THA32 TeM-1369190-0101

MM binder labels. 40mm Full width Note! This page is generated automatically.
using the variable definitions made in the front page file!!
Tetra Handle Applicator 32 Tetra Handle Applicator 32

678433-0400
678433-0400
Issue 2001-07 Doc No. TeM-1369190-0101
Issue 2001-07 Doc No. TeM-1369190-0101

678433-0400 678433-0400
Issue 2001-07 Doc No. TeM-1369190-0101 Issue 2001-07 Doc No. TeM-1369190-0101

678433-0400 678433-0400

678433-0400 678433-0400

678433-0400 678433-0400
Issue 2001-07 Doc No. TeM-1369190-0101
Issue 2001-07 Doc No. TeM-1369190-0101

678433-0400 678433-0400
If the text does not fit; change the font on
! “B Title Full” to min. 18 p, and the left indent to

0.5cm (on all three components). Make “Update
2.213691900101l
MM binder labels. 30mm Half width Note! This page is generated automatically.
using the variable definitions made in the front page file!!

678433-0400 678433-0400

678433-0400 678433-0400

678433-0400 678433-0400
Issue 2001-07 Doc No. TeM-1369190-0101
Issue 2001-07 Doc No. TeM-1369190-0101

678433-0400 678433-0400

678433-0400 678433-0400

678433-0400 678433-0400

678433-0400 678433-0400

678433-0400 678433-0400
If the text does not fit; change the font on “B Title
! Half” to min. 18 p, and the left indent to 0.5cm (on

all three components). Make “Update All”
2.213691900101l
TeM
Technical Manual
Tetra Handle Applicator 32
678433-0400
2.213691900101.fm
GHP00001.eps
Tetra Pak
Doc No. TeM-1369190-0101
This document is valid for:
Series No/ Machine No Sign.
Tetra Handle Applicator 32

678433-0400
2 1
EL Doc ECM: 93559
1314131-0400
Note!
If nothing else is stated,
all machine drawings show 3
a right infeed machine.
The corresponding drawings
are shown for a left infeed
machine as well whenever
required.
Not all package sizes specified
2.213691900101.fm
in this manual are commercially
available.
Optional equipment included 4

in the documentation:
GHP00002.eps
Tetra Unit Turner

1362389-0200 5
1362409-0100
1 Height adjustment system
Air connection and air jet gun
1259161-0100 2 Label magazine
3 Belt conveyor
Cooling system
4 Application paddle
90422-0049
5 Tape unwinding system
Issue 2001-07
Doc No. TeM-1369190-0101
Tetra Brik Packaging Systems AB

Table of contents
1 Introduction
1.1 Document information . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1.1 About this Technical Manual (TeM) . . . . . . . . . . . . . . . . 2
1.1.2 Delivered documentation . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1.3 Design modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.4 Document producer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.5 Additional copies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.6 Number of pages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1.7 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Machine introduction . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.2.1 Intended use of this Tetra Pak equipment . . . . . . . . . . . 4
1.2.2 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.2.3 Manufacturer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.3 Machine identification . . . . . . . . . . . . . . . . . . . . . . . . 5

2.213691900101TOC.fm
1.4 Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.5 Tetra Unit Turner (optional equipment) . . . . . . . . . . 7

1.5.1 Intended use of this Tetra Pak equipment . . . . . . . . . . . 7
1.5.2 Machine identification . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.6 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6.1 Abbreviations used in this manual . . . . . . . . . . . . . . . . . 8
1.5.2 How to use the maintenance chapter . . . . . . . . . . . . . . 9
1.5.3 How to use the electrical documents chapter . . . . . . . 12
1.5.4 How to use the spare parts chapter. . . . . . . . . . . . . . . 30
1.6 Synchronization diagram. . . . . . . . . . . . . . . . . . . . . 35
Tetra Pak Doc No. TeM-1369190-0101 i

Table of contents
2 Safety precautions
2.1 Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.1.2 Hazard information. . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
2.2 Warning signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2.2.1 Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.2.2 Prohibition signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
2.2.3 Warning and prohibition signs on the machine . . . . . . 40
2.3 Requirements on personnel . . . . . . . . . . . . . . . . . . . 41

2.3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.3.2 Service technician . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
2.3.3 Electrician . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.3.4 Machine operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.3.5 Fork lift driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
2.213691900101TOC.fm
2.4 Emergency stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2.5 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2.6 Filter regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
2.7 Door and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

2.7.1 Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.7.2 Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
2.8 Electrical cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
2.9 Cutting knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
2.10 Cooler (optional equipment) . . . . . . . . . . . . . . . . . . . 50
2.11 Chemical products . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.12 Hearing protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.13 Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
ii Doc No. TeM-1369190-0101 Tetra Pak

Table of contents
3 Installation instructions
3.1 Technical data & drawings. . . . . . . . . . . . . . . . . . . . 54
3.1.1 Installation drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
3.1.2 Mass / weight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
3.1.3 Utility connection data . . . . . . . . . . . . . . . . . . . . . . . . . 66
3.1.4 Production material data . . . . . . . . . . . . . . . . . . . . . . . 68
3.1.5 Conveyor equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3.2 Site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

3.2.1 General requirements on site . . . . . . . . . . . . . . . . . . . 74
3.3 Machine handling . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

3.3.1 Crate handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.3.2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3.3.3 Unpacking and inspection . . . . . . . . . . . . . . . . . . . . . . 78
3.3.4 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
2.213691900101TOC.fm
3.3.5 Disposal / re-use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

3.3.6 Machine transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
3.4 Position, assembly & connections . . . . . . . . . . . . . 82

3.4.1 Space requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.4.2 Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.4.3 Levelling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.4.4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
3.4.5 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
3.5 Installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

3.5.1 Final installation check. . . . . . . . . . . . . . . . . . . . . . . . . 89
3.6 Preparation for commissioning. . . . . . . . . . . . . . . . 90

3.6.1 Start Up Machine Quality Report . . . . . . . . . . . . . . . . . 90
Tetra Pak Doc No. TeM-1369190-0101 iii

Table of contents
3.7 Disassembly and removal . . . . . . . . . . . . . . . . . . . . . 93

3.7.1 Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.7.2 Disconnect utilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
3.7.3 Disassembly of machine . . . . . . . . . . . . . . . . . . . . . . . 94
3.7.4 Storage preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3.7.5 Moving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.7.6 Re-crating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.7.7 Final disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
4 Maintenance instructions
4.1 Application paddle . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
4.1.1 Application paddle - description . . . . . . . . . . . . . . . . . . 98
4.1.2 Application paddle - functional description. . . . . . . . . . 99
4.1.3 Application paddle - check . . . . . . . . . . . . . . . . . . . . . 102
4.1.4 Application paddle - set . . . . . . . . . . . . . . . . . . . . . . . 103
2.213691900101TOC.fm
4.1.5 Application paddle - assemble rubbers . . . . . . . . . . . 106
4.1.6 Application paddle - change. . . . . . . . . . . . . . . . . . . . 107
4.2 Label magazine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

4.2.1 Label magazine - description . . . . . . . . . . . . . . . . . . . 108
4.2.2 Label magazine - functional description. . . . . . . . . . . 109
4.2.3 Label magazine - check . . . . . . . . . . . . . . . . . . . . . . . 110
4.2.4 Label magazine - set . . . . . . . . . . . . . . . . . . . . . . . . . 111
4.2.5 Label magazine - label size conversion . . . . . . . . . . . 113
4.3 Tape unwinding system . . . . . . . . . . . . . . . . . . . . . . 114

4.3.1 Tape unwinding system - description . . . . . . . . . . . . . 114
4.3.2 Tape unwinding system - functional description. . . . . 115
4.3.3 Tape unwinding system - check . . . . . . . . . . . . . . . . . 116
4.3.4 Tape unwinding system - set . . . . . . . . . . . . . . . . . . . 117
4.3.5 Tape unwinding system - lubricate. . . . . . . . . . . . . . . 119
iv Doc No. TeM-1369190-0101 Tetra Pak

Table of contents
4.4 Belt conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

4.4.1 Belt conveyor - description . . . . . . . . . . . . . . . . . . . . 120
4.4.2 Belt conveyor - functional description . . . . . . . . . . . . 121
4.4.3 Belt conveyor - check . . . . . . . . . . . . . . . . . . . . . . . . 122
4.4.4 Belt conveyor - set belt tension . . . . . . . . . . . . . . . . . 123
4.4.5 Belt conveyor - set conveyor guides . . . . . . . . . . . . . 124
4.4.6 Belt conveyor - adjust photocells . . . . . . . . . . . . . . . . 125
4.5 Height adjustment system . . . . . . . . . . . . . . . . . . . 126

4.5.1 Height adjustment system - functional description . . 126
4.5.2 Height adjustment system - adjust. . . . . . . . . . . . . . . 127
4.6 Tetra Unit Turner (optional equipment) . . . . . . . . 128

4.6.1 Turning device - check. . . . . . . . . . . . . . . . . . . . . . . . 129
4.6.2 Turning device - change parts . . . . . . . . . . . . . . . . . . 130
4.6.3 Turning device - set guides . . . . . . . . . . . . . . . . . . . . 131
4.6.4 Roller conveyor, infeed - check . . . . . . . . . . . . . . . . . 133
2.213691900101TOC.fm
4.6.5 Roller conveyor, infeed -

check belt wear and tension . . . . . . . . . . . . . . . . . . . 134
4.6.6 Roller conveyor, infeed - change belts. . . . . . . . . . . . 135
4.6.7 Roller conveyor, discharge - check . . . . . . . . . . . . . . 137
4.6.8 Roller conveyor, discharge -
check belt wear and tension . . . . . . . . . . . . . . . . . . . 138
4.6.9 Roller conveyor, discharge - change belts. . . . . . . . . 139
4.7 Electrical equipment. . . . . . . . . . . . . . . . . . . . . . . . 141

4.7.1 GE Fanuc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
4.7.2 Frequency converter . . . . . . . . . . . . . . . . . . . . . . . . . 145
4.7.3 Electrical components . . . . . . . . . . . . . . . . . . . . . . . . 163
4.8 Pneumatic system . . . . . . . . . . . . . . . . . . . . . . . . . 169

4.8.1 Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
4.8.2 Filter regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
4.8.3 Pressure switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
4.8.4 Pneumatic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Tetra Pak Doc No. TeM-1369190-0101 v

Table of contents
4.9 Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

4.9.1 Lubricants - description . . . . . . . . . . . . . . . . . . . . . . . 180
4.10 Package size conversion. . . . . . . . . . . . . . . . . . . . . 184

4.10.1 Package size conversion - description. . . . . . . . . . . . 184
4.11 Checklist overview . . . . . . . . . . . . . . . . . . . . . . . . . . 185

4.11.1 Checklist overview - description. . . . . . . . . . . . . . . . . 185
4.11.2 TPMS - description . . . . . . . . . . . . . . . . . . . . . . . . . . 186
5 Electrical documents
5.1 Electrical system description . . . . . . . . . . . . . . . . . . .191
5.2 Component location . . . . . . . . . . . . . . . . . . . . . . . . . .195
5.3 Circuit diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197
5.4 Connection diagrams . . . . . . . . . . . . . . . . . . . . . . . . .199
2.213691900101TOC.fm
5.5 Mains connection diagrams . . . . . . . . . . . . . . . . . . . .201
5.6 Program documents . . . . . . . . . . . . . . . . . . . . . . . . . .203
vi Doc No. TeM-1369190-0101 Tetra Pak

Table of contents
6 Spare parts
Applicator unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Label magazine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Tape unwinding system . . . . . . . . . . . . . . . . . . . . . . .211
Belt conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Warning lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215
Door safety switch . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Valve ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Pressure regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
Application paddle . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Electrical cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 225

2.213691900101TOC.fm
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Caution sign kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Caution sign kit (optional) . . . . . . . . . . . . . . . . . . . . 231
Tetra Pak Doc No. TeM-1369190-0101 vii

Table of contents
This page intentionally left blank
2.213691900101TOC.fm
viii Doc No. TeM-1369190-0101 Tetra Pak

1
1 Introduction
! DANGER! Immediate danger to life!

To ensure maximum safety, always read the Safety
precautions before doing any work on the machine or
making any adjustments.
EM1.1THP00001en.fm
Tetra Pak Doc No. TeM-1369190-0101 1

1.1 Document information 1 Introduction
1.1 Document information

1 1.1.1 About this Technical Manual (TeM)
The Technical Manual (TeM) consists of the following chapters:
• Introduction
• Safety precautions
• Installation instructions
• Maintenance instructions
• Electrical documents
• Spare part lists
The purpose of the introduction is to provide the user of the manual with
general information about the manual as well as the machine.
The purpose of the safety precautions is to provide the user of the manual
with information so it is safe to install, operate, and maintain the machine.
The purpose of the installation instructions is to provide the service
technicians with information on the on-site installation process.
The purpose of the maintenance instructions is to provide service technicians
and electricians with information on the equipment required for service and
EM1.1THP00001en.fm
maintenance.
The purpose of the electrical documents is to provide the service technicians
and electricians with all information on the electrical equipment required for
service and maintenance.
The purpose of the spare part lists is to provide the service technicians and
contact personnel with information on how to find and order spare parts for
service of the unit.
1.1.2 Delivered documentation

The technical documentation delivered with this machine is stated in the
Machine Specification which is to be found as a plastic laminated copy in the
electrical cabinet.
Note! If any document is missing, it must be reported in the document 3.6.1 Start
Up Machine Quality Report. See page 90.
It is important that you keep these documents for the life of the equipment,
and pass the documents on to any subsequent holder or user of the
equipment.
2 Doc No. TeM-1369190-0101 Tetra Pak

1 Introduction 1.1 Document information
1.1.3 Design modifications

The directives in this document are in accordance with the design and
construction of the unit at the time it was released by a Tetra Pak machine
1
production facility.
1.1.4 Document producer

This document has been produced by:
Ruben Rausings gata
221 86 Lund
Sweden
1.1.5 Additional copies

Additional copies can be ordered from nearest Tetra Pak office.
When ordering technical publications, always quote the document number
printed on the front cover of the document concerned.
1.1.6 Number of pages

This document contains a total of 250 pages.
1.1.7 Copyright
EM1.1THP00001en.fm
Copyright © 2001
All rights reserved. No part of this document may be reproduced or copied in
any form or by any means without the written permission of Tetra Brik
Packaging Systems AB.

1.2 Machine introduction 1 Introduction
1.2 Machine introduction

1 1.2.1 Intended use of this Tetra Pak equipment
Tetra Handle Applicator 32 applies handles on multipack units of Tetra Pak
Carton packages.
1.2.2 Service
In case of problems when operating the machine, contact the nearest
Tetra Pak service station.
1.2.3 Manufacturer
This Tetra Pak equipment was produced by CEFMA for:
Ruben Rausings gata
221 86 Lund
Sweden
EM1.1THP00001en.fm

1 Introduction 1.3 Machine identification
1.3 Machine identification

The machine sign below is attached to the machine frame. It carries data
needed when contacting Tetra Pak concerning this particular machine.
1
The machine sign is marked with a CE symbol. It means that this machine
complies with the essential health and safety requirements of the
European Economic Area (EEA).
EM1.1THP00001en.fm
GHP00003.eps Location machine sign
2
3
4 1 Machine type
2 Drawing specification
GHP00004.eps 3 Machine number
4 Manufacturer
Machine sign 5 5 Year of manufacture

1.4 Machine orientation 1 Introduction
1.4 Machine orientation

1 Definition of direction
The below illustrations show the machine from above.
A indicates the Rear of the machine.
B indicates the Front of the machine.
C indicates the Left of the machine.
D indicates the Right of the machine.
E indicates the Infeed of the machine.
F indicates the Discharge of the machine.
Note! The arrows indicate the flow direction in the machine.
Right operator side Left operator side
F F
B B
EM1.1THP00001en.fm
C D C D
GHP01000.eps
A A
E E

1 Introduction 1.5 Tetra Unit Turner (optional equipment)
1.5 Tetra Unit Turner

(optional equipment) 1
1.5.1 Intended use of this Tetra Pak equipment
The Tetra Unit Turner is an optional equipment to the
Tetra Handle Applicator 32.
Tetra Unit Turner turns package units before they enter the Tetra Handle
Applicator 32, and turns them back after leaving the Applicator.
The Tetra Unit Turner is connected to the Tetra Handle Applicator 32, and is
controlled and supplied with power and compressed air from the Applicator.
1.5.2 Machine identification

The machine sign below is attached to the machine frame. It carries data
needed when contacting Tetra Pak concerning this particular equipment.
EM1.1THP00001en.fm
GH700172.eps
Location machine sign
2
3
1 Machine type
4
2 Drawing specification
3 Machine number
GHP00004.eps 4 Manufacturer
5 Year of manufacture
Machine sign 5

1.6 General 1 Introduction
1.6 General
1 1.6.1 Abbreviations used in this manual
Abbreviation English name Translated
CE Communautés Européennes /
European Communities
CPU Central Processing Unit
EM Electrical Manual
EEA European Economic Area
I/O Input / Output (module)
LED Light Emitting Diode
OM Operation Manual
MM Maintenance Manual
SPC Spare Parts Catalogue
TeM Technical Manual
TPMS Tetra Pak Maintenance System
EM1.1THP00001en.fm

1 Introduction 1.6 General
1.5.2 How to use the maintenance chapter

Page layout
1
5 Maintenance instructions 5.2 Infeed brake
5.2.3-1 Worm gear - change oil

1
4
2
5
3
EM1.1THP00001en.fm
1 TeM chapter name

2 Maintenance procedure code (see page 10)
3 Additional information (see page 11)
(Cont’d)

(Cont’d)
1 Maintenance procedure codes

The maintenance procedures are indicated as shown by the example below:

TeM chapter or Sub section name Clarification
Main machine of activity
Maintenance section Type of activity.

or Machine group See below.
Maintenance sub
section or
Machine
Consecutive
procedure
Types of standard activities:
EM1.1THP00001en.fm
– Adjust – Lubricate
– Assemble – Install
– Bleed – Measure
– Calibrate – Overhaul
– Change – Record
– Charge – Remove
– Check – Set
– Clean – Synchronize
– Count – Tighten
– Delime – Turn
– Dismantle and
– Empty – Description
– Fill – Diagram
(Cont’d)

(Cont’d)
Additional information
The following additional information is included in each Maintenance
1
procedure as applicable.

Machine status
Machine status Main power OFF Consumables
Machine status Consumables are
during the
Consumables 1 l High pressure oil items which are
procedure. Usually needed in
“Main power OFF”.
Special tools Template 123456-1 addition to
replacement
Spare parts 123456-0101 parts.
Spare parts Special tools

Reference to the Spare parts chapter. Tools needed, that are NOT normally carried
by a service technician (for example a
EM1.1THP00001en.fm
template needed in a setting procedure).

1.5.3 How to use the electrical documents chapter

1 General
How to use EM is an explanation of how to find your way trough the
chapters Component location, Circuit diagrams, Connection diagrams,
Mains connection diagrams and Program documents in the EM.
Note! All the examples in “How to use EM” are composed only to demonstrate,
and have nothing to do with the distribution equipment this EM handles.
Enclosed find some examples of how to use EM.
Drawing identification
The identity of the drawings
in above mentioned chapters
consists of a:
HOT MELT
• main number (a)
• sheet number (b) 61350 06 05
• version number (c)
a b c
GH500006.eps
The sheet number (b) is the consecutive numbering of the parts (sheets)
which belong to the main number (a) and is used as a reference in the
diagrams.
EM1.1THP00001en.fm
Page 1-4 is a Position summary in the chapter Circuit
diagrams, where all electrical components used in
drawings are listed as a position and with a cross
reference.
Sheet 1-12 in the Circuit diagrams are drawings.
Sheet 22-24 in the Circuit diagrams is the Earth summary.
(Cont’d)

(Cont’d)
Chapter orientation
The second page in each chapter is always a table of contents, listing all the
1
documents included in the chapter.
In the Mains connection diagrams the second connection diagram shows;
• how the equipment should be connected to the local supply
• dimension of the connection cable
• connection of the matching transformer (when used)
Caution! Concerning the dimension of the connection cable always consider
the local regulations.
The PLC-listing in the section Program documents consists of Ladder
diagram, Cross reference list, Configuration and in some cases Variant
depending document.
Machine deviation is a chapter reserved for those cases which the machine
for some reason is delivered in a design that deviates from the basic design.
This is used on the condition that the deviations are not deviations that would
be accounted under the headings “Rebuilding kit” or “Option”.
(Cont’d)
EM1.1THP00001en.fm

(Cont’d)
Numbering system for components
1 The position number is divided in three parts.
• prefix
• function designation
• running number
See example below
X002 17 18 19
U V W
M
3
a) Prefix
M.M106
b) Function designation
M M 106
c) Running number
GH500009.eps
EM1.1THP00001en.fm
a b c
Prefix (a)
The prefix (a) is showing the location of the component.
• Position numbers without prefix indicates that the component is
mounted in the Electrical cabinet.
• The prefix M indicates that the component is mounted on the machine.
• The prefix P indicates that the component is mounted on a separate
control panel.
Function designation (b)
The function designation (b) are indicated according to international
standard.
Running number (c)
The electrical components are numbered in a consecutive illogical order.
(Cont’d)

(Cont’d)
How to trace a cable
Example: How to trace cable No. 5
1
• Go to chapter 6, Connection diagrams
• In the Connection diagrams find cable No 5
• Note the component connected to the cable (M.M005)
• Go to chapter 5, Circuit diagrams
• Go to the Position summary (first sheet(s) in the Circuit diagrams)
The sheet No. is located opposite the component No (pos M.M005). This
tells you on which sheet in the Circuit diagrams the connection is shown.
• Go to sheet 06 in the Circuit diagrams
• Find the component (M.M005)
• If the component, as in this example, is controlled by a separate
component (K005), the sheet reference for this component (sheet 22) is
found in the Circuit diagrams.
(Cont’d)
EM1.1THP00001en.fm

(Cont’d)
M.M005
LANE DIVIDER
EM1.1THP00001en.fm
D6b.EPS
K005
M.M005
GAD00061.EPS
D1b.eps
(Cont’d)

(Cont’d)
•
•
Go to sheet 22 in the Circuit diagrams
Find the controlling component (K005)
1
06 is a reference back to sheet 06.
The output (%Q0007) is a reference to the PLC-listing in the chapter
Program documents.
• Go to chapter 8, Program documents to see the use in the program
• Go to the Cross reference list at the end of the PLC-listing and find the
output(%Q0007)
• Note the rung No. in which the output is used (e.g rung198)
• Go to the PLC-listing and find rung 198.
(Cont’d)
EM1.1THP00001en.fm

(Cont’d)
K005
06 06 06
06
D3b.EPS
EM1.1THP00001en.fm
GAD00004.EPS GAD00005.EPS
(Cont’d)

(Cont’d)
The prefix M on the component connected to cable No.5 (M.M005),
indicates that the component is mounted on the machine.
• Go to chapter 4, Component location, to find the position of the
1
component (M005)
EM1.1THP00001en.fm
GH400003.EPS
(Cont’d)

(Cont’d)
1 How to trace a component

Example: How to trace sensor B011
• Go to the Position summary (first sheet(s)) in the Circuit diagrams
The sheet No. (sheet 17) is located opposite the component No

(pos M.B011). This tells you on which sheet in the Circuit diagrams the
connection is shown.
• Go to sheet 17 in the Circuit diagrams
• Find the component (M.B011)
• Note the connections (X004, 21-23)
• Find the connection (X004 21-23)
The Connection diagrams shows how the sensor is connected (e.g. via a
connection box).
The input (%I0042) is a reference to the PLC-listing in the section Program
documents.
EM1.1THP00001en.fm
(Cont’d)

(Cont’d)
X004
1
M.B011
D7b.EPS
EM1.1THP00001en.fm
GAD00008.EPS
M.B011
X004
D2b.EPS
(Cont’d)

(Cont’d)
1 •
•
Go to chapter 8, Program documents to see the use in the program
Go to the Cross reference list at the end of the PLC-listing and find the
input (%I0042)
• Note the rung Nos. in which the inputs are used (e.g. rung 211)
• Go to the PLC-listing and find rung 211
(Cont’d)
EM1.1THP00001en.fm

(Cont’d)
1
EM1.1THP00001en.fm
GAD00010.EPS
GAD00011.EPS
(Cont’d)

(Cont’d)
1 Supply/line voltage
Supply voltage/Line connection order
The supply voltage in the Electrical cabinet is named:
• L1-L9: Power voltage
• L10-LXX:Control voltage
L10 is reserved for 0V, control voltage.
L11 is reserved for 24V, control voltage.
Line summary (sheet 90) in the Circuit diagrams (chapter 5), shows the
line connection order with a cross reference to the valid circuit diagram for
each connection (See example next side).
(Cont’d)
EM1.1THP00001en.fm

(Cont’d)
GAD00012.EPS
EM1.1THP00001en.fm
L I0
LII
A2 AI
A2 AI
D5b.EPS
(Cont’d)

(Cont’d)
1 How to trace a terminal

Example: Connection in connection box M.X005, terminal 11-12
• Find the connection box (M.X005 terminal block 11-12)
• Note the component connected (M.Y004)
• Go to the Position summary (first sheet(s) in the Circuit diagrams)
The sheet No. (sheet 23) is located opposite the component No

(Pos M.Y004). This tells you on which sheet in the Circuit diagrams the
connection is shown.
• Go to sheet 23 in Circuit diagrams
• Find the component (M.Y004)
The output (%Q0014) is a reference to the PLC-listing in chapter
Program documents.
EM1.1THP00001en.fm
(Cont’d)

(Cont’d)
M.X005
1
M.Y004
N
D8b.EPS
EM1.1THP00001en.fm
GAD00015.EPS
M.Y004
17 B6
%Q014
D4b.EPS
(Cont’d)

(Cont’d)
1 The prefix M indicates that the component is mounted on the machine.

• Go to chapter 4, Component location, to find the position of the
component (Y004) on the machine
• Go to chapter 8, Program documents to see the use in the program
• Go to Cross reference list at the end of PLC-listing and find the output
(%Q0014)
(Cont’d)
EM1.1THP00001en.fm

(Cont’d)
GH400003.EPS
EM1.1THP00001en.fm
GAD00017.EPS
GAD00004.EPS

1.5.4 How to use the spare parts chapter

1 How to find the correct Spare Part Number
A. Check that the data on your machine sign, and /or machine specification,
corresponds with the catalogue. (see Fig.1, on page 32)
1) Main groups of the machine
B. The second catalogue sheet contains a table of content for the main
groups, included in the catalogue. The information regarding machine and
main group status MUST correspond with your machine specification.
Locate and choose the main groups page number (1), in which you want to
search for spare parts.
(see Fig. 2, on page 32)
2) Main group
3) Machine type
C. Search in the main group illustration, the item number, which may hold
your wanted spare part. Go to the text page below and find the page number
for the actual group. (see Fig. 4, on page 33)
4) Internal information, such as latest Engineering Change,
bill-of-material included in the catalogue page.
EM1.1THP00001en.fm
5) Used-In reference to next higher level in the machine structure
6) Assembly drawing number
7) Continuous page numbering through the document
8) Pos number corresponding to illustration
9) Group or article number.
10) Group or article description
11) Machine type including development staus
12) Group description
13) Group number (bill-of-material) including development status
14) Document number
(Cont’d)

(Cont’d)
D. Continue to the found page number, and search in the illustration for your
1
spare part. Go to the text row for the found item number, and read the part
number. Take eventual variant headings in consideration; if you are unsure,
read your machine specification. (see Fig. 5, on page 33)
15) Variant heading, eg volume, left /right etc.
16) Heading for common parts
17) SP = Code for articles, which are included into various spare
part kits.
• U = starting-up kit supplied on machine delivery.
• P = production kit to be held at production site workshop.
• S = service kit to be held at service stations store.
• C = central depot kit to be available at the central store.
18) UN = Short code for measure units, eg mm, kg etc.
19) Qty = Number of items needed in the complete assembly.
(Cont’d)
EM1.1THP00001en.fm

(Cont’d)
Figure 1
EM1.1THP00001en.fm
21
Figure 2
32
Figure 3
(Cont’d)

(Cont’d)
1
5 7
6 Figure 4
8 9 10
7
11 12 4 13 14
EM1.1THP00001en.fm
Figure 5
15
17 1819
16
11 12 4 13
(Cont’d)

(Cont’d)
1 Tetra Pak Part numbering system

The third and forth digits in the subnumber, specify one unique group which
can be ordered. If the forth digit is replaced by a “V”, the number
combination only points to a bill-of-material document.
The first and second digits in the sub-number, specify the development step
(model) of the machine or group. (see Fig. 3, on page 32)
Main number of machine /group /article, depending on level.
Prefix, giving information about level, eg.
A = Machine
B = Main section (*)
C = Groups and subgroups
*) Customized distribution machines are registered as B-level as well.
EM1.1THP00001en.fm

1 Introduction 1.6 Synchronization diagram
1.6 Synchronization diagram

Note! To be followed when performing the basic settings of the machine.
1
4.8.3-1 Pressure switch - set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
⇓
4.7.3-2 Electrical components - set photocells . . . . . . . . . . . . . . . . . . . 165
⇓
4.7.3-3 Electrical components - set proximity switches . . . . . . . . . . . . 168
⇓
4.3.4 Tape unwinding system - set . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
⇓
4.2.4 Label magazine - set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
⇓
4.4.4 Belt conveyor - set belt tension . . . . . . . . . . . . . . . . . . . . . . . . . . 123
⇓
4.4.5 Belt conveyor - set conveyor guides . . . . . . . . . . . . . . . . . . . . . . 124
⇓
EM1.1THP00001en.fm
4.1.4 Application paddle - set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103

⇓
4.4.6 Belt conveyor - adjust photocells . . . . . . . . . . . . . . . . . . . . . . . . . 125
⇓
4.5.2 Height adjustment system - adjust . . . . . . . . . . . . . . . . . . . . . . . . 127

1.6 Synchronization diagram 1 Introduction
EM1.1THP00001en.fm

2 Safety precautions 2
2.2THP00002en.fm

2.1 Information 2 Safety precautions
2.1 Information
2.1.1 General
! DANGER! Incorrect use of the equipment will put your life in danger!
Tetra Pak will take no responsibility for any fatal accidents, injuries to
personnel or damage to the machine if the Tetra Handle Applicator 32
or associated equipment is installed, operated, and serviced without
2 !
following the instructions in this Technical Manual (TeM).
DANGER! Risk of immediate danger to life!

Never inch or run the machine if any safety components included in
the safety system is non-operational. Non-operational safety
components must be changed immediately.
2.1.2 Hazard information

Hazard information in this document has the following significance:

Failure to observe this information will put your life in danger!
!
2.2THP00002en.fm
WARNING! Risk of serious personal injury!
Failure to observe this information could result in serious personal
injury!
CAUTION! Risk of minor personal injury!

Failure to observe this information may result in minor personal
injury!
IMPORTANT! Risk of damage to equipment!
Failure to observe this information could result in damage to
equipment!
Note! Is used to emphasize important information. A Note is not to be regarded as
hazard information.

2 Safety precautions 2.2 Warning signs
2.2 Warning signs

2.2.1 Warning signs
! DANGER! Risk of electrical shock!
Failure to observe will put your life in danger.
Enclosures which do not clearly show that they contain electrical devices are
marked with the warning sign below.
2
GH100784.eps
2.2.2 Prohibition signs

! WARNING! Do not touch!
Failure to observe could result in loss of fingers or other body parts.
2.2THP00002en.fm
The prohibition sign below indicates a risk of personal injury in the area
where the prohibition sign is placed.
GH100790.eps
! DANGER! Keep dry!

Failure to observe will put to your life in danger.
Never flush water or any other liquid towards an area with the prohibition
sign below.
GH100785.eps

2.2 Warning signs 2 Safety precautions
2.2.3 Warning and prohibition signs on the machine

In the figure below shows the warning and prohibition signs which are
attached to the machine.
If any sign is missing worn out or damaged, there must be ordered a new set
of signs.
When ordering, please refer to the following SPC-number: 1362417-0100.
2.2THP00002en.fm
GHP01020.eps
Tetra Unit Turner (optional equipment)

When ordering, please refer to the following SPC-number: 1362421-0100.
GHP02015.eps

2 Safety precautions 2.3 Requirements on personnel
2.3 Requirements on personnel

! DANGER! Risk of immediate danger to life!
Not following the Safety precautions will put your life in danger.
All personnel must regard all electrical equipment as live.
The work is to be carried out in such a way that there will be no risk of
personnel injury.
2.3.1 General 2
During maintenance or service work, the service technician and the
electrician are responsible not only for the machine, but also for the
personnel in the vicinity of the machine as well!
It is also the responsibility of the service technician and the electrician to
assure that the machine safety devices are fully operational before he/she
finishes the maintenance or service work.
2.3.2 Service technician

Only trained or instructed service technicians are allowed to work on the
machine.
Service technicians may be:
2.2THP00002en.fm
• technicians employed by Tetra Pak

The Tetra Pak technicians are Tetra Pak employees who have gone
through training courses at the Tetra Pak Technical Training Centers or
have an equivalent knowledge.
• technicians employed by the customer
Technicians employed by the customer must have the following skills:
– capable of reading (English or native) technical information
– understand technical drawings
– basic knowledge of mechanics and electronics
– basic knowledge of mathematics
– capable of handling (special) tools

2.3 Requirements on personnel 2 Safety precautions
2.3.3 Electrician
Electricians should:
• be certified according to local regulations
• have experience of similar types of installations
• have proven skills in reading and working from drawings and cable lists
• have knowledge of local safety regulations for power and automation
Work with the electrical equipment in the machine must be performed by
2 skilled persons only.

According to EN 60204-1:1992 clause 3.55 a skilled person is:
– An individual with technical knowledge or sufficient experience to
enable that individual to avoid hazards which electricity can create.
The use of a key or tool to carry out work by skilled persons for which it may
not be suitable to disconnect the equipment
The supply disconnecting mains may be operated as needed while the door is
open.
Examples of such operations are:
• resetting of protective devices
• adjustment of device settings
• fault finding and diagnostic testing
2.2THP00002en.fm
2.3.4 Machine operator
Only trained or instructed persons are allowed to operate the equipment.
The machine operator is an individual that has enough training and/or
knowledge to run the equipment in the correct way.
2.3.5 Fork lift driver

Fork lift driver should be certified according to local regulations.
The fork lift drivers’ role during installation is:
• to unload transport vehicle
• to plan and transport the machine or machine parts within the plant in a
safe and smooth way
• to assist when assembling Distribution Systems

2 Safety precautions 2.4 Emergency stop
2.4 Emergency stop

In case of danger to people or risk of damage to the machine, one of the
Emergency stop buttons must immediately be pushed.
In order to stop the machine immediately in an emergency situation, you
must know the exact location of the Emergency stop buttons.
Emergency stop must only be used in case of danger to people or machine.
To stop production in the normal way, see the Stop section in chapter
Note!
operation instructions.
Emergency stops do not disconnect the electrical supply to the machine.
2
GH100876.eps
2.2THP00002en.fm
Emergency stop button
GHP00005.eps
Location Emergency stop buttons

2.5 Main switch 2 Safety precautions
2.5 Main switch

Before any service work is carried out the Main switch must be turned
OFF and locked with a padlock. The key to the padlock must be
removed by the service technician or the electrician and retained in
his/her possession until all work is completed.
Examples of such service works are:

2 • disconnection of electrical cables
• replacement of motors, etc.
• service work in electrical cabinet, connection boxes, etc.
• dismantling of parts in order to prohibit involuntary starts
• service work in machine sections not visible from the control panel
However, for settings of photocells, proximity switches, frequency

converters, etc., power is needed. In the MM pages for those settings the
status is Power ON: Stop the machine in the correct way. Open a safety
switched door and then carry out the settings.
1RWH Check that the safety system is properly working. Check also that the
machine is actually stopped due to the opening of the door.
2.2THP00002en.fm
! WARNING! Do not by-pass the safety system and carry out any settings while the
machine is in Production mode.
GH102090.eps
Main switch
Location Main switch
GHP00006.eps

2 Safety precautions 2.6 Filter regulator
2.6 Filter regulator

Shut-off valve
! WARNING! Risk of personal injury!
Before starting service work, make sure that the machine is not
pressurized. The Shut-off valve (2) must be turned OFF and locked
with a padlock. It is turned OFF when the regulator handle (1) is
pressed down and visible at the underside of the shut-off valve (2).
The key to the padlock must be removed by the service technician or

the electrician and retained in his/her possession until all work is
2
completed.
Note! In the picture below the Shut-off valve (2) is turned OFF.
1
2.2THP00002en.fm
1 Regulator handle
GH102091.eps 2 Shut-off valve

2.7 Door and covers 2 Safety precautions
2.7 Door and covers

! WARNING! Moving parts and hot surfaces could cause serious injuries!
Never inch or run the machine if any safety switch is non-operational
or any cover is not fitted.
2.7.1 Door
The door leading to the risk area is provided with safety switch. This switch
2 is part of the safety system and must under no circumstances be bridged
or by-passed or otherwise made non-operational.
Do not open the door during production. Never stop the machine by opening
a door with a safety switch. The machine may perform a reciprocating
movement directly after a stop.
2.2THP00002en.fm
GHP00007.eps
Location of door with safety switch

2 Safety precautions 2.7 Door and covers
2.7.2 Covers
All covers are screwed on to the machine.
Note! After maintenance, check that all covers are fitted to the machine before it is
inched or run.
2
2.2THP00002en.fm
GHP00077.eps
Location of covers

2.8 Electrical cabinet 2 Safety precautions
2.8 Electrical cabinet

The voltage is 400V inside the electrical cabinet. Risk of immediate
danger to life through electrical shock. In case of accident,
immediately call for medical attention.
After the Main switch has been turned OFF, there still can remain
high voltage in the electrical cabinet. Discharge time approximately
2 five minutes.
Work inside the electrical cabinet must be performed by skilled persons only.
Always make sure that the electrical cabinet door is locked after
performing any type of work in the electrical cabinet.
2.2THP00002en.fm
GH100784.eps
GHP00008.eps
Location Electrical cabinet

2 Safety precautions 2.9 Cutting knife
2.9 Cutting knife

! WARNING! Risk of personal injuries!
Risk of personal injury caused by a sharp cutting knife.
When cleaning the sharp cutting knife, one should be very cautious.
GH100790.eps
2.2THP00002en.fm
GHP00010.eps
Location Cutting knife

2.10 Cooler (optional equipment) 2 Safety precautions
2.10 Cooler (optional equipment)

Never flush water or any other liquid towards the cooler when
cleaning the machine. Failure to observe will put your life in danger.
GH100785.eps
Cooler
2.2THP00002en.fm
GHP02011.eps
Location Cooler

2 Safety precautions 2.11 Chemical products
2.11 Chemical products

Can be flammable or hazardous to health. Read the warnings on the
container labels!
When handling hydraulic oil, lubricants, and cleaning solutions, carefully

follow the warnings on the container labels.
Always use safety equipment according to the instructions on the container
labels. Always use gloves and safety glasses when handling chemical
2
products.
For final handling of solutions, follow the instructions from the supplier.
2.12 Hearing protection

CAUTION! Risk of impaired hearing!
Hearing protection is recommended.
It is recommended to wear hearing protection while the equipment is
running.
2.2THP00002en.fm
Always keep the hearing protection clean.

2.13 Noise emission 2 Safety precautions
2.13 Noise emission
2
2 3
A
A
A
1 A
4
2.2THP00002en.fm
A = 1 meter.
Microphone placed 1.6 meters up
GHP00009.eps
Data
Document DE-97/1496
Date 97-10-30
Machine no 38021/39
Draw. spec. 678433
Mech. ECN 26269
El. ECN 26269
Noise level according to ISO 11201

Measuring Measured equiva- dB(A)
position lent sound pres- Production no
number sure level dB(A). packages
Production
1 73 65
2 66,8 64,2
3 66,6 63
4 74,5 66

3 Installation instructions
3
IM1.1THP00003en.fm

3.1 Technical data & drawings 3 Installation instructions
3.1 Technical data & drawings

3.1.1 Installation drawing
Note! If the machine is equipped with a Tetra Unit Turner, also see
3.1.1-6 Tetra Unit Turner (optional equipment), on page 61.
3.1.1-1 Dimensions
Dimensions of machine, right operator side
11 2250 13 11 19
1950
3
825±50
GHP01001.eps
IM1.1THP00003en.fm
50
50
1000 175 1250
270 1050 1680
600 2070
12
175
16 5 1 Electrical cable infeed height 1 950mm

2 Air connection, height 2 010mm
10
3 Connection point infeed
4 Connection point discharge
5 Electrical connection, height 600mm
2 7 Discharge queue photocells (B108)
1 10 Main switch
11 Emergency stop
12 Infeed tunnel
13 Control panel
1500
16 Magazine label
4 19 Discharge tunnel
7
(Cont’d)

3 Installation instructions 3.1 Technical data & drawings
(Cont’d)
Dimensions of machine, left operator side

19 11 13
2250
1950
825±50
GHP01002.eps
50
50
3
1000 1250 175
270 1050 1680
7
2070 600
IM1.1THP00003en.fm
11
1 Electrical cable infeed height 1 950mm
1500
2 Air connection, height 2 010mm

3 Connection point infeed
4 4 Connection point discharge
5 Electrical connection, height 600mm
1 7 Discharge queue photocells (B108)
2 10 Main switch
11 Emergency stop
10 12 Infeed tunnel
16 13 Control panel
5 16 Magazine label
19 Discharge tunnel
175
3
12

3.1.1-2 Required clearances

The below drawings show the required clearances around the machine.
Machine, right operator side
20
2670
R
59
0
820
3 21
GHP01003.eps
1425
2970
IM1.1THP00003en.fm
Machine, left operator side
2970
1425
20
820
0
59
R
2670
21
GHP01004.eps
20 Service area
21 Operating area for inserting the tape and label

3.1.1-3 Connections
The below drawings show the location of the connections for electricity (1)
and compressed air (2).
Note! If the machine is equipped with a Tetra Unit Turner, see
3.1.1-6 Tetra Unit Turner (optional equipment), on page 61, for additional
information.

GH100784.eps
5
3
2 70
IM1.1THP00003en.fm
100
GHP01005.eps
98

98
100
1
70
2
5
1 Electrical cable infeed, height 1950 mm
2 Air connection, height 2010 mm
5 Electrical connection, height
600 mm
GHP01006.eps

3.1.1-4 Dimension of the conveyor (optional equipment)

Note! The conveyor is not included in the machine. The conveyor can be ordered
with or without a motor.
For other alternatives regarding turning and transporting the units, see PIM
Machines for Tetra Handle Applicator 32.
Note! If the machine is equipped with a Tetra Unit Turner, see
3.1.1-6 Tetra Unit Turner (optional equipment), on page 61, for additional
information.
(Cont’d)
IM1.1THP00003en.fm

(Cont’d)
Tetra Unit Turner on Roller Conveyor

Right operator side
825±50
MIN. 4150
2150
700 1400 190 1000 215
330
TFW
TMS
GHP01008.eps
25 22 26,30 27 23 28 29
3
Left operator side
825±50
IM1.1THP00003en.fm
MIN. 4150
2150
215 1000 190 1400 700
TFW
TMS
330
GHP01009.eps
29 28 23 27 26, 30 22 25
Installation with Tetra Unit Turner on Roller Conveyor, order number 1362367 includes:
22 B901.1 and B901.2 (ext hose brake photocell 1. Included in hose brake).
25 Hose brake without electrical cabinet Tetra Unit Conveyor 54: 1359066. Conveyor not
included. Tetra Flexi Conveyor 56: 1138371. Conveyor not included.
26 Drive unit adapted to roller conveyor Tetra Unit Conveyor 54: 1359478. (Conveyor
speed 16m/min.) Tetra Flexi Conveyor 56: 1359568. (Conveyor speed 16m/min.)
27 Tetra Unit Turner 1362389. 1400 mm roller conveyor included.
28 Tetra Unit turner 1362409. 1000 mm roller conveyor included.
29 End unit adapted to roller conveyor. Tetra Unit Conveyor 54: 1359480. Tetra Flexi
Conveyor 56: 1359569.
30 Leg motor 3-arms 1020164.
Note! TFW = Tetra Film Wrapper

TMS = Tetra Multi Shrink

3.1.1-5 Air jet gun (optional equipment)

The below drawings show the location of the air connection for air jet
gun (22).
22
3 GHP00011.eps
IM1.1THP00003en.fm
22
GHP00012.eps
22 Air jet gun

3.1.1-6 Tetra Unit Turner (optional equipment)

The Tetra Unit Turner is an optional equipment to the
Tetra Handle Applicator 32.
The installation drawing shows a left infeed machine. All measures are the
same for a right infeed machine.
For security reasons, the Tetra Unit Turner must be controlled from the Tetra
Handle Applicator 32. This means that the Tetra Handle Applicator 32
supplies the Tetra Unit Turner with both electrical power and compressed air.
! WARNING! Risk of serious personal injury!
Before starting installation, carefully read the instructions in chapter
2 Safety precautions, on page 37, and section 3.4 Position, assembly
& connections, on page 82.

Failure to observe this information could result in damage to equipment!
Do not connect the Tetra Unit Turner to any other supply than the Tetra
Handle Applicator 32. See section 3.4.5 Connections, on page 88.
3
Compressed air connection
IM1.1THP00003en.fm
Make sure that air supply to the equipment is switched OFF before
performing any connection work.
Route the pneumatic hoses along the conveyor and strap it in place. Pass
them in through the opening for the conveyor into the Tetra Handle
Applicator 32. Make sure the hoses are placed where the edges are covered
by a strip.
To connect the compressed air, see the 4.8.4 Pneumatic diagram,
on page 179.
(Cont’d)

(Cont’d)
Electricity connection
Make sure that power is switched OFF upstream before performing
any work on cables and electrical components.
Route the cables from motors and valves along the conveyor and strap them
in place. Pass them in through the opening for the conveyor into the Tetra
Handle Applicator 32. Make sure the cables are placed where the edges are
covered by a strip.
GH100784.eps To connect the electricity, see section 5.5 Mains connection diagrams, on
page 201.
3 (Cont’d)
IM1.1THP00003en.fm

(Cont’d)
Dimensions
825±50
MIN. 4150
2150
215 1000 190 1400 700
TFW
TMS
330
GHP01009.eps 3
29 28 23 27 26, 30 22 25
IM1.1THP00003en.fm
25 Hose brake without electrical cabinet Tetra Unit Conveyor 54: 1359066.
Conveyor not included. Tetra Flexi Conveyor 56: 1138371. Conveyor not
included.
26 Drive unit adapted to roller conveyor Tetra Unit Conveyor 54: 1359478.
(Conveyor speed 16m/min.) Tetra Flexi Conveyor 56: 1359568. (Conveyor
speed 16m/min.)
27 Tetra Unit Turner 1362389. 1400 mm roller conveyor included.
28 Tetra Unit turner 1362409. 1000 mm roller conveyor included.
29 End unit adapted to roller conveyor. Tetra Unit Conveyor 54: 1359480. Tetra
Flexi Conveyor 56: 1359569.
30 Leg motor 3-arms 1020164.
Note! TFW = Tetra Film Wrapper

TMS = Tetra Multi Shrink

3.1.2 Mass / weight

3.1.2-1 Data
The following table contains the mass and dimensions of an un-crated
machine. The warning lamp is turned down during transport.
Contents Weight Length Width Height
Kg mm
Tetra Handle 560 2670 1320 2250
Applicator 32
Tetra Unit Turner 259 1400 740 1080
(optional equipment 1000
3.1.2-2 Centre of gravity point

The below illustrations show the centre of gravity point.
3 Machine, right operator side

527
18
IM1.1THP00003en.fm
1020
GHP00116.eps
540

527
18
1020
GHP00117.eps
540
18 Centre of gravity point

3.1.2-3 Fork lift position

Put the forks according to the drawing below. Fork length must reach across
the whole machine.
Beware not to hit the machine feet with fork lift. It could result in
serious frame damage on the machine.
Note! After any moving of the machine, it should be put down gently.
3
GHP00013.eps
IM1.1THP00003en.fm
150 250
17 850 250 17
GHP00014.eps
250 150
17 250 850 17
17 Fork lift position

3.1.3 Utility connection data

The following table supplies utility connections data needed when installing
the machine.
Utility Type of data Value / Unit
Electricity Consumption 1.0 kW
Voltage etc. See Electrical Manual
(EM)
Compressed air Working pressure 0.63 - 1 MPa
Consumption 1.7 Nl/min
Connection thread G 1/2” Internal
Tetra Unit Turner

(optional equipment)
Electricity Consumption 0.5 kW
Voltage etc. See Electrical
3 Compressed air Working pressure

documents chapter
0.63-1 MPa
Consumption 15 Nl/min
Connection thread G 1/4” Internal
IM1.1THP00003en.fm

3.1.3-1 Data
The following tables contain production data.
Package
unit
length = L
(mm)
94-110
111-128
129-148
Package
GHP00066.eps
unit
height = H
(mm)
88-110 L = unit length
111-250 H = unit height
W = unit width
3
Package
unit width
= W (mm)
IM1.1THP00003en.fm
Min. and max. package units which can be run in the

machine
L W H
Min. 94 124 88
Max. 148 285 250
The estimated time required to convert the machine between different unit
sizes is approximately ten minutes for a trained service technician.

3.1.4 Production material data

3.1.4-1 Tape
Dimensions
3 152
25
IM1.1THP00003en.fm
180
160
360 GH102773.eps
Description
A transparent, mono-oriented, release coated polypropylene carrier in
combination with non aggressive, UV-light resistant, adhesive supplied as a
spoolwound products for higher efficiency.
Application
APC 92 is specially designed as a self adhesive tape handle for shrink
wrapped or cardboard multi-packs for automatic packing lines and semi
automatic packing lines. APC 92 is used in combination with cardboard
labels.
APC 92 is packaged in spools of 5000 metres.
(Cont’d)

(Cont’d)
Technical data
The following table contains technical data.
Type of data Value / Unit
Carrier Mono-oriented polypropylene
Adhesive Solvent.free UV-resistant
Colour Transparent (crystal clear)
Adhesion to steel 6 N / 25 mm
Adhesion to PE 5.5 N / 25 mm
Thickness carrier 50 µm
Total thickness 72 µm
Tensile strength 350 N / 25 mm
Elongation break 35%
Width 25 mm
Length 5000 m
Core Plastified, 152 mm 3
Total diam. spool 360 mm
Tape “out” signal 15 m before end of reel
Winding width 160 mm
IM1.1THP00003en.fm
Package unit length = L (mm) Package unit height = H (mm) G

94-110 88-110 250
111-128 88-110 265
129-148 88-110 285
94-110 111-250 300
111-128 111-250 315
129-148 111-250 335
Tape length = G (mm)
GHP02012.eps
L = unit length
H = unit height
W = unit width
GHP00066.eps
(Cont’d)

(Cont’d)
Carton and pallet

The following table contains carton and pallet data.
Value / Unit
Type of data Carton Pallet a
Dimensions 210 x 400 x 400 mm 800 x 1200 x 1900 mm
Weight 8 kg 480 kg
a. 48 cartons / pallet
Production
Best condition of working temperature is:
10°C ≤ T°C ≤ 30°C.
APC 92 can work in THA 32 in temperatures from 5°C to 50°C.
In temperatures over 30°C the machine need more cleaning as the tape is
3 more sticky.
APC 92 can work in THA 32 in relative humidity from 10% to 95%.
Order
Minimal quantity to be ordered is 48 spools (one pallet). Delivery time is 20
days after order.
IM1.1THP00003en.fm
APC 92 (25 mm x 5000 m) may be ordered from:
CEFMA SA
5, Rue Louis de Broglie
697 40 Genas
France
Storage
Store the tape in cool and dry place away from sunlight and direct heat
sources. Recommended storage temperature is between 10°C - 30°C. Under
these conditions, the tape can be stored in an unopened carton during six
months.

3.1.4-2 Paper label
Dimensions
25±0.1
LL±0.1
GH102774.eps
Description
The choice of depth is made according to the stiffness that one want to confer
to the handle, in order to avoid the label to bend due to the weight of the
product. With a cardboard depth according to the table below, one gets a
good comfort for the transport of products. The label can be printed on all its
3
surfaces in several colours with messages, bar code etc. It turns then into an
excellent advertising mean for the brand.
Technical data
IM1.1THP00003en.fm
The following table contains technical data.

Type of data Value / Unit
Width 25 ± 0.1 mm
Length LL ± 0.1 mm
Quality Cardboard, fibres parallel to widthwise
Depth 100 - 200 g/m2
(Cont’d)

(Cont’d)
Paper label length

The following tables contain paper label length data.
Package unit Label length
length =L (mm) =LL (mm)
94 - 110 115
111 - 128 130
129 - 148 150
For bigger units it is more comfortable to have a depth near 200 g/m2.
For smaller units it is possible to have e depth near 100 g/m2.
For label length 115mm, is 100 to 150 g/m2 recommended.
Order
Can be ordered from any local supplier.
3 Storage
Store in cool and dry place away from sunlight and direct heat sources.
Recommended storage temperature is between 10°C - 30°C.
IM1.1THP00003en.fm

3.1.5 Conveyor equipment

3.1.5-1 General
The machine must always be connected to at least 1000 mm
uncut conveyor due to the mounting of the tunnels.
A curve can be placed direct after the discharge tunnel.
Note! If a Tetra Unit Turner is used, there is no use for conveyors between the
turner and the tunnels.
Data
The following table contains data for Roller conveyor.
Conveyor Type of conveyor Speed Type of adapter
Infeed Roller conveyor 30 m/min Brackets
Discharge Roller conveyor 30 m/min Brackets
Roller conveyor before and after the machine is not driven from the machine.
It is driven separately but controlled from the machine. 3
The following table contains data for Tetra Unit Conveyor 54 and Tetra Flexi
Conveyor 56.
Conveyor Type of conveyor Speed Type of adapter
IM1.1THP00003en.fm
Infeed Tetra Unit Conveyor 54 16 m/min 1) Brackets

Tetra Flexi Conveyor 56
Discharge Tetra Unit Conveyor 54 16 m/min - Brackets
Tetra Flexi Conveyor 56 30 m/min 1)
1) Tetra Unit Turner on Roller Conveyor, page 59.

Tetra Unit Conveyor 54 or Tetra Flexi Conveyor 56 before and after the
machine are not driven by the machine.
Conveyor lubrication must be used on Tetra Unit Conveyor 54 and Tetra
Flexi Conveyor 56.

3.2 Site preparation 3 Installation instructions
3.2 Site preparation

3.2.1 General requirements on site
3.2.1-1 General
In order to obtain the best possible working condition for the machine, it is
necessary to follow our recommendation of data according to section
3.1 Technical data & drawings, on page 54.
3.2.1-2 Floor
To obtain a proper production it is necessary that the machine is standing
stable on the floor. It is important that the floor is in good state condition.
IM1.1THP00003en.fm

3 Installation instructions 3.3 Machine handling
3.3 Machine handling

3.3.1 Crate handling
Note! Depending on what optional equipment that has been ordered, there may be a
number of additional crates.
Data
The following table contains the data needed for handling the crate.
Contents Weight Length Width Height
Kg mm
Crate incl. machine 700 2000 1500 2200
Tetra Unit Turner 374 2560 1000 1260
3.3.1-1 Transport and auxiliary equipment 3

Follow the recommendations below to avoid injury.
The following equipment is required for handling the crate.

IM1.1THP00003en.fm
Equipment Capacity Quantity

Kg
Forklift 2000 1

3.3 Machine handling 3 Installation instructions
3.3.1-2 Lifting and unloading

To safely and efficiently lift and unload the crate from the delivery
vehicle, read the instructions on the next page.
Centre of gravity
The below illustration shows how the centre of gravity is indicated on a Tetra
Pak crate.
! WARNING! Example only!
The purpose of the illustration below is to give an example of how the
centre of gravity is indicated on a crate. For information on the
location of the centre of gravity for a specific crate, see the actual
marks on the crate.
IM1.1THP00003en.fm
Centre of gravity
GH100315.eps
Indication Centre of gravity

(Cont’d)

(Cont’d)
Correct fork lift

The crate may tilt if not observing the centre of gravity or the fork lift
points. Failure to observe will result in immediate danger to life
and / or major damage to equipment.
Insert the forks so that the centre of gravity (1) is placed between the forks.
The forks should be set as wide as possible.
1
3
IM1.1THP00003en.fm
GHP00015.eps
1 Centre of gravity point

3.3.2 Storage
Contents Recommended Recommended stor- Special
storage age humidity recommendations
temperature
Tetra Handle 10°C - 30°C 10 - 95% Keep dry to prevent
Applicator 32 condensation and
and corrosion on connec-
Tetra Unit Turner tions inside the electri-
(optional equip- cal cabinet.
ment)
3.3.3 Unpacking and inspection

This section contains information needed for safe and efficient unpacking of
the machine. The following information is supplied:
• required tools and equipment
• uncrating sequence
3 • inspection documentation
• disposal / re-use of used material
Follow the recommendations below to avoid injury when unpacking
IM1.1THP00003en.fm
the machine.
3.3.3-1 Auxiliary equipment

The following equipment is needed when unpacking the machine.
Equipment Capacity kg Quantity
Fork lift 2000 1

3.3.3-2 Uncrating sequence
Wooden crate
To uncrate the machine, perform the following steps:
a) Unscrew the bolts (7) holding the lid (6).
b) Remove the lid (6).
c) Remove the cross beams (5).
d) Unscrew the lower bolts (3) on each side of the front, but do not unscrew
the top bolt (4) on each side.
When loosening the left and right top bolt (4), the front (2) as well as
loose machine parts may fall out.
e) Remove the front (2).
6
3
5
7
IM1.1THP00003en.fm
3 1 Centre of gravity
indication
2 Crate front
2 3 Bolt
4 Bolt
5 Cross beam
1 6 Lid
7 Bolt
GH100316.eps

The machine may tilt if not observing the centre of gravity or the fork
lift points. Failure to observe may result in immediate danger to life
and/or major damage to equipment.
Remove the machine from the crate. When lifting the machine using a fork
lift truck, use the fork lift positions as shown in 3.1.2-2 Centre of gravity
point, on page 64.
Also see instructions in 3.3.6 Machine transport, on page 81.

3.3.4 Inspection
3.3.4-1 Inspection documentation
Enclosed you will find a Transport Damage Report that has to be filled in as
soon as the machine is uncrated. If any Tetra Pak equipment is damaged
when opening the crate, take pictures to illustrate the damage and enclose the
photographs.
Note! The Transport Damage Report must be filled in and returned even if there is
no damage to report.
The report and the pictures (if any) should be sent to:
Quality Assurance
Ruben Rausings gata
S-221 86 Lund
Sweden
IM1.1THP00003en.fm
GHP00065.eps

3.3.5 Disposal / re-use

3.3.5-1 Re-usable packing materials and structures
Re-usable packaging materials and structures should be collected and re-
used in accordance with local regulations.
3.3.5-2 Non re-usable packing materials and structures

Non re-usable packaging materials and structures should be collected and
disposed of in accordance with local regulations.
3.3.6 Machine transport

3.3.6-1 General
Prior to move the machine into position for assembling, do the following:
• check that the machine can be transported to the assembly site without
any problems regarding ceiling height, doors, passages, etc.
! DANGER! Immediate danger to life! 3
lift points. Failure to observe will result in immediate danger to life
IM1.1THP00003en.fm
• make sure that the equipment can be lifted in accordance with the
instructions in 3.1.2-2 Centre of gravity point, on page 64.
Recommended transport temperature is between -20°C to +70°C.

3.4 Position, assembly & connections 3 Installation instructions
3.4 Position, assembly & connections

3.4.1 Space requirements
The space requirements for this machine are given in the installation
drawings shown in chapter 3.1 Technical data & drawings, on page 54.
3.4.2 Positioning
Check that the machine can be transported to the assembly site without any
problems as regards ceiling height, doors, passages, etc.
lift points. Failure to observe will result in immediate danger to life
Make sure that the machine can be lifted and moved in accordance with
3 heading 3.1.2-2 Centre of gravity point, on page 64, and sub section 3.3.6
Machine transport, on page 81.
3.4.3 Levelling
Make sure that the machine is level by means of for example a spirit level.
Place the spirit level on the cross beams as well as on the longitudinal beams.
IM1.1THP00003en.fm
If necessary, adjust by turning the machine feet.
If the amchine is equipped with a Tetra Unit Turner, the turner should be
levelled using the same method (spirit level or similar) as described above.
Note! Variations in floor height may complicate the levelling process.
3.4.4 Assembly
The Tetra Handle Applicator 32 is assembled at delivery, except for the
warning lamp, see 3.4.4-1 Warning lamp on page 83, and infeed and
discharge tunnels, see 3.4.4-4 Infeed and discharge tunnels on page 87.
The infeed and discharge conveyors, see 3.4.4-2 Infeed and discharge
conveyors (optional equipment) on page 83, and the Tetra Unit Turner,
see 3.4.4-3 Tetra Unit Turner (optional equipment) on page 85, are
completely assembled at delivery.

3 Installation instructions 3.4 Position, assembly & connections
3.4.4-1 Warning lamp

The warning lamp has been mounted upside down in order for the machine
to fit in the crate. Loosen the warning lamp (1) and fit it on top of the
machine as illustrated below.
3
IM1.1THP00003en.fm
GHP00121.eps 1 Warning lamp
3.4.4-2 Infeed and discharge conveyors (optional equipment)

Note! The conveyors are not included in the machine.
Assemble the infeed conveyor (1) and the discharge conveyor (2) to the
machine.
To get a good transfer between the units it is important to put the THA 32,
turning devices, drive and end units as close as possible to each other. The
parts shall also be in the same level.
For other alternatives regarding turning and transporting the units, see PIM
Machines for Tetra Handle Applicator 32.
(Cont’d)

(Cont’d)
Tetra Unit Turner on Roller Conveyor
Right operator side
1 2
1 2
3 GHP00018.eps
IM1.1THP00003en.fm
Left operator side
2 1
2 1
GHP00019.eps
1 Infeed conveyor
2 Discharge conveyor

3.4.4-3 Tetra Unit Turner (optional equipment)
Infeed
Install the infeed turner to the Tetra Handle Applicator 32 as follows:
a) Place the infeed turner close to the Applicator (approx. 5-10 mm
between the last roller (12) on the Turner and the small rollers (11) in the
Applicator).
b) Adjust the feet so that the turner is level and the rollers (12) are close
together with and on the same level as the small rollers (11) in the
Applicator. The small rollers (11) shall be the distance A below the
conveyor belt (13).
c) Install the bracket (4) to the infeed turner by means of the screws (8),
washers (9) and nuts (10).
d) Install the bracket (4) to the Applicator by means of the screws (7),
e) Install the protection (1) to the bracket (4) by means of the screws (2)
and washers (3). 3
Note! All components in the line (turners, applicator, drive units, etc.) must be
placed close to each other.
IM1.1THP00003en.fm
A = 2-4 mm
13 11
A
12
1
4
1 8
2
9
3
GH700235.eps
5 1 Protection 8 Screw
2 Screw 9 Washer
6 3 Washer 10 Nut
4 Bracket 11 Small roller
7
5 Mounting block 12 Roller
4 10 6 Washer 13 Conveyor belt
7 Screw
(Cont’d)

(Cont’d)
Discharge
Install the discharge turner to the Tetra Handle Applicator 32 as follows:
a) Place the discharge turner close to the Applicator and adjust the feet so
that the Turner is level and the rollers are on the same level as the
applicator conveyor belt.
b) Install the bracket (1) to the discharge turner by means of the screws (4),
c) Install the bracket (1) to the Applicator by means of the screws (7),
Note! To get the packages in the right position in the next machine it is possible to
turn the units left or right.
Note! All components in the line (turners, applicator, drive units, etc.) must be
placed close to each other.
3 1
2 5
IM1.1THP00003en.fm
3 6
4 1 7
Left
Version
Right 1 Bracket
2 Nut
3 Washer
4 Screw
5 Nut
6 Washer
7 Screw
GHP00150.eps

3.4.4-4 Infeed and discharge tunnels

To avoid injury, assemble the infeed tunnel and the discharge tunnel
before starting the machine.
Assemble the infeed tunnel (4) and the discharge tunnel (5) to the machine.
12 19
3
IM1.1THP00003en.fm
GHP00072.eps
12 Infeed tunnel
19 Discharge tunnel

3.4.4-5 External equipment

See also sub-section 3.1.1 Installation drawing, on page 54.
External equipment Recommended clear- Recommended clear-

ance before machine ance after machine
mm mm
Queue discharge - 1 500
photocell
3.4.5 Connections
3.4.5-1 Compressed air
Make sure that air supply to the machine is switched OFF before
3 performing any connection work.
To connect the compressed air, see 3.1.1-3 Connections, on page 57, and
3.1.3 Utility connection data, on page 66.
3.4.5-1 Electricity
IM1.1THP00003en.fm
! DANGER! Risk of electrical shock and short circuits!
To connect the electricity, see the Electrical documents chapter, section 5.5
Mains connection diagrams, on page 201.
GH100784.eps
See also 3.1.1-3 Connections, on page 57, and 3.1.3 Utility connection data,
on page 66.

3 Installation instructions 3.5 Installation check
3.5 Installation check

3.5.1 Final installation check
Note! Some steps will require mechanical or visual checks only, others will require
running tests.
When installation is complete, go through the checklist below.
Step Text √
! DANGER! 1 Check the connection of the compressed air.
2 Check the connection of electricity.
Risk of electrical shock!
The voltage is 400 V inside the electrical cabinet.
Contact with a 400 V voltage will cause electrical
shock or serious injury. In case of accident,
GH100784.eps immediately call for medical attention. 3
3 Check the function of the emergency stop buttons.
! WARNING! Risk of serious injuries!
Never inch or run the machine if any Emergency
stop button is non-operational.
IM1.1THP00003en.fm
4 Check the function of doors, hatches, and covers from a safety

point of view.
! WARNING! Risk of serious injuries!
Moving parts could cause serious injuries. Never run
the machine if any Safety switch is non-operational
or any safety cover is not fitted.
5 Make sure that all delivered equipment is assembled in a
correct way.
6 Make sure that the machine is correctly connected to the infeed
and outfeed conveyors.
7 Check the direction of all machine movements.
8 Check all pressure gauge settings as described in the
Operation Manual (OM).
9 Check the machine program (function, program steps and
alarms) as described in the Operation Manual (OM).
10 Make sure there are no abnormal noises, vibrations, etc. when
the machine is running.
11 Make sure that the Start-up kit is delivered together with the
machine.

3.6 Preparation for commissioning 3 Installation instructions
3.6 Preparation for commissioning

3.6.1 Start Up Machine Quality Report
3.6.1-1 General
Background
Tetra Brik Packaging Systems AB uses a feedback system based on reporting
product failures or short coming on newly delivered machines.
Description of the report

Start Up Machine Quality Report (SUMQR) is a user return card, providing
check list which can be used to report the state of packing, appearance and
the initial performance of the product.
The SUMQR is an important source of information. The information is the
basis for the statistics, helping us to improve our products
3 The Start Up Machine Quality Report consists of two parts:
• Basic information
• Fault description
IM1.1THP00003en.fm
Note! The SUMQR should not be used as a claim form. Defective parts should be
reported on the SUMQR, however to obtain compensation for defective parts
or components, please handle in accordance with the rules specified in
“General Conditions” and the general claim procedure issued by Tetra Brik
Packaging Systems AB.
Please note that the summaries, analyses and reports can not be accurate
unless the basic records are accurate.
Returning of the report

In accordance to the general claim procedure, issued by Tetra Brik Packaging
Systems AB, we accentuate the need of returning this report, even if you
have nothing to report.
Please send your SUMQR to:
QA
Ruben Rausings gata
S-221 86 Lund
Sweden

3 Installation instructions 3.6 Preparation for commissioning
3.6.1-2 Basic Information

The Basic Information part of the Start Up Machine Quality Report
(SUMQR) lets you specify basic information about the customer and
machine.
Note! In accordance with the general claim procedure we accentuate the need of
returning the reports attached to this front-page, even if you have nothing to
report.
Complete the basic information part of the report.

Distribution Systems
START UP
MACHINE QUALITY REPORT
3
IM1.1THP00003en.fm
IMPORTANT
The Start Up Machine Quality Report is a user return card, providing check lists
which can be used to report the state of packing, appearance and the initial
performance of the product. An important source of information which will be the
basis for the statistics, helping us to improve our products.
Please note that the summaries, analyses can not be accurate unless the basic records
are accurate.
In accordance with the general claim procedure we accentuate the need of returning
the reports attached to this frontpage, even if you have nothing to report.
Please send your SUMQR to:

QA
Ruben Rausings gata

S-221 86 Lund
Sweden
Fax: +46 46 36 26 78
DE-5071-06
GH500560.eps

3.6 Preparation for commissioning 3 Installation instructions
3.6.1-3 Fault description

The Fault description part of the Start Up Machine Quality Report (SUMQR)
lets you specify any machine faults currently being found when installing the
machine.
Complete the fault description part of the report:
Note! Don’t forget to fill in TP-company, country and contact person.

Distribution Systems Page ( )
START UP
MACHINE QUALITY REPORT
Machine no TP-company
Country Contact person
No remarks When it is a transport/misc. damage, jump over B/BE-group, C/CE-group.
1 Lowest B/BE-group
3 2 What happened
3a What was the probable reason (damage article, note part no)
3b C/CE-group, place
4 What was done
5 Action proposal to TPD (design, final-testing etc.)
Additional/other information
IM1.1THP00003en.fm
1 Lowest B/BE-group
2 What happened
4 What was done
_______________________________________________________________________
1 Lowest B/BE-group
2 What happened
4 What was done

_______________________________________________________________________
DE-5071-06
GH500561.eps

3 Installation instructions 3.7 Disassembly and removal
3.7 Disassembly and removal

3.7.1 Preparation
3.7.1-1 Requirements on personnel
Personnel requirements needed to disassemble and handle the unit, see
section 2.3 Requirements on personnel, on page 41.
3.7.1-2 Transport and auxiliary equipment

Required tools and auxiliary equipment needed for the job, see 3.3.1-1
Transport and auxiliary equipment, on page 75.
3.7.1-3 Utility connections

De-energize the machine, that is, shut off supplies of electricity and
compressed air.
3.7.2 Disconnect utilities 3

3.7.2-1 Compressed air
Make sure that air supply to the machine is switched OFF before
IM1.1THP00003en.fm
performing any disconnection work.
Disconnect the compressed air. For more information, see 3.4.5-1

Compressed air, on page 88.
3.7.2-2 Electricity
! DANGER! Risk of electrical shock and short circuits!
Disconnect the electricity in accordance with the Electrical documents

chapter, on page 189. See also section 3.1.1 Installation drawing, on page 54.
GH100784.eps

3.7 Disassembly and removal 3 Installation instructions
3.7.3 Disassembly of machine

3.7.3-1 Safety precautions
Before you start to disassemble the machine, you should read the
Safety precautions.
3.7.3-2 Disassembly of machine

Read the instructions in section 3.4.4 Assembly, on page 82, and then
disassemble the machine in reverse order.
3.7.3-3 Lifting recommendations

Prior to lifting the machine from its production site, do the following:
• Check so that the machine can be transported without any problems with
the ceiling height, doors, passages, etc.
3 ! DANGER! Risk of injury or death!

Lifting and transporting the machine using other fork lift positions than
the ones indicated in sub-section 3.1.2-3 Fork lift position, on page
65, may tilt the machine. Tilting the machine may cause injury or
death. It may also result in damage to or destruction of the equipment.
IM1.1THP00003en.fm
• Make sure so that the machine can be lifted and moved in accordance
with the instructions in section 3.1.2 Mass / weight, on page 64.
3.7.4 Storage preparation

If the machine is going to be transported to a storage site, then see sub-
section 3.3.2 Storage, on page 78, for more information about environmental
factors, such as acceptable storage humidity and temperature range.

3 Installation instructions 3.7 Disassembly and removal
3.7.5 Moving
The machine will tilt if not observing the centre of gravity or the fork lift
points. Failure to observe will result in immediate danger to life and/or
major damage to equipment.
Prior to lift and move the machine from its production site, do the following:
• Check that the machine can be transported without any problems with
the ceiling height, doors, passages, etc.
• Make sure that the machine can be lifted in accordance to sub-section
3.1.2 Mass / weight, on page 64.
3.7.6 Re-crating
Read the instructions in 3.3.3 Unpacking and inspection, on page 78.
Re-crate the machine in the reverse order.
3.7.7 Final disposal 3

If the machine is to be permanently disposed of, perform the following
operations.
a) Remove all packaging material, such as blanks, rolls of film, e.t.c., and
IM1.1THP00003en.fm
dispose of these according to local regulations.

b) Disassemble the machine as far as possible and separate the following
materials:
– stainless steel (panels and doors)
– cast iron
– aluminium
– glass (windows, etc.)
– rubber (seals, O-rings, etc.)
– nylon and other plastics
– electrical cables
– hydraulic and pneumatic hoses
– electrical components (batteries etc.)
c) Recycle or dispose of all materials, groups, and components according to
local regulations.

3.7 Disassembly and removal 3 Installation instructions
3 This page intentionally left blank
IM1.1THP00003en.fm

4 Maintenance instructions
IM1.1THP00016en.fm

4.1 Application paddle 4 Maintenance instructions
4.1 Application paddle

4.1.1 Application paddle - description
SPC 1362942
IM1.1THP00016en.fm
GH102863.eps
1 Proximity switch B110

4 Cutting knife

4 Maintenance instructions 4.1 Application paddle
4.1.2 Application paddle - functional description

SPC 1362942
Units of packages (2) are fed into the machine by a conveyor. When the first
package unit (2) touches the lower part of the application paddle (4) it is
sticked to the prepared handle (1), which is stretched on the application
paddle (4) by the upper pincer (5)a.
When the unit (2) reaches the application paddle (4) it is detected by the
photocell B105 (3) which start the rotation of the application paddle (4).
a. Two ball bearings (6) on the pincers are rolling on a cam (7), closing and opening the
pincers.
1
A = 9 mm
IM1.1THP00016en.fm
2 4
3
A 4
GHP00038.eps
1 Handle
2 Package unit 5
3 Photocell B105
5 Upper pincer
6 Ball bearing
7 Cam
6 7
(Cont’d)

(Cont’d)
During the rotation of the application paddle (4) the tape is pulled by the
upper pincer. When the application paddle (4) reaches its horizontal position,
the lower pincer (9) closes, griping the next handle. The application paddle
passes a fixed cutting knife (8) and the prepared handle (1) is cut off.
4
9
8
IM1.1THP00016en.fm
4
GHP00039.eps
1 Handle
8 Cutting knife
9 Lower pincer
(Cont’d)

(Cont’d)
The rotation of the application paddle (4) is finished and the other end of the
prepared handle (1) is sticked to the rear side of the package unit (2).
The application paddle (4) is back to its start position.
2
4
IM1.1THP00016en.fm
1 Handle
GHP00040.eps
4
2 Package unit

4.1.3 Application paddle - check

SPC 1362942
4.1.3-1 Parts
a) Check each of the following parts for wear:
• cutting knife (2)
• springs (3)
• rubbers (4)
• ball bearing (5)
b) Change if necessary.
4.1.3-2 Cylinder function

The cylinder C411 (1) should enable the retraction of the cutting knife (2)
when the door is opened. The cutting knife (2) is retracted under a cover.
a) Check the function of the cylinder C411 (1).
b) Change the cylinder C411 (1) if necessary.
1 2
IM1.1THP00016en.fm
3
4 5
GHP00119.eps
1 Cylinder C411
2 Cutting knife
3 Spring
4 Rubber
5 Ball bearing

4.1.4 Application paddle - set

SPC 1314130
4.1.4-1 Position of paddle
Vertical stop position of paddle

The application paddle should stop in a vertical position after every
performed cycle during production with handle application.
To set the vertical stop position of the application paddle (3), do the
following:
a) Adjust the position of the proximity switch B110 (1) by moving the
holder of the proximity switch.
Horizontal position of paddle

The application paddle should be in a horizontal position during production
without handle application.
To set the horizontal stop position of the application paddle (3), do the
following:
a) Adjust the position of the proximity switch B111 (2) by moving the
holder of the proximity switch.
IM1.1THP00016en.fm
Note! If changing the paddles frequency or speed, it is also necessary to adjust the
proximity switches.
1 4
2
GH102868.eps
3

4.1.4-2 Cutting knife
! Risk of personal injury!

WARNING! Risk of personal injury caused by sharp cutting blade.
The cutting knife (9) should be set according to the picture below. It means
that it must not interfere with the application paddle (3) when the
application paddle rotates. It also means that it should cut the tape in a good
way.
GH100790.eps To set, do the following:
a) loosen the screws (8) and (10) as well as the black plastic handles.
b) Move the cutting blade (9).
The checking frequency for the knife is 24Hz.
4.1.4-3 Pincers
The surface of the ball bearing holder (4) should be parallel with the small
surface of the pincer (5).
If necessary, do the following:
a) Remove the pincer (7) and loosen the socket screw (6).
b) Adjust the ball bearing holder (4).
IM1.1THP00016en.fm
4 5
4 6
8
10
9
4 Ball bearing holder 3 7
5 Surface of pincer
6 Socket screw GHP00107.eps
7 Pincer
8 Screw
9 Cutting knife
10 Screw

4.1.4-4 Pads
The pads (12), stretching the tape on the application paddle (3), are
adjustable in slots.
Set the application paddle (3) in its vertical position and do the following:
• Pincer (7) closed
a) Loosen the screws (11) and then set the distance A.
• Pincer (7) opened
a) Loosen the screws (11) and then set the distance B.
A B A = 4 mm
B = 2 mm
11 12 3 11 12 3
7
IM1.1THP00016en.fm
3
12
GHP00108.eps
7 Pincer
11 Screw
12 Pad

4.1.5 Application paddle - assemble rubbers

SPC 1314130
Do the following:
a) Mount the four rubbers (2) according to distance A.
b) Apply them onto the application paddle (1).
There are six different lengths of rubbers, see table below.
1 2
IM1.1THP00016en.fm
4
2 Rubber
GHP00061.eps
Package unit Package unit A (mm)

length = L (mm) height = H (mm)
94-110 88-110 32.5
111-128 88-110 40
129-148 88-110 50
94-110 111-250 50.5
111-128 111-250 58
129-148 111-250 68

4.1.6 Application paddle - change

SPC 1362422
Do the following:
a) Remove the screw (4), and the washers (2) and (3).
b) Pull out the whole paddle (1), towards the operator side.
c) Fit the new paddle.
d) Replace the screw (4), and the washers (2) and (3).
4
3
1 2
IM1.1THP00016en.fm
4
2 Washer
3 Washer
GHP02009.eps 4 Screw

4.2 Label magazine 4 Maintenance instructions
4.2 Label magazine

4.2.1 Label magazine - description
SPC 1362943
IM1.1THP00016en.fm
3
4
GH102871.eps
1 Pusher
2 Cylinder C410
3 Roller; eight rollers

4 Maintenance instructions 4.2 Label magazine
4.2.2 Label magazine - functional description

SPC 1362943
The labels are guided in the magazine by two guiding rods (3) and are kept in
place by four claws (5).
A pusher (1), assembled on an axle, pushes the labels towards the claws (5)
by means of a spring loaded pulley (4).
A set of rollers (8) guide the adhesive tape and keeps it centred in front of the
magazine.
The cylinder C410 (6) applies the label on the adhesive tape at the end of
each cycle. The cylinder is supposed to push the labels approximately 5mm
back into the magazine.
The photocell B103 (2), placed behind the labels, detects when the level of
labels is low in the magazine.
The photocells B106.1 and B106.2 (7) detect a missing label on the tape as
well as broken tape.
1 2 3 4 5
IM1.1THP00016en.fm
4
6
8 7
GHP00109.eps
1 Pusher
2 Photocell B103
3 Guiding rod
4 Spring loaded pulley
5 Claw
6 Cylinder C410
7 Photocell B106.1 and B106.2
8 Roller

4.2.3 Label magazine - check

SPC 1362943
4.2.3-1 Parts
• pusher (1)
• claws (2); four claws
• cylinder C410 (3)

The cylinder C410 (3) is placed on the label magazine plate in order to apply
the label on the adhesive tape.
1 2
IM1.1THP00016en.fm
4
3
GH102873.eps
1 Pusher
2 Claw
3 Cylinder C410

4.2.4 Label magazine - set

SPC 1362943
4.2.4-1 Pusher
The pusher (2) should push the labels towards the claws (5).
a) Set the pressure of the pusher (2) by means of the
spring loaded pulley (4).
The right pressure is reached when the spring loaded pulley (4) is in its front
position, by the claws (5) and the cord is winded three times.
4.2.4-2 Guiding rods

The labels should be moved easily in the magazine.
a) loosen the screws (1) at the ends of the guiding rods (3).
b) Set the distance between them.
1 2 3 4 5
IM1.1THP00016en.fm
GHP00112.eps
1 Screw
2 Pusher
3 Guiding rod
4 Spring loaded pulley
5 Claw

4.2.4-3 Head rods

The head rods (6) should support the claws (5) to grip the labels at the end of
the magazine.
To get a better grip, do the following:
a) Adjust with the adjusting screws (7), assembled on the springs.
4.2.4-4 Claws
The claws (5) should be aligned with the end of the head rods (6).
To adjust, do the following:
a) Loosen the screws (8).
b) Move the claws (5).
Note! There are not claws (5) assembled on the lowest pair of head rods.
6 7 5
IM1.1THP00016en.fm
4
GHP54321.eps
5 5 Claw
6 Head rod
7 Adjusting screw
8 8 Screw

4.2.5 Label magazine - label size conversion

SPC 1362943
It is possible to convert the label magazine for three different label sizes.
To convert between different label sizes do the following:
a) Unscrew the screws (2) that fasten the guide rail (1) to the label
magazine.
b) Move the guide rail (1) to one of the three possible positions.
c) Fasten the guide rail (1) to the label magazine with the screws (2).
2 1 2
IM1.1THP00016en.fm
4
GHP00113.eps
1 Guide rail
2 Screws

4.3 Tape unwinding system 4 Maintenance instructions
4.3 Tape unwinding system

4.3.1 Tape unwinding system - description
SPC 1362944
1 2
IM1.1THP00016en.fm
4 5
GH102035.eps
1 Hub
3 Electromagnetic brake
4 Cylinder C421
5 Lever
6 Return roller

4 Maintenance instructions 4.3 Tape unwinding system
4.3.2 Tape unwinding system - functional

description
SPC 1362944
It enables a constant unwinding of the adhesive tape (6) with an optimum

tension of the tape.
The acceleration of the roll (2) is decreased by a lever (4). The roll (2) is then
stopped by the electromagnetic brake (3) with correct tension of the adhesive
tape (6).
The electromagnetic brake (3) is actuated when the proximity switch
B112 (1) becomes activated by the lever (4).
The roller (7) shall be adjusted so that the tape is centred on roller (5).
2
IM1.1THP00016en.fm
3
6 4
4
7
GHP00064.eps

2 Roll
3 Electromagnetic brake
4 Lever
5 Roll
6 Adhesive tape
7 Roll

4.3.3 Tape unwinding system - check

SPC 1362944

The cylinder C421 (2) should decrease the acceleration of the lever (3) in
order to keep the tension of the adhesive tape (1) during the cycle.
IM1.1THP00016en.fm
1
4
3
GHP00118.eps
2
1 Adhesive tape
2 Cylinder C421
3 Lever
4 Roller

4.3.4 Tape unwinding system - set

SPC 1362944
4.3.4-1 Proximity switch B112

The position of the proximity switch B112 (5) should be set so the
cylinder C421 (6) does not reach its end positions.
4.3.4-2 Setting tape unwinding system

When setting the tape unwinding system, you should begin with the return
roller (7) and finish with the roller (3) just before the application paddle (4).
The rollers and the mechanical forks (2) should be adjusted to centre the
adhesive tape on the rollers and the application paddle (4) sideways.
When the adhesive tape (1) is unwinded by hand, it should be perfectly
centred on the rollers.
1 2
A = 45 mm
A
3
IM1.1THP00016en.fm
4
4
5
GHP00041.eps
1 Adhesive tape
2 Mechanical forks
3 Roller
4 Application paddle 6
5 Proximity switch B112 7
6 Cylinder C421
7 Return roller

4.3.4-3 Checking
Do the following:
a) Start the machine and then put a few units of packages in the machine.
b) Check that the labels (9) are centred sideways on the rubber foams on the
application paddle (4). If necessary, set the rollers and the forks (2)
again.
c) Check the lengthways position of the labels (9) on the application
paddle (4). The label shall be placed in the middle of the paddle.
Depending on the position, do the following:
– If the label (9) is too low on the application paddle (4), increase the
length of the tape circuit, by moving the roller (8) upwards.
– If the label (9) is too high on the application paddle (4), decrease the
length of the tape circuit, by moving the roller (8) downwards.
To move the roller (8), loosen the handle (10), adjust the roller (8) and
close the handle (10) again.
The free tape length will be approximately 30 mm longer on the front than on
the back, see figure 1.
2 8 10 4
IM1.1THP00016en.fm
4
GHP00042.eps
2 Mechanical forks A A+ 30
8 Roller
9 Label
Figure 1

4.3.5 Tape unwinding system - lubricate

SPC 1362944
Consumable Lithium grease
Lubricate the nut (1) and the screw (2).

Use grease Lubricant code F, see 4.9.1 Lubricants - description, on page 180.
1 2
IM1.1THP00016en.fm
4
GH102045.eps
1 Nut
2 Screw

4.4 Belt conveyor 4 Maintenance instructions
4.4 Belt conveyor

4.4.1 Belt conveyor - description
SPC 1362945
1 2 3 3 2 1
GH102048.eps
4 4
1 Roller
2 Belt
IM1.1THP00016en.fm
3 Motor roller
4 Gear motor

4 Maintenance instructions 4.4 Belt conveyor
4.4.2 Belt conveyor - functional description

SPC 1362945
The belt conveyor consists of two belts with different speeds in order to
create a gap between the package units (1), necessary for the rotation of the
application paddle (4). The belt (2) closest to the infeed of the machine
decreases the speed of the incoming units of packages (1). The belt (3)
closest to the discharge of the machine increases the speed of the units of
packages (1). The belt (3) is a high friction belt, to guarantee that the unit is
not sliding during the handle application.
2 3
4
IM1.1THP00016en.fm
4
GHP00043.eps
1 Package units
2 Belt
3 Belt

4.4.3 Belt conveyor - check

SPC 1362945
Do the following:
• rollers (1)
• belt (2)
• belt (3)
• rollers (4)
• rollers (5)
c) Check that the belts (2) and (3) are aligned to each other.
d) If necessary, adjust in accordance with procedure 4.4.4 Belt conveyor -
set belt tension, on next page.
IM1.1THP00016en.fm
4 2 3
1
5
GHP00044.eps
1 Roller
2 Belt
3 Belt
4 Roller
5 Roller

4.4.4 Belt conveyor - set belt tension

SPC 1362945
Do the following:
a) Set the tension of the conveyor belts (2) and (3) by means of the two
screws on the tightening supports (1).
b) Make sure that the belts are aligned to each other.
GH102051.eps
1 2 3 1
1 Tightening support
2 Belt
3 Belt
IM1.1THP00016en.fm

4.4.5 Belt conveyor - set conveyor guides

SPC 1362945
Do the following:
a) Set the distance A between the conveyor guides (1).
Note! The distance A can be preset for two different sizes of package units in order
to minimize the conversion time. Set the positions of the stop rings.
A = Package unit width + approximately 4 mm
IM1.1THP00016en.fm
1
4
GHP00045.eps
1 Conveyor guides

4.4.6 Belt conveyor - adjust photocells

SPC 1362945
4.4.6-1 Photocell B105 (transmitting / receiving type)

The application paddle (2) is started when the photocell B105 (3) detects a
package unit (1). The front of the package unit (1) should just touch the
application paddle (2) before the application paddle (2) starts to rotate.
Depending on the starting point, do the following:
• If the application paddle (2) starts to rotate to early.
a) then move the photocell B105 (3) towards the discharge of the machine.
• If the application paddle (2) starts to rotate to late.
a) then move the photocell B105 (3) towards the infeed of the machine.
4.4.6-2 Photocell B104 (transmitting / receiving type)

The photocell B104 (4) and the photocell B105 (3) should be both activated
by a fallen package unit (1).
Depending on the size of the package unit (1), the distance A between the
photocell B104 (4) and photocell B105 (3) has to be changed. If necessary,
move the photocell B104 (4).
IM1.1THP00016en.fm
A = L+10
1
2 4
4 3
L
A
GHP00046.eps
1 Package unit
3 Photocell B105
4 Photocell B104

4.5 Height adjustment system 4 Maintenance instructions
4.5 Height adjustment system

4.5.1 Height adjustment system - functional
description
SPC -
Two trapezoidal screws (1) which are linked together by gears and chains
enable the variation of the distance between the application paddle (3) and
the conveyor belt (2). It means that it is possible to run the machine with
different heights of package units (5). When running the machine with low
units, the rail (6) has to be moved down.
It is also possible to adjust the handle loop (4) on the package units (5), that
is, loose or tight on the package units (5).
3
4
2
5
IM1.1THP00016en.fm
4
GHP00047.eps
1 Trapezoidal screw
2 Conveyor belt
4 Handle loop
5 Package
6 Rail
7 Scale

4 Maintenance instructions 4.5 Height adjustment system
4.5.2 Height adjustment system - adjust

SPC -
Do the following:
a) Adjust the height between the application paddle (3) and the conveyor
belt (2) by turning the wheel (1) until the mark coincide with correct
value on the frame.
b) Set the paper label so that it hits the corner (7) on the package unit.
c) For lower units it is possible to lower the rails (6) so that they are
mounted in the lower hole (8).
d) To change the size of the handle loop (4), do the following:
– If a bigger loop is wanted, adjust by turning the wheel (1) so that there
will be a little bit of tape free at the corner (7).
– If a smaller loop is wanted, adjust by turning the wheel (1) so that the
label in the handle loop (4) will pass the corner (7).
e) When the machine is correct set, the handle loop (4) and the package
unit (5) has the right performance, it is good to write down the value of
the scale (9) on the backside of the frame. This will make it easier to find
the right height position when changing between different package unit
sizes.
IM1.1THP00016en.fm
4
1
9
6 2
8 GHP54322.eps
1 Wheel 6 Rail 7 4
2 Conveyor belt 7 Corner
3 Application paddle 8 Lower hole 5
4 Handle loop 9 Scale
5 Package unit

4.6 Tetra Unit Turner (optional equipment) 4 Maintenance instructions
4.6 Tetra Unit Turner

SPC 1362389
1362409
The Tetra Unit Turner is used for turning the units 90o before the Tetra
Handle Applicator 32 and back again after the Tetra Handle Applicator 32.
The Tetra Unit Turner is connected to the Tetra Handle Applicator 32, and is
controlled and supplied with power and compressed air from that machine.
Infeed
IM1.1THP00016en.fm
4
Outfeed
GHP10000.eps

4 Maintenance instructions 4.6 Tetra Unit Turner (optional equipment)
4.6.1 Turning device - check

SPC 1362389
a) Check that the following part is functioning properly and not leaking:
• cylinder (1)
1
IM1.1THP00016en.fm
1 Cylinder
GH700232.eps

4.6.2 Turning device - change parts

SPC 1362389
To change the ball joint coupling (1) and the bearings (2), do the following:
a) Unscrew the screw (3). Take care of the washers (4) and the
protection (5).
b) Unscrew the ball joint coupling (1) and fit a new one.
c) Connect the ball joint coupling (1) to the arm (6).
d) Unscrew the screws (7). Take care of the washers (8).
e) Remove the bearings (2) and fit new ones.
f) Install in the reverse order.
3
5
IM1.1THP00016en.fm
4
7
4 1
4
8
1 Ball joint coupling

2 Bearing
3 Screw
8 4 Washer
5 Protection
7 6 Arm
7 Screw
6 2
GH700228.eps 8 Washer

4.6.3 Turning device - set guides

SPC 1362370
1362395
The guides and the turner must be set for each type of unit. In the settings
below you use the length (L) and width (W) of the unit as reference for
setting each component.
Measure- Setting Measure- Setting

ment (mm) ment (mm)
A W/2 - 80 D W/2 - 56
B W/2 - 50 E W/2 - 40
C W/2 - 10 F W/2 - 54
G W/2 - 54
H W/2 - 65
I L+5
L = unit length
H = unit height
GHP00066.eps W = unit width
IM1.1THP00016en.fm
Outfeed turner Infeed turner 4

1 Guide rail
1 2 D F
2 Guide rail
3 Guide rail
4 Guide rail E G 7
5 Plate
6 Plate 6
7 Guide rail 5
8 Photocell B450:1 8
9 Photocell B450:2 9
I H
A
B
C 20
GH700173.eps 3 4
(Cont’d)

(Cont’d)
The ends of the guide rails (1), (2), (3) end (4) shall be set in line with the
conveyor guide rails.
The guide rail (4) shall be set in so that the units will be transferred close to
the plate (5).
The photocells (8) and (9) shall be set in the middle of their slots.
4.6.3-1 Remarks
• The measurement B might have to be fine adjusted to make sure that the
units will be turned properly.
• Measurement C and E might have to be fine adjusted to make sure there
is room enough to turn the units.
• The measurement H shall be set so that the units will be close to the
guide rail (7) and the plate (6) after turning.
• The outfeed turner can also be mounted with the turning roller on the
other side.
IM1.1THP00016en.fm
4

4.6.4 Roller conveyor, infeed - check

SPC 1362364
a) Check the following parts for wear and/or damages:

• worm gear motor (1); check for leakages,
• return wheel (2),
• pressure wheel (3),
• guide sprocket (4),
• conveyor rollers (5),
• rollers (6),
• rollers (7).
b) Change all worn and/or damaged parts.
1 Worm gear motor

IM1.1THP00016en.fm
2 Return wheel
3 Pressure wheel
4 Guide sprocket 4
2
5
6
Conveyor roller
Roller
3
4
7 Roller
GH700231.eps

4.6.5 Roller conveyor, infeed -

check belt wear and tension
SPC 1362364
Check that the drive belt (1) and the belts (2) are not worn and/or damaged.
Change if necessary, see 4.6.6 Roller conveyor, infeed - change belts,
on page 135.
Check the drive belt (1) tension. The belt should be pre-tensioned 1.5%. Set
the tension according to the following:
a) Remove the protection (3) and the rollers (4) over the drive motor.
b) Loosen the belt tension
c) Mark 100 mm on a free belt.
d) Tension the belt by means of the adjustment arm (5) until the marked
100 mm measures 101.5 mm.
2 4
IM1.1THP00016en.fm
4
GH700247.eps
3
1 Drive belt
2 Belt
3 Protection 1
4 Roller
5 Adjustment arm
GH700245.eps

4.6.6 Roller conveyor, infeed - change belts

SPC 1362364
4.6.6-1 Drive belt

Change the drive belt (1) as follows:
a) Remove the protection (2) and the rollers (3) over the motor by means of
a screw driver. The roller shafts are spring-loaded.
b) Loosen the belt tension by means of the adjustment arm (4).
c) Loosen the front screws (5) in the motor plate and turn the motor plate
until the drive belt is slack.
d) Change the drive belt (1) and set the tension according to 4.6.5 Roller
conveyor, infeed - check belt wear and tension on page 134.
3
IM1.1THP00016en.fm
GH700246.eps
4
2
1 Drive belt
2 Protection
3 Roller
4 Adjustment arm
5 Screw 5 4
GH700244.eps

4.6.6-2 Belt
Change the belt (6) as follows:
a) Remove the rollers (7) by means of a screw driver. The roller shafts are
spring-loaded.
b) Change the belts (6) and install in the reverse order.
GH700243.eps
IM1.1THP00016en.fm
7
4 6
6 Belt
7 Roller
GH700237.eps

4.6.7 Roller conveyor, discharge - check

SPC 1362365
a) Check the following parts for wear and/or damages:

• worm gear motor (1); check for leakages,
• return wheel (2),
• pressure wheel (3),
• guide sprocket (4),
• roller (5),
• roller (6).
b) Change all worn and/or damaged parts.
1
IM1.1THP00016en.fm
1 Worm gear motor 2 3 4

2
3
Return wheel
Pressure wheel
4
4 Guide sprocket
5 Roller
6 Roller
5
6
GH700234.eps

4.6.8 Roller conveyor, discharge -

check belt wear and tension
SPC 1362364
Check that the drive belt (1) and the belts (2) are not worn and/or damaged.
Change if necessary, see 4.6.9 Roller conveyor, discharge - change belts,
on page 139.
Check the drive belt (1) tension. The belt should be pre-tensioned 1.5%. Set
the tension according to the following:
a) Remove the protection (3) and the rollers (4) over the drive motor.
b) Loosen the belt tension.
c) Mark 100 mm on the slack belt.
d) Tension the belt by means of the adjustment arm (5) until the marked
100 mm measures 101.5 mm.
2 4
IM1.1THP00016en.fm
4
GH700247.eps
1 Drive belt
2 Belt
3 Protection
4 Roller
5 Adjustment arm
GH700245.eps

4.6.9 Roller conveyor, discharge - change belts

SPC 1362364
4.6.9-1 Drive belt

Change the drive belt (1) as follows:
a) Remove the protection (2) and the rollers (3) over the motor by means of
a screw driver. The roller shafts are spring-loaded.
b) Loosen the belt tension by means of the adjustment arm (4).
c) Loosen the front screws (5) in the motor plate and turn the motor plate
until the drive belt is slack.
d) Change the drive belt (1) and set the tension according to 4.6.8 Roller
conveyor, discharge - check belt wear and tension, on page 138.
3
IM1.1THP00016en.fm
GH700246.eps
4
2
1 Drive belt 1
2 Protection
3 Roller
4 Adjustment arm
5 Screw
5 4
GH700244.eps

4.6.9-2 Belt
Change the belt (6) as follows:
a) Remove the rollers (7) by means of a screw driver. The roller shafts are
spring-loaded.
b) Change the belts (6) and install in the reverse order.
GH700243.eps
IM1.1THP00016en.fm
4 7
6 Belt
7 Roller
6
GH700236.eps

4 Maintenance instructions 4.7 Electrical equipment
4.7 Electrical equipment

4.7.1 GE Fanuc
4.7.1-1 GE Fanuc - change battery
Machine status Mains power OFF
Tools
-needle nose
pliers
SP reference 90031-301
When the battery signal lamp (1) lights up, the battery (4) must be changed.
a) Remove the battery cover (2).
Note! The battery replacement must be completed within 20 minutes or else the
RAM memory might be erased.
b) Remove the battery (4) from the clips (3).
c) Firmly attach the clips to the new battery.
1
IM1.1THP00016en.fm
1 Lamp
GHP00254.eps 2 Battery cover
3 Mounting clip
4 Battery
2 3 4
(Cont’d)

4.7 Electrical equipment 4 Maintenance instructions
(Cont’d)
! WARNING! Handle the old battery in a safe way!
The battery contains harmful substances and must not be thrown
away in nature. Hand it in to the nearest recycle centre. Do not burn
lithium batteries. Do not try to recharge lithium batteries.
d) Disconnect the cable connector (5) of the old battery and discard the
battery.
e) Carefully insert the cable connector (5) of the new battery (4) into the
contact (6) with the aid of needle nose pliers.
f) Fit the battery cover (2).
g) Repeat items a) - f) for the other power supply unit.
IM1.1THP00016en.fm
4
GHP00255.eps
2 4 5 6
2 Battery cover
4 Battery
5 Cable connector
6 Contact

4.7.1-2 GE Fanuc - change Input / Output module

To replace the I/O (Input/Output) modules or the CPU (Central Processing

Unit), do the following:
If I/O module: Remove the terminal (4) according to procedure 4.7.1-3 GE
Fanuc - change terminal, on page 144.
Follow the items a) to h) below.
If CPU module: Follow the instructions below:
a) Grip the upper section of the module (6) firmly.
b) Push the catch (7) on the underside of the module upwards, and tilt the
module outwards.
c) Let go off the catch.
d) Pull the entire module upwards so that the hook is disengaged from the
groove (2) in the base plate (1).
e) Replace the module with a new one.
f) Hold the new module with the hooks (3) at the back away from you.
g) Place the module in front of the contact concerned and tilt it upwards so
that the upper hook (3) at the back of the module engages the groove in
the base plate (1).
IM1.1THP00016en.fm
h) Press the module (6) down, until the catch (7) engages the base plate (1).
On the I/O module: Put the terminal (4) back again, see procedure 4.7.1-3
GE Fanuc - change terminal, on page 144. 4
1 2 3 4
1 Base plate
GH000104.eps
2 Upper groove in base plate
3 Upper hook at back of the module
4 Terminal (only I/O module)
5 Lower groove
6 Module
5 6 7 7 Catch

4.7.1-3 GE Fanuc - change terminal

Removing
To change the terminal, perform the following steps:
a) Open the terminal (3) hatch.
b) Push the catch (2) upwards.
c) The entire terminal block now tilts outwards a little.
d) Grasp the handle (4) and pull it towards you until the terminal contacts
have been disengaged from the module. The catch has now been released
and the entire terminal can be removed.
Assembling
To assemble the terminal, do the following steps:
a) Hold the new terminal with the hatch towards you and the hook (5) on
the back of the terminal away from you.
b) Place the terminal in front of the module concerned and tilt it so that the
hook at its back engages the groove in the module.
c) Press the terminal against the module until the catch locks into the
terminal.
IM1.1THP00016en.fm
2 3 4
GH000105
1 Module
2 Catch
3 Terminal
5 4 Handle
5 Hook at back of terminal

4.7.2 Frequency converter

4.7.2-1 Frequency converter - description
After the Main switch has been turned OFF, the frequency converter,
located in the electrical cabinet, still can remain high voltage. Do not
touch the terminal immediately after turning the power OFF.
Failure to observe this information will put your life in danger!
Discharge time is approximately five minutes from the time all indicators on
GH100784.eps the digital operator go OFF.
Frequency converter overview
QUICK
+
2 CHANGE
MENU - DATA
3 ALARM WARNING ON
IM1.1THP00016en.fm
1 Six-digit LED display

STOP 2 Keys for changing parameter and
4 RESET
START
shifting display function
3 Indicator lamps 4
4 Keys for local operation
GHP00070.eps
(Cont’d)

(Cont’d)
Indicator lamps
QUICK
+
CHANGE
MENU - DATA
5 ALARM WARNING ON
6 STOP
START 1 Display
RESET
7 5 Alarm indicator
6 Warning indicator
GHP00091.eps 7 On indicator
1 Display
The LED display (1), is capable of showing one item of operating data
continuously during normal operation.
IM1.1THP00016en.fm
5 Alarm indicator
4 The Alarm indicator (5), indicates alarm with red light.
Alarm indication, see Warning / Alarm messages, on page 158.
6 Warning indicator
The Warning indicator (6), indicates warning with yellow light.
Warning indication, see Warning / Alarm messages, on page 158.
7 On indicator
The On indicator (7), indicates Power On with green light.
(Cont’d)

(Cont’d)
Control keys
8 11
QUICK
+
CHANGE
9 MENU - DATA
12
ALARM WARNING ON 8 + key

9 QUICK MENU key
STOP 10 STOP/RESET key
10 RESET
START 13
11 - key
12 CHANGE DATA key
13 START key
GHP00090.eps
8 + key
+ key (8), is used for selecting parameters, and for changing parameter
values.
The + key is also used in Display mode for selecting operating values.
IM1.1THP00016en.fm
9 Quick menu
QUICK MENU key (9), allows access to the parameters used for the Quick
menu. 4
The QUICK MENU key is also used in order to enter the Menu mode where
parameter values are changed.
10 Stop/Reset
STOP/RESET key (10), is used for stopping the connected motor.
It is also used for resetting the frequency converter after a trip, see Factory
setting, on page 149.
! DANGER!
Risk of electrical shock!
The motor can only be stopped by disconnecting the mains voltage to
the frequency converter if:
The STOP/RESET key has been selected as Not active [0] in
parameter 014 Local stop/reset, or
There is no stop command via the digital inputs or serial
communication.
GH100784.eps
(Cont’d)

(Cont’d)
11 - key
- key (11), is used for selecting parameters, and for changing parameter
values.
The - key is also used in Display mode for selecting operating values.
12 Change data
CHANGE DATA key (12), is used for changing a setting.
The CHANGE DATA key is also used for confirming a change of parameter
setting.
13 Start
START key (13), is used for starting the frequency converter.
The start function is always active, but can not override a stop command.
IM1.1THP00016en.fm
4

4.7.2-2 Frequency converter - set
Important! Risk of damage to equipment!

All settings must be performed by skilled persons only.
To set the frequency converter, do the following:
a) Reset the factory setting according to Factory setting, on page 149.
b) Follow the Parameter setting, on page 150, to change parameters
according to the table Parameter values for frequency converter, on page
153.
Factory setting
To reset the factory setting, do the following:
a) In order to switch off the frequency converter turn the Main switch OFF.
b) Press down the QUICK MENU key (5), + key (6) and CHANGE
DATA key (8) simultaneously. Keep them pressed.
c) Turn the Main switch ON while pressing the keys down.
d) Release the keys.
The frequency converter has now been programmed for the factory
IM1.1THP00016en.fm
setting.
4
8
QUICK
+
CHANGE
9 MENU - DATA
12
ALARM WARNING ON
STOP
START 8 + key
RESET
9 QUICK MENU key
12 CHANGE DATA key
GHP00071.eps
(Cont’d)

(Cont’d)
Parameter setting
Display mode
+ 8
- 11
14 8 + key
11 - key
14 Operating data
GHP00095.eps
In normal operation, one item of operating data can be displayed

continuously at the operator’s own choice.
By means of the + key (8), and - key (11), the following operations can be
selected in:
• Output frequency (Hz)
IM1.1THP00016en.fm
• Output current (A)
• Output voltage (V)
4 • Intermediate circuit voltage (V)
• Output power (kW)
(Cont’d)

(Cont’d)
Menu mode
In Menu mode, most of the parameter values can be changed.
QUICK
9 MENU
+ 8 8 + key
- 11 9 QUICK MENU key
11 - key
GHP00096.eps
a) Press the QUICK MENU key (9) and the + key (8) simultaneously.
b) Scroll through the parameters using the + key (8), and the - key (11).
While scrolling, the parameter number will flash.
CHANGE
DATA 12
14
12 CHANGE DATA key

IM1.1THP00016en.fm
14 Operating data
GHP00097.eps
c) Press the CHANGE DATA key (12), to choose parameter.

d) Change the value by using the + key (8), and - key (11).
4
CHANGE
DATA 12
14
12 CHANGE DATA key
GHP00098.eps 14 Operating data
If the display shows three dots after a given parameter, it means that the
parameter value has more than three digits. In order to see the value, activate
CHANGE DATA key (12).
e) Press the QUICK MENU key (9) to get back to the menu.
(Cont’d)

(Cont’d)
Quick menu
8 11
QUICK
+
9 CHANGE
MENU - DATA
12
8 + key
14
9 QUICK MENU key
11 - key
12 CHANGE DATA key
In QUICK MENU it is possible to access the 12 most important parameters

of the frequency converter.
a) Press QUICK MENU key (9).
b) Scroll through the Quick menu using the + key (8), and - key (11).
c) Press the CHANGE DATA key (12), to choose parameter.
d) Change the value by pressing the + key (8), and - key (11).
IM1.1THP00016en.fm
e) Press the QUICK MENU key (9) to get back to the menu.
4 The Quick menu parameters are:

• Par. 102 Motor power PM,N
• Par. 103 Motor voltage UM,N
• Par. 104 Motor frequency fM,N
• Par.105 Motor current IM,N
• Par. 106 Rated motor speed nM,N
• Par. 107 Automatic motor adaption
• Par. 204 Minimum reference RefMIN
• Par. 205 Maximum reference RefMAX
• Par. 207 Ramp-up time
• Par. 208 Ramp-down time
• Par. 002 Local/remote operation
• Par. 003 Local reference
Note! Parameter 102-106 can be read out from the motor’s nameplate.
(Cont’d)

(Cont’d)
Parameter values for frequency converter
Paddle Conveyors
Values Values
Para Function Setup 1 / AUTO Setup 2 / MANUAL AUTO / MANUAL
meter
001 Language select 0 (=english) 0 (=english) 0 (=english)
002 Local/remote operation 0 0 0
004 Multi setup 1a
2 a 1
005 Programming setup 1 2 5
006 Setup copying 0 0 0
009 Large display readout 4Hz 4Hz 4Hz
016 Local reversing 0 0 1
102 Motor power PM,N 0.37 kW 0.37 kW 0.37 kW
103 Motor voltage UM,N 230 V 230 V 230 V
104 Motor frequency fM,N 50 Hzb 50 Hzb 50 Hzb
105 Motor current IM,N 2.8 A 2.8 A 2.6 A
106 Rated motor speed 1410 1410 1370
107 Automatic motor tuning 2 2 0
IM1.1THP00016en.fm
122 Function at stop 1 1 0

123 Min. freq. for activation of par. 122 0,1 Hz 0,1 Hz 0,1 Hz
126
127
DC braking time
DC brake cut-in frequency
OFF
OFF
OFF
OFF
OFF
OFF
4
132 DC brake voltage OFF OFF OFF
133 Start voltage 8.74 V 8.74 V 10 V
134 Load compensation 100% 100% 100%
137 DC hold voltage 0% 0% 0%
200 Output frequency range 1 1 1
202 Output frequency high limit fMAX 132 Hz 132 Hz 132 Hz
203 Reference range 1 1 1
205 Maximum ref. RefMAX 80 Hz 50 Hz 50 Hz
206 Ramp type 0 0 0
207 Ramp-up time 1 0.10 0.02 0.10
208 Ramp-down time 1 0.10 0.02 0.10
209 Ramp-up time 2 3.00 3.00 0.02
= factory setting
a
The parameter value (1 and 2) will change to 5 when setting is finished.
b
The value is always the same even if the main electrical frequency is 60 hz.
A = see Graph for frequency setting, on page 155 (this is the only value that is
needed to be changed when changing between different package units).
(Cont'd)

(Cont’d)
Paddle Conveyors
Values Values
Para Function Setup 1 / AUTO Setup 2 / MANUAL AUTO / MANUAL
meter
210 Ramp-down time 2 3.00 3.00 0.02
215 Preset reference 1 A 30% 45%
216 Preset reference 2 0% -30% 0%
217 Preset reference 3 0% 0% 0
218 Preset reference 4 0% 0% 0
221 Current limit 146,6% 146,6% 110%
302 Digital input, term. 18 27 27 7
323 Relay 1-3 function 3 3 9
341 Digital output terminal 1 1 0
343 Precise stop 0 0 0
409 Trip delay overcurrent off (61sec) off (61sec) off (61sec)
= factory setting
IM1.1THP00016en.fm
a
The parameter value (1 and 2) will change to 5 when setting is finished.
b
4 The value is always the same even if the main electrical frequency is 60 hz.
A = see Graph for frequency setting, on page 155 (this is the only value that is needed to be changed
when changing between different package units).
(Cont’d)

(Cont’d)
Graph for frequency setting
FREQUENCY CONVERTER
PARAMETER 215 (%)
VALUE A
45
44
43
42
41
40
39
38
37.5
37
36
35
34
IM1.1THP00016en.fm
33
32
31 4
30
135
148
100
120
110
130
145
94
105
140
115
125
PACKAGE UNIT
118 LENGTH = L (MM)
GHP02010.eps
Example:
If L = 118mm, the frequency shall be set on 37.5% according to the graph
above.
Note! The graph value is no precise value and therefore fine tuning is needed for
the actual unit.
(Cont’d)

(Cont’d)
To set parameter 215, do the following:
a) Press the QUICK MENU key (9) and the + key (8) simultaneously.
b) Scroll to find parameter 215, using the + key (8), or the - key (11).
c) In order to see the value, press the CHANGE DATA key (12).
d) Change the value by using the + key (8), or the - key (11).
e) Press the CHANGE DATA key (12) to lock the value.
f) Press the QUICK MENU key (9) to get back to the menu.
8 + key
8 11
QUICK
+ 9 QUICK MENU key
9 CHANGE
MENU - DATA
12 11 - key
12 CHANGE DATA key
Before running the machine the application paddle has to be set.

g) To set the application paddle see 4.1.4 Application paddle - set, on page
103.
IM1.1THP00016en.fm
4

4.7.2-3 Frequency converter - messages

Status messages
The status messages are:
Fr
The frequency converter shows the present output frequency in Hertz [Hz].
Io
The frequency converter shows the present output current in Amps [A]
Uo
The frequency converter shows the present output voltage in Volt [V].
Ud
The frequency converter shows the intermediate circuit voltage in Volt [V].
Po
The frequency converter shows the calculated output in kilowatt [kW].
notrun
This message is shown if an attempt is made to change a parameter value
while the motor is running. Stop the motor to change the parameter value.
IM1.1THP00016en.fm
LCP
This message is shown if an LCP control unit has been fitted and the
QUICK MENU key, or the CHANGE DATA key is activated.
4
With an LCP control unit fitted, it is only possible to change parameters via
this control unit.
(Cont’d)

(Cont’d)
Warning / Alarm messages

A warning, or an alarm will appear in the display as a numerical code Err.xx.
A warning will be shown on the display until the fault has been corrected.
An alarm will continue to flash until the STOP / RESET key is activated.
The table shows the various warnings and alarms. It also shows whether the
frequency converter is locked by the fault.
Display Description Warning Alarm Trip Action

locked
Err. 2 Live zero error X X X The voltage or current signal on terminal
53 or 60 is below 50% of the preset
value in parameter 309 or 315.
Err. 4 Mains phase loss X X X Check the supply voltage to the fre-
quency converter.
Err. 5 Voltage warning high X Check whether the supply voltage fits
the frequency converter.
Err. 6 Voltage warning low X Check whether the supply voltage fits
Err. 7 Overvoltage X X X The motor frequency is reduced too
quickly because the ramp down time is
too short.
IM1.1THP00016en.fm
Err. 8 Undervoltage X X X Check whether the supply voltage fits
4 Err. 9 Inverter overload X X The frequency converter can not be

reset until the counter is below 90%.
Err.11 Motor thermistor X X Check that the PTC thermistor has been
correctly connected between terminal
18, 19, 27 or 29 and terminal 50.
Err.12 Current limit X X The output current is greater than the
value in parameter 221 and the fre-
quency converter will trip after set period
of time, as selected in parameter 409.
Err.13 Overcurrent X X X Switch off the frequency converter and
check that the motor shaft can be turned
and that the motor size fits the frequency
converter.
Err.14 Earth fault X X Turn off the frequency converter and
remove the earth fault.
Err.15 Switch mode fault X X Contact your Danfoss supplier.
Err.16 Short-circuit X X Disconnect the mains supply to the fre-
quency converter and remove the short-
circuit.
Err.17 Serial communica- X X The warning will only be active when
tion timeout parameter 514 is set at another value
than OFF. Parameter 513 could possibly
be increased.
(Cont’d)

(Cont’d)
Display Description Warning Alarm Trip Action

locked
Err.18 HPFB bus timeout X X The warning will only be active when
parameter 804 is set at another value
than OFF. Parameter 803 can be
increased.
Err.33 Out of frequency X This warning is active if the output fre-
range quency has reached parameter 201 or
parameter 202.
Err.34 HPFB communica- X X Communication fault only occurs in
tion fault Profibus versions.
Err.35 Inrush fault X X The frequency converter has been con-
nected to the mains supply too many
times within 1 min.
Err.36 Overtemperature X X Temperature above 92-100 oC will cut
out the frequency converter. The temper-
ature fault can not be reset until the tem-
perature has dropped to below 70 oC.
-The ambient temperature too high.
-Too long motor cable.
-Too high mains voltage.
Err.37-45 Internal error X X Contact your Danfoss supplier.
IM1.1THP00016en.fm
Err.50 AMT RS outside limit X The calculated RS value falls outside

permitted limits.
Err.51 AMT fault re. name-
plate data
X Check the motor data for the relevant
setup.
4
Err.52 AMT faulty motor X The motor current in at least one of the
phase motor phases is too low.
Err.53 AMT motor too small X The motor is probably too small.
Err.54 AMT incorrect motor X AMT can not be performed on the motor
being used.
Err.55 AMT timeout X The calculations are taking too long.
Err.56 AMT warning during X A frequency converter warning is given
AMT while AMT is being performed.
Err.99 Locked X See parameter 18.
LED indica-
tion
Warning Yellow
Alarm Red
Trip locked Yellow and red
(Cont’d)

(Cont’d)
After a Trip locked the mains supply is cut off, and the fault is corrected.
The mains supply is reconnected, and the frequency converter is reset.
The frequency converter is now ready.
A Trip can be reset manually in three ways:
• via the operating key STOP / RESET
• via a digital input
• via serial communication
It is also possible to choose an automatic reset in parameter 405 Reset

function.
When both warning and alarm are ticked off in parameter 128, this means
that a warning will come before an alarm.
In this status it is possible to programme in two ways:
• the warning-LED lights up for a specific fault
• the alarm-LED lights up for a specific fault
(Cont’d)
IM1.1THP00016en.fm
4

(Cont’d)
Warning words, extended status words and Alarm words

Warning words, status words, and alarm words appear in the display in Hex
format. If there are several warnings, status words, or alarms, all of them will
be displayed.
Warning words, status words and alarm words can also be read out using the
serial bus in parameters 540, 541 and 538 respectively.
Bit (Hex) Warning words

000008 HPFB bus timeout
000010 Standard bus timeout
000040 Current limit
000080 Motor thermistor
000100 Motor overload
000200 Inverter overload
000400 Undervolt
000800 Overvolt
001000 Voltage warning low
002000 Voltage warning high
004000 Phase loss
IM1.1THP00016en.fm
010000 Live zero error

400000 Out of frequency range
800000
40000000
Profibus communication fault
Switch mode warning
4
80000000 Heat sink temperature low
Bit (Hex) Extended status words

000001 Ramping
000002 AMT running
000004 Start forw./ reverse
000008 Slow down
000010 Catch-up
000020 Feedback high
000040 Feedback low
000080 Output current high
000100 Output current low
000200 Output frequency high
000400 Output frequency low
002000 Braking
008000 Out of frequency range
(Cont’d)

(Cont’d)
Bit (Hex) Alarm words

000002 Triplock
000004 AMT tuning fail
000040 HPFB bus timeout
000080 Standard bus timeout
000100 Curr. short circuit
000200 Switch mode fault
000400 Earth fault
000800 Overcurrent
002000 Motor thermistor
004000 Motor overload
008000 Inverter overload
010000 Undervolt
020000 Overvolt
040000 Phase loss
080000 Live zero error
100000 Heat sink temperature too high
2000000 Profibus communication fault
8000000 Inrush fault
IM1.1THP00016en.fm
10000000 Internal fault

4.7.3 Electrical components

4.7.3-1 Electrical components - description
H101
B101
B103
S001 B106.1
B106.2
M103 B110 S101

B111
B104.1. B105.1.
B104.2 B105.2
B108
B100 B107.1
B107.2
M101 M102 B112

IM1.1THP00016en.fm
Y110
4
GHP00049.eps
(Cont’d)

(Cont’d)
Photocells and proximity switches

B100 Main air pressure
B101 Door guard
B103 Low level in label magazine
B104.1 Faulty package check
B104.2 Faulty package check
B105.1 Unit in position at paddle
B105.2 Unit in position at paddle
B106.1 Label check
B106.2 Label check
B107.1 End of tape
B107.2 End of tape
B108 Discharge queue
B110 Paddle vertical stop
B111 Paddle horizontal stop
B112 Tape tension
Motors
M101 Infeed conveyor
IM1.1THP00016en.fm
M102 Discharge conveyor
4 M103 Paddle
Emergency stops
S101 Emergency stop
S001 Emergency stop (on the control panel)
Warning lamp
H101 Warning lamp
Others
Y110 Electromagnetic brake

4.7.3-2 Electrical components - set photocells

Moving parts could cause serious injuries!
There are two different types of photocells in the machine; reflection type
and transmitting/receiving type.
Reflection type
Note! Valid for the photocells in the packaging conveyor:
The photocells are fit above the object to be detected. The object to be
detected in a) Set distance to object is a standing package. The object to be
detected in b) Set with background object is a package lying down.
Open the cap (1) and check that the switch (4) is set to PNP (positive logic)
and the switch (5) is set to L ON. (The signal will be sent when the photocell
detects the object.)
Adjust the sensitivity as follows:
a) Set distance to object
Place the object to be detected at the desired location. Turn the
adjustment knob (7) clockwise until the orange LED (3) lights up. Note
the value on the distance setting indicator (6).
IM1.1THP00016en.fm
2 3
Stab Light
4
1 4 PNP
6
NPN
1
L ON 3
5
7
D ON Min Max
SENS
GH000488.test
1 Cap
2 Light emitting diode (LED), green
3 Light emitting diode (LED), orange
4 Switch
5 Switch
6 Distance setting indicator
7 Adjustment knob
(Cont’d)

(Cont’d)
b) Remove the detected object.
Set with background object
Turn the adjustment knob (7) clockwise until the orange LED (3) lights
up, detecting the background object.
Then turn the adjustment knob (7) anti-clockwise until the LED (3) goes
out. Note the value on the distance setting indicator (6).
Set the adjustment knob to a value halfway between the values measured
on the distance setting indicator (6).
Set without background object

Note the maximum value possible to set on the distance setting
indicator (6).
Set the adjustment knob to a value halfway between the value measured
in item a), and the maximum value.
c) Confirm that the green LED (2) remains lit both with or without the
detected object present.
Note! Background interference can be a problem if the distance is set near the
maximum value (5 to 6) on the distance setting indicator scale.
2 3
IM1.1THP00016en.fm
4 Stab Light
PNP
6
NPN
1
L ON 3
7
D ON Min Max
2 Light emitting diode (LED), green
SENS 3 Light emitting diode (LED), orange
6 Distance setting indicator
GH000490.test 7 Adjustment knob
(Cont’d)

(Cont’d)
Transmitting / receiving type

Note! There are two types of photocells; to be positioned besides or in front of each
other.
Open the cap (1) and check that the switch (5) is set to PNP (positive logic)
and that the switch (6) is set to D ON. (The signal will be sent when the
object is detected between the photocells.)
Check the transmitter and the receiver position, see illustration below.
Adjust the sensitivity as follows:
a) Begin without any object to be detected.
Turn the adjustment knob (4) anti-clockwise to Min, and then clockwise
until both the green LED (2) and the red LED (3) light up. To secure the
setting, turn the adjustment knob just a little bit more.
b) Place the object to be detected between the photocells. Confirm that the
green LED (2) is lighting.
1
IM1.1THP00016en.fm
4
2 3 4 1
S L
D
PNP ON
5 1 Cap
Min Max 2 Light emitting diode (LED), green
6 NPN L
ON SENS 3 Light emitting diode (LED), red
4 Adjustment knob
5 Switch
GH000489.eps 6 Switch

4.7.3-3 Electrical components - set proximity switches

Machine status Power ON
! WARNING! Risk of injuries!

Moving parts could cause serious injuries.
TP number 90458-0675
Set the gap A between the inductive transmitter and the metal surface to be
sensed.
The nut (1) is to be placed so that it doesn’t pass the edge (2). Otherwise the
setting is uncertain.
1 2
A = Maximum 1 mm
IM1.1THP00016en.fm
A
4 GH200130
1 Nut
2 Edge

4 Maintenance instructions 4.8 Pneumatic system
4.8 Pneumatic system

4.8.1 Cylinders
4.8.1-1 Cylinders - set
Note! Before making the setting of the cylinders, always check that the working
pressure is 5.5 bar.
Speed
Set the plus and minus movement speeds of the cylinders with the
throttles (3) of the valves concerned.
1 2 3
IM1.1THP00016en.fm
GH102831.eps
1 Cylinder C410; sticking label

2 Cylinder C411; knife out
4
3 Throttle
Cylinders movements
The below table contains information about the speed of the movements of
cylinders in the machine.
Cylinder Unit Plus Minus
C410 Sticking label Fast Fast
C411 Knife out Normal Fast

4.8 Pneumatic system 4 Maintenance instructions
4.8.2 Filter regulator

4.8.2-1 Filter regulator - set
SPC 1257186
Shut-off valve
The shut-off valve (3) can be set in two position as follows:
• The shut-off valve (3) is opened when the regulator handle (1) is
positioned as illustrated in the leftmost picture. The word OPEN (2) is
also stamped and visible on the side of the regulator handle (1).
• The shut-off valve (3) is closed when the regulator handle (1) is pressed
down and visible at the underside of the shut-off valve (3) as illustrated
in the rightmost picture. In this position it can be locked by a
padlock (5). The word CLOSED (4) is also stamped and visible on the
side of the regulator handle (1).
1 1
IM1.1THP00016en.fm
2 3
4
3 4
GH102095.eps
1 Regulator handle
2 Word OPEN
3 Shut-off valve
4 Word CLOSED
5 Padlock
(Cont’d)

(Cont’d)
Pressure
Minor adjustments after setting changes can be avoided by always
approaching the desired setting from a lower setting. When a lower setting is
required, firstly reduce to a lower level and then increase to the desired
setting.
Depending on required pressure observed on the gauge (7), you should turn
the adjusting knob (6) as follows:
• If you want to increase the pressure observed on the gauge (7), then you
should turn the adjusting knob (6) clockwise.
• If you want to decrease the pressure observed on the gauge (7), then you
should turn the adjusting knob (6) counter clockwise.
The adjusting knob (6) includes a locking feature; push adjusting knob (6) in
after setting to lock and prevent adjustment. To release, pull adjusting
knob (6) out.
6
IM1.1THP00016en.fm
6 Adjusting knob
7 Gauge
GH102097.eps

4.8.2-2 Filter regulator - clean

Consumable Grease; BPLS2 Energrease
or similar
SPC 1257186
! WARNING! Risk of injuries!

Depressurize the compressed air system before cleaning. The Shut-
off valve must be locked. The key to the padlock must be removed by
the service technician and retained in his/her possession until all work
is completed.
To clean the filter regulator, do the following:

a) Turn off the air supply by pressing down the regulator handle (1).
Lock with a padlock.
b) Lift and turn the filter bowl (3) counter clockwise and remove with
O-ring (2).
IM1.1THP00016en.fm
4 2
1 Regulator handle
2 O-ring
3 Filter bowl GH102098.eps
(Cont’d)

(Cont’d)
c) Unscrew the baffle (10) and withdraw the filter element (9).
d) Unscrew the filter guide (8) complete with gasket (7), and remove valve
assembly (4) including O-ring (5) and spring (6).
7
IM1.1THP00016en.fm
4
4 Valve assembly
5 O-ring
9 6 Spring
7 Gasket
8 Filter guide
9 Filter element
10 10 Baffle
GH101187.eps
(Cont’d)

(Cont’d)
e) Remove the auto-drain assembly (14) from the filter bowl (3) before
cleaning by releasing the retaining nut (17).
f) The filter bowl (3) should be cleaned using soapy water only.
(Solvents, etc. can damage or destroy seals, sight glasses, etc.)
The filter bowl (3) should be inspected on every unit maintenance. If the
filter bowl (3) is showing signs of mechanical damage it should be
replaced with a new filter bowl (3).
g) Partial cleaning of the filter element (9) is possible by washing the filter
element (9) in soapy water and blowing out thoroughly with compressed
air. Replacement by a clean filter element (9) is recommended.
h) Dismantle the auto-drain assembly (14) by unclipping the plastic
cap (11) from the strainer (15), remove the non-repairable float (12) and
drain mechanism (13) and clean the strainer (15) with compressed air.
3
11
IM1.1THP00016en.fm
4 12
14
13
GH101188.eps
15
17
16
3 Filter bowl 14 Auto-drain assembly
9 Filter element 15 Strainer
11 Plastic cap 16 Gasket
12 Non-repairable float 17 Retaining nut
13 Drain mechanism
(Cont’d)

(Cont’d)
i) Change all worn and damaged parts.
j) During reassemble all O-rings and gaskets should be lightly smeared
with BPLS2 Energrease (or similar) and the valve assembly (4) checked
for free movement in the valve guide. Tighten the filter guide (8) with
the valve assembly (4) and spring (6), hand tight only (1,4 Nm
maximum).
The baffle (10) should be tightened carefully to avoid crushing the filter
element (9).
The filter bowl (3) must be turned fully clockwise into body (18) before
pressurizing unit.
4
IM1.1THP00016en.fm
18
4
6
18
3
8
3 Filter bowl
4 Valve assembly
9 6 Spring
8 Filter guide
9 Filter element
10 Baffle
10 18 Body
GH102099.eps

4.8.3 Pressure switch

4.8.3-1 Pressure switch - set
Machine status Air ON
Main power ON
SPC 1124059
How to set the pressure switch

How to set the pressure switch is described under a number of headings.
Follow the description under the headings:
• Basic setting
• Check the lower switch point
• Check the pressure gauge setting during production
Basic setting
The basic setting is done as follows:
a) Turn the setting screw (3) fully counter clockwise.
b) Step up the machine in Step 2.
IM1.1THP00016en.fm
4
1
1 Setting screw
GH101077.eps
(Cont’d)

(Cont’d)
c) Set the pressure regulator (5) to 3.8 bar (switch point).
d) Slowly turn the setting screw (1) clockwise until there is an alarm.
e) Reset the alarm and set the pressure regulator to approximately 5 bar and
make sure that you can step up the machine to Step 2.
f) If not, decrease the hysteresis range of the pressure switch (3) and repeat
from item a. To adjust the hysteresis, pop of the rubber cap (2),
underneath which the hysteresis setting screw (4) is located.
Note! To decrease the range of the hysteresis, turn the hysteresis setting screw (4)
counter clockwise. When the hysteresis setting screw (4) is turned, the
setting screw (1) position must not be changed. Therefore the setting
screw (1) should be held with a screwdriver while the hysteresis setting
screw (4) is turned.
5
IM1.1THP00016en.fm
1
4
2
GH101078.eps
1
H
4
GH102100.eps
1 Setting screw; switch point

2 Rubber cap
3 Pressure switch GH101079.eps
4 Hysteresis setting screw
5 Pressure regulator
(Cont’d)

(Cont’d)
Check the lower switch point

To check the lower switch point, do the following:
a) Step up the machine in Step 2.
b) Slowly decrease the working pressure and notice that the alarm goes on
at 3.8 bar.
c) If necessary, adjust according to items a - f under the heading Basic
setting.
d) Set the pressure regulator (5) to 5.5 bar and reset the alarm.
Check the pressure gauge setting during production

Check the pressure gauge (6) setting during production, it should be
5.5 bar. If necessary, adjust by means of the pressure regulator (5).
IM1.1THP00016en.fm
4
GH102101.eps
5 Pressure regulator
6 Pressure gauge

4.8.4 Pneumatic diagram

4.8.4-1 Pneumatic diagram - description
IM1.1THP00016en.fm
GHP00080.eps

4.9 Lubricants 4 Maintenance instructions
4.9 Lubricants
4.9.1 Lubricants - description
The table below lists only a selection of lubricants with their respective
designations. Comparable lubricants from other suppliers may be selected
with the aid of the lubricant specifications (document No in the table).
Lubrication specifications may be ordered from:
Standards Group
AB Tetra Pak
Ruben Rausings Gata
S-221 86 Lund (Sweden).
Lubricant Document Material No Part No (used Example
code No (internal TP when order- Supplier Product designation
designation for ing from Tetra
material type) Pak)
A
Motor M 1251.122 51122-85 90296-28 BP Vanellus FE 10W-30
oil Esso Essolube XD-3 10W-30
Statoil PowerWay D2 10W-30
Mobil Delvac1400 Super 10W-30
Shell Myrina TX 10W-30
Caltex-Texaco Ursa LA 10W-30
IM1.1THP00016en.fm
Optimol Non Plus Ultra 10W-40
4 B
High- M 1254.322 54322-220 90296-73 BP Energol GR-XP 220
pressure 90296-78 Esso Spartan EP 220
oil Statoil LoadWay EP 220
Mobil Mobilgear 630
Shell Omala oil 220
Caltex-Texaco Meropa Lubricant 220
Imperial Tribol ET 280-220
Kluber Lamora 220
Optimol Optigear 5150 VG 220
54322-150 90296-72 BP Energol GR-XP 150

Esso Spartan EP 150
Statoil LoadWay EP 150
Mobil Mobilgear 629
Shell Omala oil 150
For use in production plant with Kluber Lamora 150
start temperature below 5°C. Optimol Optigear 5120 VG 150
(Cont’d)

4 Maintenance instructions 4.9 Lubricants
(Cont’d)
material type) Pak)
C
Hydraulic M 1252.122 52122-32 90296-53 BP Bartran HV 32
oil Esso Univis N 32
Statoil HydraWay HV 32
Mobil DTE Oil 13
Shell Tellus Oil T 32
D
Mist M 1251.822 51822-37 90296-80 BP Autran GM-MP
lubrication Esso ATF Dextron
oil Statoil TransWay DX II
Mobil ATF 220
Shell ATF Dexron II
Caltex-Texaco Texamatic fluid (Dextron II)
E
Com- M 1254.922 54922-460 90296-77 BP Energol AC-C460
pounded 90296-2 Esso Cylesso TK 460
cylinder Statoil CylWay FZ 460
oil Mobil 600W Super Cylinder Oil
IM1.1THP00016en.fm
Shell Valvata Oil J460

Caltex-Texaco Vanguard Cylinder Oil
F
Lithium, M 1255.115 55115-20 90296-68 BP Energraese LS EP2
4
grease EP Esso Esso MP Grease/
type Beacon EP 2
Statoil UniWay EP 2N
Mobil Mobillux EP2
Shell Grease 1344 LiEP 2
Kluber Centoplex 2 EP
Optimol Longtime PD2
H
High M 1254.322 54322-320 90296-75 BP Energol GR-XP 320
Mobil Mobilgear 632
Shell Omala oil 320
Kluber Lamora 320
Optimol Opttigear 5180 VG 320
(Cont’d)

4.9 Lubricants 4 Maintenance instructions
(Cont’d)

material type) Pak)
H
High M 1254.322 54322-220 90296-73 BP Energol GR-XP 220
Mobil Mobilgear 630
Shell Omala oil 220
Imperial Tribola ET 280-220
Kluber Lamora 220
Optimol Optigear 5150 VG 220
For use in production plant with
start temperature below 5°C
K
Circulation M 1254.942 54942-100 90296-15 BP Energol CS 100
oil Esso Turbesso 100
Statoil TurbWay 100
Mobil DTE Oil Heavy
Shell Tellus Oil 100
Caltex-Texaco Regal Oil R & O 100
IM1.1THP00016en.fm
Imperial Tribol 775
Kluber Crucolan 100
4 L
Silicon M 1255.322 55322-30 90296-9 Dow Dow Corning 7 Compound
grease Klüber Unisilikon L 250L
M
Lithium, M 1255.112 55112-10 90296-70 BP Energrease LS EP 1
grease, Esso Beacon EP 1
EP type Statoil UniWay EP 1
Mobil Mobillux EP 1
Kluber Centoplex 1 EP
Optimol Longtime PD 1
N
PTFE M.1255.622 55622-20 90296-91 Sikema Fluolub 175
grease
O
Lithium M 1255.122 55122-30 90296-61 BP Energrease LS 3
complex Esso Unirex N3
grease Statoil UniWay HT-63
Imperial Molub-Alloy ET 860-220
(Cont’d)

4 Maintenance instructions 4.9 Lubricants
(Cont’d)
material type) Pak)
P
Synthetic M 1254.632 54632-68 90296-54 BP Energol RC-R68
compressor Esso Compressor oil 68
oil Statoil CompWay 68
Mobil Rarus 427
Shell Corena oil H68
Caltex-Texaco Compressor oil VDL 68
S
M 1255.316 55316-20 90296-10 Mecman 435-1
Mobil Mobilgrease 28
IM1.1THP00016en.fm

4.10 Package size conversion 4 Maintenance instructions
4.10 Package size conversion

4.10.1 Package size conversion - description
How to convert package size is described under a number of procedures.
Follow the description under the procedures.
Step Procedure / action Page

1 4.5.2 Height adjustment system - adjust 127
2 4.4.5 Belt conveyor - set conveyor guides 124
3 4.1.6 Application paddle - change 107
4 4.2.5 Label magazine - label size conversion 113
5 4.7.2-2 Frequency converter - set 149
IM1.1THP00016en.fm
4

4 Maintenance instructions 4.11 Checklist overview
4.11 Checklist overview

4.11.1 Checklist overview - description
This section of the maintenance instructions, is intended for customers who
do NOT use the Tetra Pak Maintenance System (TPMS). The checklist
overview contains all the check points for a specified machine type or
equipment which are needed in order to keep the equipment in good
condition. The following items can be found in the checklist:
• Document Reference – shows where you can find more information
about the check point.
• Section/Description – name of unit. For further information, see
maintenance procedure code.
• Activity - type of activity.
• Interval – how often the check item should be performed in production
hours.
Note! The checklist overview in this manual may differ from the TPMS
checklists delivered by your local service station, due to the fact that TPMS
checklists are continuously updated and adapted to local demands.
IM1.1THP00016en.fm

4.11 Checklist overview 4 Maintenance instructions
4.11.2 TPMS - description

The maintenance system used for equipment from Tetra Pak is called the
Tetra Pak Maintenance System (TPMS). If you are using TPMS, the
checklists will be delivered directly from your local Tetra Pak service station.
The TPMS checklists are designed to match and keep pace with the ongoing
development of new and existing equipment from Tetra Pak, and to meet the
demands set by our customers for even higher efficiency and better economy.
Some of the advantages of TPMS are:
• TPMS maintains complete production lines.
• TPMS reduces down-time to a minimum each time maintenance is
carried out.
• Updates of the maintenance schedule based on experience gained,
improvements, modifications and specific customer requirements are
issued.
• Recommendations regarding spare parts, rotation units, tools and
templates, etc. are included.
The service life of each item in the equipment is predicted and all items are
checked before they affect the efficiency of the equipment. This leads to
different maintenance intervals for each item and the check list is unique for
each maintenance occasion.
IM1.1THP00016en.fm
The results of the maintenance are sent back to the Tetra Pak service station.
4 Statistics are evaluated regularly, giving a continuously updated maintenance

system.
If you require further information regarding TPMS, please do not
hesitate to contact your local Tetra Pak office.
(Cont’d)

4 Maintenance instructions 4.11 Checklist overview
(Cont’d)
Checklist overview
Document Refer- Section/Description Activity Interval (h)

ence
Pre-maintenance checks
TeM-1369190-0101 WARNING! Before starting any service work, read the safety Check 500
precaution in the chapter Safety precautions.
TeM-1369190-0101 WARNING! Before starting any service work, read the safety Check 1000
precaution in the chapter Safety precautions.
Run machine - Check function. If machine does not function Check 500
correctly inform supervisor before continuing.
Run machine - Check function. If machine does not function Check 1000
correctly inform supervisor before continuing.
Daily / Weekly checks. Are they being carried out? If not, then Check 500
carry them out together with the operator before starting this
service.
Customers check lists. Go through the lists carried out since Check 1000
the last 1000 h service. If all checks are not completed carry
them out together with this service.
4.1 Application paddle
TeM 4.1.3 Application paddle - Spring / Ball Check 500
IM1.1THP00016en.fm
Bearing / Knife / Rubber

TeM 4.1.3 Application paddle - Cylinder / Knife/ Check 500
Rubber / Spring
4.2
TeM 4.2.3
Label magazine
Label magazine - Cylinder / Pusher / Claw / Rollers Check 500
4
TeM 4.2.3 Label magazine - Cylinder Change 5000
TeM 4.2.4
4.3 Tape unwinding system
TeM 4.3.3 Tape unwinding system - Cylinder / Rollers Check 500
TeM 4.3.3 Tape unwinding system - Cylinder Change 5000
TeM 4.3.4
TeM 4.3.6 Tape unwinding system Lubricate 500
4.4 Belt conveyor
TeM 4.4.3 Belt conveyor - Belt / Roller Check 500
4.6 Electrical equipment
TeM 4.6.1-1 GE FANUC. Change battery. Note the date! N.B! Interval Change 2000
must not exceed one year.
4.7 Pneumatic system
TeM 4.7.2-2 Pneumatic system - Filter regulator Clean 2000
(Cont’d)

4.11 Checklist overview 4 Maintenance instructions
(Cont’d)
Document Refer- Section/Description Activity Interval (h)
ence
4.6 Optional equipment - Tetra Unit Turner
4.6.1 Turning device - Cylinder - Function / Leakage Check 1000 (3500)
4.6.2 Turning device - Cylinder /Ball joint coupling /Bearings Change 5000
4.6.4 Roller conveyor, infeed - Worm gear motor - Leakage Check 1000 (500)
4.6.4 Roller conveyor, infeed - Return wheel ( Pressure Wheel / Check 1500
Conveyor roller / Guide sprocket / Roller
4.6.5 Roller conveyor, infeed - Belt Check 1000 (500)
4.6.6-1 Roller conveyor, infeed - Drive belt Change 4000
4.6.6-2 Roller conveyor, infeed - Belt Change 4000
4.6.7 Roller conveyor, discharge - Worm gear motor - Leakage Check 1000 (500)
4.6.7 Roller conveyor, discharge - Return wheel / Pressure wheel / Check 1500
Guide sprocket / Roll
4.6.8 Roller conveyor, discharge - Drive belt - Wear / Tension Check 1000 (500)
4.6.9-1 Roller conveyor - Drive belt Change 4000
4.6.9-2 Roller conveyor - Belt Change 4000
After maintenance checks
Door guards and emergency stops - Check that all switches Check 500
and emergency stops are intact and operates correctly.
Door guards and emergency stops - Check that all switches Check 1000
IM1.1THP00016en.fm
and emergency stops are intact and operates correctly.
Run machine-Check function. Check 1000
4 Run machine - Check function (Tetra Unit Turner)
Run machine - Check function (Tetra Unit Turner)
Check
Check
500
1000

6 Spare parts
2.2THP00017en.fm

Used In Group
678433-0400 Applicator unit
Assembly drawing
A1-1362942-0003
206
200 050 040 090
080
100
Y411
This page is intentionally left blank
110
010
B110 020
B111
M103 M103
A1-1362942-0003
RIGHT ECN 81882 LEFT
Graphic ID: GHP01023.eps
ECM No: 82396
Group number: 1362942-0300
Assembly Drawing: A1-1362942-0003 Issue date: 2001-07
Pos Part No SP UN Qty Description Page No Pos Part No SP UN Qty Description Page No
1362942-0301
RIGHT OPERATOR SIDE
020 90056-0160 A 1 WORM GEAR

090 1362947-0000 A 1 RIGHT CAM
1362942-0302
LEFT OPERATOR SIDE
010 90056-0159 A 1 WORM GEAR

080 1362946-0000 A 1 LEFT CAM
COMMON PARTS
B110 90458-0675 A 1 PROXIMITY SENSOR E2EG-X5MB1-5M

M103 90045-O154 A 1 MOTOR
Y411 90042-0539 A 1 PILOT VALVE L=350MM
040 1314104-0000 A 1 KNIFE
050 1362422-0100 1 APPLICATION PADDLE
100 90042-0215 A 1 VALVE BODY 5/2 UNISTABLE
110 1362281-0000 A 1 CYLINDER
200 1362280-0000 A 1 FREQUENCY CHANGER
Machine Type Group Description Used-In Group Number Page No
678433-0400 Applicator unit 1362942-0300 207

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Label magazine
Assembly drawing
A1-1362943-0001
208
A1 - 1362943 - 0001
ECN 27170
ECM No: 27170
B103 90232-0110 A 1 PHOTOCELL E3S-CL2-5M

B106.1 90232-0127 A 1 PHOTOCELL E3S-CT61-L-5-5M
B106.2 90232-0104 A 1 PHOTOCELL E3S-CT61-D-5M
010 1314108 A 2 CLAW
020 1314109 A 2 CLAW
030 90042-0215 A 1 VALVE BODY 5/2
040 90450-0511 A 1 CYLINDER
678433-0400 Label magazine 1362943-0100 209

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Tape unwinding system
Assembly drawing
A1-1362944-0001
210
A1 - 1362944 - 0001
ECN 27170
ECM No: 27170

Y110 90432-0025 A 1 MAGNETIC BRAKE
010 90239-0832 A 1 CYLINDER 25 - 125
678433-0400 Tape unwinding system 1362944-0100 211

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Belt conveyor
Assembly drawing
A1-1362945-0003
212
A1 - 1362945 - 0003
ECN 81882
ECM No: 82396
1362945-0201
RIGHT OPERATOR SIDE
010 90056-0155 A 1 WORM GEAR

040 90056-0158 A 1 WORM GEAR
1362945-0202
LEFT OPERATOR SIDE
020 90056-0156 A 1 WORM GEAR

030 90056-0157 A 1 WORM GEAR
COMMON PARTS

B108 90232-0128 A 1 PHOTOCELL E3S-CL2-5M
M101 90045-0122 A 1 MOTOR
M102 90045-0122 A 1 MOTOR
050 90014-0049 A 2 ROLL
060 90014-0050 A 5 ROLL
070 90014-0051 A 6 ROLL
080 90252-0046 A 1 FLAT BELT
090 1362341-0000 A 1 DRIVE BELT
200 1362280-0000 A 1 FREQUENCY CHANGER
678433-0400 Belt conveyor 1362945-0300 213

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Warning lamp
Assembly drawing
A1-581689-0004
214
(H101)
070
060

140
150
090
050
210
120
010
H101
110
160
A1-581689-0004
ECN 80542
Graphic ID: 1367689-1.eps
ECM No: 81668
-
H101 90458-0292 B 1 BASE KT70-1001
010 1189303-0000 1 MOUNTING SHEET
050 90458-0295 B 1 LIGHT ELEMENT BLUE KL70-401L
060 90458-0294 B 1 LIGHT ELEMENT YELLOW KL70-401Y
070 90458-0293 B 1 LIGHT ELEMENT KL70-401R
090 90458-0297 B 1 LIGHT ELEMENT 110MM KA70-1011
110 90015-0023 B 1 GLANDS
120 90036-0068 B 3 BULB 6.5W 24V
140 312115-0329 4 SCREW MC6S M5*16 A280
150 315105-0146 8 WASHER, PLAIN, BRB, 5,3/10, H=1
160 312605-0314 4 NUT HEX. M6M M5 A280
210 312504-0342 2 SREW CROSS
678433-0400 Warning lamp 581689-0400 215

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Door safety switch
Assembly drawing
A1-1314138-0001
216
B101
010
260
050
A1 - 1314138 - 0001
ECN 26269
ECM No: 25649
B101 90044-0139 A 1 KEY SAFETY SWITCH

010 975917-0000 1 KEY FOR SAFETY SWITCH 90044-103
050 312115-0333 2 SCREW MC6S M5*25 A280
260 352103-0106 1 CABLE GLAND ST 11
678433-0400 Door safety switch 1314138-0100 217

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Valve ramp
Assembly drawing
A1-1314150-0002
218
Y100
210
800
X105
Y410
215
Y411
160
040
820 230 225
330 To pressure
regulator 190
This page is intentionally left blank 460
300
500
680
190
600
235
850 From filter regulator

550
235
850 620
600 380
670
360 740
To external 110 Pneumatic chart,
310 brake placed in electrical cabinet
040 Set of sign to be placed according
to electrical and pneumatic diagram 720 A1-1314150-0002
900 Hose marking to be placed according Graphic ID: GHB00481.eps
920 to pneumatic chart B100 ECN 27170
ECM No: 82396
B100 90274-0074 A 1 PRESSURE SWITCH

X105 90042-0535 1 TERMINAL BOARD 19 CORDS
Y100 90042-0235 A 1 SOFT START
040 581465-0000 1 SET OF SIGNS
110 1362948-0000 1 PNEUMATIC CHART
160 90042-0215 A 2 VALVE BODY 5/2
190 90042-0522 1 PORTED END PIECE
210 90042-0552 8 PROTECTION PLUG
215 90042-0527 2 SEAL KIT PILOT VALVE
225 90042-0532 A 2 BASE PLATE
230 90042-0545 A 1 SUB-BASE SOFT START
235 90055-0143 3 HOSE
300 90166-0193 A M X TUBE
310 90166-0194 A M X TUBE
330 90166-0221 A M X TUBE
360 90328-0017 1 SILENCER
380 90328-0024 3 SILENCER
460 312115-0376 4 SCREW MC6S M6*35 A280
500 315105-0153 4 WASHER
550 342713-0211 8 PLUG
600 342715-0102 2 BLIND PLUG 6MM
620 342715-0103 1 BLIND PLUG 8MM
670 342716-0209 1 REDUCER 8-12
680 342716-0210 1 REDUCER 6-12
720 342722-0205 1 STRAIGHT COUPLING D=8-R1/4”
740 342732-0105 1 ELBOW PIPE D8-R3/8”
800 342732-0110 1 ELBOW PIPE JOINT
820 342735-0109 1 ELBOW PIPE JOINT
850 342748-0109 2 T-CONNECTION
900 352113-0101 PC X CLIP STRIP BLACK 92*2,5MM
920 359009-0800 PC X CABLE MARKING SLEEVES PK 0-9
678433-0400 Valve ramp 1314150-0200 219

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Pressure regulator
Assembly drawing
A1-1314151-0002
220
040
010

030
020
080
A1-13141510002
ECN 81882
ECM No: 82396
010 90043-0135 1 PRESSURE GAUGE 10 BAR

020 90113-0153 A 1 REGULATOR 10 BAR
030 90224-0005 1 NIPPLE
040 90458-0959 1 ELBOW, 90 INT THREAD, G1/8
080 342732-0105 2 ELBOW PIPE D8-R3/8”
678433-0400 Pressure regulator 1314151-0200 221

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Application paddle
Assembly drawing
A1-1362422-0001
222
A1-1362422-0001
ECN 81882
Graphic ID: 1362422-1i.eps
ECM No: 82396
PACKUNIT H111-250 L111-128
040 1362342-0000 A 4 RUBBER
PACKUNIT H111-250 L129-148
040 1362345-0000 A 4 RUBBER
PACKUNIT H111-250 L94-110
040 1362340-0000 A 4 RUBBER
040 1362338-0000 A 4 RUBBER
040 1362339-0000 A 4 RUBBER
040 1362337-0000 A 4 RUBBER
COMMON PARTS
010 1314103-0000 A 2 DIE

020 1314110-0000 A 2 COMPRESSION SPRING
030 1314111-0000 A 2 REEL HOLDER
100 90241-0037 A 2 BALL BEARING
678433-0400 Application paddle 1362422-0100 223

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Electrical cabinet
Assembly drawing
-
224
G011
X007
G021 G022
M001
(option)
G001
A005
A003
A004
A001
A002
A060
K13 K14
F1 F2 F3F4 F5 F6 P001
Q001 Q002 Q004 Q005

Q000.1
Q000.2
K001 K002 K003 K004 K005 K006
Q000
Q001.1 Q002.1 Q004.1 Q005.1
M001
X003 X002 X004 X201 X901

WITH DOOR WITHOUT DOOR

RIGHT INFEED ECN 25769
ECM No: 25769
Assembly Drawing: - Issue date: 2001-07
- X003:1 353022-0006 C 4 NEUTRAL DIS.TERM.WNT 2

X003:2 353033-0104 C 2 SEPARATING PLATEWPH 2,5
A001 90031-0057 S 1 INPUT MOD. DIGITAL 16PT X003:3 353041-0001 C MM 40 RAIL 10X3MS
A002 90031-0057 S 1 INPUT MOD. DIGITAL 16PT X003:4 353041-0104 C 1 CLAMPING PZB 4 K
A003 90031-0059 S 1 OUTPUT MOD. DIGITAL 16PT X003:5 359010-0613 C 1 SIGN BOARDBSG 1/2”N”
A004 90031-0059 S 1 OUTPUT MOD. DIGITAL 16PT X004:1 90077-113 C 40 FEED THROUKLÄMMA WDK 2,5
A005 90031-0059 S 1 OUTPUT MOD. DIGITAL 16PT X004:2 353024-0212 C 5 EARTH TERMINAL WDK2,5 PE
A060 90031-0070 S 1 BASPLATE 5 SLOT WITH CPU X007 90001-0031 C 1 WALL SOCKET
F001 90007-0129 S 1 FUSE 1P 10A K ABB-STOTZ G021 1362280 C 1 FREQUENCY CHANGER
F002 90007-0156 S 1 FUSE 1P 4A K G022 1362280 C 1 FREQUENCY CHANGER
F003 90007-0156 S 1 FUSE 1P 4A K
F004 90007-0156 S 1 FUSE 1P 4A K
F005 90007-0127 S 1 FUSE 1P 2A K
F006 90007-0127 S 1 FUSE 1P 2A K
G001 90031-0068 S 1 POWER SUPPLY GE-FANUC
G011 90246-0028 S 1 POWER SUPPLY UNIT
K001 90075-0141 S 1 CONTACTOR 4 KW COIL 24VDC
K013 90119-0056 P 1 PLUG-IN RELAY 24VDC
K013:1 90129-0006 S 1 BASE 11 POLE
K014 90119-0056 P 1 PLUG-IN RELAY 24VDC
K014:1 90129-0006 S 1 BASE 11 POLE
M001 90264-0032 S 1 FAN
M001 90422-0049 S 1 COOLING UNIT (OPTIONAL)
P001 90178-0007 S 1 HOUR METER 24VDC
Q000 90111-0132 S 1 SWITCH
Q000:1 359241-0124 C 1 SIGN ”MAIN SWITCH”
Q000:2 359240-0100 C 1 SIGN HOLDER
Q001 90095-0073 S 1 OVERLPROT.PKZM 1,6A
Q001:1 90259-0317 S 1 AUXILIARY CONTACT
X002:1 353021-0212 C 15 TERM.WDU 2,5 BEIGE WEIDM.
X002:2 353024-0204 C 7 EARTH TERMINAL WPE 2,5
678433-0400 Electrical cabinet 1314131-0400 225

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Control panel
Assembly drawing
A4-1314132-0002
226
S01H
S01H:1
S005
S005:1
S03H
S010 S03H:1
S010:1
S010:2 H004
H004:1
H005
H005:1
H007
H007:1
H006
H006:1
H002
H002:1
H003
H003:1
S02H
S02H:1
S04H
S04H:1
H008
H008:1
H009
H009:1
H010
H010:1
H001
H001:1
A4-1314132-0002
S001 GH102836.eps
S001:1
ECN 25769
ECM No: 25769
H001 90064-0101 B 1 SIGNAL LAMP RED

H001:1 359301-0015 1 SYMBOL-SIGN “AIR”
H002:1 359301-0340 1 SIGN T
H003:1 359301-0175 1 SIGN
H004:1 359301-0106 1 SIGN “STOP”
H005:1 359301-0035 1 SYMBOL-SIGN “SECURITY GUARDS”
H006:1 359301-0015 1 SYMBOL-SIGN “AIR”
H007:1 359301-0065 1 SIGN “MOTOR PROTECTION”
H008:1 359301-0032 1 SYMBOL-SIGN “PUSHER”
H009:1 359301-0335 1 SIGN T
H010:1 359301-0538 1 SIGN “DISCHARGE QUEUE”
S001 90064-0124 A 1 EMERGENCY STOP SWITCH
S001:1 486826 1 SIGN
S005 90064-0082 A 1 PUSH BUTTON WHITE
S005:1 359301-0512 1 SIGN "INDEX TO POSITION"
S01H 90064-0082 A 1 PUSH BUTTON WHITE
S01H:1 359301-0001 1 SIGN ”UP”
S010 90111-0139 A 1 SWITCH
S010:1 359240-0100 1 SIGN HOLDER
S010:2 359241-0434 1 SIGN "LEFT/RIGHT"
S02H:1 359301-0005 1 SIGN “DOWN”
S03H:1 359301-0131 1 SIGN “LAMP TEST/ALARM RESET”
S04H:1 359301-0537 1 SIGN “WITHOUT HANDLE”
678433-0400 Control panel 1314132-0200 227

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Caution sign kit
Assembly drawing
A1-1362417-0001
228
090
020
080
A1 - 1362417 - 1
ECN 81882
ECM No: 82396
020 90194-0016 1 SIGN “FLASH SIGN” 50*50MM

080 1128856-0000 1 PROHIBITION SIGN
090 359505-0001 1 PROHIBITION SIGN NO WASHING ISO
678433-0400 Caution sign kit 1362417-0100 229

Doc No: TeM-1369190-0101
Used In Group
678433-0400 Caution sign kit (option)
Assembly drawing
A1-1362421-0001
230
040
010
A1 - 1362421 - 0001
ECN 81882
ECM No: 82396
010 90194-0016 1 SIGN “FLASH SIGN” 50*50MM

040 1128856-0000 1 PROHIBITION SIGN
678433-0400 Caution sign kit (optional) 1362421-0100 231

Doc No: TeM-1369190-0101
Used In Group
678433-0400
Tetra Unit Turner (option) Assembly drawing
A1-1362389-0002 232
100
130
120
010
040 140
060
020
140
110
070
070
140
120
050 A1-1362389-0002
ECN 81882
ECM No: 86868
Issue date: 2001-07
Assembly Drawing: A1-1362389-0002
000 1362389-0200 - 1 TETRA UNIT TURNER

010 1362370-0200 - 1 TURNING DEVICE
020 1362364-0100 - 1 ROLLER CONVEYOR
040 1362362-0000 - 1 PROTECTION
050 1362369-0000 - 1 BRACKET
060 1359126-0000 - 2 MOUNTING BLOCK
070 1362363-0000 - 4 NUT
100 312105-0362 - 2 SCREW M6S M6X8 A280
110 312105-0449 - 2 SCREW M6S M8X16 A280
120 312105-0460 - 4 SCREW M6S M8X45 A280
130 315105-0153 - 2 WASHER BRB 6,4/12, H=1,5
140 315125-0165 - 6 WASHER 8,4/26, H=5
1362389-0200, 1362409-0100 Tetra Unit Turner (option) 1362389-0200 233

Doc No: TeM-1369190-0101
Turning device (option)
Used In Group Assembly drawing
A1-1362370-0002
234
150 3 3 150
750 160 170 200 190 170 160

910
810 170 240
150 540
190 620
720 770 560
900 165 460
900 710 960 120 690
160 740 900
330 620
350 440 050 910 130
330
300 440
830
100 890 520 665
900 110 030
670 340 920 650 900
280 580
740 880 270
B210.1 800
950
890 490 360
660
210 080
070
060 780
820 040
820 290
330 030 120
950 440
010 050
220 745
320 130
440
180
650 120
670 880
900
040
260
200 130
B210.2 320 230
440
A1-1362370-0002
ECN 81882
ECM No: 83019
Assembly Drawing:A1-1362370-0002 Issue date: 2001-07
620 311103-0312 - 20 PIN M6 5X25

000 1362370-0002 - 1 TURNING DEVICE
650 312105-0291 - 4 SCREW M6S M4X12 A280
010 1362404-0100 - 1 VALVE PANEL
660 312105-0327 - 4 SCREW M6S M5X12 A280
030 1362371-0000 - 1 PLATE
665 312105-0366 - 2 SCREW M6S M6X12 A280
040 1362372-0000 - 1 PLATE
670 312105-0368 - 18 SCREW M6S M6X16 A280
050 1362373-0000 - 1 PLATE
690 312105-0372 - 4 SCREW M6S M6X25 A280
060 1 1362374-0000 - 1 PUSHER PLATE
710 312105-0376 - 16 SCREW M6S M6X35 A280
060 2 1362375-0000 - 1 PUSHER PLATE
720 312105-0378 - 8 SCREW M6S M6X40 A280
060 3 1362376-0000 - 1 PUSHER PLATE
740 312105-0455 - 5 SCREW M6S M8X30 A280
070 1362377-0000 - 1 RAIL
745 312105-0453 - 1 SCREW M6S M8X25 A280
080 1362378-0000 - 1 ARM
750 312105-0471 - 16 SCREW M6S M8X100 A280
100 562028-0000 - 16 DOWEL
770 312105-0495 - 1 SCREW M6S M10X30 A280
110 1362348-0000 - 2 BRACKET
780 312115-0368 - 2 SCREW MC6S M6X16 A280
120 1124487-0000 - 2 CLAMP RAIL
800 312115-0449 - 2 SCREW MC6S M8X16 A280
130 1124750-0000 - 2 CLAMP RAIL
810 312115-0455 - 8 SCREW MC6S M8X30 A280
150 1259261-0000 - 8 CLAMP RAIL
820 312155-0366 - 8 SCREW MF6S M6X12 A280
160 1259262-0000 - 8 CLAMP RAIL
830 312605-0314 - 4 NUT M6M M5 A280
165 1362361-0000 - 1 PROTECTION
880 315105-0136 - 4 WASHER BRB 4,3/8 H=0,8
170 1362379-0000 - 8 MOUNTING BLOCK
890 315105-0146 - 8 WASHER BRB 5,3/10 H=1
180 1362380-0000 - 2 SETTING PLATE
900 315105-0153 - 48 WASHER BRB 6,4/12 H=1,5
190 1362381-0000 - 4 SETTING PLATE
910 315105-0165 - 20 WASHER BRB 8,4/16 H=1,5
200 1362382-0000 - 2 SETTING PLATE
920 315105-0173 - 2 WASHER BRB 10,5/22 H=2
210 1362383-0000 - 2 PIPE
950 315125-0165 - 2 WASHER 8,4/26 H=5
220 1362384-0000 - 2 PIPE
960 342981-0121 - 2 BANJO CONNECTING RING 8-G1/8”
230 1362385-0000 - 4 PIPE
B210.1 90232-0127 A 1 PHOTOCELL
240 1362386-0000 - 1 BRACKET
B210.2 90232-0104 A 1 PHOTOCELL
260 1362407-0000 - 1 PHOTOCELL BRACKET
270 1362408-0000 - 1 PHOTOCELL BRACKET
280 1362348-0000 - 2 BRACKET
290 1128856-0000 - 1 PROHIBITION SIGN
300 1139117-0000 - 8 HOLDER
320 1362387-0000 - 4 DIAL
330 1362388-0000 - 6 DIAL
340 1362390-0000 - 4 BRACKET
350 1362391-0000 - 4 BRACKET
360 1362392-0000 - 1 SHAFT
440 90153-0015 - X ADHESIVE
460 90235-0274 - 2 THROTTLE CHECK VALVES, G1/8
490 90240-0221 A 2 BEARING
520 90450-0200 A 1 CYLINDER
540 90450-0654 A 1 BRACKET
560 90450-0678 A 1 BRACKET
580 90450-0723 A 1 BALL JOINT COUPLING
1362389-0200, 1362409-0100 Turning Device (option) 1362370-0200 235

Doc No: TeM-1369190-0101
Valve Panel (option)
A1-1362404-0001
236
120
500 Y210
440
X210
080
100
420
120
200
140
300
320
240
020
A1-1362404-0001
ECN 81882
ECM No: 82427
-
000 1362404-0100 - 1 VALVE PANEL
X210 1362405-0100 - 1 CONNECTION BOX
020 1362394-0000 - 1 BRACKET
080 90042-0215 A 1 VALVE BODY 5/2
100 90042-0440 A 1 BASE PLATE
120 90166-0194 A M 5 TUBE
140 90328-0026 B 2 SILENCER
200 312105-0329 - 2 SCREW M6S M5X16 A280
240 312105-0366 - 2 SCREW M6S M6X12 A280
300 315105-0146 - 2 WASHER BRB 5,3/10 H=1
320 315105-0153 - 2 WASHER BRB 6,4/12 H=1,5
420 342732-0104 - 3 ELBOW PIPE JOINT
440 342732-0105 - 1 ELBOW PIPE D8-R3/8”
500 352113-0102 - 5 CLIP-STRIP 188X4,8MM
1362389-0200, 1362409-0100 Valve Panel (option) 1362404-0100 237

Doc No: TeM-1369190-0101
Connection Box (option)
A1-1362405-0001
238
100
010
110
020
030
040
250
220
350
200
210
300
120 400
320
330
360
365
370
380 A1-1362405-0001
ECN 81882
ECM No: 82428
-
000 1362405-0100 - 1 CONNECTION BOX
010 1362406-0000 - 1 CONNECTION BOX
020 1294939-0000 - 1 MOUNTING RAIL
030 90135-0045 - 2 EARTH TERMINAL
040 90077-0128 - 8 FEED THROUGH TERMINAL
100 352103-0096 - 2 CABLE GLAND ST 7
110 352103-0101 - 1 CABLE GLAND ST 9
120 352103-0106 - 1 CABLE GLAND ST 11
200 312125-0285 - 2 SCREW SLOTTED MCS 4X6 A480
210 312125-0287 - 1 SCREW PAN HEAD MCS M4X8 RFR
220 90062-0059 - 1 LOCK WASHER
250 315105-0136 - 2 WASHER BRB 4,3/8 H=0,8
300 90194-0016 - 1 SIGN "FLASH SIGN" 50X50MM
320 351150-0406 - 5 CABLE OLFLEX 7X0,75 MM2
330 352113-0101 - 2 CLIP STRIP BLACK 92X2,5MM
350 353101-0120 - 1 CABLE SHOE 1,25-4MM2
360 359009-0100 - 2 CABLE MARK PK 2/4 “0”
365 359009-0101 - 2 CABLE MARK PK 2¤ “1”
370 359009-0102 - 2 CABLE MARK PK 2/4 “2”
380 359009-0222 - 2 CABLE MARK PK 2¤ “W”
400 359011-0807 - 2 MARKING PLATE 5-FW 1-50
1362389-0200, 1362409-0100 Connection Box (option) 1362405-0100 239

Doc No: TeM-1369190-0101
Roller Conveyor (option)
A1-1362364-0001
240
030
610
690 020
800
805 500
810
830
110
040 050 070

600
620
700 060
720
550
100
080
090
A1-1362364-0001
ECN 81882
ECM No: 82424
50HZ
030 1362349-0000 A 1 WORM GEAR MOTOR
60HZ
030 1362393-0000 A 1 WORM GEAR MOTOR
COMMON PARTS
000 1362364-0100 - 1 ROLLER CONVEYOR

020 596162-0000 - 1 MACHINE SIGN
040 1362350-0000 A 1 RETURN WHEEL
050 1362351-0000 A 12 WHEEL
060 1362352-0000 A 5 CONVEYOR ROLLER
070 1362353-0000 A 1 GUIDE SPROCKET
080 1362354-0000 A 2 ROLL
090 1362355-0000 A 21 ROLL
100 1362357-0000 A 5 BELT
110 1362358-0000 A 1 DRIVE BELT
500 311521-0143 - 4 BLANK RIVET 3,2X8
550 312125-0287 - 11 SREW PAN HEAD MCS M4X8 RFR
600 90099-0116 - 3 NUT PR 12,5 (PG7)
610 351150-0413 - 5 CABLE OLFLEX 4X1,5MM2
620 352103-0096 - 3 CABLE GLAND ST 7
720 352113-0205 - 11 ANCHOR
800 359009-0101 - 2 CABLE MARK PK 2/4 “1”
805 359009-0102 - 2 CABLE MARK PK 2/4 ”2”
810 359009-0105 - 2 CABLE MARK PK 2/4 “5”
830 359009-0222 - 2 CABLE MARK PK 2/4 “W”
1362389-0200, 1362409-0100 Roller Conveyor (option) 1362364-0100 241

Doc No: TeM-1369190-0101
Tetra Unit Turner (option)
A1-1362409-0001
242
-
010
020
070 070
060
140
110
140 140 Right

120 120
050
Left
A1-1362409-0001
ECN 81882
ECM No: 83016
000 1362409-0100 - 1 TETRA UNIT TURNER

010 1362395-0100 - 1 TURNING DEVICE
020 1362365-0100 - 1 ROLLER CONVEYOR
050 1362368-0000 - 1 BRACKET
060 1359126-0000 - 2 MOUNTING BLOCK
070 1362363-0000 - 4 NUT
110 312105-0449 - 2 SCREW M6S M8X16 A280
120 312105-0460 - 4 SCREW M6S M8X45 A280
140 315125-0165 - 6 WASHER 8,4/26 H=5
1362389-0200, 1362409-0100 Tetra Unit Turner (option) 1362409-0100 243

Doc No: TeM-1369190-0101
Turning Device (option)
A1-1362395-0001
244
080 080
3
090 120 130 130 120 090
240
350
170
050
400 060
440 600 020
510 470
600 180 140
600 620
220 410 150
620 020
260 230
130 650
230 420 350
350 600 270
540 380
080
120 600 250 060 600
3
430 490 410 160 070
090 620 070
380
010 650 010
540 450
A1-1362395-0001
ECN 81882
ECM No: 82433
490 312105-0459 - 4 SCREW M6S M8X40 A280

1362395-0001
510 312105-0469 - 8 SCREW M6S M8X90 A280
LEFT
540 312115-0455 - 5 SCREW M6S M8X30 A280
600 315105-0153 - 26 WASHER BRB 6,4/12 H=1,5
230 1362387-0000 3 DIAL
620 315105-0165 - 13 WASHER BRB 8,4/16 H=1,5
240 1362388-0000 2 DIAL
650 315125-0165 - 2 WASHER 8,4/26 H=5
1362395-0002
RIGHT
230-02 1362387-0000 2 DIAL

240-02 1362388-0000 3 DIAL
COMMON PARTS
000 1362395-0100 - 1 TURNING DEVICE

010 1362396-0000 - 1 PLATE
020 1362397-0000 - 1 PLATE
050 562028-0000 - 8 DOWEL
060 1124487-0000 - 1 CLAMP RAIL
070 1124750-0000 - 1 CLAMP RAIL
080 1259261-0000 - 4 CLAMP RAIL
090 1259262-0000 - 4 CLAMP RAIL
120 1362379-0000 - 4 MOUNTING BLOCK
130 1362381-0000 - 4 SETTING PLATE
140 1362398-0000 - 1 BRACKET
150 1362399-0000 - 1 BRACKET
160 1362400-0000 - 1 ROLL
170 1362401-0000 - 2 PIPE
180 1362402-0000 - 2 PIPE
220 1139117-0000 - 4 HOLDER
250 1362390-0000 - 2 BRACKET
260 1362391-0000 - 2 BRACKET
270 1362403-0000 - 1 SHAFT
350 90153-0015 - X ADHESIVE
380 311103-0314 - 10 PARALLELL PIN M6 5X30
400 312105-0368 - 8 SCREW M6S M6X16 A280
410 312105-0372 - 4 SCREW M6S M6X25 A280
420 312105-0374 - 2 SCREW M6S M6X30 A280
430 312105-0376 - 8 SCREW M6S M6X35 A280
440 312105-0378 - 4 SCREW M6S M6X40 A280
450 312105-0449 - 1 SCREW M6S M8X16 A280
470 312105-0453 - 1 SCREW M6S M8X25 A280
1362389-0200, 1362409-0100 Turning Device (option) 1362395-0100 245

Doc No: TeM-1369190-0101
Roller Conveyor (option)
A1-1362365-0001
246
030
610
690
800 020
805 500
815
830
090
040 050 060
700 070
720
550
100
080
A1-1362365-0001
ECN 81882
ECM No: 82425
50HZ
030 1 1362349-0000 A 1 WORM GEAR MOTOR
60HZ
030 2 1362393-0000 A 1 WORM GEAR MOTOR
COMMON PARTS
000 1362365-0100 - 1 ROLLER CONVEYOR

020 1086870-0000 - 1 SIGN
040 1362350-0000 A 1 RETURN WHEEL
050 1362351-0000 A 8 WHEEL
060 1362353-0000 A 1 GUIDE SPROCKET
070 1362354-0000 A 4 ROLL
080 1362355-0000 A 16 ROLL
090 1362356-0000 A 1 DRIVE BELT
100 1362357-0000 A 2 BELT
500 311521-0143 - 4 BLANK RIVET 3,2x8
550 312125-0287 - 5 SCREW PAN HEAD MCS M4X8 RFR
610 351150-0413 - 5 CABLE OLFLEX 4X1,5MM2
720 352113-0205 - 5 ANCHOR
800 359009-0101 - 2 CABLE MARK PK 2/4 “1”
805 359009-0102 - 2 CABLE MARK PK 2/4 “2”
815 359009-0106 - 2 CABLE MARK PK 2/4 “6”
830 359009-0222 - 2 CABLE MARK PK 2/4 “W”
1362389-0200, 1362409-0100 Roller Conveyor (option) 1362365-0100 247

Doc No: TeM-1369190-0101
This page intentionally left empty
end
Tetra Pak

THA32 TeM-1369190-0101

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

THA32 TeM-1369190-0101

Uploaded by

Copyright:

Available Formats

MM binder labels. 40mm Full width Note! This page is generated automatically.

using the variable definitions made in the front page file!!

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

If the text does not fit; change the font on

! “B Title Full” to min. 18 p, and the left indent to

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

Tetra Handle Applicator 32 Tetra Handle Applicator 32

If the text does not fit; change the font on “B Title

! Half” to min. 18 p, and the left indent to 0.5cm (on

Series No/ Machine No Sign.

Tetra Handle Applicator 32

Not all package sizes specified

Optional equipment included 4

Tetra Unit Turner

Tetra Brik Packaging Systems AB

1.2 Machine introduction . . . . . . . . . . . . . . . . . . . . . . . . . 4

1.3 Machine identification . . . . . . . . . . . . . . . . . . . . . . . . 5

1.4 Machine orientation . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1.5 Tetra Unit Turner (optional equipment) . . . . . . . . . . 7

1.6 Synchronization diagram. . . . . . . . . . . . . . . . . . . . . 35

Tetra Pak Doc No. TeM-1369190-0101 i

2.2 Warning signs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

2.3 Requirements on personnel . . . . . . . . . . . . . . . . . . . 41

2.5 Main switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

2.6 Filter regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

2.7 Door and covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

2.8 Electrical cabinet . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

2.9 Cutting knife . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

2.10 Cooler (optional equipment) . . . . . . . . . . . . . . . . . . . 50

2.11 Chemical products . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

2.12 Hearing protection . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

2.13 Noise emission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

ii Doc No. TeM-1369190-0101 Tetra Pak

3.2 Site preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

3.3 Machine handling . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

3.3.5 Disposal / re-use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

3.4 Position, assembly & connections . . . . . . . . . . . . . 82

3.5 Installation check . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

3.6 Preparation for commissioning. . . . . . . . . . . . . . . . 90

Tetra Pak Doc No. TeM-1369190-0101 iii

3.7 Disassembly and removal . . . . . . . . . . . . . . . . . . . . . 93

4.2 Label magazine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

4.3 Tape unwinding system . . . . . . . . . . . . . . . . . . . . . . 114

iv Doc No. TeM-1369190-0101 Tetra Pak

4.4 Belt conveyor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120

4.5 Height adjustment system . . . . . . . . . . . . . . . . . . . 126

4.6 Tetra Unit Turner (optional equipment) . . . . . . . . 128

4.6.5 Roller conveyor, infeed -

4.7 Electrical equipment. . . . . . . . . . . . . . . . . . . . . . . . 141

4.8 Pneumatic system . . . . . . . . . . . . . . . . . . . . . . . . . 169

Tetra Pak Doc No. TeM-1369190-0101 v

4.9 Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180

4.10 Package size conversion. . . . . . . . . . . . . . . . . . . . . 184