Generation of more
Megawatts a dream ?
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Organisations / Consultants with whom we deal :
Turbine manufacturers Surface Condenser Consultants
manufactures
‘stom Poets na Ltd, El Gti rt Grade
Dunag etal (Semens)) LET Development Constants
‘iver Engng Lndasties GER Cooling ower tz Consulting Eaginers
BAW Kessel: Interaationl Comp, Peharpur Witeon tt,
TDPawerSjtens tL, El Hanae Felts Casuting nines
Greens Power Systems" Nanara Egg C108 DEA
We are proud to be part of the Croll Reynolds
family and we build more turbine extraction
systems for power plants than anyone else
inthe country and only one Indian Ejector
Company that can cater to the global markets.
In the power production business, power plants are finding
value in hidden capacty-addtional megawatts of uprating oF
kilowatt-hours of production that can be squeezed from an
existing unit. Alocal tity plantrecenty gained stealth capacity
by replacing an old vacuum system with Crol-Reynolis,
Vacuum Evacor
‘The planthad been derated by approximately 10 MW because
of poor air removal from its stear-turbine condenser. Mazda
Limited, Ahmedabad studied the problem and concluded that
condenser Vacuum could be improved by at least 15 mm Hg
usingits modeino. CR Series-200S,
When CR Series was installed and started up it improved
condenser vacuum drastically than the orginal test condition
The power plant thereby picked up 5 MW of hidden capacity
and the cost of CR Series-200S was recovered in less than &
‘month an the savings will go.onas long as the plant remains in
services,
(Our SUAE Systems sunlied for large Power Peis incude the folowing:
2x250MW ——_Neyvellignite Cooperation
2x250MW —_Neyvelllgnite Cooperation
4x28MW ——— Jegurupadu
4x150MW Tata Electricity, Trombay
4x110MW ——_TNEB,Ennore
2x75MW Hindalco industries, Renusagar
41x50MW L&T Cement, Kovaya Amreli
nati SE Ses hom na ar pir
‘Ado See Pt’ ah Phas tahMazda
uMmaee
The efcieney ofa Steam urine is
mainly determined by the pressure of the
Steam ats cule, The Trine Suface
Condenser is therefore maintained under
vacuum. To enable this, the Steam Jet
Ejector Vacuum System must be capable
of removing all non condensable and
escorted walrvopou fom he
‘Surface Condenser to produce the
minimum steam condensing pressure
consistent with physical dimensions and
heat transfer and to provide for.
deaeration of the condensate. The
Sources of ron condensbls inde i
leakage trough al system components
operating below atmospheric pressure,
geses released om feedwater drains
and vents admitted to the condenser,
gees released for make-up ait to
the condenser, condensate surge tank
when utilized in a closed cycle and
disassociation of feedwater into oxygen,
hydrogen and non condensables.
=
DESCRIPTION.
TURBNE
TURBINE CONDENSER
HoTWelL
ISSTAGEE) 207%
2rd STAGE ES 20%
HOGGEREJECTOR wm
SSLENCER (OPTIONAL)
INTER CONDENSER 100%
DETER CONDENSER 10%
ROTAMETER
Looe
‘CONDENSATE TRAPASSY
‘CONDENSATE PUN
(CONTROL vaive
THERMAL REUE VALVE
‘SAFETY RELEF VALVE
ggZgeS5 eueens
Sega ud
TUR Sue}
‘The recommended design pressure ofthe Stoam Jet Ai Ejector (SAE) System fe afl:
1) For electric generation service >
(2) For Pumps, compressors and other:
mechanical drives
Usually the SJAE system is of Twin
Element type ie of duplex design
having two identical Ejectrs per stage,
‘one of which, being in operation at any
‘onetime and the other as stand-by. The
Inter and After Condensers are generally
‘Single Element type
‘The System also includes a Hogger !
Start-up Ejector with Silencer for fast pre
‘The design pressure i 0.035 ata
(25.4 mm Hg (a) or the condenser
design pressure whichever is lower.
‘The design pressure is that fr which
the condenser s designed minus
(0.035 ata (25.4 mm Hg (2).
evacuation and which is in operation
only til the desired vacuum has been
achieved. Thereafter, the two stage
holding ejectors take over.
Inthis field of application, combination
nits with Ejector and Surface
‘Condenser coupled Liquid Ring Vacuum
Pump are also becoming popular.RecA CaS
assured and performance is proven
‘nan effort to provide its customers with
Word Class SJAE Systems Croll
Reynolds and Mazda have installed one
ofthe world's largest state-of the-at-
Research and Test fecilty ais plant in
‘Ahmedabad. With this test faci,
Mazda has the ability to simulate
‘operating conditions and analyze all
anticipated variables that may be
encountered under actual operating
conditions
‘Some ofthe critical performance factors
that Mazda is abe to analyze at the test
center include Ejector suction flow
capacity, Ejetorstabilty under varying
steam and water pressures and
temperature conditions. Croll Reynolds
and Mazda guarantees that when the
system is operating, twill meet all
capacity, steam consumption and power
limit specifications according to Heat
Exchanger Institute Standards and
‘ASME PTC 24. The center also gives
Mazda the capabilty to more accurately
measure flow generated noise during
testing of Ejector cischarging to
‘atmosphere.
‘AS a part ofthe commitment to customer
‘support, pick up and break up pressure
records are maintained on every system
instalation, Record include: system and
‘component specification, detaed lst of
parts and construction, materials and
performance data.
Mazde's Test Centre includes Boilers
having a total steam generation capacity
(of 10,000 Kafr at 17.5 Ka/ome (a),
Cooling Towers of 1200 TR total
capacity, Surface Condensers of 300
12, Control Valves, Condensate
Recovery Systoms and large capacity
Girulaton Pumps.
ae a oe
Field Service
Mazda Limited has a steam of trained
engineers availabe at short notice to
visit any ofthe company's or associated
company's installations. Although our
engineers are generally based in India,
they travel world-wide as required.
Helpful service can also be obtained
through many of our agents and
representatives’ offces, a number of
which, have available eld engineering
staff, The range of services avaiable
include installation advice, re-
commissioning checks, commissioning
service, routine-on-stream adjustment,
‘overhauls, inspection and technical
reports to
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