KEC-6.50MLD WTP PROCESS - Malkanagiri. Final

ANNEXURE-1
Execution of 04nos Individual Mega RPWS Project Pertaining to Khairput, Malkangiri, Mathili &
Kalimela Blocks of Malkangiri District including 5 Years Operation & Maintenance.
PROCESS DESIGN CALCULATIONS FOR 6.5 MLD WTP
Design Input
Total Population Considered in 2054 : 73862 Nos.
Daily per Capita Demand at WTP
Design (LPCD) : 87.5 Liters/day
Raw water in flow rate (73862x87.5) : 6462925.00 Liters/day
6.47 MLD
Bulk Water Demand Nil 0.00 MLD
Total Water 6.47 MLD
Say 6.50 MLD
Plant Running hours : 20.00 hrs
Hours per day : 24.00 hrs
Design Raw Water inflow rate (6.5x24/20) : 7.80 MLD
Say 7.80 MLD
Design Flow Rate : 325.00 m3/hr
0.09 m3/sec
50% Overload for all Channels, Pipes
50% (325 x 1.5) : 487.50 m3/hr
and openings
: 0.14 m3/sec
100% Overload for filter inlet & outlet 100% (325 x 2) : 650.00 m3/hr
: 0.18 m3/sec
1 Aerator Fountain
Design Rate of flow : 487.50 m3/hr
1a Inlet Shaft pipe

Velocity through inlet Shaft pipe : 1.10 m/sec
Area of Shaft pipe required : 0.123 m2
Inlet Shaft pipe diameter of Aerator DN : 0.396 m
DN Provide : 0.40 m
Provide 400 mm dia Inlet pipe
1b Cascade
As per CPHEEO manual 4 to
No. of cascades 6 steps, Clause: 7.2.3.3, page : 5 Nos
no: 192
Rise=R : 0.30 m
1st Trade : 0.50 m
2nd to 6th Tread : 0.30 m
Dia of Inlet Shaft : 0.70 m
Ratio of Cascade aerator lip diameter to
inlet Pipe diameter 1.4 to 1.5 Assumed : 1.50
Dia of Bell mouth D1 1.5*0.4 : 0.600 m (As per CPHEEO)
Height of Bell Mouth h 0.300 m
Dia. of 1st step step 1 : 1.70 m
Dia. of 2nd step step 2 : 2.30 m
Dia. of 3rd step step 3 : 2.90 m
Dia. of 4th step step 4 : 3.50 m
Dia. of 5th step step 5 : 4.10 m
Page 1
Internal Dia of Collection Launder ID 4.70 m
Page 2
Area provided 12.92 m2
Surface area loading Provided (12.92/325) 0.040 m2/m3/hr(OK)
As per CPHEEO manual 0.015 to 0.045 m2/m3/hr

Clause: 7.2.3.3, page no: 192
1c Collection Launder
Design Rate of flow (with 50%
overloading) 487.5/2 : 243.75 m3/hr
Assume velocity of flow Vcl : 0.90 m/sec
Area of channel required : 0.075 m2
Depth of flow in the channel Wcl : 0.30 m
Width of channel : 0.25 m
Width of channel provided : 0.45 m (Minimum)
Free board(Outer Side) FB : 0.50 m
Free fall from last step(Inner Side) FF : 0.30 m

Total Depth required Dcl=Dcl+FF+FB : 1.80 m
Total Depth provided : 1.80 m
Size of collection launder(ID) : 4.70 m
Size of collection launder(OD) : 5.60 m
Provide Cascade Aerator with 5 Cascades Riser-300mm; 1st Tread-500mm, 2nd to 6th-400mm& Collection launder
of 4.7 m Inner dia and 0.45 m width 1.8 m Total depth including free board.
2 Raw water Channel

2a Appraoch Channel
Design Rate of flow (with 50% overloading) : 487.50 m3/hr
Assume Velocity of flow Vcl : 0.90 m/sec
Area of Channel required : 0.15 m2
Width of the Raw water channel Wcl ** : 1.50 m
Width of Raw Water Channel is to be

designed by addition of Width of PF at
b1 and wing wall length of
** 0.4m(minimum) as per IS 14371, i.e.
0.84+0.4x2=1.64m and as per Text
book-Open Channel Hydraulics by
V.T. Chow, the width of the channel
would be 1.50m. Considered Width-
1.5m.
However water depth in channel will
provided as per Parshall flume design (U/S)=ha+0.1 : 0.446 m
considering an approach floor slope of
1:4.
Provide : 0.450 m
Provide a Raw Water Approach channel(U/S) of 1.5 m width x 0.45 m Liquid depth + 0.5 m free board
Page 3
2b Parshall flume
Reference:
IS 14371:1996:" Measurement of Liquid Flow in Open Channels -
PARSHALL and SANIIRI FLUMES"
Rate of flow : 0.135 m3/sec
Q=k ha n : Table no: 3 PF No-3
Discharge equation for Parshall flume
Where,
Discharge constant , k : 0.679
Discharge coefficient, n : 1.521
Substituting the Values
U/S Channel Floor is to be
Liquid depth of PF(U/S) ha connected to PF floor by a : 0.346 m
slope of 1:4.
Liquid Depth of U/S Channel(Ha)
0.446 m
Say 0.450 m
Modular Limit (hb/ha) : 0.60
Liquid depth in PF(D/S),hb hb=hax0.6 : 0.208 m

Downstream Channel Depth(Hb) 0.280 m
Say 0.300 m
Throat width of parshall flume b : 0.30 m
5 to 10 times width of
Length of approch channel : 11.3 m
channel(7.5 Times)
Say : 12.0 m
Check for froude number for F = Q / A ( g x h)0.5 < 0.5
Subcritical flow
Where,
Q = max discharge, cum/sec

g = 9.81 m/s2
A = Area,m2
h = max water depth, m
Froude No.,F <0.5 : 0.0955 OK
Throat width of parshall flume b : 0.30 m
Throat length of parshall flume l : 0.60 m
Height of flume crest hp1 : 0.230 m
Width of entrence section b1 : 0.84 m
Length of entrence section l1 : 1.350 m
Length of slant wall le : 1.377 m
Width of exit section b2 : 0.60 m
Length of exit section l2 : 0.92 m
Height of crest hp2 : 0.072 m
Side wall height hc : 0.95 m
Exit wing wall l3 : 0.40 m
Entry wing wall l4 : 0.40 m
Total length of Parshall flume (l+l1+l2+l3+l4) : 3.70 m
Page 4
Free board for the Parshall flume
length of 3.7m(As per IS:14371 FB : 1.00 m
Cl.8.2.1)
2c Downstream channel
Assume velocity of flow Vcl : 0.90 m/sec
Width of the channel Wcl : 1.50 m
Water depth in the channel : 0.10 m
How ever water depth in channel will

provided as per Parshall flume design
(D/S)=hb+hp2 : 0.30 m
Say : 0.30 m
Freeboard : 0.50 m
Length of channel 3 to 5 times Width of channel :
5.70 m
Say : 6.00 m
Provide a Raw water Downstream Channel of 1.5 m Width x 0.3 m Water depth + 0.5m FB
3 Distribution Chamber
No of units : 1 Nos
Design Rate of flow q : 325.00 m3/hr
: 0.09 m3/sec
Detention time : 45.0 sec
Volume of chamber required : 4.06 m3
Depth of channel : 3.00 m
Area of Chamber required : 1.35 m2
Length of chamber : 0.90 m
Length of chamber Provided : 3.50 m
Provide a Distribution chamber of 3.5 m Length x 1.5 m width x 3 m Liquid depth + 0.5 m free board
4 Flash Mixer
No of units 2 Nos
Design Rate of flow q : 162.50 m3/hr
4a Flash mixer tank
As per CPHEEO manual,
Considering Detention time as t Detention time 30 to 60sec : 60.00 secs
Clause: 7.4.2, page no: 205
Volume of the tank required Vfmr q*t/3600 : 2.71 m3

Assume tank depth : 3.00 m
Area of tank : 0.90 sqm
Width of the tank : 1.50 m
Width of the tank provided : 1.50 m
Length of the tank provided : 0.60 m
Page 5
Length of the tank provided : 1.50 m
Page 6
Ratio of tank height to Width shall be between 1:1 to 3:1 : 2.00 OK
Therefore, Volume of tank provided Vfmp : 2.71 m3
Drain line 100.00 mm
Provide Flash Mixer of 1.5 m Length x 1.5 m Width x 3 m liquid depth + 0.50 m free board
4b Inlet Sluice Gate for each Flash Mixer
Q=CdxAxV
Coefficient of discharge (Cd) 0.7 to 0.8 0.70
Veleocity (V) : 1.20 m/sec
No of inlets per each Flash mixer : 1.00 Nos
Area (A) of opening required : 0.075 Sqm
Width of gate : 0.27 m
Width of gate provided 0.30 m
Depth of gate : 0.30 m
Depth of gate provided : 0.30 m
Provide MS Sluice Gate for each Flash Mixer of size 0.3 m wide x 0.3 m height + required operating height.
4c Drop Chamber
Width of chamber as per Flash mixer : 1.50 m
Length of chamber Provided : 1.00 m
Depth of chamber required *To be Finalised as per HFD.
: 5.95 m
Depth of chamber Provided
: 5.95 m
Provide a Drop chamber of 1 m Length x 1.5 m width x 5.95 m depth + 0.5 m free board
4d Sharp Crest Weir at outlet of Flash Mixer
Rectangular Sharp crested weir at Top Q=0.5445 x Ce x (g)^0.5 x b As per CPHEEO Manual, Cl no:
of side wall x h^1.5 4.2.1.2 (a)
Q= Volume of water 0.0451 m3/sec

Ce= Discharge Coefficient 0.864 Assumed
b= Width of weir 1.50 m
g= Gravitational constant 9.81 m/s2
h= Head over Weir 0.0747 m
h= Head over Weir provided 0.10 m
P= Height of the Weir 2.90 m
h/p Ratio 0.03 <0.4 (Ok)
Free Board 0.50 m
Provide a Raw water Sharp Crest weir at outlet of Flash Mixer of 1.5 m width x 2.9m Height(P) x 0.1 m Head over
weir(h) + 0.5 m free board
5 Bypass Channel from Distrubution Chamber to Filter house
Design Rate of flow : 0.135 m3/sec
Assume velocity of flow : 0.70 m/sec
Page 7
Page 8
Assuming Width channel : 1.00 m

Depth of flow in the channel : 0.19 m
Depth of channel provided To be as per HFD. : 0.30 m
Size of the Bypass gate opening in
Distribution Chamber required 0.80 x 0.40 m
Size of the Bypass gate opening in
Distribution Chamber Provided 0.80 x 0.40 m
Provide Bypass Channel of 1 m width x 0.8 m depth (including FB)
Provide MS Gate of 0.8m Width x 0.4m height + required operating height
6 Clariflocculator
No of units : 2
6a Clarifloculator Inlet Pipe
overloading) 487.5/2 : 243.75 m3/hr
Assume a velocity of : 0.65 m/sec
Area required for opening 243.75/3600/0.65 : 0.10 m2
Size of pipeline required : 0.36 m
Size of pipeline provided : 400.00 mm
Provide 400 mm dia pipe
6b Clarifloculator Inlet Shaft
Assume a velocity of : 0.40 m/sec
Area Required for inlet shaft : 0.17 m2
Size of inlet shaft : 0.46 m
However provide an inlet Shaft of size 500 mm 500.00 mm
Considering 250 mm wall thickness, Outer dia of inlet shaft : 1000.00 mm
1.00 m
Consider Velocity of flow : 0.30 m/sec
Area required for opening : 0.23 m2
No of openings in Dispersion Chamber
: 8 Nos
Width of each opening : 0.168 m
Say 0.15 m
Depth of opening : 0.192 m
say 0.200 m
Height of Dispersion chamber : 0.79 m
Say : 0.80 m
Dia of Dispersion chamber : 1.60 m
Say : 1.60 m
Provide 8 No. of openings of size 0.15 x 0.2 m in Dispersion chamber
Provide Dispersion Chamber of size 1.6m dia x 0.8m Height at the Top of the Shaft
6c Flocculator
Mechanical type flocculator,
Assume detention time page no: 213 : 30.00 minutes
Page 9

Average value of velocity gradient 30.00 sec-1
Equation: 7.11,page no: 213
:
G.t acceptable range as 2 to 6 x 10 for alum coagulants
4
Therefore G.t 30x30x60 : 54000.00 < 60000
Page 10
Volume of flocculator 162.5x30/60 : 81.25 m3

Provide water depth as(LD) LD Mechanical type 2.50 m
flocculator,page no: 213
:
Sludge accumulation depth (additional)

SD 0.50 m
as per CPHEEO guidelines.
:
Total depth : 3.00 OK
Plan area of flocculator : 32.50 m2
Area of Inlet shaft A=PI()/4 (Dp^2) : 0.79 m2
Total Area of Flocculator : 33.29 m2
Tank diameter (D) A=PI()/4 (D^2) : 6.51 m
A= Area of flocculator; D= Dia. of flocculator; Dp= Outer Dia. of centeral shaft
Diameter of tank provided ID : 6.60 m
Outer dia OD 150mm Wall thickness. : 6.90 m
Volume of flocculator Provided : 83.57 m3
Provide floculation paddles with Provide Floculator
3 arms of radius 0.8Zone
m; 3inner dia per
paddles 6.6 arm
m Each of size 1.6 x 0.2 m; with 1 HP
Provide
Motor Floculator
& Reduction Zone outer
Gear boxdia of 6.9 m
Arrangement.
Opening required at the bottom of the Partition Wall
Assume Velocity of flow as : 0.30 m/min
Area required : 9.03 m2
Peripheral Length of Partition wall : 20.73 m
No of columns proposed under
flocculator wall : 8.00 nos
Size of columns 0.3m x 0.3m : 0.30 m
Length of coulmns : 2.40 m
Actual Length of partion 18.33 m
Depth of Opening below partittion wall : 0.50 m

Provide Openings of 0.5m below the Partition wall
6d Clarifier
No of units : 2 Nos
Flow for each unit 1108.33/2 : 162.50 m3/hr
Clause: 7.5.6, page no: 227
Detention time for clarifier zone : 2.50 hours
Volume of clarifier required 162.5*2.5 : 406.25 m3
Surface overflow rate Clause: 7.5.5, page no: 227
: 32.00 m3/m2/day
Surface area required (162.5x24)/32 : 121.88 m2
Total Area of Flocculator A=PI()/4 (Dfl^2) : 37.39 m2
Total Area of Calrifier : 159.27 m2
Dia. of Clariflocculator required A=PI()/4 (Dcf^2) : 14.3 m
Dia. of Clariflocculator provided : 14.7 m
A= Area of clariflocculator; Dcf= Dia. of clariflocculator; Dfl= Outer Dia. of flocculator
Surface area provided PI()/4*14.7^2"-"PI()/

4*6.9^2" : 132.33 m2
Liquid Depth provided in clarifier edge Clause: 7.5.5, page no: 227
: 3.10 m
Total depth of tank at edge including
FB : 3.60 m
Page 11
Liquid Depth in clarifier zone at
floculator edge (14.7-6.9)/2*10% : 3.49 m
Average depth of clarifier (3.1+3.49)/2 : 3.30 m
Volume of clarifier 132.33*3.1 : 410.22 m3
: 406.25 OK
Provided Surface overflow rate : 29.5 m3/m2/day(OK)
Slope (1:9.75)
Orifice Design
Design Flow 162.50 m3/hr
0.04514 m3/Sec
Weir loading 300.00 m3/day/m
12.50 m3/hr/m
Weir loading Length required 13.00 m
Available Periferal Length 46.16 m
Submerged Orifice for decanting velocity considered 0.50 m/s
surface water
Discharge Co-efficent Cd 0.70
Total Area of Orifices required 0.1290 m2
Consider Orifice Size Dia 50.00 mm
Number of Orifices 65.72 nos
Provide 102.00 nos
C/C distance of Orifice 0.4525 m
Provide 450.000 mm
Actual Weir Overloading 10.15 <12.50(OK)
Submerged Orifices shall be provided 100mm below TWL(Range 30mm to 600mm as per CPHEEO)
6e Collection Launder (It is to be provided outside peripheral wall of Clariflocculator)
Flow to launder (with 50%
(50% of Total Flow)
overloading) : 0.034 m3/sec
Width of launder (b) : 0.45 m
Discharge per unit length of launder (q) 0.0339/42.0961 : 0.00081 m2/sec

Peripheral length of Launder : 49.46 m
Half Peripheral length of launder (L) : 24.73 m
Acceleration due to garvity (g) : 9.81 m/s2
y2=[(qL)^2/gb^2]^(1/3) as
Critical depth at the end of launder per CPHEEO manual (pg no:
266, eq: 7.20) : 0.06 m
No. of sides the launder receives the
flow (N) : 1.0 side
Liquid depth at the upper end of the y1=

channel [y2^2+{2(qLN)^2/(gb^2y2)]^
(1/2) as per CPHEEO manual
(pg no: 266, eq: 7.19) : 0.101 m
Average liquid depth : 0.08 m
Velocity considered : 0.65 m/s
Liquid depth in launder : 0.12 m
However Provide liquid depth in
launder : 0.25 m
Free fall : 0.15 m
Depth provided : 0.40 m
Page 12
Free Board : 1.15 m
Page 13
Provide a Launder of size 0.45 m wide and 0.25m Liquid depth + 1.15m Free Board
Provide Clarifier of 14.7 m inner Dia with 3.6 m Total Side Wall Depth with including 0.50 m FB
6f Sludge outlet pipe
Considered Suspended solids of Raw 175.00 mg/l
Water Taken 1NTU : 1SS :
Outlet of suspended solids from 10.00 mg/l
clarifier water :
Sludge to be removed from 165.00 mg/l
cariflocculator :
Alum dosage : 50.00 mg/l
Sludge generated from Alum : 12.30 mg/l
Lime dosage : 25.00 mg/l
Sludgesuspended
Total generatedsolids
from removed
Lime from : 25.00 mg/l
clarifer : 202.30 mg/l
Sludge removed in 1 Clariflocculator : 32.87 kg/hr
Sludge removed in clariflocculator : 788.97 kg/day
Sludge consitency : 1.20 %
Sludge volume generated from both m3/day
65.75
Clariflocculators :
Daily quantity of sludge from Both
: 2.74 m3/hr
Clariflocculators
Assuming that above sludge is discharged daily for a period of 10 min per hour.
Flow rate : 0.0091 m3/sec
Assuming the velocity of sludge : 0.90 m/sec
Area of pipe required : 0.01 m2
Dia. Of pipe required : 113.7 mm
Dia of pipe provided : 200 mm
Provide 200 dia DI Sludge pipe with Telescopic sludge valve
6g Clariflocculator Sludge Hooper
Design
No. of Clariflocculators : 2 Nos
Flow rate from each Clariflocculator : 2.74 m3/hr
Detention time : 2.50 hr
Sludge volume generated : 6.85 m3
Depth provided : 0.80 m
Area required : 8.56 sqm
Top Diameter of Hooper including
central shaft dia : 4.00 m
Bottom Diameter of Hooper including
central shaft dia : 3.00 m
Hooper side wall slope(V:H) : 1.6:1
A (Trapezoidal Section) : 1.50 m
B (Trapezoidal Section) : 1.00 m
C/S Area of Hooper : 1.25 sqm
Central Diameter of Hooper : 3.00 m
Peripheral Length of Hooper : 9.42 m
Volume of Sludge Hooper : 11.78 m3(OK)
Provide Size of Clariflocculator Sludge Hooper 4.0m(Top Dia) x 3.0m(Bottom Dia) x 0.80m(Depth).
Schematic diagram is to be provided.(Refer attached Schematic Diagram)
6h Connecting
Design Rate Channel from50%
of flow (with Clarifier to Bypass Channel
overloading) qcc qf : 243.75 m3/hr
Velocity Vcc : 0.70 m/sec
Page 14
Area of channel required 243.75/3600/0.7 : 0.10 m2
Page 15
Depth of channel required : 0.16 m

Depth of channel provided Say : 0.25 m
Provide a Channel of 0.6m width x 0.25m Liquid depth + 0.50m FB
7 Filter House complex

7a Filter Inlet channel
qfic (qcc)
overloading) : 650.00 m3/hr
Velocity Vfic : 0.65 m/sec
Area of channel required 650/3600/0.65 : 0.28 m2


Depth of channel provided considering
the ratio of h/P of Sharp crest weir to be Dcc
<0.40 : 0.40 m
Provide a channel of 1m width x 0.4m Liquid depth + 0.5m FB
7b Filter Inlet Chamber for beds
Considering beds,
rate Flow per twin bed (650/(3)) : 216.67 m3/hr
No. of filter inlets : 1.00 No.
Rectangular Sharp crested weir Q=0.5445 x Ce x (g)^0.5 x b

x h^1.5
Q= Volume of water 0.060 m3/sec
Ce= Discharge Coefficient 0.864 Assumed
b= Width of weir 1.20 m
g= Gravitational constant 9.81 m/s2
h= Head over Weir 0.1050 m
h= Head over Weir provided 0.100 m
Heigth of weir (P) 0.300 m
Ratio between Head over Weir to
Height of Weir(h/P) 0.333 <0.40 (OK)
Free fall to inlet chamber 0.15 m
Detention time in inlet chamber 20.00 sec
Volume of inlet chamber 1.204 m3
Liquid Depth of inlet chamber 1.00 m
Area of inlet chamber 1.20 m2
Width of inlet chamber 1.20 m
Length of inlet chamber 1.003 m
Length of inlet chamber Provided 1.20 m
Provide Inlet Chamber of 1.2 m Length x 1.2 m Width x 1 m liquid depth + 0.15 m free fall from Tip of weir, Sharp
Crest Rectangular Weir Width 1.2m
Velocity Vfic : 0.70 m/sec
Area of open required 216.667/1/3600/0.7 : 0.086 m2
Inlet pipe size : 0.33 m
Provide Inlet pipe size : 0.35 m
Inlet pipe is provided up to the 500 mm above gullet invert level
Provide 0.35 m dia Inlet Pipe with Electrically operated Valve
7c Filter Beds
Page 16
80 to 100 as per CPHEEO
Rate of filtration manual : 80.00 lpm/m2
Page 17
: 4.80 m3/m2/hr
Design flow of filter qf : 325.00 m3/hr
No. of Twin filter beds proposed Nf (qf^0.5) / 4.69 : 4.0 Nos
Provide (3W+1SB) 4.0 Nos
No. of Twin filter beds working, when (3W+1SB)
1 filter bed is under washing : 3.00 Nos
Design flow of filters 325.00 m3/hr
Area of filter bed required Af qf / Rf : 67.71 m2
No. of single filter beds (Sub-section) Nf Working : 6.00 Nos
Area of each unit Aftb Af/Nf : 11.28 m2
Length to Width ratio as (Range) : 1.20 to 1.33
Width of filter unit Wfb (Afb/1.25)^0.5 : 3.07 m
Say : 3.00 m
Length of filter unit Lfb Aftb / Wfb : 3.84 m
Provide width of filter bed : 3.00 m
Provide length of bed : 3.80 m
Length to Width ratio 1.27 OK
Provide 8 nos of Single filter beds(6W+2SB) of each size 3m(W) x 3.8m(L)
Depth of filter sand : 0.75 m
Depth of Gravel : 0.45 m
Depth of water : 2.00 m
Depth for Laterals : 0.35 m
Free board : 0.50 m
Total depth : 4.05 m
7d Filter media
Sand Clause: 7.6.3.6, page no: 246
Effective size : 0.55 to 0.75 mm

Uniformity Co-efficient : 1.3 to 1.7
7e Under drainage system
Plan area of each fiter unit (half bed) Afb : 11.40 m2
Total area of perforations (0.3% of Aper
filter) Afb x 0.3/100 : 0.034 m2
Size of perforations Dper : 12.00 mm
Nper Aper /3.14 x 4 /
Total number of perforations (Dper/1000)^2 : 302.39 No.
say : 302.00 No.
Total area of perforations provided : 0.0341 m2
Total cross sectional area of laterals Alat 2.94*0.0342*10000 : 1003.77 cm2
Area ofcentral
centralmanifold
manifold(width & Aman 2*Alat : 2007.54 cm2
Size of
depth) : 0.448 m
Width of central manifold provided : 0.50 m
Depth of central manifold provided : 0.50 m
Size of central Channel 0.50 : 0.50 m
Area of central manifold provided : 2500.00 cm2
Provide Central Manifold of 500 mm Length x 500 mm Depth
Assume spacing of laterals as Slat : 24.00 cm
Number of laterals required Nlatr 2*Lfb x 100/ Slat : 31.67 No.
Page 18
Number of laterals provided Nlatp : 32.00 No.
C/s area of each lateral Aelat Alat /Nlatp : 31.37 cm2
Diameter of lateral Dlat (Aelat/3.14*4)^0.5 : 6.32 cm
As Per Commercially available HDPE
pipe size
Provide HDPE pipes with having 10
DN
Kg/cm2 pressure/PE80 : 90.00 mm
Internal dia of Pipe ID : 71.40 mm
Cross sectional area of lateral provided 40.04 cm2
Number of perforations per lateral Nperl Nper / Nlatp : 9.44 No.

Say 10 No.
Length of lateral Ll (3.2-0.2-0.1)/2 : 1.35 m
Spacing of perforation Sper Ll x 1000/Nperl : 135.00 mm
Provide : 135.00 mm
Provide 32 No. of 90mm dia. HDPE laterals with 12mm dia. Perforations in two rows staggered at 270 mm c/c 60
degree apart.
Total area of perforations provided 341.55 cm2
Ratio of length to diameter of laterals 1.35/1000/71.40 18.91 < 60, OK
Ratio of area of manifold to laterals 2500/40.04/32 2 1.5 - 2.0, OK
Ratio of Total area of perforation to C/s 0.034*10000/(40.04*32) 0.27 0.25 - 0.5 , OK
area of lateral
7f Filter outlet (with 100% overloading)
No. of filter outlets per twin bed : 2.00 No.
Flow per each twin bed (650/(3)) : 216.67 m3/hr
Flow per each single bed : 108.33 m3/hr
Permissible velocity : 1.2 m/sec
Area of pipe : 0.0251 m2
Dia. of pipe required for each sub unit
: 0.179 m
Dia. of pipe Provided for each sub unit

: 0.250 m
Dia. of Pipe required for common
Header pipe/Manifold to Outlet
Chamber : 0.253 m
Chamber : 0.300 m
Diameter of pipe provided for each Sub
unit : 200.00 mm
Chamber : 300.00 mm
Provide Filter Outlet Pipe of 200 mm dia and Electrically Operated ButterFly Valve/Sluice Valve.
7g Wash Water Troughs(Gutters)
Rate of Back wash Clause: 7.6.3.13 (b), page no: : 36.00 Cum/Sqm/hr
247
Wash water for each Single bed 36x30 410.40 Cum/hr
Page 19
Wash water for each Single bed 36x11.4/60 : 6.84 Cum/min
Wash water for each Twin bed : 820.80 Cum/hr
Wash water for each Twin bed : 13.68 Cum/min
Length of each bed : 3.80 m
02nos Wall End Gutters are
to be centered@0.60m from
No of cross Troughs/bed : 4 Nos
the wall and other two
@1.0m c/c.
Rate of flow/Trough : 0.029 Cum/sec
Width of trough : 0.35 m
Depth of water in trough
Equation: 7.32, page no: 250 : 0.15 m
(Q=1.376*b*h^3/2)
Say : 0.25 m
Size of cross trough :
Depth with free board : 0.25 m
Width : 0.35 m
Outer dimension (width) of cross trough : 0.60 m
Length of filter bed : 3.80 m
Lateral Travel of Wash water : 0.475 m(OK)
Provide Wash Water Gutter Size 0.35m(W) x 0.25m(LD) + 0.10m(FB)
7h Wash Water Gullet

Wash water rate/twin bed 36x2x11.4/60 : 13.68 Cum/min
Velocity : 0.90 m/sec
Area of wash water Gullet for bed : 0.25 Sqm
Width of disposal Gullet provided : 1.00 m
Depth of disposal Gullet required : 0.25 m
Depth of disposal Gullet provided : 0.30 m
Total Depth of Gullet Provided in order
to avoid flooding including Free board Free Board=1.5m : 1.80 m
from IL of Gutter
However provide Gullet of size 1 m Width and Minimum 1.8 depth from IL of Gullet
7i Dirty Backwash water disposal
A Channel Size in Filter House
Wash water rate/unit 36x2x11.4/60 : 13.68 Cum/min
Area of wash water gullet pipe for bed : 0.25 Sqm
Width of Channel Provided : 0.80 m

Liquid Depth required : 0.32 m
Liquid Depth Provided : 0.40 m
Free Board Provided : 0.50 m
Provide Dirty Backwash Channel in Filter House Pipe Gallery size 0.80m(W) x 0.40m(LD) + 0.5 FB.
Pipe Size from Channel to Dirty
B
Backwash Recirculation Sump
Wash water rate/unit : 13.68 Cum/min
Page 20
Area of wash water gullet pipe for bed : 0.25 Sqm

Dia of Pipe required : 0.57 m
Dia of Pipe Provided(Inluding FB of
: 0.72 m
0.15m)
Provide 800mm dia of pipe from Channel Pit to Recirculation Sump with 3% slope.
Back Wash water outlet pipe from
7j
OHT
1 Twin filter bed is to be back washed
in sequence.
Rate of discharge 36x2x11.4/60 : 13.68 Cum/min
Area of Pipe : 0.15 Sqm

Header Pipe dia. for Filter bed washing
: 0.44 m
required
Header Pipe dia. for Filter bed washing
: 0.50 m
Provided
Individual Pipe dia. for Single Filter
: 0.31 m
bed washing
Provided : 0.35 m
Provide 500 mm dia Header pipe and Valve dia from wash water tank (OHT)
Provide 350 mm dia Individual pipe and valve from Header Pipe to Maniflod Chamber of Individual
Bed.
7k Wash water outlet Sluice Valve of Gullet
Wash water rate/unit : 13.68 m3/min
Area of Sluice Valve

13.68/60/1.1 : 0.21 m2
Sluice valve Size : 0.51 m
Sluice valve Size provided 0.60 m
Actual velocity Vi qi/3600/(0.785*.60*.60) : 0.81 m/sec
OK < 1.1 m/sec
Provide 0.6 m Dia, Electrically operated Sluice Valve(Opening to Filter Gallery Side)
8 Design of Back wash system
8a Design of Wash water tank (OHT)
Wash water requirement
Rate of back wash water Clause: 7.6.3.13 (b), page no:
247 : 36.00 m3/m2/hr
No of filter beds to be back washed at a
time
Backwash Water requirement for 2 Technical Specification, Pg : 1.00 No
Twin Beds no: 167 : 2.00 Nos
Duration of back wash : 10.00 minutes

Wash water required for 2 twin filter
beds as per CPHEEO manual : 273.60 m3
10% Extra for other utilites : 300.96 m3
Chemical requirments : 13.70 m3
Provided : 315.00 KL
Say : 370.00 KL
Page 21
Provide 370000 litres capacity OHT with 10 m Stagging Height from Filter Sand Bed Level.
8b Wash water pumps
The pumps should be capable of filling the tank once in 3 hours.

Rate of pumping Rp Vbw*1000/3.0/60 : 2055.56 LPM
Page 22
Say : 2100.00 LPM
Pumping head (Tentative) H : 25.00 m
HP required Rp x H /4300/0.65 : 17.95 HP
Say : 20.00 HP
Provide 2 No. of pumpsets with 20 HP capable of discharging 2100 lpm with a head of 25 m, 1W+1S
8c Pump Delivery Pipe Size to Backwash Over Head Tank
Back wash water Pumping capacity : 370.00 Cum
Tank to be filled in : 3.00 Hours
Rate of discharge : 0.03 Cum/sec

Area of pipe : 0.02 Sqm
Dia of pipe : 0.171 m
Provide Inlet pipe of 200 mm dia Pipe for water tank (OHT) 200 mm
8d Air Wash
Rate of Air wash Clause: 7.6.3.13 (b), page no: : 45 m3/m2/hr
247
Air requirement for Single Filter bed : 513.00 m3/hr.
Blower capacity : 513.0 m3/hr
Blower capacity Provided (1W+1S) : 650.0 m3/hr

Area of pipe : 0.01 Sqm

Dia of Header pipe : 0.100 m
Dia of Induvidual pipe : 0.071 m
Duration : 5.00 minutes
Provide 2 (1W+1S) Nos. of blowers of having capacity of 650 m3/hr with 0.35 kg/cm2 pressure
Provide Air Header pipe of 150 mm dia
Provide Air Lateral pipe of 100 mm dia
Filter Outlet Chamber(To be
9
Provided for each Twin Beds)
Discharge : 217 m3/hr
0.0602 m3/sc
Detention Time 40 sec
Volume 2.407 m3
Liquid Depth of Outlet Chamber
Considered 1.5 m
Area of Outlet Chamber 1.6 m2
Size of Chamber required 1.30 x 1.30 m
Size of Chamber Provided
1.30 x 1.30 m
Width of the Weir(Without end
contraction)(b) 1.30 m
Head Over Crest(h) 0.545xCex(g^0.5)xbx(h^3/2)
0.100 m
Head Over Crest(h) provided 0.100 m
Height of the Weir(P) 1.400 m
Page 23
Check for (h/P) 0.071 <0.4 (OK)
Page 24
Provided Filter Outlet Chamber Size 1.3m(L) x 1.3m(W) x 1.5m(LD) + 0.5m(FB).
Sharp Crest Weir 1.3m Width x 1.4m Height(P) x 0.10m Head Over Crest(h).
10a Design of Clear Water Channel (with 50% overloading)
Discharge : 487.5 m3/hr
Velocity of flow : 0.90 m/sec

Area of channel required : 0.150 sqm
Depth of channel provided : 0.30 m
Provide a Channel of 0.80m width x 0.30m Liquid depth + 0.50m free board
Design of Clear Water Pipe from Clear
10b (with 50% overloading)
Water Channel(Pit) to CWR Inlet Chamber
Discharge : 487.5 m3/hr
0.14 m3/sec
Velocity of flow : 0.90 m/sec
Area of Pipe required : 0.150 sqm
Dia of Pipe required : 0.438 m
Dia of Pipe Provided : 0.45 m
Provide 450mm dia Clear Water Pipe from Filter House(Pit) to CWR Inlet Chamber.
Chemical Dosing Arrangements
11 Chlorination system
11a Pre-chlorination
Rate of fow qc qf : 325.00 m3/hr
Dosage Dcl Technical Specification, Pg
no: 164 : 5.00 mg/l
Requirement of chlorine Acl/h qf x 1000 x Dcl /1000000 : 1.70 kg/hr
Chlorinators requirment (1W+1S) : 1.70 kg/hr
Chlorinators Provided 2.50 kg/hr
Daily requirement of Chlorine Acl/d Acl/h x 24 : 40.80 Kg/day
Strength of solution : 1.00 %
Volume of Chlorine dosged to inlet
chamber per day : 4.08 m3/day
Dosing Pump Head required(Tentative) : 25.00 m

Technical Specification, Pg
Requirement of chlorine per 30days no: 171 : 1224.00 Kg
Provide 2 Nos. of Chlorinators of 0 to 5 Kg/hr capacity (1W+1S)
11b Post-Chlorination
Rate of fow qc qf : 325.00 m3/hr
Dosage Dcl 3.00 mg/l
Requirement of chlorine Acl/h qf x 1000 x Dcl /1000000 1.00 kg/hr
Chlorinators requirment (1W+1S) : 1.00 kg/hr
Chlorinators Provided 1.00 kg/hr
Daily requirement of Chlorine Acl/d Acl/h x 24 : 24.00 Kg/day
Strength of solution : 1.00 %
Volume of Chlorine dosged per day : 2.40 m3/day
Dosing Pump Head required Technical Specification, Pg : 25.00 m
Requirement of chlorine per 30 days no: 171 : 720.00 Kg
Page 25
Provide 2 No. of Chlorinators of 0 to 5 Kg/hr capacity (1W+1S)
Requirement of chlorine per 30 days Pre & Post : 1944.00 Kg
Capacity of tonners : 900.00 Kg
No of tonners per month requirement : 2.16 Nos

Say : 2.5 Nos
Provide 5 Nos of Chlorine Tonners (2.5W+2.5SB).
11c Chlorination building(Tentative)
Chlorinator Room 6m (L) 6m (W)
Chlorine Tonner Room(Including Loading and Unloading bay) 10m (L) 6m (W)
12 Chemical dosing system

12a Alum dosing System
i Alum tanks
Rate of flow q : 325.00 m3/hr
Dal Technical Specification, Pg
Maximum dosage no: 172 : 50.00 mg/l
Requirement of Chemical Aal/h q*1000*Dal/1000000 : 16.25 Kg/hr
: 390.00 Kg/day
Sludge generated from chemical : 95.94 Kg/day
No. of tanks required : 3.00 Nos
Rating of tank : 8.00 hr
Requirement of Chemical for 8 hours Aal/8h Aal/h x 8 : 130.00 Kg
Strength of solution Sal : 10.00 %
At 10% solution strength, Alum
Solution flow (16.25/1000)X90/10 : 0.146 m3/hr
Capacity of tank required Qalt (0.1463*1000)X8 : 1170.40 litres
Capacity of each tank : 1.17 m3
Rate of Chemical required per day : 3.51 m3/day
Rate of Chemical required per hr. : 0.15 m3/hr
Provide 3 No. of 1.18 m3 capacity Alum tanks.
Depth of tank : 1.20 m
Dead storage : 0.10 m
Depth of tank provided : 1.30 m
Size of tank required : 0.99 m
Size of tank provided : 1.10 m
Provide 3 Nos. of 1.1m x 1.1m x 1.3m size tank + 0.50 m FB
ii Alum Storage Area
Assuming storage capacity of no: 161 : 1.00 months
Chemical requirement for 1 month Akg : 11700 Kg
Density Abd : 1100.0 kg/m3
Volume of storage Ast Akg/Abd : 10.64 m3
Storage height Asht : 2.00 m
Storage area required for Chemical Asar Ast/Asht : 5.32 m2
Add for 15% void space : 6.12 m2
iii Alum Dosage Pumps :
No of Systems 2(1W+1S) : 1.0 No.
Capacity of dosing pumps required : 146.3 lit/hr
Capacity of dosing pumps Provided : 150.0 lit/hr
Page 26
Dosing Pumping head : 25.0 m
i Lime tanks
Rate of flow q : 325.00 m3/hr

Dal Technical Specification, Pg
Maximum dosage no: 172 : 25.00 mg/l
Requirement of Chemical Li/h q*1000*Dal/1000000 : 8.13 Kg/hr
: 195.00 Kg/day
No. of tanks required : 3.00 Nos

Rating of tank : 8.00 hr
Requirement of Chemical for 8 hours Li/12h Li/h x 8
: 65.00 Kg
Strength of solution Sal : 5.00 %
At 5% solution strength, Alum Solution
flow (8.125/1000)X95/5 : 0.154 m3/hr
Capacity of tank required Qalt (0.1544*1000)X8 : 1235.20 litres
capacity of each tank : 1.24 m3
Volume of Chemical required per day : 3.71 m3/day

Volume of Chemical required per hr. : 0.15 m3/hr
Provide 3 No. of 1.24 m3 capacity tanks.
Depth of tank : 1.20 m
Dead storage : 0.10 m
Depth of tank provided : 1.30 m
Size of tank required : 1.01 m
Size of tank provided : 1.10 m
Provide 3 Nos. of 1.1 x 1.1 x 1.3 m size tank + 0.50 m FB
ii Lime Storage Area Technical Specification, Pg
Assuming storage capacity of no: 161 : 1.00 months
Chemical requirement for 1 month Akg : 5850 Kg
Density Abd : 1050.0 kg/m3
Volume of storage Ast Akg/Abd : 5.57 m3
Storage height Asht : 2.00 m
Storage area required for Chemical Asar Ast/Asht : 2.79 m2
Add for 15% void space : 3.20 m2
iii Lime Dosage Pumps :
No of Systems 2(1W+1S) : 1.0 No.
Capacity of dosing pumps required : 154.4 lit/hr
Capacity of dosing pumps Provided : 160.0 lit/hr
Dosing Pumping head : 25.0 m
12c Poly Aluminium Chloride(PAC)
No of tanks Technical Specification, Pg : 1.00 no
Capacity of tank no: 172 : 10.00 cum
Including 0.1m dead storage
Depth of the tank : 2.10 m
Area of the tank : 4.76 m2
Length of the tank : 2.16 m
Provide 2.20 m
Page 27
PACl unloading pumps 2 (1W+1S)

: 10.00 m3/hr
Provide 1 No. of 2.2 m Length x 2.2 m Width x 2.1 m Depth + 0.50 m FB
12d Storage Area
Total Storage area required 9.32 m2
Add for 50% working space for
movement 13.98 m2
Total Area required for storage of
Alum and lime(As per Agreement
Minimum Ground Covered Area
should be 150sqm. 17.0 m x 9 m 153.0 m2
Provide Chemical house of size 17.0 m x 9 m for stroage of Chemicals & Chemical tanks etc. are to be
provided on 1st floor
13 Design of Clear Water sump

Capacity of flow : 325.00 m3/hr
Detention Period no: 168 : 2.00 hr
Design Capacity : 650.00 m3
No of Compartments : 2.00 Nos
Capacity of each unit : 325.00 m3
Depth of the tank : 3.00 m
Dead Storage : 0.15 m
Area of the tank : 108.33 m2

Length of the tank required : 10.83 m
Length of the tank Provided : 12.00 m
Provide 2nos of CWR Compartments - 12 m Length x 10 m Width x 3.15 m water depth
Floor of CWR Shall be connected to suction pit(2m Depth) by an angle of 15 degree(Minimum).
14 Pump House
Pump house shall be provided as per the Pumps Requirments for CWRM and future expansion(Minimum
60sqm).
16 Back Wash Recirculation Sump

Wash water rate/unit : 13.68 cum/min
Total no of Twin filter beds : 4.00 nos.
No. of filter beds washed at a time : 1.00 nos.
Capcity of Sump provoided for Twin
filter bed : 2.00 nos.
Backwashing time : 10.00 min
Wash water generated per Twin filter
beds : 136.80 cum
Backwash cycle for filter bed : 24.00 hrs
Supernantant from Sludge thickner : 4.30 cum/hr
Supernantant from centrifuge : 1.33 cum/hr
Supernantant from Thickner +
centrifuge : 5.63 cum/hr
Detention time for Supernantant water : 4.00 hr

Volume of Supernantant water : 22.54 cum
Page 28
Capacity of Recycling Sump : 159.34 cum
Page 29
Liquid depth provided : 3.00 m
Area required : 53.11 sqm
Dia of tank : 8.22 m
Dia of tank Provided : 9.00 m
Provide 1no. of BWRS of 9 m Dia x 3 m water depth + 0.50 m FB
Wash water generated per 24 hours : 547.20 cum/day
Max. Filter inlet Suspened soilds
assumed as : 15.00 mg/lit
Filter outlet Suspened Soilds assumed
as : 1.00 mg/lit
Suspended Soilds removed in filter as : 14.00 mg/lit

Sludge from filters : 7.66 Kg/day
Consistency of sludge settled in tank as : 0.50 %

Sludge volume generated : 1.53 cum/day
Capacity of sludge pumps required : 2.00 cum/day
Considering tank to be empty in 1.00 hr
Capacity of sludge pumps Provided 2.00 cum/hr
Provide 2nos. (1W+1S) of BWR Sludge Pumps of 2 cum/hr
Sludge consitency : 0.50 %
Sludge volume generated : 1.53 m3/day
Daily quantity of sludge from
: 0.15 m3/hr
backwash sump
Volume of water to be recycled : 157.80 cum
Considering tank to be empty : 2.50 hr
Capacity of sludge pumps required : 63.12 cum/hr
Capacity of sludge pumps Provided : 80.00 cum/hr
Provide 2nos. (1W+1S) of BWR Recycle Pumps of 80 cum/hr with a head of 25 m(Tentative)
17 Combined Sludge Sump
Sludge Flow from Clarifloculators 5.48 Cum/hr
No of Units 1.00 No
Detention time 3.00 hr
Volume 16.44 m3
Liquid Depth 2.50 m
Free Board 0.50 m
Area 6.57 m2
Diamter of Sump 2.89 m
Provide Diameter 3.00 m
Pumping Duration 2.50 hr
No. of Pump 2.00 (1w + 1sb)
Sludge Transfer Pump 5.48 m3/hr
Sludge Transfer Pump Provided 10.00 m3/hr
Head of pump Tentative 25m m
Provide Comined Sludge Sump of 3.00m. Dia with 2.5m Liquid Depth.
Provide 2nos (1W+1S) of Sludge Pumps of 10cum/hr with a head of 25m.
18 Sludge Thickner
Sludge from one Clariflocculator : 32.87 Kg/hr
No. of units : 2.00 nos
No. of Operation hours : 24.00 hr
Sludge from two Clariflocculator : 65.75 Kg/hr
Total Sludge flow to the Thickner : 1577.94 Kg/day
Page 30
Sludge from Back wash recirculation
sump : 7.66 Kg/day
Total Sludge flow to the Thickner : 1585.60 Kg/day
No. of Sludge Thickners : 2.00 nos
Sludge flow to each Thickner : 792.80 Kg/day
Side water depth : 3.00 m
Solids loading rate no: 159 : 90.00 Kg/m2/day
Plan area of thickner : 8.81 m2
Dia. Of thickner : 3.40 m
Dia. Of thickner provided : 3.50 m
Provide 2nos. of Sludge Thickner of 3.5 m Dia x 3 m water depth + 0.50 m FB
Hooper Top Width 1.5m, Bottom Width 0.50m, Depth 0.80m.
Sludge flow to the each Thickner : 33.03 Kg/hr
Total Sludge flow to the 2 Thickners : 66.07 Kg/hr
Total solids produce per day : 792.80 kg/day
Solids removed in thickner considering
90% removal effeciency : 713.52 kg/day
Under flow sludge consistency : 5.00 %
Under flow sludge : 14270.41 kg/day
From 1 Sludge thickner : 14.27 cum/day
: 0.60 cum/hr
From 2 Sludge thickners : 28.54 cum/day
: 1.19 cum/hr
Sludge volume generated from 2
clariflocculators : 131.50 cum/day
Overflow water from 2 thickners : 102.95 cum/day
: 4.30 cum/hr
Overflow water from 1 thickner : 2.15 cum/hr
4.3 cum/hr Supernatant water from Sludge Thickner to Backwash Recirculation sump
19 Thickned Sludge Sump

Underflow sludge from thickner : 28.54 cum/day
: 1.19 cum/hr
No. of Compartments : 2.00 no
Retention time Considered Technical Specification, Pg
no: 159 : 4.00 hr
Volume of each compartment required : 2.4 m3

Depth of chamber : 2.50 m
Area of Chamber required : 0.95 m2
Length of chamber : 0.63 m
Length of chamber provided : 1.50 m
Provide 2 Compartments of 1.5 L x 1.5 W x 2.5 D m size tank + 0.50 m FB
Page 31
Hours of pump Operation : 16 Hrs
Capacity at 16 hrs operation : 1.78 cum/hr
No of pumps provided : 1.0 Nos
Capacity of pumps at 16 hrs operation : 1.78 cum/hr

Say : 2.00 cum/hr
Provide 2nos. (1W+1S) of Thickned sludge Pumps of 2 cum/hr at 25 m head
20 Centrifuge
No of centrifuge working : 1.0 Nos
Total sludge flow to centrifuges : 2.00 cum/hr
No. of Operation hours : 16.0 hr
Provide 2nos. (1W+1S) of Centrifuges of 2 cum/hr in 16 hr of operation
Total solids flow for 16 hours
operations : 89.19 kg/hr
Solids handling capacity of each
centrifuge : 1427.04 kg/day
Capacity Of Centrifuge Provided : 2.00 cum/hr
Under flow sludge consistency from
centrifuge : 20.00 %
Under flow from centrifuge : 7.20 cum/day
: 0.45 cum/hr
Supernantant from centrifuge : 21.34 cum/day
Supernantant from centrifuge : 1.33 cum/hr
21 Poly Eletrolyte (PE) Dosing system
21a DWPE requirment for Sludge thickner
Total sludge flow to the Sludge
thickners 1585.60 Kg/day
No. of Operation hours 24.00 hr
Assuming as 1kg/T of dry
Dosage rate of DWPE for Thickners soilds 1.00 kg/T
DWPE requirement 1.59 kg/day
Strength of DWPE Sloutions 0.50 %
Volume of DWPE for thickners 0.32 cum/day
No. of tanks required 2.00 nos
Rating of tank 12.00 hrs
Volume of DWPE for 12hrs Capacity 0.16 cum
Provide 02nos DWPE Tanks size 0.9m(L) x 0.90m(W) x 1.1m(D) including DS-0.1m + 0.50m(FB) in Chemical House.
21b DWPE dosing pumps for Sludge Thickner

Pump capacity 13.21 lph
Pump capacity Provided 20.00 lph
Provide 2nos. (1W+1S) of Sludge Thickner dosing Pumps of 20 lph at 25 m head
21c DWPE requirment for Centrifuge
Total solids Produced 16hr 1427.04 kg/day
No. of Operation hours 16.00 hr
Assuming as 2kg/T of dry
Dosage rate of DWPE for Centrifuge soilds 2.00 kg/T
DWPE requirement 2.85 kg/day

Strength of DWPE Sloutions 0.50 %
Page 32
Volume of DWPE for Centrifuges 0.57 cum/day
No. of tanks required 2.00 nos
Rating of tank 8.00 hrs
Volume of DWPE for 8hrs Capacity 0.29 cum
Provide 02nos DWPE Tanks size 0.90m(L) x 0.90m(W) x 1.10m(LD) + 0.50m(FB) in Centrifuge
Building.
21d DWPE dosing pumps for Centrifuge
Pump capacity 35.68 lph
Pump capacity Provided 40.00 lph
Provide 2nos. (1W+1S) of Thickner dosing Pumps of 40 lph at 25 m head(Tentative)
21e DWPE Common tank for Thickner and Centrifuge
Volume of DWPE capacity for thickner
and centrifuge 0.44 cum
Liquid depth D 0.80 m
Assuming storage capacity of : 1.00 months
DWPE requirement for 1 month : 133.19 Kg
Provide capacity of 1can/bag : 150.0 kg
No of drums required : 1.00 nos
Assume area required for 1 drum : 1.00 m2
Area of DWPE storage : 1.00 m2
Provide 02nos Tanks size 1.0m(L) x 1.0m(W) x 1.10m(D) + 0.50m(FB) in Chemical House First Floor.
Provide 2nos. (1W+1S) of dosing Pumps of 70 lph at 25 m head(Tentative)are to be placed in the Chemical House
Page 33
ANNEXURE -2
HYDRAULIC DESIGN CALCULATIONS FOR 6.5MLD WTP
Design Rate of flow 325.0 m3/hr

50% Overload for all Channels, Pipes 487.5 m3/hr
100% Overload for filter inlet and

650.00 m3/hr
oulets
Average Ground Level in WTP 143.00 m
FGL of WTP is considered as per the
Approach road level (average 143.00 m
143.00m RL)
FGL of CWR 143.00 m
TWL in Clear Water Reservoir 143.50 m
IL Clear Water Reservoir LD=3.00m. DS=0.15m 140.35 m
IL of Pump Suction Pit 138.35 m
1 Head Loss between CWR and Clear Water Channel of Filter House
a Head Loss in Sluice Gate of Inlet Chamber
No. of Gates 2.00 nos.
Total Flow through CWR inlet gates
650.00 m3/hr
with 100% Overload
0.19 m3/sec
Flow through CWR each inlet gate with
100% Overload 0.10 m3/sec
No. of sluice gates provided for each
compartment 1.00 no.
Design Flow through each gate 0.10 m3/sec
Considering velocity through gate 1.00 m/sec
Area of opening of sluice gate 0.10 m2
Provide Slucie gate depth 0.30 m

Provide Slucie gate width 0.35 m
Provide gate sizes as 0.35m(W) x 0.30m(D) 0.11 m2
IL of Gate 143.70 m
Velocity through gate 0.095 / 0.105 0.90 m/sec
Head loss HL(f) = KV2 / 2g
Considering coeffecient of resistance K 1.50
Head loss due to gate 0.063 m
Page 1
ANNEXURE -2
Head loss provided 0.100 m
b Free fall From Inlet chamber to CWR

Free fall 0.40 m
TWL of Inlet Chamber 144.00 m
Page 2
ANNEXURE -2
IL of Inlet Chamber (To vary as per

HFD) 142.00 m
Provide Size of the Inlet Chamber 3.0m(L) x 2.0m(W) x 2.0m(LD) + 0.50m FB
c Head loss through Pipe between CWR and Clear Water Channel Pit
Flow through pipe with 50% over load
0.135 m3/s
Velocity considered 1.00 m/s
Size of inlet pipe 0.415 m
Provide pipe size 0.45 m
Therefore, velocity through pipe 0.85 m/s
Head loss as per Hazen willam's formula
Length of pipe Revised 20.00 m (Tentative)

0.135 m3/s
Roughness coeffecient for pipe C 110.00
20x10.67x((0.14/110)^1.852/
Head loss (H)
((0.45^4.8704)) 0.043 m
Head loss due to Fittings 10% 0.0043 m
Total Head loss 0.0469 m
d Head loss due to 90° bend
Head loss due to 90° bend 0.75 x 0.852x0.852/(2x9.81 ) 0.03 m
Total no of bends 3.00 nos.
Total head loss due to bends required
0.08 m
e Head loss due to Entry and Exit of pipe

Considering coeffecient of resistance at
K
entry of pipe 0.50
K
exit of pipe 1.00
velocity 0.85 m/s
Head loss due to entry and exit of pipe
1.5*0.852*0.852/(2*9.81)
(H) 0.06 m
Page 3
ANNEXURE -2
Total head loss (H) (c+d+e) 0.047+0.083+0.055

0.186 m
Total head loss provided 0.20 m
TWL of Clear Water Channel Pit 144.20 m
IL of Clear Water Channel Pit BOP 142.10 m
Provide a Clear Water Channel Pit size 1.2m(L) x 1.20m(W) x 2.10m(LD) + 0.50m FB
Suitable supporting pillars are to be provided for laying of pipe up to Inlet chamber of CWR.
TWL of Clear water Channel Same TWL of Clear Water
@Downstrem side Channel Pit 144.20 m
IL of Clear water Channel
@Downstrem side 143.90 m
b Head loss across the Clear Water channel
Clear water channel width (b)

0.80 m
Clear water channel depth (h)

0.30 m
Flow through channel with 50% over
loading 0.14 m3/s
Velocity in Clear water channel

0.90 m/s
Apply mannings formula V = 1/n x R^(2/3) x S^(1/2)
n (concrete surface) 0.014

Slope (S) 0.0017
Length of channel considered 25.00 m
Head loss 0.042 m
TWL of Clear water channel at
Upstream side 144.25 m
IL of Clear water channel at
Tip of Weir Considering free fall of 0.30m 144.55 m
3 a Head loss through Outlet Weir

Flow through weir (Sharp Crest Weir) (650/3600 )/7) 0.060 m3/s
Page 4
ANNEXURE -2
Discharge through rectangular weir Q=0.5445 x Ce x (g)^0.5 x b x As per CPHEEO Manual, Cl no:
h^1.5 4.2.1.2 (a)
Coefficient of discharge (Ce) 0.864
Width of Weir (b) 1.30 m
Liquid Depth Provided 1.50 m
Head over crest 0.10
Height of the Weir(P) 1.40 m
(0.06/(0.5445 x 0.864 x 3.132 x
Head over weir (H)
1.3))^(1/1.5) 0.100 m
Head over weir provided 0.10 m
TWL of Control Chamber 144.65 m
IL of Control Chamber 143.15 m
b Filters
Tip of the Weir in Control chamber 144.55 m
Assuming top layer of sand bed 150 mm below the Tip of Sharp Crest
Weir in control chamber weir
Top layer of sand bed 144.40 m
Depth of sand bed 0.75 m
Depth of gravel bed 0.45 m
Depth for Laterals 0.35 m
IL of Top of under drain Filter floor,
Bottom level of Filter Bed
fitted with Laterals 142.85 m
Thickness of under drain floor 0.30 m
Top of Manifold Channel 142.55 m
Depth of manifold 0.50 m
IL of Manifold 142.05 m
Pipe Gallery Floor Level at Center 141.45 m
Pipe Gallery Floor Level at Side 141.40 m
Bottom Level of Trough(Gutter) over
Sand Bed 144.825 m
Say 144.80 m
IL of Trough (Gutter) Slab Thickness=0.15m 144.95 m
Top of Trough wall (Gutter) Depth of Gutter with FB=0.35m
145.30 m
IL of Gullet 143.15 m
Liquid depth over the Sand bed 2.00 m
TWL in Filter Bed 146.40 m
Free Board 0.50 m
Top of the Filter Wall To Vary as per GAD. 146.90 m
Page 5
ANNEXURE -2
4 Head loss in Filter Inlet chamber and channel around Filters

a Losses in Filter Inlet pipe
Inlet Pipe Bell mouth Bottom level 500mm above the IL of Gutter 143.65 m
Flow through pipe with 100% overload (650/3600 )/3)
0.060 m3/s
Length of pipe 5m
Flow through pipe with 100% over load 0.060 m3/s
Roughness coeffecient for pipe CR 110.00
5x((0.07/110)^1.81/
(i) Head loss (H)
(994.62x(0.35^4.81)) 0.008 m
b Head loss due to 90° bends & valves

Considering coeffecient of resistance for
K
90° bends 0.75
K 0.35
Valves
Head loss due to Valves 0.35 x 0.63x0.63/(2x9.81 ) 0.007 m
Total no of Valves 1.00 nos.
Total no of Bends 1.00 nos.
(ii) Total head loss due to Valves 0.007 m
(iii)Total head loss due to bends 0.015 m
c Head loss due to entry and exit of pipe

K
entry of pipe 0.50
K
exit of pipe 1.00
velocity 0.63 m/s
(iv) 1.5*0.63*0.63/(2*9.81)
(H) 0.03 m
Total head loss (H) (i+ii+iii+iv) 0.061 m
TWL of Inlet Chamber 146.50 m
d Head loss in Filter Inlet Chamber Weir
Tip of Filter Inlet Weir Considering free fall of 0.15m 146.65 m
Head over Crest weir As per process calcualtions 0.100 m
Page 6
ANNEXURE -2
Liquid Depth of Inlet Chamber 1.000 m

IL of Filter Inlet Chamber 145.50 m
TWL of Inlet Channel at lower point
146.75 m
(LP)
e Head loss in Filter Inlet channel

Flow in channel with 50% over loaded
0.18 m3/s
Width of channel 1.00 m
Depth of channel 0.40 m
Velocity of water in channel 0.45 m/s
Slope (S) 0.0003
One Single Channel has been

Length of Channel
considered in the process design.
60.00 m(Tentative)
Head loss 0.018 m
Total head loss (H) 0.050 m
TWL in Filter Inlet channel Lower
146.75 m
point (LP)
IL in Filter Inlet channel Lower Point
146.35 m
(LP)
TWL in Filter Inlet channel Higher
146.80 m
point (HP)
IL in Filter Inlet channel Higher
146.40 m
Point (HP)
5 Head loss in Bypass Channel and Clarified Water Channel

a Head loss in Bypass Channel (At Confluence of Clariflocculators Outlet Channels) to Filter Inlet channel
0.14 m3/s
Slope (S) 0.0004
Length of channel 60.00 m(Tentative)
Head loss 0.022 m
Page 7
ANNEXURE -2
TWL in Bypass Channel 146.85 m

IL in Bypass Channel 146.55 m
d Head Loss in Individual Clarifed Water Channel to Common Bypass Channel

0.07 m3/s
Assume Velocity 0.70 m/sec
Slope (S) 0.0006
Head loss 0.0114 m
TWL in Clarified Water
Channel(Indivisual) at Start 146.90 m
IL in Clarified Water
Channel(Indivisual)at Start 146.65 m
6 Head loss across the Clarifier Launder

a Head loss in Peripheral Launder
Flow through launder 0.068 m3/s
Velocity considered 0.650 m/sec
Width of launder provided b 0.45 m
Liquid depth provided in launder 0.25 m
Say 0.25 m
Overflow per Half of launder 0.034 m3/s
Velocity in launder 0.40 m/sec
Slope (S) 0.00054
Half length of overflow channel L 24.73 m
Head loss 0.013 m
Losses considered across the individual
channel and Launder 0.05 m
Page 8
ANNEXURE -2
TWL of Launder at LP provided (D/S) 146.90 m

IL of Launder at LP (D/S) 146.65 m
TWL of Launder at HP (U/S) 146.95 m
IL of Launder at HP (U/S) 146.70 m
b Head loss in Clarifer Orifice

Free Fall provided 0.150 m
Flow 0.045 m3/Sec
Number of Orifices 102.000 nos
Size of Orifice 50mm Dia 0.050 m
C/S Area of Orifice 0.002 m2
Discharge through each Orifice 0.00044 m3/Sec
Head Loss through each Orifice Hf= KV^2/2g 0.004
K 1.700
Velocity V 0.225 m/sec
Length of pipe 0.30 m

0.001 m3/s
Head loss (H) 0.002 m
Total Head Loss in Submerged Orifice 0.0066 m
Say 0.0500
Submergence of Orifice Provided 0.1000 m
TWL of Clariflocculator 146.95+0.15+0.05+0.10+0.05 147.30 m
Say 147.30 m
IL of Clariflocculator at the Side Wall
144.20 m
Clariflocculator mechanical scraper
1 in 9.75
slope 0.400 m
Say 0.400 m
Page 9
ANNEXURE -2
Distance between Side wall of the

Clariflocculator to Hopper Top level 5.350
7 Drop 0.549
Say 0.550
Bottom of Opening at Partition wall
of Flocculator 143.80 m
Clariflocculator Mechanical scraper

slope level(Top Level of Hooper)
143.650 m
Say 143.650 m
IL of Sludge Collection pit in
143.65 - 0.8
Clariflocculator 142.850 m
BOP of Inlet Pipe at Central Shaft 141.35 m
Head loss between Clariflocculator and Flash Mixer
a Head loss in Central Shaft
0.0677 m3/s
Velocity considered
0.40 m/s
Size of inlet shaft 0.46 m
Provided Shaft size 0.50 m
Length of pipe 10.00 m(Tentative)

Flow through Shaft with 50% over load
0.07 m3/s
10x10.67x((0.07/110)^1.852/
Head loss (H)
((0.5^4.8704)) 0.0035 m
b Head loss due to entry and exit of Shaft

K
entry of pipe 0.50
K
exit of pipe 1.00
velocity 0.35 m/s
Head loss due to entry and exit of Shaft
1.5*0.35*0.35/(2*9.81)
(H) 0.009 m
c Head loss through Openings at Dispersion Chamber
No. of Openings in dispersion Chamber
8.00 nos.
Flow through Openings with 50%
243.75 m3/hr
Overload
Page 10
ANNEXURE -2
0.07 m3/sec
Page 11
ANNEXURE -2
Flow through each ports 30.47 m3/hr
Considering velocity through Opening

0.30 m/sec
Area of opening 0.23 m2
Area of each opening 0.029 m2
Provide Opening depth

0.20 m
Provide Opening width 0.15 m
Provide Opening sizes as 0.20 m x 0.25 m 0.030 m2
Velocity through opening 0.07/8/ 0.03 0.282 m/sec

Head loss due to one opening 0.0024 m
Head loss provided for 8 openings 0.01947 m
d Head loss through Clariflocculator Inlet pipe


Roughness coeffecient for pipe CR
110.00
30x10.67x((0.068/110)^1.852/
Head loss (H)
((0.4^4.8704)) 0.031 m
Head loss required 0.035 m
Velocity of flow through pipe 0.540 m/s
c Head loss due to 90° bend

Total no of bends 2.00 nos.
Total head loss due to bends 0.02 m
e Head loss due to entry and exit of pipe

K
entry of pipe 0.50
Considering coeffecient of resistance at 1.00
K
exit of pipe
Page 12
ANNEXURE -2
velocity 0.54 m/s
Page 13
ANNEXURE -2

1.5*0.54*0.54/(2*9.81)
(H) 0.0223 m
Total head loss required(H) 0.004+0.009+0.019+0.035+0.022
0.090 m
TWL of Drop Chamber 147.40 m
IL of Drop Chamber 5.95 141.45 m
f Head loss through Sharp Crest Weir of Flash Mixer

Flow through weir 0.045 m3/s
8 width of weir (b) 1.50 m
Head over weir (H) 0.10 m
Free fall 0.10 m
Tip of Weir 147.50 m
TWL of Flash Mixer 147.60 m
IL of Flash mixer LD=3.0m 144.60 m
Head loss between Flash mixer and Distribution chamber

a Head loss due to Flash mixer Gate
Flow to flash mixer with 100% over
loaded 0.090 m3/s
Velocity of flow 1.20 m/s
Area of opening 0.08 m2
Gate size 0.32 0.32
Gate Size Provided (0.35m x 0.35m) 0.35 0.35
Velocity of water through gate 0.7 m/s
9 Head loss through gate (H) K*V²/2g
Considering coeffecient of resistance k 1.50
Head loss provided(H) 0.05 m
TWL of Distribution Chamber 147.65 m
IL of Distribution Chamber LD=3.0m. 144.65 m
Head loss between Distribution Chamber and Cascade Aerator

a Head loss in Downstream Channel
0.14 m3/s
Page 14
ANNEXURE -2
n (concrete surface)
0.014
Slope (S) 0.0001
Length of channel
6.00 m
Head loss 0.00083 m
TWL in Down stream Channel(At
Start) 147.70 m
IL in Down stream Channel 147.40 m
b PARSHALL FLUME
Design flow = 487.50 m³/hr
Number of units = 1.00
Flow per unit = 487.50 m³/hr
Flow,Q, design = 0.135 m³/sec
Throat width,W = 300 mm
Modular Limit (Hb/Ha) = 0.600
Discharge equation for Parshall flume

Q=k Ha n
Where,
Discharge constant , k = 0.679
Discharge coefficient, n = 1.521
Substituting the Values
Liquid depth upstream of PF,ha = 0.35 m
Liquid depth downstream of PF,hb = 0.28 m
Liquid depth in the U/s Channel
= 0.450 m
provided as per Process design(Hu/s)
Liquid depth in the Down stream

Channel provided as per Process = 0.300 m
design(Hd/s)
Actual length of flume = 3.700 m
Length of approach channel = 12.0 m
Length of downstream channel 6.0 m
Total required length of channel
including PF = 21.7 m
Say = 22.0 m
Head loss across the Parshall Flume =
(Hu/s -Hd/s) = 0.150 m
Difference in elevation between lower end of flume and crest (hp2) = 0.072 m
Depth of depression in throat below crest (hp1) = 0.230 m
Provide Difference between approach channel and down stream Channel = 0.150 m
Page 15
ANNEXURE -2

0.14 m3/s
Slope (S) 0.0000428
Length of channel 12.00 m
Head Loss Provided 0.050 m
TWL in the Upstream Channel at the =
end(Near PF) 147.85 m
IL of the Upstream Channel at the
= 147.40 m
end(Near PF)
TWL in the Upstream Channel at the
= 147.90 m
start(Near Cascade Aerator)
IL in the Upstream Channel at the
= 147.45 m
start(Near Cascade Aerator)
Provide a Drop of 0.10m between

Cascade Aerator and Approach Channel 0.1 m
c Consider head loss in Cascade Launder 0.05 m
TWL in Cascade Aerator Collection

148.00 m
Launder in Downstream side(L/P)
IL in Cascade Aerator Collection
LD=0.30m 147.70 m
Launder in Downstream side(L/P)
TWL in Cascade Aerator Collection
148.05 m
Launder in Upstream side(H/P)
IL in Cascade Aerator Collection
10 LD=0.30m 147.75 m
Launder in Upstream side(H/P)
Free fall considered Aerator Steps to
launder 0.30 m
No of Rises 5.00 Nos
Rise of Trays / cascade 0.30 m
Total Fall = 1.80m including
Tip of Cascade Aerator(1st Step) 149.85 m
free fall of 0.30m
Top of the Bell mouth 0.15m above tip of the cascade 150.00 m
Page 16
ANNEXURE -2
Head loss in wash water Recovery Sump

a Losses on Dirty Backwash Water Channel
IL of Gullet 143.15 m
Flow in channel 13.68 m3/min
0.23 m3/sec
Width of channel Provided 0.80 m
Depth of channel Provided 0.40 m
Slope (S) 0.0009
Head loss 0.09 m
A suitable Pipe bend and short piece of
Free fall to the back wash water 0.80m dia is to be provided at the outlet of
Gullet with electrically operated valve to 1.95 m
channel in the Pipe Gallery. avoid spill_over of water during free fall to
Backwash water Channel.
Free Board 0.50

TWL in Backwash water channel in
IL in Backwash water channel in
LD=0.40m
TWL in Backwash water channel in
Downstream side 140.55 m
IL in backwash water channel in
Down stream side LD=0.40m 140.15 m
Page 17
ANNEXURE -2
b Losses in Dirty Backwash Water Pipe to Backwash water sump

Head loss as per Hazen willam's
formula
0.23 m3/s
Head Loss Provided 3% Slope 1.500 m
11 Velocity of flow through pipe 0.450 m/s
BOP at Wash Water Recovery Sump
138.65 m
Tip of Bell Mouth BOP-1.0m 137.65 m
Free fall to the wash water recovery
tank 0.30 m
TWL of Wash water recovery Sump 137.35 m
IL of Wash water recovery Sump LD=3.0m 134.35 m
Head loss in Sludge pipe from Clarifloculator to Sludge sump

a Losses on Sludge pipe
IL of Sludge Hopper in
Clariflocculator 142.85 m
Flow through pipe 0.009 m3/s
Say 0.20 m
Length of pipe 60 m(Tentative)

60x10.67x((0.01/110)^1.852/
Head loss required
((0.12^4.8704)) 0.705 m
However Total head loss provided 3% slope of length of pipe 1.80 m
b Head loss due to 90° bends & valves

K
90° bends 0.75
K
Valves 0.35
Page 18
ANNEXURE -2

Total head loss due to Valves 0.003 m
c Head loss due to entry and exit of pipe

K
entry of pipe 0.50
K
exit of pipe 1.00
velocity 0.30 m/s
1.5*0.3*0.3/(2*9.81)
(H) 0.01 m
12 Total head loss (H) 1.8+0.02+0.01 1.81 m
Total head loss provided Add 2 drops 0.15 2.11 m
Provide a Free Fall of 0.5m 0.50 m
TWL of Combined Sludge Sump 140.236 m
Say 140.200 m
IL of Combined Sludge Sump LD=2.5m. 137.700 m
Head loss in Sludge Thickner to Thickned Sludge sump

a Head loss in Sludge Thickner
TWL of Sludge Thickner LD=3m 144.60 m
IL of Sludge Thickner NGL-1.5m 141.60 m
Provide 2nos. of Sludge Thickner of 3.5 m Dia x 3 m water depth + 0.50 m FB
Sludge Scraper Slope 1 in 8 0.250 m
Say 0.250 m
Sludge thickner Scraper Slope Level
141.35 m
IL of Sludge collection Pit in Sludge
141.35 - 0.8
Thickner 140.55 m
b Head loss in Launder
Flow through launder 0.0006 m3/s
Width of launder provided b 0.300 m
Liquid depth in launder 0.003 m
Liquid depth provided in launder 0.050 m
Overflow per half of launder 0.0003 m3/s
Page 19
ANNEXURE -2

Slope (S) 0.0002
Half length of overflow channel L 4.08 m
Head loss 0.001 m
Free fall to launder

0.10 m
TWL of Launder at HP provided (U/S) 144.50 m
TWL of Launder required at LP (D/S) 144.45 m
IL of Launder at HP LD=0.05 144.45 m
IL of Launder at LP LD=0.05 144.40 m
c Losses in Sludge pipe(Sludge Thickener to Thickened Sludge Sump)

i Flow through Each pipe from Thickener
0.00017 m3/s
Length of pipe 20 m
20x10.67x((0.001/110)^1.852/
Head loss
((0.2^4.8704)) 0.00001 m
However Total head loss provided as 3% slope (minimum) of length of
per CPHEEO manual. pipe 0.60 m
Flow through Manifold Pipe connected

ii
to Individual pipes from Thickener
0.000331 m3/s
Size of Manifold pipe required 0.02649 m
Size of Manifold pipe provided 0.25
Page 20
ANNEXURE -2
Length of pipe 8.00 m

Head loss 0.000004 m
However Total head loss provided as 3% slope (minimum) of length of
per CPHEEO manual. pipe 0.24 m
d Head loss due to 90° bends & valves

K
90° bends 0.75
K
Valves 0.35
Total head loss due to Valves 0.0000018 m
e Head loss due to Entry and Exit of pipe

K
entry of pipe 0.50
K
exit of pipe 1.00
velocity 0.01 m/s
1.5*0.01*0.01/(2*9.81)
(H) 0.00001 m
Total head loss (H) 0.6+0.24+0.01+0.01 0.86 m
IL of Sludge Pipe from Sludge
Thickner to Thickned Sludge
Sump(BOP) 139.65 m
TWL of Thickned Sludge Sump
Free Fall=0.5m
Provided 139.15 m
IL of Thickned Sludge Sump LD=2.5m 136.65 m
Page 21
LIST OF WTP COMPONENTS
S.no UNITS SIZING QUANTITY
4.700m Dia, 5 Steps, 0.3m

1 Cascade Aerator Rise, 0.50m-Ist Tread,2nd to 1No FB-0.50m
6th Tread-0.30m
1.50m Wide x 0.45m SWD+

2 Raw Water Approach Channel 1No
0.50mFB
0.30m Throat Width x 0.30m

3 Parshall Flume 1No
SWD D/S Channel+ 1.0m FB
Distribution Chamber at 3.50 m L x 1.50 m W x 3.0 m

4 1No
Flashmixer SWD + 0.5 FB
1.50m L x 1.50m W x 3.0m

5 Flash Mixer 2Nos
SWD + 0.5 FB
1.0m L x 1.50 m W x 5.95m

6 Drop chamber 2Nos
SWD + 0.5 FB
Bypass Channel from Distribution 1.00 m Wide x 0.30 m SWD +

7 1No
chamber to filter house 0.5m FB
6.60m ID x 2.5 m SWD +0.5

8 Flocculators 2Nos
m FB
Hopper TW-6.50m
14.70m dia x 3.1m SWD
9 Clariflocculator 2Nos x BW-5.50m x
+0.5m FB
0.80mSD
0.60 m Wide x 0.25 m SWD +

10 Clariflocculator Channel 2Nos
0.5m FB
1.0 m Wide x 0.40 m SWD +

11 Filter Inlet channel 1No
0.5m FB
12 Rapid Sand Twin Filters 3.8m(W) x 3.0m(L) 08 nos (06W+02SB)
12a Filter House 40.0m L x 23m W Tentative
13 Filter Annex Building 23 m L x 12.0 m W x 5 m H 1No Tentative
0.80 m Wide x 0.30 m SWD +

14 Clear Water Channel 1No
0.5m FB
0.80m Wide x 0.40m SWD +

15 Dirty Water channel 1No
0.5m FB
12.0m L x 10.0m W x 3.0m 2

16 Clear Water Reservoir
SWD + 0.5 FB Compartments
17 Clear Water Pump House As per Pump Requirments 1No Tentative
18 Combined Sludge Sump 3.0m Dia. x 2.50m SWD 1No
370 cum with 10m Stagging

height
19 Back wash water tank 1No
11.0m(Dia). X 4.0m(Container
height)
20 Chemical House 17.0m L x 9.0m W x 5.0m H G.F + F.F
Chemical Dosing Tanks (Alum & 1.1m L x 1.1m W x 1.30m

21 6Nos (3+3)
Lime) SWD + 0.5 FB
22 Chlorine Tonner Room 10.0m L x 6.0m W x 5.0m H G.F Tentative
23 Chlorinator Room 6.0m L x 6.0m W x 4.50m H G.F Tentative
24 Backwash Recirculation Sump 9.0m Dia x 3.0m SWD 1No

LIST OF WTP COMPONENTS
S.no UNITS SIZING QUANTITY
3.5m Dia x 3.0m SWD + 0.5m

25 Sludge Thickner 2Nos
FB
1.5m L x 1.50m W x 2.50m 2

26 Thickned Sludge Sump
SWD + 0.5 FB Compartments
27 Centrifuge Building 8.5m L x 8.50m W x 5m H G.F + F.F Tentative
28 Guard Room 12sqm G.F
As per Technical
29 Staff Quarters 90sqm G.F Specification, Pg
no: 159
30 Admin Building 100sqm G.F
31 Sub-Station 20m(L) x 10m(W) Tentative

Project :6.2 MLD WATER TREATMENT PLANT AT NALGONDA(D)
Client :R.W.S.S DEPT, (ODISHA DRINKING WATER SUPPLY PROJECT)
Contractor: NCC
Process Calculations Prepared on Rev. No. Revised

on
List of Mechanical Equipments

SR. EQUIPMENT CAPACITY / SIZE MOC QTY.
NO. W S T
1 Cascade Aerator
a MS pipe As per the raw water delivery pipe from the 1 0 1
MS
b Bend raw water pump house 1 0 1
2 Stillling chamber
a ROF indicator The equipment may be of dial type or linear 1 0 1
scale type calibrated to read the discharge as per supplier
directly in liters / hour
b Drain pipe 80 mm as per tender document CI 1 0 1
c Drain pipe valve 80 mm sluice valve as per the tender CI 1 0 1
document
3 Raw water channel
a Partial flume SS 1 0 1
b Manual Penstock Sluice gate (D/S of MI/CI 1 0 1
Suitable
flash mixer)
c Manual Penstock Sluice gate (D/S of MI/CI 1 0 1
Suitable
Bypass channel)
4 Flash Mixer
a Agitator in flash mixer Impeller type, High speed mixer to fit in tank SS-304 1 0 1
size of Suitable to fit in tank of size.
b Manual Penstock Sluice gate (D/S of Suitable CI 1 0 1
flash mixer)
c Drain pipe 80 mm as per tender document CI 1 0 1
d Drain pipe valve 80 mm sluice valve as per the tender CI 1 0 1
document
e Pipe from flash mixer to 900 dia pipe DI 1 0 1
Clariflocculator
f Valve 900 sluice valve DI 1 0 1
5 Alum Mixers
a Alum Mixers Vertical electric motor driven Slow speed SS316 3 0 3
type mixers with 150Rpm speed to fit in tank
size.
6 Clariflocculator
a Clariflocculator mechanism Peripheral driven radial flow central feed MSEP 2 0 2
type suitable of tank size with Flocculation
zone of sutiable Dia
b Flocculation paddles Suitable size of 8 nos of paddles in each SS304 8 0 8
flocculator zone of size (Total 8 nos in 2
flocculator)
c Sludge pipe 500 mm dia pipe DI 1 0 1
d sludge pipe valve 500 mm sluice valve DI 1 0 1
e Manually operated Penstock gates/ suitable CI 1 0 1
Sluice gates at inlet of clariflocculator
7 Rapid Gravity Sand Filter
a Electrically actuated Penstock gates at suitable CI 8 0 8
inlet of each filter
b Electrically actuated Penstock gates at suitable CI 8 0 8
wash water outlet of each filter
c Air Blower Roots type air blowers each of sutable CI 1 1 2
capacity m3/hr @ 0.35kg/cm2
Mechanical list
d Air Blower pipe 300 mm dia pipe DI 1 0 1
8 Backwash water storage tank
Backwash water pump Horizontal centrifugal, 900m3@12m head Casing- CI, 2 1 3
Shaft &
Impeller- SS
9 Recovered water & settled sludge
pump house
Recovered Filter Sludge transfer pump Horizontal centrifugal pump Casing- CI, 1 1 2
Shaft &
Impeller- SS
10 Clariflocculator Sludge Sump
Clariflocculator Sludge transfer pumps Sutable pump Casing- CI, 1 1 2
Shaft &
Impeller- SS
11 Chlorination system
a Chlorinators (Pre-chlorination) Vacuum feed type gas chlorinator of capacity --
Pre -chlorination -16.67 kg/hr
19 1 20
b Chlorinators (Post-chlorination) Vacuum feed type gas chlorinator of capacity --
Post -chlorination - 6.68 kg/hr
c Chlorine booster pumps of suitable capacity -- 1 1 2
d EOT at Chlorination Building 5 Tonne Capacity 1 0 1
e Chlorine tonners for pre- & post Chlorine tonners each of capacity 900 kg -- 1 1 2
chlorination
f Drum Weigher 1 T, Circular scale indicator type --- 1 0 1
12 Service water Sump
a Service water pumps Horizontal centrifugal type of capacity 25m3/ Casing- CI, 1 1 2
hr @ 10m head for filling Service water tank Shaft &
Impeller- SS
10 Sump pumps at Filter gallery Submersible type of capacity 18m3/hr @ 7m Casing- CI, 1 1 2
head Shaft &
Impeller- SS
13 Lab. Equipments As per tender -- 1 lot
14 Sampling pumps of suitable capacity CI 2 0 2
15 Instrumentation
a Flow meter Ultrasonic time of flight type at inlet of raw --- 1 0 1
water reservoir pipe
b Level transmitter Ultrasonic Type at Each compartment of raw --- 2 0 2
water reservoir
c Flow meter open channel Ultrasonic type at each --- 3 0 3
Parshall Flume
d Turbidity Meter at Raw water channel, Clariflocculator outlet --- 3 1 4
& Filtered water Channel
e Differential pressure transmitter/Less of For each filter --- 6 0 6
Head indicator
f Conductivity Probes/transducers At each Filter --- 6 0 6
g Electromagnetic flow meter At each backwash water pipe line --- 4 0 4
h Level Switch in Backwash water storage tank --- 2 0 2
i Ultrasonic level transmitter in Wash water recovery tank --- 4 0 4
j Flow meter at Common header of Alum Dosing Line --- 1 0 1
k Air Flow meter at Common header of Air blower pipe line, 1 0 1
l Level indicator at Supernatant tank, Clariflocculator sludge --- 5 0 5
sump, recovered Filter Sludge Sump
m Level Switch in Alum Solution Tank --- 2 0 2
n Flow Switch In alum carrier water line at inlet of Flash --- 1 0 1
Mixer
o Residual chlorine transmitter at outlet of clariflocculators and treated water --- 4 0 4
p Flow meter Ultrasonic type in parshall flume -- 1 0 1
Mechanical list

KEC-6.50MLD WTP PROCESS - Malkanagiri. Final

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KEC-6.50MLD WTP PROCESS - Malkanagiri. Final

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ANNEXURE-1

1a Inlet Shaft pipe

As per CPHEEO manual 0.015 to 0.045 m2/m3/hr

Free fall from last step(Inner Side) FF : 0.30 m

2 Raw water Channel

Width of Raw Water Channel is to be

Liquid depth in PF(D/S),hb hb=hax0.6 : 0.208 m

Q = max discharge, cum/sec

How ever water depth in channel will

Volume of the tank required Vfmr q*t/3600 : 2.71 m3

4d Sharp Crest Weir at outlet of Flash Mixer

Q= Volume of water 0.0451 m3/sec

Area of channel required : 0.19 m2

Assuming Width channel : 1.00 m

As per CPHEEO manual,

Therefore G.t 30x30x60 : 54000.00 < 60000

As per CPHEEO manual,

Sludge accumulation depth (additional)

Depth of Opening below partittion wall : 0.50 m

Surface area provided PI()/4*14.7^2"-"PI()/

Discharge per unit length of launder (q) 0.0339/42.0961 : 0.00081 m2/sec

Liquid depth at the upper end of the y1=

Depth of channel required : 0.16 m

7 Filter House complex

Area of channel required 650/3600/0.65 : 0.28 m2

Depth of channel required : 0.28 m

Rectangular Sharp crested weir Q=0.5445 x Ce x (g)^0.5 x b

Effective size : 0.55 to 0.75 mm

Cross sectional area of lateral provided 40.04 cm2

Number of perforations per lateral Nperl Nper / Nlatp : 9.44 No.

Dia. of pipe Provided for each sub unit

7h Wash Water Gullet

Area of wash water gullet pipe for bed : 0.25 Sqm

Width of Channel Provided : 0.80 m

Wash water rate/unit : 13.68 Cum/min

Velocity : 0.90 m/sec

Area of wash water gullet pipe for bed : 0.25 Sqm

Velocity : 1.50 m/sec

Area of Pipe : 0.15 Sqm

Area of Sluice Valve

Duration of back wash : 10.00 minutes

The pumps should be capable of filling the tank once in 3 hours.

Rate of discharge : 0.03 Cum/sec

Velocity : 1.50 m/sec

Blower capacity Provided (1W+1S) : 650.0 m3/hr

Area of pipe : 0.01 Sqm

Velocity of flow : 0.90 m/sec

Dosing Pump Head required(Tentative) : 25.00 m

No of tonners per month requirement : 2.16 Nos

12 Chemical dosing system

Rate of flow q : 325.00 m3/hr

No. of tanks required : 3.00 Nos

Volume of Chemical required per day : 3.71 m3/day

Length of the tank : 2.16 m

PACl unloading pumps 2 (1W+1S)

13 Design of Clear Water sump

Width of the tank : 10.00 m

16 Back Wash Recirculation Sump

Detention time for Supernantant water : 4.00 hr

Suspended Soilds removed in filter as : 14.00 mg/lit

Consistency of sludge settled in tank as : 0.50 %

19 Thickned Sludge Sump

Volume of each compartment required : 2.4 m3