SERVICE WORKBOOK

KEY TO CIRCUIT DIAGRAMS CONN. CODE HARNESS NAME

Codes ABS Antilock Braking System
AL Alarm system
ALS Alarm Supplementary
CABLE CODE CABLE COLOUR
ASC Air Suspension Compressor
B Black ASM Air Suspension Main
G Green ASS Air Suspension Supplementary
K Pink BC Rear Body / Chassis
LG Light green CL Cab Lamp
CR Cab Roof
N Brown
E Engine
O Orange
EM Engine Management
P Purple
FF Front Fusebox
R Red
IL Interior Lamp
S Slate LS Load Space lamp
U Blue M Main
W White MF Marconi Front
Y Yellow MFB Marconi Front Beacons
MRB Marconi Rear Beacons
MRL Marconi Rear Left
MRR Marconi Rear Right
MS Marconi Supplementary
SC Split Charge
SF School Minibus Front
SL Step Lamp
SR School Minibus Rear
SUP Supplementary (various types)
T Fuel Tank supplementary
TP Tipper control
VF Vent fan Front
VR Vent fan Rear
Basic Symbols
Diode Resistor Bulb
Light Emitting 10 Fuse with rating (A) Pulse or Timing
Diode (LED) function
Circuit continues on Connected to an Electronic function
another page unrelated circuit
Cable splice Vehicle earth point B Earth via cable

Current flow Fusible link ––– Alternative or

direction optional wiring
Component single–
Harness Component multi– way connector
interconnector way connector
Earth via
component fixing
Twisted cables Screened or Co–Ax Gauge
cable(s)

Warning and Illumination Lamps

ABS Air suspension Beacon
Direction indicator Direction indicator Engine malfunction
Left Right
Glow plug Handbrake / Hazard flasher
Low brake fluid
High engine Ignition / Low fuel level
temperature No charge
Main beam Oil pressure Rear fog lamp
Service due Towing flasher Water in fuel
Plain w/lamp – Illumination lamp
No symbol

Model / Types
Van Van / Crewbus Van / Crewbus /
Minibus
Minibus Chassis Cab LWB chassis cab

Non–tachograph Tachograph Model / Type specified

in parentheses
 ELECTRICS – VEHICLE WIRING
Service Workbook
RIGHT HAND DRIVE MODELS – 2002 Onwards
This Service Workbook details the wiring circuits of all right hand drive LDV vehicles from
2002 onwards (except Special Vehicle orders). It is primarily designed to assist skilled
technicians in the efficient diagnosis of electrical problems, but can also be used as a
reference workbook for training purposes.
This service Workbook should always be consulted prior to servicing or repair work.

SPECIFICATION
LDV (the Company) reserves the right to change the procedures, materials, specification,
dimensions or design of the vehicles shown, described or referred to herein at any time and
without prior notice in accordance with the Company’s policy of constant product
improvement.
Every reasonable effort is made to ensure that the Company’s publications are accurate, but
nothing shown, described or referred to herein should be regarded as an infallible guide to
the procedures, materials, specifications, dimensions, design or availability of any particular
vehicle, nor does this publication constitute an offer for the sale of any particular vehicle. No
liability can be accepted by the Company or any Distributor or Dealer for any malfunction,
damage, loss, injury, or death caused by the use of incorrect or misinterpreted information,
omissions or errors that may have arisen during the preparation of this workbook.
Purchasers are advised that the specification details set out in this publication apply to a
range of vehicles and not to any particular vehicle. For the specification of any particular
vehicle, purchasers should consult their LDV Distributor or Dealer. Please note that LDV
Distributors and Dealers are not agents of the Company, and have no right or authority
whatsoever to bind the Company in any way, or to assume on its behalf any obligation
expressed or implied.

COPYRIGHT
 LDV 2002
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form, whether electronic, or mechanical, or by photocopying,
recording or other means without prior permission in writing of LDV.
Published by LDV, from whom further copies may be obtained through your normal ordering
procedure.

LDV Ltd
Training & Publications
Bromford House
Drews Lane
Birmingham
B8 2QG

Publication Part No. MVP105501GB 02/02

CONTENTS
Page

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

General precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

How to use this Workbook

Description of electrical diagrams . . . . . . . . . . . . . . . . . . . 4

Key to code, symbols, lamps, model/types . . . . . . . . . . . 5 Also inside front

cover
Page numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Explanation of:
Cable colour codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Basic symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Switch and relay positions . . . . . . . . . . . . . . . . . . . . . 11

Model/Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Accessories/dealer–fit diagrams . . . . . . . . . . . . . . . . . . . . 12
Harness routings
Pilot models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Convoy models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Relay identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Circuit diagrams

Component index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Circuit diagram index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.15 on

Vehicle wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inside rear cover
INTRODUCTION PAGE 1
This Service workbook details the wiring circuits of right hand drive LDV vehicles from
2002 onwards. To obtain maximum benefit, it is strongly recommended that time is taken
to study the section ‘How to use this Workbook’, to become familiar with the concept,
layout and symbols used throughout the Workbook.
WARNINGS and CAUTIONS are given throughout this Service Workbook in the following
form:
WARNING: Procedures which must be followed precisely to avoid the possibility of
personal injury.
CAUTION: This calls attention to procedures which must be followed to avoid damage to
components.
NOTE: This calls attention to methods which make a job easier to perform.

REFERENCES
References to the left and right hand side in this Service Workbook are made when
viewing the vehicle from the rear.

GENERAL PRECAUTIONS
1. Before commencing work on the electrical system, always remove rings, watches,
chains etc, even if the battery is disconnected.
2. Always stop the engine before disconnecting the battery or alternator.
3. Always disconnect the vehicle battery(s) before commencing any electrical test/repair
work which does not require the battery to be connected.
4. When disconnecting the vehicle battery, always disconnect the earth return
(negative) cable first, and then the positive cable. On twin battery installations,
disconnect both earth return (negative) cables first, and then the positive cables.
Ensure that all electrical systems are switched off before reconnecting the battery, to
avoid sparks or damage to the sensitive electrical equipment.When reconnecting the
battery(s), connect the positive cable(s) first then the negative cable(s).
5. Battery acid:
a. Battery acid is an irritant and corrosive to the skin, eyes, nose and throat, and
causes burns. Avoid splashes to the skin, eyes and clothing, and wear suitable
protective goggles and gloves when working with batteries. The acid can destroy
ordinary protective clothing.
b. Ensure access to water and soap is readily available for splashing accidents.
c. Gases released during charging are explosive, and can be harmful if inhaled;
never use naked flames or allow sparks near charging or recently charged
batteries.
d. Ensure adequate ventilation.
e. If handling batteries/acid, wash hands before job breaks, before eating, smoking,
drinking or using toilet facilities.
 PAGE 2
6. Alternator leads must be disconnected before arc welding any part of the vehicle.
7. Never guess the polarity of connections or wiring, use a voltmeter and refer to circuit
diagrams.
8. Jump starting.
a. If the slave battery is mounted on another vehicle, ensure that the vehicles are
not touching.
b. Ensure the slave battery voltage is compatible with the vehicle battery.
c. To connect jump leads, first connect a jump lead to the slave battery positive, and
then to the vehicle battery positive. Next connect the other jump lead to the slave
battery negative and then to a vehicle earth point which is at least 300mm (12in.) away
from the vehicle battery.
d. To disconnect jump leads, first disconnect the negative lead from the slave battery
and then from the vehicle. Next disconnect the positive jump lead from the slave
battery and then from the vehicle.
9. Disconnection and reconnection of components.
a. Before disconnecting any components, ensure the battery is disconnected or the
circuit otherwise isolated.
b. Note the position of the various connectors before they are removed.
c. When reconnecting components, ensure connectors are refitted in the same
positions as noted on removal. If in doubt refer to the relevant circuit diagram.
10. If renewing headlamp bulbs do not touch the bulb glass with the fingers. If necessary,
wipe the glass clean using a cloth moistened in denatured alcohol (methylated spirit).
11. If renewing fuses, always switch off the affected circuit first and fit a new fuse of the
correct ampere rating, (refer to label on fuse box cover or fuse list in vehicle handbook if
in doubt). If the new fuse also fails, investigate the cause and rectify.
CAUTION: DO NOT use a fuse with a higher ampere rating than specified, and
under no circumstances bridge the fuse terminals with anything other than a
fuse. Non–observance of the latter may cause components to be damaged and/or
wiring to overheat, leading to a fire.
Similarly, circuit breakers which regularly ‘trip out’ should not be prevented from
doing so by mechanical means; investigate the cause and rectify.
12. Do not work under the vehicle when supported only by a jack; always use safety stands.
 PAGE 3
EQUIPMENT
The minimum requirement for electrical test equipment is as follows:
Digital multi–meter.
Discharge tester – up to 300 amps.
Hydrometer – 200 to 300mm Mercury with temperature conversion.
Battery charger – 12volts, 0 to 10 amps.
Clamp type ammeter.

REPAIRS AND REPLACEMENTS

When replacement parts are required, it is essential that only genuine LDV Parts are used.
HOW TO USE THIS WORKBOOK PAGE 4
This Service Workbook is a comprehensive document, providing not only detailed circuit
diagrams for each LDV model and type, but also diagrams and illustrations to assist with
the location of harnesses and connectors on each vehicle.
We strongly recommend you take time to read the following instructions and become
familiar with the workbook.
DESCRIPTION OF ELECTRICAL
DIAGRAMS
There are three types of diagram in this
Workbook:
A. Harness routing.
B. Circuit diagrams.
C. Vehicle wiring diagrams.

Harness Routing (Pages 14 – 16 )

These illustrations show the main harness
runs in each model, together with other
useful information including relay
identification. The example opposite
includes the following harnesses: main (M),
engine (E) and rear body/chassis (BC).

Circuit Diagrams (Pages 15.15 on)

These are individual diagrams, one for
each electrical function, and sub–divided
where necessary to cater for model types.
They show components and their internal
functions, wiring and colour codes, cable
splices, connectors and numbering, and
interconnecting page numbers. To simplify
the diagrams, circuit feeds generally start
from the relevant fuse or switch, and the
routing of earth cables is omitted. Feeds to
the fuse or switch are found by referring to
the page number in the diamond.

The example opposite illustrates the rear

fog lamp circuit.
Routing of earth cables are found on page
group 31. These show how individual earth
cables are routed from a component to
their eventual earth point.
 PAGE 5
Vehicle Wiring Diagrams (In rear cover
pocket)
These diagrams show all the wiring and
connectors in the electrical system.
The layout of the diagrams is such that
the location of the components
corresponds with their location on the
vehicle.
It is not intended that these diagrams be
used for circuit tracing, but only to give an
overall view of the complete system for
reference.
The example opposite shows a section of
one of these diagrams.

KEY TO CIRCUIT DIAGRAMS

Codes
CABLE CODE CABLE COLOUR CONN. CODE HARNESS NAME
B Black ABS Antilock Braking System
G Green AL Alarm system
K Pink ALS Alarm Supplementary
LG Light green ASC Air Suspension Compressor
N Brown ASM Air Suspension Main
O Orange
ASS Air Suspension Supplementary
P Purple
BC Rear Body / Chassis
R Red
CL Cab Lamp
S Slate
U Blue CR Cab Roof
W White E Engine
Y Yellow EM Engine Management
FF Front Fusebox
IL Interior Lamp
LS Load Space lamp
M Main
MF Marconi Front
MFB Marconi Front Beacons
MRB Marconi Rear Beacons
MRL Marconi Rear Left
MRR Marconi Rear Right
MS Marconi Supplementary
SC Split Charge
SF School Minibus Front
SL Step Lamp
SR School Minibus Rear
SUP Supplementary (various types)
T Fuel Tank supplementary
TP Tipper control
VF Vent fan Front
VR Vent fan Rear
KEY TO CIRCUIT DIAGRAMS PAGE 6

Basic Symbols
Diode Resistor Bulb
Light Emitting 10 Fuse with rating (A) Pulse or Timing
Diode (LED) function
Circuit continues on Connected to an Electronic function
another page unrelated circuit
Cable splice Vehicle earth point B Earth via cable

Current flow Fusible link ––– Alternative or

direction optional wiring
Component single–
Harness Component multi– way connector
interconnector way connector
Earth via
component fixing
Twisted cables Screened or Co–Ax Gauge
cable(s)

Warning and Illumination Lamps

ABS Air suspension Beacon
Direction indicator Direction indicator Engine malfunction
Left Right
Glow plug Handbrake / Hazard flasher
Low brake fluid
High engine Ignition / Low fuel level
temperature No charge
Main beam Oil pressure Rear fog lamp
Service due Towing flasher Water in fuel
Plain w/lamp – Illumination lamp
No symbol

Model / Types
Van Van / Crewbus Van / Crewbus /
Minibus
Minibus Chassis Cab LWB chassis cab

Non–tachograph Tachograph Model / Type specified

in parentheses
Page Numbering PAGE 7
Two styles of page numbering are used as follows, to distinguish between the main
section containing circuit diagrams and the remainder of the workbook.
All sections except circuit diagrams – 3
(white number in black square)
Circuit diagrams section – 15.15

CIRCUIT DIAGRAM PAGE NUMBERING

Example
15 . 15

Page group number Model/Type number

The page group number before the dot point uses the DIN standard for electrical
functions wherever possible, and refers to the page or group of pages which cover that
function.
e.g. Page group 15 = Ignition Circuit
Page group 30 = Battery Circuit
Page group 31 = Earth Circuit

Thus when looking at a diagram which shows a feed from Diamond 30 30 it may be
deduced that it is a battery feed, thus avoiding having to refer to page group 30.
The number after the dot point is used to identify the Model/Types within that function.
To keep the number of diagrams to a manageable quantity, several Model/Types may be
shown on one page. Symbols are used to identify the Model/Type and, where these appear
on a diagram, the details shown apply only to that Model/Type.
NOTE: The circuit diagrams and the vehicle wiring diagrams may show circuits which have
not been fitted on a given vehicle. This is because the diagrams must give a complete view
of all installations that may possibly be found on a vehicle.
EXPLANATION OF ELECTRICAL DIAGRAMS PAGE 8

These pages give additional information to expand on the ‘Key to Circuit Diagrams’
summary shown inside the front cover and on pages 5 and 6

Cable Colour Codes (additional information)

Cables are either single colour or two colour. Two–colour cables have a main and a
Tracer colour. All single colours used and their code letters are listed in the chart on
page 5
Where a two–colour cable is used, the code for the main colour is shown first followed by
the code for the Tracer colour.
e.g. R = Red – single colour
B = Black – single colour
RB = Red with Black tracer – two colour

Basic Symbols (additional information)

Diode Current flows in one direction only, from left to right in the symbol
shown.
Current trying to flow from right to left is blocked by the diode.
If a diode fails ‘open circuit’, the effect will be the same as a broken
wire i.e. no current will flow in the circuit.
If a diode fails ‘short circuit’, current will still flow in the circuit.
However the diode’s function of preventing backfeed of current will
no longer be available, so malfunction of one or more circuits may
be noticed.

Diode Location The location of the diode on the vehicle is as shown on the
appropriate circuit diagram i.e. in the wiring harness between
the components shown on either side of it.

Fuse Number within fuse is its rated value in amperes.

In dashboard fusebox–
The text adjacent to the fuse gives its position in the fusebox.
10

B6
Fuse shown is in Row B, position number 6.
In underbonnet fusebox (If fitted)–
The text adjacent to the fuse refers to fusebox and fuse number.
F2 for example would be fuse number 2 in Front fusebox.

Where an extra supplementary fusebox is fitted, this is identified

X-1 by ‘X’ followed by the fusebox number, with the fuse position
10

4
number shown directly below.
Fuse shown is in extra fusebox number 1, Position number 4.
 PAGE 9

Fuse Where a single or in–line fuse is fitted, this is identified by

‘LF’ / ‘MF’ / ‘MG’ followed by the fuse number.
‘LF’ indicates a standard in–line fuse, ‘MF’ indicates a
20

LF3
maxi–fuse, ‘MG’ indicates a mega–fuse.
Fuse shown is in–Line Fuse number 3.

Cable These are part of the wiring harness and are used where, for
Splice example, a feed from a single terminal on a switch has to go
to several locations on the vehicle.
The bracketed text gives the cable colour (or * asterisk if
W
W

colours differ) and identification number of the splice. By

W referring to the Vehicle Wiring Layout Diagram their
[W2] approximate location within the harness may be found.
Splice shown is White number 2.
A splice in the ‘Live’ side of a circuit has arrowheads indicating
the direction of current flowing into the splice.

Splice shown is Black number 3.

A splice in the ‘Earth’ side of a circuit has arrowheads
B

indicating the direction of current flowing out of the splice.

B
[B3] If a splice has no arrowheads, current flow may be in either
direction depending on the status of the circuit at the time.
B

Solid Line Diamond
The number within the diamond indicates the page number on
which further details of the circuit may be found. An
arrowhead indicates direction of current flow at this point. If
no arrowhead is shown, current flow may be in either direction
depending on the status of the circuit at the time.
Diamond shown indicates that current is flowing into the
circuit at this point, and further details may be found on page
group 30.

Dash line Diamond As for solid line diamond above, but this is a connection point
to an unrelated circuit, and is shown only to give a complete
G

picture of the cable routing.

Diamond shown indicates that this cable makes a connection
G 49 to an unrelated circuit shown on page group 49.

Special Cables The following special cables are found mainly in electronic
pulse signal / radio frequency circuits. The screening or
twisting prevents interference from other electrical sources
distorting the signal.

Screened or Co–Ax cable.

One or more cable(s) enclosed within a ‘screening’ braid.

Twisted cables.
Two or more cables twisted approx 20–25 times per metre
along their length.
 PAGE 10
Harness Harness inter–connectors are related to their harness by a code
Inter– letter (see page 5 for full listing) followed by an identifier
connector number. By referring to the appropriate Harness Routing
illustration or Vehicle Wiring Layout Diagram their approximate
location on the vehicle may be found.
Connectors that normally go directly to a component are not
specifically identified.
In some cases where a supplementary harness is used, a
component connector will instead connect to a supplementary
harness, and another connector in the supplementary harness
will then connect to the component.
Where this occurs the circuit diagram will show the harness
identifier code letter without a number.
Cable position number in the connector is also shown. These
numbers correspond with numbers marked on the actual
connector. If no position is shown the connector has no
markings.

Male connector
Connector code & number
M15
95 Position in connector
2
3

BC2
Female connector
A solid line diamond shown adjacent to a connector indicates
that the harness inter–connection differs when certain equipment
is fitted. Refer to page group in the diamond for further details.
Component Markings shown where cables meet components are generally
Connectors those that appear on the actual component. If the
component has no markings, those that appear on the actual
connector are shown instead.

Component
Multi–way connector
Markings on either component or connector

Single connector

Special ‘Short Circuit’ terminals within connector.

Connectors When connector is mated correctly, circuit operates in the normal
way.
When connector is disconnected or only partially mated, the two
terminals make contact to provide a ‘fault’ warning.
Switch and Relay Positions PAGE 11
Switches and relays etc. are drawn in the ‘Off’ position.

General driver operable switches are marked ‘O’ for Off position
‘1’ for On position

Ignition switch is marked ‘O’ for Off position

‘I’ for Accessory position
‘II’ for Ignition position
‘III’ for Start position

Direction indicator switch is marked ‘L’ for LH flashers

‘R’ for RH flashers

Wiper switch is marked ‘O’ for Off position

‘INT’ for Intermittent position
‘LO’ for Slow position
‘HI’ for Fast position

Light switch is marked ‘O’ for Off position

‘P’ for Parklamp position
‘H’ for Headlamp position

Dip switch is marked ‘M’ for Main beam position

‘D’ for Dip beam position
‘F’ for Flash position

Heater blower switch is marked ‘O’ for Off position

‘1’ for 1st speed position
‘2’ for 2nd speed position
‘3’ for 3rd speed position

For complex switches, a switch connection table is also shown adjacent to the switch.
Model/Type (additional information) PAGE 12
In their simplest form the Model/Type symbols or bracketed text indicate that the
adjacent item is applicable to that Model/Type only.

Adjacent item applies to non–tachograph vehicles only.

(CONVOY) Adjacent item applies to Convoy vehicles only.

In some cases, the Model/Type needs to be more specific and symbols may be
combined
(CONVOY) Adjacent item applies to Convoy Van vehicles only.

Where alternative circuits and/or components appear on

the same diagram they may be enclosed within a shaded
box, and the Model/Type symbols as above then apply to
the complete box.

Examples of bracketed text found on diagrams;

(LL) LowLine. Convoy vehicles WITHOUT an underbonnet

Front Fusebox.

(ALL EXCEPT LL) Convoy vehicles WITH an underbonnet Front Fusebox.

NOTE: Some diagram pages are Model/Type specific (see circuit diagram page index),
and in these cases that Model/Type symbol does not appear on the diagram.

Accessories / Dealer–fit Diagrams

NOTE: Diagrams for accessories or dealer–fit equipment (as opposed to factory–fit
options) show the complete circuit from feed point to earth point. These diagrams
indicate the recommended wiring and connection points but, as the equipment is
installed after the vehicle has left the factory, LDV cannot warrant that the vehicle will be
wired exactly as shown in the diagram.
Harness Routing – Pilot Models PAGE 13

CONNECTOR HARNESS NAME

CODE

BC Rear body/chassis
E Engine
M Main
Harness Routing – Convoy Models PAGE 14

081438
 PAGE 15
NOTE: These diagrams are to be used
CONNECTOR HARNESS NAME only as a guide to harness runs; variations
CODE do occur from model to model.

BC Rear body/chassis
CL Cab lamp
E Engine
IL Interior lamp
LS Load space (2x side door)
M Main
SL Step lamp

080915
RELAY IDENTIFICATION PAGE 16

Relays located in cab on left hand side below fascia

– Remove lower fascia panel for access.

1. Headlamp relay
2. Wiper/delay relay
1 3. Starter relay
5
4. Flasher unit
5. Dim–Dip relay 3 (and diode)

3 081363

NOTE: The relays can be identified by the colour of the connector blocks into which they
are fitted, the number of terminals used in each block and by the wiring colour codes
(see following data).

2002 onwards

Connector Relay/component Terminals Wire colour codes

block colour used
White Headlamp relay 4 WU,B,N,W
Black Wiper delay/relay 5(+1 {) G, B, NLG, LGB, NLG(+LGG{ )
Blue Starter relay 4 NU, N, WR, B
Red Flasher unit 4 LGN, B, LGY, LGK
Yellow Dim–Dip relay 3 5 NB, UB, RW, N, B
{ Single connection, direct to relay.
 PAGE 17
Relays located in cab to the right of
central dashboard fuse box

2002 on
2 4
1. Dim–dip relay 1
2. Dim–dip relay 2 (with bracket)
3. Crank inhibit relay (if fitted)
4. Immobiliser ECU–Pilot (if fitted) 1

3
A122-009

Relays & fuses located under bonnet

Pilot 1 2 3
30 amp fuses (arrowed) for the two
cooling fans are located underbonnet,
mounted on the bulkhead.
(MF1 & 2 on circuit diagrams).

1. Glow plug control unit A122-010

2. Cooling fan relay
3. Double relay

1. Main power supply fuses 50 amp 1

(MF4 & 5 on circuit diagrams) 2

2. Glow plug fuse 50 amp

(MF8 on circuit diagrams)

A102-082
Relays and fuses located underbonnet PAGE 18

Convoy
2002 on – Convoy front fuse box –
2.4D models (except LL)

1. Main power supply fuse 65

(F1 on diagrams)

25
5
2. Main power supply fuse
(F2 on diagrams)

30

30

60

60
3. ABS power supply fuse (if fitted)
(F4 on diagrams) 4 3 2 1 A122-011
4. Air suspension fuse (if fitted)
(F5 on diagrams)
5. ABS power supply fuse (if fitted)
(F6 on diagrams)
6. ABS ignition supply fuse
(if fitted) (F7 on diagrams)

2002 on – Convoy main power supply 1

fuses – 2.4D (LL models only)

Vehicles with no Air Suspension and no

ABS.
2
1. Main power supply fuses 50 amp
(MF4 & 5 on circuit diagrams)
2. Power supply fuse 250 amp A102-081
(Tipper only)
(MG1 on circuit diagrams)
 PAGE 19
Pilot / Convoy
EOBD Connector

A122-001

Pilot/Convoy
1. Rear fog lamp module

(Pilot – passenger side)

(Convoy – driver side) 1

A122-002

Pilot/Convoy (if fitted)

c
Alarm option
E
1. Alarm ECU

1
A122-003

Pilot
ECM (Engine Control Module)

A122-004
 PAGE 20
Convoy
1. PCM (Power Train Control Module)
2. Relays for: glow plug, PCM, fuel pump

A122-005

Convoy (ABS Option)

1. ABS ECU
2. ABS pump relay

2
A122-006
 PAGE 21
Convoy (Air Suspension Option)
1. Air suspension ECU 1
2. Compressor relay 2

A122-007

Convoy (Split Charge Option)

1. Contactor
2. Split charge relay
3. Voltage sensitive switch

3 2 1 A122-008

LHF Earth Point CONVOY PILOT

A122-012

RHF Earth Point CONVOY PILOT

A122-013
COMPONENT INDEX PAGE 22
COMPONENT PAGE COMPONENT PAGE
GROUP GROUP
Consumers Instruments
ABS modulator 44 Fuel gauge 61
ABS pump motor 44 Instrument pack 61
Air suspension compressor 96 LCD display 61
Air suspension solenoid valve 96 Speedometer 61
Alarm siren 95 Tachograph 61
Cigar lighter 71 Tachometer / Rev counter 61
EGR solenoid 16 Temperature gauge 61
Fuel pump unit 16/94
Glow plug 16/30 Illumination / Lighting
Heater blower motor 75 Beacon lamp 89
Horn 71 Brake lamp 54
Immo. Transceiver / transponder 94 Cab lamp 60
Radiator cooling fan 32 Direction indicator lamp 49
Radio equipment 75 Headlamp 56
Rear door safety buzzer 62 High mounted lamps 79/89
Resistor assembly, heater motor 75 Illumination lamp (controls etc.) 58/61
Resistor, controls illum. Lamp 58 Interior lamp 60
Resistor, Immobiliser LED 94 Load space lamp 60
Reverse bleeper 79 Number plate lamp 57
Roof vent fan motor 75 Parking lamp 57
Starter motor 30 Rear fog lamp 55
Tip motor & solenoid 78 Reverse lamp 54
Tipper warning buzzer 78 Side marker lamp 57
Throttle solenoid 16 Step lamp 60
Washer motor 53
Wiper motor 53 Relays / Control units
ABS ECU 44
Sensors ABS pump relay 44
ABS wheel sensor 44 Air suspension ECU 96
Air flow meter 16 Alarm ECU 95
Air suspension height sensor 96 Beacon relay 89
Alarm ultrasonic sensor 95 Compressor relay 96
Coolant temp sensor 61 Contactor, split charge 30
Crank position sensor 16 Cooling fan relay 32
Cylinder head temp sensor 16 Crank inhibit relay 94
EGR position sensor 16 Dim–Dip relay 56
Engine temp sensor 16/32/61 Double relay 16
Engine speed sensor 16 Engine ECM / PCM 16
EOBD connector 16 Flasher unit 49
Inlet air temp sensor 16 Fuel pump relay 16
MAP sensor 16 Glow plug controller 16/30
NLS injector 16 Glow plug relay 16
Pedal position sensor 16 Headlamp relay 56
Road speed sensor, tachograph 61 High mounted lamps relay 79
Tank unit fuel level sensor 61 Immobiliser ECU 94
Vehicle speed sensor 16 PCM relay 16
Water in fuel sensor 61 Rear foglamp module 55
Split charge relay 30
Starter relay 30/94
Step lamp relay 60
Tipper interlock relay 78
Voltage sensitive switch 30
Wiper / Washer relay 53
COMPONENT INDEX FUSES PAGE 23
Dashboared Fusebox
COMPONENT PAGE FUSE RATING PAGE GROUP
GROUP No (Amps) Input Output
Switches A1 5 57 57
Air suspension kneel switch 96 A2 10 57 57/58
Air tank pressure switch 96 A3 15 49 49
Beacon switch 89 A4 10 30 60/61
Bonnet switch – Alarm 95 A5 –– 30 ––
Brake fluid level switch 61 A6 20 30 71/75/79
Brake lamp switch 54 A7 –– or 5 30 96
Door courtesy switch 60/62/95 A8 5 30 94
Handbrake switch 61/78/96 A9 15 30 16
Hazard switch 49 B1 15 30 89
Heater blower switch 75 B2 10 56 55
Ignition switch 15/30/95 B3 10 56 56
Interior lamp switch 60 B4 10 56 56
Oil pressure switch 61 B5 10 56 56
Rear foglamp switch 55 B6 10 56 56
Reverse bleeper isolator switch 79 B7 20 30 ––
Reverse lamp switch 54 B8 10 –– ––
Stalk switches: B9 20 30 16
Direction indicator 49 C1 10 15 78
Horn push 71 C2 –– or 5 15 78/96
Off / Park / Headlamp 56/57 C3 15 15 75
Main / Dip / Flash 56 C4 5 15 75
Wiper / Washer 53 C5 15 15 49/54/61
Variable wiper delay rheostat 53 C6 15 15 53
Tipper switch 78 C7 –– or 5 15 62
Tipper safety switch 78 C8 10 15 16
C9 –– or 15 30 16/30
Voltage Generation
Alternator 30 Front Fusebox (Convoy, except LL)
Battery 30 FUSE RATING PAGE GROUP
Fuse mounting bkt terminal post 16/30 No (Amps) Input Output
F1 60 30 30
Warning lamps F2 60 30 30
ABS 61 F4 30 30 44
Air suspension 96 F5 30 30 96
Alarm flashing LED 95 F6 25 30 44
Beacon 89 F7 5 15 44
Direction indicator 61
In–Line Fuses
Engine malfunction 61
Glow plug 61 FUSE RATING PAGE GROUP
Handbrake / Low brake fluid 61 No (Amps) Input Output
Hazard flasher 49 LF3 20 95 95
High coolant temperature 61 LF4 5 95 95
Ignition / No charge 61 LF27 5 95 95
Immobiliser flashing LED 94 MAXI & MEGA Fuses
Low fuel level 61
FUSE RATING PAGE GROUP
Main beam 61
No (Amps) Input Output
Oil pressure 61
Rear foglamp 55 MF1 30 30 32
Service due 61 MF2 30 30 32
Tipper 78 MF4 50 30 30
Towing flasher 61 MF5 50 30 30
Water in fuel 61 MF8 50 30 30
MG1 250 78 78
PAGE INDEX PAGE 24

MODEL / TYPE YEAR CIRCUIT DIAGRAM PAGE

Convoy 2.4 D Turbo Jan 2002 on Unfused ignition power 15.15
Pilot DW8 Jan 2002 on Unfused ignition power 15.16
Convoy 2.4 D Turbo Jan 2002 on Engine management / Diagnostics 16.03
Pilot DW8 Jan 2002 on Engine management / Diagnostics 16.04

Pilot DW8 Jan 2002 on Battery power / Starting / Charging 30.10

Convoy 2.4 D Turbo Jan 2002 on Battery power / Starting / Charging 30.39
Convoy 2.4 D Turbo S/C Jan 2002 on Battery power / Starting / Split charging 30.40
Pilot Van DW8 Jan 2002 on Earthing – Complete vehicle 31.15
Convoy 2.4 D Turbo Jan 2002 on Earthing – Complete vehicle 31.36
Pilot DW8 Jan 2002 on Radiator cooling fans 32.02

Convoy 2.4 D Turbo Jan 2002 on ABS Antilock Braking System 44.01
All 1996 on Direction indicators / Hazard warning 49.07

All 1996 on Wipers / Washer 53.04

Pilot Van Jan 2002 on Brake lamps / Reverse lamps 54.12
Convoy 2.4 D Turbo Jan 2002 on Brake lamps / Reverse lamps 54.14
All Feb 2001 on Foglamps – rear 55.08
All 1997 on Headlamps 56.08
Pilot 1996 on Parking lamps 57.11
Convoy 1996 on Parking lamps 57.12
All Feb 2001 on Illumination of instruments and controls 58.09

Convoy 1996 on Interior lamps – High roof van 60.02

All 1996 on Interior lamps – Cab / Std roof van / 60.03
Crewbus
Convoy 1996 on Interior lamps – Minibus 60.28
School / Welfare bus 1999 on Step lamp 60.51
Convoy 2.4 D Turbo Jan 2002 on Tachograph / Instruments / Warning lamps 61.32
Convoy 2.4 D Turbo Jan 2002 on Instruments and Warning lamps 61.53
Pilot DW8 Jan 2002 on Instruments and Warning lamps 61.54
Accessible bus 1999 on Rear door safety buzzer 62.01

All 1996 on Horn / Cigar lighter 71.06

All Sep 1999 on Heater / Vent fan / Radio (Philips) 75.16
Tipper Apr 2000 on Tipper 78.03
School Minibus Oct 1998 on High mounted lamps / Reverse bleeper 79.01

Convoy Marconi 2001 on High mounted beacons / Extra rear lamps 89.03

Convoy 2.4 D Turbo Jan 2002 on Immobiliser 94.04

Pilot DW8 Jan 2002 on Immobiliser 94.05
All Apr 1997 on Alarm system (Hamilton & Palmer) 95.06
Convoy Jan 2002 on Air suspension 96.04
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON UNFUSED IGNITION POWER 15.15
2.4 D TURBO
011126

(SPLIT CHARGE)
SC1 FF4
W W W

W
F7 (ABS)

5
SPLIT
85

87

CHARGE FF1
RELAY

3
M17
(ALL

W
IGNITION SWITCH EXCEPT LL)
+30 +15 +50 +75
1 2 2 1 1 LGW
OFF X 2
ACC X X
IGN X X X W [W6]
ST X X X 2 W
1 N 30
W

95

HEADLAMP 85 W W 30 DIM-DIP
RELAY RELAY 2
W

W
CRANK
W [W1] INHIBIT
W W 86
RELAY
W
W
LGW

W
W

LGW
W

C3 C4 C1 C2 C5 C6 C7 C8
15

10

15

15

10
--

-5-
5

61
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
PILOT DW8 JAN 02 ON UNFUSED IGNITION POWER 15.16

011126

IGNITION SWITCH
+30 +15 +50 +75
1 2 2 1 1 LGW
OFF X 2
ACC X X
IGN X X X W
ST X X X 2 W
1 N 30
95

HEADLAMP 85 W W 30 DIM-DIP
RELAY RELAY 2
W

CRANK
W W
[W1] INHIBIT
W 86
RELAY
W
W
LGW

W
W

LGW 15 IMMOBILISER
W

ECU
C3 C4 C1 C2 C5 C6 C7 C8
15

10

15

15

10
--

--
5

A9

INSTRUMENT PACK
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON ENGINE MANAGEMENT / 16.03
2.4 D TURBO DIAGNOSTICS
011203

INLET CYL HEAD

CRANK AIR TEMP TEMP VEHICLE EGR
POSITION SENSOR SENSOR SPEED POSITION 1 2 3 4
FUEL PUMP UNIT SENSOR SENSOR SENSOR

2
1

1
2
7
6
8
4
3
2
1

1
2

1
2
GLOW PLUGS

2
1
3

RB
FUSE MOUNTING
BRACKET TERMINAL

SP

SP
POST N 30
SW
FUEL PUMP S GLOW PLUG
[R*2]

N
RELAY [S*1] RELAY
WG

WR

WU

WU
WP
SO
RB

NR

UR

NU
NY

SR

SR

W
MAP
SENSOR
[N13]

SR

RY
RY
E1
R 30

85
PU 86
RY 87
PU 85
86
87

30
10
17

38
37

19

22

11

13

40

21
28

RY 34
RY 42
1
9

1
2
3

N
EM4

NY
RB RY
[RY1]
WG

WG
NW
WN

WR

WU

WU
WP

BG
SO

NR

UR
SR

SR
BY

W
[NY1] NY
NY

NY
[NW3]
NW

91 NW
ENGINE PCM NW
22
21

14

58

90
35

34
70

12
57
23
50
49

1
103
80
18
94
31
46

92

25
76
77

13
15
16

55

97

96

83

51
39

24
19
27
42
53
2

9
4
SLG

KB
RW
WB

WP

WR
GU
NR

BU

GU
GP

B
BY

B
PU

BY
BY
BY
BY
B

WU
NG
PY

W
N
S

Y
OB

BY

94 94
U

B
S

NW
NY
94 94
16

13
10
2

5
4

EOBD 1 2 3 4 5 6 7 8

10
7
2
3
4
6
8
5
9
CONNECTOR 9 10 11 12 13 14 15 16

[PU1] PU
PU
PEDAL POSITION
SENSOR
PU

[GU2]
GU
RW
WB

WP
GU

GP
NR

BU
BY

O
R

EM1 EM2 EM3 30 30 15 30

10
14
17
13

2
4

3
RW 4

GP 2
1
5

M1 M2 M3
WR
GU

GU
PU

BY
W
N

N
NR

WP

R
BU

[GP2]
GU
BY
WB

85
86
87
30

1
2

C9 A9 C8 B9
15

15

20
10

61 61 61 61
GP

61 61 GU
RW

54
R

O EGR
PCM RELAY SOLENOID
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
PILOT DW8 JAN 02 ON ENGINE MANAGEMENT / 16.04
DIAGNOSTICS
011203

FUEL PUMP UNIT

DOUBLE
4 BY RELAY
DSM 3 KW 94
1 GU 1
9
THROTTLE 1 N R 11
POSITION 2 S RW 2 30 30
SENSOR 3 Y WG 3
BY 10 ENGINE

NW
AIR FLOW ENGINE

N
ADVANCE 1 WB 4 EGR THROTTLE TEMP
SOLENOID SOLENOID METER SENSOR NLS SPEED
ACTUATOR 2 RB 5
INJECTOR SENSOR GLOW PLUG
RB 6
RB 13 CONTROLLER
R 8

1
2
2
1

5
1
3
2
1

2
1

4
1
2
2
1
3
5
6
R R 15
[R13] R 14

RW
BY
RB

RB
12
7

BG

RB

WG
WR

WU

WU

WU
WP

BG

NG
YG

BU

BU
BY

S
RB
[RB10]
WG

RB
YN

BY
N
Y
S

ENGINE ECM CLM CONN

BLACK
M2

G4
B3

A4

D2

K3

K4
K2

C3
C4
D4
H4

B2

E3
E2

E4

F2

L4
F4

J3

J2
M4
A4

BO K3

C4

B4

H2

K4

F2

L4
J2

J4

CLC CONN
BROWN
BG
BN
NR

BU

PS
RW

B
61 61 61 32 32 32
[RW1]
RW RW
BK

WB

30
RW

15 30
N
R

A9
15
W

E1
14
R 20
RW 15

11

C8 B9 M1
20
10

BK
RW

WB
R

BY

O
B

[BK1] BK
BK

16
7

5
4

1 2 3 4 5 6 7 8 EOBD
94 9 10 11 12 13 14 15 16 CONNECTOR
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
PILOT DW8 JAN 02 ON BATTERY POWER / 30.10
STARTING / CHARGING
011029

BATTERY
ALTERNATOR
N N
N
FUSE MOUNTING N G
BRACKET NU
TERMINAL

N
POST

NY
STARTER 4 3 2 1
MOTOR M [N1]
N

N
MF4 MF5 MF8 MF1 MF2

NW

30
50

50

50

30
GLOW PLUGS
N
N

DIM-DIP
N
RELAY 3
GLOW PLUG
N 87 CONTROLLER
4
5
1
3

[N2] N
RW

N N
WU

BU
S
N

[N6] CLM CONN

N

BLACK
C3
C4
L4
N

ENGINE
N
N

ECM
N

A5 A7 A4 A6 A8 A9 B1 B7 B9
10

20

15

15

20

20
--

--

A4

CLC CONN
BROWN
MAIN LAMPS AND
NR

HORN SWITCH
1
3 N
7
RW
NR

NY
NU

WR
HEADLAMP
RELAY HAZARD SWITCH E1
12

RW 15
WR 2
4

NU 5
6

M1
30 N
CRANK INHIBIT
N
NR

NY

2
RELAY CONN
WR 94
WR 30 16
85 61 61
IGNITION SWITCH 94
95 M18 M19 86
1 M10 M11 WR 87
2 WR CONNECTED ON
VEHICLES WITHOUT
IMMOBILISER
WR

2
1 N 30 N
95 STARTER 85 WR
RELAY 86 B
87 NU
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON BATTERY POWER / 30.39
2.4 D TURBO STARTING / CHARGING
011126

BATTERY
ALTERNATOR
[R7]
N R
N G

R
R
N
[N9]
N N R
[N10]

3
2
1
FUSE MOUNTING
BRACKET
STARTER
N

WG
RO
TERMINAL
MOTOR
MF4 MF5 F1 F2 F4 F5 F6 POST M
50

50

60

60

30

30

25

GLOW PLUG

N
N

(LL (ALL RELAY

ONLY)
EXCEPT
LL)
[N13]
DIM-DIP
N

RELAY 3 30
N

FF1
1
3
2

M17 N 87

N
N [N2] N
N
N
N

WG
RO
R
[N6] E1
N

14

12
N

6
N

EM4
N

GU
A5 A7 A4 A6 A8 A9 B1 B7 B9 C9
10

20

15

15

20

20

15
--

GU
[GU2]
GU

NU

NY
N
N

1
MAIN LAMPS AND 3 N
HORN SWITCH 7 WR

EM3 EM1
HEADLAMP
12

2
5

RELAY
HAZARD M3 M1
SWITCH N
GU

2
WR

WR

NY
NU

30 N
M10 M11
WR 94 61
WR 30 CRANK INHIBIT
95 85 RELAY CONN
94
WR

IGNITION SWITCH
M18 M19 86
1 WR 87
2 CONNECTED ON
VEHICLES WITHOUT
IMMOBILISER
WR

2
1 N 30 N
95 STARTER 85 WR
RELAY 86 B
87 NU
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON BATTERY POWER / 30.40
2.4 D TURBO STARTING / SPLIT CHARGING
SPLIT CHARGE 011126

BATTERY 1
[R7]
R ALTERNATOR
N

R
R
N
N R G
N N
FUSE MOUNTING N BATTERY 2 STARTER

3
2
1
BRACKET CONTACTOR MOTOR
TERMINAL M

WG
RO
N POST B 15
[N9]
N
[N10]
BK

GLOW PLUG W W N 2 VOLTAGE

N

RELAY UN 1 SENSITIVE
F1 F2 F4 F5 F6 B 4 SWITCH
60

60

30

30

25

30
85
86
87
N

SPLIT CHARGE
30
N

[N13] RELAY
FF1
1
3
2

N
M17 DIM-DIP
N 87
[N2] RELAY 3
N N
N

WG
RO
R
N

[N6]
N E1

14

12
N

6
N

EM4
N

GU
A5 A7 A4 A6 A8 A9 B1 B7 B9 C9
10

20

15

15

20

20

15
--

GU
[GU2]
GU

NU

NY
N
N

1
MAIN LAMPS AND 3 N
HORN SWITCH 7 WR

EM3 EM1
HEADLAMP
12

2
5

RELAY
HAZARD M3 M1
GU

SWITCH 2 N
WR

WR

NY
NU

30 N
M10 M11
WR 94 61
WR 30 CRANK INHIBIT
95 85 RELAY CONN
94
WR

IGNITION SWITCH
M18 M19 86
1 WR 87
2 CONNECTED ON
VEHICLES WITHOUT
IMMOBILISER
WR

2
1 N 30 N
95 STARTER 85 WR
RELAY 86 B
87 NU
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
PILOT VAN DW8 JAN 02 ON EARTHING 31.15
COMPLETE VEHICLE REAR
B 1
011203 FOGLAMP
MODULE
STARTER
MOTOR M
AIR FLOW HEATER
METER ENGINE CONTROLS
B 1 PANEL EARTH BRAID
ECM
CIGAR 2 B ENGINE - BODY

M4
L4
3
CLC CONN
BROWN LIGHTER
DOUBLE HEATER
EARTH POINT

B
B
BY BLOWER
B 5
FUEL PUMP UNIT RELAY SWITCH BODY
DSM
4 BY BY 10 [B3] B B HAZARD B
[BY2] RADIATOR [B14] 1
SWITCH B B B ALARM
COOLING ECU
B

B
FANS EARTH POINT
DIM-DIP LH FRONT RH FRONT BODY RH FRONT
BY B B B

6
RELAY 3 PARKING LAMP HANDBRAKE PARKING LAMP RH HEADLAMP
B B
LH FRONT EARTH POINTS SWITCH RH FRONT
FLASHER LAMP ENGINE FLASHER LAMP
87A

REAR FOGLAMP

3
1

8
SWITCH
IMMOBILISER [B4]

B
B
B
B

B 14 ECU B B
B

[B1] RADIO BATTERY [B2]

FLASHER UNIT B B
B B B B B B
BONNET SWITCH
B
LH REPEATER B 31 M7 B RH REPEATER
FLASHER LAMP B FLASHER LAMP

2
B SUP

B
EARTH POINT

B
LH FRONT BODY SCREEN

A5

B6
STARTER B 1
RELAY
1 CAB M12 WASHER
86 B LAMP
SCREEN WIPER MOTOR

3
ALARM SIREN RELAY
2 CL1
B 2 B BRAKE
INSTRUMENT PACK
SCREEN BY CR1 CL2 FLUID

B
WIPER 2 B B LEVEL
MOTOR SWITCH

5
4
DIM-DIP 85 EOBD
RELAY 2 CONNECTOR
EARTH POINT M15
HEADLAMP LH DASH PANEL

5
86 B
RELAY DIM-DIP 85 B BC2
RELAY 1

B
No PLATE No PLATE
LAMP LAMP
1 B
TANK UNIT

B
B

B B
[B6]
B B

B
6

6
LH REARLAMP RH REARLAMP
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON EARTHING 31.36
ABS
2.4 D TURBO COMPLETE VEHICLE
DIAGNOSTIC
011203 REAR
B 1 CONN
FOGLAMP 3 B
FUEL PUMP UNIT MODULE
ABS
CIGAR 2 B PUMP 85
ENGINE PCM HEATER
LIGHTER RELAY
CONTROLS STARTER
B 1 M

6
PANEL ABS MODULATOR MOTOR

B
AND PUMP ABS ECU

103
NY

76
77

25
B EARTH BRAID
E1 HEATER MOTOR ENGINE - BODY
HAZARD
9
IMMOBILISER EM4 B B 5 BLOWER B 2 B 12
TRANSCEIVER WATER IN FUEL SWITCH [B14] SWITCH

B
BY
BY SENSOR EARTH POINT
BY B ALARM
[BY1] BODY

B
2 BY BY [B28] B EARTH POINT B 1 ECU
DIM-DIP BY B B B RHF BODY
LH FRONT 3 RH FRONT
REAR
BY

RELAY3 PARKING LAMP HANDBRAKE PARKING LAMP RH HEADLAMP

B

6
LH FRONT EARTH EOBD FOGLAMP

B
ALARM SWITCH RH FRONT
1
5
4
FLASHER LAMP POINT CONNECTOR SIREN SWITCH FLASHER LAMP

8
LHF BODY B
87A

3
1
1

B [B4]
B B B

B
B

RADIO
B

B BONNET SWITCH B B
B

[B1] B B BATTERY 2 [B2]

B B B B B
BATTERY 1 CONTACTOR

3
BY

LH REPEATER RH REPEATER
B B
FLASHER LAMP FLASHER FLASHER LAMP
31 M7 B

B
B
UNIT VSS
B 4

2
SUP INTERIOR BRAKE
B

B
SCREEN EARTH POINT

A5
1 B (SPLIT CHARGE) FLUID
WASHER M4 LH DASH PANEL LAMP M12 B LEVEL
MOTOR SWITCH

3
3

CL1 CAB CL1 SWITCH

SCREEN WIPER 2
LAMP B 2 B
INSTRUMENT PACK
SCREEN RELAY CR1 CL2
WIPER 2 B B

B
MOTOR [B13] RH CAB
DIM-DIP
B B LAMP
RELAY 2 85
B

B B (HIGH ROOF)
H/LAMP LH CAB B B
86 B
RELAY LAMP
DIM-DIP BATTERY

B
(AIR SUSPENSION)

B
B
(HIGH ROOF) RELAY 1 85 B M15

5
AERIAL 3

6
5

3
BC2
STARTER COMPRESSOR

B
86 B S
RELAY FUEL TACHOGRAPH TEMP MOTOR ECU
EARTH POINT
LH FRONT CANTRAIL
3 B B 14
No PLATE
No PLATE LAMP DIAG CONN
'KNEEL' SWITCH
2 B B 2 LAMP

B
B
LH TANK UNIT RH
B B 3 B
SIDE MARKER SIDE MARKER

B
B 1 T1 BC4 5 B
LAMPS LAMPS [B9]
[B6] TANK UNIT 1 B 3 B B

1 B
2 B B 2 [B6] ASM2
AIRTANK HEIGHT

5
PRES SW ASS1
B B
SENSOR
B

B
B B
B

EARTH POINT
B

6
6

6
No PLATE 2 B B
6

LH No PLATE RH LH RH 1
CHASSIS
REARLAMP LAMP LAMP REARLAMP REARLAMP REARLAMP
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
PILOT DW8 JAN 02 ON RADIATOR COOLING FANS 32.02

011029

ENGINE
TEMP
SENSOR
30 30

2
1
BG
BY
MF1 MF2

30
30

CLM CONN
BLACK

G4
F2
NS
ENGINE
COOLING FAN 1 ECM
RELAY

BG K4

F2
BN J4
CLC CONN
BROWN
30 NS

PS
85 BN
86 [PS1]
87 PS A

PS
M
B B
RB

RADIATOR
COOLING FAN 2 COOLING FAN 1
RELAY
30 NS
85 BG
86 [PS2]
87 PS PS
RB

PS A
16 RB M
[RB10] B B
RADIATOR
COOLING FAN 2
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON ABS 44.01
ANTILOCK BRAKING SYSTEM
011029

30 30 15

W
N

N
F4 F6 F7

30

25

5
NG
NR

G
FF3

3
1

2
ABS1 ABS ECU
NR

ABS PUMP RELAY

G 2
30 NR 1 NG NG 1
85 B
DIAGNOSTIC 2
K 5
CONN 3

CONN 1
86 W B
87 NK NK 8
BW 9
BR 18
NK

B 12

W 15
BW
BR

OV
ABS2 1 UW 1
REAR FRONT
LH

IV
1
2

M9 2 UB 2
IV
4 PB 11
BR

CONN 2
RH

OV
5 PW 10
BW

8 BS 3
61 OV
10 GW 4
REAR FRONT

ABS
RH

61 IV
MODULATOR
11 GB 5
IV
12 RB 8
AND PUMP
LH

OV
13 RW 7
MOTOR
1
2
7
8
4
5
3
6

NK 1
B 2
M
N

N
B

B
1
2

1
2

LH FRONT RH FRONT
WHEEL SENSOR WHEEL SENSOR
1
2

1
2

LH REAR RH REAR
WHEEL SENSOR WHEEL SENSOR
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
ALL 1996 ON DIRECTION INDICATORS 49.07
HAZARD WARNING
B 011029

B
LH FRONT RH FRONT
FLASHER LAMP FLASHER LAMP

GW
GR

15

W
LGO
LH RH

B
B

A3 C5
15

15
REPEATER REPEATER
FLASHER FLASHER
LGK

LAMP

G
LAMP
GR

GR [GR1]
GR
GR

GW

GW
49 LGK
GR
GR

49A LGN
31 B
C2 LGY GW
DIRECTION INDICATOR [GW1]
FLASHER SWITCH
GW

GW
UNIT

GR
LGY

GW
GR

L R
2 LGN GW M14
GR 95

3
4
1
61 61 BC1
3 GW

GW
GR
61

HAZARD SWITCH
5 GR
1 O
6 GW
+15 49 +30 49A L R W/L 1 O
4 1 2 3 5 6 7 1 LGO
OFF X X 4 G
ON X X X X X X 2 N 30
3 LGN
7
LGN
B
RB 58
B
GW
GR
B

B
6
2

2
6
1
6
6
1

LH REAR RH REAR
FLASHER LAMP FLASHER LAMP
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
ALL 1996 ON WIPERS / WASHERS 53.04

011029

15
SCREEN WIPER
SCREEN WASHER MOTOR
MOTOR
W

M M 53s 53 +15 53b INT +15 WSH

7 4 5 3 2 1 8
C6 OFF X X
15

1
4

5
3
2
INT X X X X
NLG

RLG
ULG
LO X X
G
B

B
G

HI X X
FLICK X X
WASH X X
G

SCREEN WASH / WIPE SWITCH

LGB

SCREEN WIPER
RELAY [G1]
G
1 G G LGG 2
5 NLG O
3 NLG NLG 7 INT
2 B LO
4 LGB [LGB1] HI
LGG RLG 4
LGB

G 5
FLICK
ULG 3
LGB 8
WASH
G 1

VARIABLE WIPER DELAY

RHEOSTAT
LGG 4
LGG 6
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
PILOT VAN JAN 02 ON BRAKE LAMPS / REVERSE LAMPS 54.12

011029

REVERSE
1 GN
LAMP 2 G
SWITCH

15

GN
G
W

E1
18
3

M1
C5
15

GN
G

G 49
G

BRAKE LAMP
SWITCH
GP

GN
GP

M14 M15
95
2

BC1 BC2
GN
GP

GN [GN1]

GP
[GP1]
GP

GN
GN

GP

B
B
2
4
6

2
6
4

LH REVERSE / BRAKE RH BRAKE / REVERSE

LAMPS LAMPS
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON BRAKE LAMPS / REVERSE LAMPS 54.14
2.4 D TURBO
011126

REVERSE
GW 2
LAMP
GR 1
SWITCH
E1
G 41

32
15 EM4
[G8]
GN
W

3 G

EM1
18

M1
C5
15

GN
G

G 49
G

16

BRAKE LAMP
GP

SWITCH
[GP2] GP
GP

GP

GN
GP

M14 M15
95
2

BC1 BC2
GN
GP

GN [GN1]

GP
[GP1]
GP

GN
GN

GP

B
B

1
6
3

3
6
1
2

2
4
6

6
4

LH REVERSE / BRAKE RH BRAKE / REVERSE

LAMPS LAMPS
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
ALL FEB 01 ON FOGLAMPS - REAR 55.08

011029

REAR FOGLAMP
MODULE
B2
56 U 10 UO 2
B 1
RB 3
4

UY
UY UY
[UY3]
M15

1
BC2
58
UY

UY
RB

RB

UY
B

B
4
6
5
3
1

1
O

REAR FOGLAMP SWITCH

UY

UY [UY1]
UY
UY

B
B

6
4

4
6
6
5

5
6

LH REAR RH REAR
FOGLAMP FOGLAMP
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
ALL 1997 ON HEADLAMPS 56.08

011029

LH HEADLAMP RH HEADLAMP
MAIN / DIP DIP / MAIN

2
3
1
1
3
2

UG
UB
UK
NB
US

B
UG
UK

UB

US

HEADLAMP RELAY
B3 B4 B5 B6
10

10

10

10

30 N 30 DIM-DIP
85 W 15
RELAY 3
UW

UW
UR

UR

86 B
87 WU NB 30
UR UR 85
[UR1] 86
+30 57 +30s 56b 56a 55
RW
30 N 87
UR

3 4 6 2 5 1
OFF B 87A
PARK X X
DIP X X X X X DIM-DIP
MAIN X X X X X RELAY 2
FLASH X X
15 W 30
MAIN LAMPS AND HORN SWITCH
[UW1] B 85
MAIN / DIP / FLASH
UW 86
6 WU UW 87
F
UW

RW 87A
M
UW

5 UW
D
2 UR
H
DIM-DIP
61 RELAY 1
B2
H 1 U 10 UO 55 RW 30
B 85
H 4 R R 86
P
O RW 87
3 N 30
OFF / PARK / HEADLAMPS
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
PILOT 1996 ON PARKING LAMPS 57.11

011029

LH FRONT RH FRONT
PARKING LAMP PARKING LAMP
MAIN LAMPS AND HORN SWITCH
6

1
2
2
1

F
M

RO
5
RB

B
B

D
2
H

H 1

H 4 R
P
O
3 N 30
R
OFF / PARK / HEADLAMPS

A2 A1

10

5
RB

RO
RO

RB
[RB1]
RB
RB

M8

RO
RB
61
SUP
M14 M15
95
1

BC1 BC2 3
RO
RO
RB
RB
RO
RB
B

B
5
6
6
5

LH TAIL AND RH TAIL AND

No PLATE LAMP No PLATE LAMP
RO

RB RB
[RB2]
[RO1]
RB

RO
RB

No
RO
B

PLATE
6
3

3
6

LAMPS
B

LH TAILLAMP RH TAILLAMP
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY 1996 ON PARKING LAMPS 57.12

011029

LH FRONT RH FRONT
PARKING LAMP PARKING LAMP
MAIN LAMPS AND HORN SWITCH
6

1
2
2
1

F
M

RO
RB

5
B

B
D
2
H

H 1

H 4 R
P
O
3 N 30
R
OFF / PARK / HEADLAMPS

A2 A1

10

5
RB
RO
[RB1] RO
RB RB
RB
RB

M8 61
RO
RB

SUP
M14 M15
95
RB 1

RO 3

BC1 BC2

1 RB RO 1
2 B B 2

LH SIDE RH SIDE
MARKER LAMPS MARKER LAMPS

1 RB RO 1
2 B B 2
RO

RB RB
[RB2]
[RO1]
RO
RB

RO
RB

No
B

B
6
5

5
6

PLATE
LAMPS
B

B
6
3

3
6

LH TAILLAMP RH TAILLAMP
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
ALL FEB 01 ON ILLUMINATION OF INSTRUMENTS 58.09
AND CONTROLS
011029

57
CIGAR
LIGHTER
B RB

R
RB
HEATER CONTROLS PANEL
A2

10
4 RB [RB6]
1 B

HAZARD
RB RB
SWITCH
B

(CONVOY
OW
RB
BI-FUEL)

RB
LPG LEVEL
E F INDICATOR
[RB1]
6
5
OW

RB
B

OW M8
[OW1]
LPG SWITCH SUP
RB

RB

RB

OW 3
B 4

61

RESISTOR RESISTOR

55 55 60 60
RB

UY

PW
RB

PW

RB
PB
UY

B
B

B
4
6
5
3
1

4
6
3
1

1 1
O O

REAR FOGLAMP SWITCH INTERIOR LAMP SWITCH

MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY 1996 ON INTERIOR LAMPS 60.02
HIGH ROOF VAN
011029

30

N
A4

P10
P P
[P1]
M4 M12
1

1
CL1 CL1
CAB DOOR SW CAB DOOR SW

P
PW PW
P

P
B

B
CL3
LS1
LH CAB LAMP RH CAB LAMP
P
P

LH LS2 RH
SIDE DOOR SW BC3 SIDE DOOR SW

PW P PW
P
P

LH SIDE DOOR RH SIDE DOOR

LOAD SPACE LAMP LOAD SPACE LAMP
PW
P

REAR DOOR
LOAD SPACE LAMP

PW
REAR DOOR SWITCH
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
ALL 1996 ON INTERIOR LAMPS 60.03
CAB / STD ROOF VAN / CREWBUS
011203

30

N
A4

10
M12

1
CL1
P
[P1]
CR1 CL2
P 1 P

CAB DOOR SW CAB DOOR SW

CR2 CR3
PW PW PW PW

P
3

B CL3
CAB LAMP LS1
P
P
LH LS2 RH
SIDE DOOR SW BC3 SIDE DOOR SW
PW P PW
P
P

(CONVOY)

LH SIDE DOOR RH SIDE DOOR

LOAD SPACE LAMP LOAD SPACE LAMP

REAR DOOR
LOAD SPACE LAMP
P
PW

(CONVOY)
REAR DOOR SWITCH

PW
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY 1996 ON INTERIOR LAMPS 60.28
MINIBUS
011203

SL1 CL3 30
P P

N
CR1 CL2
P 1 P

CAB DOOR SW A4

10
CAB DOOR SW
SL2 SL3 CR2 CR3
PW PW PW PW PW

P
3

1
PW
PB P
[P1]
M13

P
B M12
95

1
3
2
1
CAB LAMP IL1 CL1
PW

PW
PB

P
P
PW

B
4
6

3
1
PW 1
P P O
INTERIOR LAMP SWITCH
CAB DOOR
STEP LAMP

PW P PW
P

P P P
[P2]
PW PW
P
LH FRONT SIDE LOAD DOOR RH FRONT
P
P
PW
PW

INTERIOR LAMP STEP LAMP INTERIOR LAMP

PW
PW PW
[PW1]
PW

LH P
P

PB

PW

SIDE DOOR SWITCH

PW

[PB1]
PB
RH
LH MIDDLE SIDE DOOR SWITCH RH MIDDLE
INTERIOR LAMP INTERIOR LAMP
PB

PW
PW

P
P
PB

LH REAR REAR DOOR SWITCH RH REAR

INTERIOR LAMP INTERIOR LAMP
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
SCHOOL BUS 1999 ON STEP LAMP 60.51
WELFARE BUS
011029

60
STEP LAMP

P
P P PW 60
PW PW P

60
STEP LAMP INTERIOR LAMP
RELAY MAGNETIC
DOOR SWITCH
30 B B
85 P
86 PW
87 PW
B

EARTH POINT
BOTTOM OF
ROOF STICK
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON TACHOGRAPH / INSTRUMENTS / 61.32
2.4 D TURBO WARNING LAMPS
011218

OIL PRESSURE
SWITCH
ENGINE PCM 30
BO

WG
31
80

46

E1
2

BRAKE FLUID

29
12
EM4 LEVEL SWITCH

B
WN
NY
WP
GU
BU

NR

BW

BW
44
EM2 EM1 ABS2
17
13
4

7
2

1
2
M2 M1 M9 HANDBRAKE

BR
WP

SWITCH
GU

[BW1] BW

B
BW

15 30

WP
WN
BU

NY
NR

WP
GB
N
W

56 49 49 49 M14 M15

4
5
A4
10

BC1 BC2
[W1] 95
LGY
UW

GW
GR

WP

BR
W

LOW
[P1] FUEL
WP
GB
B
B

57
P

ABS
W

W
RB

W W
W W
[RB1] W W
W [W4]
RB RB BC4
[RB7]
1
2

T1
RB
W
B
B

TEMP GAUGE FUEL GAUGE

WP
GB
6
5
1
2
3

1 GU GB 1
B

4 W W 4
2
1

3 B B 3
2 RB RB 2

TANK UNIT
TACHOGRAPH
1
2 ROAD SPEED
3 SENSOR
4
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON INSTRUMENTS AND 61.53
2.4 D TURBO WARNING LAMPS
011126

OIL PRESSURE
SWITCH
ENGINE PCM 30
BO

WG
31
80

18

94

46
E1
2

WATER IN FUEL

29
NY 12
EM4 SENSOR
OB 2

WN
WB

WP
GU
BU

NR
NY

BY

B 3
G G 1
[G8] 15
EM2 EM1
14
17
10

13

19
4
6

3
2

M2 M1

G
WB

WN
WP

GU

OB
BU

BY
NY

G C5

15
49 G
NR

30

WP
BRAKE FLUID

WP
GB
[NR1] LEVEL SWITCH
N

15 44 M14 M15
A4 ABS2

4
5
10
NR

BC1 BC2
BW

1
BR 2

M9 95
W

BW
P

[BW1] BW
[P1]
[W1]

BW

57 HAND
P

WP
GB

49
49 M21 BRAKE
RB

56 49 SWITCH
M20
[RB1]
B4 LGY
B10 WN
B1 GU
B2 GB

B7 OB
GW

WB

B3 BU

B9 BR
UW

B6 PB
WP
GR

NR
NY

BY
W
B

B5 RB

B
A10

B8
A5
A3
A4
A1
A2
A8
A6
A9

A7

BC4
1
2

REV COUNTER
(4-INST PACK)
SPEEDO
ECU &
T1
LCD
DISPLAY
WP
GB
B

TEMP FUEL
2
1

TANK UNIT

ABS

INSTRUMENT PACK
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
PILOT DW8 JAN 02 ON INSTRUMENTS AND 61.54
WARNING LAMPS
011203

ENGINE
TEMP
SENSOR
COOLANT TEMP
2
1

SENSOR
BG
BY

CLM CONN OIL PRESSURE

ENGINE ECM BLACK
SWITCH
G4
F2

1
2
A4

C4
K3

CLC CONN
BROWN

30
WN
GU
BO

BU
NR
NY

E1
13
4
6
9

7
1

M1
WN
BO

GU
BU
NR
NY

BRAKE FLUID

GB
LEVEL SWITCH
95
M14

5
B

BC1
BW

GB

[BW1] BW

57
BW

49 15
49
RB

56 49 HANDBRAKE
SWITCH
[RB1]
B4 LGY
WN
GU
GB
GW

B3 BU
UW

BO
GR

NR
NY

W
B

B5 RB
B6 B

B
B10
B1
B2

B8
A5
A3
A4
A1
A2
A8
A6
A9

A7

GB
B

TEMP FUEL
2
1

TANK UNIT

INSTRUMENT PACK
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
ACCESSIBLE 1999 ON REAR DOOR SAFETY BUZZER 62.01
BUS
011029

15

W
C7

5
REAR DOOR
SWITCH
W REAR DOOR
B B SAFETY BUZZER
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
ALL 1996 ON HORN / CIGAR LIGHTER 71.06

011029

30

N
A6

20
P
P [P4]
HORN

P
PB

HORN PUSH
1
2

7
CIGAR
MAIN LAMPS AND LIGHTER
HORN SWITCH
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
ALL SEP 99 ON HEATER / VENT FAN / RADIO (PHILIPS) 75.16

011029

(CONVOY) ROOF VENT FAN MOTOR

15 30
IL4 VR1
LG 1 LG 2
M

LGW
GS 2 GS 1

N
LGW
IL3 VF2
3 GS C3 C4 A6

15

20
5
1 LG

G
LG
HEATER BLOWER MOTOR

P
VF1 M
1 LG 1 LG P [P4]
M 2 GS 2 GS

P
M7
LH CAB DOOR

1
RH CAB DOOR
SPEAKER SUP SPEAKER
BU
RESISTOR ASSEMBLY
BP
GS
BW

1
BS

C
3 S
M
4 G
L
2 Y

AERIAL (HIGH ROOF)

S
HEATER BLOWER
SWITCH
3 Y
1 G
2 3
2 S P 4
1
O
5 B G 7
B 8

BU 3
4
RADIO
BP
BW 6
IL2 M16 BS 5
LH REAR G 2 G 7
SPEAKER GB 1 GB 8
YB 3 YB 2
Y 4 Y 1

Y RH REAR
YB SPEAKER
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
TIPPER APR 00 ON TIPPER 78.03
VIN 61813
011029

15 15
W

C1 C2
10

61
WG

TIPPER
G

BW
INTERLOCK RELAY EXISTING
M
HANDBRAKE SW CONN
30 TP1
85 BW

BW
BW
86 G
87
TIPPER
87A PW 2
SAFETY

BW

BW
1
SWITCH

TIPPER WARNING HANDBRAKE 31

PW

BUZZER SWITCH
PW 3
B
B

B 1 2 M7
TP2
B
B

BATTERY
R _ B
TIPPER SWITCH +
& W/LAMP
250

8 PW MG1
SOLENOID
7 B R
2 WG R
3 S
1 M
TIP MOTOR

LG B

LOWERING
SOLENOID
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
SCHOOL OCT 98 ON HIGH MOUNTED AMBER FRONT LAMPS, 79.01
MINIBUS AMBER HAZARD REAR LAMPS,
RED POSITION REAR LAMPS, & REVERSE BLEEPER 011029

30
57

N
A6 HAZARD SWITCH

20

RB
49 LGN

P
[RB1] 7
[P4] LGN

RB
M6
B
B
P M7 M8 SF1
HIGH MOUNTED AMBER
2
P 1
2

SF2 SF3 FRONT LAMPS RELAY

LGN
RB
B
B

P 30
[P5]
B 85
P

86
UW 87
RS192-698
TRANSORB SA15A
CAPACITOR

CAPACITOR
0.1/100V

4700/25V

LGN
REVERSE BLEEPER
LGN

ISOLATOR SWITCH
B B
[LGN1]
B
LGN

54
CAPACITOR
0.1/100V

IN5408
DIODE
B

GN

HIGH MOUNTED HAZARD

REAR LAMPS RELAY
R
P 30
GN

B B 85
[B18] LGN 86
REVERSE 54 U 87
BLEEPER RH REVERSE LAMP
B
B

B B B
UW
RB

LH HIGH MOUNTED RH HIGH MOUNTED

AMBER FRONT LAMP SF4 AMBER FRONT LAMP
3
5

RB 4
UW 2
U 1

SR1
UW
UW
UW

B
B

B [B19] B
U

RB
RB
B

U U U U U
RB

U
B

[U2]
1
5
4
3
6
6
3
4
5
1

LH HIGH MOUNTED HAZARD RH HIGH MOUNTED HAZARD

AND POSITION REAR LAMP AND POSITION REAR LAMP
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY 2001 ON HIGH MOUNTED BEACONS & 89.03
MARCONI EXTRA REAR LAMPS
011029

LH FRONT RH FRONT 30
BEACON BEACON
58 RB

N
1
2
1
2

B1 M8

15
B
P

MF4 BEACON
B [B26] P SWITCH
P P RESISTOR
[P7] 31
RB RB 3
B

1 O
P
P

2
MFB1 B M7 G 1
BEACON
1
2

RELAY MF1 MF3 RB 4

B 6
B
P

30 P [B25] RB 9
85 B B B 10
86 G
87 P P
[P6]
31 54 54 MF2 31 54 54
55 57 49 MRR2 55 57 49
GR
RB

GW
GN

GP
UY

GN
RO
GP
UY
No PLATE LAMPS
B

B
BC BC
6
5
4
3
2
1

6
5
4
3
2
1
P

MRL1 MRR1
RO
GP
GW
RB
GN

GR
GP
UY
B

MRL2 MRR3
GW
GN
RO
GP
UY
B
B
B

1 RB RO
GW
RO
GP

GR 2 GR B B
MRR4 [B27]
6
5
4
3
2
1

6
3
4
1
5
2

6
5
4
3
2
1

MS1
GW
GR

RO
GP

B
P

LH REAR LAMPS RH REAR LAMPS

MS2
6
3
4
1
5
2

MRB1
G
R
U

B
Y

P
U U
Y

B B
R

R R R
B

B B
P
P

B B B
G
1
3
4

1
2
3
4

3
4
6

3
4
6

1
2
3
4

1
3
4

HIGH MOUNTED
LH OUTER LH TAIL / BRAKE / LH INNER LAMPS RH INNER RH TAIL / BRAKE / RH OUTER
BEACON FLASHER LAMPS BEACON BEACON FLASHER LAMPS BEACON
 MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON IMMOBILISER 94.04
2.4 D TURBO
011029

ENGINE PCM

53

27
42
19
FLASHING

B
B
TRANSCEIVER 220ohm LED
ANTENNA 4 KB B 1
TRANSPONDER 3 SLG PY 2
KEY 2 BY
1 PY

IGNITION SWITCH
95
1 M10 M11
2 WR WR
PY

PY
WR B
2 W EM1 EM3
12

15
2

8
6
1 N 30 M1 M3
W

CRANK INHIBIT
WR
WR

95 RELAY
B

[W1]
WR 30 30
B 85
M18 M19 W 86
PY

PY

NOT CONNECTED ON
N

WR VEHICLES FITTED WITH WR 87

IMMOBILISER
A8
5

WR

PY
[PY1]
STARTER RELAY
30 N 30
85 WR
86 B
87 NU 30
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
PILOT DW8 JAN 02 ON IMMOBILISER 94.05

011203

15
IGNITION SWITCH
95 CRANK INHIBIT

W
1 M10 M11 RELAY
2 WR WR
WR 30
B 85
2 M18 NOT CONNECTED ON M19 86
1 N 30 WR VEHICLES FITTED WITH WR 87
IMMOBILISER
95

WR
ENGINE
ECM
H2

FUEL PUMP UNIT CLC CONN

BROWN
4 BY
DSM 3 KW
BK

1 GU 16

WR
E1
11
16
12

M1
KW
WR

BK

WR
STARTER RELAY
[BK1] BK
IMMOBILISER
30 N 30
ECU
85 WR
7

86 B EOBD CONN W 15
87 NU 30 30 B 3

BK 11
N

KW 12
A8
5

FLASHING LED
PY 8
PY 220ohm
B B 2

TRANSCEIVER
ANTENNA 1 WK 7
TRANSPONDER 2 NO 6
3 SLG 1
KEY
4 KB 9
B 14
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
ALL APR 97 ON ALARM SYSTEM (HAMILTON & PALMER) 95.06

011029

IGNITION SWITCH
AL9 ALARM ECU
1
2 WR K 4 K

AL1 M M10 AL2 AL3 M11

W
2 2 W 15 WR WR WR 30
1 N 1 N 30
WR 5 WR
RW

WR 6 WR
W

W 3 W
LF27
LF3

LF4
20

R 4 R B P 2 P
WR 5 WR PW 1 PW
RW

BONNET
W

WR 6 WR SWITCH
B 1 B
R 3 R 5 R
ALARM
O 2 O 3 O
SIREN
RW 6 RW
57 61 49 B 1 B
54 49
GW
GR
GB
GP
RB

M14
AL4
1
2
5
3
4

GW 2 GW
GR 4 GR
GW
GR
GB
GP
RB

60 P AL5
1
2
5
3
4

60 PW BC1
60 PB
GW
GR
GB
GP
RB

M13
1
3
2

AL6
57 61 49
PW
PW
PB

54 49
P

SIDE LOAD DOOR PW PW

SWITCH AL7 [PW2] FLASHING LED
1
3
2

PO PO B 1 B
IL1 BR 2 BR
PW
PB

REAR DOOR SWITCH

PO PO 60 60
60
ALS1 AL8
PY PY PW
CAB DOOR SWITCH
PW ULTRASONIC
SENSORS
CAB LAMP
MODEL TYPE YEAR CIRCUIT DIAGRAM PAGE
CONVOY JAN 02 ON AIR SUSPENSION 96.04

011029

15 30 30

N
W

N
F5

30
C2 A7

NY
FF2
COMPRESSOR

P
COMPRESSOR ASM1 RELAY

G
G
MOTOR ASC1 ASM3 30
NY
86
2 O 2 O NG
M 3 B 3 B SN 85
4 PN 4 PN PN 87

1 SP AIR SUSPENSION
2 SN ECU
NG 23
'DOWN' P 1
SOLENOID 6
G
O 20
SN

'KNEEL' SWITCH 13
[SN1] SP
G SN SN 15
NO NO 22
5 B BK 8
SB 11
SN

2 BK SO 26
O 1
BW 21
SO
SB
SN

61 1 U 16
DIAGNOSTIC
CONNECTOR
2 R 3
4

3
2

3 B
BW

NY 9
M YR 19
VALVE BLOCK
ASM4 YN 4
BW

'SPRINGS' & 'TANK'

SOLENOID VALVES BW BW B 14

HANDBRAKE
SWITCH
YR
YN
NY
B

B
B

ASM2
1
2
3
4
5

AIR TANK ASS1

PRESSURE SW HEIGHT
SENSOR
2 B
1 NY B 1
YN 2
YR 3
 M14 BC1 [RO1] [UY1] [GN1] [RB2] [GP1] [B6] GW
RB 1 RB GP
RH REPEATER GP 2 GP RO RH REAR

P
FLASHER LAMP GR 3 GR
BC3 PW GN LAMPS

PW

WP 2 WP
GW 4 GW

GB 1 GB
UY

B 3 B
BW BRAKE FLUID BU

P
RIGHT CAB GB 5 GB CL3 BC4 B

WP
LEVEL SWITCH

2 GB
B BP SPEAKER CAB DOOR

1 B
T1

GW
M15 BC2 RH SIDE DOOR RH SIDE DOOR REAR DOOR

B
RH FRONT SWITCH
GW LOAD SPACE LAMP SWITCH SWITCH
FLASHER UY 1 UY TANK UNIT EARTH POINT
B GN 2 GN RO RH No PLATE
LAMP
FRONT
[B2] FF2 AIR SUSP EM2 M2 RO 3 RO CHASSIS
B LAMP
F5 30 NY CONN PW
M12 CL1 WP 4 WP

W 3 W
1 W

N 1 N
N 2 N
FUSE M17 B 5 B RH CAB LAMP
F4 30 NR 1 ABS BU 2 BU [GP2] P P
BOX P 1 P
FF1 NG 2 CONN 3 KW

WP
RH 12 UG

2 GB
F2 60 5 F7 2

1 B
UB G 3 4 N B 3 B B RH MIDDLE
HEADLAMP 3 B F1 60 25 F6 [N9] [N10] 5 BK RHF INTERIOR LAMP INTERIOR LAMP RH REAR SPEAKER RHR INTERIOR LAMP
FF3 6 B TANK UNIT
FUSE
M13 IL1

PW

PW

PW
RH FRONT

YB
P

P
PB 1 PB

W
1 B MTG BKT 1 N
PARKING 2 RO FF4 2 W
[W6]
P 2 P
LAMP TERMINAL PW 3 PW P REAR DOOR
CRANK S/C CONN 3
B

POST IGNITION REAR DOOR [PB1] LOAD SPACE

POSITION P IMMO 1 B SWITCH 1 LGW M16 IL2 IL6 SWITCH PB/PW PW LAMP
SENSOR HORN LED 2 PY LH SIDE DOOR [PW1]
PB 2 WR GB 1 GB PB PB/PW SWITCH
WR 1
SR 2

G 2 G [P2] LH No PLATE
[N13] RB
EARTH POINT YB 3 YB LAMP
TRANSCEIVER B
Y 4 Y
RH FRONT BODY

13 OB
5 BY

16 O
10 U
2 S
4 B
5

GP
1
2
3
4

PW
VEHICLE

PW

PW

GB
PW

P
G
SLG

P
[UR1]

P
PY
BY

KB
WU 1
SP 2 SPEED BATTERY EOBD CONN BRAKE LAMP [W1]
GR
SENSOR GP
SWITCH LHF INTERIOR LAMP SIDE DOOR LH MIDDLE LH REAR SPEAKER LHR INTERIOR LAMP RB LH REAR
NY 1 MAP 1
WG 2 PY
STEP LAMP INTERIOR LAMP GN LAMPS
REVERSE 2
NW 3 SENSOR [UW1]

WR
GR 1 NG INSTRUMENT PACK UY
GW 2 LAMP PCM
W
3
4 PEDAL
M10 B

10

10
TO EARTH POINT M23

1
2
3
4
5
6
7
8
9

1
2
3
4
5
6
7
8
9
SWITCH FUEL PUMP 1 WU 5 POSITION
LH FRONT BODY M11

LGY
GW

UW

WN
BW
WP

WB
[GW1]

GR

GU
NR

GB

OB
13

NY

BU

RB

BR
BY

PB
W
WR
N 6

B
R 1 RELAY B 1
PU 2
14 S 7 SENSOR M21 M20 P 2 SUPPLEMENTARY
R 26 Y 8 P PB W 3 HARNESS
STARTER FUEL PUMP RB 3 27
WN 4 NW 9 4 CONNECTION
MOTOR UNIT UR 1 39 NY 10 5 1
SR 2 40 M9 [NR1] [BW1] 2 VARIABLE
NR 3 52 ABS 1 BW 3
WG 4 PCM RELAY 53 CONN 2 BR LGG 4 WIPER DELAY
NY 6 PU 1 65 [RB6] 5 RHEOSTAT
RB 7 GU 2 66 LGG 6
OIL SO 8 GU 3 78 1 RW
BY 4 79 DIM-DIP 2 R

WR
BO PRESSURE 9
91 RELAY 1 3 RW M19 G 1
SWITCH 92 4 B WR 1 CRANK
104 W 2 LGG 2
ALTERNATOR [UY3]

2 UO
3 RB
GLOW PLUG 3 INHIBIT

1 B

4 UY
WR ULG 3 SCREEN
WG 1 RELAY 1 UW
B 4 RELAY RLG 4 KEY TO HARNESS COLOURS
2 DIM-DIP 2 UW [B4] G 5 WASH / WIPE
RO 3 N 1
[BY1] 3 W REAR M18 6 SWITCH BATTERY+ CABLE

WR
[R7] BG 2 RELAY 2 4 B
FOGLAMP LGO 1 NLG 7

7 G
4 P

8 B
RY 3
PU 4
5 RW
MODULE N 2 LGB 8 BODY / CHASSIS BC

1
2
3

5
6
CYL HEAD [PY1] LGN 3
WP 1 RADIO G 4 CAB LAMP CL
SW 2 TEMP GR 5 HAZARD

1
2
3
4
5
6
7
8
[R*2] SENSOR 9 15 20 15 U 1
GW 6 SWITCH ENGINE E

BW

GB
BU
UR 2

YB

BP
BS

G
[GU2]

Y
[PU1] LGN 7
2 OB

8 5 10 10 3 MAIN LAMPS
1 G

3 B

BY

N
[NW3]
-- 20 --
LGN
R 4 AND HORN ENG. MANAGEMENT EM
WATER
7 M8 B
UW 5 SWITCH
E1 EM4 [NY1] 6 20 10 15 RB RB
WU 6 FRONT FUSEBOX FF
IN FUEL EM1 M1 B
GLOW RB 1 RB 5 -- 10 15 M7 SUPPLEMENTARY PB 7
PLUGS SR 3 SR SENSOR
1 G P 1 INTERIOR LAMP IL
NR 5 NR WR 2 WR EARTH POINT 4 10 10 5
[N2] B 2 HARNESS
RO 6 GU G 3 G LH DASH PANEL 15 10 15 CONNECTIONS UY 1 GR 1 DIRECTION MAIN M
BY
3 [N6] M6 1 B 2 LGN 2
3 WU

NY 9
1 NU

NR
2 SP

SO [B28]
NR 4
2 10 10 -- LGN 3 REAR GW 3 INDICATOR FUEL TANK SUPP T
SO 10 NU 5 NU [P4] HEATER 2 RB RB 4 FOGLAMP
WP 4 SWITCH
EGR
WP
WG
11
12 NY
EGR NY 6 NY 1 5 15 10
[P1]
CONTROLS 34 RB RB 5 SWITCH
WN 7 WN B 6
POSITION WU 13 WU SOLENOID 8 W A B C BW HANDBRAKE PANEL 5
SENSOR R 14 NU DASHBOARD FUSEBOX [RB1] 6 UY UY
PU 1
WR 2

9 B SWITCH B
2 W

WG 17 WG
1 S

WB 10 WB
WR
NU
19
21
WR
NY [G8] 11 B EM3 M3 [B14]
INLET WR 12 WR
O 1 O
AIR TEMP W 22 W GU 13 GU HEATER PB 1
WU 28 WU GP 2 GP LG 1
SENSOR BO 29 WN
BY
PY
14
15
BY
PY R
RW
3
4
R
RW
GS 2
BLOWER
MOTOR
2
B 3 INTERIOR RHD COMPLETE VEHICLE WIRING LAYOUT
GR 32 GN W
RY 34 RY WP
16
17 WP GU
PY
5
6
GU
PY
1
Y 2 RESISTOR
PW 4 LAMP
5 SWITCH Convoy 2.4 D Turbo - Jan 2002 ON
UR 37 UR GN 18 GN S+GS 3 ASSEMBLY PW 6
SR 38 SR OB 7
OB 19 B B G 4 RB RB
8
[S*1] SR
GW
40
41
NW
G [RY1] 20
G 1 B This composit layout depicts the standard vehicle wiring for:
LH FRONT
RY 42 RY SCREEN WASHER B 2
G
Chassis / High roof Van / Minibus.
1 B 1 WU ULG 3 WIPER
PARKING 2 RB MOTOR HEADLAMP 2 B NLG 4 MOTOR HEATER
B

S
RELAY 3 N RLG Space precludes the inclusion of wiring for:
B 1
LGB 2

LAMP 5 BLOWER
B

4 W 6 Y
SWITCH
BW
BS

[LGB1]
B LL, High roof vent fan, SVO, and option wiring
LH 12 US 1 N
UK
HEADLAMP 3 NB [G1] DIM-DIP 2 RW
(ABS, Air suspension, Alarm, Tachograph etc). 011218
3 NB
LEFT CAB P 1
EARTH POINT RELAY 3 4 UR UR SPEAKER B 2 CIGAR
LH FRONT BODY 5 B [GR1] LIGHTER
M4 CL1 RB
LH FRONT GR P 1 P
P
ELECTRICALLY
FLASHER TESTED 2
B [B1] B
LAMP B 3 B LH CAB LAMP
GR
B

PW
LGG

1 LGN
3 NLG

5 NLG
4 LGB

3 LGY
4 LGK
4 WR
1 NU
1 G

3 N
2 B

2 B

2 B

LH REPEATER CAB DOOR

FLASHER LAMP SCREEN WIPER STARTER FLASHER SWITCH
RELAY RELAY UNIT
 M14 BC1 [RO1] [UY1] [GN1] [RB2] [GP1] [B6] GW 1
RB 1 RB GP 2
RH REPEATER GP 2 GP RO 3 RH REAR
FLASHER LAMP GR 3 GR GN 4
BU GW
RIGHT CAB GB
4 GW REAR DOOR UY 5 LAMPS
5 GB P LOAD SPACE B 6
BP SPEAKER

GW
M15 BC2 LAMP

B
RH FRONT GW
FLASHER UY 1 UY
B [B2] GN 2 GN
LAMP

2 GB
RO 3 RO

1 B
M12 CL1 4 P LS2
MF4
N B 5 B CL2 CR1

P
TANK UNIT

50
N B 1 SCREEN WASHER P 1 P
P 1 P LS1
RH 12 UG
UB
LGB 2 MOTOR 2
B 2 B CR3
HEADLAMP 3 B
B 3 B
PW PW
CAB DOOR CL3
N BW SWITCH
MF5 BRAKE FLUID

50
N
LEVEL SWITCH
M13
RH FRONT B
1 B 1 N PB 1
PARKING 2 RO P 2
2 W
LAMP 3 PW 3
RO RH No PLATE
B

IGNITION
FUSE MF1
N
M16 CR2 CAB DOOR B LAMP

30
P
MTG BKT NS SWITCH 1 LGW 1 PW PW PW
DSM

P
HORN 2 WR GB 1 CENTRE 2 SWITCH
PB TERMINAL
1
2
3
4

G 2
POST YB 3
CAB LAMP 3 P RB LH No PLATE
N
KW

N
GU

BY

MF8 MF2 B B LAMP

50

30
EARTH POINT N NS Y 4
TPS 5

GP
G
ADVANCE RH FRONT BODY [N1] [UR1]
1
2
3

ACTUATOR 1 NS PW
BATTERY COOLING GR 1
N

BRAKE LAMP
S
Y

2 BN [W1]
WB 1
YN 2

FAN 1 3 PS
GP 2
SWITCH RB 3 LH REAR
RELAY 4 RB GU 1 LH SIDE DOOR LH SIDE DOOR GN 4
RW 2 [UW1] 5 LAMPS

WR
INSTRUMENT PACK LOAD SPACE LAMP SWITCH UY
BY EARTH POINT WG 3 M10 B 6

10

WN 10
WB 4 M23

1
2
3
4
5
6
7
NY 8
W 9

1
2
3
4
5
6
7
BW 8
9
COOLING 1 NS
ENGINE 2 BG RB 5 M11

LGY
2

GW

UW
6 DOUBLE [GW1]

GR

GU
NR

BO

GB
BU

RB
FAN 2

WR

B
3 PS RB B 1
OIL RELAY RB BY 7 P 2 SUPPLEMENTARY
4
1 PRESSURE [R13] R 8 RELAY W 3 HARNESS
WN 2 BY 10 4 CONNECTION
SWITCH 1
THROTTLE R 11 5
RB 13 [BW1] 2 VARIABLE
N SOLENOID N R 14 3
ALTERNATOR R 15 LGG 4 WIPER DELAY
1
2

[RB10] [LGB1] 5 RHEOSTAT

BG
RB

NY LGG 6
GLOW NW 1 RW [RB6]
[BY2] PLUG DIM-DIP 2 R
N

WR

SLG
WK
NO
GLOW 1 BU

KB
NW CONTROL 2 RELAY 1 3 RW SLG 1 M19 G 1
PLUGS 4 B B 2
UNIT 3 RW LGG 2

1
2
3
4
WR 1 CRANK [UY3]
4 WU W B 3 TRANSCEIVER ULG 3 SCREEN
2
1 UW 3 INHIBIT
WR 1 EGR 5 S WR NO 6 RLG 4
RB 2 SOLENOID
STARTER DIM-DIP 2 UW [B4] B 4 RELAY
WK 7 M18 G 5 WASH / WIPE KEY TO HARNESS COLOURS
8 IMMO

WR
3 W PY 6 SWITCH
MOTOR RELAY 2 4 B KB 9 ECU

7 G
4 P

8 B
NU 1 WP LGO 1 NLG 7 BATTERY+ CABLE
2 RB 5 RW BK 11 N 2 LGB 8

1
2
3

5
6
AIR FLOW 3 BY KW 12 LGN 3
WU 1 NLS
RADIO B 14 G 4
BODY / CHASSIS BC
METER 4 W 15 5 HAZARD
GR

1
2
3
4
5
6
7
8
BU 2 INJECTOR 5 WU
9 15 20 -- 16 GW 6 SWITCH U 1 CAB LAMP CL

BW
6 YG

GB
BU
YB

BP
BS

G
Y
LGN 7 UR 2
8 5 10 10 WB 3
LGN N 3 MAIN LAMPS CAB ROOF CR
EARTH POINT 7 -- 20 -- B 4 EOBD B R 4 AND HORN
ENGINE 1 B 6 20 10 15
BY 5
BK 7 CONN
RB UW 5 SWITCH ENGINE E
WU 6
E1 M1 M8 O 16
B
5 -- 10 15 RB
PB 7 MAIN M
BU 1 BU SUPPLEMENTARY
[PS2] WR 2 WR
[PS1] 4 10 10 5 [N2]
M7 HARNESS
P 1 UY 1 GR 1 DIRECTION
G 3 G 3 15 10 15
NR [N6] B 2 CONNECTIONS 1 B 2 LGN 2
[B3]
NR 4 CLM CLC 2 10 10 -- 3 REAR GW 3 INDICATOR
NU 5 NU HEATER 2
GU

1 WG
1 BG

2 NG

[P4] 4 FOGLAMP
2 BY

1 GN

RB RB 4 SWITCH
2 G

BLACK BROWN
NY 6 NY
BG A4
ECM
A4 NR
1 5 15 10 [P1]
CONTROLS 34 RB RB 5 SWITCH
WN 7 WN B 6
COOLANT ENGINE REVERSE ENGINE [RW1] 8 RB B2 B2 A B C BW HANDBRAKE PANEL 5
TEMP TEMP LAMP SPEED BO 9 BO WR B3 B4 RW DASHBOARD FUSEBOX [RB1] B SWITCH 6 UY UY
10 WU C3 C3 B
SENSOR SENSOR SWITCH SENSOR BK 11 BK S C4 C4 BU HEATER
WU D2 D2 1 G [B14] LG 1
WR 12 WR B BLOWER
GU S D4 D4 2 GS 2
GU 13 WIPER 3 ULG
Y E2 E2 MOTOR
COOLING FAN A PS
MOTOR 2 B B
WB
RW
14
15
WB
RW YG E3 E3 MOTOR 4 NLG
5 RLG [BK1] 1 B
IMMO RHD COMPLETE VEHICLE WIRING LAYOUT
KW KW BY E4 E4 Y 2 RESISTOR FLASHING
16
17 BY F2 F2 PS 6
S+GS 3 ASSEMBLY
PY
LED Pilot Van DW8 - Jan 2002 ON
GN 18 GN YN F4 F4 G 4
COOLING FAN A PS 19 BG G4 G4 B 1 REAR
MOTOR 1 B B R 20 R N H4 H2 BK UO 2 This layout depicts the standard vehicle wiring for
WU J2 J2 WB RB 3 FOGLAMP
LH FRONT
WP J3 J4 BN UY 4 MODULE
G
Pilot Van with DW8 engine.
1 B NG K2 K2 1 WU
PARKING 2 RB BU K3 K3 BO HEADLAMP 2 B S HEATER
LAMP WG K4 K4 BG RELAY 3 N BLOWER Space precludes the inclusion of wiring for
B

BU L4 L4 B 4 W Y
SWITCH
BW
BS

WG M2 M4 B B SVO, and option wiring (Alarm etc).

LH 12 US
UK 1 N
011210
HEADLAMP 3 NB [G1] DIM-DIP 2 RW LEFT CAB P 1
3 NB
EARTH POINT RELAY 3 4 UR UR SPEAKER B 2 CIGAR
[GR1]
LH FRONT BODY 5 B LIGHTER
RB
LH FRONT GR
FLASHER
ELECTRICALLY EARTH POINT
B
TESTED
BY
LAMP [B1] LH DASH PANEL
M4
GR
B

P 1
LGG

1 LGN
3 NLG

5 NLG
4 LGB

3 LGY
4 LGK
4 WR
1 NU
1 G

3 N
2 B

2 B

2 B

2
B 3
LH REPEATER
FLASHER LAMP SCREEN WIPER STARTER FLASHER
RELAY RELAY UNIT