Mahabal Metals Pvt. Ltd.
Hazard identification and Risk Assessment
Sr.No. Process Name
1 Painting
2 CNC Turning
3 Generator
Packing boxes in store and
4 In contact with flame
other locations
5 Oil & Diesel Storage Area
6 Server Room
7 LT Panel Room
Prepared By ( Management Representative)
Hazard From Risk Ranking
Chemical
Existing Controls / Action to be Control to be
Oxygen
Potential Failure Mode Effect of failure Risk Risk Risk Rating
Heat
Fuel
Probability Severity (combination of Taken implemented
Rating rating S and P)
1.Insulated / ISI marked electric
materials are used.
2.Fire proof wiring & light set are used
Loose electric wiring may lead short circuit or in paint booth.
Loose electric wiring Y H H H 3.Power cutoff equipments are Implemeted
spark.
implemented.
1.Closed paint booth with fire proof
Open area painting Y Small Paint fire may get in contact with oxygen. M M M walls are installed. Implemeted
1.Adequate type of fire extinguisher
are provided.
Thinner & paint fire Y Thinner & Paint may catch fire H H H Implemeted
1.Insulated / ISI marked electric
materials are used.
Loose electric wiring may lead short circuit or
Loose electric wiring Y H H H Implemeted
spark.
1.Insulated / ISI marked electric
materials are used.
Loose electric wiring may lead electric shock or 2. Provided Fire Extinguishers
Loose electric wiring Y H H H Implemeted
electrocution, fire and burns
1.Insulated / ISI marked electric
Parts such as brushes, materials are used.
These sparks can ignite any gasoline fumes or
armature, and commutators can 2. Provided Fire Extinguishers
Y spills, which in turn can cause the generator to H H H Implemeted
start to spark without proper
catch on fire
maintenance
A fire can form when a substance ignites or is Fire Extinguishers Provided near
Y made in contact with flame H H H Implemeted
packing boxes for all locations
A fire can form when a substance ignites or is Fire Extinguishers Provided near
In contact with flame Y made in contact with flame H H H Implemeted
packing boxes for all locations
1.Insulated / ISI marked electric
Loose electric wiring may lead short circuit or materials are used.
Loose electric wiring Y H H H 2. Fire Extinguishers Provided near Implemeted
spark.
Server Room
1.Insulated / ISI marked electric
Loose electric wiring may lead short circuit or materials are used.
Loose electric wiring Y H H H 2. Fire Extinguishers Provided near Implemeted
spark.
Panel Room
Approved By (Managing Director)
 Probability
L M H
Severity
L L L M

M L M H

H M H H

Action to be taken for all H and M risks