You are on page 1of 121

PARTS BOOK INTRODUCTION

COPYRIGHT
No copies or reproductions may be made from this manual, parts lists or illustrations without
written prior consent of TEREX®. This manual complete or in part must not be loaned to a third party.
FINLAY is a registered trademark for portable screening plant manufactured by TEREX®.

SPARE PARTS – CONTENTS

1. GENERAL INFORMATION………………….………...…...............…………………………..............................

2. SPARE PARTS ORDERING PROCEDURE……………………….................……………………....................

3. SPARE PARTS ORDER FORM………………………………...……………….................................................

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.……………………………....................................

5. PARTS SUPPORT - GOOD PRACTIVE AVICE…………………………….....................................................

6. HOW TO READ YOUR TRACK IDENTIFICATION PLATE……………………………....................................

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….……..............................................

8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………...............................................

9. MACHINE NAVIGATION.........................................……………………………................................................

110. TYPES OF SCREEN MEDIA.............................……..………………........................................................

11. SPEEDHARPS..................................................……..…………………........................................................

12. MESH SPECS.............................……..…………………..............................................................................

13. PAINT CODES..............................................…………………………...........................................................

TEREX® MPE
DRUMQUIN ROAD, OMAGH, CO.TYRONE N.IRELAND, BT78 5PN
TEL: +44(0)2882 418700
244294 (SALES) - 252740 (TECHNICAL) - 418888 (HELPDESK)
EMAIL: spares@terexfinlay.com
WEBSITE: www.terexfinlay.com

TEREX® reserves the right to change specification without prior notice.


PARTS BOOK INTRODUCTION

1. GENERAL INFORMATION

• When purchasing Spareparts customers should in their own interest, always use genuine Terex parts.
• Spare parts must comply with the technical requirements specified by the manufacturer.
• Only spare parts from the original equipment manufacturers can be relied to do so.
• Spares parts that have not been supplied by Terex cannot be relied upon for correct material, dimensions
or finish.
• Terex cannot therefore be responsible for any damage arising from use of any such parts and the
Guarantee will be invalid.

2. SPARE PARTS ORDERING PROCEDURE

Ordering Procedure
To ensure delivery of your parts, when ordering please quote:
• Machine Serial Number
• Figure Number and Item Number
• Part Number
• Part Description
• Quantity Required

EXAMPLE:
If you wanted to order 1 Conveyor Tracking Roller, place your order in the following fashion:

Machine Serial Number -


Figure Number – 02-08
Item Number - 29
Part Number - 19.22.11752
Part Description - Conveyor Tracking Roller
Quantity required - 1
This information will enable us to supply the correct parts with the minimum of delay.

NOTE:
Orders for spare parts must be sent to your local dealer.
To find out whom your local dealer is please log on to www.terexfinlay.com and use the Dealer Search
function.
PARTS BOOK INTRODUCTION

3. SPARE PARTS ORDERING FORM


PARTS BOOK INTRODUCTION

4. UNDERSTANDING YOUR MACHINE SERIAL NUMBER (SCREENER)

683

2011

25000 KG

TRX683STVDGB32472
TRX683STVDGB32472

TRX 683ST V DG B 3 2472

Terex Model

Check Digit
Month Code
Plant Code

Year Code Sequence Number

SERIAL NUMBER PLATE


PARTS BOOK INTRODUCTION

5. PARTS SUPPORT - GOOD PRACTISE ADVICE

Be aware there are enquires where the parts should not be supplied without firstly obtaining the Machine
Serial Number and checking the record card. The main components to consider are:

HYDRAULIC PUMPS
Pumps vary depending on the options fitted to your machine. This is why the pumps are generally not part-
coded in the parts book.

TRACK PARTS
Terex have 3-4 Track suppliers. Each track type is illustrated in the part book. It is important to select the
parts from the correct supplier. See Section 6 Where to find your Track Identification Plate.

ENGINE PARTS
The engine fitted to your machine can vary due to the customer preference (i.e. Deutz, CAT). Alternatively
it can differ due to machine options fitted (some options require a higher spec engine) or simply a change
over time as suppliers update engines to meet emission regulations. It is therefore important to obtain the
engine serial number to order parts. This information can be obtained from the engine plate, or from the
machine record. See Section 7 Where to find your Engine Serial Plate.

ELECTRICS
Control Panels, PC Boards, Hetronic Remotes - these items are serial number dependant and will have
ther serial numbers located on the part. See Section 8 Finding the Software Version of your PDM and PLC.
PARTS BOOK INTRODUCTION

6. WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE

It is necessary when ordering any track spare parts, that all numbers relating to the tracks are quoted along
with your machine serial number..
The identification plate is located on the outside face of each left and right hand track. On some occasions
the Serial Number can be found stamped in the skid plate or track frame. Below is the current range of
tracks fitted to our machines.
Track Frame Skid Plate

Identification Plate Locations

Strickland Tracks Terex Tracks

Terex / Trackline Tracks


PARTS BOOK INTRODUCTION

7. WHERE TO FIND YOUR ENGINE SERIAL PLATE

It is necessary when ordering any engine spare parts, that all numbers relating to the engine are quoted
along with your machine serial number..
Depending on the engine fitted, the serial plate can be found either on the left / right side of the engine and
in some cases on top. The spares department need all of these numbers in order to determine the
components that were included with the engine. This permits accurate identification of replacement part
numbers.

Above

Right Hand Side Left Hand Side

Caterpillar

Deutz
Scania
PARTS BOOK INTRODUCTION

8. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC

It is necessary when ordering a new PLC or PDM that you note all numbers relating to them, please quote
these numbers along with your machine serial number.
When you turn on the screen take note of the details from the bottom of the start up page. The identification
sticker which displays the software version is located on the outside of each the PLC and PDM.

PDM Sticker PLC Sticker


Location Location
PARTS BOOK INTRODUCTION

9. MACHINE NAVIGATION

The following will help you determine your location in relation to your machine.
Please note that the Feed End is always the Back of your machine.

Screener Right Hand Side

Feed End

Front Back

Discharge
End

Left Hand Side


PARTS BOOK INTRODUCTION

10. TYPES OF SCREEN MEDIA

Available in a wide range of sizes – For details please contact us.

Square Mesh Speedharps/ Piano Wires

Usually standard – Can be fitted on all decks. For fine screening e.g. sand. Fitted only on a bottom
deck.

Elongated Mesh Rubber Mats

An alternative to square mesh. Normally fitted only An alternative to metal to reduce noise.
on bottom deck.

Self-Cleaning Mesh Poly Modules

For “sticky” applications. Usually only fitted on bot- For washing applications.
tom deck.
PARTS BOOK INTRODUCTION

11. SPEEDHARPS
PARTS BOOK INTRODUCTION

12. MESH SPECS


PARTS BOOK INTRODUCTION

12. MESH SPEC CONTINUED


PARTS BOOK INTRODUCTION

13. PAINT CODES

Finlay Red - RAL 2002 (RGB 194/51/28)

Terex White - RAL 1013 (RGB 241/235/213)

Terex Grey - RAL 7024 (RGB 85/87/92)

Terex Black - RAL 9005 (RGB 0/0/0)

Terex Red - RAL 3020 (RGB 211/23/31)


Table of Contents

Figure Description Page


02-01 CHASSIS ASM 1

02-02 SPRUNG AXLE (OPTION) 3

02-03 UNSPRUNG AXLE ASM 5

02-04 TWINSET UNSPRUNG AXLE (USA) 7

02-05 TWINSET SPRUNG AXLE (USA) 9

04-01 REJECT GRID ASM 11

04-02 SINGLE DECK VIBRATING GRID ASM (OPTION) 15

04-03 BELTFEEDER ASM 19

04-04 BELTFEEDER CASSETTE ASM 23

05-03 DEUTZ D914L04 POWERUNIT ASM (STANDARD FROM SERIAL NO. 27


FKA580274)
05-04 DEUTZ D914L04 ENGINE ASM (STANDARD FROM SERIAL NO. 31
FKA580274)
09-01 10 X 4 SCREEN AND SUBFRAME ASM 35

09-02 10 X 4 SCREEN ASM (WASHING) 37

09-03 10 X 4 SCREEN SHAFT ASM 41

09-04 SCREEN TELESCOPICS ASM 43

09-05 SCREEN TELESCOPIC ASM (WASHING) 45

09-06 PRODUCT CHUTES ASM 47

09-07 OPEN BOTTOM SANDBOX ASM 49

09-08 10 X 4 TOP DECK SPRAY BAR ASM 51

09-09 45 DEGREE CHUTES ASM (WASHING) 53

09-10 SAND/WATER COLLECTION HOPPER ASM 55

10-01 MAIN CONVEYOR ASM 57

10-02 MAIN CONVEYOR 1ST SECTION ASM 61

10-03 MAIN CONVEYOR 2ND SECTION ASM 65

10-04 MAIN CONVEYOR 3RD SECTION ASM 67

10-05 MAIN CONVEYOR HEAD SECTION ASM 69

10-06 MAIN CONVEYOR HEAD SECTION ASM (WASHING) 71

10-08 MAIN TELESCOPIC ASM FROM SERIAL NO. FKA560223 73

10-09 MAIN CONVEYOR TELESCOPICS ASM (WASHING) 75

12-00 ELECTRIC COMPONENTS 77

12-01 DEUTZ D914L04 ELECTRIC SCHEMATIC 79

12-02 DEUTZ D914L04 ELECTRIC SCHEMATIC 81

12-03 DEUTZ D914L04 ELECTRIC SCHEMATIC 83

12-04 DEUTZ D914L04 ELECTRIC SCHEMATIC 85


12-05 DEUTZ D914L04 ELECTRIC SCHEMATIC 87

13-01 HYDRAULIC DIAGRAM 89

14-01 TOP LEVEL ASM 97

14-02 CUTTER CANOPY ASM (OPTION) 99

14-03 CUTTER FLAILS ASM (OPTION) 101

14-04 CUTTER BLADES ASM (OPTION) 103


THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
NAME: CHASSIS ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.1
FIGURE: 02-01 REV: A

4
1
21
20

6
18
7
19
11
24

10

22
23

17
8

3
13
5
15
14
16

12

Page 1
NAME: CHASSIS ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.1
FIGURE: 02-01 REV: A

Item Part No Rev Description Qty

1 391.01.14 1 LIGHTBOARD MTG-RGT 1


(OPTIONAL)

2 12.11.0011 0 FUEL TANK 1

2 12.75.0010 0 FUEL GAUGE 32 GAL 1

3 10.12.0027x 0 3/4" BONDED SEAL 2

4 000.42.01 0 SDC ALUMINUIM LIGHTING BOARD 1


(OPTIONAL)

5 12.15.0075 0 BALL BEARING 2

6 391.01.13 1 LIGHTBOARD MTG-LFT 1


(OPTIONAL)

7 14.02.0041 0 EMERGENCY STOP - DIRECT REPLACEMENT FOR 2


PART NO. 14.02.0020
MINOR MODIFICATION MAYBE NEEDED (HOLE DRILLED) TO FIT THIS PART

8 000.13.03 1 FUEL TANK STRAP REPLACES PART NO. 000.13.02 3


DIRECT REPLACEMENT FOR PART 000.13.02 IF PURCHASED WITH ITEMS 23
& 24 ECO5540

9 663.01.04 0 FUEL TANK MNT 1

10 20.000.13.01 0 FUEL TANK PADDING RUBBER 6

11 20.000.13.03 0 RUBBER 2

12 10.28.0110 0 HYDRAULIC RAM 2

13 12.11.0002 0 JACK LEG SPRING 2

14 683.01.05 0 JACKING LEG FOOT 2

15 391.01.06 1 JACKING LEG INNER 2

16 322.01.06 0 JACKING LEG OUTER 2

17 10.09.0018 0 3/4 MALE BLANKING PLUG 2

18 391.01.09 0 REMOTE STOP BRACKET 2

19 000.14.02 0 TOOLBOX 1

20 322.01.05 1 REAR COVER 1

21 322.01.05.01 1 REAR COVER 1

22 322.01.01 6 CHASSIS MWA 1

23 26.44.12100 0 METRIC COURSE SET SCREW M12X100 GR 10.9 6

[Figure End]

Page 2
NAME: SPRUNG AXLE (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.3
FIGURE: 02-02 REV: A

SCALE 9:500
5

18
9

2
19
17

7
11

8
4
10
6

3
1

21
16

20
12

15
14
13

Page 3
NAME: SPRUNG AXLE (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.3
FIGURE: 02-02 REV: A

Item Part No Rev Description Qty

1 18.03.2264 0 ABS MODULE 1

2 JOLA2256A 0 ADJUSTABLE TORQUE ARM - PHANTOM 1

3 18.05.0179 0 AIR TANK 1

4 JOL2149 0 AXLE BTM PLT 2

5 322.02.01 1 312 AXLE MWA 1

6 663.02.04 1 BOGIE MWA 1

7 JOL2970 0 DELRIN LINER 2970 2

8 JOL2980 0 DELRIN LINER 2980 2

9 18.05.3403 0 DIAPHRAGM 2

10 JOLA2201A 0 FIXED TORQUE ARM - PHANTOM 1

11 000.02.02 0 HANDBRAKE ACTUATOR 1

12 683.02.02 0 HANDBRAKE ASSEMBLY 1

13 18.08.0003 0 MUDWING 2

14 18.08.0005 0 MUDWING CLAMP 4

15 18.08.0004 0 MUDWING STAY - CRANKED 4

16 18.05.9050 0 PULLEY 2

17 18.05.0010 0 RE2 VALVE 1

18 JOL2960 0 LEAF SPRING 2

19 18.05.5271 0 SLACK ADJUSTER 2

20 18.01.8022 0 TYRE AND RIM 2


(EXCEPT RINSERS FROM SERIAL NO. FKAW560208)
20 18.01.8025 1 WHEEL 2
(RINSERS FROM SERIAL NO. FKAW560208)

21 JOL330 0 U-BOLT C/W NUTS & WASHERS 4

[Figure End]

Page 4
NAME: UNSPRUNG AXLE ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.2
FIGURE: 02-03 REV: A

1
6

5
4
3

Page 5
NAME: UNSPRUNG AXLE ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.2
FIGURE: 02-03 REV: A

Item Part No Rev Description Qty

1 322.02.03 0 312 AXLE MWA (UNSPRUNG) 1

2 18.08.0003 0 MUDWING 2

3 18.08.0005 0 MUDWING CLAMP 4

4 391.02.04 0 MUDWING STAY 4

5 18.01.8022 0 TYRE AND RIM 2


(EXCEPT RINSERS FROM SERIAL NO. FKAW560208)

5 18.01.8025 1 WHEEL 2
(RINSERS FROM SERIAL NO. FKAW560208)
6 322.02.02 2 UNSPRUNG SINGLE AXLE BOGIE MWA 1

[Figure End]

Page 6
NAME: TWINSET UNSPRUNG AXLE (USA) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.4
FIGURE: 02-04 REV: A

2
1

3
4

Page 7
NAME: TWINSET UNSPRUNG AXLE (USA) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.4
FIGURE: 02-04 REV: A

Item Part No Rev Description Qty

1 391.02.04.01 0 34MM MUDWING STAY - CRANKED 4

2 322.02.03 0 312 AXLE MWA (UNSPRUNG) 1

3 18.01.1025 0 275/70 R22.5 TWIN RIM 4

4 18.05.0179 0 AIR TANK 1

5 18.08.0008 0 MUDWING TWIN SET (PAIR) 2

6 322.02.02 2 UNSPRUNG SINGLE AXLE BOGIE MWA 1

[Figure End]

Page 8
NAME: TWINSET SPRUNG AXLE (USA) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.5
FIGURE: 02-05 REV: A

9
6

5
12

3
19
11
7

22
18
2

21
4
17

20
23

10
13

15

1
14
16

Page 9
NAME: TWINSET SPRUNG AXLE (USA) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.5
FIGURE: 02-05 REV: A

Item Part No Rev Description Qty

1 18.01.1025 0 275/70 R22.5 TWIN RIM 4

2 18.03.2264 0 ABS MODULE 1

3 JOL2256 0 ADJUSTABLE TORQUE ARM 1

4 18.05.0179 0 AIR TANK 1

5 JOL2149 0 AXLE BTM PLT 2

6 322.02.01 1 312 AXLE MWA 1

7 663.02.04 1 BOGIE MWA 1

8 JOL2970 0 DELRIN LINER 2970 2

9 JOL2980 0 DELRIN LINER 2980 2

10 18.05.3403 0 DIAPHRAGM 2

11 JOL2201 0 FIXED TORQUE ARM 1

12 000.02.02 0 HANDBRAKE ACTUATOR 1

13 683.02.02 0 HANDBRAKE ASSEMBLY 1

14 18.08.0005 0 MUDWING CLAMP 4

15 18.08.0004 0 MUDWING STAY - CRANKED 4

16 18.08.0008 0 MUDWING TWIN SET (PAIR) 2

17 18.05.9050 0 PULLEY 2

18 18.05.0010 0 RE2 VALVE 1

19 JOL2960 0 LEAF SPRING 2

20 18.05.5271 0 SLACK ADJUSTER 2

21 JOL2760 0 TORQUE ARM BUSH 8

22 JOL2770 0 TORQUE ARM PIN 4

23 JOL330 0 U-BOLT C/W NUTS & WASHERS 4

[Figure End]

Page 10
NAME: REJECT GRID ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.31
FIGURE: 04-01 REV: A

6
12

9
16

17
8
5
3

20
15

4
19
14

11

7
18

2
13

10

Page 11
NAME: REJECT GRID ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.31
FIGURE: 04-01 REV: A

Item Part No Rev Description Qty

1 10.28.0106 0 HYDRAULIC RAM 2

2 12.09.0022 0 RUBBER MOUNTING 3

3 663.09.24.01 0 RUBBER REAR CLAMP 1

4 663.09.01 0 BACK PLATE 1

5 663.09.02 2 U - FRAME 1

6 663.09.03 1 GRID SIDE - LEFT 1

7 663.09.04 1 GRID SIDE - RIGHT 1

8 663.09.06 0 CENTRE CROSSMEMBER WELD ASM 1

9 663.09.07 2 FRONT CROSSMEMBER 1

10 663.09.08 0 GRID FLAP 1

11 663.09.09 0 INNER TELESCOPIC 3

12 663.09.13 0 GRID FLAP 1

13 663.09.23 0 RUBBER CLAMP 2

14 20.663.09.02 0 GRID SHROUD RUBBER 1


1 PIECE OLD TYPE (IF GRID HAS BEEN FITTED WITH ONE PIECE RUBBER IT
SHOULD BE REPLACED BY ITEMS 14, 15 & 16) ECO1073

14 20.663.09.02 1 GRID SHROUD RUBBER 10FT 1


ECO1073
15 663.09.30.01 0 SHROUD RUBBER CLAMP 4

16 20.663.09.01 0 GRID SHROUD RUBBER SIDE 10FT 2

17 663.09.14 0 GROUSER BAR GUIDE - 4" 1

17 663.09.21 0 GROUSER BAR GUIDE - 6" 1

17 663.09.26 0 GROUSER BAR GUIDE - 8" 1

17 663.09.29 0 GROUSER BAR GUIDE - 7" LHS 1

18 663.09.17 1 GROUSER BAR 1


(QTY FOR 4" SPACING 23) (QTY FOR 6" SPACING 17) (QTY FOR 7" SPACING
15) (QTY FOR 8" SPACING 13)

19 663.09.18 0 4" GROUSER BAR MTG. ANGLE 1

19 663.09.20 0 6" GROUSER BAR MTG. ANGLE 1

19 663.09.25 0 8" GROUSER BAR MTG. ANGLE 1

19 663.09.28 0 7" GROUSER BAR MOUNTING 1

20 663.09.14 0 GROUSER BAR GUIDE - 4" 1

20 663.09.22 0 GROUSER BAR GUIDE - 6" 1

Page 12
NAME: REJECT GRID ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.31
FIGURE: 04-01 REV: A
20 663.09.22 0 GROUSER BAR GUIDE - 6" 1

20 663.09.26 0 GROUSER BAR GUIDE - 8" 1

20 663.09.27 0 GROUSER BAR GUIDE - 7" 1

[Figure End]

Page 13
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 14
NAME: SINGLE DECK VIBRATING GRID ASM (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.17
FIGURE: 04-02 REV: A

26
35
15
31

22
24

34
38

39
32
23

40
36

37
12
13
20
21
27
19

44
6

25
9
43

41
42
33
1

5
2

3
29

18
8

4
17

30
7
14
28
10
16
11

Page 15
NAME: SINGLE DECK VIBRATING GRID ASM (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.17
FIGURE: 04-02 REV: A

Item Part No Rev Description Qty

1 683.45.11 0 ADDITIONAL WEIGHT 4

2 663.10.20 0 ADDITIONAL WEIGHT 1

3 11.00.0148 0 BEARING 2

4 683.45.08 0 BEARING CAP 2

5 683.45.07 0 BEARING HOUSING 2

6 12.00.0100 0 CIRCLIP 1

7 13.06.4005 0 COUPLING HALF 2

8 13.06.4205 0 RUBBER INSERT 1

9 663.45.01 0 DISCHARGE MEMBER 1

10 683.45.14 0 DRIVE BRACKET 2

11 10.25.3151 0 HYDRAULIC MOTOR 1

12 10.28.0104 0 HYDRAULIC RAM 2

13 663.47.03 0 INNER TELESCOPIC LEG 2

14 36.01.0007 0 10X8X25 KEY 1

15 36.01.0040 0 KEY 18X11X50MM 2

16 683.45.15 0 MOTOR MNT PLATE 1

17 683.45.16 0 MOTOR TOP/BOTTOM GUARD 2

18 10.18.6075 0 OIL SEAL 2

19 10.18.6076 0 OIL SEAL 2

20 663.47.01 0 OUTER TELESCOPIC LEG 2

21 12.09.3003 0 RUBBER SPRING BUTT 16

22 663.45.06 0 SHAFT 1

23 663.45.56 0 SHROUD RUBBER CLAMP 1

24 663.45.57 0 SHROUD RUBBER CLAMP 2

25 663.46.04 0 SINGLE DECK HINGE PLATE 4

26 683.45.18 0 SPEED CHECK 1

27 683.46.08 0 SPRING CLAMP 16

28 13.04.8440 0 TAPERLOCK BUSH 1

29 13.04.8447 0 1610 X 38MM TAPERLOCK BUSH 1

Page 16
NAME: SINGLE DECK VIBRATING GRID ASM (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.17
FIGURE: 04-02 REV: A

30 13.04.8854 0 2517 X 60MM TAPERLOCK BUSH 2

31 20.663.45.02 0 VIB-GRID SHROUD RUBBER 1

32 663.45.02 1 CENTRE C-MEMBER 1

33 683.45.10 1 COUNTER WEIGHT 2

34 663.45.12 1 DOUBLE SPRING MNT ASM 4

35 683.45.17 1 NON-DRIVE GUARD 1

36 663.45.20 1 T-BAR CASSETTE - 4" 2

36 663.45.22 1 T-BAR CASSETTE - 6" 2

37 663.46.01 2 663 VIB. GRID SUBFRAME 1

38 663.45.03 2 FEED-IN MEMBER 1

39 663.45.05 3 SIDE PLATE 1

40 663.46.03 4 SHROUD LHS 1

41 663.46.02 4 SHROUD RHS 1

42 663.45.04 4 SIDE PLATE 1

43 10.18.6074 0 O-RING 2

44 12.11.0027 0 SPRING 8

[Figure End]

Page 17
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 18
NAME: BELTFEEDER ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.14
FIGURE: 04-03 REV: A

21
19
18
12
26

25
27

32
16

23
14
30

13
22
9
29

7
28

2
33

34
40
39

4
31
38

37

3
11

35
36

6
20

10
15
24
17

Page 19
NAME: BELTFEEDER ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.14
FIGURE: 04-03 REV: A

Item Part No Rev Description Qty

2 663.08 2 BELTFEEDER 1

3 000.08.03 0 HOPPER SIDE CLAMP 4

4 000.08.05 0 CLAMP 2

6 10.28.0711 0 HYDRAULIC RAM 2

7 12.02.0025 0 HINGE (SLOTTED) 10

9 13.10.0227 0 ROSTA TENSIONER 2

10 20.663.08.01 0 HOPPER SIDE RUBBER 2

11 20.663.08.02 0 HOPPER BACK RUBBER 1

12 20.663.08.03 1 HALF MOON RUBBER 2

13 20.663.08.10 1 ROSTA RUBBER 1

14 20.663.08.11 0 ANTI-ROLL BACK 1

15 683.08.42 0 FLAP COVER 1

16 663.08.05 0 BELTFEEDER SIDE DOOR 4

17 663.08.06 0 REAR BELTFEEDER DOOR 1

18 663.08.07 0 HOOD SIDE 1

19 663.08.08 0 HOOD LEFT 1

20 663.08.16 0 HOPPER END CLAMP 1

21 663.08.20 0 HOOD LID 1

22 663.08.21 0 SCRAPER ASM MWA 1

23 663.08.22 0 CLAMP 1

24 663.08.25 1 BLANKING PLT 1

25 663.08.31 0 HALF MOON RUBBER CLAMP 2

26 663.08.38 0 SPROCKET GUARD 1

27 663.08.39 1 PINION GUARD 1

28 663.08.40 0 DEAD PLATE 1

29 663.08.41 0 DEADBOX LIP 1

30 683.08.23 2 SUPPORT LEG ASM 1

31 683.08.32 1 SUPPORT LEG ASM 1

32 663.08.48 0 BELTFEEDER GUARD 1

Page 20
NAME: BELTFEEDER ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.14
FIGURE: 04-03 REV: A

33 12.02.0031 0 KING PIN 1

34 663.08.45 1 TELESCOPIC LEG INNER 2


WHEELED ONLY
35 663.08.46.01 0 JACKLEG CROSS BRACE 1
WHEELED ONLY
36 663.08.47.01 0 JACKLEG DIAGONAL BRACE 1
WHEELED ONLY
37 663.08.42 1 SITE DRAWBAR 1
WHEELED ONLY
38 683.08.47 0 DRAWBAR SUPPORT MEMBER 1
WHEELED ONLY
39 663.08.44 0 SUZIE PLATE 1
WHEELED ONLY
40 663.08.56 1 JACKLEG FOOT EXTENSION 2
663-653 MACHINES ONLY ECO4926

[Figure End]

Page 21
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 22
NAME: BELTFEEDER CASSETTE ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.15
FIGURE: 04-04 REV: A

26

28
27
25

6
36
15

22
39

5
37
18

9
34

8
38
3

2
4

33
17

20
7
13

1
10

31
21

14

32
23

16
12
19

11

24

Page 23
NAME: BELTFEEDER CASSETTE ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.15
FIGURE: 04-04 REV: A

Item Part No Rev Description Qty

1 20.03.0663 0 BELTFEEDER CASSETTE BELT 1

2 000.03.02 2 NIPGUARD-DISK 1

3 000.08.10 0 QUAD ROLLER CLAMP 4

4 000.08.11 0 TRIP ROLLER CLAMP 2

5 11.02.0210 0 PILLOW BLOCK BEARING 1

6 13.04.9052 0 TAPER LOCK BUSH 1

7 19.25.4035 0 CENTRE ROLLER 11

8 19.22.5102 0 GUIDE ROLLER 4

9 19.30.0895 0 DISC RTN ROLLER 1

10 663.08.09 3 CASSETTE MWA 1

11 663.08.12 1 ADJUSTER ASM 1

12 663.08.13 1 BEARING ADJUSTMENT SLIDER 1

13 663.08.14 1 BEARING ADJUSTMENT SLIDER 1

14 663.08.15 0 DRUM SCRAPER 1

15 663.08.18 0 SPROCKET SPACER 1

16 663.08.33 0 SIDE GUARD 1

17 663.08.34 0 SIDE GUARD 2

18 663.08.35 0 SIDE GUARD 1

19 663.08.36 0 REAR GUARD 1

20 663.08.37 0 NON DRIVE SIDE GUARD 1

21 663.18.04 0 IDLER DRUM 1

22 663.18.05 0 DRIVE DRUM 1

23 683.08.15 0 ADJUSTER 2

24 683.08.16 0 ADJUSTER BAR 2

25 683.08.19 0 SPROCKET SPACER 1

26 13.03.7576 0 76T 3/4" DUPLEX TL 1

27 11.06.0309 0 IS12B1-15 3/4 IDLER SPROCKET 2

28 13.05.0008 0 3/4 DUPLEX CONNECTING LINK 1

28 13.05.0016 0 3/4 DUPLEX LINK & HALF 1

Page 24
NAME: BELTFEEDER CASSETTE ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.15
FIGURE: 04-04 REV: A

28 13.05.0066 0 3/4 DUPLEX CHAIN 1


2 METRES
31 663.08.51 1 UNDERSIDE GUARD 1

32 663.08.49 1 BELTFEEDER GUARD 1

33 663.08.50 1 BELTFEEDER GUARD 2

34 13.05.0204 0 60X90 RFN-7013 COUPLING 2

36 36.01.0030 0 KEY 1

37 13.04.8448 0 TAPER LOCK 1

38 10.25.4210 0 MOTOR 1
ALL OTHER MACHINES EXCLUDING FROM SERIAL NO. FKA540108 ECO1394
UPTO SERIAL NO.TRX312HSADGB52768 ECO7719

38 10.25.5210 0 HYDRAULIC MOTOR 1


FROM SERIAL NO. FKA540108 ECO1394 UPTO SERIAL
NO.TRX312HSADGB52768 ECO7719

39 13.03.7515 0 15T X3/4 DUPLEX T/L 1

[Figure End]

Page 25
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 26
NAME: DEUTZ D914L04 POWERUNIT ASM (STANDARD FROM SERIAL NO.
MACHINE: 312 HYDRASCREEN (FROM
FKA580274) FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.16
FIGURE: 05-03 REV: A

24

23

28
16

32

45

21
42

37

14
41

25
43
44
2

12
19

34
22
33
20
36

18
9

35
30

17

27

7
1

6
4

47
29

46

15
11

39
10
3
8

26
13

Page 27
NAME: DEUTZ D914L04 POWERUNIT ASM (STANDARD FROM SERIAL NO.
MACHINE: 312 HYDRASCREEN (FROM
FKA580274) FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.16
FIGURE: 05-03 REV: A

Item Part No Rev Description Qty

1 10.16.6115 0 FLOW DIVIDER 2

2 000.14.01 1 BATTERY BOX 1

3 10.21.3402 0 RETURN FILTER ELEMENT 2

3 10.21.3403 0 HP RETURN FILTER 2

4 10.22.5010 0 5515 LOCKABLE FILLER CAP 1

5 12.02.0025 0 HINGE (SLOTTED) 4

6 12.87.0683 0 DOCUMENT HOLDER 1

7 30.10.1004 0 CONTROL PANEL 1

7 30.11.1002 0 CONTROL PANEL LOOM 1

8 20.663.12.01 1 TANK SEAL RUBBER 1

9 20.663.12.02 0 TANK RUBBER MNT 2

10 663.12.01 4 HYDRAULIC TANK MWA 1

11 663.12.02 1 HYDRAULIC TANK LID 1

12 663.17.01 7 POWER UNIT FRAME 1

13 663.17.02 2 HYDRAULIC TANK LID 1

14 663.17.04 3 AIRDUCT 1

15 663.17.05.02 0 CONTROL PANEL MAIN DOOR 1

16 663.17.06 2 AIR DISCHARGE DOOR 1

17 663.17.07 1 WEBTEC MNT 4

18 663.17.09 2 START BOX MTG PANEL 1

19 663.17.14 1 AIRFILTER BRACKET 1

20 663.17.26 2 ELECTRICAL PANEL 1

21 663.17.36 4 ALTERNATOR GUARD 1

22 663.17.42 0 TIPPING GRID SOLENOID MTG PLT 1

23 663.17.45 1 P/UNIT ROOF (PILOT) 1

24 663.17.49 0 EXHAUST GUARD (PILOT) 1

25 663.17.50 0 AIRDUCT COVER 1

26 663.17.61 0 CONTROL PANEL MAIN DOOR 1

27 663.29.01 2 RETURN MANIFOLD ASM 1

Page 28
NAME: DEUTZ D914L04 POWERUNIT ASM (STANDARD FROM SERIAL NO.
MACHINE: 312 HYDRASCREEN (FROM
FKA580274) FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.16
FIGURE: 05-03 REV: A

28 10.35.0007 0 OIL COOLER 1

28 10.35.0047 0 THERMOSTAT FOR OIL COOLER 1

29 10.23.6652 0 FLOAT LEVEL SWITCH - ORDER PART NO. 10.23.6653 1

29 10.23.6653 0 FLOAT LEVEL SWITCH - DIRECT REPLACEMENT FOR 1


PART NO. 10.23.6652 & 10.23.6654

30 14.03.0010 0 TIPPING GRID REMOTE RECIEVER - EU 1

32 14.02.0041 0 EMERGENCY STOP - DIRECT REPLACEMENT FOR 2


PART NO. 14.02.0020
MINOR MODIFICATION MAYBE NEEDED (HOLE DRILLED) TO FIT THIS PART

33 10.16.5342 0 CTRL VALVE 1

34 SEE_NOTE_5 0 SEE HYDRAULIC DIAGRAM 1

35 15.02.0393 0 THROTTLE CABLE C/W LEVER 1

36 10.21.5102 0 SUCTION FILTER 5

37 14.65.0002 0 START DELAY BUZZER 1

38 10.21.3402 0 RETURN FILTER ELEMENT 2

39 12.01.0008 0 FASTENER 3

41 20.683.17.01 0 RUBBER MAT 1

42 12.14.3005 0 BATTERY 1

43 683.17.134 1 BATTERY ISOLATOR BRACKET 1

44 14.77.0500 0 BATTERY ISOLATOR SWITCH 1

45 10.16.5701 0 FLOW REGULATOR 1

46 10.16.5345 0 CONTROL BANK 1

47 10.19.5384 0 HANDLE 5

[Figure End]

Page 29
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 30
NAME: DEUTZ D914L04 ENGINE ASM (STANDARD FROM SERIAL NO. FKA580274)
MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.17
FIGURE: 05-04 REV: A

INVERSION KIT
COMPLETE

15.35.0050
37

40
COMPONENTS
MOUNTING
COUPLING

39
2

5
38

42
33
7

22
32

41
15

31

18
19
14
3

36
35
34
36
16

17
6

10
29
30
24
11
46
8

45
12
13

44
43
21
9

4
28
23

27

25

26

Page 31
NAME: DEUTZ D914L04 ENGINE ASM (STANDARD FROM SERIAL NO. FKA580274)
MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.17
FIGURE: 05-04 REV: A

Item Part No Rev Description Qty

1 12.17.6630 0 EXHAUST TAIL PIECE 1

2 15.35.0069 0 COUPLING MOUNTING COMPONENTS 1


INCLUDES ITEMS 32-34, 36 & 38-42
3 15.02.0455 0 PILOT EXHAUST SILENCER 1

4 10.24.XXXX 0 PUMP - MACHINE SERIAL NO. REQUIRED TO ORDER 1

5 10.24.XXXX 0 PUMP - MACHINE SERIAL NO. REQUIRED TO ORDER 1

6 12.17.0040 0 STEEL BELLOW 1

7 12.17.2069 0 RAIN CAP 1

8 663.17.51 0 AIR FILTER PIPE 1

9 15.02.0793 0 BULL NOSE PRE-CLEANER PP021 1

10 15.02.1009 0 D914L04 ENGINE 1

11 15.35.0072 0 FLWHEEL COUPLING FLANGE 1

12 15.35.0090 0 PUMP MOUNTING PLATE 1

13 663.17.10 0 AIR INTAKE PIPE 1

14 663.17.46 0 EXHAUST MTG BKT BASE 2

15 663.17.47 0 EXHAUST MTG BKT TOP 2

16 663.17.56 0 PILOT EXHAUST 663 F4L914 1

17 663.17.57 1 MANIFOLD EXHAUST 1

18 663.17.58 0 FRONT MOUNTING PLATE 1

19 663.17.60 0 ENGINE MOUNTING 4

21 15.02.0087 0 AIR FILTER COMPLETE 1

22 15.35.0062 0 PUMP MOUNTING BRACKET 1

23 663.17.41 0 AIR INTAKE PRE-CLEANER GUARD 1

24 15.35.0082 0 TAPER HUB 1

25 15.25.4035 0 EXTENDED WATER TRAP 1

26 15.25.4796 0 WATERTRAP (LUCAS 796) 1

27 15.02.0041 0 FILTER ELEMENT 1

28 15.02.0806 0 SAFETY ELEMENT 1

29 15.02.0245 0 OIL FILTER 1

30 15.02.0244 0 FUEL FILTER 1

Page 32
NAME: DEUTZ D914L04 ENGINE ASM (STANDARD FROM SERIAL NO. FKA580274)
MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.17
FIGURE: 05-04 REV: A

31 15.35.0057 0 SPACER (DEUTZ) 1

32 15.35.0055 0 6 - 7.5 FLEX ELEMENT 1

33 15.35.0064 0 DRIVE SPLINE 1

34 15.35.0056 0 OUTER CASTING 1

35 32.04.02009 0 WASHER 6

36 15.35.0060 0 CAP SCREWS 13

37 15.35.0050 0 INVERSION KIT 1


INCLUDES ITEMS 22, 31-34, 36 & 38-42
38 27.22.0009 0 NUT 1

39 32.02.02009 0 SPRING WASHER 4

40 THREADED BAR 0 4

41 15.35.0061 0 LOCATING DOWEL 2

42 15.35.0058 0 CENTRERING RING 1

43 26.50.10030 0 M10X30 SOCKET HEAD CAPSCREW 12

44 32.04.01010 0 SPRING WASHER 12

45 26.50.10040 0 M10X40 SOCKET HEAD CAPSCREW 8

46 32.02.01010 0 M10 FORM C FLAT WASHER ZC BS 4320 8

[Figure End]

Page 33
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 34
NAME: 10 X 4 SCREEN AND SUBFRAME ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.20
FIGURE: 09-01 REV: A

10
6
11

12

18
2
8
16

3
21

25
15

1
4
19
9 20
24 23
22
7
13

14

17

Page 35
NAME: 10 X 4 SCREEN AND SUBFRAME ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.20
FIGURE: 09-01 REV: A

Item Part No Rev Description Qty

2 663.10.15 0 BACK CLAMP 1

3 663.10.25 0 BOLT ON ANCHORS LHS 1

4 663.10.26 0 BOLT ON ANCHORS RHS 1

5 663.10.17 0 CAM PLATE 8

6 20.663.10.05 0 CUSHION RUBBER 2

7 663.10.04 0 END TENSION FRAME 1

8 322.10.03 0 FEED - IN PLATE 1

9 663.10.14 0 LHS RUBBER CLAMP 1

10 663.10.29 0 MESH CLAMP (CLOSED) LHS 1

11 663.10.28 0 MESH CLAMP (CLOSED) RHS 1

12 663.10.27 0 MESH CLAMP (OPEN) 2

13 663.10.13 0 RHS RUBBER CLAMP 1

14 322.23.26 0 SANDBOX HANGER BRACKET (120MM CTRS) 2

15 663.10.22 0 SCREEN EXTENSION FLAPS 2

16 20.663.10.04 0 SCREEN FEED-IN RUBBER 1

17 322.11 0 SCREEN SUBFRAME 1

18 663.10.03 0 SIDE TENSION FRAME 1

19 663.10.16 0 TENSIONER UNIT 2

20 10.28.0161 1 HYDRAULIC RAM 2

21 322.10.02 1 LHS SCREEN WALL 1

22 322.10.01 1 RHS SCREEN WALL 1

23 663.10.05A 2 SHAFT ASM (OBS) 1


(SEE ILLUSTRATION 8.3.21)
24 12.11.0021 0 SPRING 8
ECO945

25 17.00.0002 0 TENSION BAR 1

[Figure End]

Page 36
NAME: 10 X 4 SCREEN ASM (WASHING) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.26
FIGURE: 09-02 REV: A

27
3
1

21
7

22
15

14
13
4

28
29

17
11

26
5
10

6
19

12

16
2

8
9
25

18
20
24
23

Page 37
NAME: 10 X 4 SCREEN ASM (WASHING) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.26
FIGURE: 09-02 REV: A

Item Part No Rev Description Qty

1 663.10.15 0 BACK CLAMP 2

2 663.10.25 0 BOLT ON ANCHORS LHS 1

3 663.10.26 0 BOLT ON ANCHORS RHS 1

4 663.10.17 0 CAM PLATE 8

5 20.663.10.05 0 CUSHION RUBBER 2

6 663.10.04 0 END TENSION FRAME 1

7 322.10.03 0 FEED - IN PLATE 1

8 322.10.18 0 LHS RUBBER CLAMP 1

9 322.10.05 0 LHS SIDE WALL 1

10 663.10.29 0 MESH CLAMP (CLOSED) LHS 1

11 663.10.28 0 MESH CLAMP (CLOSED) RHS 1

12 663.10.27 0 MESH CLAMP (OPEN) 2

13 322.10.17 0 RHS RUBBER CLAMP 1

14 322.10.04 0 RHS SIDE WALL 1

15 20.663.10.04 0 SCREEN FEED-IN RUBBER 1

16 20.322.10.05 0 SCREEN SHROUD BACK RUBBER 1

17 20.322.10.03 0 SCREEN SHROUD SIDE RUBBER 1

18 20.322.10.04 0 SCREEN SHROUD SIDE RUBBER 1

19 663.10.03 0 SIDE TENSION FRAME 1

20 12.05.0600 0 SPRAY NOZZLE 39

21 663.10.16 0 TENSIONER UNIT 2

22 10.28.0161 1 HYDRAULIC RAM 2

23 322.49.01 1 SPRAYBAR ASM 2

24 322.49.02 1 SPRAYBAR ASM 3

25 322.49.10 1 SPRAYBAR ASM 1

26 322.11.06 1 WASHING SCREEN SUBFRAME MWA 1

27 663.10.05A 2 SHAFT ASM (OBS) 1


(SEE ILLUSTRATION 8.3.21)

28 12.11.0021 0 SPRING 8
ECO945
29 17.00.0002 0 TENSION BAR 1

Page 38
NAME: 10 X 4 SCREEN SHAFT ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.21
FIGURE: 09-03 REV: A

[Figure End]

Page 39
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 40
NAME: 10 X 4 SCREEN SHAFT ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.21
FIGURE: 09-03 REV: A

9
22
23

13
7
10
3

17
15
6
2

16
20

5
8

14
18
19
12
11
21
4

Page 41
NAME: 10 X 4 SCREEN SHAFT ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.21
FIGURE: 09-03 REV: A

Item Part No Rev Description Qty

1 10.18.6029 0 O-RING 191 I/D X 3 DIA 2

2 11.00.0144 0 BEARING 2

3 663.10.20 0 ADDITIONAL WEIGHT 2

4 663.10.10 0 BALANCE PLATE 1

5 663.10.24 0 BEARING CAP 2

6 12.00.1085 0 D1400085A - 85MM EXT CIRCLIP 1

7 13.06.4005 0 COUPLING HALF 1

8 663.10.33 0 HEAVY COVER MTG PLT 1


FROM SERIAL NO. FKA560211 ECO3824
9 10.25.3112 0 HYDRAULIC MOTOR 1

10 36.01.0014 0 KEY 12X8X32MM 1

11 36.01.0040 0 KEY 18X11X50MM 2

12 10.18.6030 0 O-RING 205 ID X 3MM 2

13 663.10.08 0 MOTOR MTG PLATE 1

14 10.19.3401 0 OIL SEAL 120X85X12 2

15 13.04.8449 0 1610 X 42MM TAPERLOCK BUSH 1

16 663.10.19 1 COUNTER WEIGHT C/W HUB & TAPERLOCK 2

17 13.06.4205 0 RUBBER INSERT 1

18 663.10.06 2 SCREEN SHAFT 1

19 663.10.05 1 SHAFT HOUSING ASM 1

20 663.10.23 2 BEARING HOUSING 2

21 663.10.09 2 COVER 1

22 663.10.07 4 DRIVE/ WEIGHT COVER 1

23 13.06.4105 0 COUPLING HALF 1

[Figure End]

Page 42
NAME: SCREEN TELESCOPICS ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.22
FIGURE: 09-04 REV: B

Page 43
NAME: SCREEN TELESCOPICS ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.22
FIGURE: 09-04 REV: B

Item Part No Rev Description Qty

1 10.28.0102 0 HYDRAULIC RAM 1


UPTO SERIAL NO. FKA550144 ECO2054

1 10.28.0104 0 HYDRAULIC RAM 1


FROM SERIAL NO. FKA550145 ECO2054
2 322.30.03 1 SCREEN TELESCOPIC INNER 1
UPTO SERIAL NO. FKA550144 ECO2054

2 322.30.03 2 SCREEN TELESCOPIC INNER 1


FROM SERIAL NO. FKA550145 ECO2054
3 322.30.04 1 SCREEN TELESCOPIC OUTER 1
UPTO SERIAL NO. FKA550144 ECO2054

3 322.30.04 2 SCREEN TELESCOPIC OUTER 1


FROM SERIAL NO. FKA550145 TO FKA560222 ECO2054
3 322.30.06 1 WASHING TELESCOPIC 1
FROM SERIAL NO.FKA560223 ECO3989

4 322.30.04.04 1 RAM GUARD 1


UPTO SERIAL NO. FKA550144 ECO2054
4 322.30.04.04 2 RAM GUARD 1
FROM SERIAL NO. FKA550145 ECO2054

[Figure End]

Page 44
NAME: SCREEN TELESCOPIC ASM (WASHING) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.28
FIGURE: 09-05 REV: A

Page 45
NAME: SCREEN TELESCOPIC ASM (WASHING) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.28
FIGURE: 09-05 REV: A

Item Part No Rev Description Qty

1 10.28.0104 0 HYDRAULIC RAM 1

2 322.30.06 0 WASHING TELESCOPIC 1

3 322.30.03 2 SCREEN TELESCOPIC INNER 1

[Figure End]

Page 46
NAME: PRODUCT CHUTES ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.23
FIGURE: 09-06 REV: A

Page 47
NAME: PRODUCT CHUTES ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.23
FIGURE: 09-06 REV: A

Item Part No Rev Description Qty

1 322.23.02 1 2FT BOTTOM DECK CHUTE - STD 2

2 322.23.01 1 4FT TOP DECK CHUTE - STD 1

3 391.23.02 1 SELF SUPPORT BRACKET 2

[Figure End]

Page 48
NAME: OPEN BOTTOM SANDBOX ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.25
FIGURE: 09-07 REV: A

4
1

Page 49
NAME: OPEN BOTTOM SANDBOX ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.25
FIGURE: 09-07 REV: A

Item Part No Rev Description Qty

1 322.23.17 1 BACK PLT 1

2 322.23.20 1 FRONT PLT 1

3 322.23.18 1 LHS SIDE PLT 1

4 322.23.19 2 RHS SIDE PLT 1

5 322.23.26 0 SANDBOX HANGER BRACKET (120MM CTRS) 2


(NOT SHOWN)

[Figure End]

Page 50
NAME: 10 X 4 TOP DECK SPRAY BAR ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.27
FIGURE: 09-08 REV: A

10
5
11
9

15
8

14
6

13
12

3
1
2
4

Page 51
NAME: 10 X 4 TOP DECK SPRAY BAR ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.27
FIGURE: 09-08 REV: A

Item Part No Rev Description Qty

1 10.16.0050 0 1" LOW PRESSURE BALL VALVE 1

2 12.04.0005 0 1-1/2" BRASS GATE VALVE 12

3 12.05.0000 0 3/4" INSERT 27

4 391.49.07 0 GRIPPED END PIPE 6

5 322.49.09 0 MOUNTING ANGLE ASM 1

6 322.49.14 0 MOUNTING FRAME 1

7 12.05.0002 0 PD7 SPRAYFAN 27

8 10.23.0251 0 PRESSURE GAUGE 10 BAR 1

9 322.49.07 1 MOUNTING FRAME 1

10 322.49.03 1 SPRAYBAR ASM 3

11 322.49.04 1 SPRAYBAR ASM 3

12 322.49.08 1 WASHING MANIFOLD ASM 1

13 322.49.15 0 RUBBER MOUNTING ASSY 2

14 322.49.16 0 RUBBER MTG FLAT 2

15 20.322.49.02 0 SPRAYBAR RUBBER 2

[Figure End]

Page 52
NAME: 45 DEGREE CHUTES ASM (WASHING) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.29
FIGURE: 09-09 REV: A

1
6
3

4
2
7
5

Page 53
NAME: 45 DEGREE CHUTES ASM (WASHING) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.29
FIGURE: 09-09 REV: A

Item Part No Rev Description Qty

1 322.23.16.03 0 45DEG CHUTE SHORT SIDE WEAR PLATE 2

2 322.23.16.05 0 45DEG LHS CHUTE LONG SIDE WEAR PLATE 2

3 322.23.16.02 0 45DEG LHS CHUTE SIDE WEAR PLATE 2

4 322.23.05-WP 0 MIDDLE/BTM LHS DECK CHUTE/45 DEG WP 1

5 322.23.07-WP 0 TOP DECK RHS DECK CHUTE/45 DEG WP 1

6 322.23.16.01 1 45 DEG BTM LHS CHUTE BASE WEAR PLATE 2

7 322.23.16.04 1 45DEG CHUTE GUSSET WP 2

[Figure End]

Page 54
NAME: SAND/WATER COLLECTION HOPPER ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.30
FIGURE: 09-10 REV: A

Page 55
NAME: SAND/WATER COLLECTION HOPPER ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.30
FIGURE: 09-10 REV: A

Item Part No Rev Description Qty

1 322.23.09 2 SAND/WATER COLLECTION HOPPER 1

[Figure End]

Page 56
NAME: MAIN CONVEYOR ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.6
FIGURE: 10-01 REV: A

8
23

22

14
12
3

21
28
4

29

26
27
7
13

20

25
2

11

19

5
30

18

10

17

9
24

Page 57
NAME: MAIN CONVEYOR ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.6
FIGURE: 10-01 REV: A

Item Part No Rev Description Qty

1 12.04.0005 0 1-1/2" BRASS GATE VALVE 4

2 391.49.08 0 4" GRIPPED END 1

3 20.322.49.01 0 BOILING BOX RUBBER 1

4 322.49.12 0 BOILING BOX WEAR PLATE 1

5 322.03.41 0 CATWALK MOUNTING ANGLE 5

6 322.03.42 0 CATWALK MOUNTING ANGLE 1

7 20.322.03.07 0 HEAD DRUM RUBBER 1

8 322.03E 0 HEAD SECTION - PHANTOM 1


(SEE ILLUSTRATION 8.3.10) FOR WASHING (SEE ILLUSTRATION 8.3.13)
9 322.03A 0 MAIN CONVEYOR 1ST ELEMENT 1
(SEE ILLUSTRATION 8.3.7)

10 322.03B 0 MAIN CONVEYOR 2ND ELEMENT 1


(SEE ILLUSTRATION 8.3.8)
11 322.03C 0 MAIN CONVEYOR 3RD ELEMENT 1
(SEE ILLUSTRATION 8.3.9)

12 322.49.13 0 RUBBER CLAMP 1

13 322.03.51 0 RUBBER CLAMP (1250) 1

14 12.62.0001 0 SCS HEAD DRUM SCRAPER 1


SEE ILLUSTRATION 8.3.11 FOR EXPLODED PARTS OF SCRAPER
17 391.03.46 1 WATER PIPE BASE 4

18 322.03.47 0 WATERPIPE 1

19 322.03.48 0 WATERPIPE 1

20 322.03.45 1 2ND ELEMENT HANDRAIL 1

21 322.03.46 1 3RD ELEMENT HANDRAIL 1

22 322.49.05 1 BOILING BOX 1


UPTO SERIAL NO. FKA560183
22 322.49.17 0 BOILING BOX 1
FROM SERIAL NO. FKA560184

23 322.49.11 1 BOILING BOX MANIFOLD 1


UPTO SERIAL NO. FKA560183
23 322.49.18 0 BOILING BOX MANIFOLD 1
FROM SERIAL NO. FKA560184

24 391.49.13 1 SUPPLY PIPE 1

25 322.03.43 2 CATWALK SUPPORT 1

26 322.03.44 2 CATWALK SUPPORT 1

27 322.03.50 2 RUBBER MNT BRACKET 1

28 391.49.12 3 BOILING BOX FEED PIPE 4

29 20.03.3221 0 CONVEYOR BELT 1

Page 58
NAME: MAIN CONVEYOR ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.6
FIGURE: 10-01 REV: A

30 391.03.47 0 WATER PIPE CLAMP 4

[Figure End]

Page 59
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 60
NAME: MAIN CONVEYOR 1ST SECTION ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.7
FIGURE: 10-02 REV: A

31

10

38
17

36
11

27

7
33

6
19

35
32

22
15
13

12
8

21
16
28

37
24

5
29

25
34

2
18

3
23
9

20
26

30
14
4
1

Page 61
NAME: MAIN CONVEYOR 1ST SECTION ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.7
FIGURE: 10-02 REV: A

Item Part No Rev Description Qty

1 322.03.11 0 ADJUSTER - LHS 1

2 322.03.10 0 ADJUSTER - RHS 1

3 322.03.14 0 ADJUSTER BAR 2

4 322.03.12 0 BEARING ADJUSTER SLIDER 2

5 19.22.4019 0 CENTRE ROLLER 1

6 19.30.0895 0 DISC RTN ROLLER 1

7 000.03.05 0 DISC RETURN ROLLER MNT PLT 2

8 20.322.03.01 0 FEEDBOOT BACK RUBBER 1

9 322.03.33 0 FEEDBOOT GUARD - LHS 1

10 322.03.32 0 FEEDBOOT GUARD - RHS 1

11 799.20.18 0 FEEDBOOT MTG. FOOT 4

12 391.03.49 0 FEEDBOOT WEARPLATE 2

13 322.03.39 0 LHS FEEDBOOT EXTENSION 1

14 663.18.01 0 IDLER DRUM 1

15 322.03.40 0 RHS FEEDBOOT EXTENSION 1

16 19.22.0023 0 ROLLER BASE PLATE 1

17 322.03.18 2 RUBBER CLAMP 1

18 322.03.19 2 RUBBER CLAMP 1

19 322.03.28 0 RUBBER CLAMP 1

20 20.663.03.02 0 SCRAPER RUBBER 1

21 391.03.41 0 TAIL DRUM GUARD LHS 1

22 391.03.40 0 TAIL DRUM GUARD RHS 1

23 663.03.19 0 V-SCRAPER CLAMP 2

24 663.04.07 0 V-SCRAPER CLAMP 1

25 19.22.4021 0 WING ROLLER 2

26 11.05.0232 0 SL 50 SELF LUBE BEARING 2

27 322.03.01 2 1ST ELEMENT MWA 1

28 322.03.17 1 FEEDBOOT BACK 1

29 20.663.03.06 1 FEEDBOOT SIDE RUBBER 2

Page 62
NAME: MAIN CONVEYOR 1ST SECTION ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.7
FIGURE: 10-02 REV: A

30 322.03.31 1 MAIN CONNVEYOR TAIL GUARD 1

31 322.03.20 1 SKIRT 1

32 322.03.21 1 SKIRT 1

33 20.322.03.02 1 SKIRT SEALING RUBBER 2

34 322.03.16 2 FEEDBOOT SIDE - LHS 1

35 322.03.15 2 FEEDBOOT SIDE - RHS 1

36 000.03.02 2 NIPGUARD-DISK 1

37 322.03.13 2 V-SCRAPER 1

38 322.03.06 1 MAIN CONVEYOR 'H' FRAME 1

[Figure End]

Page 63
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 64
NAME: MAIN CONVEYOR 2ND SECTION ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.8
FIGURE: 10-03 REV: A

11

1
13

3
4
5

10
6

9
12

7
2

Page 65
NAME: MAIN CONVEYOR 2ND SECTION ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.8
FIGURE: 10-03 REV: A

Item Part No Rev Description Qty

1 322.03.02 4 2ND ELEMENT MWA 1

2 19.22.4019 0 CENTRE ROLLER 4

3 19.30.0895 0 DISC RTN ROLLER 2

4 000.03.05 0 DISC RETURN ROLLER MNT PLT 2

5 322.03.35 0 MAIN CONVEYOR SHIRT 1

6 322.03.36 0 MAIN CONVEYOR SKIRT 1

7 19.22.0023 0 ROLLER BASE PLATE 4

8 322.03.29 0 RUBBER CLAMP 4

9 19.22.4021 0 WING ROLLER 8

10 322.03.22 1 SKIRT 1

11 322.03.22 1 SKIRT 1

12 20.322.03.03 1 SKIRT SEALING RUBBER 4

13 000.03.02 2 NIPGUARD-DISK 2

[Figure End]

Page 66
NAME: MAIN CONVEYOR 3RD SECTION ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.9
FIGURE: 10-04 REV: A

14
8

9
12

19

18

2
7
13
16
5

11
6
3

10
15

4
1

Page 67
NAME: MAIN CONVEYOR 3RD SECTION ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.9
FIGURE: 10-04 REV: A

Item Part No Rev Description Qty

1 19.22.4019 0 CENTRE ROLLER 1

2 19.30.0895 0 DISC RTN ROLLER 2

3 322.03.37 0 MAIN CONVEYOR SKIRT 1

4 19.22.0023 0 ROLLER BASE PLATE 1

5 322.03.28 0 RUBBER CLAMP 2

6 322.03.29 0 RUBBER CLAMP 2

7 322.03.30 0 RUBBER CLAMP 2

8 391.03.27 0 SKIRT END RUBBER CLAMP 2

9 322.03.09 1 SUBFRAME MOUNTING HEEL 2

10 19.22.4021 0 WING ROLLER 2

11 322.03.25 1 SKIRT 1

12 322.03.26 1 SKIRT 1

13 322.03.27 1 SKIRT 1

14 20.322.03.05 1 SKIRT END RUBBER 2

15 20.322.03.03 1 SKIRT SEALING RUBBER 2

16 20.322.03.04 1 SKIRT SEALING RUBBER 2

18 000.03.02 2 NIPGUARD-DISK 2

19 322.03.03 5 3RD ELEMENT MWA 1

[Figure End]

Page 68
NAME: MAIN CONVEYOR HEAD SECTION ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.10
FIGURE: 10-05 REV: A

20

9
6

16
10

7
17
15

11
4

5
19

12

18
14
13
1

Page 69
NAME: MAIN CONVEYOR HEAD SECTION ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.10
FIGURE: 10-05 REV: A

Item Part No Rev Description Qty

1 10.25.4210 0 MOTOR 1
ALL OTHER MACHINES EXCLUDING FROM SERIAL NO. FKA540108 ECO1394
UPTO SERIAL NO.TRX312HSADGB52768 ECO7719

1 10.25.5210 0 HYDRAULIC MOTOR 1


FROM SERIAL NO:FKA540109 ECO1394 UPTO SERIAL
NO.TRX312HSADGB52768 ECO7719

2 12.62.0001 0 SCS HEAD DRUM SCRAPER 1

3 11.05.0223 1 FLANGE BEARING 2

4 663.06.13 1 COUPLING GUARD 1

5 20.663.03.01 1 ROSTA SCRAPER 1

6 322.03.38 0 LIFT HOOK MWA 1

7 663.03.15 0 ROSTA CLAMP 1

8 322.03.49 0 SCS SCRAPER MNT BRACKET 2

9 663.03.17 0 SPREADER PIVOT 4

10 663.03.16 0 SPREADER PLATE 1

11 20.663.03.03 0 SPREADER RUBBER 2

12 663.06.04 0 TORQUE ARM 1

13 20.15.0003 0 TOP DECK CUSHION RUBBER 2


40MM LONG
14 13.10.0227 0 ROSTA TENSIONER 2

15 322.03.08 2 HEAD SECTION LHS MWA 1

16 322.03.07 2 HEAD SECTION RHS MWA 1

17 663.18.02 1 DRIVE DRUM 1

18 663.03.14 0 ROSTA BRACKET 1

19 13.05.0203 0 COUPLING 1

20 663.03.15 0 ROSTA CLAMP 1

[Figure End]

Page 70
NAME: MAIN CONVEYOR HEAD SECTION ASM (WASHING) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.11
FIGURE: 10-06 REV: A

21

23
14

1
17
6

13
2

22

8
20

19

10
9
11
25
24
4
7
16

Page 71
NAME: MAIN CONVEYOR HEAD SECTION ASM (WASHING) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.11
FIGURE: 10-06 REV: A

Item Part No Rev Description Qty

1 12.04.0005 0 1-1/2" BRASS GATE VALVE 4

2 20.322.49.01 0 BOILING BOX RUBBER 1

3 322.49.12 0 BOILING BOX WEAR PLATE 1

4 20.322.03.07 0 HEAD DRUM RUBBER 1

5 663.03.14 0 ROSTA BRACKET 1

6 322.49.13 0 RUBBER CLAMP 1

7 322.03.51 0 RUBBER CLAMP (1250) 1

8 12.62.0001 0 SCS HEAD DRUM SCRAPER 1


COMPLETE SCRAPER UNIT
9 12.62.0012 0 SCRAPER MOUNTING BRACKET 2

10 322.03.49 0 SCS SCRAPER MNT BRACKET 2

11 12.62.0013 0 TENSIONER BRACKET 2

13 322.49.05 1 BOILING BOX 1


UPTO SERIAL NO. FKA560183
13 322.49.17 0 BOILING BOX 1
FROM SERIAL NO. FKA560184

14 322.49.11 1 BOILING BOX MANIFOLD 1


UPTO SERIAL NO. FKA560183
14 322.49.18 0 BOILING BOX MANIFOLD 1
FROM SERIAL NO. FKA560184

15 20.663.03.01 1 ROSTA SCRAPER 1

16 322.03.50 2 RUBBER MNT BRACKET 1

17 391.49.12 3 BOILING BOX FEED PIPE 4

18 13.10.0227 0 ROSTA TENSIONER 2

19 12.11.0040 0 TENSION SPRING 2

20 20.12.0010 0 WATER HOSE 1


2 METRE LENGTH REQUIRED

21 20.12.0010 0 WATER HOSE 1


3 METRE LENGTH REQUIRED
22 12.17.0118 0 MIKALOR CLAMP 2

23 12.17.0118 0 MIKALOR CLAMP 2

24 12.62.0014 0 SCRAPER SHAFT 1

25 12.62.0010 0 SCS SCRAPER BLADE- 150 SEGMENT 4

[Figure End]

Page 72
NAME: MAIN TELESCOPIC ASM FROM SERIAL NO. FKA560223 MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.12B
FIGURE: 10-08 REV: A

Page 73
NAME: MAIN TELESCOPIC ASM FROM SERIAL NO. FKA560223 MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.12B
FIGURE: 10-08 REV: A

Item Part No Rev Description Qty

1 10.28.0706 0 HYDRAULIC RAM 2

2 322.30.08 0 MAIN TELESCOPIC INNER - WASHING 1

3 322.30.07 0 MAIN TELESCOPIC OUTER - WASHING 1

[Figure End]

Page 74
NAME: MAIN CONVEYOR TELESCOPICS ASM (WASHING) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.13
FIGURE: 10-09 REV: A

Page 75
NAME: MAIN CONVEYOR TELESCOPICS ASM (WASHING) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.13
FIGURE: 10-09 REV: A

Item Part No Rev Description Qty

1 10.28.0706 0 HYDRAULIC RAM 2

2 322.30.08 0 MAIN TELESCOPIC INNER - WASHING 1

3 322.30.07 0 MAIN TELESCOPIC OUTER - WASHING 1

[Figure End]

Page 76
NAME: ELECTRIC COMPONENTS MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION:
FIGURE: 12-00 REV: A

Page 77
NAME: ELECTRIC COMPONENTS MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION:
FIGURE: 12-00 REV: A

Item Part No Rev Description Qty

1 60501020 0 1

2 60501189 0 1

[Figure End]

Page 78
NAME: DEUTZ D914L04 ELECTRIC SCHEMATIC MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.37
FIGURE: 12-01 REV: A

Page 79
NAME: DEUTZ D914L04 ELECTRIC SCHEMATIC MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.37
FIGURE: 12-01 REV: A

Item Part No Rev Description Qty

[Figure End]

Page 80
NAME: DEUTZ D914L04 ELECTRIC SCHEMATIC MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.37
FIGURE: 12-02 REV: A

Page 81
NAME: DEUTZ D914L04 ELECTRIC SCHEMATIC MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.37
FIGURE: 12-02 REV: A

Item Part No Rev Description Qty

[Figure End]

Page 82
NAME: DEUTZ D914L04 ELECTRIC SCHEMATIC MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.37
FIGURE: 12-03 REV: A

Page 83
NAME: DEUTZ D914L04 ELECTRIC SCHEMATIC MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.37
FIGURE: 12-03 REV: A

Item Part No Rev Description Qty

[Figure End]

Page 84
NAME: DEUTZ D914L04 ELECTRIC SCHEMATIC MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.37
FIGURE: 12-04 REV: A

Page 85
NAME: DEUTZ D914L04 ELECTRIC SCHEMATIC MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.37
FIGURE: 12-04 REV: A

Item Part No Rev Description Qty

[Figure End]

Page 86
NAME: DEUTZ D914L04 ELECTRIC SCHEMATIC MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.37
FIGURE: 12-05 REV: A

Page 87
NAME: DEUTZ D914L04 ELECTRIC SCHEMATIC MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.37
FIGURE: 12-05 REV: A

Item Part No Rev Description Qty

[Figure End]

Page 88
NAME: HYDRAULIC DIAGRAM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.36
FIGURE: 13-01 REV: A

SCREEN TENSIONING CIRCUIT

Page 89
NAME: HYDRAULIC DIAGRAM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.36
FIGURE: 13-01 REV: A

Item Part No Rev Description Qty

1 32201/01 0 1
HYDRAULIC HOSE

2 32201/02 0 1
HYDRAULIC HOSE
3 32201/03 0 1
HYDRAULIC HOSE

4 32201/04 0 1
HYDRAULIC HOSE
5 32201/05 0 1
HYDRAULIC HOSE

6 32201/06 0 1
HYDRAULIC HOSE
7 32201/07 0 1
HYDRAULIC HOSE

8 32201/08 0 1
HYDRAULIC HOSE
9 32201/09 0 1
HYDRAULIC HOSE

10 32201/10 0 1
HYDRAULIC HOSE
11 32201/11 0 1
HYDRAULIC HOSE

12 32201/12 0 1
HYDRAULIC HOSE
13 32201/13 0 1
HYDRAULIC HOSE

14 32201/14 0 1
HYDRAULIC HOSE
15 32201/15 0 1
HYDRAULIC HOSE

16 32201/16 0 1
HYDRAULIC HOSE
17 32201/17 0 1
HYDRAULIC HOSE

21 32202/01 0 1
HYDRAULIC HOSE
22 32202/02 0 1
HYDRAULIC HOSE

23 32202/03 0 1
HYDRAULIC HOSE
24 32202/04 0 1
HYDRAULIC HOSE

25 32202/05 0 1
HYDRAULIC HOSE
26 32202/06 0 1
HYDRAULIC HOSE

27 32202/07 0 1
HYDRAULIC HOSE
28 32202/08 0 1
HYDRAULIC HOSE

29 32202/09 0 1
HYDRAULIC HOSE
30 32202/10 0 1
HYDRAULIC HOSE

31 32202/11 0 1
HYDRAULIC HOSE
32 32202/12 0 1
HYDRAULIC HOSE

Page 90
NAME: HYDRAULIC DIAGRAM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.36
FIGURE: 13-01 REV: A

33 32202/13 0 1
HYDRAULIC HOSE
34 32202/14 0 1
HYDRAULIC HOSE
35 32202/15 0 1
HYDRAULIC HOSE
36 32202/16 0 1
HYDRAULIC HOSE
37 32202/17 0 1
HYDRAULIC HOSE
38 32202/18 0 1
HYDRAULIC HOSE
39 32202/19 0 1
HYDRAULIC HOSE
40 32202/20 0 1
HYDRAULIC HOSE
41 32202/21 0 1
HYDRAULIC HOSE
42 32202/22 0 1
HYDRAULIC HOSE
43 32202/23 0 1
HYDRAULIC HOSE
44 32202/24 0 1
HYDRAULIC HOSE
45 32202/25 0 1
HYDRAULIC HOSE
46 32202/26 0 1
HYDRAULIC HOSE
47 32202/27 0 1
HYDRAULIC HOSE
48 32202/28 0 1
HYDRAULIC HOSE
49 32202/29 0 1
HYDRAULIC HOSE
50 32202/30 0 1
HYDRAULIC HOSE
51 32202/31 0 1
HYDRAULIC HOSE
52 32202/32 0 1
HYDRAULIC HOSE
53 32202/33 0 1
HYDRAULIC HOSE
54 32202/34 0 1
HYDRAULIC HOSE
55 32202/35 0 1
HYDRAULIC HOSE
56 32203/01 0 1
HYDRAULIC HOSE
57 32203/02 0 1
HYDRAULIC HOSE
58 32203/03 0 1
HYDRAULIC HOSE
59 32203/04 0 1
HYDRAULIC HOSE
60 32203/05 0 1
HYDRAULIC HOSE
61 32203/06 0 1
HYDRAULIC HOSE
62 10.24.XXXX 0 PUMP - MACHINE SERIAL NO. REQUIRED TO ORDER 1

63 10.24.XXXX 0 PUMP - MACHINE SERIAL NO. REQUIRED TO ORDER 1

Page 91
NAME: HYDRAULIC DIAGRAM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.36
FIGURE: 13-01 REV: A

64 10.16.5357 0 CV303 CONTROL VALVE 1

65 10.16.5342 0 CTRL VALVE 1

66 10.25.4210 0 MOTOR 1
ALL OTHER MACHINES EXCLUDING FROM SERIAL NO. FKA540108 ECO1394
UPTO SERIAL NO.TRX312HSADGB52768 ECO7719

66 10.25.5210 0 HYDRAULIC MOTOR 1


FROM SERIAL NO:FKA540109 ECO1394 UPTO SERIAL
NO.TRX312HSADGB52768 ECO7719

67 10.25.4210 0 MOTOR 1
ALL OTHER MACHINES EXCLUDING FROM SERIAL NO. FKA540108 ECO1394
UPTO SERIAL NO.TRX312HSADGB52768 ECO7719

67 10.25.5210 0 HYDRAULIC MOTOR 1


FROM SERIAL NO:FKA540109 ECO1394 UPTO SERIAL
NO.TRX312HSADGB52768 ECO7719

68 10.25.3112 0 HYDRAULIC MOTOR 1

69 10.16.6115 0 FLOW DIVIDER 1

70 10.16.5700 0 FLOW REGULATOR 1

71 10.16.5060 0 NON RETURN VALVE 1

72 10.16.0054 0 PILOT CHECK VALVE 1

73 10.16.5245 0 CHECK VALVE 1

74 10.01.1113 0 1/2 X 1/2 M/M (DRILLED 2MM) 1

75 10.01.1117 0 1/2"X1/2" M/M (DRILLED 1MM) 1

76 10.21.5102 0 SUCTION FILTER 5

77 10.21.3402 0 RETURN FILTER ELEMENT 2

77 10.21.3403 0 HP RETURN FILTER 2

79 10.28.0711 0 HYDRAULIC RAM 1

80 10.28.0104 0 HYDRAULIC RAM 1

81 10.28.0706 0 HYDRAULIC RAM 1

82 10.01.1118 0 3/4 X 3/4 M/M ADAPTOR 1

83 10.12.0027 0 3/4 BONDED SEAL 1

84 10.12.0028 0 BONDED SEAL 1

85 10.01.1119 0 M/M ADAPTOR 1

86 10.12.0024 0 1/4" BONDED SEAL 1

87 10.01.1106 0 1/4X3/8 MALE/MALE ADAPTOR 1

88 10.02.1218 0 3/4 X 3/4 M/F SWIVEL ELBOW 1

89 10.04.0018 0 3/4" MALE CROSS 1

91 10.01.1115 0 1/2" X 3/4 " MALE/MALE ADAPTOR 1

Page 92
NAME: HYDRAULIC DIAGRAM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.36
FIGURE: 13-01 REV: A
91 10.01.1115 0 1/2" X 3/4 " MALE/MALE ADAPTOR 1

92 10.12.0026 0 BONDED SEAL 1

93 10.09.0018 0 3/4 MALE BLANKING PLUG 1

94 10.01.1213 0 ADAPTER 1

95 10.04.1109 0 3/8 MALE TEE 1

96 10.01.1105 0 1/4 X 1/4 M/M ADAPTOR 1

97 10.09.0022 0 1" MALE BLANKING PLUG 1

98 10.16.5245 0 CHECK VALVE 1

99 10.01.1114 0 ADAPTOR 1

100 10.01.0806 0 M/M ADAPTOR 1

101 10.01.1206 0 1/4" X 3/8" M/F ADAPTOR 1

102 10.12.0027 0 3/4 BONDED SEAL 1

103 10.01.1109 0 3/8X3/8 MALE/MALE ADAPTOR 1

104 10.36.0010 0 3/4" TEST POINT 1

105 10.09.0016 0 1/2" MALE BLANKING PLUG 1

106 10.09.5363 0 HIGH PRESSURE CARRY OVER 1

107 10.01.1215 0 1/2" TO 3/4" M/F ADAPTER 1

108 10.01.1218 0 3/4"F/M ADAPTER 1

109 10.03.1115 0 HYD FITTING 1

110 10.03.1118 0 BULKHEAD ADAPTER 1

111 10.24.3077 0 1/2" BSP ELBOW 1P/E4 1

112 10.24.3070 0 3/4" FLANGE 1

113 10.03.1124 0 BULKHEAD ADAPTER 1

114 10.15.0018 0 16-3/8 STUD STAND PIPE 1

115 10.28.0142 0 HYDRAULIC RAM 1

116 10.01.2240 0 3/4" X 3/4" F/F GOSWEPT 1

117 10.16.5259 0 VALVE 1

118 10.16.5705 0 SEQUENCE VALVE 1

119 10.15.0038 0 16MM EQUAL TEE 1

120 10.30.0009 0 16MM X 2MM STEEL PIPE 1

121 10.16.5708 0 SAFETY SOLENOID 1

122 10.24.3072 0 SUCTION FLANGE 1

Page 93
NAME: HYDRAULIC DIAGRAM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.36
FIGURE: 13-01 REV: A

123 10.04.1121 0 3/8" EQUAL CROSS 1

124 10.04.1210 0 3/8 M/M/F SWIVEL TEE AT/MB6/MB6/MB6 1

125 10.03.1110 0 BULKHEAD ADAPTER 1

126 10.01.1206 0 1/4" X 3/8" M/F ADAPTOR 1

127 10.12.0030 0 BONDED SEAL 1

128 10.01.1129 0 1 1/4 X 1 1/2 M/M ADAPTOR 1

129 10.04.1218 0 3/4" X 3/4" X 3/4" M/M/F ADAPTER 1

130 10.01.1221 0 3/4"F X 1"M ADAPTER 1

131 10.15.0018 0 16-3/8 STUD STAND PIPE 1

132 10.28.0106 0 HYDRAULIC RAM 1

133 10.16.5460 0 TRACK CONTROL SOLENOID BLOCK 1

134 10.24.3074 0 3/4" FLANGE 1

135 10.24.3076 0 1" FLANGE PUMP CONNECTOR 1

136 10.04.1210 0 3/8 M/M/F SWIVEL TEE AT/MB6/MB6/MB6 1

137 10.02.1209 0 3/8" BSP M/F 90 DEG ADAPTOR 1

138 10.01.1111 0 3/8 " X 3/4" M/M ADAPTOR 1

139 10.02.1215 0 3/4X3/4 M/F 45 SWEPT 1

140 10.01.1218 0 3/4"F/M ADAPTER 1

141 10.12.0029 0 BONDED SEAL 1

142 10.16.5300 0 1

143 10.01.1119 0 M/M ADAPTOR 1

144 10.28.0161 1 HYDRAULIC RAM 1

145 10.02.1219 0 3/4X3/4 M/F SWIVEL 90 SWEPT 1

146 10.19.5363 0 HIGH PRESSURE CARRY-OVER ADAPTOR 1

147 10.04.1209 0 3/8 MFM ADAPTER 1

148 10.16.5705 0 SEQUENCE VALVE 1

149 10.01.1123 0 ADAPTOR 1

150 32208/01 0 1
HYDRAULIC HOSE
151 32208/02 0 1
HYDRAULIC HOSE
152 32208/03 0 1
HYDRAULIC HOSE
153 32208/04 0 1
HYDRAULIC HOSE

Page 94
NAME: HYDRAULIC DIAGRAM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.36
FIGURE: 13-01 REV: A

154 32208/05 0 1
HYDRAULIC HOSE

155 32208/06 0 1
HYDRAULIC HOSE
156 32208/07 0 1
HYDRAULIC HOSE

157 32208/08 0 1
HYDRAULIC HOSE
159 10.28.0161 1 HYDRAULIC RAM 2

160 10.01.1107 0 1/4" M X 1/2" M BSP ADAPTOR 1

161 10.16.5313 0 SINGLE BANK CONTROL VALVE 1

162 10.08.0014 0 FEMALE BLANKING CAP 1

163 32208/09 0 1
HYDRAULIC HOSE

[Figure End]

Page 95
THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK

Page 96
NAME: TOP LEVEL ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.19
FIGURE: 14-01 REV: A

5
2
3

7
4
6
1

Page 97
NAME: TOP LEVEL ASM MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.19
FIGURE: 14-01 REV: A

Item Part No Rev Description Qty

1 12.02.0025 0 HINGE (SLOTTED) 4

2 322.43.02 1 BRACE GUARD - LHS 1

3 322.01.03 1 BRACE - LHS 1

4 322.01.02 1 BRACE - RHS 1

5 322.43.03 1 BRACE GUARD - LHS 1

6 322.43.01 1 BRACE GUARD - RHS 1

7 322.43.04 1 BRACE GUARD - RHS 1

[Figure End]

Page 98
NAME: CUTTER CANOPY ASM (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.33
FIGURE: 14-02 REV: A

1
5
7

4
8

6
19

14
15

11
12
13
9

18
16

17
3

10

Page 99
NAME: CUTTER CANOPY ASM (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.33
FIGURE: 14-02 REV: A

Item Part No Rev Description Qty

1 10.25.4207 0 OMT 250 151B3002 DANFOSS MOTOR 1


(663 - UPTO SERIAL NO:FKT540438 EXCLUDING FKT540415, FKT540424 &
FKT540427) (312 - UPTO SERIAL NO:FKA540108) ECO1394

1 10.25.5207 0 HYDRAULIC MOTOR 1


(663 - FROM SERIAL NO:FKT540439 INCLUDING FKT540415, FKT540424 &
FKT540427) (312 - FROM SERIAL NO:FKA540109) ECO1394

2 13.04.9018 0 1

3 13.03.7738 0 38 TOOTH 1" DUPLEX SPROCKET 1

4 20.663.40.01 0 CHOPPER RUBBER FLAP 1

5 663.08.22 0 CLAMP 1

6 663.40.02 2 CHOPPER UNIT 1

7 663.40.03 1 BAFFLE PLATE 1

8 663.40.04 1 BAFFLE PLATE ROD ASM 1

9 663.40.09 2 CHAIN GUARD 1

10 663.40.10 0 CHAIN GUARD DOOR 1

11 683.08.18 2 SPROCKET SPACER 1

12 683.08.19 0 SPROCKET SPACER 1

13 11.06.0320 0 1" IDLER SPROCKET 2

14 KEY_IMP_5_8 0 1

15 11.05.2225 0 TMSF 2 1/2 TRI SEAL FLG BRG 2

16 13.04.9048 0 TAPERLOCK BUSH 1

17 13.03.7725 0 25 TEETH X 1" DUPLEX T/L SPROCKET 2

18 13.05.0012 0 CHAIN CONNECTING LINK 1

18 13.05.0088 0 CHAIN (MTRS) 1


CHAIN CONNECTING LINK MAY ALSO NEED TO B ORDERED
19 10.28.0145 0 HYDRAULIC RAM 1

[Figure End]

Page 100
NAME: CUTTER FLAILS ASM (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.34
FIGURE: 14-03 REV: A

4
5
6

SCALE 1:10
7

Page 101
NAME: CUTTER FLAILS ASM (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.34
FIGURE: 14-03 REV: A

Item Part No Rev Description Qty

1 000.40.08 0 FLAIL SPACER - LARGE 10

2 000.40.09 0 FLAIL SPACER 20

3 000.40.24.01 1 DRILLED SLEEVE 10

4 12.03.0393 0 FLAIL 20

5 663.40.07 2 FLAILS SHAFT 1

6 663.40.08 2 FLAILS MTG PIN 4

7 12.00.1025 0 CIRCLIP 8

[Figure End]

Page 102
NAME: CUTTER BLADES ASM (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.35
FIGURE: 14-04 REV: A

5
4
7

1:20
SCALE
8
6

1
2

10

1:20
9

SCALE

Page 103
NAME: CUTTER BLADES ASM (OPTION) MACHINE: 312 HYDRASCREEN (FROM
FKA550160)
ILLUSTRATION: ILLUSTRATION 8.3.35
FIGURE: 14-04 REV: A

Item Part No Rev Description Qty

1 000.40.04 0 BLADE MTG PLATE 1

2 000.40.05 0 END BLADE BUSH 8

3 000.40.06 0 BLADE SPACER 9

4 000.40.17 0 BLADE - TYPE A 2

5 000.40.18 0 BLADE - TYPE B 6

6 000.40.19 0 BLADE - TYPE C 2

7 663.40.05 0 BLADES SHAFT ASM 1

8 663.40.06 0 BLADE MTG BOX 1

9 663.40.11 0 THREADED BAR 4

10 26.22.00020 0 METRIC COURSE HEX NUT M20 8

[Figure End]

You might also like