1.JCB Paint Acceptance 0008

STD00008
GROUP STANDARD ISSUE: 04

TITLE: JCB Paint acceptance PAGE: 1 OF 7
THIS DOCUMENT IS THE PROPERTY OF J C BAMFORD EXCAVATORS LTD. IT MUST NOT BE COPIED, REPRODUCED OR TRANSMITTED WITHOUT PRIOR WRITTEN CONSENT
Contents
Always consult electronic master. Paper copies are uncontrolled.
Contents............................................................................................................................................................................................. 1
Foreword ........................................................................................................................................................................................... 1
1.0 Scope ..................................................................................................................................................................................... 1
2.0 References............................................................................................................................................................................ 2
3.0 Concessions ......................................................................................................................................................................... 2
4.0 Assessment method for permissible imperfections ................................................................................................... 2
5.0 Surface classifications......................................................................................................................................................... 2
5.1 Definitions............................................................................................................................................................ 2
5.2 General requirements ....................................................................................................................................... 2
6.0 Defect types......................................................................................................................................................................... 3
7.0 Physical tests........................................................................................................................................................................ 6
Foreword
This standard has been prepared under the authority of the JCB Research Standards department.
This standard is intended solely for use in connection with the business requirements of J C Bamford Excavators
Ltd. (JCB) and is for use by appropriately qualified and competent people.
This is the fourth issue of this standard, which has been up-issued to include specific HBU requirements in clause
7.0 item 20.
Contractual and legal considerations are not part of the scope of this standard. This standard does not
relinquish any responsibility, regulatory requirements or duty of care.
1.0 Scope
This standard specifies the minimum acceptance criteria for the appearance of painted surfaces on JCB products.
This standard is applicable to all JCB painted products.
This standard does not apply to non accessible and non visual areas of a component, these are exempt from
surface appearance requirements. Typically non visible areas of the vehicle are interior of booms and closures
etc.
PI No. S61/0518 Prepared by: K Pickin

Date 20/05/2005 Approved by: M Pixley
STD00008
2.0 References
This standard incorporates provisions from other standards. These references are cited at the appropriate
places within the text and are listed hereafter. For undated references, the latest edition applies.
STD00009 Aesthetic appearance.

4200/0000 Paint system – performance requirements.
4200/0002 Paints, primers and coatings – exterior graphics and colour specifications.
ASTM D1640 Test methods for drying, curing or film formation of organic coatings at room temperature.
ISO 105-A02 Textiles – tests for colour fastness part A02: grey scale for assessing change in colour.
3.0 Concessions
In the case of a failure to conform to the requirements of this standard, a documented concession should be
generated. This concession shall clearly state:
- title and name of person requesting the concession.
- the reason why the concession is being requested.
- summary of action in place to ensure that concession will be corrected within a specified time.
- title and name of director who is authorising concession within the business unit.
A digital copy of the concession shall be filed with JCB Standards department.
4.0 Assessment method for permissible imperfections

Imperfection assessment method is based on how clearly a defect can be seen on the finished product at
different viewing distances. Lighting for assessment must correspond to full natural daylight (600 lux). Lighting
shall be of an evenly distributed intensity without a pronounced orientation.
Observer shall view component or vehicle to be assessed and accept or reject in accordance with this
document. Viewing angles are not specified (any angle).
5.0 Surface classifications
5.1 Definitions
Surfaces shall be characterised in respect to their visual impact upon the perception of the vehicle. Classification
shall be based upon 4200/0000. These are:
Class ‘A’ surfaces that have a high visual impact upon the perception of the product.
Class ‘B’ surfaces that have a visual impact upon the perception of the product.
Class ‘C’ surfaces that have no visual impact upon the perception of the product.
5.2 General requirements

No brush touch up shall be performed on an “A” class finish.
Custom colour machines and parts shall not be prepared by the application of custom colour paint over JCB
Yellow.
STD00008
6.0 Defect types
No Type of defect Pictorial representation Definition Finish Class

A B C
Defect shall NOT be
visible at stated
viewing distance (m)
1 Handling / Any damage, scratches, ≥ 1.0 ≥ 1.5
processing gouges, entrained
damage in base millscale from handling
material or manufacturing
processes
2 Weld spatter, Globules of metal ≥ 0.5 ≥ 1.5

weld wire, ejected from weld pool
residual shot adhering to base
material, residual feed
wire from welding
process, residual shot
from blasting process
3 Lump/roughness No photograph available Different types of ≥ 0.5 ≥ 1.5

particles in paint inclusion embedded
film within the coating
4 Runs / sagging Excessive flow of paint ≥ 0.5 ≥ 1.5
results in the formation
of a bead or sag line
within the coating
5 Drips Excess paint that has ≥ 0.5 ≥ 1.5

flowed to an edge and
formed a globule

STD00008

A B C
Defect shall NOT be
visible at stated
6 Orange peel Poor flow of coating ≥ 1.5 ≥ 3.0
surface giving
appearance similar to an
orange peel
7 Craters Hollows within the ≥ 0.5 ≥ 1.5

paint film
8 Spray dust, dry Matt or rough paint to ≥ 0.5 ≥ 1.5

spray, over the touch, caused by
spray failure of the paint to
flow
9 Lack of Partial exposure of the ≥ 0.5

coverage substrate, gives a change
to the apparent colour /
appearance of the
coating
10 Thin paint on Dark line on edges ≥ 0.5

edges where inadequate film
thickness exists

STD00008

A B C
Defect shall NOT be

visible at stated
11 Pinholes, cissing Small holes in the paint ≥ 0.5
(fish eye), film or sealant, which
solvent popping resemble pores
12 Wrinkling Swelling and ≥ 0.5

development of
wrinkles during drying
13 Scratches / Minor mechanical ≥ 0.5 ≥ 1.5

scuffing / chips / damage to the painted
impact marks surface
on paint surface
14 Rust, rust stains Ferric oxide or ferric ≥ 0.5

oxide product

STD00008
7.0 Physical tests
No Type of test Pictorial representation Definition Requirement for all

surfaces A, B and C
15 Powder cure Aggressively impact No delamination

(not applicable surface of paint 3 times
to wet paint) with a coin or similar
hard object. Inspect for
delamination.
Execute in a none visual
area
16 Through Paint film not marked by No visual marking

hardness thumb nail when placed
(typically 24hrs hard down on to the
after application film and turned through
for wet paint) 90°
17 Hardness of Paint film not marked by No visual marking

paint prior to thumb when placed
assembly hard down on to the
film and turned through
90° (Dry to handle
ASTM D1640)
18 Gloss level Gloss shall be measured Yellow 75 – 90%

on a 60° gloss meter in
accordance with Black 35 – 45%
4200/0002

STD00008
No Type of test Pictorial representation Definition Requirement for all

surfaces A, B and C
19 Colour match Colour shall not exceed 4/5
(STD00009) deviation greater than

4/5 on grey scale to ISO
105 A02 against
approved colour swatch
20 Paint thickness Average (mean) paint Wet and powder:

thickness shall be within
specified tolerances 80 – 120um
(Film thickness shall be
greater than 65um at any
place)
HBU only:
50 – 80um


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STD00008

GROUP STANDARD ISSUE: 04

PI No. S61/0518 Prepared by: K Pickin

STD00009 Aesthetic appearance.

4.0 Assessment method for permissible imperfections

5.0 Surface classifications

5.2 General requirements

6.0 Defect types

No Type of defect Pictorial representation Definition Finish Class

2 Weld spatter, Globules of metal ≥ 0.5 ≥ 1.5

3 Lump/roughness No photograph available Different types of ≥ 0.5 ≥ 1.5

5 Drips Excess paint that has ≥ 0.5 ≥ 1.5

PI No. S61/0518 Prepared by: K Pickin

No Type of defect Pictorial representation Definition Finish Class

7 Craters Hollows within the ≥ 0.5 ≥ 1.5

8 Spray dust, dry Matt or rough paint to ≥ 0.5 ≥ 1.5

9 Lack of Partial exposure of the ≥ 0.5

10 Thin paint on Dark line on edges ≥ 0.5

PI No. S61/0518 Prepared by: K Pickin

No Type of defect Pictorial representation Definition Finish Class

Defect shall NOT be

12 Wrinkling Swelling and ≥ 0.5

13 Scratches / Minor mechanical ≥ 0.5 ≥ 1.5

14 Rust, rust stains Ferric oxide or ferric ≥ 0.5

PI No. S61/0518 Prepared by: K Pickin

7.0 Physical tests

No Type of test Pictorial representation Definition Requirement for all

15 Powder cure Aggressively impact No delamination

16 Through Paint film not marked by No visual marking

17 Hardness of Paint film not marked by No visual marking

18 Gloss level Gloss shall be measured Yellow 75 – 90%

PI No. S61/0518 Prepared by: K Pickin

No Type of test Pictorial representation Definition Requirement for all

(STD00009) deviation greater than

20 Paint thickness Average (mean) paint Wet and powder:

PI No. S61/0518 Prepared by: K Pickin

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