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Survival and complications of zirconia-

based fixed dental prostheses: A


systematic review
Ariel J. Raigrodski, DMD, MS,a Matthew B. Hillstead, DDS,b
Graham K. Meng, DDS,c and Kwok-Hung Chung, DDS, MS, PhDd
School of Dentistry, University of Washington, Seattle, Wash;
A.T. Still University, Mesa, Ariz; University of Illinois at Chicago,
Chicago, Ill.
Statement of problem. Evidence is limited on the efficacy of zirconia-based fixed dental prostheses.

Purpose. The purpose of this systemic review was to assess zirconia-based FDPs in terms of survival and complications.

Material and methods. Searches performed in PubMed databases were enriched by hand searches to identify suitable
publications. The keywords used were: “zirconia” and “fixed dental prosthesis,” “zirconia” and “crown,” “zirconia” and
“fixed partial denture” and “humans,” “zirconia” and “crown” and “humans,” “crown” and “all-ceramics,” and “fixed
partial denture” and “all-ceramics”. Titles and abstracts were read to identify literature that fulfilled the inclusion cri-
teria. Only peer reviewed clinical studies published in the English language from January 1999 through June 2011 were
included.

Results. Twelve clinical studies based on zirconia, framework design, and porcelain veneering technique met the
inclusion criteria. Of the studies identified, 1 was a randomized clinical study with 3-year follow-up results; the others
were cohort prospective studies. Clinical complications included chipping of veneering porcelain, abutment failure,
and framework fracture. One study investigated pressed ceramics as the veneering material and found no chipping of
veneering porcelain after 3 years.

Conclusions. Short term clinical data suggest that zirconia-based fixed dental prostheses may serve as an alternative
to metal ceramic fixed dental prostheses in the anterior and posterior dentition. (J Prosthet Dent 2012;107:170-177)

Clinical Implications
Zirconia-based fixed dental prostheses may be considered as an
acceptable restoration in both the anterior and posterior segments.

Meta-analyses have demonstrated and biocompatible.5-7 What is still be- meet these requirements.8-12 Each
good long term clinical results for ing established is which materials are type has different physical and opti-
conventional fixed dental prosthesis acceptable not only for their favorable cal properties. However, the selection
(FDP) with a metal framework.1-3 As optical properties, but also for their of these ceramics must be made with
dentistry has evolved, the demand for favorable mechanical properties, ade- respect to the mechanical properties
metal free materials with increased quate clinical function, and longevity. of the materials, tooth preparation
translucency that mimic the natural Currently, there are several ceramic design, and the ability to provide ad-
dentition has arisen.4 This has led to materials, including glass-based ce- equate insertion procedures such as
the development of several different ramics, crystalline-dominated ceram- traditional or adhesive luting.12-16
ceramics that are esthetically pleasing ics, and polycrystalline ceramics, that Zirconia is a polycrystalline ceram-

This review is partially supported by NIDCR R25 DE018436.

a
Professor and Director, Graduate Prosthodontics, Department of Restorative Dentistry, University of Washington.
b
Orthodontic Resident, Postgraduate Orthodontic Program, A.T. Still University.
c
Prosthodontic Resident, Prosthodontic and Implant Clinic, Department of Restorative Dentistry, University of Illinois at Chicago.
d
Professor, Department of Restorative Dentistry, University of Washington.

The Journal of Prosthetic Dentistry Raigrodski et al


March 2012 171
ic without a glassy phase and exists in eventually weaken the matreial.13 served clinically as related to the
several forms. It exists in a monoclinic Recently, zirconia has been used bond strength of the veneering porce-
crystalline state at room tempera- to fabricate ceramic FDPs with rela- lain to the zirconia framework. These
ture, then through sintering changes tively high strength and good es- are veneering porcelain chipping and
to tetragonal and cubic crystalline thetics. In vitro studies have been the possible degradation of zirco-
states.12 The cooling of either state conducted to evaluate zirconia’s me- nia when exposed to moisture in the
will normally result in reversion to a chanical strength, biocompatibility, oral environment, which may lead to
monoclinic state. The most common and the marginal integrity of different a long term decrease in strength and
method of stabilizing the tetragonal computer-assisted design computer- the possibility of catastrophic fail-
phase and maintaining zirconia in a assisted manufacturing (CAD/CAM) ure.18,22-24 However, in vitro studies
metastable condition at room tem- systems using zirconia.17-21 Compared have demonstrated that bonding is
perature is by adding a small amount with alumina, zirconia has supe- not always the issue, it is the quality of
of yttria to the zirconia.11-13 Such rior fracture toughness and flexural the veneering porcelain that is impor-
treatment produces a material that is strength and lower modulus of elas- tant.25,26 Current research is focused
stronger and tougher than other avail- ticity and hardness. Some zirconia- on framework design and methods of
able ceramics. Factors that facilitate based restorative CAD/CAM systems veneering porcelain to zirconia frame-
tetragonal to monoclinic conversion present with acceptable marginal in- works.27 It has been shown that de-
include water/moisture and mechani- tegrity even after processing.20,21 signing frameworks with an anatomic
cal work such as polishing, which may Two limitations have been ob- design rather than an arbitrary resto-

Table I. Summary of systems, connector dimensions, and veneering technique for zirconia-based restorations
Authors
(Year) Zirconia-ceramic Systems Connector Dimensions Veneering Technique

Raigrodski et al30 F: Lava Connector: ≥ 9 mm2 Layering


(2006) V: Lava Ceram
Sailer et al 31
F: Cercon No information Layering
(2007) V: a newly developed
prototype veneering ceramic
Edelhoff et al32 F: DigiZon Connector: 6 - 9 mm2 Layering
(2008) V: Initial Zr-Keramik
Molin & Karlsson 33
F: Denzir Connector: 9 mm2 Layering or Pressing
(2008) V: Vita D or IPS Empress
Tinschert et al34 F: DC-Zircon Connector: 15 - 16 mm2 Layering
(2008) V: Vita D
Beuer et al 35
F: Cercon Cross sections of connector: Pressing
(2009) V: Cercon Ceram Express 12.2 to 13.3 mm in vertical thickness
Sailer et al36 F: Cercon No information Layering
(2009) V: Cercon CeramS
Schmitt et al 37
F: Lava Connector: ≥ 9 mm2 Layering
(2009) V: Lava Ceram
Schmitter et al38 F: Cercon Connector: 9 mm2 Layering
(2009) V: Cercon CeramS
Wolfart et al 39
F: Cercon Connector: 9 mm2 Pressing
(2009) V: Cercon Ceram Express
Beuer et al40 F: IPS e.max ZirCAD No information Layering
(2010) V: IPS e.max Ceram
Roediger et al 41
F: Cercon Connector: ≥ 9 mm2 Layering
(2010) V: Cercon CeramS

F: framework; V: veneering

Raigrodski et al
172 Volume 107 Issue 3
ration thickness increases restoration using the following key terms: “zir- tiple complete coverage units, fixed
strength.28 conia” and “fixed dental prosthesis,” prostheses fabricated entirely from
The increased use of zirconia in “zirconia” and “crown,” “zirconia” and zirconia, or zirconia frameworks were
the oral environment renders it nec- “fixed partial denture” and “humans,” considered. Data on the survival and
essary to examine its use as a clini- “zirconia” and “crown” and “hu- failure of the FDPs and descriptions
cally successful restorative material. mans,” “crown” and “all-ceramics,” of the biological and technical com-
The purpose of this systematic review and “fixed partial denture” and “all- plications, with their time of occur-
was to assess zirconia-based FDPs in ceramics”. All titles revealed by this rence, were reported. Retrospective
terms of survival and complications. research strategy were screened, and and in vitro studies were excluded.
Veneering techniques for porcelain an abstract search to conduct articles Studies on partial coverage prosthe-
application to zirconia frameworks, that could be of possible relevance ses or implant-supported restorations
either pressing or conventional layer- was done. Additional hand searching were also excluded.
ing, were also examined. was done to identify any other clinical The search yielded 12 articles in-
studies on zirconia-based FDPs. Only volving clinical studies on zirconia-
MATERIAL AND METHODS English, peer-reviewed articles of clin- based FDPs that satisfied the inclu-
ical studies included. sion criteria. Subsequently, a final
A PubMed electronic search was The articles were identified based search was done on the references of
done of both MeSH terms and key on the following inclusion and exclu- the found articles, but no additional
words. Articles published and record- sion criteria. Studies were included if articles were located. No statistical
ed on PubMed from January 1999 subjects had been examined clinically analysis or meta-analysis was per-
through June 2011 were searched by at regular intervals. Studies on mul- formed because too few related stud-

Table II. Summary of number of FDPs and mean observation period for zirconia-based restorations
Authors Number of Number of FDPs Number of FDPs Mean
(Year) Subjects at Baseline at Observation Observation Period

Raigrodski et al30 16 20 20 31.2 months


(2006)
Sailer et al31 45 57 33 53.4 ±13 months
(2007)
Edelhoff et al32 18 22 21 39.1 months
(2008)
Molin & Karlsson33 18 19 19 60 months
(2008)
Tinschert et al34 46 65 58 37.5 months
(2008)
Beuer et al35 19 21 21 40 months
(2009)
Sailer et al36 59 36 34 40.3 ±2.8 months
(2009)
Schmitt et al37 30 30 27 34.2 months
(2009)
Schmitter et al38 27 30 28 25 months
(2009)
Wolfart et al39 21 24 17 48 ±7 months
(2009)
Beuer et al40 38 18 18 35 ±14 months
(2010)
Roediger et al41 75 99 91 50 months
(2010)

The Journal of Prosthetic Dentistry Raigrodski et al


March 2012 173
ies were identified. Statistics are pre- fabricated with Lava system (3M 1 crack and 2 chipped veneering ce-
sented from the articles reviewed. ESPE, St Paul, Minn) in 16 subjects. ramic (Initial Zr-keramik; GC Europe
All the restorations were designed in NV, Leuven, Germany). Defects in the
RESULTS a similar fashion with uniform thick- veneering material were found in 9.5%
ness of the framework and connector of evaluated FDPs.
Of the clinical studies identi- size larger than 9 mm2. Follow-up was Molin and Karlsson33 placed 19
fied, there was only 1 randomized performed every 6 months for the first zirconia-based 3-unit FDPs in 18 sub-
controlled trial. The other 11 were 2 years and then a 3-year follow-up jects and followed up for 5 years. CAD/
prospective cohort studies evaluat- was done. Minor chipping occurred CAM zirconia frameworks (DenZir;
ing 2- to 5-year follow-up of restora- in 5 FDPs and 1 FDP presented with Cad.esthetics AB, Skelleftea, Sweden)
tions with zirconia frameworks. The a molar abutment with irreversible were manufactured with an anatomic
crossover among studies was limited, pulpitis after definitive cementation. form and then sintered. The frame-
with few similarities between them. A The restoration, however, remained in works were then veneered with either
direct comparison of selected stud- situ. The results of the 3-year follow- a feldspathic porcelain (Vita Veneer-
ies was not possible. Those clinical up showed a 100% survival rate. ing Ceramic D; Vita Zahnfabrik, Bad
studies were grouped by connector Sailer et al31 conducted a 5-year Säckingen, Germany) or a glass-ce-
dimension (> 9mm2 or ≤ 9mm2) and follow-up on 3-unit to 5-unit zirco- ramic (IPS Empress; Ivoclar Vivadent,
method of applying the veneering nia-based FDPs with frameworks pro- Schaan, Liechtenstein). All restora-
porcelain (layering or pressing). duced by the direct ceramic machin- tions were still in service at the 5-year
The articles included in this study ing system. Fifty-seven were initially recall. One had lost retention after 12
are listed in Table I by author, brand inserted in 45 subjects. These frame- months and had to be recemented.
of restoration, connector dimen- works (Cercon; DeguDent, Hanau, Approximately 30% displayed an in-
sions, and veneering technique. Table Germany) were nonanatomically de- crease in pitting or roughened occlu-
II shows the number of subjects as- signed and veneered with convention- sal surfaces at the 5-year recall. How-
signed to each study, the number and al layering techniques but with a newly ever, no differences of mean surface
type of FDPs used in the study, the developed veneering ceramic. At the roughness were found between FPDs
number of FDPs at observation, and 3-year recall, 7 FDPs were replaced veneered with IPS Empress or Vita D
the mean observation period. The 12 because they were no longer clini- veneered surfaces.
clinical studies included one 5-year fol- cally acceptable due to open margins Tinschert et al34 placed 65 zirco-
low-up, three 4-year follow-ups, seven resulting in secondary caries. At the nia-based FDPs in 46 subjects. Fif-
3-year follow-ups, and one 2-year 5-year follow-up, 11 subjects with 17 teen were placed in the anterior and
follow-up. Table III summarizes the re- FDPs left the study and did not partic- 50 in the posterior dentition. A con-
sults of the studies, with emphasis on ipate in the recall. A total of 33 FDPs nector size of 16 mm2 was intended
complications and survival rates. were still in service. Twelve of the but, because of clinical conditions,
Technical and biological compli- FDPs had to be replaced after 5 years, was only achieved in 39% of ante-
cations were used to determine the one because of fracture through a rior and 57% of posterior prostheses.
failures of the restorations. The most connector when a patient masticated The prostheses were DC-Zirkon (DCS
prevalent technical complication was on a hard particle in a piece of bread Dentalsysteme GmgH, Kelkheim, Ger-
chipping of the veneering porcelain, and the rest were replaced because of many) substructures with Vita D (Vita
followed by framework fracture, loss of biologic complications. A major issue Zahnfabrik) veneered porcelain. All
retention, and marginal discrepancies. with the FDPs in this study was the FDPs were in service and no remakes
The biological complications reported presence of clinically detectable mar- were necessary at the 3-year follow-
were secondary caries, endodontic ginal gaps (58%) that resulted in 10 up. However, 4 (6.1%) of the poste-
complications, fracture of abutment (21%) of the restorations having clini- rior restorations displayed chipping
teeth, and periodontal disease.29 cally detectable secondary caries at in the veneering porcelain. Two FDPs
Survival rates ranged from 73.9% the 5-year recall. The survival rate was required recementation, and 3 teeth
to 100% within the 12 studies. Five only 73.9% after the 5-year follow-up. needed endodontic treatment. No
studies reported 100% survival rates Edelhoff et al32 inserted 22 zirco- pathology at the gingival margin was
during the observations period. One nia-based FDPs in 18 subjects and re- observed.
study reported 73.9% survival of called them every 12 months for more Beuer et al35 inserted 21 zirconia-
frameworks and the rest (6 studies) than 36 months. The zirconia frame- based FDPs in 19 subjects and re-
had survival rates ranging between works (DigiZon; Amann Girrbach called them every 12 months for 3
88.2% and 96.6%. GmbH, Pforzheim, Germany) were years. The teeth were prepared in a
Raigrodski et al30 inserted twenty milled from fully sintered zirconia. similar manner, and the prosthesis
3-unit posterior zirconia-based FDPs Three FDPs exhibited complications: was waxed to anatomic contour and
Raigrodski et al
174 Volume 107 Issue 3

Table III. Summary of complications and survival rate for zirconia-based restorations
Authors Number of Survival
(Year) Complications Number and Type of Complications Rate

Raigrodski et al30 6 1 abutment tooth required endodontic therapy 100%


(2006) 5 minor chipping of veneering ceramic
Sailer et al31 12 1 framework fracture due to trauma 73.9%
(2007) 1 loss of retention
2 abutment tooth fracture
6 secondary caries
1 major chipping of veneering ceramic
1 abutment tooth with endodontic problem
Edelhoff et al 32
3 1 cracking of veneering ceramic 90.5%
(2008) 2 chipping of veneering ceramic
1 abutment tooth required endodontic therapy
Molin & Karlsson 33
1 1 loosening and recementation 100%
(2008)
Tinschert et al34 9 4 minor chipping of veneering ceramic 100%
(2008) 3 abutment teeth required endodontic therapy
2 loosening and recementation,
Beuer et al 35
2 2 lost (1 zirconia framework fracture and 1 loss of retention) 90.5%
(2009)
Sailer et al36 13 1 abutment tooth required endodontic therapy 100%
(2009) 9 minor chipping of veneering ceramic
3 major chipping of veneering ceramic
Schmitt et al37 4 1 abutment tooth required endodontic therapy 100%
(2009) 2 minor chipping of veneering ceramic
1 major chipping of veneering ceramic
Schmitter et al 38
5 1 lost (framework fracture at connector) 96.6%
(2009) 2 loosening and recementation
1 chipping of veneering ceramic
1 abutment tooth required endodontic therapy
Wolfart et al 39
7 1 lost (secondary caries) 96%
(2009) 3 biological and 3 technical failures
2 abutment teeth required endodontic therapy,
2 loosening and recrementation
3 chipping of veneering ceramic
Beuer et al40 8 3 biological and 5 technical failures 88.2%
(2010) 1 FDP removed because of loss of vitality
Roediger et al 41
30 7 lost (1 marginal chipping, 3 loss of retention, 1 root fracture, 94%
(2010) 1 abutment loss because of periodontal lesion, and 1 marginal caries)
13 minor chipping of veneering ceramic
6 loosening and recementation
3 secondary caries
1 abutment tooth required endodontic therapy

The Journal of Prosthetic Dentistry Raigrodski et al


March 2012 175
cut back, with 1 mm available for rameters of the test and control teeth Roediger et al41 observed 99 zir-
an overpressed ceramic margin. All were observed. The survival rate was conia-based FDPs that were placed
frameworks were manufactured by a 100% after a mean of 34.2-months in 75 subjects with a maximum of
CAM system (Cercon; DeguDent). Af- follow-up. 2 adjacent missing teeth. The zirco-
ter clinical evaluation, occlusal ceram- Schmitter et al38 evaluated long nia frameworks (Cercon; DeguDent)
ic was added by using an overpressing span (36 mm to 46 mm, 4 units to 7 were veneered with ceramic (Cercon
veneering ceramic (Cercon Ceram Ex- units) zirconia ceramic-based (Zirco- CeramS; DeguDent) and restora-
press, DeguDent) with a coefficient nia-Cercon; DeguDent, Ceramic-Cer- tions were evaluated continuously in
of thermal expansion similar to that con CeramS; DeguDent) FDPs. Thirty 6-month intervals. Overall survival of
of zirconia. At the 3-year follow-up, zirconia-based FDPs were inserted (11 the FDPs after 48 months was 94%
1 maxillary framework had fractured anterior teeth and 19 posterior) and with 4 being lost to technical com-
and been removed, and 1 FDP had assessed at baseline and at 2 years in plications and 3 to biologic compli-
been removed because of loss of re- 27 subjects. There were 5 complica- cations. Thirteen displayed ceramic
tention. The fractured framework had tions: 1 framework fractured and the chippings and needed to be polished
little porcelain over it, and the zirconia damage was likely caused by a tech- (13%), 6 showed loss of retention and
framework was 0.3-mm thick in this nical failure; 2 had to be recemented; required recementation, 3 showed
area because of insufficient reduction 1 abutment tooth had to be treated carious lesions, and 1 showed loss
of the prepared tooth. No chipping of endodontically; and 1 chipping of of vitality and required endodontic
veneering porcelain was observed on veneering ceramic was observed. No treatment. No statistically significant
the restorations, and the survival rate significant changes of probing depths differences were determined in the
was 90.5% after 40 months in service. and hypersensitivity were determined, probability of success between the 2
The success rate for the zirconia sub- and esthetics was highly rated by the groups of veneering material.
structure after 40 months was 95.2% subjects. The overall survival at the
according to Kaplan-Meier analysis. 2-year follow-up was 96.6%. DISCUSSION
Sailer et al36 reported a 3-year fol- Wolfart et al39 inserted 24 zirco-
low-up on a randomized controlled nia-based (Cercon; DeguDent) FDPs This systematic review focused on
trial of 59 subjects needing 76 zirco- with a terminal abutment design in 21 the results of clinical studies on zirco-
nia-based FDPs. Metal ceramic-based subjects and 34 with a cantilever de- nia-based FDPs. The number of pub-
(Metal-DeguDent U; DeguDent, Cer- sign in 27 subjects. Veneering ceramic lished studies was limited because of
mic-Duceram Plus; DeguDent) and (Cercon Ceram Express; DeguDent) the relatively short time zirconia has
zirconia ceramic-based (Zirconia-Cer- was pressed on the frameworks, and been used in dentistry. The follow-
con; DeguDent, Ceramic-Cercon Ce- they were inserted and followed up up times of published studies were
ramS; DeguDent) FDPs were placed. for 4 years. No framework fractures from 2 to 5 years, and the sample
Thirty-six zirconia ceramic-based FDPs occurred after 4-year follow-up. The sizes within most of the studies were
were evaluated at the 3-year follow- terminal abutment group had a sur- relatively low. Lack of similar outcome
up and 2 three-unit FDPs were lost to vival rate of 96%, and the cantilever criteria and time periods made it dif-
follow-up. No fracture of a zirconia or design group 91%. No significant ficult to draw definitive conclusions.
metal framework was observed. Both differences between the groups were Thus, conclusions are based on a
types of FDPs showed a 100% survival detected in any of the Kaplan-Meier short time period with a small num-
rate. Minor veneering porcelain chip- analyses (P>.05). ber of restorations. Only 1 study was
ping occurred more frequently in the Beuer et al40 fabricated 18 zirco- a randomized controlled clinical trial
zirconia ceramic-based FDPs than in nia-based FDPs and 50 single unit with clinical significance.36 There was
the metal ceramic-based FDPs. restorations with partially sintered no consensual guideline for quantify-
Schmitt et al37 inserted 30 zirconia- zirconia (IPS e.max ZirCAD; Ivoclar ing chipping of the veneering porce-
based FDPs constructed with Lava Vivadent) frameworks and veneered lain, and the criteria from study to
system (3M ESPE) in 30 subjects. The with conventionally layered veneer- study as to what constituted a failure
teeth were prepared with similar re- ing porcelain (IPS e.max Ceram; Ivo- varied. Combining results for statis-
duction, designed with similar speci- clar Vivadent) for 38 subjects. At the tics was not feasible.
fications, and then veneered with 3-year follow-up, 88.2% had no com- The biological complications noted
porcelain. At the 3-year follow-up, 27 plications, and 98.5% were still in ser- in some studies were an abutment tooth
subjects returned. Three instances of vice. Complications and failures were needing endodontic therapy,30,32,34,36-39,41
chipping of the ceramic veneer were seen only in the FDP groups. In this recementation,33,34,38,39,41 or repair of a
recorded and 1 abutment tooth be- study, the rate of technical complica- carious lesion.41 The percentage of com-
came nonvital. No significant differ- tions, including veneer chipping rates, plete failures resulting from framework
ences between the periodontal pa- was determined to be 7.4%. fracture or loss of retention was less
Raigrodski et al
176 Volume 107 Issue 3
than 10%. Complete failures could be to any other tooth-colored restorative 2. Scurria MS, Bader JD, Shugars DA. Meta-
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research into and development of tematic review, the following conclu- 16.Schlichting LH, Maia HP, Baratieri LN,
veneering porcelain with a similar sions were drawn: Magne P. Novel-design ultra-thin CAD/
CTE to zirconia, along with press- 1. Short term clinical data suggest CAM composite resin and ceramic occlusal
veneers for the treatment of severe dental
ing rather than traditional layering that zirconia-based FDPs may be con- erosion. J Prosthet Dent 2011;105:217-26.
techniques and an understanding of sidered a viable restoration. 17.Seghi RR, Denry IL, Rosenstiel SF. Rela-
optimal cooling rates during fabrica- 2. Limited data suggest that the tive fracture toughness and hardness of
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Noteworthy Abstracts of the Current Literature


Prognosis of zirconia ceramic fixed partial dentures: a 7-year prospective study

Lops D, Mosca D, Casentini P, Ghisolfi M, Romeo E.


Int J Prosthodont 2012;25:21-3.

The aim of this study was to evaluate the time-dependent clinical efficacy of anterior and posterior zirconia fixed
partial dentures (FPDs). A convenience sample of 28 patients, each wearing 1 FPD, was recalled annually throughout
a 6-year follow-up period (mean: 6.5 years). Four patients did not participate in the study (dropouts), and 24 FPDs
were in use during the observation period. The cumulative survival and success rates were 88.9% and 81.8%, respec-
tively. Fixed prostheses with zirconia frameworks may be regarded as acceptable alternatives to metal-ceramic anterior
and posterior FPDs.

Reprinted with permission from Quintessence Publishing.

Raigrodski et al

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