Equipment and Technology for the Production

of
AUTOCLAVED AERATED CONCRETE (AAC)
Group Structure
Location
Business fields

Complete AAC production lines (200 -2040 m3/day)

Modernization of existing AAC plants

After Sales Service

Technical and technological support

Standard KBT plant layout
Standard Plant types

CBT 200 CBT-HP 450 KBT-S 450 KBT 900 KBT-L 1360

300 600 680 1130 1580

400 750 900 1360 1810

1580 2040
Raw material

Gypsum; Aluminum Water 380 kg

3% 1% Sand 292 kg
Lime 14%
Cement 99 kg
Lime 65 kg
Gypsum 17 kg
Cement 21% Alu 0,5kg
Sand 61%
Standard receipt for product with density
of 500 kg/m³

+ WATER
Product Range - Blocks

Blocks

Dimensions (mm) 600 x >50x >200

Density (kg/m³) (150) 350 – 650
Compressive strenght 2,5-7,5
(N/mm²)
Accuracy (mm) L/W ± 1,5
H ± 1,0
Product Range – Wall Panels

Dimensions (mm) ≤6000 x 600 x ≤300

Density (kg/m³) 500- 700
Compressive strenght 2,5-7,0
(N/mm²)
Accuracy (mm) L/W ± 1,5
H ± 1,0
Product Range – Floor Panels

Dimensions (mm) ≤6000 x 600 x ≤300

Density (kg/m³) 500- 700
Compressive strenght 2,5-7,0
(N/mm²)
Accuracy (mm) L/W ± 1,5
H ± 1,0
Product Range - miscellaneous

U-Blocks Stairs
Lintels
Application

Residential buildings

- External and internal load-bearing

walls
- Internal non-load bearings walls
- Floor panels
- Roof panels
- Lintels, U-Blocks
Application

Framing constructions

- External and internal non-load

bearing walls
Application

Industrial constructions

- External and internal wall panels

Standard KBT plant layout

Special HESS AAC features

Fluidization
New horizontal cutter
Back tilting
Green Separation
HESS AAC special features - Fluidization

Even the best mixer cannot ensure a good product if the batch is not dosed
correctly. That’s why dosing and weighing, together with the control system, is a
very important part of the production process. With an excellent fluidization
system it is possible not only to prevent bridging in the raw material silos but
also to combine the fluidization with a dosing system using flaps.
The advantage is an extremely fast yet very accurate dosing with a minimum of
moving parts.
HESS AAC special features – Horizontal cutting
HESS AAC special features – Back tilting
HESS AAC special features – Green separation
After sales service

Technical maintenance and support

Consultation

Further extensions
AT1

Technical maintenance and support

PREVENTIVE AD-HOC STRATEGIC SOFTWARE CARE

acc. schedule Remote Capacity and Error-correcting

monitoring product extension
seasonally Operative support
Integration of local Consideration of
dynamically partners permanent cost
reduction Upgrading
functionality
Safeguarding of
spare part security
After sales service – consultation

Consultation

TECHNOLOGY ORGANIZATION MARKET

Recipes Product training

Planning
Energy savings Customers training
Realization
Employee training Authorities meeting
After sales service – further extensions

Further extensions

PRODUCT ENLARGMENT RAW MATERIAL AUXILIARY MATERIALS

REPLACEMENT

Panel / Lintel Production Using Fly-Ash Dry Mortar Production

U-Blocks Production
THANK YOU!