® (a) (b) @) (b) SECTION A: ENGINES Answer at least TWO questions from this section, (i) State two advantages of the pressurized engine cooling system, ci) With the aid of a labelled diagram, explain the operation of the pressure cap used in the vehicle cooling system, (12 marks) Explain four engine oil additives used in the engine lubrication system. (8 marks) State four advantages of using aluminium alloys in the manufacturing of engine pistons. (4 marks) State four considerations for effective engine valve operation. (4 marks) With the aid of a labelled sketch, explain the operation of a two-stroke spark ignition engine. (12 marks) State four advantages of the Wankel rotary engine. (4 marks) With the aid of a sketch, explain the operation of the spark ignition rotary (Wankel) engine. (16 marks) Ilustrate the following on a valve timing diagram: @ valve lead; fo ‘ yey Gi) valve lag; °\ . te “ Gi) valve overlap. > se0 Ly! ar (6 marks) (State two advantages of fitting a turbo-charger to an engine. (ii) Using a labelled sketch, explain the operation of a turbo-charger. (14 marks) c ” \ 2 \ Vent PAE ee dew 4SECTION B: AUTO ELECTRICS Answer at least TWO questions in this section. State four advantages of a contact breaker ignition system. (4 marks) With the aid of a circuit diagram, explain the operation of the magnetic impulse electronic ignition system. (16 marks) Define the following terms as applied in the vehicle fuel system: w cetane number; (ii) detonation; 4 ey Fie c (iii) pre-ignition. be gn (3 marks) With the aid of a sketch, explain the oer ion of the magnetic fuel gauge system. * (17 marks) With the aid of a sketch, explain the operation of the wiper system. (8 marks) With the aid of a diagram, explain the operation of the vehicle refrigeration system. (12 marks) State two requirements of an ideal fuel injection system. (2 marks) With the aid of a diagram, explain the operation of the L-type clectronic fuel injection system, (18 marks)AHOCTION ACENGINE FECHINOLOGY Answer at deaant PAOD gueentioony tn dite yer tion foe at the rotary engine #1 a) State tone atyanitages an tone diyaay on Abd sy MiG ake af ctiagram explain the aperation of a rotary diesel , ” NN 7 nnnnn OA ny TGA) State two advantages and two disadvantages of tutta charging: pettest Pepe, (by Laplain why engines fited with titbochargers (produce black smoke during accelerations, (W) should be Fett to ile before stepping, ©) With the aid of a diagram, explain the operation of the Roots blower (a) State: (two disadvantages of using water asa coolant (ii) the funetion of a thermostat used in the cooling system, (b) Explain four effects of an overheated engine, (ce) Using a diagram, explain the operation of bellows type thermostat, ot a Ww Explain the reasons for ventilating the crankcase, (ii) Using a sketch, explain the operation of a closed engine ventilatice (b) With the aid of a diagram, explain the operation of the gear type oil puny 503/205 2 eetow, 2018fc) Using a sketch, explain the construction of an on pain aur creancr, (12 marks) tay E:xplasn the reasons for fitting governors in some engines. (3 marks) i 7 thy With the aud of a sketch, explain the operation of a hydraulic governor. (17 marks) | tay Explain the purpose for air conditioning on a vehicle. a nari (by wt the basic components of a vehicle's refrigeration and conditioning system. (6 marks) (cy Mlustrate the layout arrangement of air condition refrigeration system. (10 marks) SECTION B: AUTp ELECTRICS Answer at least TWO questions from this section. a State two advantages of electronic fuel injection. (2 marks) » Explain the difference between D-jetronic and L-jetronic fuel injection systems. (4 marks) yl ) With the aid of a sketch, explain the operation of an L-jetronic fuel injection system. ] (4 marks)ee Phe & ENGINE TECHNOLOGY ee ee TO questions from this section, ©) = rene yemition engine are supercharged. (3 marks) ” © © © ee eeptee the construction and operation of a centric blower. (17 marks) — | Soe he fete be comecdered when designing inlet manifolds. (4 marks) Pasha the setewnce of the engine firing order in the design of inlet manifold (4 marks) (6) Comp a sketch, explain the construction of an oil bath air cleaner. (12 marks) (2) Expos the reavons for fitting governors in some engines. (3 marks) _ \(b) With the aid of a sketch, explain the operation of a hydraulic governor. (17 marks) (a) Explain the purpose for air conditioning on a vehicle. (4 marks) (b) List the basic components of a vehicle's refrigeration and conditioning system. (6 marks) (c) Illustrate the layout arrangement of air condition refrigeration system. (10 marks) SECTION B: AUTP ELECTRICS Answer at least TWO questions from this section. (ms 1) _ State two advantages of electronic fuel injection. 5) Explain the difference between D-ietronic and L-ietronic fuel injection systems.w wb) w (b) @ (b) State three advantages of electronic ignition system, With the aid of a sketch explain the operation of a transistor ignition circuit. (17 marks) Illustrate: (i) pneumatic horn circuit; (ii) two speed wiper motor circuit, Using a sketch, explain the operation of a hot wire flasher unit circuit. State three causes of the following exhaust emissions: i) exces: e carbon monoxide (Co); (i) excessive nitrogen oxide (Nox). Sketch and exp! the test under varying air/fucl ratios for a spark ignition engine. (3 marks) (10 marks) (10 marks) (6 marks) the expected curves from the exhaust analyser, when carrying out (14 marks)ey yy |} i (f LS eeelgheeesan “Wnttwed at tease TWO quadtions from this section vu asc. advantages of air-cooling system over liquid-cooliang #0" i) te) (aye SB w (b) (ec) a by (©) a (b) 7 437205 aes: State two advantages of pressurised cooling system ina motor, ‘Using a diagram, explain the operation of the coolant circulating geerey, Sketch a bellows thermostat and explain its operation, State two advantages and two disadvantages of a two-stroke cycle pow Mlustrate: (i) direct injection combustion chamber; (ii) indirect injection combustion chamber. Using a diagram, explain the operation of supercharger. State four functions of engine oil. ‘Sketch splash lubrication system and explain its operation, With the aid of «labelled diagram, explain the operation of gear type 01 pa State two advantages and two disadvantages of Wankel engines compared reciprocating engines, With the aid of a diagram, explain the operation of a Wankel engine.SECTION B: AUTO-ELECTRICS G fs Answer at least TWO questions from this section. 5, Sketch the eapacitor discharge ignition system and explain its operation, (20 marks) @) (a) Sketch and label a sealed beam, (6 marks) (b) With the nid of a sketch, explain the operation of the flasher unit used in a motor vehicle lighting system. (14 marks) @ Swute four functions of the air conditioning system of a vehicle. (4 marks) (b) With the aid ofa labelled sketch, explain the operation of the air conditioning system of avehicle, (16 marks) 8 (@) State six types of lights tnd their use in the car electrical system. (6 marks) (b) Using a sketch, explain the operation of the thermal type fuel gauge used in a vehicle. vil 2023 (14 marks) s thie of A \ \ THIS IS THE LAST PRINTED PAGE. Vow lea Aah RewSECTION B: AUTOELECTRICS Answer at least TWO questions from this section, Explain the following cable specification "28 / 0.30". (2 marks) State the purpose of colour coding of cables, (2 marks) Sketch a fuel gauge. (6 marks) With the aid of a labelled diagram, explain the operation of a car electric horn. (10 méiks) State three functions of an air-conditioning system of a car. (3 marks) Sketch a labelled car heating and ventilating system layout. Explain the operation of the system, (17 marks) State four advantages of electronic petrol injection. (4 marks) With the aid of a labelled layout, explain the operation of the D-jectronic petrol injection system. (16 marks) State three advantages of a capacitor discharge ignition system. (3 marks) Sketch a capacitor discharge electronic ignition circuit and explain its operation. (17 marks) THIS IS THE LAST PRINTED PAGE.a) @) (by ) (a) (b) «) 4a) (b) 180.205 SECTION A: ENGINE TECHNOLOGY Answer at least TWO questions in this section. State two advantages and two disadvantages of the rotary engine, d SNH ad of diagram. explain the operation of a rotary diesel wl State two advantages and two disadvantages of turbo charging petrol engine, Explain why engines fitted with turbochargers (i) produce black smoke during accelerations; (ii) should be left to idle before stopping: ( With the aid of a diagram, explain the operation of the Roots blower, a State: (i) two disadvantages of using water as a coolant, (ii) the function of a thermostat used in the cooling system € Explain four effects of an overheated engine. a Using a diagram, explain the operation of bellows type thermostat. « (i) Explain the reasons for ventilating the crankcase. Gi) Using a sketch, explain the operation of a closed engine ventilation syste a With the aid of u diagram. explain the operation of the gear type oil pump, . a(@) (b) © «@) @) (b) (a) (b) (a) (b) SECTION B: AUTOELECTRICS: Answer at least TWO questions from this section. Explain the following cable specification "28 / 0.30", (2 marks) State the purpose of colour coding of cables, (2 marks) Sketch a fuel gauge. (6 marks) With the aid of a labelled diagram, explain the operation of a car electric horn. (10 marks) State three functions of an air-conditioning system of a car, (3 marks) Sketch a labelled car heating and ventilating system layout. Explain the operation of the system, (17 marks) State four advantages of electronic petrol injection. (4 marks) With the aid of a labelled layout, explain the operation of the D-jectronic petrol injection system. (16 marks) State three advantages of a capacitor discharge ignition system. (3 marks) Sketch a capacitor discharge electronic ignition circuit and explain its operation. (17 marks) ‘THIS IS THE LAST PRINTED PAGE.Gaeins SECTION A) ENGINES Antwer at ent THO queestivns frm thie eoetiven State two advantages anal two disadvantages of a rotary engine With the aid of a labelled diagram, explain the operation of the retary petro! engine (16 rrr, State three functions of the engine lubricating ofl O mare (7 rrearh Sketch a labelled diagram of the wet ju p lubncation system Using a labelled sketch, explain the operation of a gear pump used in the lubneation system of a vehicle (10 mal State three advantages and two disadvantages of the air cooling system” (5 enark Sketch an oil bath air cleaner. (5 mark With the aid of a sketch, explain the operation of the bellows type thermostat “ome Explain why engines fitted with turbochargers: (i) produce black smoke during acceleration; (ii) should be left to idle before stopping. (6 math (i) State two advantages and two disadvantages of turbo charging a petrol engine. (ii) Using a sketch, explain the operation of the Roots blower.SECTION B: VEHICLE AUTO ELECTRICS Answer at least TWO questions from this section, State four functions of an air conditioner in a vehicle, (4 marks) (a) (b) With the aid of sketch, explain the operation of the air conditioning system. (16 marks) @ (i) State three possible positions for locating the injectors of a petrol engine. Gi) State three advantages of petrol injection. (6 marks) (b) With the aid ofa layout diagram, explain the operation of the "D' tetronic fuel injection system of an engine, (14 marks) (a) State two advantages and two disadvantages of an clectronic ignition system. (4 marks) (b) Using a labelled diagram, explain the operation of the capacitor discharge ignition system. (16 marks With the aid of labelled sketches explain the operation of the following: (a) _ high frequency electric hom; (0 mart (b) screen wiper mechanism. (10 mar(a) (b) (a) (b) (@) (b) (a) (b) SECTION Bh AUTOMLECTRICS dnywer at least TWO questions from this section State two advantages and two divadvantages of un eleetronte ignition system: (4 marks) With the aid ‘of wv elreult diagram, explain the operation of a breakerlens ignition system, (16 marks) Using a cireuit diagram, explain the operation of an oll tevel Indicator, (4% marks) With the aid of a diagram, deseribe the operation of a two-speed wiper system, (12 marks) State two advantages and two disadvantages of electronic fuel injection systen 4 (4 marks) With the aid of a diagram, explain the operation of the common rail electronic diesel (16 marks) injection system, State two; () functional requirements of a windscreen wiper, (ii) functions ofa Masher unit on a motor vehicle, (marks) With the aid ofa circuit diagram, explain the operation of a car seat heater, (16 marks) ‘THIS IS THE LAST PRINTED PAGE,SECTION AUTO ELECTRICS Aniwer ai least TWO quccnons in this ection State four demerits of weng the contact breaker punts in the | geenem ey en 14 commen o State two advantages of the electrome ignitron system mm With the aid of a circent diagram, explain the operation of the capacitor dicharge ignition system. 416 mrke State three: a pomible positions of the electrome fuel injectors. a) advantages of the electronic fuel injection system (6 rrr oJ With the aid of a diagram, explain the opéigion of the DJetrome petrot injection system -—_ wD (14 er 3 Using a circuit diagram, explain the operand’ ofes the directional indictor lights F 10 em With the aid of a diagram, explain the operation of the link type wipet system *° Hee (10m Explain three functions of the beating and ventilation system of a vehicle (6 ow seme © sketch, captain the operation of the heating and ventilating system of a wet: (14 ow THES CST Laser meiner race ——_ »c) - | | ia a a a fen ENGINE nicuovocy Answer at least TWQ ae: | ions from this section. | @ crs two agtmptages of air-cooling system over liquid-cooling system, ! (b) Ge np advaniges of pressurised cooling system in a motor. New Using a diagram, explain the operation of the coolant circulating pump. Sketch a bellows thermostat and explain its operation. ¢ | (a) State two advantages and two disadvantages of a two-stroke cycle petrol engi | 4 (vb) Mlustrate: (i direct injection combustion chamber; { (ii) indirect injection combustion chamber. (6 (c) Using a diagram, explain the operation of supercharger. (10a | (a) State four functions of engine oil. Ga (b) Sketch splash lubrication system and explain its operation. (om (©) With the aid of a labelled diagram, explain the operation of gear type oil pump. (10m (a) State two advantages and two disadvantages of Wankel engines compared to | reciprocating engines. Gms (b) With the aid of a diagram, explain the operation of a Wankel engine, (16 mt 1 STM hee 4 503205 2 wy 2027) SECTION B: AUTOELECTRICS: Answer at least TWO questions from this seetion, Eaplain the following cable specification "28 0.30". (2 marks State the purpose of colour coding of cables. (2 marks: Sketch a fuel gauge. (G marks With the aid of a labelled diagram, explain the operation of a car electric horn, (10 marks State three functions of an air-conditioning system of a car. (3 marks Sketch a labelled car heating and ventilating system layout. Explain the operation of the system. (17 marks State four advantages of electronic petrol injection. (4 marks, With the aid of a labelled layout, explain the operation of the D-jectronic petrol injection system, (16 marks, State three advantages of a capacitor discharge ignition system. (3 marks, Sketch a capacitor discharge electronic ignition circuit and explain its operation, (17 marks; ‘THIS IS THE LAST PRINTED PAGE,@ (b) (b) 1503/205 ‘unet uly 2021 SECTION A: ENGINE TECHNOLOGY + Answer at least TWO nae from this sectiags State two advantages and two disadvantages of ui amofor vehicle engine," ‘> Wivewe eres 4 Ushi sketches; expald the operation ofa fur sok ee spark an en! My a turbo charger on State two: pals | (i) types of coolant used in the engine cooling system. (ii) effects of engine overheating. (iii) types of radiation core. (6 (i) Explain the function of a thermostat in a motor br sehiele engine cooling red system - Gi) Using diagram, explain the operation of a wax element thermostat. (40 State: (Three functions for engine oil; (i) Two pr ‘of lubricating oil for an engine. — " Gm Am i Vos forest tutor (ii) with the aid of a diagram, explain the operation of an oil pressure relief vals used in the lubrication system of an engine. a Gi ma Using a sketch, explain the construction of a hemispherical combustion chamber uses as yetion time con a spark ignition engine, 4 Ka diets. sega (6 mar Uimted toto vo) yes Using the aid of a diagram, Adeseribe the operation of a spark ignition Wankel engine. Vow re (14 mark,in ab (b) () ar @ (b) (c) (a) (©) @) (b) os y 2022 ! } ‘ Ts ERIN TREINOLOGY Sera © Fae at least TWO questions from this section < =- iodo advantages of air-cooling system over liquid-cooling *y stem State two advantages of pressurised cooling system ina motor, Using a diagram, explain the operation of the coolant circulating purny, Sketch a bellows thermostat and explain its operation, State two advantages and two disadvantages of a two-stroke cycle petro, Illustrate: “ direct injection combustion chamber; (ii) indirect injection combustion chamber, Using a diagram, explain the operation of supercharger. State four functions of engine oil. Sketch splash lubrication system and explain its operation. With the aid of a labelled diagram, explain the operation of gear type oi! pu State two advantages and two disadvantages of Wankel engines compared t reciprocating engines. With the aid of a diagram, explain the operation of a Wankel engine,oe ee CPST DRCHINGLOGT Anew we eat T mcr im thi section ow scoepeeming 20 expanueon tank 19 a cooling system. (2 marks) fee eens for wuung pressurized cooling system, ©) Ge et of a hogrem, explain the operation of a pump assisted cooling erste (18 marks) cL aplen flewe feoctems of engine lubricating oil. (4 marks) (+ Define the following tubricating oil terms: @ viscosity; (ii) viscosity index; (iii) oiliness; (iv) SAE 20W/50. (4 marks) (c) with the aid of a diagram, explain the operation of an eccentric rotor oil pump (12 marks) (a) Explain two factors that affect the power output of an engine. ‘(4 marks) wale ne, (b) (i) _State four advantages of a gas turbine engine. func gs (ii) With the aid of a sketch, explain the operation of a gas turbine engine. Tl (16 marks) (a) Explain the meaning of the following terms: (i) valve timing; (ii) _ piston displacement. (2 marks) (b) Sketch the following combustion chambers: (i) wedge type: (ii) hemispherical type. (6 marks) (c) With the aid of a diagram, explain the operation of mechanical fuel pump in a petrol engine. D (12 marks)