EXCAVATOR INSPECTION CHECKLIST

Doc Ref : TEP-930-PRC-HS-BP4-0001 TANGGUH EXPANSION – PROJECT EXECUTE Form no: FORM-TEP-HSSE-086
Date : 22 July 2016 LNG EPC Revision no: 0

General Information
Date of Inspection : Manufacturer :
Contractor : Serial Number :
Manufacture year : Excavator Type :

Checklist NC
NR Remarks / Keterangan :
Certification Information C NC

1 Manufacturer Certificate of Conformity

2 Operator License

General
3 Apperance Front
4 Apperance Rear
5 Apperance Right
6 Apperance Left
7 Apperance Upper
8 Major or Minor Surface Rust
9 Body panels / covers / Rust Damage
10 Visible weld Repairs / Stress Cracks
11 Glass Condition
12 Under Carriage Damage

Operators Cockpit
13 Operators Cabin General Condition
14 Operator Controls and Switches
15 Hour meter activity gauge
16 Other Function Gauges
17 Door / Canopy Latches
18 Safety Horn
19 Flashing / Strobe Light
20 Reverse Alarm / Back Up Signal
21 Operators Seat Condition
22 Safety Seat Belts

Engine
23 Oil Color / Fluid Apperance
24 Noise Upon Start Up / Idle & Shut down
25 Engine Exhaust Colour - white , Blue , Black & Clear
26 Oil Leaks
27 Engine Smoke Upon Start Up / Idle & Shutdown
28 Coolant Colour & Apperance
29 Water Pump Noises / Damp Hoses / Coolant leaks
30 Coolant Leaks From Radiator
31 Overall engine apperance Clean / Wet / Dry
Hydraulics Overall
Overall apperance of Hydraulic Lines / Fittings
32
- Worn Cracked
33 Hydraulic Pump Noises / Sounds
34 Wet or Damp Hydraulic lines and fittings / fluid leaks
35 External Controls / Lever Condition
36 Hydraulics Service Records / Maintanance History

Electrical
37 Lighting System
38 Reverse Alarm / Back Up Signal
39 Battery Condition
40 Other Electrical Devices

Swing Table
41 Swivel Bearing Condition
42 Swivel Motor Condition
43 Swivel Joint Condition

Transmission
44 Clutch Noise / Function
45 Transmission Noise / Function
46 Shift Lever Condition & Function
47 Other Remarks

Hydraulics Cylinders
48 Boom Oil leaks From Cylinders
49 Boom Mounting Pin Condition
50 Dipper Oil leaks From Cylinders
51 Dipper Mounting Pin Condition
52 Bucket Oil leak From Cylinders
53 Bucket Mounting Pin
54 Other Remarks

Crawler or Wheel Assemblies

55 Transom / Boom / Arm Function / Noise
56 Slack in pins/ Loose Pins / Soft Bushes
57 Left Side Link Bush / Drive Sprocket / Shoe Condition
58 Right Side Link Bush / Drive Sprocket / Shoe Condition
59 Left Side Upper & Lower Roller / Front Idler Condition
60 Right Side Upper & Lower Roller / Front Idler Condition
61 Wheel Right Front
62 Wheel Left Front
63 Wheel Right Rear
64 Wheel Left Rear
65 Track Condition
Bucket & Blade
66 Bucket Edge
67 Bucket Bottom / Reinforced / Plate Condition
68 Bucket Link Condition
69 Side Cutter Condition
70 Tooth Condition
71 Blade Cylinder
72 Blade Condition
73 Blade Edge
Brakes
74 Foot Brake
75 Inching Brake
76 Parking Brake
Under Carriage Apperance
77 Front axle
78 rear axle
79 Propeller shaft
80 Spring Condition
Operation
81 Forward & reverse
82 Swing table rotation
83 Boom lift/ Angle / Tilt
84 Overall functionality
85 Spark Arrestor
Spill Mitigation
86 Spill Kit
NDT
87 attached NDT report

Remarks : Inspected by,

C = Conform
NC = Not Conform Subcon CSTS Client
NR = Not Required

Additional Info :