Camera - Lens - Assembly - FL XTV 1k Fluo Standard

744
DOCUMENTATION FOR : BB FL-XTV-1k-fluo-standard
FILING INSTRUCTIONS
This publication is to be used with other Building Blocks forming an II-TV subsystem:
FL-XTV-1k-fluo-standard
n FL-XTV-1K-FLUO-STANDARD
Fl-XTV-1k-fluo-standard (05.0) 0.5

Copyright © 2005 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED.
SERVICE MANUAL UNIT
Camera Lens Assembly
4522 090 1515•
This manual contains information on the equipment identified by the number stated above.
Copyright © 2005 Koninklijke Philips Electronics N.V.

ALL RIGHT RESERVED.
Reproduction in whole or in part is prohibited without the written consent of the copyright owner.
Use of the information contained herein in any form and/or by any means whatsoever is strictly reserved for Philips and its licensees.
Use of this manual by unauthorised persons is strictly prohibited.
Printed in The Netherlands (05.0) 1

Unit Manual: FL-XTV-1k-fluo-standard LOPAD
SERVICE MANUAL: UNIT

FL-XTV-1k-fluo-stanard
TYPE NO: 4522-090-1515•
Manual Code Number: 4522 981 30622 Date: 2006-02-22
LIST OF PAGES and DRAWINGS
0.5 (05.0)
1 (05.0)
2.1 (06.0)
3 (06.0)
--
24 (06.0)
Z1-1 (05.0)
Z3-1 (05.0)
FL-XTV-1k-fluo-standard (06.0) 2.1

Copyright © 2005-2006 Koninklijke Philips Electronics N.V.
ALL RIGHTS RESERVED
Unit Manual: Camera Lens Assembly
Contents
1 INTRODUCTION AND TECHNICAL DATA........................................................................................5

1.1 Purpose of manual ...............................................................................................................................5
1.2 Items supplied ......................................................................................................................................5
1.3 Compatibility.........................................................................................................................................5
1.4 Technical data......................................................................................................................................6
1.4.1 Environmental data ..............................................................................................................................6
1.4.2 Electrical data.......................................................................................................................................6
1.5 Safety information ................................................................................................................................6
1.6 Safety standards / regulations .............................................................................................................6
1.7 Labeling, additional information & abbreviations .................................................................................7
1.7.1 Labels...................................................................................................................................................7
1.7.2 Additional information...........................................................................................................................7
1.7.3 Abbreviations .......................................................................................................................................7
1.8 Manual history......................................................................................................................................7
2 INSTALLATION...................................................................................................................................8
2.1 Required tools ......................................................................................................................................8
2.2 Unpack, transport, mounting................................................................................................................8
2.3 Installation ............................................................................................................................................8
2.4 Setting to work .....................................................................................................................................8
2.5 Performance check ..............................................................................................................................8
2.6 Handover preparation ..........................................................................................................................8
3 FAULT FINDING..................................................................................................................................9
3.1 Fault isolation procedure......................................................................................................................9
3.2 User messages ....................................................................................................................................9
3.3 Logging messages ...............................................................................................................................9
3.4 Indicators, measuring points, jumpers/switches & interfaces ............................................................10
3.4.1 Interfaces ...........................................................................................................................................10
3.4.1.1 Camera power supply.....................................................................................................................10
3.4.1.2 Video & Control interface (ChannelLink) ........................................................................................11
3.4.1.3 Iris control .......................................................................................................................................11
3.5 Test facilities ......................................................................................................................................12
3.5.1 POST .................................................................................................................................................12
3.5.2 BIST ...................................................................................................................................................12
3.5.3 Functional test....................................................................................................................................13
3.5.4 Performance test................................................................................................................................13
FL-XTV-1k-fluo-standard (06.0) 3
ALL RIGHTS RESERVED
4 REPLACEMENTS .............................................................................................................................14
4.1 What to do table .................................................................................................................................14
4.2 Replacement procedures ...................................................................................................................14
4.2.1 Removal of the FL-XTV-1k-fluo-standard ..........................................................................................15
4.2.2 Mounting of the FL-XTV-1k-fluo-standard .........................................................................................17
5 ADJUSTMENTS ................................................................................................................................18
5.1 Camera focusing ................................................................................................................................18
5.1.1 CLA used with 23cm IIA.....................................................................................................................18
5.1.2 CLA used with 31cm IIA.....................................................................................................................18
5.2 Camera centering alignment..............................................................................................................19
5.3 Camera horizon alignment.................................................................................................................20
6 PROGRAMMING ...............................................................................................................................21
6.1 Hardware............................................................................................................................................21
6.2 Software .............................................................................................................................................21
7 ACCEPTANCE ..................................................................................................................................22
P. PARTS LIST ......................................................................................................................................23
Z. DRAWINGS .......................................................................................................................................24
4 (06.0) FL-XTV-1k-fluo-standard
ALL RIGHTS RESERVED
1 INTRODUCTION AND TECHNICAL DATA
1.1 PURPOSE OF MANUAL

This manual describes the FL-XTV-1k-fluo-standard, which is a Camera Lens Assembly, and is one of the
components in a line of II/TV subsystems.
The FL-XTV-1k-fluo-standard interfaces electrically to the other components of the subsystem as shown in
the figure below.
Its main functions are:
• To convert incoming visible light into camera images and pass them on for further processing.
• Regulates the amount of incoming light to the CCD sensor, independent of the amount of light entering
the lens, to produce video with constant output level.
Camera
Interface Board Lens
Assembly
System Control Board

Image
Intensifier
Assembly
II/TV Subsystem
Figure 1: Example of a configuration in which the FL-XTV-1k-fluo-standard is used.
1.2 ITEMS SUPPLIED

The FL-XTV-1k-fluo-standard is a single component, and as such, part of an II/TV subsystem.
1.3 COMPATIBILITY
For compatibility of the FL-XTV-1k-fluo-standard refer to the accompanying subsystem document.
ALL RIGHTS RESERVED
1.4 TECHNICAL DATA

1.4.1 Environmental data
During operation:
Ambient temperature for performance : +10°C to 35° Celsius.
Ambient temperature for safety : +10°C to 40° Celsius.
Noise level : n.a.
Heat dissipation : ≤ 5,0 W.
Weight : ≈ 10,0 N.
Dimensions : Diameter round 120mm & 95mm high.
Relative humidity : 20% to 80% (no condensation allowed)
Air pressure : 70 – 110 kPa.
During storage & transport:

Ambient temperature : -25° to +70° Celsius.
Relative humidity : 5% to 95% (condensation possible)
Air pressure : 70 – 110 kPa.
1.4.2 Electrical data
Vnom. Vmin. Vmax. Imax.

+12,00V +10,50V +14,00V 1,00A*
* Inrush current considerably higher.
1.5 SAFETY INFORMATION
WARNINGS
ESD (Electro Static Discharge) sensitive component.
________________
1.6 SAFETY STANDARDS / REGULATIONS
Information regarding the safety standards and regulations this product complies with, can be obtained at:
Philips Medical Systems Nederland B.V.

X-Ray Diagnostics - Total Quality Management department
P.O. Box 10.000
5680-DA
Best
The Netherlands
ALL RIGHTS RESERVED
1.7 LABELING, ADDITIONAL INFORMATION & ABBREVIATIONS

1.7.1 Labels
The following label identify the FL-XTV-1k-fluo-standard:
Figure 2: Identification label.

The digit behind 1515 indicates the version number.
1.7.2 Additional information

Important: Consult accompanying documents.
1.7.3 Abbreviations
Abbreviation Explanation
BIST Built In Self Test

CCD Charge Coupled Device
CD Compact Disk
CLA Camera Lens Assembly
DVD Digital Versatile Disk
EMC Electro Magnetic Compatible
ESD Electro Static Discharge
FPGA Field Programmable Gate Array
FRU Field Replaceable Unit
FSE Field Service Engineer
IB Interface Board
II Image Intensifier (assembly)
LED Light Emitting Diode
PC Personal Computer
PCB Printed Circuit Board
PMS Philips Medical Systems
POST Power On Self-Test
1.8 MANUAL HISTORY

Date Version Name Reason of changes
28-05-2005 0.9 FL-XTV-1k-fluo-standard Initial version
15-07-2005 1.0 FL-XTV-1k-fluo-standard Authorized version
22-02-2006 1.1 FL-XTV-1k-fluo-standard Updated version
ALL RIGHTS RESERVED
2 INSTALLATION
The FL-XTV-1k-fluo-standard component is part of a fully factory installed & tested II/TV subsystem so no
installation activities are required.
Only in the case that the FL-XTV-1k-fluo-standard is being replaced then it has to be installed. For details
refer to the section Replacements.
2.1 REQUIRED TOOLS

The following tools are required during servicing:
Standard toolbox: (PMS code TC129).
Service PC: (PMS code TC092).
Cable kit for service PC: (PMS code TC003).
Service software: (Field service Installation Tool (FIT).
2.2 UNPACK, TRANSPORT, MOUNTING

When handling the FL-XTV-1k-fluo-standard take the correct preventive measures, as this is an ESD
sensitive component. For details refer to the section Replacements.
2.3 INSTALLATION
The FL-XTV-1k-fluo-standard is a single Field Replaceable Unit. Special attention must be paid itp prevent
dust from entering the unit. For details refer to the section Replacements.
2.4 SETTING TO WORK

The FL-XTV-1k-fluo-standard component is part of a fully factory installed II/TV subsystem so no setting to
work activities are required.
Only in the case that the FL-XTV-1k-fluo-standard is being replaced then setting to work activities are
required. For details refer to the section Replacements.
2.5 PERFORMANCE CHECK

There is no specific performance check for the FL-XTV-1k-fluo-standard..
2.6 HANDOVER PREPARATION

There is no specific handover preparation after the FL-XTV-1k-fluo-standard has been replaced.
ALL RIGHTS RESERVED
3 FAULT FINDING
3.1 FAULT ISOLATION PROCEDURE

Faultfinding is done top-down from subsystem level and is described there.
3.2 USER MESSAGES

There are no user messages being generated by the FL-XTV-1k-fluo-standard. User messages from the
subsystem are output through the serial communication channel to the system.
3.3 LOGGING MESSAGES

Logging messages are output through the serial communication channel, to the system, and to the Logging
port X4 of the Control Board. For details on the latter refer to the Control Board manual.
ALL RIGHTS RESERVED
3.4 INDICATORS, MEASURING POINTS, JUMPERS/SWITCHES & INTERFACES

There are no LED’s, measuring points, jumpers and switches present on the FL-XTV-1k-fluo-standard so this
paragraph only gives information about the interfaces.
3.4.1 Interfaces
There are three interface connections present on the FL-XTV-1k-fluo-standard.
Interface Board Control Board
+12V
0V
Camera
IRIS MOTOR P
IRIS POT VREF
Iris Motor
CON301 &
IRIS MOTOR N
X0 +/- Feedback IRIS POT WIPER

X1 +/- 0V
Data
X2 +/-
X3 +/-
XCLK +/- Clock
SERTFG +/-
SERTC +/-
Comm.
CC1 +/- Sync.
Figure 3: overview of interfaces on the FL-XTV-1k-fluo-standard.
Indicates interface = connector

Indicates interface = fixed
3.4.1.1 Camera power supply

Connector type: Molex 51021-0200 (fixed)
Connector name: none
Function: Input power for the camera
PIN Signal name I/O Ana/Dig/Pow Active Remark

1 Return +12V I P (black wire)
2 +12V I P (red wire)
ALL RIGHTS RESERVED
3.4.1.2 Video & Control interface (ChannelLink)

Connector type: Molex 52892-2690
Connector name: CON301
Function: Video & Control interface ↔ Interface Board

1 GND I P Common ground
2 CC1- I D Camera Control 1 negative (sync)
3 CC1+ I D Camera Control 1 positive (sync)
5 X3+ O D Data channel 3 positive
6 X3- O D Data channel 3 negative
8 XCLK+ O D Clock channel positive
9 XCLK- O D Clock channel negative
20 SerTC+ I D Serial To Camera positive
21 SerTC- I D Serial To Camera negative
23 SerTFG- O D Serial To Frame Grabber negative
24 SerTFG+ O D Serial To Frame Grabber positive
3.4.1.3 Iris control

Connector type: FCI Electronics 71600-606 (fixed)
Connector name: none
Function: Iris motor control & feedback

1 Iris Motor P I A Motor connection + (brown wire)
2 Iris Motor N I A Motor connection – (black wire)
3 Iris Vref. pot. I A Reference voltage potentiometer (red wire)
4 Iris Wiper pot. O A Actual position indication (orange wire)
5 0V I A 0V potentiometer (yellow wire)
6 n.c. Not connected
For hardware and software programming refer to the section Programming.
ALL RIGHTS RESERVED
3.5 TEST FACILITIES

These is just one single test facility:
• Generate test pattern.
3.5.1 POST
Remark: The POST is initiated by the Control Board and is part of the II/TV subsystem. The result can be
read back by the system or service software. The POST checks the following items:
• Communication.
• Identification string (only if first test passes).
3.5.2 BIST
There is no BIST test available for the FL-XTV-1k-fluo-standard.
ALL RIGHTS RESERVED
3.5.3 Functional test

There is one single functional test available that can be initiated through the service software or from system
level.
• Generate test pattern.
3.5.4 Performance test

There is no performance test available for the FL-XTV-1k-fluo-standard.
ALL RIGHTS RESERVED
4 REPLACEMENTS
4.1 WHAT TO DO TABLE

With the help of the Faultfinding section you have located that the FL-XTV-1k-fluo-standard has to be
replaced.
The standard replacement procedure is:
• Verify hardware programming (jumpers/cables etc.).
• Replace the defective item.
• Perform adjustments/software programming.
• Hand-over to the customer.
FRU Activity Reference to procedure

CLA Tools • Standard toolkit, service PC, cable kit & service software.
Before replacement • Important: note CLA orientation.
Replacement • Paragraph 4.2.1 and 4.2.2
After replacement • Camera focusing.
• Camera centering alignment.
• Camera horizon alignment.
• Functional check.
Acceptance • Not applicable
4.2 REPLACEMENT PROCEDURES

There is only one FRU to be replaced being the FL-XTV-1k-fluo-standard itself.
The photo below shows the three main parts of the CLA.
− Remark: The three items are matched and should stay together.
Figure 4: CLA components.
ALL RIGHTS RESERVED
4.2.1 Removal of the FL-XTV-1k-fluo-standard

• Take the necessary precaution to work in a ESD safe way.
• Disconnect the cables leading to the Interface Board (also see relevant manual).
Figure 5: Iris control & Camera power supply connectors.
• Disconnect the flex-foil cable from connector CON301.

− Remark: special attention must be paid to the flex-foil cable. The tag must be gently rotated
upwards to unlock fixation.
Rotate tag
upwards to
0
90
Slide cable
outwards
Figure 6: CON301 (Channel Link) connector.
ALL RIGHTS RESERVED
• Loosen, but do not remove, the 4 spring-loaded screws clamping the CLA down on the II-assembly (only
3 visible).
Figure 7: CLA to II clamp.
• Carefully lift the CLA upwards from the II-assembly.

− Remark: attention must be paid not to the damage the passing cables & other components.
ALL RIGHTS RESERVED
4.2.2 Mounting of the FL-XTV-1k-fluo-standard

Important: Before installing the CLA refer to paragraph 5.1 for camera focusing adjustment.
Make sure that the optics of the CLA is clean. Dust particles can be removed with clean, dry air. Other
contaminations can be removed by means of non-fluffing Q-tips and alcohol.
Remark: use each Q-tip only once and make straight movements across the lens.
• Insert the 4 spring-loaded screws into the new Camera Lens Assembly.
Figure 8: Insert spring-loaded screws.
Check the II output window for dust or contamination. If needed clean according to the IIA manual.
• Lower the CLA onto the II-assembly and tighten the 4 spring-loaded screws.
• Reconnect the cables to the Iris, Channel Link and Camera power supply.
− Remark: special attention must be paid to the flex-foil cable. Rotate the tag gently downwards to
lock the fixation. Make sure that the flex-foil is guided correctly and is not buckled.
ALL RIGHTS RESERVED
5 ADJUSTMENTS
There are three physical adjustments to be made on the FL-XTV-1k-fluo-standard namely camera focusing,
camera head centering & camera horizon adjustment.
WARNING
For the following adjustments it is necessary to generate X-ray in the form of fluoroscopy.
Protection is essential for involved personnel as well as working according to procedures.
________________
5.1 CAMERA FOCUSING

Depending on whether the FL-XTV-1k-fluo-standard is used with a 23cm or 31cm IIA the focusing procedure
is slightly different.
5.1.1 CLA used with 23cm IIA

• Check that the focus adjustment is in the default 0 position. If the position of the alignment mark is not
lined up with 0 mark on the scale then adjustment is needed.
Figure 9: Focus adjustment.
• Use latex gloves, to protect against possible contamination of the optics, insert fingers from the bottom
side of the adaptor and rotate the ring as shown until the mark is in line with 0.
5.1.2 CLA used with 31cm IIA

• Note the marking on the Image Intensifier Assembly that indicates how much the focus has to be
corrected.
• Use latex gloves, to protect against possible contamination of the optics, insert fingers from the bottom
side of the adaptor and rotate the ring as shown.
• Rotate the inner ring so that the mark on the scale matches with the marking found on the IIA.
ALL RIGHTS RESERVED
5.2 CAMERA CENTERING ALIGNMENT

• Slightly loosen the 4 clamping screws and rotate the alignment eccentrics to achieve the default position.
Clamping screws
Figure 10: Clamping screws.
Figure 11: Default position of alignment eccentrics.

− Remark: The arrows indicate in which direction the CLA is moved when rotating the alignment
eccentric.
ALL RIGHTS RESERVED
Mount a “phantom” containing a centering cross in front of the II-assembly.

• Let the “System” generate a reference cross hair, or other useable pattern.
• Generate X-ray and mark the center of the cross on the viewing monitor.
• Determine where the X-ray “cross” lies in relation to the reference cross (see drawing below).
Reference cross
X-ray (actual) cross
Figure 12: examples of positioning of X-ray cross with respect to reference cross.
• Rotate the eccentrics until the center of the 2 crosses are in line with one & other.
Figure 13: detail of crosses after completed centering alignment
5.3 CAMERA HORIZON ALIGNMENT
• Rotate the CLA around its axis to align the crosses.
Figure 14: detail of crosses after completed horizon alignment
• Now tighten the 4 clamping screws completely and check whether the alignment has not changed.
ALL RIGHTS RESERVED
6 PROGRAMMING
6.1 HARDWARE
There is no hardware programming issue regarding the FL-XTV-1k-fluo-standard.
6.2 SOFTWARE
Defaults are loaded during power-up to the FL-XTV-1k-fluo-standard.
ALL RIGHTS RESERVED
7 ACCEPTANCE
There is no acceptance test for the FL-XTV-1k-fluo-standard.
ALL RIGHTS RESERVED
P. PARTS LIST
The FL-XTV-1k-fluo-standard itself is a single Field Replaceable Unit.
Information can be found in the Electronic Spare Parts Finder (e-SPF) on either:
• Philips intranet
• CD/DVD ROM
ALL RIGHTS RESERVED
Z. DRAWINGS
On the following pages service relevant drawings can be found.
Z1-1 Simplified diagram.

Z3-1 Service Reference sheet.
ALL RIGHTS RESERVED

Camera - Lens - Assembly - FL XTV 1k Fluo Standard

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744

DOCUMENTATION FOR : BB FL-XTV-1k-fluo-standard

Fl-XTV-1k-fluo-standard (05.0) 0.5

4522 090 1515•

Copyright © 2005 Koninklijke Philips Electronics N.V.

Printed in The Netherlands (05.0) 1

SERVICE MANUAL: UNIT

Manual Code Number: 4522 981 30622 Date: 2006-02-22

LIST OF PAGES and DRAWINGS

FL-XTV-1k-fluo-standard (06.0) 2.1

1 INTRODUCTION AND TECHNICAL DATA........................................................................................5

P. PARTS LIST ......................................................................................................................................23

1 INTRODUCTION AND TECHNICAL DATA

1.1 PURPOSE OF MANUAL

System Control Board

Figure 1: Example of a configuration in which the FL-XTV-1k-fluo-standard is used.

1.2 ITEMS SUPPLIED

1.4 TECHNICAL DATA

During storage & transport:

1.4.2 Electrical data

Vnom. Vmin. Vmax. Imax.

1.5 SAFETY INFORMATION

ESD (Electro Static Discharge) sensitive component.

1.6 SAFETY STANDARDS / REGULATIONS

Philips Medical Systems Nederland B.V.

1.7 LABELING, ADDITIONAL INFORMATION & ABBREVIATIONS

Figure 2: Identification label.

1.7.2 Additional information

BIST Built In Self Test

1.8 MANUAL HISTORY

2.1 REQUIRED TOOLS

2.2 UNPACK, TRANSPORT, MOUNTING

2.4 SETTING TO WORK

2.5 PERFORMANCE CHECK

2.6 HANDOVER PREPARATION

3.1 FAULT ISOLATION PROCEDURE

3.2 USER MESSAGES

3.3 LOGGING MESSAGES

3.4 INDICATORS, MEASURING POINTS, JUMPERS/SWITCHES & INTERFACES

Interface Board Control Board

X0 +/- Feedback IRIS POT WIPER

XCLK +/- Clock

CC1 +/- Sync.

Figure 3: overview of interfaces on the FL-XTV-1k-fluo-standard.

Indicates interface = connector

3.4.1.1 Camera power supply

PIN Signal name I/O Ana/Dig/Pow Active Remark

3.4.1.2 Video & Control interface (ChannelLink)

PIN Signal name I/O Ana/Dig/Pow Active Remark

3.4.1.3 Iris control

PIN Signal name I/O Ana/Dig/Pow Active Remark

For hardware and software programming refer to the section Programming.

3.5 TEST FACILITIES

3.5.3 Functional test

3.5.4 Performance test

4.1 WHAT TO DO TABLE

FRU Activity Reference to procedure

4.2 REPLACEMENT PROCEDURES

Figure 4: CLA components.

4.2.1 Removal of the FL-XTV-1k-fluo-standard

Figure 5: Iris control & Camera power supply connectors.

• Disconnect the flex-foil cable from connector CON301.