traversod by motor ower using the Forward [Vor Back" A) outer “The backgeuge and row stip cater moves at sow speed or 2 ong 2 the burton is held down 18. The backgaugo wil travel at high speed by adcitonal simutaneovs pressing ofthe Fast buton J {The backgauge comes automatically to a sop when tne onward or back en postion s roaches ‘The cu ine canbe identified bythe pint image ma king ine lating edge ofthe cmp orth opts! ot indestor20. Soft Keys The me-video is equipped with eight soft keys to simplify operation and to enhance operating conve- rience. The sot keys are assigned afferent function depending on operating mode and these are dis- played in symbol form on the video soreen. Activated {sultchec-on) functions are represented by the func- tion symbolin reverse form [~~] .The functions are Gistributed over severel sot Fey pages’ Changes in the sequence and expansion of func- tional symbols - owing to further development of the machine control system and machine oper tion - will result in variations between the Opera- ting instruction Manual and the guillotine in que- stion, The usor has to select on the machine only the lating to the functional symbol ri Consequently there is no change in the explana- tory notes and the functional principles of the tine. Program/Job No. Programming Program step Fly automatic hic Pre-clamping period Automatic backgauge start oogo0o0000 Soft key page selector SCHNEIDER SENATOR __ Mc-waeo 11969 20/4 Code Key Call operator information Cut counter Cut counter preset See een 7 Memory content rogeistng] Clamping pressure only ooo00000 Soltkey page Diference measurement gogoo0oco 20.1. Selecting the Sott Key Page ‘These pages can be selected by the bottom softkey, which then has the .Soft Key Page" function. Each time key is pressed the page number increases by 1 and the soft key symbols relating to this softkey page appear next to the soft key. When the maximum page number has been reached the standarc page appears again automaticaly. The same occurs alsoit the Key is prossed for longer than one second, ‘Such important operating modes as, for example. Programming” 2 are displayed as a reminder ‘when changing the soft key page in the .Function” displayed field onthe top end ofthe sof key row.21. Measurement System. The code number 41" is used to switch the unit of ‘measurement from smm” fo inches" or ,inches" to 1 425.00 oo0000000 Display inthe metic system The keys are to be pressed in the following sequence: © Example 1 1f) 16.732 OOoo000000 + 21.401" _ SCHNEIDER SENATOR wows 1 999 21-221 22. Automatic Backgauge Positioning. 22.1, Input ofthe numerical is identical tothe pro- Cede witha pocket calculator. 11 425.08 is tobe inputted using the keyboard or key- ad te following keys are pressed in sequence @) {4} (2) (5) (J [0] 5) Alter the ,Automatic Backgauge Start" @ key has been pressed the backgauge moves automatically to the required measurement 22.2. The backgauge wil not start a measurement | accidentally keyed in which exceeds the infeed dopth travel range) or is smaller than the residual cut, 22.3. The pocket calculator function Ff is useful, for example, for interrupting a program’to move to a ‘sat measurement which has not been stored, ‘After positioning has been completed a new set value can be keyed in or the function can be switched off {again by re-pressing the ,Pocket Calculator’ soft key ‘FL. whereupon the cursor jumps back to the peo {gram datafile ‘The soft kays for Pre-clamping period and Alrremain active and can thus be activated in this operating mose. ‘Warning Note! mewvideo - West Germany Mode! Safety regulations prescribe that on interruption of he beam ofthe infrared barrier inthe backgauge pasion before 130 mm automatic forward run the backgauge ist stopped. Since the desired set value has notbeen reached, ho cursor stats blinking. To continue posi- tioning, press again the Automatic Backgauge Start” & key Display inthe Imperial Systern, ‘The solacted measurement system remains intact alter the machine has been switched oft oogoo000 CLM23. Selecting a Program. After the ,Program” sott key [5] has been pressed the cursor skips tothe .Program Name" screen fils ‘The Program” function symbol [§} appears in reverse 0 indicate that the function has been swit- hed on, E| [x] [a] im fp] (1 le} 4). ® Example i] oogodgog0 * 543.72" “The required program s tobe keyed in, eecordng to is program designation. wth up fe 2x 0 characors using the alpnarvmaria!keyooar. Any erroneous inputs can be corectod by agoropriate positonng ot the cur and Simp over-rling, deleton of char ‘acters wih the .Deiete" ey [221] 9) oF cansoiion af he complete input using the InputC* Key [2] “he escond neo he program name by wring bey onthe endothe est ineby cursor postionng or by prossing he “he sux apples only to machines ited withthe ALZ keyboard Are progrem name has been keyedincorecty rmed by pressing tha Jnput Cursor Sa SCHNEIDER SENATOR _ 23/1 Mode 117080 Ifthe programs aleady presentin the memory under this designation its content wll appeer inthe program data field and the cursor will skp tothe positon ofthe frst program step. This concludes selection of a pro gram. (Only ifthe program name has been written cor- Fectly will the relevant program appear in the rogram data field! Oooogogog000 {il to note the instructions in Seo, 37. Error Signal * 543.72" Warning Note! Haline of the program appears in reverse itis essen: {tom the Data Memory’ee —_ SCHNEIDER SENATOR wondeo see 28/2 23.1. Program Selection Using Match Codes Beispiel 2: Program selection ist simpitied by entering only tho characteristic part of a program name in plain text ad replacing ihe rest of the program name by te match code characters (wildcards) = or @) ‘This means that any characters (lear, cigs} canbe present in these positions ofthe program name, ‘The match code character @ will replace a single Character, while the charactor sting @ [+] replax (es the whole rest of the program name, THe match code character @ can be used as olten as is desi- red : Presently available programs: D Example Ooo00000 * 543.72" ‘The 2nd and the 3d charactors are match code cha- racters 2) . Since this erterium matches several programs, function ,Memory content” is called up; it willist all programs named , Meier, Mayer’, Meyer’, (9) [9] lok oooggogo Corrections can be made by pressing the Input C* key [€] or positioning the cursor and over-wriing ‘The required program step appears ater tna ok’ sot key [gk has been pressed. The highest step number appears in the case of Inputs which overrun the length of he program, ——_24. Searching for a Program (Memory content) ‘his function is intended to simplty searching for a program by avoiding the need to actually note the pro- ‘gram name, as it can simply be sought from a lst of existing program names, Afler pressing the .Memory Content" sot key its function dispay is writen outin ceverse and al sof key cisplays and functions are cancelled, The lst of pro- ‘ram descriptons present in the memory appears in the program data fel. I the required program ie not present on the fest page the cursor is moved by the Cursor Control Key" [V} downward. in individual Steps, with continuous downward movement being achieved by constant key pressura” Il on reaching the lowest program name, the .Cursor Key" [Y/ is pressed again, the next ten program des- criptions appear. The cursor can be moved upward by pressing the ,Cursor Contol Key") Mw. ®D Example 3 ooo00000 * 543.72™ ‘The program is selected by positioning the cursor to the required program description and confirming with the JInput Cursor Setting” key >. The new program ‘appears, tne cursor marks the frst program step ang his concludes the function. ‘The memory content can be leafed through by pages (10 program descriptions each) by simultaneously pressing the ,CTRL" key (Er) icra [VJ (A) cred Mi( SCHNEIDER SENATOR movies i989 24/4 I the program is not present the entire process can be aborted by again pressing the .Memory Content” softkey ©, and the operator can revert to the pre- vious program ‘The number of steps in the respective program and | ‘he actual amount of memory area (bytes) occupied are displayed simultenuously with the program name. The byte details then take account of all data inthe | rogram, such as length of program name and opera tor information, Additionally the number of program steps stil ree and the acutaly ree memory capacity are displayed. ‘The number of fee program stops can be reduced additionally by means of long program names and ‘operator information By pressing the .Program Name" sotkoy 5 func- tion Searching ora Progam canbe caled up. This allows to subsequent mt oc modi the renge ofthe ‘splayed programs by entering & program namo, using of he copied programs by entering a tor gram name, using the match code funetons (ose 283, Program Selection Using Match Codes Warning Notet | Haline inthe memory content appears in reverse this program should be selecied and itis Imperative to ‘observe the instuctons detailed in 37, ,Errar Signals in the Data Memory”25. Compiling a Program. 25.1. Select soft key page |, prass .Program* sof key © . Key In the program name via the alphanumerical keyboard, Contizm by means of the Input Cursor Setting” key ‘> (see 29, ,Selecting a Programm’) and press the ,To Program” softkey 5) ‘The symbol appears in reverse, me) E] [x] [a] [m)[p] 1) fe) SCHNEIDER SENATOR oie 111080 25/1 252. Input of a set value. 25:21. The dish asetvalue ao keyedin as wth & pocket levator Ate" pressing the -Docinel Pont Roy] the post-cecima its are keyed The scope i inputing bears an ater he dome Polis iitedaacording othe reasuromon’ str employes 4\ (215 Oe 2)3) “ ooooggoug0 * 543.72" 2] (6) (0) [0 Gontrwston ofthe process with saveralroqued st vals canbe aciaved ater posioning the cursrto the not using he cursor Koy 1) D Example 1 1 425.00 2 200-00 6010.00 ooo0g0g0 ® Example 1 oo000000 FLL * 543.72" 25.2.2. Deleting the set value. Corrections can be made by postioning the cursor and overwriting the incorrect set value or deletion [see 256 and insertion see 2555 of a set value25.3. Input of additional functions. ‘A Va¥iety of addtional functions can be programmed for each set value. For this purpose the me-video makes avaliable e library of soft keys appropriate to the machine's range of equipment. These soft keys are identitied by the logical symbols resting to the additional functions involved. As eight soft keys is inadequate for this variety of functions the functions are distrouted over several symbol pages. This library can be Jeafed through” using the ,Sot Key Page” key. 23y pressing he Programming’ key the library of addtional functions is displayed wih the pages @ onthe sereen Program’ Job No. Programming Program stop Fly Automatic Air Eject Repetition Sot Key Page o0000000 Code key input Operator information ( Pocket Catcuiator Pocket Calculator Tanstor 3 wocut TZ Automatic - siow (1 Aso pogranmningcutopimizer gogooga0 OO0000000 QOO0ggggdg ee —_____.__ SCHNEIDER SENATOR Moaideo 989 25/2 Paper ay-04g0 ltt (Gperaotntomaton) Pape ay-2dge right (Gperaotinismator, Paper tur 90 ek (Gpetatorntermation) Pape tum 90" ght (Gperator orator) Paper um 180° {Gperatorermation) External Function A ftemal Function B Sok Key Page Loading start ‘Swinging backgauge ‘measurement Swinging backgauge zero estore “aing backgaupe 2210 Setrominl pressure Setcorscton pressure Soft Key Page Layecge Mak 4 Layeoge Mark 2 ‘Open tron tae Open rot able and eject ‘Table down of Sot Key Page ~‘After keying in the set value select the appropriate soft key page, ‘The required addiional function is programmed nto the set value by pressing the relevant sof key. After the sot key has bean pressed the addtional function ‘symbol appears behind the set value and the function display ofthe softkey is written out in reverse to iden- tty the switched-on function, If several adctional functions are programmed into the set value without following any sequence thay will come into sequence automaticaly. ifthe line i filed With adctional functions the process continues wri-* ~ ting automaticaly inthe next tne ®D Example 1 1 425.008 2 200.004 3 600.00 45 400.00 #LxVA Lj} Lo L} bo =i is] b>} [jo KV AM The additional unctions can be programmed or dale- ted at any time (naturally assuming that .To Program is switched on). Beforehand it's only necessary to ‘move the cursos to the required program step. oven 1/989 —_________ SCHNEIDER SENATOR 25/3 ~25.4. Programming an Actual Value (Storing a set value according tothe print matter area, cuting marks or adoption of the Dackgauge poston as set value} ithe actual value backgauge postions tobe taken inte the memory or a program isto be compiled which is implemented through manual move according to the print image (cutting mark) marking by means of the front edge ofthe clamp or optical cut indicator, the following stops must be completed: (p] (ej (2) Vir G Selecting a program. Move to the cutting line. The cutting measurement (backgauge setting) appears in the Actual Valua" spay. Press the Jnput Actual Value" key (8) and the added functon ir’ followed by the cursor key [V7 Move to the next cutting tine and programming fol- lous in the same sequence, Otherwise the same conditions apply as with 25.2 Set Value Input" i ata ater stage, further stops are tobe added tothe rogram, after selecting the program the cursor is inched tothe line following the last program stop. The preset actual value is 0 be adopted by using the “Input Actual Value" key. 25.5. Inserting a program step. By positioning the cursor o the next lower program step and pressing the .Cursor Position Input” key >! anew fine is inserted which can then be treated as ‘any other program step, 25.6. Cancelling a program step. ‘This is achieved by positioning the cursor tothe pro- gram stop to be cancelled and pressing the Input C* key [E} , which cancels the program step and the next program step then moves up. Medco 1960 25/4 25.7. Re-Naming a program. ‘After the Program Narne* sott key “has been pressed the cursor appears in the program name Monitor fie. The program can now be updated. After confeming the update wih the input Cursor Postion" key +] the new program name fs adopted (naturally assuming that programming has been swiched on} W this name already exists in the memory? wil appear behind the program name, which must then be corrected 25.8. Canceling a program This is effected By simply canceling the program name (e.g. by pressing the anputC key [E] and Confming withthe Input Cursor Poston’ key [= 4» 2" now appears inthe program name monitor fl a a warning. ‘tor about one second the B flashes and i the Input Cursor Poston key [e's pressed e second {ime the program i cancelled Prassing of anyother key willesutin aborting ofthe ‘canca procedire Ooogg0000 1 Pe] a F] re} i 1 fe [e}f5) — SCHNEIDER SENATOR __SCHNEIDER SENATOR Moweeo 11989 25/5 25.9. Autoprogramming cut optimizer Example: Original format 700 x $50 men ‘The program allows the operator to automatically Cutformat 150x100 mm, having created a program by tha me-video upon centy ofthe orginal format, the cut format desired and the trimming edge width. Determining of the optimum cuting resul by manual Caloulation or on basis of a drawing, which is often Quite time-consuming, and enterring of the various set values is elminated, ‘The program created by the me-video will optimize ‘operation ang cutting result [number of sheets). The ‘operator is guided during program run by means of” symbolic messages, ¢.g. fUr paper re-orientation, removal of partial formats or loading of pana formats, The autoprogramming cut optimizge program is cal- led up by pressing the ,Autoprogramming Cut Opti- mmizer sofkey in “Programming mode. The function called up is indicated by reverse video ls- play of the softkey; the entry field forthe formats and the sofkeys forthe optimization steps as well as for entering the program will appear ‘The cursor is situated atthe ,Enter Original Dimen- sion X" positon. 25.9.1. Format Entry via Numeric Keypad 0 D cut opi Entry of he dimensions is made on the rumaric key- Exampel 1 pad or via the snr Actua Value” key r Oo Te cursor nates he ecual en pesto i o Eni rors are cancel by poss te put C vey : ee ' ao ‘The Cusorcan be selon the ont poston x the Indkeualtormat Grorotne oy means ole arr a contol keys ve 900.99 vs 380.00 ai Yimon entering orginal or the cut vormat te oa is culatr Hoy 1S) can bo used nioad of he uo, uo: a conto Koy see The dimensions ofthe origina format are identitied by oO =X" and .Y", those of the cut format by ,x" and .y". a + 543.7225.8.2. Direct Entry of DIN Formats ‘The me-video ofers the possibilty o cacy call up DIN formats instead of entering the format dimen- sions on the numeric keypad ‘The dimensions forthe formats DIN AQ to AB, 80 to B6 and CO to C6 are permanent stored ‘The DIN dimensions are called up by postioning the Cursor onto the orginal dimension X or the cut dimension x and keying in the inal letter ofthe desi- fed DIN format, 8 or C) atthe letter Keypad and the DIN number atthe numeric keypad Both of the actual dimensions are displayed on the grapes screen, Example: Original format DIN At Cutformat INAS ‘The cursor is moved 10 postion Enty Original Dimension ,X", using the cursor contr keys, D cutopti Exampel 2 SCHNEIDER SENATOR _ evden 111860 25/6 25.8.3. Input of trim cuts The input of simple tim cuts of & four-side tim cut can be done by posioning the cursor a the original dimension X or ¥ and acivating the calculator key [| The second tim cut can be programmed ater aEvabng the caleulaor kay [=] of he cursor [V} The postion ofthe programmed tim cuts es wel ax all tim cuts programmed prior to the tim cut in question are shown on the display graphio. The tim cut programme ean be frished by simply acivating the cureor keys, thus switching te anther programme. With the tn ut input, only a mirimum wim cut os programmes: ita bigger tim cut esuls rom the cut ling of smaler formats, the me-video auiomatcaly corrects the tim cut sizes, thus avicing unnecessary acéttonal cuts Example: orginal frat 700 x 350 mm cutformat 18x 100 mm 4-edge tim cut 7mm Postion the cursor with cursor keys on input orginal format x", “IM 5 ooono0000 * 543.72" Position the cursor with cursor kays on input orginal format Y. \